ProductionScheduleAppService.cs 165 KB

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  1. using Amazon.Runtime;
  2. using Amazon.Runtime.Internal.Util;
  3. using Business.Business.Dto;
  4. using Business.Core.Utilities;
  5. using Business.Domain;
  6. using Business.Dto;
  7. using Business.EntityFrameworkCore.SqlRepositories;
  8. using Business.ResourceExamineManagement.Dto;
  9. using Business.StructuredDB.Production;
  10. using IdentityModel.Client;
  11. using Magicodes.ExporterAndImporter.Core.Extension;
  12. using MathNet.Numerics;
  13. using MathNet.Numerics.Optimization.LineSearch;
  14. using Microsoft.Extensions.Configuration;
  15. using MongoDB.Driver.Linq;
  16. using NUglify.JavaScript;
  17. using Quartz;
  18. using System;
  19. using System.Collections.Generic;
  20. using System.Collections.Immutable;
  21. using System.Configuration;
  22. using System.Linq;
  23. using System.Runtime.CompilerServices;
  24. using System.Threading.Tasks;
  25. using System.Transactions;
  26. using Volo.Abp.Application.Services;
  27. using Volo.Abp.Domain.Repositories;
  28. using Volo.Abp.MultiTenancy;
  29. using Volo.Abp.Options;
  30. namespace Business.ResourceExamineManagement
  31. {
  32. /// <summary>
  33. /// 生产排产服务
  34. /// </summary>
  35. public class ProductionScheduleAppService : ApplicationService
  36. {
  37. #region 服务
  38. /// <summary>
  39. /// 物料
  40. /// </summary>
  41. private ISqlRepository<ItemMaster> _itemMaster;
  42. /// <summary>
  43. /// 工单
  44. /// </summary>
  45. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  46. /// <summary>
  47. /// 工单物料明细
  48. /// </summary>
  49. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  50. /// <summary>
  51. /// 工单工艺路线明细
  52. /// </summary>
  53. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  54. /// <summary>
  55. /// 采购订单
  56. /// </summary>
  57. private ISqlRepository<PurOrdMaster> _purOrdMaster;
  58. private ISqlRepository<PurOrdDetail> _purOrdDetail;
  59. /// <summary>
  60. /// 库存主数据
  61. /// </summary>
  62. private ISqlRepository<InvMaster> _invMaster;
  63. /// <summary>
  64. /// 生产线明细
  65. /// </summary>
  66. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  67. /// <summary>
  68. /// 生产周期明细
  69. /// </summary>
  70. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  71. /// <summary>
  72. /// 排产结果明细
  73. /// </summary>
  74. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  79. /// <summary>
  80. /// 产线休息时间记录表
  81. /// </summary>
  82. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  83. /// <summary>
  84. /// 产线人员配置表
  85. /// </summary>
  86. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  87. /// <summary>
  88. /// 加班设置表
  89. /// </summary>
  90. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  91. /// <summary>
  92. /// 加班设置表
  93. /// </summary>
  94. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  95. /// <summary>
  96. /// 节假日记录表
  97. /// </summary>
  98. private ISqlRepository<HolidayMaster> _holidayMaster;
  99. /// <summary>
  100. /// 排产异常记录
  101. /// </summary>
  102. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  103. /// <summary>
  104. /// 排产结果明细
  105. /// </summary>
  106. private ISqlRepository<ProductScheduleControl> _productScheduleControl;
  107. /// <summary>
  108. /// 雪花算法
  109. /// </summary>
  110. SnowFlake help = new SnowFlake();
  111. private readonly ICurrentTenant _currentTenant;
  112. /// <summary>
  113. /// 工作日历数据
  114. /// </summary>
  115. private List<ShopCalendarWorkCtr> calendars;
  116. /// <summary>
  117. /// 产线休息记录数据
  118. /// </summary>
  119. private List<QualityLineWorkDetail> qualityLines;
  120. /// <summary>
  121. /// 节假日记录数据
  122. /// </summary>
  123. private List<HolidayMaster> holidays;
  124. /// <summary>
  125. /// 生产线UPH设置
  126. /// </summary>
  127. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  128. /// <summary>
  129. /// 加班设置
  130. /// </summary>
  131. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  132. /// <summary>
  133. /// 领料单
  134. /// </summary>
  135. private ISqlRepository<NbrMaster> _nbrMaster;
  136. /// <summary>
  137. /// 领料单明细
  138. /// </summary>
  139. private ISqlRepository<NbrDetail> _nbrDetail;
  140. /// <summary>
  141. /// 工单工序开始准备时间记录
  142. /// </summary>
  143. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  144. /// <summary>
  145. /// 工单工序开始准备时间记录
  146. /// </summary>
  147. private List<WorkOrdSetupTimeRecord> timeRecords;
  148. /// <summary>
  149. /// 新增工序准备开始时间记录
  150. /// </summary>
  151. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  152. /// <summary>
  153. /// 更新工序准备开始时间记录
  154. /// </summary>
  155. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  156. /// <summary>
  157. /// 生产工单主表
  158. /// </summary>
  159. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  160. /// <summary>
  161. /// 工厂id
  162. /// </summary>
  163. private string domain = "";
  164. /// <summary>
  165. /// 排产任务执行时间
  166. /// </summary>
  167. private DateTime scheTime;
  168. /// <summary>
  169. /// 可用设备数
  170. /// </summary>
  171. private readonly GetAvailableEquipmentAppService _getAvailableEquipmentAppService;
  172. #endregion
  173. #region 构造函数
  174. /// <summary>
  175. /// 构造函数
  176. /// </summary>
  177. public ProductionScheduleAppService(
  178. ISqlRepository<ItemMaster> itemMaster,
  179. ISqlRepository<WorkOrdMaster> workOrdMaster,
  180. ISqlRepository<WorkOrdDetail> workOrdDetail,
  181. ISqlRepository<WorkOrdRouting> workOrdRouting,
  182. ISqlRepository<ProdLineDetail> prodLineDetail,
  183. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  184. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  185. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  186. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  187. ISqlRepository<InvMaster> invMaster,
  188. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  189. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  190. ISqlRepository<HolidayMaster> holidayMaster,
  191. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  192. ICurrentTenant currentTenant,
  193. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  194. ISqlRepository<NbrMaster> nbrMaster,
  195. IRepository<mes_morder, long> mysql_mes_morder,
  196. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  197. ISqlRepository<ProductScheduleControl> productScheduleControl,
  198. ISqlRepository<PurOrdMaster> purOrdMaster,
  199. ISqlRepository<PurOrdDetail> purOrdDetail,
  200. ISqlRepository<NbrDetail> nbrDetail,
  201. GetAvailableEquipmentAppService getAvailableEquipmentAppService
  202. )
  203. {
  204. _itemMaster = itemMaster;
  205. _workOrdMaster = workOrdMaster;
  206. _workOrdDetail = workOrdDetail;
  207. _workOrdRouting = workOrdRouting;
  208. _nbrMaster = nbrMaster;
  209. _prodLineDetail = prodLineDetail;
  210. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  211. _resourceOccupancyTime = resourceOccupancyTime;
  212. _periodSequenceDet = periodSequenceDet;
  213. _scheduleResultOpMaster = scheduleResultOpMaster;
  214. _invMaster = invMaster;
  215. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  216. _qualityLineWorkDetail = qualityLineWorkDetail;
  217. _holidayMaster = holidayMaster;
  218. _generalizedCodeMaster = generalizedCodeMaster;
  219. _currentTenant = currentTenant;
  220. _scheduleExceptionMaster = scheduleExceptionMaster;
  221. _productScheduleControl = productScheduleControl;
  222. _mysql_mes_morder = mysql_mes_morder;
  223. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  224. _nbrDetail = nbrDetail;
  225. _purOrdMaster = purOrdMaster;
  226. _purOrdDetail = purOrdDetail;
  227. _getAvailableEquipmentAppService = getAvailableEquipmentAppService;
  228. }
  229. #endregion
  230. /// <summary>
  231. /// 生产排产-定时任务
  232. /// </summary>
  233. public async void DoExt()
  234. {
  235. //定时任务排产:获取工厂id
  236. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  237. domain = configuration.GetConnectionString("Factory_id");
  238. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  239. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  240. //取数开始时间为当前时间
  241. DateTime startTime = DateTime.Now;
  242. scheTime = startTime;
  243. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  244. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  245. if (workOrds.Any())
  246. {
  247. await DoProductSchedule(startTime, workOrds, domain, 1);
  248. }
  249. }
  250. /// <summary>
  251. /// 生产排产
  252. /// </summary>
  253. /// <param name="startTime">排产开始时间</param>
  254. /// <param name="workOrds">需要重新排产的工单</param>
  255. /// <param name="factoryid">工单的工厂id</param>
  256. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  257. /// <returns></returns>
  258. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type, List<WorkPriorityDto> dbWorkOrds=null)
  259. {
  260. //记录工厂id
  261. domain = factoryid;
  262. //记录排产开始时间
  263. scheTime = startTime;
  264. if (dbWorkOrds == null)
  265. {
  266. //获取工单领料单
  267. var nbrMasterList = _nbrMaster.Select(x => x.tenant_id.ToString() == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  268. //获取领料单明细
  269. var nbrDtlLists = _nbrDetail.Select(x => x.tenant_id.ToString() == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  270. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  271. //记录工单数据
  272. dbWorkOrds = workOrds.Select(p => new WorkPriorityDto
  273. {
  274. WorkOrd = p.WorkOrd,
  275. Priority = p.Priority,
  276. QtyOrded = p.QtyOrded
  277. }).ToList();
  278. #region 优先级
  279. ////处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  280. //decimal ytc = 1m;
  281. //decimal ktc = 10000m;
  282. //decimal bktc = 20000m;
  283. //for (int i = 0; i < workOrds.Count; i++)
  284. //{
  285. // //正在投产
  286. // if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  287. // {
  288. // workOrds[i].Priority = ytc;
  289. // ytc++;
  290. // continue;
  291. // }
  292. // //需要前处理的领料单
  293. // var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  294. // //不需要前处理的领料单
  295. // var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  296. // List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  297. // if (bqclNbr != null)
  298. // {
  299. // bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  300. // }
  301. // //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  302. // if (qclNbr != null && bqclNbr != null)
  303. // {
  304. // if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  305. // {
  306. // workOrds[i].Priority = ktc;
  307. // ktc++;
  308. // continue;
  309. // }
  310. // workOrds[i].Priority = bktc;
  311. // bktc++;
  312. // continue;
  313. // }
  314. // if (qclNbr != null && bqclNbr == null)
  315. // {
  316. // if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  317. // {
  318. // workOrds[i].Priority = ktc;
  319. // ktc++;
  320. // continue;
  321. // }
  322. // workOrds[i].Priority = bktc;
  323. // bktc++;
  324. // continue;
  325. // }
  326. // if (qclNbr == null && bqclNbr != null)
  327. // {
  328. // if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  329. // {
  330. // workOrds[i].Priority = ktc;
  331. // ktc++;
  332. // continue;
  333. // }
  334. // workOrds[i].Priority = bktc;
  335. // bktc++;
  336. // continue;
  337. // }
  338. // if (qclNbr == null && bqclNbr == null)
  339. // {
  340. // workOrds[i].Priority = bktc;
  341. // bktc++;
  342. // continue;
  343. // }
  344. //}
  345. #endregion
  346. }
  347. //2、获取数据
  348. //获取工单工艺路径数据
  349. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.tenant_id.ToString() == domain && p.Status != "C" && p.IsActive);
  350. //获取物料对应的生产线信息:物料、工序对应的生产线
  351. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.tenant_id.ToString() == domain && p.IsActive);
  352. List<string> lines = prodLines.Select(p => p.Line).ToList();
  353. //获取非标准产线人员配置
  354. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.tenant_id.ToString() == domain).ToList();
  355. //获取加班设置
  356. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.tenant_id.ToString() == domain && x.StartTime.Value > DateTime.Now).ToList();
  357. //获取当前日期往后的排产记录数据
  358. List<ItemMaster> itemMasters = _itemMaster.Select(p => p.tenant_id.ToString() == domain && p.IsActive);
  359. //获取工作日历数据:产线的工作日历+默认的工作日历
  360. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.tenant_id.ToString() == domain && p.IsActive);
  361. //获取产线休息记录数据
  362. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.tenant_id.ToString() == domain && p.IsActive);
  363. //外协采购订单
  364. var pur = _purOrdMaster.Select(p => p.Potype == "PW" && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  365. List<string> purs = pur?.Select(p => p.PurOrd).Distinct().ToList();
  366. var purd = _purOrdDetail.Select(p => purs.Contains(p.PurOrd)).ToList();
  367. //历史排产记录
  368. List<ScheduleResultOpMaster> previouslyOP = _scheduleResultOpMaster.Select(s => workOrds.Select(m => m.WorkOrd).Contains(s.WorkOrd) && s.WorkEndTime < scheTime.Date);
  369. //获取节假日记录数据
  370. holidays = _holidayMaster.Select(p => p.tenant_id.ToString() == domain && p.IsActive && p.Dated >= scheTime.Date);
  371. //获取工单的准备开始时间记录
  372. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.tenant_id.ToString() == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  373. //获取当天的生产周期数据
  374. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.tenant_id.ToString() == domain && p.IsActive);
  375. //获取当前日期往后的排产记录数据
  376. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.tenant_id.ToString() == domain);
  377. //排产前校验
  378. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  379. //过滤校验未通过的工单
  380. if (exceptions.Any())
  381. {
  382. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  383. }
  384. //修改工序需求数为最大完成数+齐套数量
  385. workOrds.ForEach(w => {
  386. w.QtyOrded = w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : Math.Ceiling(w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault());
  387. var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
  388. routings.ForEach(r => {
  389. r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
  390. });
  391. });
  392. //3、排产
  393. //生产周期
  394. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  395. //排产记录表
  396. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  397. //记录排产结果
  398. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  399. //按照优先级排序
  400. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  401. var scheduleControl = _productScheduleControl.Select().FirstOrDefault();
  402. var waitWork = workOrds.Where(w => !string.IsNullOrEmpty(w.WorkOrd)).ToList();
  403. for (int i = 0; i < workOrds.Count; i++)
  404. {
  405. //记录产线占用情况
  406. allResults.AddRange(scheduleMasters);
  407. //当前工单工艺路线主产线的关键工序
  408. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  409. //当前工单的产线明细
  410. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  411. //当前工单的物料主数据
  412. var itemlist = itemMasters.Where(p => p.ItemNum == workOrds[i].ItemNum).ToList();
  413. var check = new ItemMaster();
  414. if (!itemlist.Any())
  415. {
  416. ScheduleExceptionMaster entity = new ScheduleExceptionMaster();
  417. entity.Domain = workOrds[i].Domain;
  418. entity.tenant_id = workOrds[i].tenant_id;
  419. entity.WorkOrd = workOrds[i].WorkOrd;
  420. entity.ItemNum = workOrds[i].ItemNum;
  421. entity.CreateTime = DateTime.Now;
  422. entity.Remark = "排产异常:工单主物料在物料主数据中不存在,请维护后再操作!";
  423. entity.Type = type == 1 ? "自动排产" : "手动排产";
  424. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  425. exceptions.Add(entity);
  426. continue;
  427. }
  428. else
  429. {
  430. check = itemMasters.First(p => p.ItemNum == workOrds[i].ItemNum);
  431. }
  432. //产线排产
  433. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, exceptions, previouslyOP,pur,purd, true, true);
  434. waitWork.Remove(workOrds[i]);
  435. if (scheduleMasters.Count > 0)
  436. {
  437. var isy = scheduleMasters.Where(s => s.WorkOrd == workOrds[i].WorkOrd).Count() > 0;
  438. //当前工单未排产
  439. if (!isy) { continue; }
  440. var endTime = scheduleMasters.Where(s => s.WorkOrd == workOrds[i].WorkOrd).Max(s => s.WorkEndTime);
  441. //换型优先级提前排产工单
  442. var advanceWorkOrdNo = GetShortSetUpTimeWorkOrdNo(endTime, workOrds[i], curRoutings, curProdLines, waitWork, workOrdRoutings, prodLines);
  443. if (!string.IsNullOrEmpty(advanceWorkOrdNo))
  444. {
  445. var advanceWorkOrd = workOrds.Where(w => w.WorkOrd == advanceWorkOrdNo).FirstOrDefault();
  446. if (advanceWorkOrd != null && i != workOrds.Count - 1)
  447. {
  448. var curWork = workOrds[i];
  449. //更改顺序为下一个
  450. workOrds.Remove(advanceWorkOrd);
  451. var index = workOrds.IndexOf(curWork);
  452. i = index;
  453. workOrds.Insert(index + 1, advanceWorkOrd);
  454. }
  455. }
  456. }
  457. }
  458. //回写工单优先级
  459. foreach (var item in workOrds)
  460. {
  461. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  462. if (curInfo != null)
  463. {
  464. //item.Priority = curInfo.Priority;
  465. item.QtyOrded = curInfo.QtyOrded;
  466. }
  467. }
  468. //更新当天日计划的计划数量,排产数量
  469. foreach (var item in periodSequenceDtls)
  470. {
  471. //item.UDeci5 = item.OrdQty;
  472. //获取历史排产数据
  473. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  474. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  475. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  476. }
  477. using (TransactionScope scope = new TransactionScope())
  478. {
  479. try
  480. {
  481. //记录排产异常数据
  482. if (exceptions.Any())
  483. {
  484. _scheduleExceptionMaster.Insert(exceptions);
  485. }
  486. //更新工单优先级
  487. _workOrdMaster.Update(workOrds);
  488. //添加工单工序准备开始时间记录
  489. if (inserts.Any())
  490. {
  491. _workOrdSetupTimeRecord.Insert(inserts);
  492. }
  493. //更新工单工序准备开始时间记录
  494. if (updates.Any())
  495. {
  496. _workOrdSetupTimeRecord.Update(updates);
  497. }
  498. //已投产的工单,只需要保存当前日期下一天的排产记录
  499. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  500. if (sczWorkords.Any())
  501. {
  502. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  503. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  504. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  505. //获取当天的日计划
  506. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  507. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  508. //需要更新的日计划
  509. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  510. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  511. //需要删除的日计划
  512. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  513. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  514. //需要新增的日计划
  515. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  516. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  517. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  518. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  519. foreach (var gdh in sczWorkords)
  520. {
  521. //提前投产的日计划
  522. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  523. //当前工单存在未来日期投产的日计划
  524. if (tcSeqs.Any())
  525. {
  526. //获取提前投产的工序
  527. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  528. foreach (var op in ops)
  529. {
  530. //当前工序提前投产的日计划
  531. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  532. //获取当天的日计划
  533. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  534. if (dtSeq != null )
  535. {
  536. delSequenceDets.Add(dtSeq);
  537. }
  538. seqInfo = new PeriodSequenceDet();
  539. seqInfo = opSeqs[0];
  540. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  541. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  542. //获取提前投产的日计划
  543. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  544. if (!opSchs.Any()) continue;
  545. schInfo = opSchs[0];
  546. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  547. schInfo.WorkDate = scheTime.Date;
  548. schInfo.WorkQty = seqInfo.OrdQty;
  549. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  550. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  551. upScheduleResults.Add(schInfo);
  552. //获取当天的日计划
  553. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  554. if (dtSch != null)//当天有日计划
  555. {
  556. delScheduleResults.Add(dtSch);
  557. }
  558. seqInfo.PlanDate = scheTime.Date;
  559. upSequenceDets.Add(seqInfo);
  560. }
  561. }
  562. //今天未投产的计划清空
  563. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  564. if (delp.Any())
  565. {
  566. //删除今天的
  567. delSequenceDets.AddRange(delp);
  568. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  569. delScheduleResults.AddRange(delr);
  570. //同一个工序有下达记录则不进行新增
  571. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  572. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  573. //新增今天的
  574. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  575. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  576. }
  577. //无计划的今天的工序新增
  578. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  579. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  580. if (ins.Any())
  581. {
  582. //新增今天的
  583. inSequenceDets.AddRange(ins);
  584. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  585. }
  586. }
  587. //更新提前投产的日计划
  588. if (upSequenceDets.Any())
  589. {
  590. _periodSequenceDet.Update(upSequenceDets);
  591. }
  592. if (upScheduleResults.Any())
  593. {
  594. _scheduleResultOpMaster.Update(upScheduleResults);
  595. }
  596. //删除当天的日计划
  597. if (delSequenceDets.Any())
  598. {
  599. _periodSequenceDet.Delete(delSequenceDets);
  600. }
  601. if (delScheduleResults.Any())
  602. {
  603. _scheduleResultOpMaster.Delete(delScheduleResults);
  604. }
  605. //新增当天的日计划
  606. if (inSequenceDets.Any())
  607. {
  608. _periodSequenceDet.Insert(inSequenceDets);
  609. }
  610. if (inScheduleResults.Any())
  611. {
  612. _scheduleResultOpMaster.Insert(inScheduleResults);
  613. }
  614. //删除当前日期下一天开始的工单排产记录
  615. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.tenant_id.ToString() == domain);
  616. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.tenant_id.ToString() == domain);
  617. //保存下一天的日计划数据
  618. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  619. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  620. }
  621. //未投产的工单,当前日期及以后的排产记录全部删除
  622. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  623. if (wscWorkords.Any())
  624. {
  625. //删除当前日期及以后的工单排产记录
  626. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.tenant_id.ToString() == domain && p.OrdQty != 0);
  627. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.tenant_id.ToString() == domain);
  628. //保存当前日期及以后的日计划数据
  629. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  630. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  631. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  632. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  633. }
  634. scope.Complete();
  635. }
  636. catch (Exception ex)
  637. {
  638. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  639. scope.Dispose();
  640. return "NO|排产数据保存失败";
  641. }
  642. }
  643. //领料单重新处理
  644. AdjustNbrDate(workOrds);
  645. //日计划自动下达
  646. await ProductionDailyPlanAutoPublish(domain);
  647. return "OK";
  648. }
  649. //换型最短工单优先排产
  650. public string GetShortSetUpTimeWorkOrdNo(DateTime startTime, WorkOrdMaster workOrd, List<WorkOrdRouting> curRoutings, List<ProdLineDetail> curProdLines, List<WorkOrdMaster> workOrds, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines)
  651. {
  652. //三天内的工单
  653. var scopeWork = workOrds.Where(p => p.OrdDate >= startTime && p.OrdDate <= startTime.AddDays(3) && p.Priority > workOrd.Priority).ToList();
  654. if (scopeWork.Any())
  655. {
  656. //相同物料的工单
  657. var equalWork = scopeWork.Where(p => p.ItemNum == workOrd.ItemNum).OrderBy(p => p.Priority).FirstOrDefault();
  658. if (equalWork == null)
  659. {
  660. //三天范围内工序
  661. var scopeWorkNo = scopeWork.Select(p => p.WorkOrd).ToList();
  662. var scopeRoutings = workOrdRoutings.Join(prodLines, r => new { ItemNum = r.ItemNum, OP = r.OP }, p => new { ItemNum = p.Part, OP = p.Op }, (r, p) => new { r, p.InternalEquipmentCode, p.MoldTypeCode, p.SetupTime }).Where(n => scopeWorkNo.Contains(n.r.WorkOrd)).ToList();
  663. if (!scopeRoutings.Any()) { return ""; }
  664. //本工单所有模具
  665. var molds = curProdLines.Where(c => !string.IsNullOrEmpty(c.MoldTypeCode)).Select(c => c.MoldTypeCode).Distinct().ToList();
  666. if (!molds.Any()) { return ""; }
  667. //删除相同模具的准备时间
  668. scopeRoutings.RemoveAll(r => molds.Contains(r.MoldTypeCode));
  669. if (!scopeRoutings.Any()) { return ""; }
  670. //计算剩下工序的总准备时间,取出最小值
  671. var routings = scopeRoutings.GroupBy(s => s.r.WorkOrd).Select(g => new { WorkOrd = g.Key, SumTime = g.Sum(p => p.SetupTime) }).OrderBy(g => g.SumTime).ToList();
  672. equalWork = scopeWork.Where(s => s.WorkOrd == routings[0].WorkOrd).First();
  673. //物料不一样但工序一样导致全部删除的工单换型时间为0
  674. if (routings.Count < scopeWorkNo.Count && scopeWorkNo.Count > 0 && routings.Count > 0)
  675. {
  676. var works = routings.Select(p => p.WorkOrd).ToList();
  677. scopeWorkNo.RemoveAll(p => works.Contains(p));
  678. equalWork = workOrds.Where(w => scopeWorkNo.Contains(w.WorkOrd)).OrderBy(w => w.Priority).First();
  679. }
  680. }
  681. return equalWork == null ? "" : equalWork.WorkOrd;
  682. }
  683. return "";
  684. }
  685. /// <summary>
  686. /// 排产前校验
  687. /// </summary>
  688. /// <param name="workOrds">待排产工单</param>
  689. /// <param name="workOrdRoutings">工单工艺路线</param>
  690. /// <param name="prodLines">产线明细</param>
  691. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  692. /// <returns></returns>
  693. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  694. {
  695. //记录操作时间
  696. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  697. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  698. ScheduleExceptionMaster entity;
  699. foreach (var item in workOrds)
  700. {
  701. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  702. //判断当前工单主产线是否设置了关键工序
  703. if (!curRoutings.Any())//当前工单没有维护关键工序
  704. {
  705. entity = new ScheduleExceptionMaster();
  706. entity.Domain = item.Domain;
  707. entity.tenant_id = item.tenant_id;
  708. entity.WorkOrd = item.WorkOrd;
  709. entity.ItemNum = item.ItemNum;
  710. entity.CreateTime = DateTime.Now;
  711. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  712. entity.Type = type == 1 ? "自动排产" : "手动排产";
  713. entity.OptTime = optTime;
  714. exceptions.Add(entity);
  715. continue;
  716. }
  717. //获取当前工单物料对应的产线信息
  718. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  719. if (!lineDetails.Any())
  720. {
  721. entity = new ScheduleExceptionMaster();
  722. entity.Domain = item.Domain;
  723. entity.tenant_id = item.tenant_id;
  724. entity.WorkOrd = item.WorkOrd;
  725. entity.ItemNum = item.ItemNum;
  726. entity.CreateTime = DateTime.Now;
  727. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  728. entity.Type = type == 1 ? "自动排产" : "手动排产";
  729. entity.OptTime = optTime;
  730. exceptions.Add(entity);
  731. continue;
  732. }
  733. //校验关键工序是否维护了产线
  734. List<LineStartDto> lines = new List<LineStartDto>();
  735. foreach (var op in curRoutings)
  736. {
  737. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  738. if (!curLines.Any())//当前Op没有维护产线
  739. {
  740. entity = new ScheduleExceptionMaster();
  741. entity.Domain = item.Domain;
  742. entity.tenant_id = item.tenant_id;
  743. entity.WorkOrd = item.WorkOrd;
  744. entity.ItemNum = item.ItemNum;
  745. entity.CreateTime = DateTime.Now;
  746. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  747. entity.Type = type == 1 ? "自动排产" : "手动排产";
  748. entity.OptTime = optTime;
  749. exceptions.Add(entity);
  750. }
  751. foreach (var line in curLines)
  752. {
  753. lines.Add(new LineStartDto {
  754. Line = line.Line,
  755. Op = op
  756. });
  757. }
  758. }
  759. //校验一条产线是否维护了多个关键工序
  760. //List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  761. //foreach (var line in pdLines)
  762. //{
  763. // var curLines = lines.Where(p => p.Line == line).ToList();
  764. // if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  765. // {
  766. // entity = new ScheduleExceptionMaster();
  767. // entity.Domain = item.Domain;
  768. // entity.tenant_id = item.tenant_id;
  769. // entity.WorkOrd = item.WorkOrd;
  770. // entity.ItemNum = item.ItemNum;
  771. // entity.CreateTime = DateTime.Now;
  772. // entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  773. // entity.Type = type == 1 ? "自动排产" : "手动排产";
  774. // entity.OptTime = optTime;
  775. // exceptions.Add(entity);
  776. // }
  777. //}
  778. //获取当前工单物料对应的产线信息
  779. var curRoutingss = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp && p.ProcessOut != 1).ToList();
  780. lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutingss.Select(c => c.OP).ToList().Contains(x.Op)).ToList();
  781. if (exceptions.FindIndex(e => e.WorkOrd == item.WorkOrd) < 0)
  782. {
  783. if (!lineDetails.Any() || lineDetails?.Count == 0)
  784. {
  785. //产线物料中找不到时检查工单工序表是否有维护
  786. var curRoutingsOp = workOrdRoutings.Where(r => curRoutingss.Select(c => c.OP).ToList().Contains(r.OP) && r.MachBdnRate != 0 && (r.WorkCode != "P" && !string.IsNullOrEmpty(r.Machine) || r.WorkCode == "P")).ToList();
  787. if (!curRoutingsOp.Any() || curRoutingsOp?.Count == 0)
  788. {
  789. entity = new ScheduleExceptionMaster();
  790. entity.Domain = item.Domain;
  791. entity.tenant_id = item.tenant_id;
  792. entity.WorkOrd = item.WorkOrd;
  793. entity.ItemNum = item.ItemNum;
  794. entity.CreateTime = DateTime.Now;
  795. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  796. entity.Type = type == 1 ? "自动排产" : "手动排产";
  797. entity.OptTime = optTime;
  798. exceptions.Add(entity);
  799. continue;
  800. }
  801. else
  802. {
  803. var Routings = curRoutingsOp.Where(p => (p.WorkCode != "P" && string.IsNullOrEmpty(p.Machine)) || (p.Engineer != "" && p.Engineer != "/" && p.RunCrew == 0)).ToList();
  804. if (Routings.Any())
  805. {
  806. entity = new ScheduleExceptionMaster();
  807. entity.Domain = item.Domain;
  808. entity.tenant_id = item.tenant_id;
  809. entity.WorkOrd = item.WorkOrd;
  810. entity.ItemNum = item.ItemNum;
  811. entity.CreateTime = DateTime.Now;
  812. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  813. entity.Type = type == 1 ? "自动排产" : "手动排产";
  814. entity.OptTime = optTime;
  815. exceptions.Add(entity);
  816. continue;
  817. }
  818. }
  819. }
  820. else
  821. {
  822. var line = lineDetails.Where(p => (p.OpType != "P" && string.IsNullOrEmpty(p.InternalEquipmentCode)) || (p.SkillNo != "" && p.SkillNo != "/" && p.StandardStaffCount == 0)).ToList();
  823. if (line.Any())
  824. {
  825. entity = new ScheduleExceptionMaster();
  826. entity.Domain = item.Domain;
  827. entity.tenant_id = item.tenant_id;
  828. entity.WorkOrd = item.WorkOrd;
  829. entity.ItemNum = item.ItemNum;
  830. entity.CreateTime = DateTime.Now;
  831. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  832. entity.Type = type == 1 ? "自动排产" : "手动排产";
  833. entity.OptTime = optTime;
  834. exceptions.Add(entity);
  835. continue;
  836. }
  837. }
  838. }
  839. //校验主产线关键工序对应的产线是否维护了工作日历
  840. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  841. foreach (var rut in lineDetails)
  842. {
  843. //获取当前产线维护的工作日历
  844. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  845. if (!lineCals.Any())//当前产线未维护工作日历
  846. {
  847. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  848. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  849. {
  850. entity = new ScheduleExceptionMaster();
  851. entity.Domain = item.Domain;
  852. entity.tenant_id = item.tenant_id;
  853. entity.WorkOrd = item.WorkOrd;
  854. entity.ItemNum = item.ItemNum;
  855. entity.CreateTime = DateTime.Now;
  856. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  857. entity.Type = type == 1 ? "自动排产" : "手动排产";
  858. entity.OptTime = optTime;
  859. exceptions.Add(entity);
  860. }
  861. }
  862. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  863. {
  864. entity = new ScheduleExceptionMaster();
  865. entity.Domain = item.Domain;
  866. entity.tenant_id = item.tenant_id;
  867. entity.WorkOrd = item.WorkOrd;
  868. entity.ItemNum = item.ItemNum;
  869. entity.CreateTime = DateTime.Now;
  870. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  871. entity.Type = type == 1 ? "自动排产" : "手动排产";
  872. entity.OptTime = optTime;
  873. exceptions.Add(entity);
  874. }
  875. }
  876. }
  877. return exceptions;
  878. }
  879. /// <summary>
  880. /// 排产
  881. /// </summary>
  882. /// <param name="workOrd">工单</param>
  883. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  884. /// <param name="prodLines">当前工单的产线明细</param>
  885. /// <param name="periodsDet">生产周期</param>
  886. /// <param name="scheduleResults">排产结果</param>
  887. /// <param name="allResults">产线占用记录</param>
  888. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, List<ScheduleResultOpMaster> previouslyOP,List<PurOrdMaster> pur,List<PurOrdDetail> purd, bool Check = false, bool UseSkill = true)
  889. {
  890. //生产周期
  891. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  892. //排产明细
  893. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  894. //记录上一产线排产开始时间
  895. LineStartDto lineStart = new LineStartDto();
  896. //产线开工时间默认为当前时间
  897. lineStart.StartTime = scheTime;
  898. TimeSpan span = TimeSpan.Zero;
  899. var remainNum = 0m;
  900. //第一层级工序有几个关键工序,就有几条产线
  901. for (int i = 0; i < workOrdRoutings.Count; i++)
  902. {
  903. var Maxednum = 0;
  904. List<ScheduleResultOpMaster> LastcurScheduleRsts = new List<ScheduleResultOpMaster>();
  905. //获取工序对应的产线,根据优先级排序
  906. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP && p.Bom == workOrd.Refs).OrderBy(p => p.Sequence).ToList();
  907. //没有对应工艺且工序表无记录
  908. if (!lines.Any() || workOrdRoutings[i].MachBdnRate == 0)
  909. {
  910. lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP).OrderBy(p => p.Sequence).ToList();
  911. }
  912. var Line = !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : (lines.Count > 0 ? lines[0].Line : workOrdRoutings[i].ProdLine);
  913. //当前产线的工作日历
  914. var mLCalendars = calendars.Where(p => p.WorkCtr == Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  915. //当前产线的休息时间设置
  916. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == Line).ToList();
  917. var Rate = workOrdRoutings[i].MachBdnRate > 0 ? workOrdRoutings[i].MachBdnRate : (lines.Count > 0 ? lines[0].Rate : workOrdRoutings[i].MachBdnRate);
  918. var OpType = !string.IsNullOrEmpty(workOrdRoutings[i].WorkCode) ? workOrdRoutings[i].WorkCode : (lines.Count > 0 ? lines[0].OpType : workOrdRoutings[i].WorkCode);
  919. decimal ScaleNum = 1m;
  920. if (!Check && lineStart.Rate < Rate && lineStart.Rate != 0 && i != 0)
  921. {
  922. ScaleNum = lineStart.Rate / Rate;
  923. }
  924. //var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP).OrderBy(p => p.Sequence).ToList();
  925. //外协工序特殊处理,不进入产能计算
  926. if (workOrdRoutings[i].ProcessOut == 1)
  927. {
  928. //对应外协采购订单
  929. var curpur = new PurOrdMaster();
  930. var purord = pur.Where(p => p.Potype == "PW" && p.WorkOrd == workOrd.WorkOrd).ToList();
  931. if (purord.Any())
  932. {
  933. curpur = purord[0];
  934. }
  935. List<string> purs = pur?.Select(p => p.PurOrd).Distinct().ToList();
  936. PurOrdDetail curpurd = purd.Where(p => purs.Contains(p.PurOrd) && p.ItemNum == workOrdRoutings[i].ItemNum && p.Op == workOrdRoutings[i].OP).Count() > 0 ? _purOrdDetail.Select(p => purs.Contains(p.PurOrd) && p.ItemNum == workOrdRoutings[i].ItemNum && p.Op == workOrdRoutings[i].OP).First() : null;
  937. //前序排产记录
  938. LastcurScheduleRsts = curScheduleRsts?.Where(c => c.Op == lineStart.Op).ToList();
  939. //如果有采购订单则取订单日期,没有则取上序的开始时间,再没有则取当前日期
  940. //DateTime StartTime = purd != null ? pur.Where(p => p.PurOrd == purd.PurOrd).First().OrdDate.GetValueOrDefault() :
  941. DateTime StartTime = LastcurScheduleRsts != null && LastcurScheduleRsts.Count > 0 ? LastcurScheduleRsts[LastcurScheduleRsts.Count - 1].WorkStartTime : scheTime;
  942. //判断是否工作日
  943. var isworkday = CheckIsWorkDay(StartTime);
  944. while (!isworkday)
  945. {
  946. StartTime = StartTime.AddDays(1);
  947. isworkday = CheckIsWorkDay(StartTime);
  948. }
  949. var line = pur.Count > 0 ? pur.Where(p => p.PurOrd == curpur.PurOrd).First().Supp : workOrdRoutings[i].ProcessOutSupp;
  950. var qty = purd != null ? curpurd.QtyOrded : workOrd.QtyOrded;
  951. //记录生产周期
  952. curSequences.Add(new PeriodSequenceDet
  953. {
  954. Domain = domain,
  955. tenant_id= workOrd.tenant_id,
  956. Line = line,
  957. ItemNum = workOrd.ItemNum,
  958. PlanDate = StartTime.Date,
  959. Period = 1,
  960. OrdQty = qty,
  961. WorkOrds = workOrd.WorkOrd,
  962. Op = workOrdRoutings[i].OP,
  963. IsActive = true,
  964. Status = "",
  965. CreateTime = DateTime.Now,
  966. UDate2 = StartTime
  967. });
  968. //记录排产记录
  969. curScheduleRsts.Add(new ScheduleResultOpMaster
  970. {
  971. Domain = domain,
  972. tenant_id = workOrd.tenant_id,
  973. WorkOrd = workOrd.WorkOrd,
  974. WorkCtr = "",
  975. OpDescr = workOrdRoutings[i].Descr,
  976. Line = line,
  977. ItemNum = workOrd.ItemNum,
  978. Op = workOrdRoutings[i].OP,
  979. WorkDate = StartTime.Date,
  980. WorkQty = qty,
  981. WorkStartTime = StartTime,
  982. WorkEndTime = curpurd != null ? (curpurd.DueDate.GetValueOrDefault() < StartTime.Date ? StartTime.AddDays(7) : curpurd.DueDate.GetValueOrDefault()) : StartTime.AddDays(7),//默认七天后到
  983. CreateTime = DateTime.Now,
  984. WorkActivateTime = StartTime,
  985. SetupTime = 0,
  986. DeviceAllocationCount = 0,
  987. InternalEquipmentCode = "",
  988. MoldTypeCode = "",
  989. MoldAllocationCount = 0
  990. });
  991. //修改后序开始时间
  992. lineStart.QtyRemain = qty;
  993. lineStart.StartTime = StartTime;
  994. lineStart.OneQty = qty;
  995. lineStart.Op = workOrdRoutings[i].OP;
  996. lineStart.Line = line;
  997. lineStart.Rate = qty;
  998. lineStart.setupTime = 0;
  999. lineStart.WaitTime = 0;
  1000. continue;
  1001. }
  1002. //委外工序两边不同步
  1003. if (OpType == "M" && Rate == 0)
  1004. {
  1005. var entity = new ScheduleExceptionMaster();
  1006. entity.Domain = workOrd.Domain;
  1007. entity.tenant_id = workOrd.tenant_id;
  1008. entity.WorkOrd = workOrd.WorkOrd;
  1009. entity.ItemNum = workOrd.ItemNum;
  1010. entity.CreateTime = DateTime.Now;
  1011. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-机器工序未维护单位产能!";
  1012. entity.Type = "手动排产";
  1013. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1014. exceptions.Add(entity);
  1015. return;
  1016. }
  1017. if (OpType == "P" && Rate == 0)
  1018. {
  1019. var entity = new ScheduleExceptionMaster();
  1020. entity.Domain = workOrd.Domain;
  1021. entity.tenant_id = workOrd.tenant_id;
  1022. entity.WorkOrd = workOrd.WorkOrd;
  1023. entity.ItemNum = workOrd.ItemNum;
  1024. entity.CreateTime = DateTime.Now;
  1025. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-人工工序未维护单位产能!";
  1026. entity.Type = "手动排产";
  1027. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1028. exceptions.Add(entity);
  1029. return;
  1030. }
  1031. if (Rate == 0)
  1032. {
  1033. var entity = new ScheduleExceptionMaster();
  1034. entity.Domain = workOrd.Domain;
  1035. entity.tenant_id = workOrd.tenant_id;
  1036. entity.WorkOrd = workOrd.WorkOrd;
  1037. entity.ItemNum = workOrd.ItemNum;
  1038. entity.CreateTime = DateTime.Now;
  1039. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-工序未维护单位产能!";
  1040. entity.Type = "手动排产";
  1041. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1042. exceptions.Add(entity);
  1043. return;
  1044. }
  1045. //产线实际排产开始时间
  1046. if (i == 0)//第一条产线
  1047. {
  1048. lineStart = DealStartTime(workOrd, workOrdRoutings[i], lines, allResults, exceptions, mLCalendars, mlqtyWorkDtls, Check, UseSkill);
  1049. //var s = _scheduleResultOpMaster.Select(p => p.WorkOrd == workOrd.WorkOrd).ToList();
  1050. if (lineStart.equipmentNum == 0 && lineStart.OpType != "P" && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  1051. {
  1052. var entity = new ScheduleExceptionMaster();
  1053. entity.Domain = workOrd.Domain;
  1054. entity.tenant_id = workOrd.tenant_id;
  1055. entity.WorkOrd = workOrd.WorkOrd;
  1056. entity.ItemNum = workOrd.ItemNum;
  1057. entity.CreateTime = DateTime.Now;
  1058. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}无可用设备!";
  1059. entity.Type = "手动排产";
  1060. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1061. exceptions.Add(entity);
  1062. return;
  1063. }
  1064. //工单剩余制程(产能最小的工序使用最低设备数的时长+1天),排除人工工序和外协工序
  1065. var minrate = 0m;
  1066. var rcount = workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate > 0).ToList().Count;
  1067. if (rcount > 0)
  1068. {
  1069. minrate = workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate > 0).Min(r => r.MachBdnRate);
  1070. }
  1071. else
  1072. {
  1073. if (prodLines.Where(p => p.Rate > 0).ToList().Count > 0)
  1074. {
  1075. rcount = prodLines.Where(p => p.OpType != "P" && p.Rate > 0).ToList().Count;
  1076. if (rcount > 0)
  1077. {
  1078. minrate = prodLines.Where(p => p.OpType != "P" && p.Rate > 0).Min(p => p.Rate);
  1079. }
  1080. else
  1081. {
  1082. minrate = prodLines.Where(p => p.Rate > 0).Min(p => p.Rate);
  1083. }
  1084. }
  1085. else
  1086. {
  1087. rcount = workOrdRoutings.Where(r => r.MachBdnRate > 0).ToList().Count;
  1088. if (rcount > 0)
  1089. {
  1090. minrate = workOrdRoutings.Where(r => r.MachBdnRate > 0).Min(p => p.MachBdnRate);
  1091. }
  1092. }
  1093. }
  1094. //>0? workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate != 0).Min(r=>r.MachBdnRate) : (prodLines.Where(p => p.OpType != "P" && p.Rate != 0).ToList().Count>0?prodLines.Where(p => p.OpType != "P" && p.Rate != 0).Min(p => p.Rate): prodLines.Where(p => p.Rate > 0).Min(p => p.Rate));
  1095. //var minrate = prodLines.Where(p => p.OpType != "P" && p.Rate != 0).Min(p => p.Rate);
  1096. var workMaxTime = (lineStart.QtyRemain / minrate) + 24;
  1097. //工单预计剩余生产天数
  1098. var wkspan = workOrd.DueDate.GetValueOrDefault() - lineStart.StartTime;
  1099. if (wkspan.TotalHours < 0)
  1100. {
  1101. wkspan = lineStart.StartTime.AddDays(1) - lineStart.StartTime;
  1102. }
  1103. var remainDay = ((decimal)wkspan.TotalHours - workMaxTime) / 2;
  1104. if (remainDay <= 0)
  1105. {
  1106. //remainDay = workMaxTime;
  1107. remainDay = (decimal)wkspan.TotalHours;
  1108. }
  1109. //预估每天生产量
  1110. remainNum = lineStart.QtyRemain / remainDay * 24;
  1111. }
  1112. else
  1113. {
  1114. decimal lastsumqty = 0m;
  1115. int j = 0;
  1116. bool ispc = true;
  1117. //前序排产记录
  1118. LastcurScheduleRsts = curScheduleRsts.Where(c => c.Op == lineStart.Op).ToList();
  1119. if (LastcurScheduleRsts.Count == 0)
  1120. {
  1121. var entity = new ScheduleExceptionMaster();
  1122. entity.Domain = workOrd.Domain;
  1123. entity.tenant_id = workOrd.tenant_id;
  1124. entity.WorkOrd = workOrd.WorkOrd;
  1125. entity.ItemNum = workOrd.ItemNum;
  1126. entity.CreateTime = DateTime.Now;
  1127. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}前序准备时间未刷新!";
  1128. entity.Type = "手动排产";
  1129. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1130. exceptions.Add(entity);
  1131. return;
  1132. }
  1133. //每天所需设备数(向上圆整)
  1134. Maxednum = OpType == "P" && remainNum > 0 ? Convert.ToInt32(Math.Ceiling(remainNum / (Rate * 24))) : (remainNum <= 0 ? 1 : Convert.ToInt32(Math.Ceiling(remainNum / (Rate * 24) / 2)));
  1135. //非人工工序要获取可用设备数量
  1136. if (OpType != "P")
  1137. {
  1138. //可用数量
  1139. var numList = new List<string>();
  1140. //可插班的明细
  1141. ScheduleResultOpMaster schedule = null;
  1142. //维修结束时间
  1143. DateTime wxEndTime = lineStart.StartTime;
  1144. LineStartDto startDto = new LineStartDto();
  1145. startDto.InternalEquipmentCode = !string.IsNullOrEmpty(workOrdRoutings[i].Machine) ? workOrdRoutings[i].Machine : (lines.Count > 0 ? lines[0].InternalEquipmentCode : workOrdRoutings[i].Machine);
  1146. startDto.MoldTypeCode = !string.IsNullOrEmpty(workOrdRoutings[i].ToolCode) ? workOrdRoutings[i].ToolCode : (lines.Count > 0 ? lines[0].MoldTypeCode : workOrdRoutings[i].ToolCode);
  1147. startDto.WorkCtr = !string.IsNullOrEmpty(workOrdRoutings[i].WorkCtr) ? workOrdRoutings[i].WorkCtr : (lines.Count > 0 ? (lines[0].Site != workOrdRoutings[i].WorkCtr && !string.IsNullOrEmpty(workOrdRoutings[i].WorkCtr) ? workOrdRoutings[i].WorkCtr : lines[0].Site) : workOrdRoutings[i].WorkCtr);
  1148. startDto.RecID = lines.Count > 0 ? lines[0].RecID : 0;
  1149. startDto.Line = !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : (lines.Count > 0 ? (lines[0].Line != workOrdRoutings[i].ProdLine && !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : lines[0].Line) : workOrdRoutings[i].ProdLine);
  1150. startDto.setupTime = workOrdRoutings[i].StdSetupTime > 0 ? workOrdRoutings[i].StdSetupTime : (lines.Count > 0 ? lines[0].SetupTime : workOrdRoutings[i].StdSetupTime);
  1151. startDto.SkillNo = !string.IsNullOrEmpty(workOrdRoutings[i].Engineer) ? workOrdRoutings[i].Engineer : (lines.Count > 0 ? lines[0].SkillNo : workOrdRoutings[i].Engineer);
  1152. startDto.StandardStaffCount = workOrdRoutings[i].RunCrew > 0 ? workOrdRoutings[i].RunCrew : (lines.Count > 0 ? lines[0].StandardStaffCount : workOrdRoutings[i].RunCrew);
  1153. startDto.Rate = Rate;
  1154. startDto.OpType = OpType;
  1155. startDto.Op = workOrdRoutings[i].OP;
  1156. //设备可用数量和可用时间
  1157. AvailableQuantity(workOrd, lineStart.StartTime, startDto, lines, allResults, exceptions, out numList, out schedule, out wxEndTime, UseSkill);
  1158. Maxednum = numList.Count > 0 ? (numList[0].ToInt() > Maxednum ? Maxednum : numList[0].ToInt()) : Maxednum;
  1159. }
  1160. //true:按班次,false:按小时
  1161. var hourNum = Check ? 8 : 1;
  1162. var NowQty = lines.Count > 0 ? Maxednum * lines[0].Rate * hourNum * ScaleNum : Maxednum * workOrdRoutings[i].MachBdnRate * hourNum * ScaleNum;
  1163. while (ispc)
  1164. {
  1165. //前序满足本序产量
  1166. lineStart.StartTime = j >= LastcurScheduleRsts.Count ? LastcurScheduleRsts[j - 1].WorkEndTime : LastcurScheduleRsts[j].WorkEndTime;
  1167. lastsumqty += j == LastcurScheduleRsts.Count ? LastcurScheduleRsts[j - 1].WorkQty : LastcurScheduleRsts[j].WorkQty;
  1168. if (lastsumqty > NowQty || j == LastcurScheduleRsts.Count || i == workOrdRoutings.Count - 1)
  1169. {
  1170. if (!Check)
  1171. {
  1172. var hours = Math.Ceiling(NowQty / lineStart.Rate);
  1173. lineStart.StartTime = j == LastcurScheduleRsts.Count ? (LastcurScheduleRsts[j - 1].WorkEndTime > LastcurScheduleRsts[j - 1].WorkActivateTime.AddHours((double)hours) ? LastcurScheduleRsts[j - 1].WorkActivateTime.AddHours((double)hours) : LastcurScheduleRsts[j - 1].WorkEndTime) : (LastcurScheduleRsts[j].WorkEndTime > LastcurScheduleRsts[j].WorkActivateTime.AddHours((double)hours) ? LastcurScheduleRsts[j].WorkActivateTime.AddHours((double)hours) : LastcurScheduleRsts[j].WorkEndTime);
  1174. }
  1175. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], lines, allResults, calendars, exceptions, mLCalendars, mlqtyWorkDtls, Check, UseSkill);
  1176. ispc = false;
  1177. }
  1178. j++;
  1179. }
  1180. if (lineStart.equipmentNum == 0 && lineStart.OpType != "P" && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  1181. {
  1182. var entity = new ScheduleExceptionMaster();
  1183. entity.Domain = workOrd.Domain;
  1184. entity.tenant_id = workOrd.tenant_id;
  1185. entity.WorkOrd = workOrd.WorkOrd;
  1186. entity.ItemNum = workOrd.ItemNum;
  1187. entity.CreateTime = DateTime.Now;
  1188. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}无可用设备!";
  1189. entity.Type = "手动排产";
  1190. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1191. exceptions.Add(entity);
  1192. return;
  1193. }
  1194. }
  1195. if (exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) >= 0)
  1196. {
  1197. return;
  1198. }
  1199. //如果当前工序已经生产完成,则跳过
  1200. if (lineStart.QtyRemain == 0)
  1201. {
  1202. continue;
  1203. }
  1204. if (lineStart.StartTime == DateTime.MinValue)
  1205. {
  1206. var entity = new ScheduleExceptionMaster();
  1207. entity.Domain = workOrd.Domain;
  1208. entity.tenant_id = workOrd.tenant_id;
  1209. entity.WorkOrd = workOrd.WorkOrd;
  1210. entity.ItemNum = workOrd.ItemNum;
  1211. entity.CreateTime = DateTime.Now;
  1212. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}工序准备记录的产线错误!";
  1213. entity.Type = "手动排产";
  1214. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1215. exceptions.Add(entity);
  1216. return;
  1217. }
  1218. if (lineStart.setupTime > 240)
  1219. {
  1220. var entity = new ScheduleExceptionMaster();
  1221. entity.Domain = workOrd.Domain;
  1222. entity.tenant_id = workOrd.tenant_id;
  1223. entity.WorkOrd = workOrd.WorkOrd;
  1224. entity.ItemNum = workOrd.ItemNum;
  1225. entity.CreateTime = DateTime.Now;
  1226. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}工序生产准备时长超过10天!";
  1227. entity.Type = "手动排产";
  1228. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1229. exceptions.Add(entity);
  1230. return;
  1231. }
  1232. //每天所需设备数(向上圆整)
  1233. Maxednum = lineStart.OpType == "P" && remainNum > 0 ? Convert.ToInt32(Math.Ceiling(remainNum / (lineStart.Rate * 24))) : (remainNum <= 0 ? 1 : Convert.ToInt32(Math.Ceiling(remainNum / (lineStart.Rate * 24) / 2)));
  1234. //当前班次可用设备数,无模具取设备数,有模具取模具数
  1235. lineStart.equipmentNum = lineStart.OpType == "P" ? Maxednum : lineStart.equipmentNum;
  1236. //实际使用设备数,Maxednum=0代表所需时长超过剩余时长,直接使用所有设备生产
  1237. lineStart.equipmentNum = Maxednum == 0 ? lineStart.equipmentNum : (lineStart.equipmentNum > Maxednum ? Maxednum : (lineStart.equipmentNum == 0 ? Maxednum : lineStart.equipmentNum));
  1238. //产线排产开始时间
  1239. DateTime workStartTime = lineStart.StartTime;
  1240. //正常工单排产
  1241. //正常工单产线已排产数量
  1242. decimal sumQty = 0m;
  1243. //产线准备时间(分钟)
  1244. decimal sumTimes = 0m;
  1245. //之前的排产记录
  1246. var previouslyOPNum = previouslyOP.Where(s => s.WorkOrd == workOrd.WorkOrd && s.Op == lineStart.Op && s.WorkStartTime < lineStart.StartTime && s.SetupTime > 0).Count();
  1247. while (sumQty < lineStart.QtyRemain)
  1248. {
  1249. //获取当天的产能
  1250. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1251. //获取当天的工作时间段
  1252. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1253. if (curCalendar == null)
  1254. {
  1255. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1256. }
  1257. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1258. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1259. if (sumTimes < lineStart.setupTime * 60)
  1260. {
  1261. //当天的可用生产时长能满足提前期
  1262. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1263. {
  1264. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  1265. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1266. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1267. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1268. //2、如果是排产中间日期,则先安排特殊工单排产
  1269. //当天剩余产能
  1270. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1271. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  1272. if (sumQty + sumAmount < lineStart.QtyRemain)
  1273. {
  1274. //记录生产周期
  1275. curSequences.Add(new PeriodSequenceDet
  1276. {
  1277. Domain = domain,
  1278. tenant_id = workOrd.tenant_id,
  1279. Line = lineStart.Line,
  1280. ItemNum = workOrd.ItemNum,
  1281. PlanDate = workStartTime.Date,
  1282. Period = dto.Period,
  1283. OrdQty = sumAmount,
  1284. WorkOrds = workOrd.WorkOrd,
  1285. Op = lineStart.Op,
  1286. IsActive = true,
  1287. Status = "",
  1288. CreateTime = DateTime.Now
  1289. });
  1290. //记录排产记录
  1291. curScheduleRsts.Add(new ScheduleResultOpMaster
  1292. {
  1293. Domain = domain,
  1294. tenant_id = workOrd.tenant_id,
  1295. WorkOrd = workOrd.WorkOrd,
  1296. Line = lineStart.Line,
  1297. ItemNum = workOrd.ItemNum,
  1298. Op = lineStart.Op,
  1299. WorkDate = workStartTime.Date,
  1300. WorkQty = sumAmount,
  1301. WorkStartTime = dto.StartTime,
  1302. WorkEndTime = dto.EndTime,
  1303. CreateTime = DateTime.Now
  1304. });
  1305. //累计已排产数量
  1306. sumQty += sumAmount;
  1307. //继续排下一个工作日
  1308. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1309. }
  1310. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1311. else
  1312. {
  1313. //剩余需要排产的数量
  1314. decimal residueQty = lineStart.QtyRemain - sumQty;
  1315. //剩余数量生产需要时长(分钟)
  1316. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1317. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  1318. workTime = workTime >= residueTime ? residueTime : workTime;
  1319. //排产结束时间
  1320. DateTime workEndTime = workStartTime;
  1321. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1322. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  1323. if (curPoint == null)
  1324. {
  1325. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1326. workStartTime = curPoint.StartPoint;
  1327. }
  1328. span = curPoint.EndPoint - workStartTime;
  1329. //当天工作时间段的有效生产时间
  1330. decimal effMins = (decimal)span.TotalMinutes;
  1331. //当前工作时间段即可满足产能
  1332. if (effMins >= workTime)
  1333. {
  1334. workEndTime = workStartTime.AddMinutes((double)workTime);
  1335. }
  1336. else
  1337. {
  1338. //获取后续生产时间段
  1339. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1340. //剩余需要工作时长
  1341. decimal nextMins = workTime - effMins;
  1342. foreach (var p in nextPoints)
  1343. {
  1344. if (p.WorkMinutes >= nextMins)
  1345. {
  1346. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1347. break;
  1348. }
  1349. nextMins -= p.WorkMinutes;
  1350. }
  1351. }
  1352. //工单排产完成,已排产数量=工单需排产数量数量
  1353. sumQty = lineStart.QtyRemain;
  1354. //当天剩余可用生产时长
  1355. residueTime -= workTime;
  1356. //处理清场时间,两种场景:
  1357. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1358. if (residueTime <= lineStart.WaitTime)
  1359. {
  1360. //仍需排产的清场时长
  1361. decimal otherTime = lineStart.WaitTime - residueTime;
  1362. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1363. residueTime = 0;
  1364. }
  1365. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1366. else
  1367. {
  1368. //清场时长
  1369. workTime = lineStart.WaitTime;
  1370. //获取工单排产结束时间所处时间段
  1371. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1372. span = curPoint.EndPoint - workEndTime;
  1373. //当前工作时间段的有效生产时间(分钟)
  1374. effMins = (decimal)span.TotalMinutes;
  1375. //当前工作时间段即可清场时长
  1376. if (effMins >= workTime)
  1377. {
  1378. workEndTime = workEndTime.AddMinutes((double)workTime);
  1379. }
  1380. else
  1381. {
  1382. //获取后续生产时间段
  1383. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1384. //剩余需要工作时长
  1385. decimal nextMins = workTime - effMins;
  1386. foreach (var p in nextPoints)
  1387. {
  1388. if (p.WorkMinutes >= nextMins)
  1389. {
  1390. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1391. break;
  1392. }
  1393. nextMins -= p.WorkMinutes;
  1394. }
  1395. }
  1396. residueTime -= workTime;
  1397. }
  1398. //记录生产周期
  1399. curSequences.Add(new PeriodSequenceDet
  1400. {
  1401. Domain = domain,
  1402. tenant_id = workOrd.tenant_id,
  1403. Line = lineStart.Line,
  1404. ItemNum = workOrd.ItemNum,
  1405. PlanDate = workStartTime.Date,
  1406. Period = dto.Period,
  1407. OrdQty = residueQty,
  1408. WorkOrds = workOrd.WorkOrd,
  1409. Op = lineStart.Op,
  1410. IsActive = true,
  1411. Status = "",
  1412. CreateTime = DateTime.Now
  1413. });
  1414. //记录排产记录
  1415. curScheduleRsts.Add(new ScheduleResultOpMaster
  1416. {
  1417. Domain = domain,
  1418. tenant_id = workOrd.tenant_id,
  1419. WorkOrd = workOrd.WorkOrd,
  1420. Line = lineStart.Line,
  1421. ItemNum = workOrd.ItemNum,
  1422. Op = lineStart.Op,
  1423. WorkDate = workStartTime.Date,
  1424. WorkQty = residueQty,
  1425. WorkStartTime = workStartTime,
  1426. WorkEndTime = workEndTime,
  1427. CreateTime = DateTime.Now
  1428. });
  1429. }
  1430. //记录提前期
  1431. sumTimes = lineStart.setupTime * 60;
  1432. }
  1433. //当天可用生产时长不能满足或者刚好满足提前期
  1434. else
  1435. {
  1436. //当天的可用生产时长不能满足提前期
  1437. sumTimes += dto.EffTime;
  1438. //获取下一个工作日
  1439. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1440. }
  1441. }
  1442. //产线提前期满足的下一个工作日排产
  1443. else
  1444. {
  1445. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  1446. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  1447. {
  1448. //记录生产周期
  1449. curSequences.Add(new PeriodSequenceDet
  1450. {
  1451. Domain = domain,
  1452. tenant_id = workOrd.tenant_id,
  1453. Line = lineStart.Line,
  1454. ItemNum = workOrd.ItemNum,
  1455. PlanDate = workStartTime.Date,
  1456. Period = dto.Period,
  1457. OrdQty = dto.ProductQty,
  1458. WorkOrds = workOrd.WorkOrd,
  1459. Op = lineStart.Op,
  1460. IsActive = true,
  1461. Status = "",
  1462. CreateTime = DateTime.Now
  1463. });
  1464. //记录排产记录
  1465. curScheduleRsts.Add(new ScheduleResultOpMaster
  1466. {
  1467. Domain = domain,
  1468. tenant_id = workOrd.tenant_id,
  1469. WorkOrd = workOrd.WorkOrd,
  1470. Line = lineStart.Line,
  1471. ItemNum = workOrd.ItemNum,
  1472. Op = lineStart.Op,
  1473. WorkDate = workStartTime.Date,
  1474. WorkQty = dto.ProductQty,
  1475. WorkStartTime = dto.StartTime,
  1476. WorkEndTime = dto.EndTime,
  1477. CreateTime = DateTime.Now
  1478. });
  1479. //累计已排产数量
  1480. sumQty += dto.ProductQty;
  1481. //继续排下一个工作日
  1482. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1483. }
  1484. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  1485. else
  1486. {
  1487. //当天可用生产时长
  1488. decimal residueTime = dto.EffTime;
  1489. //正常工单生产时长
  1490. decimal workTime = 0m;
  1491. DateTime workEndTime = workStartTime;
  1492. if (sumQty < lineStart.QtyRemain)
  1493. {
  1494. //剩余需要排产的数量
  1495. decimal residueQty = lineStart.QtyRemain - sumQty;
  1496. //剩余数量生产需要时长(分钟)
  1497. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1498. //处理需要生产时长
  1499. workTime = workTime >= residueTime ? residueTime : workTime;
  1500. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1501. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  1502. if (curPoint == null)
  1503. {
  1504. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1505. workStartTime = curPoint.StartPoint;
  1506. }
  1507. span = curPoint.EndPoint - workStartTime;
  1508. //当天工作时间段的有效生产时间
  1509. decimal effMins = (decimal)span.TotalMinutes;
  1510. //当前工作时间段即可满足产能
  1511. if (effMins >= workTime)
  1512. {
  1513. workEndTime = workStartTime.AddMinutes((double)workTime);
  1514. }
  1515. else
  1516. {
  1517. //获取后续生产时间段
  1518. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1519. //剩余需要工作时长
  1520. decimal nextMins = workTime - effMins;
  1521. foreach (var p in nextPoints)
  1522. {
  1523. if (p.WorkMinutes >= nextMins)
  1524. {
  1525. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1526. break;
  1527. }
  1528. nextMins -= p.WorkMinutes;
  1529. }
  1530. }
  1531. //工单排产完成,已排产数量=工单数量
  1532. sumQty = lineStart.QtyRemain;
  1533. //剩余可用生产时长
  1534. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1535. //处理清场时间,两种场景:
  1536. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1537. if (residueTime <= lineStart.WaitTime)
  1538. {
  1539. //仍需排产的清场时长
  1540. decimal otherTime = lineStart.WaitTime - residueTime;
  1541. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1542. residueTime = 0;
  1543. }
  1544. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1545. else
  1546. {
  1547. //清场时长
  1548. workTime = lineStart.WaitTime;
  1549. //获取工单排产结束时间所处时间段
  1550. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1551. span = curPoint.EndPoint - workEndTime;
  1552. //当前工作时间段的有效生产时间(分钟)
  1553. effMins = (decimal)span.TotalMinutes;
  1554. //当前工作时间段即可清场时长
  1555. if (effMins >= workTime)
  1556. {
  1557. workEndTime = workEndTime.AddMinutes((double)workTime);
  1558. }
  1559. else
  1560. {
  1561. //获取后续生产时间段
  1562. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1563. //剩余需要工作时长
  1564. decimal nextMins = workTime - effMins;
  1565. foreach (var p in nextPoints)
  1566. {
  1567. if (p.WorkMinutes >= nextMins)
  1568. {
  1569. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1570. break;
  1571. }
  1572. nextMins -= p.WorkMinutes;
  1573. }
  1574. }
  1575. //剩余生产时长
  1576. residueTime -= workTime;
  1577. }
  1578. //记录生产周期
  1579. curSequences.Add(new PeriodSequenceDet
  1580. {
  1581. Domain = domain,
  1582. tenant_id = workOrd.tenant_id,
  1583. Line = lineStart.Line,
  1584. ItemNum = workOrd.ItemNum,
  1585. PlanDate = workStartTime.Date,
  1586. Period = dto.Period,
  1587. OrdQty = residueQty,
  1588. WorkOrds = workOrd.WorkOrd,
  1589. Op = lineStart.Op,
  1590. IsActive = true,
  1591. Status = "",
  1592. CreateTime = DateTime.Now
  1593. });
  1594. //记录排产记录
  1595. curScheduleRsts.Add(new ScheduleResultOpMaster
  1596. {
  1597. Domain = domain,
  1598. tenant_id= workOrd.tenant_id,
  1599. WorkOrd = workOrd.WorkOrd,
  1600. Line = lineStart.Line,
  1601. ItemNum = workOrd.ItemNum,
  1602. Op = lineStart.Op,
  1603. WorkDate = workStartTime.Date,
  1604. WorkQty = residueQty,
  1605. WorkStartTime = workStartTime,
  1606. WorkEndTime = workEndTime,
  1607. CreateTime = DateTime.Now
  1608. });
  1609. //处理排产开始时间
  1610. workStartTime = workEndTime;
  1611. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1612. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1613. {
  1614. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1615. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1616. }
  1617. }
  1618. }
  1619. }
  1620. }
  1621. }
  1622. //记录排产结果
  1623. periodsDet.AddRange(curSequences);
  1624. scheduleResults.AddRange(curScheduleRsts);
  1625. }
  1626. /// <summary>
  1627. /// 计算当天排产完成的剩余生产时长
  1628. /// </summary>
  1629. /// <param name="endTime">排产结束时间</param>
  1630. /// <param name="workPoints">当天的工作时间段</param>
  1631. /// <returns></returns>
  1632. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1633. {
  1634. decimal remainTime = 0m;
  1635. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1636. TimeSpan span = curPoint.EndPoint - endTime;
  1637. remainTime = (decimal)span.TotalMinutes;
  1638. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1639. foreach (var item in nextPoints)
  1640. {
  1641. remainTime += item.WorkMinutes;
  1642. }
  1643. return remainTime;
  1644. }
  1645. /// <summary>
  1646. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1647. /// </summary>
  1648. /// <param name="lineStart">排产产线</param>
  1649. /// <param name="startTime">产线排产开始时间</param>
  1650. /// <param name="curCalendars"></param>
  1651. /// <param name="curQtyDtls"></param>
  1652. /// <returns></returns>
  1653. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1654. {
  1655. LineScheduledDto scheduledDto = new LineScheduledDto();
  1656. //当天排产开始时间
  1657. scheduledDto.StartTime = startTime;
  1658. //开始时间是周几
  1659. int weekDay = (int)startTime.DayOfWeek;
  1660. //当天的工作日历
  1661. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1662. if (shopCal == null)//当前产线当天没有设置工作日历
  1663. {
  1664. //取默认工作日历
  1665. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1666. }
  1667. //当前日期的工作时间段
  1668. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1669. //当天排产结束时间
  1670. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1671. //计算starttime处于那个工作时间段
  1672. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1673. //开始时间不在工作时间段
  1674. if (curPoint == null)
  1675. {
  1676. //获取离开始时间最近的时间段
  1677. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1678. if (curPoint == null)
  1679. {
  1680. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1681. }
  1682. startTime = curPoint.EndPoint;
  1683. }
  1684. TimeSpan span = curPoint.EndPoint - startTime;
  1685. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1686. //获取后续工作时间段的有效工作时间
  1687. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1688. foreach (var item in nextPoints)
  1689. {
  1690. span = item.EndPoint - item.StartPoint;
  1691. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1692. }
  1693. //判断当前产线的UPH
  1694. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1695. //判断当前日期是否配置了UPH
  1696. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1697. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1698. scheduledDto.Rate = rate;
  1699. //产线当天加班设置
  1700. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1701. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1702. if (curOccupyTimes.Any())
  1703. {
  1704. var last = curOccupyTimes.Last();
  1705. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1706. }
  1707. //计算当天的产能(向上取整)
  1708. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1709. //计算班次
  1710. scheduledDto.Period = 1;//默认一班制
  1711. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1712. {
  1713. scheduledDto.Period = 2;
  1714. }
  1715. return scheduledDto;
  1716. }
  1717. /// <summary>
  1718. /// 计算主产线实际排产开始时间
  1719. /// </summary>
  1720. /// <param name="workOrd">工单</param>
  1721. /// <param name="routing">工序</param>
  1722. /// <param name="prodLines">生产线明细</param>
  1723. /// <param name="allResults">产线占用记录</param>
  1724. /// <returns></returns>
  1725. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls, bool Check = false, bool UseSkill = true)
  1726. {
  1727. LineStartDto lineStart = new LineStartDto();
  1728. //排产工序
  1729. int op = routing.OP;
  1730. //排产任务执行时间
  1731. DateTime actStart = scheTime;
  1732. lineStart.WorkCtr = !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : (prodLines.Count > 0 ? (prodLines[0].Site != routing.WorkCtr && !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : prodLines[0].Site) : routing.WorkCtr);
  1733. lineStart.SkillNo = !string.IsNullOrEmpty(routing.Engineer) ? routing.Engineer : (prodLines.Count > 0 ? prodLines[0].SkillNo : routing.Engineer);
  1734. lineStart.StandardStaffCount = routing.RunCrew > 0 ? routing.RunCrew : (prodLines.Count > 0 ? prodLines[0].StandardStaffCount : routing.RunCrew);
  1735. lineStart.OpType = !string.IsNullOrEmpty(routing.WorkCode) ? routing.WorkCode : (prodLines.Count > 0 ? prodLines[0].OpType : routing.WorkCode);
  1736. lineStart.Op = routing.OP;
  1737. lineStart.InternalEquipmentCode = lineStart.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.Machine) ? routing.Machine : (prodLines.Count > 0 ? prodLines[0].InternalEquipmentCode : routing.Machine));
  1738. lineStart.MoldTypeCode = lineStart.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.ToolCode) ? routing.ToolCode : (prodLines.Count > 0 ? prodLines[0].MoldTypeCode : routing.ToolCode));
  1739. lineStart.RecID = prodLines.Count > 0 ? prodLines[0].RecID : 0;
  1740. lineStart.Line = !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : (prodLines.Count > 0 ? (prodLines[0].Line != routing.ProdLine && !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : prodLines[0].Line) : routing.ProdLine);
  1741. lineStart.setupTime = routing.StdSetupTime > 0 ? routing.StdSetupTime : (prodLines.Count > 0 ? prodLines[0].SetupTime : routing.StdSetupTime);
  1742. lineStart.Rate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (prodLines.Count > 0 ? prodLines[0].Rate : routing.MachBdnRate);
  1743. lineStart.OldRate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (prodLines.Count > 0 ? prodLines[0].Rate : routing.MachBdnRate);
  1744. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1745. {
  1746. actStart = workOrd.OrdDate.GetValueOrDefault();
  1747. }
  1748. //可用数量
  1749. var numList = new List<string>();
  1750. //可插班的明细
  1751. ScheduleResultOpMaster schedule = null;
  1752. //维修结束时间
  1753. DateTime wxEndTime = actStart;
  1754. //获取工序对应的产线,根据优先级排序
  1755. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1756. if (lineStart.OpType == "M")
  1757. {
  1758. //设备可用数量和可用时间
  1759. AvailableQuantity(workOrd, actStart, lineStart, lines, allResults, exceptions, out numList, out schedule, out wxEndTime, UseSkill);
  1760. }
  1761. //获取工序开始准备时长记录
  1762. var curRecord = timeRecords.FirstOrDefault(p => p.tenant_id.ToString() == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1763. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1764. if (curRecord != null && curRecord.StartTime < actStart)
  1765. {
  1766. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1767. if (curLine != null)
  1768. {
  1769. //计算产线实际开始时间
  1770. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1771. //var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1772. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1773. ////actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1774. ////lineStart.RecID = curLine.RecID;
  1775. ////lineStart.Line = curLine.Line;
  1776. ////lineStart.StartTime = actStart;
  1777. ////lineStart.setupTime = curLine.SetupTime;
  1778. ////lineStart.Rate = curLine.Rate;
  1779. actStart = schedule == null ? actStart : (wxEndTime == actStart ? schedule.WorkEndTime : wxEndTime);
  1780. lineStart.StartTime = actStart;
  1781. //可用设备数
  1782. lineStart.equipmentNum = numList.Count > 0 ? numList[0].ToInt() : 0;
  1783. lineStart.AssignedEmployees = numList.Count > 0 && !string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill ? (numList[0].ToInt() > 0 ? numList[9] : "") : "";
  1784. }
  1785. }
  1786. else {
  1787. //////获取第一条产线排产结束时间
  1788. ////var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1789. ////actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1790. //////计算实际开工时间
  1791. //////产线工作日历:当前产线的工作日历+默认工作日历
  1792. //////var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1793. //////var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1794. ////actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1795. ////lineStart.RecID = lines[0].RecID;
  1796. ////lineStart.Line = lines[0].Line;
  1797. ////lineStart.StartTime = actStart;
  1798. ////lineStart.setupTime = lines[0].SetupTime;
  1799. ////lineStart.Rate = lines[0].Rate;
  1800. actStart = schedule == null ? actStart : (wxEndTime == actStart ? schedule.WorkEndTime : wxEndTime);
  1801. //可用设备数
  1802. lineStart.equipmentNum = numList.Count > 0 ? numList[0].ToInt() : 0;
  1803. lineStart.AssignedEmployees = numList.Count > 0 && !string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill ? (numList[0].ToInt() > 0 ? numList[9] : "") : "";
  1804. actStart = CalcActStartTime(lineStart.Line, actStart, curCalendars, curQtyDtls);
  1805. lineStart.StartTime = actStart;
  1806. //循环其他产线
  1807. for (int i = 1; i < lines.Count; i++)
  1808. {
  1809. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1810. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1811. //计算实际开工时间
  1812. //产线工作日历:当前产线的工作日历+默认工作日历
  1813. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1814. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1815. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1816. if (StartTime < lineStart.StartTime)
  1817. {
  1818. lineStart.RecID = lines[i].RecID;
  1819. lineStart.Line = lines[i].Line;
  1820. lineStart.StartTime = StartTime;
  1821. lineStart.setupTime = lines[i].SetupTime;
  1822. lineStart.Rate = lines[i].Rate;
  1823. }
  1824. }
  1825. //当前工序没有开始准备时间记录
  1826. if (curRecord == null)
  1827. {
  1828. //添加记录
  1829. inserts.Add(new WorkOrdSetupTimeRecord
  1830. {
  1831. Domain = workOrd.Domain,
  1832. tenant_id= workOrd.tenant_id,
  1833. WorkOrd = workOrd.WorkOrd,
  1834. ItemNum = workOrd.ItemNum,
  1835. Op = op,
  1836. Line = lineStart.Line,
  1837. StartTime = lineStart.StartTime,
  1838. CreateTime = DateTime.Now
  1839. });
  1840. //记录工序开始准备时间记录
  1841. timeRecords.Add(new WorkOrdSetupTimeRecord
  1842. {
  1843. Domain = workOrd.Domain,
  1844. tenant_id = workOrd.tenant_id,
  1845. WorkOrd = workOrd.WorkOrd,
  1846. ItemNum = workOrd.ItemNum,
  1847. Op = op,
  1848. Line = lineStart.Line,
  1849. StartTime = lineStart.StartTime,
  1850. CreateTime = DateTime.Now
  1851. });
  1852. }
  1853. else {
  1854. //更新准备开始时间记录
  1855. timeRecords.ForEach(p => {
  1856. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1857. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1858. });
  1859. //存在开始准备时间记录,则更新
  1860. curRecord.Line = lineStart.Line;
  1861. curRecord.StartTime = lineStart.StartTime;
  1862. updates.Add(curRecord);
  1863. }
  1864. }
  1865. //计算准备开始时间点与当前时间点的有效时长
  1866. decimal sumTimes = 0m;
  1867. if (curRecord != null)
  1868. {
  1869. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1870. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1871. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1872. {
  1873. sumTimes = 0m;
  1874. }
  1875. }
  1876. //产线准备完成之后到当前时间点剩余时长(小时)
  1877. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1878. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1879. lineStart.Op = op;
  1880. lineStart.WaitTime = routing.WaitTime * 60;
  1881. //判断当前产线的UPH
  1882. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1883. //判断当前日期是否配置了UPH
  1884. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1885. //当天的实际UPH
  1886. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1887. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1888. decimal planQty = 0m;
  1889. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1890. {
  1891. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1892. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1893. }
  1894. else if(routing.Last != null)
  1895. {
  1896. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1897. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1898. planQty = Math.Floor(sumTimes / 60 * rate);
  1899. }
  1900. //剩余待排产数量=工单数量-已报工数量-预估数量
  1901. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1902. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1903. return lineStart;
  1904. }
  1905. /// <summary>
  1906. /// 计算两个时间点之间的有效时长
  1907. /// </summary>
  1908. /// <param name="startTime">开始时间</param>
  1909. /// <param name="endTime">结束时间</param>
  1910. /// <param name="line">产线</param>
  1911. /// <returns></returns>
  1912. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1913. {
  1914. decimal sumTimes = 0m;
  1915. //如果开始时间大于结束时间直接返回0
  1916. if (endTime <= startTime)
  1917. {
  1918. return sumTimes;
  1919. }
  1920. TimeSpan span = TimeSpan.Zero;
  1921. //产线休息时间段设置
  1922. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1923. //获取产线在开始时间当天的工作时间段
  1924. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1925. if (curCalendar == null)
  1926. {
  1927. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1928. }
  1929. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1930. //开始时间所处时间段
  1931. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1932. if (srtPoint == null)
  1933. {
  1934. //获取开始时间最近的时间段
  1935. //开始时间小于工作开始时间
  1936. if (startTime <= workPoints[0].StartPoint)
  1937. {
  1938. srtPoint = workPoints[0];
  1939. startTime = srtPoint.StartPoint;
  1940. }
  1941. else {
  1942. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1943. startTime = srtPoint.EndPoint;
  1944. }
  1945. }
  1946. //开始时间、结束时间处于同一天
  1947. if (startTime.Date == endTime.Date)
  1948. {
  1949. //结束时间所处时间段
  1950. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1951. //结束时间位于休息时间段
  1952. if (lstPoint == null)
  1953. {
  1954. //获取结束时间最近的时间段
  1955. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1956. //endTime = lstPoint.EndPoint;
  1957. //获取开始时间最近的时间段
  1958. //结束时间小于工作开始时间
  1959. if (endTime <= workPoints[0].StartPoint)
  1960. {
  1961. lstPoint = workPoints[0];
  1962. endTime = lstPoint.StartPoint;
  1963. }
  1964. else
  1965. {
  1966. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1967. endTime = lstPoint.EndPoint;
  1968. }
  1969. }
  1970. //开始时间和结束时间位于同一时间段
  1971. if (srtPoint.Level == lstPoint.Level)
  1972. {
  1973. span = endTime - startTime;
  1974. sumTimes = (decimal)span.TotalMinutes;
  1975. return sumTimes;
  1976. }
  1977. //开始时间,结束时间位于不同时间段
  1978. //计算开始时间所处时间段的有效时长
  1979. span = srtPoint.EndPoint - startTime;
  1980. sumTimes += (decimal)span.TotalMinutes;
  1981. //计算结束时间所处时间段的有效时长
  1982. span = endTime - lstPoint.StartPoint;
  1983. sumTimes += (decimal)span.TotalMinutes;
  1984. //计算开始时间,结束时间中间的工作时长
  1985. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1986. sumTimes += others.Sum(p => p.WorkMinutes);
  1987. return sumTimes;
  1988. }
  1989. //开始时间、结束时间不处于同一天
  1990. //1、计算开始时间所在当天剩余有效工作时长
  1991. span = srtPoint.EndPoint - startTime;
  1992. sumTimes += (decimal)span.TotalMinutes;
  1993. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1994. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1995. //2、计算结束时间所在当天有效工作时长
  1996. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1997. if (curCalendar == null)
  1998. {
  1999. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  2000. }
  2001. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  2002. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2003. if (curPoint == null)
  2004. {
  2005. //获取结束时间最近的时间段
  2006. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  2007. //endTime = curPoint.EndPoint;
  2008. //结束时间小于工作开始时间
  2009. if (endTime <= workPoints[0].StartPoint)
  2010. {
  2011. curPoint = workPoints[0];
  2012. endTime = curPoint.StartPoint;
  2013. }
  2014. else
  2015. {
  2016. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  2017. endTime = curPoint.EndPoint;
  2018. }
  2019. }
  2020. span = endTime - curPoint.StartPoint;
  2021. sumTimes += (decimal)span.TotalMinutes;
  2022. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  2023. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  2024. //3、计算中间天数的有效工作时长
  2025. span = endTime.Date - startTime.Date;
  2026. int days = span.Days;
  2027. for (int i = 1; i < days; i++)
  2028. {
  2029. var newDate = startTime.Date.AddDays(i);
  2030. //获取产线的工作时间段
  2031. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  2032. if (curCalendar == null)
  2033. {
  2034. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  2035. }
  2036. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  2037. //当天的有效工作时长
  2038. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  2039. }
  2040. return sumTimes;
  2041. }
  2042. /// <summary>
  2043. /// 计算主产线实际排产开始时间
  2044. /// </summary>
  2045. /// <param name="prodLine">生产线</param>
  2046. /// <param name="startTime">开始时间</param>
  2047. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  2048. /// <param name="curQtyDtls">当前产线休息记录</param>
  2049. /// <returns></returns>
  2050. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  2051. {
  2052. //实际排产开始时间
  2053. DateTime actStart = startTime;
  2054. //开始时间是周几
  2055. int weekDay = (int)startTime.DayOfWeek;
  2056. //判断当天是否是工作日
  2057. bool isWorkDay = CheckIsWorkDay(startTime);
  2058. if (!isWorkDay)//不是工作日
  2059. {
  2060. //获取下一个工作日开始时间
  2061. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2062. return actStart;
  2063. }
  2064. //当天的工作日历
  2065. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2066. if (shopCal == null)
  2067. {
  2068. //产线没有维护当天的工作日历,则取默认工作日历
  2069. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2070. }
  2071. //当前日期的工作时间段
  2072. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  2073. //计算starttime处于那个工作时间段
  2074. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  2075. if (curPoint == null)//不处于工作时间段
  2076. {
  2077. //开始时间小于当天工作开始时间
  2078. if (startTime < workPoints.First().StartPoint)
  2079. {
  2080. actStart = workPoints.First().StartPoint;
  2081. }
  2082. //开始时间大于当前工作结束时间
  2083. else if (startTime > workPoints.Last().EndPoint)
  2084. {
  2085. //获取下一个工作日开始时间
  2086. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2087. }
  2088. else
  2089. {//开始时间位于当天的休息时间段
  2090. foreach (var item in workPoints)
  2091. {
  2092. //获取下一个时间段
  2093. var next = workPoints.Find(p => p.Level == item.Level + 1);
  2094. if (item.EndPoint < startTime && startTime < next.StartPoint)
  2095. {
  2096. actStart = next.StartPoint;
  2097. break;
  2098. }
  2099. }
  2100. }
  2101. return actStart;
  2102. }
  2103. if (startTime != curPoint.EndPoint)
  2104. {
  2105. return actStart;
  2106. }
  2107. //查询下一时间段的开始时间点
  2108. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2109. if (nextPoint != null)
  2110. {
  2111. return nextPoint.StartPoint;
  2112. }
  2113. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  2114. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2115. return actStart;
  2116. }
  2117. /// <summary>
  2118. /// 排产开始时间处理为半小时/整点开始--向后取整
  2119. /// </summary>
  2120. /// <param name="startTime"></param>
  2121. /// <returns></returns>
  2122. public DateTime CalcStartTimeAfter(DateTime startTime)
  2123. {
  2124. DateTime rtnTime = startTime;
  2125. DateTime curDate = startTime.Date;
  2126. //时间转换为分钟
  2127. TimeSpan span = rtnTime - curDate;
  2128. decimal sumMinutes = (decimal)span.TotalMinutes;
  2129. int times = (int)Math.Ceiling(sumMinutes / 30);
  2130. rtnTime = curDate.AddMinutes(times * 30);
  2131. return rtnTime;
  2132. }
  2133. /// <summary>
  2134. /// 排产开始时间处理为半小时/整点开始--向前取整
  2135. /// </summary>
  2136. /// <param name="startTime"></param>
  2137. /// <returns></returns>
  2138. public DateTime CalcStartTimeBefore(DateTime startTime)
  2139. {
  2140. DateTime rtnTime = startTime;
  2141. DateTime curDate = startTime.Date;
  2142. //时间转换为分钟
  2143. TimeSpan span = rtnTime - curDate;
  2144. decimal sumMinutes = (decimal)span.TotalMinutes;
  2145. int times = (int)Math.Floor(sumMinutes / 30);
  2146. rtnTime = curDate.AddMinutes(times * 30);
  2147. return rtnTime;
  2148. }
  2149. /// <summary>
  2150. /// 判断当天是否是工作日
  2151. /// </summary>
  2152. /// <param name="dateTime"></param>
  2153. /// <returns></returns>
  2154. public bool CheckIsWorkDay(DateTime dateTime)
  2155. {
  2156. bool isWorkDay = true;
  2157. //周几
  2158. int weekDay = (int)dateTime.DayOfWeek;
  2159. //判断当天是否是工作日
  2160. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  2161. {
  2162. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  2163. {
  2164. isWorkDay = false;
  2165. }
  2166. return isWorkDay;
  2167. }
  2168. //不是周六周日,需要判断是不是节假日
  2169. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  2170. {
  2171. isWorkDay = false;
  2172. }
  2173. return isWorkDay;
  2174. }
  2175. /// <summary>
  2176. /// 计算下一产线实际排产开始时间
  2177. /// </summary>
  2178. /// <param name="workOrd">工单</param>
  2179. /// <param name="lineStart">上一产线开始时间</param>
  2180. /// <param name="routing">工序</param>
  2181. /// <param name="prodLines">产线明细</param>
  2182. /// <param name="allResults">产线占用记录</param>
  2183. /// <returns></returns>
  2184. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> lines, List<ScheduleResultOpMaster> allResults, List<ShopCalendarWorkCtr> calendars, List<ScheduleExceptionMaster> exceptions, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls, bool Check = false, bool UseSkill = true)
  2185. {
  2186. //本序工序编码
  2187. int op = routing.OP;
  2188. //获取上序实际开工时间
  2189. DateTime preStartTime = lineStart.StartTime;
  2190. //上序的开始准备时间记录
  2191. //var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  2192. //if (preRecord != null)
  2193. //{
  2194. // preStartTime = preRecord.StartTime;
  2195. //}
  2196. LineStartDto startDto = new LineStartDto();
  2197. startDto.WorkCtr = !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : (lines.Count > 0 ? (lines[0].Site != routing.WorkCtr && !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : lines[0].Site) : routing.WorkCtr);
  2198. startDto.SkillNo = !string.IsNullOrEmpty(routing.Engineer) ? routing.Engineer : (lines.Count > 0 ? lines[0].SkillNo : routing.Engineer);
  2199. startDto.StandardStaffCount = routing.RunCrew > 0 ? routing.RunCrew : (lines.Count > 0 ? lines[0].StandardStaffCount : routing.RunCrew);
  2200. startDto.OpType = !string.IsNullOrEmpty(routing.WorkCode) ? routing.WorkCode : (lines.Count > 0 ? lines[0].OpType : routing.WorkCode);
  2201. startDto.Op = routing.OP;
  2202. startDto.InternalEquipmentCode = startDto.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.Machine) ? routing.Machine : (lines.Count > 0 ? lines[0].InternalEquipmentCode : routing.Machine));
  2203. startDto.MoldTypeCode = startDto.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.ToolCode) ? routing.ToolCode : (lines.Count > 0 ? lines[0].MoldTypeCode : routing.ToolCode));
  2204. startDto.RecID = lines.Count > 0 ? lines[0].RecID : 0;
  2205. startDto.Line = !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : (lines.Count > 0 ? (lines[0].Line != routing.ProdLine && !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : lines[0].Line) : routing.ProdLine);
  2206. startDto.setupTime = routing.StdSetupTime > 0 ? routing.StdSetupTime : (lines.Count > 0 ? lines[0].SetupTime : routing.StdSetupTime);
  2207. startDto.Rate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (lines.Count > 0 ? lines[0].Rate : routing.MachBdnRate);
  2208. startDto.OldRate = lineStart.Rate;
  2209. //可用数量
  2210. var numList = new List<string>();
  2211. //可插班的明细
  2212. ScheduleResultOpMaster schedule = null;
  2213. //维修结束时间
  2214. DateTime wxEndTime = preStartTime;
  2215. if (startDto.OpType == "M")
  2216. {
  2217. //设备可用数量和可用时间
  2218. AvailableQuantity(workOrd, preStartTime, startDto, lines, allResults, exceptions, out numList, out schedule, out wxEndTime, UseSkill);
  2219. }
  2220. //获取产线
  2221. //var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  2222. //当前工序的开始准备时间记录
  2223. var curRecord = timeRecords.FirstOrDefault(p=>p.tenant_id.ToString() == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  2224. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  2225. if (curRecord != null && curRecord.StartTime < scheTime)
  2226. {
  2227. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  2228. if (curLine != null) {
  2229. //产线工作日历:当前产线的工作日历 + 默认工作日历
  2230. //var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  2231. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  2232. ////DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  2233. ////startDto.RecID = curLine.RecID;
  2234. ////startDto.Line = curLine.Line;
  2235. ////startDto.StartTime = startTime;
  2236. ////startDto.setupTime = curLine.SetupTime;
  2237. ////startDto.Rate = curLine.Rate;
  2238. DateTime startTime = CalcActStartTime(startDto.Line, preStartTime, curCalendars, curQtyDtls);
  2239. startDto.equipmentNum = numList.Count > 0 ? numList[0].ToInt() : 0;
  2240. startDto.AssignedEmployees = numList.Count > 0 && !string.IsNullOrEmpty(startDto.SkillNo) && UseSkill ? (numList[0].ToInt() > 0 ? numList[9] : "") : "";
  2241. startDto.StartTime = schedule == null ? startTime : (wxEndTime == preStartTime ? schedule.WorkEndTime : wxEndTime);
  2242. }
  2243. }
  2244. else {
  2245. //获取第一条产线排产结束时间
  2246. //var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2247. //DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  2248. //startDto.RecID = lines[0].RecID;
  2249. //startDto.Line = lines[0].Line;
  2250. //startDto.setupTime = lines[0].SetupTime;
  2251. //startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  2252. //startDto.Rate = lines[0].Rate;
  2253. //可用设备数
  2254. startDto.equipmentNum = numList.Count > 0 ? numList[0].ToInt() : 0;
  2255. startDto.AssignedEmployees = numList.Count > 0 && !string.IsNullOrEmpty(startDto.SkillNo) && UseSkill ? (numList[0].ToInt() > 0 ? numList[9] : "") : "";
  2256. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lines.Count > 0 ? lines[0].OverlapTime : 0);//lineStart.setupTime +
  2257. startDto.StartTime = schedule == null ? preStartTime : (wxEndTime == preStartTime ? schedule.WorkEndTime : wxEndTime);
  2258. //循环剩余产线,找到最早可开工产线
  2259. for (int i = 1; i < lines.Count(); i++)
  2260. {
  2261. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2262. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  2263. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  2264. if (startTime < startDto.StartTime)
  2265. {
  2266. startDto.RecID = lines[i].RecID;
  2267. startDto.Line = lines[i].Line;
  2268. startDto.setupTime = lines[i].SetupTime;
  2269. startDto.StartTime = startTime;
  2270. startDto.Rate = lines[i].Rate;
  2271. }
  2272. }
  2273. //当前工序没有开始准备时间记录
  2274. if (curRecord == null)
  2275. {
  2276. //添加记录
  2277. inserts.Add(new WorkOrdSetupTimeRecord
  2278. {
  2279. Domain = workOrd.Domain,
  2280. tenant_id = workOrd.tenant_id,
  2281. WorkOrd = workOrd.WorkOrd,
  2282. ItemNum = workOrd.ItemNum,
  2283. Op = op,
  2284. Line = startDto.Line,
  2285. StartTime = startDto.StartTime,
  2286. CreateTime = DateTime.Now
  2287. });
  2288. //记录工序开始准备时间记录
  2289. timeRecords.Add(new WorkOrdSetupTimeRecord
  2290. {
  2291. Domain = workOrd.Domain,
  2292. tenant_id = workOrd.tenant_id,
  2293. WorkOrd = workOrd.WorkOrd,
  2294. ItemNum = workOrd.ItemNum,
  2295. Op = op,
  2296. Line = startDto.Line,
  2297. StartTime = startDto.StartTime,
  2298. CreateTime = DateTime.Now
  2299. });
  2300. }
  2301. else
  2302. {
  2303. //更新准备开始时间记录
  2304. timeRecords.ForEach(p => {
  2305. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  2306. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  2307. });
  2308. //存在开始准备时间记录,则更新
  2309. curRecord.Line = startDto.Line;
  2310. curRecord.StartTime = startDto.StartTime;
  2311. updates.Add(curRecord);
  2312. }
  2313. }
  2314. //计算准备开始时间点与当前时间点的有效时长
  2315. decimal sumTimes = 0m;
  2316. if (curRecord != null)
  2317. {
  2318. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  2319. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  2320. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  2321. {
  2322. sumTimes = 0m;
  2323. }
  2324. }
  2325. //产线准备完成之后到当前时间点剩余时长(小时)
  2326. decimal restTime = startDto.setupTime - sumTimes / 60;
  2327. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  2328. startDto.Op = op;
  2329. startDto.WaitTime = routing.WaitTime * 60;
  2330. //判断当前产线的UPH
  2331. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  2332. //判断当前日期是否配置了UPH
  2333. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  2334. //当天的实际UPH
  2335. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  2336. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  2337. decimal planQty = 0m;
  2338. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  2339. {
  2340. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  2341. planQty = Math.Floor(Math.Abs(restTime) * rate);
  2342. }
  2343. else if (routing.Last != null)
  2344. {
  2345. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  2346. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  2347. planQty = Math.Floor(sumTimes / 60 * rate);
  2348. }
  2349. //剩余待排产数量=工单数量-已报工数量-预估数量
  2350. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  2351. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  2352. return startDto;
  2353. }
  2354. /// <summary>
  2355. /// 可用数量和可用时间
  2356. /// </summary>
  2357. /// <param name="actStart">开始时间</param>
  2358. /// <param name="lineStart">工序</param>
  2359. /// <param name="schedule">可插班明细</param>
  2360. /// <param name="lines">生产线明细</param>
  2361. /// <param name="allResults">产线占用记录</param>
  2362. /// <param name="numList">可用数量</param>
  2363. /// <returns></returns>
  2364. public void AvailableQuantity(WorkOrdMaster workOrd, DateTime actStart, LineStartDto lineStart, List<ProdLineDetail> lines, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, out List<string> numList, out ScheduleResultOpMaster schedule, out DateTime wxEndTime, bool UseSkill = true)
  2365. {
  2366. wxEndTime = actStart;
  2367. numList = new List<string>();
  2368. schedule = null;
  2369. var num = 0;
  2370. var scheduleList = lineStart.OpType == "P" ? new List<ScheduleResultOpMaster>() : allResults.Where(p => p.InternalEquipmentCode == lineStart.InternalEquipmentCode && ((p.WorkStartTime <= actStart && p.WorkEndTime > actStart) || p.WorkStartTime >= actStart)).OrderBy(p => p.WorkStartTime).ToList();
  2371. if (scheduleList.Any())
  2372. {
  2373. schedule = null;
  2374. for (int i = 0; i < scheduleList.Count(); i++)
  2375. {
  2376. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2377. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, actStart, allResults, lineStart.StandardStaffCount);
  2378. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2379. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults, lineStart.MoldTypeCode);
  2380. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2381. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults);
  2382. if (numList.Any() && numList.Count > 0)
  2383. {
  2384. if (Convert.ToInt32(numList[0]) > 0)
  2385. {
  2386. schedule = scheduleList[i];
  2387. break;
  2388. }
  2389. else
  2390. {
  2391. actStart = scheduleList[i].WorkEndTime;
  2392. }
  2393. }
  2394. }
  2395. //没有可插班时间
  2396. if (schedule == null)
  2397. {
  2398. schedule = scheduleList[scheduleList.Count - 1];
  2399. }
  2400. }
  2401. else
  2402. {
  2403. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2404. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, actStart, allResults, lineStart.StandardStaffCount);
  2405. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2406. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults, lineStart.MoldTypeCode);
  2407. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2408. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults);
  2409. }
  2410. //占用时间过后依然无可用设备
  2411. if (scheduleList.Any() && numList.Any() && numList.Count > 0 || (scheduleList.Any() && num == 0 && numList.Count == 0))
  2412. {
  2413. num = numList.Count > 0 ? Convert.ToInt32(numList[0]) : 0;
  2414. //无可用设备
  2415. if (num <= 0)
  2416. {
  2417. if (num == -99)
  2418. {
  2419. var entity = new ScheduleExceptionMaster();
  2420. entity.Domain = workOrd.Domain;
  2421. entity.WorkOrd = workOrd.WorkOrd;
  2422. entity.ItemNum = workOrd.ItemNum;
  2423. entity.CreateTime = DateTime.Now;
  2424. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2425. entity.Type = "手动排产";
  2426. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2427. exceptions.Add(entity);
  2428. }
  2429. else
  2430. {
  2431. //是否是维修
  2432. wxEndTime = num < 0 ? (numList.Count >= 3 ? Convert.ToDateTime(numList[2]) : schedule.WorkEndTime) : schedule.WorkEndTime;
  2433. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2434. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, wxEndTime, allResults, lineStart.StandardStaffCount);
  2435. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2436. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, wxEndTime, allResults, lineStart.MoldTypeCode);
  2437. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2438. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, wxEndTime, allResults);
  2439. }
  2440. }
  2441. }
  2442. if (numList.Count > 0)
  2443. {
  2444. if (Convert.ToInt32(numList[0]) == -99 && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  2445. {
  2446. var entity = new ScheduleExceptionMaster();
  2447. entity.Domain = workOrd.Domain;
  2448. entity.WorkOrd = workOrd.WorkOrd;
  2449. entity.ItemNum = workOrd.ItemNum;
  2450. entity.CreateTime = DateTime.Now;
  2451. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2452. entity.Type = "手动排产";
  2453. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2454. exceptions.Add(entity);
  2455. }
  2456. else if (Convert.ToInt32(numList[0]) == 0)
  2457. {
  2458. for (int i = 1; i < 10; i++)
  2459. {
  2460. var newtime = actStart.AddHours(12 * i);
  2461. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2462. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, newtime, allResults, lineStart.StandardStaffCount);
  2463. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2464. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, newtime, allResults, lineStart.MoldTypeCode);
  2465. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2466. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, newtime, allResults);
  2467. if (Convert.ToInt32(numList[0]) > 0)
  2468. {
  2469. break;
  2470. }
  2471. }
  2472. if (Convert.ToInt32(numList[0]) == -99)
  2473. {
  2474. var entity = new ScheduleExceptionMaster();
  2475. entity.Domain = workOrd.Domain;
  2476. entity.WorkOrd = workOrd.WorkOrd;
  2477. entity.ItemNum = workOrd.ItemNum;
  2478. entity.CreateTime = DateTime.Now;
  2479. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2480. entity.Type = "手动排产";
  2481. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2482. exceptions.Add(entity);
  2483. }
  2484. }
  2485. }
  2486. }
  2487. /// <summary>
  2488. /// 通过提前期计算产线排产开始时间
  2489. /// </summary>
  2490. /// <param name="line">产线</param>
  2491. /// <param name="startTime">上一产线开始时间</param>
  2492. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  2493. /// <returns></returns>
  2494. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  2495. {
  2496. //提前期转换成分钟
  2497. decimal needMinute = setupTime * 60;
  2498. //实际排产开始时间
  2499. DateTime actStart = startTime;
  2500. //开始时间是周几
  2501. int weekDay = (int)startTime.DayOfWeek;
  2502. //当天的工作日历
  2503. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  2504. if (shopCal == null)
  2505. {
  2506. //产线没有维护当天的工作日历,则取默认工作日历
  2507. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2508. }
  2509. //当前产线的休息时间设置
  2510. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  2511. //当前日期的工作时间段
  2512. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  2513. //计算starttime处于那个工作时间段
  2514. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  2515. //如果找不到对应时间段
  2516. if (curPoint == null)
  2517. {
  2518. //如果开始时间在开始上班之前
  2519. if (startTime < workPoints.First().StartPoint)
  2520. {
  2521. curPoint = workPoints.First();
  2522. startTime = curPoint.StartPoint;
  2523. }
  2524. else {
  2525. //判断开始时间处于哪个空闲时间段
  2526. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  2527. startTime = curPoint.EndPoint;
  2528. }
  2529. }
  2530. //当前时间段可用时长
  2531. TimeSpan span = curPoint.EndPoint - startTime;
  2532. decimal curMins = (decimal)span.TotalMinutes;
  2533. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  2534. {
  2535. actStart = startTime.AddMinutes((double)needMinute);
  2536. return actStart;
  2537. }
  2538. //当前时间段的可用时长不满足
  2539. //剩余提前期
  2540. needMinute -= curMins;
  2541. //获取后层级时间段
  2542. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2543. bool flag = true;//标志位
  2544. foreach (var item in prePoints)
  2545. {
  2546. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  2547. {
  2548. actStart = item.StartPoint.AddMinutes((double)needMinute);
  2549. flag = false;
  2550. break;
  2551. }
  2552. needMinute -= item.WorkMinutes;
  2553. }
  2554. if (!flag)
  2555. {
  2556. return actStart;
  2557. }
  2558. //今天可用时长不够,往后工作日找
  2559. DateTime nextStartTime = startTime;
  2560. while (flag)
  2561. {
  2562. //获取下一个工作日
  2563. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  2564. weekDay = (int)nextStartTime.DayOfWeek;
  2565. //获取前一个工作日的工作时间段数据,level顺排
  2566. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  2567. if (curCalendar == null )
  2568. {
  2569. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2570. }
  2571. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  2572. //当天的工作时长(分钟)
  2573. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  2574. if (sumWorkMins >= needMinute)//当天可用提前期满足
  2575. {
  2576. //获取开始时间
  2577. foreach (var item in workPoints)
  2578. {
  2579. if (item.WorkMinutes >= needMinute)//当前时间段满足
  2580. {
  2581. actStart = item.StartPoint.AddMinutes((double)needMinute);
  2582. break;
  2583. }
  2584. needMinute -= item.WorkMinutes;
  2585. }
  2586. flag = false;
  2587. }
  2588. else
  2589. {
  2590. //当天可用提前期不满足
  2591. needMinute -= sumWorkMins;
  2592. }
  2593. }
  2594. return actStart;
  2595. }
  2596. /// <summary>
  2597. /// 获取下一个工作日开始时间
  2598. /// </summary>
  2599. /// <param name="weekDay">当前周几</param>
  2600. /// <param name="startTime">开始时间</param>
  2601. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  2602. /// <returns></returns>
  2603. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  2604. {
  2605. DateTime rtnData = startTime;
  2606. //下一天
  2607. DateTime nextDate = startTime.Date.AddDays(1);
  2608. //下一天是周几
  2609. int nextWeekDay = (weekDay + 1) % 7;
  2610. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  2611. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  2612. if (calendar == null)
  2613. {
  2614. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  2615. }
  2616. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  2617. //判断下一天是否是工作日
  2618. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  2619. {
  2620. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  2621. {
  2622. //递归继续找下一个工作日
  2623. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  2624. return rtnData;
  2625. }
  2626. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  2627. return rtnData;
  2628. }
  2629. //下一天不是周六周日,需要判断是不是节假日
  2630. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  2631. {
  2632. //递归继续找下一个工作日
  2633. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  2634. return rtnData;
  2635. }
  2636. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  2637. return rtnData;
  2638. }
  2639. /// <summary>
  2640. /// 处理当前日期的工作时间段
  2641. /// </summary>
  2642. /// <param name="prodLine"></param>
  2643. /// <param name="startTime"></param>
  2644. /// <param name="shopCal">当前产线的工作日历-周几</param>
  2645. /// <param name="curQtyDtls">每天休息记录</param>
  2646. /// <returns></returns>
  2647. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  2648. {
  2649. //年-月-日
  2650. string date = startTime.Date.ToString("yyyy-MM-dd");
  2651. //排产记录结束日期是周几
  2652. int weekDay = (int)startTime.DayOfWeek;
  2653. //工作时间段
  2654. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  2655. LineWorkPointDto dto = new LineWorkPointDto();
  2656. int level = 1;
  2657. TimeSpan span = TimeSpan.Zero;
  2658. //开始时间
  2659. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  2660. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  2661. //结束时间
  2662. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  2663. dto.Level = level;
  2664. dto.Line = prodLine;
  2665. dto.WeekDay = weekDay;
  2666. dto.StartPoint = dayStartPoint;
  2667. //按照产线休息时间切分时间段
  2668. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  2669. foreach (var item in curQtyDtls)
  2670. {
  2671. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  2672. //休息时间段开始时间不在工作时间内,不考虑
  2673. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  2674. {
  2675. continue;
  2676. }
  2677. dto.EndPoint = endPoint;
  2678. span = dto.EndPoint - dto.StartPoint;
  2679. dto.WorkMinutes = (decimal)span.TotalMinutes;
  2680. workPoints.Add(dto);
  2681. level++;
  2682. dto = new LineWorkPointDto();
  2683. dto.Level = level;
  2684. dto.Line = prodLine;
  2685. dto.WeekDay = weekDay;
  2686. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  2687. }
  2688. dto.EndPoint = dayEndPoint;
  2689. span = dto.EndPoint - dto.StartPoint;
  2690. dto.WorkMinutes = (decimal)span.TotalMinutes;
  2691. workPoints.Add(dto);
  2692. //产线当天加班设置
  2693. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  2694. foreach (var item in curOccupyTimes)
  2695. {
  2696. //如果加班开始时间在工作时间内,则不考虑
  2697. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  2698. {
  2699. continue;
  2700. }
  2701. level++;
  2702. dto = new LineWorkPointDto();
  2703. dto.Level = level;
  2704. dto.Line = prodLine;
  2705. dto.WeekDay = weekDay;
  2706. dto.StartPoint = item.StartTime.GetValueOrDefault();
  2707. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  2708. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  2709. workPoints.Add(dto);
  2710. }
  2711. return workPoints.OrderBy(p => p.Level).ToList();
  2712. }
  2713. /// <summary>
  2714. /// 调整领料单时间
  2715. /// </summary>
  2716. /// <param name="workords"></param>
  2717. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  2718. {
  2719. if (workords.Any())
  2720. {
  2721. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  2722. //1.如果未生成领料单,则无需调整。
  2723. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  2724. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2725. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2726. if (nbrlist.Any())
  2727. {
  2728. foreach (var work in workords)
  2729. {
  2730. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2731. foreach (var nbr in workNbr)
  2732. {
  2733. if (string.IsNullOrEmpty(nbr.Status))
  2734. {
  2735. if (nbr.TransType == "PrevProcess")
  2736. {
  2737. //前处理领料单
  2738. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2739. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2740. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2741. }
  2742. else
  2743. {
  2744. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2745. nbr.Date = nbr.EffDate;
  2746. }
  2747. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2748. {
  2749. nbr.Date = DateTime.Now.AddDays(1).Date;
  2750. }
  2751. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2752. {
  2753. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2754. }
  2755. }
  2756. }
  2757. }
  2758. _nbrMaster.Update(nbrlist);
  2759. }
  2760. }
  2761. }
  2762. /// <summary>
  2763. /// 日计划自动发布
  2764. /// </summary>
  2765. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2766. {
  2767. //取数开始时间为当前日期
  2768. DateTime startTime = DateTime.Now.Date;
  2769. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2770. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2771. if (periodList.Any())
  2772. {
  2773. try
  2774. {
  2775. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2776. var workords = periodList.Select(s => s.WorkOrds);
  2777. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2778. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2779. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2780. foreach (var work in workordList)
  2781. {
  2782. bool flag = false;
  2783. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2784. if (nbrlist.Any())
  2785. {
  2786. flag = true;
  2787. foreach (var nbr in nbrlist)
  2788. {
  2789. //还有未出库数据
  2790. //如果有任意一个出库,则下达
  2791. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2792. {
  2793. flag = false;
  2794. break;
  2795. }
  2796. /*if (nbr.Status.ToLower() != "c")
  2797. {
  2798. flag = false;
  2799. break;
  2800. }*/
  2801. //需要前处理,但是前处理还未完成
  2802. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2803. {
  2804. flag = false;
  2805. break;
  2806. }
  2807. }
  2808. }
  2809. if (flag)
  2810. {
  2811. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2812. publish.ForEach(x =>
  2813. {
  2814. x.Status = "r";
  2815. });
  2816. updateList.AddRange(publish);
  2817. }
  2818. }
  2819. if (updateList.Any())
  2820. {
  2821. _periodSequenceDet.Update(updateList);
  2822. }
  2823. }
  2824. catch (Exception e)
  2825. {
  2826. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2827. return "保存失败,请联系管理员。";
  2828. }
  2829. }
  2830. return "ok";
  2831. }
  2832. }
  2833. }