ProductionScheduleAppService.cs 42 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using System;
  8. using System.Collections.Generic;
  9. using System.Collections.Immutable;
  10. using System.Linq;
  11. using System.Threading.Tasks;
  12. using System.Transactions;
  13. using Volo.Abp.Application.Services;
  14. using Volo.Abp.MultiTenancy;
  15. namespace Business.ResourceExamineManagement
  16. {
  17. /// <summary>
  18. /// 生产排产服务
  19. /// </summary>
  20. public class ProductionScheduleAppService : ApplicationService
  21. {
  22. #region 服务
  23. /// <summary>
  24. /// 物料
  25. /// </summary>
  26. private ISqlRepository<ItemMaster> _itemMaster;
  27. /// <summary>
  28. /// 工单
  29. /// </summary>
  30. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  31. /// <summary>
  32. /// 工单物料明细
  33. /// </summary>
  34. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  35. /// <summary>
  36. /// 工单工艺路线明细
  37. /// </summary>
  38. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  39. /// <summary>
  40. /// 库存主数据
  41. /// </summary>
  42. private ISqlRepository<InvMaster> _invMaster;
  43. /// <summary>
  44. /// 生产线明细
  45. /// </summary>
  46. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  47. /// <summary>
  48. /// 生产周期明细
  49. /// </summary>
  50. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  51. /// <summary>
  52. /// 排产结果明细
  53. /// </summary>
  54. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  55. /// <summary>
  56. /// 工作日历数据
  57. /// </summary>
  58. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  59. /// <summary>
  60. /// 产线休息时间记录表
  61. /// </summary>
  62. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  63. /// <summary>
  64. /// 节假日记录表
  65. /// </summary>
  66. private ISqlRepository<HolidayMaster> _holidayMaster;
  67. /// <summary>
  68. /// 雪花算法
  69. /// </summary>
  70. SnowFlake help = new SnowFlake();
  71. private readonly ICurrentTenant _currentTenant;
  72. /// <summary>
  73. /// 工作日历数据
  74. /// </summary>
  75. private List<ShopCalendarWorkCtr> calendars;
  76. /// <summary>
  77. /// 产线休息记录数据
  78. /// </summary>
  79. private List<QualityLineWorkDetail> qualityLines;
  80. /// <summary>
  81. /// 节假日记录数据
  82. /// </summary>
  83. private List<HolidayMaster> holidays;
  84. /// <summary>
  85. /// 工厂id
  86. /// </summary>
  87. private string domain = "";
  88. #endregion
  89. #region 构造函数
  90. /// <summary>
  91. /// 构造函数
  92. /// </summary>
  93. public ProductionScheduleAppService(
  94. ISqlRepository<ItemMaster> itemMaster,
  95. ISqlRepository<WorkOrdMaster> workOrdMaster,
  96. ISqlRepository<WorkOrdDetail> workOrdDetail,
  97. ISqlRepository<WorkOrdRouting> workOrdRouting,
  98. ISqlRepository<ProdLineDetail> prodLineDetail,
  99. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  100. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  101. ISqlRepository<InvMaster> invMaster,
  102. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  103. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  104. ISqlRepository<HolidayMaster> holidayMaster,
  105. ICurrentTenant currentTenant
  106. )
  107. {
  108. _itemMaster = itemMaster;
  109. _workOrdMaster = workOrdMaster;
  110. _workOrdDetail = workOrdDetail;
  111. _workOrdRouting = workOrdRouting;
  112. _prodLineDetail = prodLineDetail;
  113. _periodSequenceDet = periodSequenceDet;
  114. _scheduleResultOpMaster = scheduleResultOpMaster;
  115. _invMaster = invMaster;
  116. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  117. _qualityLineWorkDetail = qualityLineWorkDetail;
  118. _holidayMaster = holidayMaster;
  119. _currentTenant = currentTenant;
  120. }
  121. #endregion
  122. /// <summary>
  123. /// 执行生产排产
  124. /// </summary>
  125. public async void DoExt()
  126. {
  127. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  128. domain = "1001";//定时任务跑资源检查,需要定义工厂id
  129. await DoProductShcedule(workOrds, domain);
  130. }
  131. /// <summary>
  132. /// 生产排产
  133. /// </summary>
  134. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  135. /// <param name="factoryid">工单的工厂id</param>
  136. /// <returns></returns>
  137. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds,string factoryid)
  138. {
  139. domain = factoryid;
  140. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  141. {
  142. //1、获取需要排产的工单:Status为空且IsActive==1
  143. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive && p.Domain == domain);
  144. }
  145. if (workOrds.Count == 0)//没有工单需要排产
  146. {
  147. return;
  148. }
  149. //获取排产工单的最早计划开工日期
  150. DateTime earlist;
  151. if (workOrds.Min(p => p.OrdDate) == null)
  152. {
  153. earlist = DateTime.Now.Date.AddDays(7);
  154. }
  155. else {
  156. earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  157. }
  158. //2、获取数据
  159. //获取工单工艺路径数据
  160. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == domain && p.Status != "C" && p.IsActive);
  161. //获取物料对应的生产线信息:物料、工序对应的生产线
  162. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  163. List<string> lines = prodLines.Select(p => p.Line).ToList();
  164. //获取生产周期数据
  165. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  166. //获取当前日期往后的排产记录数据
  167. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  168. //获取工作日历数据
  169. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == domain && p.IsActive);
  170. //获取产线休息记录数据
  171. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == domain && p.IsActive);
  172. //获取节假日记录数据
  173. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  174. //3、排产
  175. //生产周期
  176. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  177. //排产记录表
  178. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  179. //排产结果
  180. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  181. allResults.AddRange(dbSchedules);
  182. foreach (var item in workOrds)
  183. {
  184. ////当前工单的排产计划开始时间:年-月-日
  185. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  186. ////当前工单对应的产线数据
  187. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  188. ////当前工单的对应的产线排产记录
  189. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  190. allResults.AddRange(scheduleMasters);
  191. //工序预处理:确定每层级工序对应的产线
  192. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  193. //排产前的数据校验
  194. if (routingDtos.Count == 0)//没有维护主工序
  195. {
  196. //记录排产异常原因
  197. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  198. continue;
  199. }
  200. //校验每层级工序是否都维护了产线
  201. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  202. {
  203. //记录排产异常原因
  204. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  205. continue;
  206. }
  207. //校验每个层级是否维护了工作日历
  208. bool flag = false;
  209. foreach (var rut in routingDtos)
  210. {
  211. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  212. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  213. {
  214. flag = true;
  215. break;
  216. }
  217. }
  218. if (flag)
  219. {
  220. //记录排产异常原因
  221. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  222. continue;
  223. }
  224. //产线排产
  225. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  226. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  227. if (scheduleList.Any())
  228. {
  229. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  230. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  231. }
  232. /*//更新工单表
  233. item.Status = "r";*/
  234. }
  235. using (TransactionScope scope = new TransactionScope())
  236. {
  237. try
  238. {
  239. //记录排产数据
  240. _workOrdMaster.Update(workOrds);
  241. _periodSequenceDet.Insert(periodSequenceDtls);
  242. _scheduleResultOpMaster.Insert(scheduleMasters);
  243. scope.Complete();
  244. }
  245. catch (Exception ex)
  246. {
  247. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  248. scope.Dispose();
  249. }
  250. }
  251. }
  252. /// <summary>
  253. /// 排产
  254. /// </summary>
  255. /// <param name="workOrd">工单</param>
  256. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  257. /// <param name="periodsDet">生产周期</param>
  258. /// <param name="scheduleResults">排产结果</param>
  259. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  260. {
  261. //生产周期
  262. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  263. //排产明细
  264. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  265. //产线排产开始时间
  266. List<LineStartDto> lineStarts = new List<LineStartDto>();
  267. //循环产线,排产
  268. foreach (var item in routingDtos)
  269. {
  270. //当前产线的工作日历
  271. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  272. //当前产线的每天休息时间记录
  273. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  274. //产线已排产数量
  275. decimal sumQty = 0m;
  276. //产线实际排产开始时间
  277. DateTime workStartTime;
  278. if (item.level == 1)//主产线
  279. {
  280. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  281. }
  282. else
  283. {
  284. //子产线获取实际排产开始日期
  285. //获取父级排产开始时间
  286. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  287. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  288. }
  289. //记录产线排产开始时间
  290. lineStarts.Add(new LineStartDto
  291. {
  292. level = item.level,
  293. Line = item.Line,
  294. Op = item.Op,
  295. StartTime = workStartTime,
  296. ChdParentOps = item.ChdParentOps
  297. });
  298. //排产
  299. while (sumQty < workOrd.QtyOrded)
  300. {
  301. //获取当天的产能
  302. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  303. //判断已排产数量+当天的产能是否超过工单数量
  304. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  305. {
  306. //记录生产周期
  307. curSequences.Add(new PeriodSequenceDet
  308. {
  309. Domain = domain,
  310. Line = item.Line,
  311. ItemNum = workOrd.ItemNum,
  312. PlanDate = workStartTime.Date,
  313. Period = 1,//目前只考虑一班制
  314. OrdQty = dto.ProductQty,
  315. WorkOrds = workOrd.WorkOrd,
  316. Op = item.Op,
  317. IsActive = true,
  318. Status = "",
  319. CreateTime = DateTime.Now
  320. });
  321. //记录排产记录
  322. curScheduleRsts.Add(new ScheduleResultOpMaster
  323. {
  324. Domain = domain,
  325. WorkOrd = workOrd.WorkOrd,
  326. Line = item.Line,
  327. ItemNum = workOrd.ItemNum,
  328. Op = item.Op,
  329. WorkDate = workStartTime.Date,
  330. WorkQty = dto.ProductQty,
  331. WorkStartTime = dto.StartTime,
  332. WorkEndTime = dto.EndTime,
  333. CreateTime = DateTime.Now
  334. });
  335. //累计已排产数量
  336. sumQty += dto.ProductQty;
  337. //继续排下一个工作日
  338. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  339. }
  340. else// 最后一天的产能只能占用一部分
  341. {
  342. //剩余需要排产的数量
  343. decimal residueQty = workOrd.QtyOrded - sumQty;
  344. //剩余数量生产需要时长(分钟)
  345. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  346. //获取当天的工作时间段
  347. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  348. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  349. if (curPoint == null)
  350. {
  351. continue;
  352. }
  353. TimeSpan span = curPoint.EndPoint - workStartTime;
  354. //当天工作时间段的有效生产时间
  355. decimal effMins = (decimal)span.TotalMinutes;
  356. DateTime workEndTime = workStartTime;
  357. if (effMins >= workTime)//当前工作时间段即可满足产能
  358. {
  359. workEndTime = workStartTime.AddMinutes((double)workTime);
  360. }
  361. else
  362. {
  363. //获取后续生产时间段
  364. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  365. //剩余需要工作时长
  366. decimal nextMins = workTime - effMins;
  367. foreach (var p in nextPoints)
  368. {
  369. if (p.WorkMinutes >= nextMins)
  370. {
  371. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  372. break;
  373. }
  374. nextMins -= p.WorkMinutes;
  375. }
  376. }
  377. sumQty = workOrd.QtyOrded;
  378. //记录生产周期
  379. curSequences.Add(new PeriodSequenceDet
  380. {
  381. Domain = domain,
  382. Line = item.Line,
  383. ItemNum = workOrd.ItemNum,
  384. PlanDate = workStartTime.Date,
  385. Period = 1,//目前只考虑一班制
  386. OrdQty = residueQty,
  387. WorkOrds = workOrd.WorkOrd,
  388. Op = item.Op,
  389. IsActive = true,
  390. Status = "",
  391. CreateTime = DateTime.Now
  392. });
  393. //记录排产记录
  394. curScheduleRsts.Add(new ScheduleResultOpMaster
  395. {
  396. Domain = domain,
  397. WorkOrd = workOrd.WorkOrd,
  398. Line = item.Line,
  399. ItemNum = workOrd.ItemNum,
  400. Op = item.Op,
  401. WorkDate = workStartTime.Date,
  402. WorkQty = residueQty,
  403. WorkStartTime = workStartTime,
  404. WorkEndTime = workEndTime,
  405. CreateTime = DateTime.Now
  406. });
  407. }
  408. }
  409. }
  410. //记录排产结果
  411. periodsDet.AddRange(curSequences);
  412. scheduleResults.AddRange(curScheduleRsts);
  413. }
  414. /// <summary>
  415. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  416. /// </summary>
  417. /// <param name="routingDto">产线</param>
  418. /// <param name="startTime"></param>
  419. /// <param name="curCalendars"></param>
  420. /// <param name="curQtyDtls"></param>
  421. /// <returns></returns>
  422. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  423. {
  424. LineScheduledDto scheduledDto = new LineScheduledDto();
  425. //当天排产开始时间
  426. scheduledDto.StartTime = startTime;
  427. //开始时间是周几
  428. int weekDay = (int)startTime.DayOfWeek;
  429. //当天的工作日历
  430. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  431. //当前日期的工作时间段
  432. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  433. //当天排产结束时间
  434. scheduledDto.EndTime = workPoints.Last().EndPoint;
  435. //计算starttime处于那个工作时间段
  436. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  437. TimeSpan span = curPoint.EndPoint - startTime;
  438. scheduledDto.EffTime = (decimal)span.TotalHours;
  439. //获取后续工作时间段的有效工作时间
  440. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  441. foreach (var item in nextPoints)
  442. {
  443. span = item.EndPoint - item.StartPoint;
  444. scheduledDto.EffTime += (decimal)span.TotalHours;
  445. }
  446. //计算当天的产能
  447. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  448. return scheduledDto;
  449. }
  450. /// <summary>
  451. /// 计算主产线实际排产开始时间
  452. /// </summary>
  453. /// <param name="startTime">工单排产开始时间</param>
  454. /// <param name="curCalendars">当前产线工作日历</param>
  455. /// <param name="curQtyDtls">当前产线休息记录</param>
  456. /// <returns></returns>
  457. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  458. {
  459. //实际排产开始时间
  460. DateTime actStart = startTime;
  461. //开始时间是周几
  462. int weekDay = (int)startTime.DayOfWeek;
  463. //判断当天是否是工作日
  464. bool isWorkDay = CheckIsWorkDay(startTime);
  465. if (!isWorkDay)//不是工作日
  466. {
  467. //获取下一个工作日开始时间
  468. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  469. return actStart;
  470. }
  471. //开始时间往后推到半小时/整点节点
  472. actStart = CalcStartTimeAfter(actStart);
  473. //当天的工作日历
  474. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  475. //当前日期的工作时间段
  476. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  477. //计算starttime处于那个工作时间段
  478. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  479. if (curPoint == null)//不处于工作时间段
  480. {
  481. //开始时间小于当天工作开始时间
  482. if (startTime < workPoints.First().StartPoint)
  483. {
  484. actStart = workPoints.First().StartPoint;
  485. }
  486. //开始时间大于当前工作结束时间
  487. else if (startTime > workPoints.Last().EndPoint)
  488. {
  489. //获取下一个工作日开始时间
  490. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  491. }
  492. else
  493. {//开始时间位于当天的休息时间段
  494. foreach (var item in workPoints)
  495. {
  496. //获取下一个时间段
  497. var next = workPoints.First(p => p.Level == item.Level + 1);
  498. if (item.EndPoint < startTime && startTime < next.StartPoint)
  499. {
  500. actStart = next.StartPoint;
  501. break;
  502. }
  503. }
  504. }
  505. return actStart;
  506. }
  507. if (startTime != curPoint.EndPoint)
  508. {
  509. return actStart;
  510. }
  511. //查询下一时间段的开始时间点
  512. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  513. if (nextPoint != null)
  514. {
  515. return nextPoint.StartPoint;
  516. }
  517. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  518. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  519. return actStart;
  520. }
  521. /// <summary>
  522. /// 排产开始时间处理为半小时/整点开始--向后取整
  523. /// </summary>
  524. /// <param name="startTime"></param>
  525. /// <returns></returns>
  526. public DateTime CalcStartTimeAfter(DateTime startTime)
  527. {
  528. DateTime rtnTime = startTime;
  529. DateTime curDate = startTime.Date;
  530. //时间转换为分钟
  531. TimeSpan span = rtnTime - curDate;
  532. decimal sumMinutes = (decimal)span.TotalMinutes;
  533. int times = (int)Math.Ceiling(sumMinutes / 30);
  534. rtnTime = curDate.AddMinutes(times * 30);
  535. return rtnTime;
  536. }
  537. /// <summary>
  538. /// 排产开始时间处理为半小时/整点开始--向前取整
  539. /// </summary>
  540. /// <param name="startTime"></param>
  541. /// <returns></returns>
  542. public DateTime CalcStartTimeBefore(DateTime startTime)
  543. {
  544. DateTime rtnTime = startTime;
  545. DateTime curDate = startTime.Date;
  546. //时间转换为分钟
  547. TimeSpan span = rtnTime - curDate;
  548. decimal sumMinutes = (decimal)span.TotalMinutes;
  549. int times = (int)Math.Floor(sumMinutes / 30);
  550. rtnTime = curDate.AddMinutes(times * 30);
  551. return rtnTime;
  552. }
  553. /// <summary>
  554. /// 判断当天是否是工作日
  555. /// </summary>
  556. /// <param name="dateTime"></param>
  557. /// <returns></returns>
  558. public bool CheckIsWorkDay(DateTime dateTime)
  559. {
  560. bool isWorkDay = true;
  561. //周几
  562. int weekDay = (int)dateTime.DayOfWeek;
  563. //判断当天是否是工作日
  564. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  565. {
  566. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  567. {
  568. isWorkDay = false;
  569. }
  570. return isWorkDay;
  571. }
  572. //不是周六周日,需要判断是不是节假日
  573. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  574. {
  575. isWorkDay = false;
  576. }
  577. return isWorkDay;
  578. }
  579. /// <summary>
  580. /// 计算子产线实际排产开始时间
  581. /// </summary>
  582. /// <param name="startTime">父级工单排产开始时间</param>
  583. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  584. /// <param name="curCalendars">当前产线工作日历</param>
  585. /// <param name="curQtyDtls">当前产线休息记录</param>
  586. /// <returns></returns>
  587. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  588. {
  589. //提前期转换成分钟
  590. decimal needMinute = setupTime * 60;
  591. //实际排产开始时间
  592. DateTime actStart = startTime;
  593. //开始时间是周几
  594. int weekDay = (int)startTime.DayOfWeek;
  595. //当天的工作日历
  596. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  597. //当前日期的工作时间段
  598. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  599. //计算starttime处于那个工作时间段
  600. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  601. //当前时间段可用提前期
  602. TimeSpan span = startTime - curPoint.StartPoint;
  603. decimal curMins = (decimal)span.TotalMinutes;
  604. if (curMins >= needMinute)//当前时间段的可用提前期满足
  605. {
  606. actStart = startTime.AddMinutes((double)-needMinute);
  607. //开始时间往前推到半小时/整点节点
  608. actStart = CalcStartTimeBefore(actStart);
  609. return actStart;
  610. }
  611. //当前时间段的可用提前期不满足
  612. //剩余提前期
  613. needMinute -= curMins;
  614. //获取前层级时间段
  615. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  616. bool flag = true;//标志位
  617. foreach (var item in prePoints)
  618. {
  619. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  620. {
  621. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  622. flag = false;
  623. break;
  624. }
  625. needMinute -= item.WorkMinutes;
  626. }
  627. if (!flag)
  628. {
  629. //开始时间往前推到半小时/整点节点
  630. actStart = CalcStartTimeBefore(actStart);
  631. return actStart;
  632. }
  633. //今天可用提前期不够,往前工作日找
  634. DateTime perStartTime = startTime;
  635. while (flag)
  636. {
  637. //获取前一个工作日
  638. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  639. //获取前一个工作日的工作时间段数据,倒序排
  640. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  641. //当天的工作时长(分钟)
  642. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  643. if (sumWorkMins >= needMinute)//当天可用提前期满足
  644. {
  645. //获取开始时间
  646. foreach (var item in workPoints)
  647. {
  648. if (item.WorkMinutes >= needMinute)//当前时间段满足
  649. {
  650. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  651. break;
  652. }
  653. needMinute -= item.WorkMinutes;
  654. }
  655. flag = false;
  656. }
  657. else
  658. {
  659. //当天可用提前期不满足
  660. needMinute -= sumWorkMins;
  661. }
  662. }
  663. //开始时间往前推到半小时/整点节点
  664. actStart = CalcStartTimeBefore(actStart);
  665. return actStart;
  666. }
  667. /// <summary>
  668. /// 获取下一个工作日开始时间
  669. /// </summary>
  670. /// <param name="weekDay">当前周几</param>
  671. /// <param name="startTime">开始时间</param>
  672. /// <param name="curCalendars">当前产线的工作日历</param>
  673. /// <returns></returns>
  674. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  675. {
  676. DateTime rtnData = startTime;
  677. //下一天
  678. DateTime nextDate = startTime.Date.AddDays(1);
  679. //下一天是周几
  680. int nextWeekDay = (weekDay + 1) % 7;
  681. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  682. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  683. //判断下一天是否是工作日
  684. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  685. {
  686. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  687. {
  688. //递归继续找下一个工作日
  689. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  690. return rtnData;
  691. }
  692. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  693. return rtnData;
  694. }
  695. //下一天不是周六周日,需要判断是不是节假日
  696. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  697. {
  698. //递归继续找下一个工作日
  699. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  700. return rtnData;
  701. }
  702. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  703. return rtnData;
  704. }
  705. /// <summary>
  706. /// 获取上一个工作日开始时间
  707. /// </summary>
  708. /// <param name="startTime">开始时间</param>
  709. /// <param name="curCalendars">当前产线的工作日历</param>
  710. /// <returns></returns>
  711. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  712. {
  713. DateTime rtnData = startTime;
  714. //前一天
  715. DateTime preDate = startTime.Date.AddDays(-1);
  716. //前一天是周几
  717. int preWeekDay = (int)preDate.DayOfWeek;
  718. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  719. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  720. //判断前一天是否是工作日
  721. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  722. {
  723. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  724. {
  725. //递归继续找上一个工作日
  726. rtnData = GetPreWorkDay(preDate, curCalendars);
  727. return rtnData;
  728. }
  729. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  730. return rtnData;
  731. }
  732. //前一天不是周六周日,需要判断是不是节假日
  733. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  734. {
  735. //递归继续找前一个工作日
  736. rtnData = GetPreWorkDay(preDate, curCalendars);
  737. return rtnData;
  738. }
  739. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  740. return rtnData;
  741. }
  742. /// <summary>
  743. /// 处理当前日期的工作时间段
  744. /// </summary>
  745. /// <param name="startTime"></param>
  746. /// <param name="shopCal">当前产线的工作日历-周几</param>
  747. /// <param name="curQtyDtls">每天休息记录</param>
  748. /// <returns></returns>
  749. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  750. {
  751. //年-月-日
  752. string date = startTime.Date.ToString("yyyy-MM-dd");
  753. //排产记录结束日期是周几
  754. int weekDay = (int)startTime.DayOfWeek;
  755. //计算当天的开工时间点,停工时间点
  756. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  757. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  758. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  759. //工作时间段
  760. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  761. LineWorkPointDto dto = new LineWorkPointDto();
  762. dto.Level = 1;
  763. dto.Line = shopCal.ProdLine;
  764. dto.WeekDay = weekDay;
  765. dto.StartPoint = dayStartPoint;
  766. int level = 1;
  767. TimeSpan span = TimeSpan.Zero;
  768. foreach (var item in curQtyDtls)
  769. {
  770. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  771. dto.EndPoint = endPoint;
  772. span = dto.EndPoint - dto.StartPoint;
  773. dto.WorkMinutes = (decimal)span.TotalMinutes;
  774. workPoints.Add(dto);
  775. level++;
  776. dto = new LineWorkPointDto();
  777. dto.Level = level;
  778. dto.Line = shopCal.ProdLine;
  779. dto.WeekDay = weekDay;
  780. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  781. }
  782. dto.EndPoint = dayEndPoint;
  783. span = dto.EndPoint - dto.StartPoint;
  784. dto.WorkMinutes = (decimal)span.TotalMinutes;
  785. workPoints.Add(dto);
  786. return workPoints.OrderBy(p => p.Level).ToList();
  787. }
  788. /// <summary>
  789. /// 工单工艺路线预处理
  790. /// </summary>
  791. /// <param name="workOrd">工单</param>
  792. /// <param name="woRuntings">当前工单对应的工序</param>
  793. /// <param name="prodLines">产线</param>
  794. /// <param name="schedules">当前工单对应产品的排产记录</param>
  795. /// <returns></returns>
  796. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  797. {
  798. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  799. //当前工单计划开始时间(默认加两天)
  800. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  801. //取主工序(第一层级工序)
  802. var firsts = woRuntings.Where(p => p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  803. if (firsts.Count == 0)
  804. {
  805. return routingDtos;
  806. }
  807. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  808. //主工序按照Op排序,取最大Op
  809. var lastOp = firsts.First();
  810. dto.ParentOp = lastOp.ParentOp;
  811. dto.level = 1;
  812. dto.Op = lastOp.OP;
  813. dto.ChdParentOps = new List<int>();
  814. //获取当前层级工序中有子级的工序集合
  815. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  816. if (childs.Count > 0)
  817. {
  818. dto.ChdParentOps = childs;
  819. }
  820. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  821. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  822. if (line != null)
  823. {
  824. dto.Line = line.Line;
  825. dto.Rate = line.Rate;
  826. dto.SetupTime = 0;
  827. //获取产线占用结束时间
  828. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  829. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  830. }
  831. routingDtos.Add(dto);
  832. //递归处理其他层级工序
  833. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  834. return routingDtos;
  835. }
  836. /// <summary>
  837. /// 递归处理工序
  838. /// </summary>
  839. /// <param name="woRuntings">工单工序</param>
  840. /// <param name="preLevels">上-层级工序</param>
  841. /// <param name="level">层级</param>
  842. /// <param name="routingDtos">返回结果</param>
  843. /// <param name="prodLines">产线</param>
  844. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  845. {
  846. //获取当前层级工序
  847. var curLevels = woRuntings.Where(p => preLevels.Select(m => m.OP).Contains(p.ParentOp)).ToList();
  848. if (curLevels.Count == 0)
  849. {
  850. return;
  851. }
  852. //获取父级Op-当前层级有几条子产线
  853. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  854. foreach (var item in parentOps)
  855. {
  856. var dto = new WorkOrdRoutingDto();
  857. var lastOp = curLevels.Where(p => p.ParentOp == item).OrderByDescending(m => m.OP).FirstOrDefault();
  858. if (lastOp == null)
  859. {
  860. continue;
  861. }
  862. dto.Op = lastOp.OP;
  863. dto.ParentOp = lastOp.ParentOp;
  864. dto.level = level + 1;
  865. dto.ChdParentOps = new List<int>();
  866. //获取当前层级工序中有子级的工序集合
  867. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  868. if (childs.Count > 0)
  869. {
  870. dto.ChdParentOps = childs;
  871. }
  872. //当前层级工序对应的产线
  873. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  874. if (maxRateLine != null)
  875. {
  876. dto.Line = maxRateLine.Line;
  877. dto.Rate = maxRateLine.Rate;
  878. dto.SetupTime = maxRateLine.SetupTime;
  879. }
  880. routingDtos.Add(dto);
  881. }
  882. //递归
  883. RecursionProc(woRuntings, curLevels, level + 1, routingDtos, prodLines);
  884. }
  885. }
  886. }