ProductionScheduleAppService.cs 41 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844845846847848849850851852853854855856857858859860861862863864865866867868869870871872873874875876877878879880881882883884885886887888889890891892893894895896897898899900901902903904905906907908909910911912913
  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using System.Transactions;
  16. using Volo.Abp.Application.Services;
  17. using Volo.Abp.MultiTenancy;
  18. namespace Business.ResourceExamineManagement
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 节假日记录表
  68. /// </summary>
  69. private ISqlRepository<HolidayMaster> _holidayMaster;
  70. /// <summary>
  71. /// 雪花算法
  72. /// </summary>
  73. SnowFlake help = new SnowFlake();
  74. private readonly ICurrentTenant _currentTenant;
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private List<ShopCalendarWorkCtr> calendars;
  79. /// <summary>
  80. /// 产线休息记录数据
  81. /// </summary>
  82. private List<QualityLineWorkDetail> qualityLines;
  83. /// <summary>
  84. /// 节假日记录数据
  85. /// </summary>
  86. private List<HolidayMaster> holidays;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  103. ISqlRepository<HolidayMaster> holidayMaster,
  104. ICurrentTenant currentTenant
  105. )
  106. {
  107. _itemMaster = itemMaster;
  108. _workOrdMaster = workOrdMaster;
  109. _workOrdDetail = workOrdDetail;
  110. _workOrdRouting = workOrdRouting;
  111. _prodLineDetail = prodLineDetail;
  112. _periodSequenceDet = periodSequenceDet;
  113. _scheduleResultOpMaster = scheduleResultOpMaster;
  114. _invMaster = invMaster;
  115. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  116. _qualityLineWorkDetail = qualityLineWorkDetail;
  117. _holidayMaster = holidayMaster;
  118. _currentTenant = currentTenant;
  119. }
  120. #endregion
  121. /// <summary>
  122. /// 执行生产排产
  123. /// </summary>
  124. public async void DoExt()
  125. {
  126. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  127. await DoProductShcedule(workOrds);
  128. }
  129. /// <summary>
  130. /// 生产排产
  131. /// </summary>
  132. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  133. /// <returns></returns>
  134. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  135. {
  136. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  137. {
  138. //1、获取需要排产的工单:Status为空且IsActive==1
  139. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  140. }
  141. if (workOrds.Count == 0)//没有工单需要排产
  142. {
  143. return;
  144. }
  145. //获取排产工单的最早计划开工日期
  146. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  147. //2、获取数据
  148. //获取工单工艺路径数据
  149. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  150. //获取物料对应的生产线信息:物料、工序对应的生产线
  151. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  152. List<string> lines = prodLines.Select(p => p.Line).ToList();
  153. //获取生产周期数据
  154. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  155. //获取当前日期往后的排产记录数据
  156. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == "1001");
  157. //获取工作日历数据
  158. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == "1001" && p.IsActive);
  159. //获取产线休息记录数据
  160. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  161. //获取节假日记录数据
  162. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  163. //3、排产
  164. //生产周期
  165. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  166. //排产记录表
  167. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  168. //排产结果
  169. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  170. allResults.AddRange(dbSchedules);
  171. foreach (var item in workOrds)
  172. {
  173. ////当前工单的排产计划开始时间:年-月-日
  174. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  175. ////当前工单对应的产线数据
  176. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  177. ////当前工单的对应的产线排产记录
  178. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  179. allResults.AddRange(scheduleMasters);
  180. //工序预处理:确定每层级工序对应的产线
  181. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  182. //排产前的数据校验
  183. if (routingDtos.Count == 0)//没有维护主工序
  184. {
  185. //记录排产异常原因
  186. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  187. continue;
  188. }
  189. //校验每层级工序是否都维护了产线
  190. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  191. {
  192. //记录排产异常原因
  193. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  194. continue;
  195. }
  196. //校验每个层级是否维护了工作日历
  197. bool flag = false;
  198. foreach (var rut in routingDtos)
  199. {
  200. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  201. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  202. {
  203. flag = true;
  204. break;
  205. }
  206. }
  207. if (flag)
  208. {
  209. //记录排产异常原因
  210. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  211. continue;
  212. }
  213. //产线排产
  214. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  215. /*//更新工单表
  216. item.Status = "r";*/
  217. }
  218. using (TransactionScope scope = new TransactionScope())
  219. {
  220. try
  221. {
  222. //记录排产数据
  223. /*_workOrdMaster.Update(workOrds);*/
  224. _periodSequenceDet.Insert(periodSequenceDtls);
  225. _scheduleResultOpMaster.Insert(scheduleMasters);
  226. scope.Complete();
  227. }
  228. catch (Exception ex)
  229. {
  230. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  231. scope.Dispose();
  232. }
  233. }
  234. }
  235. /// <summary>
  236. /// 排产
  237. /// </summary>
  238. /// <param name="workOrd">工单</param>
  239. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  240. /// <param name="periodsDet">生产周期</param>
  241. /// <param name="scheduleResults">排产结果</param>
  242. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  243. {
  244. //生产周期
  245. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  246. //排产明细
  247. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  248. //产线排产开始时间
  249. List<LineStartDto> lineStarts = new List<LineStartDto>();
  250. //循环产线,排产
  251. foreach (var item in routingDtos)
  252. {
  253. //当前产线的工作日历
  254. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  255. //当前产线的每天休息时间记录
  256. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  257. //产线已排产数量
  258. decimal sumQty = 0m;
  259. //产线实际排产开始时间
  260. DateTime workStartTime;
  261. if (item.level == 1)//主产线
  262. {
  263. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  264. }
  265. else
  266. {
  267. //子产线获取实际排产开始日期
  268. //获取父级排产开始时间
  269. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  270. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  271. }
  272. //记录产线排产开始时间
  273. lineStarts.Add(new LineStartDto
  274. {
  275. level = item.level,
  276. Line = item.Line,
  277. Op = item.Op,
  278. StartTime = workStartTime,
  279. ChdParentOps = item.ChdParentOps
  280. });
  281. //排产
  282. while (sumQty < workOrd.QtyOrded)
  283. {
  284. //获取当天的产能
  285. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  286. //判断已排产数量+当天的产能是否超过工单数量
  287. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  288. {
  289. //记录生产周期
  290. curSequences.Add(new PeriodSequenceDet
  291. {
  292. Domain = "1001",
  293. Line = item.Line,
  294. ItemNum = workOrd.ItemNum,
  295. PlanDate = workStartTime.Date,
  296. Period = 1,//目前只考虑一班制
  297. OrdQty = dto.ProductQty,
  298. WorkOrds = workOrd.WorkOrd,
  299. Op = item.Op,
  300. IsActive = true,
  301. Status = "",
  302. CreateTime = DateTime.Now
  303. });
  304. //记录排产记录
  305. curScheduleRsts.Add(new ScheduleResultOpMaster
  306. {
  307. Domain = "1001",
  308. WorkOrd = workOrd.WorkOrd,
  309. Line = item.Line,
  310. ItemNum = workOrd.ItemNum,
  311. Op = item.Op,
  312. WorkDate = workStartTime.Date,
  313. WorkQty = dto.ProductQty,
  314. WorkStartTime = dto.StartTime,
  315. WorkEndTime = dto.EndTime,
  316. CreateTime = DateTime.Now
  317. });
  318. //累计已排产数量
  319. sumQty += dto.ProductQty;
  320. //继续排下一个工作日
  321. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  322. }
  323. else// 最后一天的产能只能占用一部分
  324. {
  325. //剩余需要排产的数量
  326. decimal residueQty = workOrd.QtyOrded - sumQty;
  327. //剩余数量生产需要时长(分钟)
  328. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  329. //获取当天的工作时间段
  330. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  331. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  332. if (curPoint == null)
  333. {
  334. continue;
  335. }
  336. TimeSpan span = curPoint.EndPoint - workStartTime;
  337. //当天工作时间段的有效生产时间
  338. decimal effMins = (decimal)span.TotalMinutes;
  339. DateTime workEndTime = workStartTime;
  340. if (effMins >= workTime)//当前工作时间段即可满足产能
  341. {
  342. workEndTime = workStartTime.AddMinutes((double)workTime);
  343. }
  344. else
  345. {
  346. //获取后续生产时间段
  347. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  348. //剩余需要工作时长
  349. decimal nextMins = workTime - effMins;
  350. foreach (var p in nextPoints)
  351. {
  352. if (p.WorkMinutes >= nextMins)
  353. {
  354. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  355. break;
  356. }
  357. nextMins -= p.WorkMinutes;
  358. }
  359. }
  360. sumQty = workOrd.QtyOrded;
  361. //记录生产周期
  362. curSequences.Add(new PeriodSequenceDet
  363. {
  364. Domain = "1001",
  365. Line = item.Line,
  366. ItemNum = workOrd.ItemNum,
  367. PlanDate = workStartTime.Date,
  368. Period = 1,//目前只考虑一班制
  369. OrdQty = residueQty,
  370. WorkOrds = workOrd.WorkOrd,
  371. Op = item.Op,
  372. IsActive = true,
  373. Status = "",
  374. CreateTime = DateTime.Now
  375. });
  376. //记录排产记录
  377. curScheduleRsts.Add(new ScheduleResultOpMaster
  378. {
  379. Domain = "1001",
  380. WorkOrd = workOrd.WorkOrd,
  381. Line = item.Line,
  382. ItemNum = workOrd.ItemNum,
  383. Op = item.Op,
  384. WorkDate = workStartTime.Date,
  385. WorkQty = residueQty,
  386. WorkStartTime = workStartTime,
  387. WorkEndTime = workEndTime,
  388. CreateTime = DateTime.Now
  389. });
  390. }
  391. }
  392. }
  393. //记录排产结果
  394. periodsDet.AddRange(curSequences);
  395. scheduleResults.AddRange(curScheduleRsts);
  396. }
  397. /// <summary>
  398. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  399. /// </summary>
  400. /// <param name="routingDto">产线</param>
  401. /// <param name="startTime"></param>
  402. /// <param name="curCalendars"></param>
  403. /// <param name="curQtyDtls"></param>
  404. /// <returns></returns>
  405. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  406. {
  407. LineScheduledDto scheduledDto = new LineScheduledDto();
  408. //当天排产开始时间
  409. scheduledDto.StartTime = startTime;
  410. //开始时间是周几
  411. int weekDay = (int)startTime.DayOfWeek;
  412. //当天的工作日历
  413. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  414. //当前日期的工作时间段
  415. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  416. //当天排产结束时间
  417. scheduledDto.EndTime = workPoints.Last().EndPoint;
  418. //计算starttime处于那个工作时间段
  419. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  420. TimeSpan span = curPoint.EndPoint - startTime;
  421. scheduledDto.EffTime = (decimal)span.TotalHours;
  422. //获取后续工作时间段的有效工作时间
  423. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  424. foreach (var item in nextPoints)
  425. {
  426. span = item.EndPoint - item.StartPoint;
  427. scheduledDto.EffTime += (decimal)span.TotalHours;
  428. }
  429. //计算当天的产能
  430. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  431. return scheduledDto;
  432. }
  433. /// <summary>
  434. /// 计算主产线实际排产开始时间
  435. /// </summary>
  436. /// <param name="startTime">工单排产开始时间</param>
  437. /// <param name="curCalendars">当前产线工作日历</param>
  438. /// <param name="curQtyDtls">当前产线休息记录</param>
  439. /// <returns></returns>
  440. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  441. {
  442. //实际排产开始时间
  443. DateTime actStart = startTime;
  444. //开始时间是周几
  445. int weekDay = (int)startTime.DayOfWeek;
  446. //判断当天是否是工作日
  447. bool isWorkDay = CheckIsWorkDay(startTime);
  448. if (!isWorkDay)//不是工作日
  449. {
  450. //获取下一个工作日开始时间
  451. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  452. return actStart;
  453. }
  454. //开始时间往后推到半小时/整点节点
  455. actStart = CalcStartTimeAfter(actStart);
  456. //当天的工作日历
  457. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  458. //当前日期的工作时间段
  459. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  460. //计算starttime处于那个工作时间段
  461. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  462. if (curPoint == null)//不处于工作时间段
  463. {
  464. //开始时间小于当天工作开始时间
  465. if (startTime < workPoints.First().StartPoint)
  466. {
  467. actStart = workPoints.First().StartPoint;
  468. }
  469. //开始时间大于当前工作结束时间
  470. else if (startTime > workPoints.Last().EndPoint)
  471. {
  472. //获取下一个工作日开始时间
  473. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  474. }
  475. else
  476. {//开始时间位于当天的休息时间段
  477. foreach (var item in workPoints)
  478. {
  479. //获取下一个时间段
  480. var next = workPoints.First(p => p.Level == item.Level + 1);
  481. if (item.EndPoint < startTime && startTime < next.StartPoint)
  482. {
  483. actStart = next.StartPoint;
  484. break;
  485. }
  486. }
  487. }
  488. return actStart;
  489. }
  490. if (startTime != curPoint.EndPoint)
  491. {
  492. return actStart;
  493. }
  494. //查询下一时间段的开始时间点
  495. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  496. if (nextPoint != null)
  497. {
  498. return nextPoint.StartPoint;
  499. }
  500. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  501. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  502. return actStart;
  503. }
  504. /// <summary>
  505. /// 排产开始时间处理为半小时/整点开始--向后取整
  506. /// </summary>
  507. /// <param name="startTime"></param>
  508. /// <returns></returns>
  509. public DateTime CalcStartTimeAfter(DateTime startTime)
  510. {
  511. DateTime rtnTime = startTime;
  512. DateTime curDate = startTime.Date;
  513. //时间转换为分钟
  514. TimeSpan span = rtnTime - curDate;
  515. decimal sumMinutes = (decimal)span.TotalMinutes;
  516. int times = (int)Math.Ceiling(sumMinutes / 30);
  517. rtnTime = curDate.AddMinutes(times * 30);
  518. return rtnTime;
  519. }
  520. /// <summary>
  521. /// 排产开始时间处理为半小时/整点开始--向前取整
  522. /// </summary>
  523. /// <param name="startTime"></param>
  524. /// <returns></returns>
  525. public DateTime CalcStartTimeBefore(DateTime startTime)
  526. {
  527. DateTime rtnTime = startTime;
  528. DateTime curDate = startTime.Date;
  529. //时间转换为分钟
  530. TimeSpan span = rtnTime - curDate;
  531. decimal sumMinutes = (decimal)span.TotalMinutes;
  532. int times = (int)Math.Floor(sumMinutes / 30);
  533. rtnTime = curDate.AddMinutes(times * 30);
  534. return rtnTime;
  535. }
  536. /// <summary>
  537. /// 判断当天是否是工作日
  538. /// </summary>
  539. /// <param name="dateTime"></param>
  540. /// <returns></returns>
  541. public bool CheckIsWorkDay(DateTime dateTime)
  542. {
  543. bool isWorkDay = true;
  544. //周几
  545. int weekDay = (int)dateTime.DayOfWeek;
  546. //判断当天是否是工作日
  547. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  548. {
  549. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  550. {
  551. isWorkDay = false;
  552. }
  553. return isWorkDay;
  554. }
  555. //不是周六周日,需要判断是不是节假日
  556. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  557. {
  558. isWorkDay = false;
  559. }
  560. return isWorkDay;
  561. }
  562. /// <summary>
  563. /// 计算子产线实际排产开始时间
  564. /// </summary>
  565. /// <param name="startTime">父级工单排产开始时间</param>
  566. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  567. /// <param name="curCalendars">当前产线工作日历</param>
  568. /// <param name="curQtyDtls">当前产线休息记录</param>
  569. /// <returns></returns>
  570. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  571. {
  572. //提前期转换成分钟
  573. decimal needMinute = setupTime * 60;
  574. //实际排产开始时间
  575. DateTime actStart = startTime;
  576. //开始时间是周几
  577. int weekDay = (int)startTime.DayOfWeek;
  578. //当天的工作日历
  579. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  580. //当前日期的工作时间段
  581. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  582. //计算starttime处于那个工作时间段
  583. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  584. //当前时间段可用提前期
  585. TimeSpan span = startTime - curPoint.StartPoint;
  586. decimal curMins = (decimal)span.TotalMinutes;
  587. if (curMins >= needMinute)//当前时间段的可用提前期满足
  588. {
  589. actStart = startTime.AddMinutes((double)-needMinute);
  590. //开始时间往前推到半小时/整点节点
  591. actStart = CalcStartTimeBefore(actStart);
  592. return actStart;
  593. }
  594. //当前时间段的可用提前期不满足
  595. //剩余提前期
  596. needMinute -= curMins;
  597. //获取前层级时间段
  598. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  599. bool flag = true;//标志位
  600. foreach (var item in prePoints)
  601. {
  602. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  603. {
  604. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  605. flag = false;
  606. break;
  607. }
  608. needMinute -= item.WorkMinutes;
  609. }
  610. if (!flag)
  611. {
  612. //开始时间往前推到半小时/整点节点
  613. actStart = CalcStartTimeBefore(actStart);
  614. return actStart;
  615. }
  616. //今天可用提前期不够,往前工作日找
  617. DateTime perStartTime = startTime;
  618. while (flag)
  619. {
  620. //获取前一个工作日
  621. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  622. //获取前一个工作日的工作时间段数据,倒序排
  623. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  624. //当天的工作时长(分钟)
  625. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  626. if (sumWorkMins >= needMinute)//当天可用提前期满足
  627. {
  628. //获取开始时间
  629. foreach (var item in workPoints)
  630. {
  631. if (item.WorkMinutes >= needMinute)//当前时间段满足
  632. {
  633. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  634. break;
  635. }
  636. needMinute -= item.WorkMinutes;
  637. }
  638. flag = false;
  639. }
  640. else
  641. {
  642. //当天可用提前期不满足
  643. needMinute -= sumWorkMins;
  644. }
  645. }
  646. //开始时间往前推到半小时/整点节点
  647. actStart = CalcStartTimeBefore(actStart);
  648. return actStart;
  649. }
  650. /// <summary>
  651. /// 获取下一个工作日开始时间
  652. /// </summary>
  653. /// <param name="weekDay">当前周几</param>
  654. /// <param name="startTime">开始时间</param>
  655. /// <param name="curCalendars">当前产线的工作日历</param>
  656. /// <returns></returns>
  657. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  658. {
  659. DateTime rtnData = startTime;
  660. //下一天
  661. DateTime nextDate = startTime.Date.AddDays(1);
  662. //下一天是周几
  663. int nextWeekDay = (weekDay + 1) % 7;
  664. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  665. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  666. //判断下一天是否是工作日
  667. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  668. {
  669. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  670. {
  671. //递归继续找下一个工作日
  672. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  673. return rtnData;
  674. }
  675. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  676. return rtnData;
  677. }
  678. //下一天不是周六周日,需要判断是不是节假日
  679. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  680. {
  681. //递归继续找下一个工作日
  682. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  683. return rtnData;
  684. }
  685. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  686. return rtnData;
  687. }
  688. /// <summary>
  689. /// 获取上一个工作日开始时间
  690. /// </summary>
  691. /// <param name="startTime">开始时间</param>
  692. /// <param name="curCalendars">当前产线的工作日历</param>
  693. /// <returns></returns>
  694. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  695. {
  696. DateTime rtnData = startTime;
  697. //前一天
  698. DateTime preDate = startTime.Date.AddDays(-1);
  699. //前一天是周几
  700. int preWeekDay = (int)preDate.DayOfWeek;
  701. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  702. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  703. //判断前一天是否是工作日
  704. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  705. {
  706. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  707. {
  708. //递归继续找上一个工作日
  709. rtnData = GetPreWorkDay(preDate, curCalendars);
  710. return rtnData;
  711. }
  712. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  713. return rtnData;
  714. }
  715. //前一天不是周六周日,需要判断是不是节假日
  716. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  717. {
  718. //递归继续找前一个工作日
  719. rtnData = GetPreWorkDay(preDate, curCalendars);
  720. return rtnData;
  721. }
  722. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  723. return rtnData;
  724. }
  725. /// <summary>
  726. /// 处理当前日期的工作时间段
  727. /// </summary>
  728. /// <param name="startTime"></param>
  729. /// <param name="shopCal">当前产线的工作日历-周几</param>
  730. /// <param name="curQtyDtls">每天休息记录</param>
  731. /// <returns></returns>
  732. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  733. {
  734. //年-月-日
  735. string date = startTime.Date.ToString("yyyy-MM-dd");
  736. //排产记录结束日期是周几
  737. int weekDay = (int)startTime.DayOfWeek;
  738. //计算当天的开工时间点,停工时间点
  739. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  740. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  741. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  742. //工作时间段
  743. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  744. LineWorkPointDto dto = new LineWorkPointDto();
  745. dto.Level = 1;
  746. dto.Line = shopCal.ProdLine;
  747. dto.WeekDay = weekDay;
  748. dto.StartPoint = dayStartPoint;
  749. int level = 1;
  750. TimeSpan span = TimeSpan.Zero;
  751. foreach (var item in curQtyDtls)
  752. {
  753. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  754. dto.EndPoint = endPoint;
  755. span = dto.EndPoint - dto.StartPoint;
  756. dto.WorkMinutes = (decimal)span.TotalMinutes;
  757. workPoints.Add(dto);
  758. level++;
  759. dto = new LineWorkPointDto();
  760. dto.Level = level;
  761. dto.Line = shopCal.ProdLine;
  762. dto.WeekDay = weekDay;
  763. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  764. }
  765. dto.EndPoint = dayEndPoint;
  766. span = dto.EndPoint - dto.StartPoint;
  767. dto.WorkMinutes = (decimal)span.TotalMinutes;
  768. workPoints.Add(dto);
  769. return workPoints.OrderBy(p => p.Level).ToList();
  770. }
  771. /// <summary>
  772. /// 工单工艺路线预处理
  773. /// </summary>
  774. /// <param name="workOrd">工单</param>
  775. /// <param name="woRuntings">当前工单对应的工序</param>
  776. /// <param name="prodLines">产线</param>
  777. /// <param name="schedules">当前工单对应产品的排产记录</param>
  778. /// <returns></returns>
  779. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  780. {
  781. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  782. //当前工单计划开始时间(默认加两天)
  783. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  784. //取主工序(第一层级工序)
  785. var firsts = woRuntings.Where(p => p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  786. if (firsts.Count == 0)
  787. {
  788. return routingDtos;
  789. }
  790. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  791. //主工序按照Op排序,取最大Op
  792. var lastOp = firsts.First();
  793. dto.ParentOp = lastOp.ParentOp;
  794. dto.level = 1;
  795. dto.Op = lastOp.OP;
  796. dto.ChdParentOps = new List<int>();
  797. //获取当前层级工序中有子级的工序集合
  798. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  799. if (childs.Count > 0)
  800. {
  801. dto.ChdParentOps = childs;
  802. }
  803. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  804. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  805. if (line != null)
  806. {
  807. dto.Line = line.Line;
  808. dto.Rate = line.Rate;
  809. dto.SetupTime = 0;
  810. //获取产线占用结束时间
  811. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  812. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  813. }
  814. routingDtos.Add(dto);
  815. //递归处理其他层级工序
  816. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  817. return routingDtos;
  818. }
  819. /// <summary>
  820. /// 递归处理工序
  821. /// </summary>
  822. /// <param name="woRuntings">工单工序</param>
  823. /// <param name="preLevels">上-层级工序</param>
  824. /// <param name="level">层级</param>
  825. /// <param name="routingDtos">返回结果</param>
  826. /// <param name="prodLines">产线</param>
  827. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  828. {
  829. //获取当前层级工序
  830. var curLevels = woRuntings.Where(p => preLevels.Select(m => m.OP).Contains(p.ParentOp)).ToList();
  831. if (curLevels.Count == 0)
  832. {
  833. return;
  834. }
  835. //获取父级Op-当前层级有几条子产线
  836. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  837. foreach (var item in parentOps)
  838. {
  839. var dto = new WorkOrdRoutingDto();
  840. var lastOp = curLevels.Where(p => p.ParentOp == item).OrderByDescending(m => m.OP).FirstOrDefault();
  841. if (lastOp == null)
  842. {
  843. continue;
  844. }
  845. dto.Op = lastOp.OP;
  846. dto.ParentOp = lastOp.ParentOp;
  847. dto.level = level + 1;
  848. dto.ChdParentOps = new List<int>();
  849. //获取当前层级工序中有子级的工序集合
  850. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  851. if (childs.Count > 0)
  852. {
  853. dto.ChdParentOps = childs;
  854. }
  855. //当前层级工序对应的产线
  856. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  857. if (maxRateLine != null)
  858. {
  859. dto.Line = maxRateLine.Line;
  860. dto.Rate = maxRateLine.Rate;
  861. dto.SetupTime = maxRateLine.SetupTime;
  862. }
  863. routingDtos.Add(dto);
  864. }
  865. //递归
  866. RecursionProc(woRuntings, curLevels, level + 1, routingDtos, prodLines);
  867. }
  868. }
  869. }