ProductionScheduleAppService.cs 34 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752
  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore.SqlRepositories;
  5. using Business.Model.MES.IC;
  6. using Business.Model.Production;
  7. using MongoDB.Driver;
  8. using MongoDB.Driver.Linq;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using Volo.Abp.Application.Services;
  15. namespace Business.Quartz
  16. {
  17. /// <summary>
  18. /// 生产排产服务
  19. /// </summary>
  20. public class ProductionScheduleAppService : ApplicationService
  21. {
  22. #region 服务
  23. /// <summary>
  24. /// 物料
  25. /// </summary>
  26. private ISqlRepository<ItemMaster> _itemMaster;
  27. /// <summary>
  28. /// 工单
  29. /// </summary>
  30. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  31. /// <summary>
  32. /// 工单物料明细
  33. /// </summary>
  34. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  35. /// <summary>
  36. /// 工单工艺路线明细
  37. /// </summary>
  38. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  39. /// <summary>
  40. /// 库存主数据
  41. /// </summary>
  42. private ISqlRepository<InvMaster> _invMaster;
  43. /// <summary>
  44. /// 生产线明细
  45. /// </summary>
  46. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  47. /// <summary>
  48. /// 生产周期明细
  49. /// </summary>
  50. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  51. /// <summary>
  52. /// 排产结果明细
  53. /// </summary>
  54. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  55. /// <summary>
  56. /// 工作日历数据
  57. /// </summary>
  58. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  59. /// <summary>
  60. /// 排产异常记录表
  61. /// </summary>
  62. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  63. /// <summary>
  64. /// 产线休息时间记录表
  65. /// </summary>
  66. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  67. /// <summary>
  68. /// 节假日记录表
  69. /// </summary>
  70. private ISqlRepository<HolidayMaster> _holidayMaster;
  71. /// <summary>
  72. /// 雪花算法
  73. /// </summary>
  74. SnowFlake help = new SnowFlake();
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private List<ShopCalendarWorkCtr> calendars;
  79. /// <summary>
  80. /// 产线休息记录数据
  81. /// </summary>
  82. private List<QualityLineWorkDetail> qualityLines;
  83. /// <summary>
  84. /// 节假日记录数据
  85. /// </summary>
  86. private List<HolidayMaster> holidays;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  103. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  104. ISqlRepository<HolidayMaster> holidayMaster
  105. )
  106. {
  107. _itemMaster= itemMaster;
  108. _workOrdMaster= workOrdMaster;
  109. _workOrdDetail= workOrdDetail;
  110. _workOrdRouting= workOrdRouting;
  111. _prodLineDetail = prodLineDetail;
  112. _periodSequenceDet = periodSequenceDet;
  113. _scheduleResultOpMaster= scheduleResultOpMaster;
  114. _invMaster= invMaster;
  115. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  116. _scheduleExceptionMaster= scheduleExceptionMaster;
  117. _qualityLineWorkDetail= qualityLineWorkDetail;
  118. _holidayMaster = holidayMaster;
  119. }
  120. #endregion
  121. /// <summary>
  122. /// 执行生产排产
  123. /// </summary>
  124. public async void DoExt()
  125. {
  126. await DoProductShcedule();
  127. }
  128. /// <summary>
  129. /// 生产排产
  130. /// </summary>
  131. public async Task DoProductShcedule()
  132. {
  133. //1、获取需要排产的工单:Status为空且IsActive==1
  134. List<WorkOrdMaster> workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive == 1).Result;
  135. if (workOrds.Count == 0)
  136. {
  137. return;
  138. }
  139. //获取排产工单的最早计划开工日期
  140. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  141. //2、获取数据
  142. //获取工单工艺路径数据
  143. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive == 1).Result;
  144. //获取物料对应的生产线信息:物料、工序对应的生产线
  145. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive == 1).Result;
  146. //获取生产周期数据
  147. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive == 1).Result;
  148. //获取当前日期往后的排产记录数据
  149. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001").Result;
  150. //获取工作日历数据
  151. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive == 1).Result;
  152. //获取产线休息记录数据
  153. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive == 1).Result;
  154. //获取节假日记录数据
  155. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive == 1 && p.Dated >= earlist).Result;
  156. //3、排产
  157. //排产异常记录
  158. List<ScheduleExceptionMaster> scheduleExceptions = new List<ScheduleExceptionMaster>();
  159. //生产周期
  160. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  161. //排产记录表
  162. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  163. foreach (var item in workOrds)
  164. {
  165. //当前工单的排产计划开始时间:年-月-日
  166. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  167. //当前工单的对应的产线排产记录
  168. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  169. //工序预处理:确定每层级工序对应的产线
  170. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  171. if (routingDtos.Count() == 0)//没有维护主工序
  172. {
  173. //记录排产异常原因
  174. scheduleExceptions.Add(new ScheduleExceptionMaster
  175. {
  176. RecID = help.NextId(),
  177. Domain = "1001",
  178. WorkOrd = item.WorkOrd,
  179. Remark = "工单的工序数据维护错误",
  180. CreatTime = DateTime.Now
  181. });
  182. continue;
  183. }
  184. //校验每层级工序是否都维护了产线
  185. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  186. {
  187. //记录排产异常原因
  188. scheduleExceptions.Add(new ScheduleExceptionMaster
  189. {
  190. RecID = help.NextId(),
  191. Domain = "1001",
  192. WorkOrd = item.WorkOrd,
  193. Remark = "工单的产线数据维护错误",
  194. CreatTime = DateTime.Now
  195. });
  196. continue;
  197. }
  198. //校验每个层级是否维护了工作日历
  199. bool flag = false;
  200. foreach (var rut in routingDtos)
  201. {
  202. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  203. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  204. {
  205. flag = true;
  206. break;
  207. }
  208. }
  209. if (flag)
  210. {
  211. //记录排产异常原因
  212. scheduleExceptions.Add(new ScheduleExceptionMaster
  213. {
  214. RecID = help.NextId(),
  215. Domain = "1001",
  216. WorkOrd = item.WorkOrd,
  217. Remark = "工单产线的工作日历数据维护错误",
  218. CreatTime = DateTime.Now
  219. });
  220. continue;
  221. }
  222. //产线排产
  223. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  224. }
  225. }
  226. /// <summary>
  227. /// 排产
  228. /// </summary>
  229. /// <param name="workOrd">工单</param>
  230. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  231. /// <param name="periodsDet">生产周期</param>
  232. /// <param name="scheduleResults">排产结果</param>
  233. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  234. {
  235. //生产周期
  236. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  237. //排产明细
  238. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  239. //产线排产开始时间
  240. List<LineStartDto> lineStarts = new List<LineStartDto>();
  241. //循环产线,排产
  242. foreach (var item in routingDtos)
  243. {
  244. //当前产线的工作日历
  245. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  246. //当前产线的每天休息时间记录
  247. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).ToList();
  248. //产线已排产数量
  249. decimal sumQty = 0m;
  250. //产线实际排产开始时间
  251. DateTime workStartTime;
  252. if (item.level == 1)//主产线
  253. {
  254. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  255. }
  256. else
  257. {
  258. //子产线获取实际排产开始日期
  259. //获取父级排产开始时间
  260. DateTime parentStartTime = lineStarts.First(p => p.Op == item.ParentOp).StartTime;
  261. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  262. }
  263. //记录产线排产开始时间
  264. lineStarts.Add(new LineStartDto {
  265. level = item.level,
  266. Line = item.Line,
  267. Op= item.Op,
  268. StartTime = workStartTime
  269. });
  270. //排产
  271. while (sumQty < workOrd.QtyOrded)
  272. {
  273. //获取当天的产能
  274. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  275. //判断已排产数量+当天的产能是否超过工单数量
  276. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  277. {
  278. //记录生产周期
  279. curSequences.Add(new PeriodSequenceDet
  280. {
  281. Domain = "1001",
  282. Line = item.Line,
  283. ItemNum = workOrd.ItemNum,
  284. PlanDate = workStartTime.Date,
  285. Period = 1,//目前只考虑一班制
  286. OrdQty = dto.ProductQty,
  287. WorkOrds = workOrd.WorkOrd,
  288. IsActive = 1
  289. });
  290. //记录排产记录
  291. curScheduleRsts.Add(new ScheduleResultOpMaster
  292. {
  293. Domain = "1001",
  294. WorkOrd = workOrd.WorkOrd,
  295. Line = item.Line,
  296. ItemNum = workOrd.ItemNum,
  297. Op = item.Op,
  298. WorkDate = workStartTime.Date,
  299. WorkQty = dto.ProductQty,
  300. WorkStartTime = dto.StartTime,
  301. WorkEndTime = dto.EndTime,
  302. CreatTime = DateTime.Now
  303. });
  304. //累计已排产数量
  305. sumQty += dto.ProductQty;
  306. //继续排下一个工作日
  307. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  308. }
  309. else// 最后一天的产能只能占用一部分
  310. {
  311. //剩余需要排产的数量
  312. decimal residueQty = workOrd.QtyOrded - sumQty;
  313. //剩余数量生产需要时长(分钟)
  314. decimal workTime = residueQty / item.Rate * 60;
  315. //获取当天的工作时间段
  316. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  317. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  318. TimeSpan span = curPoint.EndPoint - workStartTime;
  319. //当天工作时间段的有效生产时间
  320. decimal effMins = (decimal)span.TotalMinutes;
  321. DateTime workEndTime = workStartTime;
  322. if (effMins >= workTime)//当前工作时间段即可满足产能
  323. {
  324. workEndTime = workStartTime.AddMinutes((double)workTime);
  325. }
  326. else
  327. {
  328. //获取后续生产时间段
  329. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  330. //剩余需要工作时长
  331. decimal nextMins = workTime - effMins;
  332. foreach (var p in nextPoints)
  333. {
  334. if (p.WorkMinutes >= nextMins)
  335. {
  336. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  337. break;
  338. }
  339. nextMins -= p.WorkMinutes;
  340. }
  341. }
  342. //记录生产周期
  343. curSequences.Add(new PeriodSequenceDet
  344. {
  345. Domain = "1001",
  346. Line = item.Line,
  347. ItemNum = workOrd.ItemNum,
  348. PlanDate = workStartTime.Date,
  349. Period = 1,//目前只考虑一班制
  350. OrdQty = residueQty,
  351. WorkOrds = workOrd.WorkOrd,
  352. IsActive = 1
  353. });
  354. //记录排产记录
  355. curScheduleRsts.Add(new ScheduleResultOpMaster
  356. {
  357. Domain = "1001",
  358. WorkOrd = workOrd.WorkOrd,
  359. Line = item.Line,
  360. ItemNum = workOrd.ItemNum,
  361. Op = item.Op,
  362. WorkDate = workStartTime.Date,
  363. WorkQty = residueQty,
  364. WorkStartTime = workStartTime,
  365. WorkEndTime = workEndTime,
  366. CreatTime = DateTime.Now
  367. });
  368. }
  369. }
  370. }
  371. periodsDet.AddRange(curSequences);
  372. scheduleResults.AddRange(curScheduleRsts);
  373. }
  374. /// <summary>
  375. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  376. /// </summary>
  377. /// <param name="routingDto">产线</param>
  378. /// <param name="startTime"></param>
  379. /// <param name="curCalendars"></param>
  380. /// <param name="curQtyDtls"></param>
  381. /// <returns></returns>
  382. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  383. {
  384. LineScheduledDto scheduledDto = new LineScheduledDto();
  385. //当天排产开始时间
  386. scheduledDto.StartTime = startTime;
  387. //开始时间是周几
  388. int weekDay = (int)startTime.DayOfWeek;
  389. //当天的工作日历
  390. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  391. //当前日期的工作时间段
  392. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  393. //当天排产结束时间
  394. scheduledDto.EndTime = workPoints.Last().EndPoint;
  395. //计算starttime处于那个工作时间段
  396. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  397. TimeSpan span = curPoint.EndPoint - startTime;
  398. scheduledDto.EffTime = (decimal)span.TotalHours;
  399. //获取后续工作时间段的有效工作时间
  400. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  401. foreach (var item in nextPoints)
  402. {
  403. span = item.EndPoint - item.StartPoint;
  404. scheduledDto.EffTime += (decimal)span.TotalHours;
  405. }
  406. //计算当天的产能
  407. scheduledDto.ProductQty = scheduledDto.EffTime * routingDto.Rate;
  408. return scheduledDto;
  409. }
  410. /// <summary>
  411. /// 计算主产线实际排产开始时间
  412. /// </summary>
  413. /// <param name="startTime">工单排产开始时间</param>
  414. /// <param name="curCalendars">当前产线工作日历</param>
  415. /// <param name="curQtyDtls">当前产线休息记录</param>
  416. /// <returns></returns>
  417. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  418. {
  419. //实际排产开始时间
  420. DateTime actStart = startTime;
  421. //开始时间是周几
  422. int weekDay = (int)startTime.DayOfWeek;
  423. //当天的工作日历
  424. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  425. //当前日期的工作时间段
  426. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  427. //计算starttime处于那个工作时间段
  428. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  429. if (startTime != curPoint.EndPoint)
  430. {
  431. return actStart;
  432. }
  433. //查询下一时间段的开始时间点
  434. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  435. if (nextPoint != null)
  436. {
  437. return nextPoint.StartPoint;
  438. }
  439. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  440. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  441. return actStart;
  442. }
  443. /// <summary>
  444. /// 计算子产线实际排产开始时间
  445. /// </summary>
  446. /// <param name="startTime">父级工单排产开始时间</param>
  447. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  448. /// <param name="curCalendars">当前产线工作日历</param>
  449. /// <param name="curQtyDtls">当前产线休息记录</param>
  450. /// <returns></returns>
  451. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  452. {
  453. //提前期转换成分钟
  454. decimal needMinute = setupTime * 60;
  455. //实际排产开始时间
  456. DateTime actStart = startTime;
  457. //开始时间是周几
  458. int weekDay = (int)startTime.DayOfWeek;
  459. //当天的工作日历
  460. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  461. //当前日期的工作时间段
  462. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  463. //计算starttime处于那个工作时间段
  464. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  465. //当前时间段可用提前期
  466. TimeSpan span = startTime - curPoint.StartPoint;
  467. decimal curMins = (decimal)span.TotalMinutes;
  468. if (curMins >= needMinute)//当前时间段的可用提前期满足
  469. {
  470. actStart = startTime.AddMinutes((double)-needMinute);
  471. return actStart;
  472. }
  473. //当前时间段的可用提前期不满足
  474. //剩余提前期
  475. needMinute -= curMins;
  476. //获取前层级时间段
  477. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).ToList();
  478. foreach (var item in prePoints)
  479. {
  480. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  481. {
  482. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  483. break;
  484. }
  485. needMinute -= item.WorkMinutes;
  486. }
  487. //今天可用提前期不够,往前工作日找
  488. DateTime perStartTime = startTime;
  489. bool flag = true;//标志位
  490. while (flag)
  491. {
  492. //获取前一个工作日
  493. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  494. //获取前一个工作日的工作时间段数据,倒序排
  495. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  496. //当天的工作时长(分钟)
  497. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  498. if (sumWorkMins >= needMinute)//当天可用提前期满足
  499. {
  500. //获取开始时间
  501. foreach (var item in workPoints)
  502. {
  503. if (item.WorkMinutes >= needMinute)//当前时间段满足
  504. {
  505. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  506. break;
  507. }
  508. needMinute -= item.WorkMinutes;
  509. }
  510. flag = false;
  511. }
  512. //当天可用提前期不满足
  513. needMinute -= sumWorkMins;
  514. }
  515. return actStart;
  516. }
  517. /// <summary>
  518. /// 获取下一个工作日开始时间
  519. /// </summary>
  520. /// <param name="weekDay">当前周几</param>
  521. /// <param name="startTime">开始时间</param>
  522. /// <param name="curCalendars">当前产线的工作日历</param>
  523. /// <returns></returns>
  524. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  525. {
  526. DateTime rtnData = startTime;
  527. //下一天
  528. DateTime nextDate = startTime.Date.AddDays(1);
  529. //下一天是周几
  530. int nextWeekDay = (weekDay + 1) % 7;
  531. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  532. //判断下一天是否是工作日
  533. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调休,需要加班
  534. {
  535. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调休"))//下一天是周末
  536. {
  537. //递归继续找下一个工作日
  538. GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  539. }
  540. rtnData = nextDate.AddHours((double)calendar.ShiftsStart1);
  541. return rtnData;
  542. }
  543. //下一天不是周六周日,需要判断是不是节假日
  544. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  545. {
  546. //递归继续找下一个工作日
  547. GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  548. }
  549. rtnData = nextDate.AddHours((double)calendar.ShiftsStart1);
  550. return rtnData;
  551. }
  552. /// <summary>
  553. /// 获取上一个工作日开始时间
  554. /// </summary>
  555. /// <param name="startTime">开始时间</param>
  556. /// <param name="curCalendars">当前产线的工作日历</param>
  557. /// <returns></returns>
  558. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  559. {
  560. DateTime rtnData = startTime;
  561. //前一天
  562. DateTime preDate = startTime.Date.AddDays(-1);
  563. //前一天是周几
  564. int preWeekDay = (int)preDate.DayOfWeek;
  565. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  566. //判断前一天是否是工作日
  567. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调休,需要加班
  568. {
  569. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调休"))//前一天是非工作日
  570. {
  571. //递归继续找下一个工作日
  572. GetPreWorkDay(preDate, curCalendars);
  573. }
  574. rtnData = preDate.AddHours((double)calendar.ShiftsStart1);
  575. return rtnData;
  576. }
  577. //前一天不是周六周日,需要判断是不是节假日
  578. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  579. {
  580. //递归继续找前一个工作日
  581. GetPreWorkDay(preDate, curCalendars);
  582. }
  583. rtnData = preDate.AddHours((double)calendar.ShiftsStart1);
  584. return rtnData;
  585. }
  586. /// <summary>
  587. /// 处理当前日期的工作时间段
  588. /// </summary>
  589. /// <param name="startTime"></param>
  590. /// <param name="shopCal">当前产线的工作日历-周几</param>
  591. /// <param name="curQtyDtls">每天休息记录</param>
  592. /// <returns></returns>
  593. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  594. {
  595. //年-月-日
  596. string date = startTime.Date.ToString("yyyy-MM-dd");
  597. //排产记录结束日期是周几
  598. int weekDay = (int)startTime.DayOfWeek;
  599. //计算当天的开工时间点,停工时间点
  600. DateTime dayStartPoint = startTime.Date.AddHours(Convert.ToDouble(shopCal.ShiftsStart1));
  601. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  602. //工作时间段
  603. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  604. LineWorkPointDto dto = new LineWorkPointDto();
  605. dto.Level = 1;
  606. dto.Line = shopCal.ProdLine;
  607. dto.WeekDay = weekDay;
  608. dto.StartPoint = dayStartPoint;
  609. int level = 1;
  610. TimeSpan span = TimeSpan.Zero;
  611. foreach (var item in curQtyDtls)
  612. {
  613. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  614. dto.EndPoint= endPoint;
  615. span = dto.EndPoint - dto.StartPoint;
  616. dto.WorkMinutes = (decimal)span.TotalMinutes;
  617. workPoints.Add(dto);
  618. level++;
  619. dto = new LineWorkPointDto();
  620. dto.Level = level;
  621. dto.Line = shopCal.ProdLine;
  622. dto.WeekDay = weekDay;
  623. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  624. }
  625. dto.EndPoint = dayEndPoint;
  626. span = dto.EndPoint - dto.StartPoint;
  627. dto.WorkMinutes = (decimal)span.TotalMinutes;
  628. workPoints.Add(dto);
  629. return workPoints.OrderBy(p => p.Level).ToList();
  630. }
  631. /// <summary>
  632. /// 工单工艺路线预处理
  633. /// </summary>
  634. /// <param name="workOrd">工单</param>
  635. /// <param name="woRuntings">当前工单对应的工序</param>
  636. /// <param name="prodLines">产线</param>
  637. /// <param name="schedules">当前工单对应产品的排产记录</param>
  638. /// <returns></returns>
  639. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  640. {
  641. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  642. //当前工单计划开始时间
  643. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  644. //取主工序(第一层级工序)
  645. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  646. if (firsts.Count() == 0)
  647. {
  648. return routingDtos;
  649. }
  650. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  651. //主工序按照Op排序,取最大Op
  652. var lastOp = firsts.First();
  653. dto.ParentOp = lastOp.ParentOp;
  654. dto.level = 1;
  655. dto.Op = lastOp.OP;
  656. //主工序对应的产线
  657. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  658. if (line != null) {
  659. dto.Line = line.Line;
  660. dto.Rate = line.Rate;
  661. dto.SetupTime = 0;
  662. //获取产线占用结束时间
  663. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  664. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  665. }
  666. routingDtos.Add(dto);
  667. //递归处理其他层级工序
  668. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  669. return routingDtos;
  670. }
  671. /// <summary>
  672. /// 递归处理工序
  673. /// </summary>
  674. /// <param name="woRuntings">工单工序</param>
  675. /// <param name="preLevels">上-层级工序</param>
  676. /// <param name="level">层级</param>
  677. /// <param name="routingDtos">返回结果</param>
  678. /// <param name="prodLines">产线</param>
  679. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  680. {
  681. //获取当前层级工序
  682. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  683. if (curLevels.Count() == 0)
  684. {
  685. return;
  686. }
  687. //获取父级Op-当前层级有几条子产线
  688. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  689. foreach (var item in parentOps)
  690. {
  691. var dto = new WorkOrdRoutingDto();
  692. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  693. if (lastOp == null){
  694. continue;
  695. }
  696. dto.Op = lastOp.OP;
  697. dto.ParentOp = lastOp.ParentOp;
  698. dto.level = level + 1;
  699. //当前层级工序对应的产线,子产线有多条,则取产能最大的那一条
  700. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  701. if (maxRateLine != null)
  702. {
  703. dto.Line = maxRateLine.Line;
  704. dto.Rate = maxRateLine.Rate;
  705. dto.SetupTime = maxRateLine.SetupTime;
  706. }
  707. routingDtos.Add(dto);
  708. }
  709. //递归
  710. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  711. }
  712. }
  713. }