ProductExamineAppService.cs 11 KB

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  1. using Business.Core.MongoDBHelper;
  2. using Business.ResourceExamineManagement.Dto;
  3. using Bussiness.Model.Dto.ResExamin;
  4. using Bussiness.Model.Production;
  5. using Bussiness.Model.Tech;
  6. using System;
  7. using System.Collections.Generic;
  8. using System.Linq;
  9. using System.Text;
  10. using System.Threading.Tasks;
  11. using Volo.Abp.Application.Services;
  12. using Volo.Abp.Domain.Repositories;
  13. namespace Business.ResourceExamineManagement
  14. {
  15. /// <summary>
  16. /// 产能检查
  17. /// </summary>
  18. public class ProductExamineAppService: ApplicationService
  19. {
  20. #region 服务
  21. /// <summary>
  22. /// 工艺路径
  23. /// </summary>
  24. private readonly IMongoDB<mes_technique> _mes_technique;
  25. /// <summary>
  26. /// 工序
  27. /// </summary>
  28. private readonly IMongoDB<mes_process> _mes_process;
  29. /// <summary>
  30. /// 工艺关联工序
  31. /// </summary>
  32. private readonly IMongoDB<mes_tech_process> _mes_tech_process;
  33. /// <summary>
  34. /// 工作日历
  35. /// </summary>
  36. private readonly IMongoDB<mes_work_calendar> _mes_work_calendar;
  37. /// <summary>
  38. /// 工作日历明细
  39. /// </summary>
  40. private readonly IMongoDB<mes_work_calendar_list> _mes_work_calendar_list;
  41. /// <summary>
  42. /// 工艺工序关联工位
  43. /// </summary>
  44. private readonly IMongoDB<mes_tech_proc_workshop> _mes_tech_proc_workshop;
  45. /// <summary>
  46. /// 排程占用记录
  47. /// </summary>
  48. private readonly IMongoDB<mes_schedule_occupy> _mes_schedule_occupy;
  49. #endregion
  50. /// <summary>
  51. /// 构造函数
  52. /// </summary>
  53. public ProductExamineAppService(
  54. IMongoDB<mes_technique> mes_technique,
  55. IMongoDB<mes_process> mes_process,
  56. IMongoDB<mes_tech_process> mes_tech_process,
  57. IMongoDB<mes_tech_proc_workshop> mes_tech_proc_workshop
  58. )
  59. {
  60. _mes_technique = mes_technique;
  61. _mes_process = mes_process;
  62. _mes_tech_process = mes_tech_process;
  63. _mes_tech_proc_workshop = mes_tech_proc_workshop;
  64. }
  65. /// <summary>
  66. /// 产能计算
  67. /// </summary>
  68. /// <param name="param">产能检查入参</param>
  69. /// <returns>生产时长</returns>
  70. public async Task<decimal> ProductiveExamine(ProdExamineParamDto param)
  71. {
  72. if (param.packages <= 0)
  73. {
  74. throw new NotImplementedException("产能计算参数有误!");
  75. }
  76. #region 1、数据准备
  77. //1.1、获取工艺路径数据
  78. mes_technique tech = _mes_technique.Find(p => p.bom == param.bom_number && p.bomver == param.version && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted).Result.FirstOrDefault();
  79. if (tech == null)
  80. {
  81. throw new NotImplementedException("请先配置工艺路径!");
  82. }
  83. //1.2、获取工艺路径关联工序数据
  84. List<mes_tech_process> tech_Processes = await _mes_tech_process.GetManyByCondition(p => p.tech_id == tech.Id && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  85. if (tech_Processes.Count == 0)
  86. {
  87. throw new NotImplementedException("请先配置工序!");
  88. }
  89. //1.3、获取当前工艺路径下的工序数据
  90. //FilterDefinition<mes_process> filter = Builders<mes_process>.Filter.In(s => s.Id, tech_Processes.Select(m => m.proc_id).ToList());
  91. //List<mes_process> process = await _mes_process.GetManyByIds(filter);
  92. List<long> procIds = tech_Processes.Select(m => m.proc_id.Value).ToList();
  93. List<mes_process> process = await _mes_process.GetManyByCondition(p => procIds.Contains(p.Id) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  94. //1.3、获取工艺工序关联工位信息
  95. List<long> techProcIds = tech_Processes.Select(m => m.Id).ToList();
  96. List<mes_tech_proc_workshop> tech_Proc_Workshops = await _mes_tech_proc_workshop.GetManyByCondition(p => techProcIds.Contains(p.tech_proc_id.Value) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  97. #endregion
  98. //1、获取工艺路径下的第一层级工序
  99. List<mes_tech_process> fistChilds = tech_Processes.Where(p => p.parentprocid == tech.Id).ToList();
  100. if (fistChilds.Count == 0)
  101. {
  102. throw new NotImplementedException("当前工艺路径没有配置工序,请调整!");
  103. }
  104. List<mes_tech_process> sortChilds = new List<mes_tech_process>();
  105. //添加最后一个工序
  106. var last = fistChilds.FirstOrDefault(p => p.nextprocid == null);
  107. if (last == null)
  108. {
  109. throw new NotImplementedException("当前工艺路径没有配置最终工序,请调整!");
  110. }
  111. sortChilds.Add(last);
  112. //递归按工序先后顺序排序
  113. SortProcess(fistChilds, last.proc_id.Value, sortChilds);
  114. //总耗时(分钟)
  115. //decimal sumTimes = CalcTakeTimeByLq(sortChilds, param.packages);//通过Lq计算
  116. decimal sumTimes = CalcTakeTimeByLqt(sortChilds, param.packages);//通过Lqt计算
  117. return sumTimes;
  118. }
  119. /// <summary>
  120. /// 递归:工序按照先后顺序排序-暂时不考虑两个分支合并到一个分支的情况
  121. /// </summary>
  122. /// <param name="Processes"></param>
  123. /// <param name="processId"></param>
  124. /// <param name="sortProcesses"></param>
  125. private void SortProcess(List<mes_tech_process> Processes, long processId, List<mes_tech_process> sortProcesses)
  126. {
  127. var curProcess = Processes.Where(p => p.nextprocid == processId).FirstOrDefault();
  128. if (curProcess != null)
  129. {
  130. sortProcesses.AddFirst(curProcess);
  131. SortProcess(Processes, curProcess.proc_id.Value, sortProcesses);
  132. }
  133. }
  134. /// <summary>
  135. /// 通过Lq计算工艺耗时
  136. /// </summary>
  137. /// <param name="Processes"></param>
  138. /// <param name="packages"></param>
  139. /// <returns></returns>
  140. private decimal CalcTakeTimeByLq(List<mes_tech_process> Processes, int packages)
  141. {
  142. decimal sumTimes = 0.00m;//总耗时(分钟)
  143. //工序需要等待时间记录
  144. List<StartTimeDto> starts = new List<StartTimeDto>();
  145. StartTimeDto dto;
  146. foreach (var chd in Processes)
  147. {
  148. dto = new StartTimeDto();
  149. if (chd.nextprocid == null)//最后一个工序
  150. {
  151. //计算最后一个工序耗时
  152. dto = CalcProcTakeTimeByLq(chd, packages, packages);
  153. }
  154. else
  155. {
  156. dto = CalcProcTakeTimeByLq(chd, chd.lq.Value, packages);
  157. }
  158. sumTimes += dto.wait_time;
  159. //添加记录
  160. starts.Add(dto);
  161. }
  162. return sumTimes;
  163. }
  164. /// <summary>
  165. /// 通过Lq计算当前工序前置准备时间
  166. /// </summary>
  167. /// <param name="proc"></param>
  168. /// <param name="quantity">LeadQuantity to Start Next</param>
  169. /// <param name="packages">件数</param>
  170. /// <returns></returns>
  171. private StartTimeDto CalcProcTakeTimeByLq(mes_tech_process proc, decimal quantity, int packages)
  172. {
  173. //记录当前工序耗时
  174. StartTimeDto dto = new StartTimeDto();
  175. //添加耗时记录
  176. dto.tech_id = proc.tech_id.Value;
  177. dto.proc_id = proc.proc_id.Value;
  178. dto.nextproc_id = proc.nextprocid;
  179. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  180. {
  181. dto.wait_time = quantity / proc.uph.Value * 60 / proc.wsinuse.Value;
  182. dto.take_time = packages / proc.uph.Value * 60 / proc.wsinuse.Value;
  183. }
  184. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  185. {
  186. dto.wait_time = quantity * proc.ct.Value / proc.wsinuse.Value;
  187. dto.take_time = packages * proc.ct.Value / proc.wsinuse.Value;
  188. }
  189. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  190. {
  191. dto.wait_time = Math.Ceiling(quantity / proc.upe.Value / proc.wsinuse.Value) * proc.ct.Value;
  192. dto.take_time = Math.Ceiling(packages / proc.upe.Value / proc.wsinuse.Value) * proc.ct.Value;
  193. }
  194. return dto;
  195. }
  196. /// <summary>
  197. /// 通过Lqt计算工艺耗时
  198. /// </summary>
  199. /// <param name="Processes"></param>
  200. /// <param name="packages"></param>
  201. /// <returns></returns>
  202. private decimal CalcTakeTimeByLqt(List<mes_tech_process> Processes, int packages)
  203. {
  204. //总耗时
  205. decimal sumTimes = 0;
  206. //工序需要等待时间记录
  207. List<StartTimeDto> starts = new List<StartTimeDto>();
  208. StartTimeDto dto;
  209. foreach (var chd in Processes)
  210. {
  211. dto = new StartTimeDto();
  212. //添加耗时记录
  213. dto.tech_id = chd.tech_id.Value;
  214. dto.proc_id = chd.proc_id.Value;
  215. dto.nextproc_id = chd.nextprocid;
  216. //计算当前工序生产耗时
  217. dto.take_time = CalcProcTakeTime(chd, packages);
  218. if (chd.nextprocid == null)//最后一个工序
  219. {
  220. dto.wait_time = dto.take_time;
  221. }
  222. else
  223. {
  224. dto.wait_time = chd.lqt.Value;
  225. }
  226. sumTimes += dto.wait_time;
  227. //添加记录
  228. starts.Add(dto);
  229. }
  230. return sumTimes;
  231. }
  232. /// <summary>
  233. /// 计算当前工序生产时间
  234. /// </summary>
  235. /// <param name="proc"></param>
  236. /// <param name="packages">件数</param>
  237. /// <returns></returns>
  238. private decimal CalcProcTakeTime(mes_tech_process proc, int packages)
  239. {
  240. //当前工序生产时间
  241. decimal takeTiem = 0.00m;
  242. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  243. {
  244. takeTiem = packages / proc.uph.Value * 60 / proc.wsinuse.Value;
  245. }
  246. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  247. {
  248. takeTiem = packages * proc.ct.Value / proc.wsinuse.Value;
  249. }
  250. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  251. {
  252. takeTiem = Math.Ceiling(packages / proc.upe.Value / proc.wsinuse.Value) * proc.ct.Value;
  253. }
  254. return takeTiem;
  255. }
  256. }
  257. }