ProductionScheduleAppService.cs 42 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. namespace Business.ResourceExamineManagement
  20. {
  21. /// <summary>
  22. /// 生产排产服务
  23. /// </summary>
  24. public class ProductionScheduleAppService : ApplicationService
  25. {
  26. #region 服务
  27. /// <summary>
  28. /// 物料
  29. /// </summary>
  30. private ISqlRepository<ItemMaster> _itemMaster;
  31. /// <summary>
  32. /// 工单
  33. /// </summary>
  34. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  35. /// <summary>
  36. /// 工单物料明细
  37. /// </summary>
  38. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  39. /// <summary>
  40. /// 工单工艺路线明细
  41. /// </summary>
  42. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  43. /// <summary>
  44. /// 库存主数据
  45. /// </summary>
  46. private ISqlRepository<InvMaster> _invMaster;
  47. /// <summary>
  48. /// 生产线明细
  49. /// </summary>
  50. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  51. /// <summary>
  52. /// 生产周期明细
  53. /// </summary>
  54. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  55. /// <summary>
  56. /// 排产结果明细
  57. /// </summary>
  58. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  59. /// <summary>
  60. /// 工作日历数据
  61. /// </summary>
  62. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  63. /// <summary>
  64. /// 产线休息时间记录表
  65. /// </summary>
  66. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  67. /// <summary>
  68. /// 产线人员配置表
  69. /// </summary>
  70. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  71. /// <summary>
  72. /// 加班设置表
  73. /// </summary>
  74. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  75. /// <summary>
  76. /// 加班设置表
  77. /// </summary>
  78. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  79. /// <summary>
  80. /// 节假日记录表
  81. /// </summary>
  82. private ISqlRepository<HolidayMaster> _holidayMaster;
  83. /// <summary>
  84. /// 雪花算法
  85. /// </summary>
  86. SnowFlake help = new SnowFlake();
  87. private readonly ICurrentTenant _currentTenant;
  88. /// <summary>
  89. /// 工作日历数据
  90. /// </summary>
  91. private List<ShopCalendarWorkCtr> calendars;
  92. /// <summary>
  93. /// 产线休息记录数据
  94. /// </summary>
  95. private List<QualityLineWorkDetail> qualityLines;
  96. /// <summary>
  97. /// 节假日记录数据
  98. /// </summary>
  99. private List<HolidayMaster> holidays;
  100. /// <summary>
  101. /// 工厂id
  102. /// </summary>
  103. private string domain = "";
  104. #endregion
  105. #region 构造函数
  106. /// <summary>
  107. /// 构造函数
  108. /// </summary>
  109. public ProductionScheduleAppService(
  110. ISqlRepository<ItemMaster> itemMaster,
  111. ISqlRepository<WorkOrdMaster> workOrdMaster,
  112. ISqlRepository<WorkOrdDetail> workOrdDetail,
  113. ISqlRepository<WorkOrdRouting> workOrdRouting,
  114. ISqlRepository<ProdLineDetail> prodLineDetail,
  115. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  116. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  117. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  118. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  119. ISqlRepository<InvMaster> invMaster,
  120. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  121. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  122. ISqlRepository<HolidayMaster> holidayMaster,
  123. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  124. ICurrentTenant currentTenant
  125. )
  126. {
  127. _itemMaster = itemMaster;
  128. _workOrdMaster = workOrdMaster;
  129. _workOrdDetail = workOrdDetail;
  130. _workOrdRouting = workOrdRouting;
  131. _prodLineDetail = prodLineDetail;
  132. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  133. _resourceOccupancyTime = resourceOccupancyTime;
  134. _periodSequenceDet = periodSequenceDet;
  135. _scheduleResultOpMaster = scheduleResultOpMaster;
  136. _invMaster = invMaster;
  137. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  138. _qualityLineWorkDetail = qualityLineWorkDetail;
  139. _holidayMaster = holidayMaster;
  140. _generalizedCodeMaster = generalizedCodeMaster;
  141. _currentTenant = currentTenant;
  142. }
  143. #endregion
  144. /// <summary>
  145. /// 执行生产排产
  146. /// </summary>
  147. public async void DoExt()
  148. {
  149. //定时任务排产:获取工厂id
  150. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  151. domain = configuration.GetConnectionString("Factory_id");
  152. //获取提前期
  153. var generalizedCodeMaster = _generalizedCodeMaster.Select(x => x.FldName == "SystemConfig" && x.Val == "WorkOrderLockPeriod" && x.Domain == domain).FirstOrDefault();
  154. decimal Udecil = 0;
  155. if (generalizedCodeMaster != null)
  156. {
  157. Udecil = generalizedCodeMaster.UDeci1;
  158. }
  159. //排产取4周工单排产
  160. DateTime dateTime = DateTime.Now.AddDays(30);
  161. DateTime date = DateTime.Now.AddDays((double)Udecil);
  162. var workOrds = _workOrdMaster.Select(x => x.IsActive && x.Domain == domain && x.OrdDate < dateTime && x.OrdDate > date && x.Status == "初始").ToList();
  163. await DoProductShcedule(workOrds, domain);
  164. }
  165. /// <summary>
  166. /// 生产排产
  167. /// </summary>
  168. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  169. /// <param name="factoryid">工单的工厂id</param>
  170. /// <returns></returns>
  171. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds, string factoryid)
  172. {
  173. //记录工厂id
  174. domain = factoryid;
  175. if (workOrds.Count == 0)//没有工单需要排产
  176. {
  177. return;
  178. }
  179. //获取排产工单的最早计划开工日期
  180. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  181. //2、获取数据
  182. //获取工单工艺路径数据
  183. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  184. //获取物料对应的生产线信息:物料、工序对应的生产线
  185. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  186. List<string> lines = prodLines.Select(p => p.Line).ToList();
  187. //获取非标准产线人员配置
  188. List<ProdLineDetailRunCrew> prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  189. //获取加班设置
  190. List<ResourceOccupancyTime> resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain).ToList();
  191. //获取生产周期数据
  192. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  193. //获取当前日期往后的排产记录数据
  194. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  195. //获取工作日历数据
  196. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == domain && p.IsActive);
  197. //获取产线休息记录数据
  198. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == domain && p.IsActive);
  199. //获取节假日记录数据
  200. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  201. //3、排产
  202. //生产周期
  203. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  204. //排产记录表
  205. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  206. //排产结果
  207. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  208. allResults.AddRange(dbSchedules);
  209. foreach (var item in workOrds)
  210. {
  211. ////当前工单的排产计划开始时间:年-月-日
  212. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  213. ////当前工单对应的产线数据
  214. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  215. ////当前工单的对应的产线排产记录
  216. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  217. allResults.AddRange(scheduleMasters);
  218. #region 校验
  219. //工单工艺多产线关键工序、物料对应的生产线信息:物料,工序对应的生产线、工作日历数据
  220. var workOrdRouting = workOrdRoutings.Where(x => x.WorkOrd == item.WorkOrd && x.ParentOp == 0).ToList();
  221. if (workOrdRouting.Count == 0)
  222. {
  223. //记录排产异常原因
  224. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工单工艺流程数据维护为空", _currentTenant.Id.ToString());
  225. continue;
  226. }
  227. //TODO:多个关键工序校验
  228. //物料对应生产线校验
  229. var ProdLineDetails = prodLines.Where(x => x.Part == item.ItemNum).ToList();
  230. if (ProdLineDetails.Count == 0)
  231. {
  232. //记录排产异常原因
  233. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的生产线物料数据维护为空", _currentTenant.Id.ToString());
  234. continue;
  235. }
  236. var calendarsList = calendars.Where(x => ProdLineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  237. //校验每个层级是否维护了工作日历
  238. bool flag = false;
  239. foreach (var rut in ProdLineDetails)
  240. {
  241. var lineCals = calendarsList.Where(p => p.ProdLine == rut.Line).ToList();
  242. //当前产线未配置工作日历取标准无产线工作日历使用
  243. if (lineCals.Count == 0)
  244. {
  245. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  246. if (lineCals.Count == 0)
  247. {
  248. break;
  249. }
  250. }
  251. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  252. {
  253. flag = true;
  254. break;
  255. }
  256. }
  257. if (flag)
  258. {
  259. //记录排产异常原因
  260. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的<" + item.ProdLine + ">工作日历数据维护错误", _currentTenant.Id.ToString());
  261. continue;
  262. }
  263. #endregion
  264. //计算当前物料排产开始产线
  265. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  266. //产线排产
  267. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  268. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  269. if (scheduleList.Any())
  270. {
  271. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  272. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  273. }
  274. /*//更新工单表
  275. item.Status = "r";*/
  276. }
  277. using (TransactionScope scope = new TransactionScope())
  278. {
  279. try
  280. {
  281. //记录排产数据
  282. _workOrdMaster.Update(workOrds);
  283. _periodSequenceDet.Insert(periodSequenceDtls);
  284. _scheduleResultOpMaster.Insert(scheduleMasters);
  285. scope.Complete();
  286. }
  287. catch (Exception ex)
  288. {
  289. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  290. scope.Dispose();
  291. }
  292. }
  293. }
  294. /// <summary>
  295. /// 排产
  296. /// </summary>
  297. /// <param name="workOrd">工单</param>
  298. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  299. /// <param name="periodsDet">生产周期</param>
  300. /// <param name="scheduleResults">排产结果</param>
  301. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  302. {
  303. //生产周期
  304. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  305. //排产明细
  306. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  307. //产线排产开始时间
  308. List<LineStartDto> lineStarts = new List<LineStartDto>();
  309. //循环产线,排产
  310. foreach (var item in routingDtos)
  311. {
  312. //当前产线的工作日历
  313. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  314. //当前产线的每天休息时间记录
  315. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  316. //产线已排产数量
  317. decimal sumQty = 0m;
  318. //产线实际排产开始时间
  319. DateTime workStartTime;
  320. if (item.level == 1)//主产线
  321. {
  322. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  323. }
  324. else
  325. {
  326. //子产线获取实际排产开始日期
  327. //获取父级排产开始时间
  328. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  329. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  330. }
  331. //记录产线排产开始时间
  332. lineStarts.Add(new LineStartDto
  333. {
  334. level = item.level,
  335. Line = item.Line,
  336. Op = item.Op,
  337. StartTime = workStartTime,
  338. ChdParentOps = item.ChdParentOps
  339. });
  340. //排产
  341. while (sumQty < workOrd.QtyOrded)
  342. {
  343. //获取当天的产能
  344. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  345. //判断已排产数量+当天的产能是否超过工单数量
  346. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  347. {
  348. //记录生产周期
  349. curSequences.Add(new PeriodSequenceDet
  350. {
  351. Domain = domain,
  352. Line = item.Line,
  353. ItemNum = workOrd.ItemNum,
  354. PlanDate = workStartTime.Date,
  355. Period = 1,//目前只考虑一班制
  356. OrdQty = dto.ProductQty,
  357. WorkOrds = workOrd.WorkOrd,
  358. Op = item.Op,
  359. IsActive = true,
  360. Status = "",
  361. CreateTime = DateTime.Now
  362. });
  363. //记录排产记录
  364. curScheduleRsts.Add(new ScheduleResultOpMaster
  365. {
  366. Domain = domain,
  367. WorkOrd = workOrd.WorkOrd,
  368. Line = item.Line,
  369. ItemNum = workOrd.ItemNum,
  370. Op = item.Op,
  371. WorkDate = workStartTime.Date,
  372. WorkQty = dto.ProductQty,
  373. WorkStartTime = dto.StartTime,
  374. WorkEndTime = dto.EndTime,
  375. CreateTime = DateTime.Now
  376. });
  377. //累计已排产数量
  378. sumQty += dto.ProductQty;
  379. //继续排下一个工作日
  380. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  381. }
  382. else// 最后一天的产能只能占用一部分
  383. {
  384. //剩余需要排产的数量
  385. decimal residueQty = workOrd.QtyOrded - sumQty;
  386. //剩余数量生产需要时长(分钟)
  387. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  388. //获取当天的工作时间段
  389. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  390. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  391. if (curPoint == null)
  392. {
  393. continue;
  394. }
  395. TimeSpan span = curPoint.EndPoint - workStartTime;
  396. //当天工作时间段的有效生产时间
  397. decimal effMins = (decimal)span.TotalMinutes;
  398. DateTime workEndTime = workStartTime;
  399. if (effMins >= workTime)//当前工作时间段即可满足产能
  400. {
  401. workEndTime = workStartTime.AddMinutes((double)workTime);
  402. }
  403. else
  404. {
  405. //获取后续生产时间段
  406. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  407. //剩余需要工作时长
  408. decimal nextMins = workTime - effMins;
  409. foreach (var p in nextPoints)
  410. {
  411. if (p.WorkMinutes >= nextMins)
  412. {
  413. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  414. break;
  415. }
  416. nextMins -= p.WorkMinutes;
  417. }
  418. }
  419. sumQty = workOrd.QtyOrded;
  420. //记录生产周期
  421. curSequences.Add(new PeriodSequenceDet
  422. {
  423. Domain = domain,
  424. Line = item.Line,
  425. ItemNum = workOrd.ItemNum,
  426. PlanDate = workStartTime.Date,
  427. Period = 1,//目前只考虑一班制
  428. OrdQty = residueQty,
  429. WorkOrds = workOrd.WorkOrd,
  430. Op = item.Op,
  431. IsActive = true,
  432. Status = "",
  433. CreateTime = DateTime.Now
  434. });
  435. //记录排产记录
  436. curScheduleRsts.Add(new ScheduleResultOpMaster
  437. {
  438. Domain = domain,
  439. WorkOrd = workOrd.WorkOrd,
  440. Line = item.Line,
  441. ItemNum = workOrd.ItemNum,
  442. Op = item.Op,
  443. WorkDate = workStartTime.Date,
  444. WorkQty = residueQty,
  445. WorkStartTime = workStartTime,
  446. WorkEndTime = workEndTime,
  447. CreateTime = DateTime.Now
  448. });
  449. }
  450. }
  451. }
  452. //记录排产结果
  453. periodsDet.AddRange(curSequences);
  454. scheduleResults.AddRange(curScheduleRsts);
  455. }
  456. /// <summary>
  457. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  458. /// </summary>
  459. /// <param name="routingDto">产线</param>
  460. /// <param name="startTime"></param>
  461. /// <param name="curCalendars"></param>
  462. /// <param name="curQtyDtls"></param>
  463. /// <returns></returns>
  464. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  465. {
  466. LineScheduledDto scheduledDto = new LineScheduledDto();
  467. //当天排产开始时间
  468. scheduledDto.StartTime = startTime;
  469. //开始时间是周几
  470. int weekDay = (int)startTime.DayOfWeek;
  471. //当天的工作日历
  472. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  473. //当前日期的工作时间段
  474. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  475. //当天排产结束时间
  476. scheduledDto.EndTime = workPoints.Last().EndPoint;
  477. //计算starttime处于那个工作时间段
  478. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  479. TimeSpan span = curPoint.EndPoint - startTime;
  480. scheduledDto.EffTime = (decimal)span.TotalHours;
  481. //获取后续工作时间段的有效工作时间
  482. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  483. foreach (var item in nextPoints)
  484. {
  485. span = item.EndPoint - item.StartPoint;
  486. scheduledDto.EffTime += (decimal)span.TotalHours;
  487. }
  488. //计算当天的产能
  489. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  490. return scheduledDto;
  491. }
  492. /// <summary>
  493. /// 计算主产线实际排产开始时间
  494. /// </summary>
  495. /// <param name="startTime">工单排产开始时间</param>
  496. /// <param name="curCalendars">当前产线工作日历</param>
  497. /// <param name="curQtyDtls">当前产线休息记录</param>
  498. /// <returns></returns>
  499. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  500. {
  501. //实际排产开始时间
  502. DateTime actStart = startTime;
  503. //开始时间是周几
  504. int weekDay = (int)startTime.DayOfWeek;
  505. //判断当天是否是工作日
  506. bool isWorkDay = CheckIsWorkDay(startTime);
  507. if (!isWorkDay)//不是工作日
  508. {
  509. //获取下一个工作日开始时间
  510. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  511. return actStart;
  512. }
  513. //开始时间往后推到半小时/整点节点
  514. //actStart = CalcStartTimeAfter(actStart);
  515. //当天的工作日历
  516. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  517. //当前日期的工作时间段
  518. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  519. //计算starttime处于那个工作时间段
  520. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  521. if (curPoint == null)//不处于工作时间段
  522. {
  523. //开始时间小于当天工作开始时间
  524. if (startTime < workPoints.First().StartPoint)
  525. {
  526. actStart = workPoints.First().StartPoint;
  527. }
  528. //开始时间大于当前工作结束时间
  529. else if (startTime > workPoints.Last().EndPoint)
  530. {
  531. //获取下一个工作日开始时间
  532. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  533. }
  534. else
  535. {//开始时间位于当天的休息时间段
  536. foreach (var item in workPoints)
  537. {
  538. //获取下一个时间段
  539. var next = workPoints.First(p => p.Level == item.Level + 1);
  540. if (item.EndPoint < startTime && startTime < next.StartPoint)
  541. {
  542. actStart = next.StartPoint;
  543. break;
  544. }
  545. }
  546. }
  547. return actStart;
  548. }
  549. if (startTime != curPoint.EndPoint)
  550. {
  551. return actStart;
  552. }
  553. //查询下一时间段的开始时间点
  554. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  555. if (nextPoint != null)
  556. {
  557. return nextPoint.StartPoint;
  558. }
  559. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  560. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  561. return actStart;
  562. }
  563. /// <summary>
  564. /// 排产开始时间处理为半小时/整点开始--向后取整
  565. /// </summary>
  566. /// <param name="startTime"></param>
  567. /// <returns></returns>
  568. public DateTime CalcStartTimeAfter(DateTime startTime)
  569. {
  570. DateTime rtnTime = startTime;
  571. DateTime curDate = startTime.Date;
  572. //时间转换为分钟
  573. TimeSpan span = rtnTime - curDate;
  574. decimal sumMinutes = (decimal)span.TotalMinutes;
  575. int times = (int)Math.Ceiling(sumMinutes / 30);
  576. rtnTime = curDate.AddMinutes(times * 30);
  577. return rtnTime;
  578. }
  579. /// <summary>
  580. /// 排产开始时间处理为半小时/整点开始--向前取整
  581. /// </summary>
  582. /// <param name="startTime"></param>
  583. /// <returns></returns>
  584. public DateTime CalcStartTimeBefore(DateTime startTime)
  585. {
  586. DateTime rtnTime = startTime;
  587. DateTime curDate = startTime.Date;
  588. //时间转换为分钟
  589. TimeSpan span = rtnTime - curDate;
  590. decimal sumMinutes = (decimal)span.TotalMinutes;
  591. int times = (int)Math.Floor(sumMinutes / 30);
  592. rtnTime = curDate.AddMinutes(times * 30);
  593. return rtnTime;
  594. }
  595. /// <summary>
  596. /// 判断当天是否是工作日
  597. /// </summary>
  598. /// <param name="dateTime"></param>
  599. /// <returns></returns>
  600. public bool CheckIsWorkDay(DateTime dateTime)
  601. {
  602. bool isWorkDay = true;
  603. //周几
  604. int weekDay = (int)dateTime.DayOfWeek;
  605. //判断当天是否是工作日
  606. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  607. {
  608. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  609. {
  610. isWorkDay = false;
  611. }
  612. return isWorkDay;
  613. }
  614. //不是周六周日,需要判断是不是节假日
  615. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  616. {
  617. isWorkDay = false;
  618. }
  619. return isWorkDay;
  620. }
  621. /// <summary>
  622. /// 计算子产线实际排产开始时间
  623. /// </summary>
  624. /// <param name="startTime">父级工单排产开始时间</param>
  625. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  626. /// <param name="curCalendars">当前产线工作日历</param>
  627. /// <param name="curQtyDtls">当前产线休息记录</param>
  628. /// <returns></returns>
  629. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  630. {
  631. //提前期转换成分钟
  632. decimal needMinute = setupTime * 60;
  633. //实际排产开始时间
  634. DateTime actStart = startTime;
  635. //开始时间是周几
  636. int weekDay = (int)startTime.DayOfWeek;
  637. //当天的工作日历
  638. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  639. //当前日期的工作时间段
  640. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  641. //计算starttime处于那个工作时间段
  642. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  643. //当前时间段可用提前期
  644. TimeSpan span = startTime - curPoint.StartPoint;
  645. decimal curMins = (decimal)span.TotalMinutes;
  646. if (curMins >= needMinute)//当前时间段的可用提前期满足
  647. {
  648. actStart = startTime.AddMinutes((double)-needMinute);
  649. //开始时间往前推到半小时/整点节点
  650. actStart = CalcStartTimeBefore(actStart);
  651. return actStart;
  652. }
  653. //当前时间段的可用提前期不满足
  654. //剩余提前期
  655. needMinute -= curMins;
  656. //获取前层级时间段
  657. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  658. bool flag = true;//标志位
  659. foreach (var item in prePoints)
  660. {
  661. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  662. {
  663. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  664. flag = false;
  665. break;
  666. }
  667. needMinute -= item.WorkMinutes;
  668. }
  669. if (!flag)
  670. {
  671. //开始时间往前推到半小时/整点节点
  672. actStart = CalcStartTimeBefore(actStart);
  673. return actStart;
  674. }
  675. //今天可用提前期不够,往前工作日找
  676. DateTime perStartTime = startTime;
  677. while (flag)
  678. {
  679. //获取前一个工作日
  680. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  681. //获取前一个工作日的工作时间段数据,倒序排
  682. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  683. //当天的工作时长(分钟)
  684. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  685. if (sumWorkMins >= needMinute)//当天可用提前期满足
  686. {
  687. //获取开始时间
  688. foreach (var item in workPoints)
  689. {
  690. if (item.WorkMinutes >= needMinute)//当前时间段满足
  691. {
  692. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  693. break;
  694. }
  695. needMinute -= item.WorkMinutes;
  696. }
  697. flag = false;
  698. }
  699. else
  700. {
  701. //当天可用提前期不满足
  702. needMinute -= sumWorkMins;
  703. }
  704. }
  705. //开始时间往前推到半小时/整点节点
  706. actStart = CalcStartTimeBefore(actStart);
  707. return actStart;
  708. }
  709. /// <summary>
  710. /// 获取下一个工作日开始时间
  711. /// </summary>
  712. /// <param name="weekDay">当前周几</param>
  713. /// <param name="startTime">开始时间</param>
  714. /// <param name="curCalendars">当前产线的工作日历</param>
  715. /// <returns></returns>
  716. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  717. {
  718. DateTime rtnData = startTime;
  719. //下一天
  720. DateTime nextDate = startTime.Date.AddDays(1);
  721. //下一天是周几
  722. int nextWeekDay = (weekDay + 1) % 7;
  723. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  724. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  725. //判断下一天是否是工作日
  726. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  727. {
  728. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  729. {
  730. //递归继续找下一个工作日
  731. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  732. return rtnData;
  733. }
  734. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  735. return rtnData;
  736. }
  737. //下一天不是周六周日,需要判断是不是节假日
  738. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  739. {
  740. //递归继续找下一个工作日
  741. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  742. return rtnData;
  743. }
  744. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  745. return rtnData;
  746. }
  747. /// <summary>
  748. /// 获取上一个工作日开始时间
  749. /// </summary>
  750. /// <param name="startTime">开始时间</param>
  751. /// <param name="curCalendars">当前产线的工作日历</param>
  752. /// <returns></returns>
  753. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  754. {
  755. DateTime rtnData = startTime;
  756. //前一天
  757. DateTime preDate = startTime.Date.AddDays(-1);
  758. //前一天是周几
  759. int preWeekDay = (int)preDate.DayOfWeek;
  760. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  761. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  762. //判断前一天是否是工作日
  763. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  764. {
  765. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  766. {
  767. //递归继续找上一个工作日
  768. rtnData = GetPreWorkDay(preDate, curCalendars);
  769. return rtnData;
  770. }
  771. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  772. return rtnData;
  773. }
  774. //前一天不是周六周日,需要判断是不是节假日
  775. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  776. {
  777. //递归继续找前一个工作日
  778. rtnData = GetPreWorkDay(preDate, curCalendars);
  779. return rtnData;
  780. }
  781. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  782. return rtnData;
  783. }
  784. /// <summary>
  785. /// 处理当前日期的工作时间段
  786. /// </summary>
  787. /// <param name="startTime"></param>
  788. /// <param name="shopCal">当前产线的工作日历-周几</param>
  789. /// <param name="curQtyDtls">每天休息记录</param>
  790. /// <returns></returns>
  791. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  792. {
  793. //年-月-日
  794. string date = startTime.Date.ToString("yyyy-MM-dd");
  795. //排产记录结束日期是周几
  796. int weekDay = (int)startTime.DayOfWeek;
  797. //计算当天的开工时间点,停工时间点
  798. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  799. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  800. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  801. //工作时间段
  802. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  803. LineWorkPointDto dto = new LineWorkPointDto();
  804. dto.Level = 1;
  805. dto.Line = shopCal.ProdLine;
  806. dto.WeekDay = weekDay;
  807. dto.StartPoint = dayStartPoint;
  808. int level = 1;
  809. TimeSpan span = TimeSpan.Zero;
  810. foreach (var item in curQtyDtls)
  811. {
  812. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  813. dto.EndPoint = endPoint;
  814. span = dto.EndPoint - dto.StartPoint;
  815. dto.WorkMinutes = (decimal)span.TotalMinutes;
  816. workPoints.Add(dto);
  817. level++;
  818. dto = new LineWorkPointDto();
  819. dto.Level = level;
  820. dto.Line = shopCal.ProdLine;
  821. dto.WeekDay = weekDay;
  822. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  823. }
  824. dto.EndPoint = dayEndPoint;
  825. span = dto.EndPoint - dto.StartPoint;
  826. dto.WorkMinutes = (decimal)span.TotalMinutes;
  827. workPoints.Add(dto);
  828. return workPoints.OrderBy(p => p.Level).ToList();
  829. }
  830. /// <summary>
  831. /// 工单工艺路线预处理
  832. /// </summary>
  833. /// <param name="workOrd">工单</param>
  834. /// <param name="woRuntings">当前工单对应的工序</param>
  835. /// <param name="prodLines">产线</param>
  836. /// <param name="schedules">当前工单对应产品的排产记录</param>
  837. /// <returns></returns>
  838. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  839. {
  840. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  841. //当前工单计划开始时间(默认加两天)
  842. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  843. //取主工序(第一层级工序)
  844. var firsts = woRuntings.Where(p => p.ParentOp == 0 && p.MilestoneOp).OrderByDescending(p => p.OP).ToList();
  845. if (firsts.Count == 0)
  846. {
  847. return routingDtos;
  848. }
  849. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  850. //主工序按照Op排序,取最大Op
  851. var lastOp = firsts.First();
  852. dto.ParentOp = lastOp.ParentOp;
  853. dto.level = 1;
  854. dto.Op = lastOp.OP;
  855. dto.ChdParentOps = new List<int>();
  856. //获取当前层级工序中有子级的工序集合
  857. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  858. if (childs.Count > 0)
  859. {
  860. dto.ChdParentOps = childs;
  861. }
  862. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  863. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  864. if (line != null)
  865. {
  866. dto.Line = line.Line;
  867. dto.Rate = line.Rate;
  868. dto.SetupTime = 0;
  869. //获取产线占用结束时间
  870. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  871. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  872. }
  873. routingDtos.Add(dto);
  874. return routingDtos;
  875. }
  876. }
  877. }