ProductionScheduleAppService.cs 162 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 采购订单
  55. /// </summary>
  56. private ISqlRepository<PurOrdMaster> _purOrdMaster;
  57. private ISqlRepository<PurOrdDetail> _purOrdDetail;
  58. /// <summary>
  59. /// 库存主数据
  60. /// </summary>
  61. private ISqlRepository<InvMaster> _invMaster;
  62. /// <summary>
  63. /// 生产线明细
  64. /// </summary>
  65. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  66. /// <summary>
  67. /// 生产周期明细
  68. /// </summary>
  69. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  70. /// <summary>
  71. /// 排产结果明细
  72. /// </summary>
  73. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  74. /// <summary>
  75. /// 工作日历数据
  76. /// </summary>
  77. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  78. /// <summary>
  79. /// 产线休息时间记录表
  80. /// </summary>
  81. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  82. /// <summary>
  83. /// 产线人员配置表
  84. /// </summary>
  85. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  86. /// <summary>
  87. /// 加班设置表
  88. /// </summary>
  89. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  90. /// <summary>
  91. /// 加班设置表
  92. /// </summary>
  93. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  94. /// <summary>
  95. /// 节假日记录表
  96. /// </summary>
  97. private ISqlRepository<HolidayMaster> _holidayMaster;
  98. /// <summary>
  99. /// 排产异常记录
  100. /// </summary>
  101. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  102. /// <summary>
  103. /// 排产结果明细
  104. /// </summary>
  105. private ISqlRepository<ProductScheduleControl> _productScheduleControl;
  106. /// <summary>
  107. /// 雪花算法
  108. /// </summary>
  109. SnowFlake help = new SnowFlake();
  110. private readonly ICurrentTenant _currentTenant;
  111. /// <summary>
  112. /// 工作日历数据
  113. /// </summary>
  114. private List<ShopCalendarWorkCtr> calendars;
  115. /// <summary>
  116. /// 产线休息记录数据
  117. /// </summary>
  118. private List<QualityLineWorkDetail> qualityLines;
  119. /// <summary>
  120. /// 节假日记录数据
  121. /// </summary>
  122. private List<HolidayMaster> holidays;
  123. /// <summary>
  124. /// 生产线UPH设置
  125. /// </summary>
  126. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  127. /// <summary>
  128. /// 加班设置
  129. /// </summary>
  130. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  131. /// <summary>
  132. /// 领料单
  133. /// </summary>
  134. private ISqlRepository<NbrMaster> _nbrMaster;
  135. /// <summary>
  136. /// 领料单明细
  137. /// </summary>
  138. private ISqlRepository<NbrDetail> _nbrDetail;
  139. /// <summary>
  140. /// 工单工序开始准备时间记录
  141. /// </summary>
  142. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  143. /// <summary>
  144. /// 工单工序开始准备时间记录
  145. /// </summary>
  146. private List<WorkOrdSetupTimeRecord> timeRecords;
  147. /// <summary>
  148. /// 新增工序准备开始时间记录
  149. /// </summary>
  150. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  151. /// <summary>
  152. /// 更新工序准备开始时间记录
  153. /// </summary>
  154. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  155. /// <summary>
  156. /// 生产工单主表
  157. /// </summary>
  158. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  159. /// <summary>
  160. /// 工厂id
  161. /// </summary>
  162. private string domain = "";
  163. /// <summary>
  164. /// 排产任务执行时间
  165. /// </summary>
  166. private DateTime scheTime;
  167. /// <summary>
  168. /// 可用设备数
  169. /// </summary>
  170. private readonly GetAvailableEquipmentAppService _getAvailableEquipmentAppService;
  171. #endregion
  172. #region 构造函数
  173. /// <summary>
  174. /// 构造函数
  175. /// </summary>
  176. public ProductionScheduleAppService(
  177. ISqlRepository<ItemMaster> itemMaster,
  178. ISqlRepository<WorkOrdMaster> workOrdMaster,
  179. ISqlRepository<WorkOrdDetail> workOrdDetail,
  180. ISqlRepository<WorkOrdRouting> workOrdRouting,
  181. ISqlRepository<ProdLineDetail> prodLineDetail,
  182. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  183. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  184. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  185. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  186. ISqlRepository<InvMaster> invMaster,
  187. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  188. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  189. ISqlRepository<HolidayMaster> holidayMaster,
  190. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  191. ICurrentTenant currentTenant,
  192. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  193. ISqlRepository<NbrMaster> nbrMaster,
  194. IRepository<mes_morder, long> mysql_mes_morder,
  195. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  196. ISqlRepository<ProductScheduleControl> productScheduleControl,
  197. ISqlRepository<PurOrdMaster> purOrdMaster,
  198. ISqlRepository<PurOrdDetail> purOrdDetail,
  199. ISqlRepository<NbrDetail> nbrDetail
  200. )
  201. {
  202. _itemMaster = itemMaster;
  203. _workOrdMaster = workOrdMaster;
  204. _workOrdDetail = workOrdDetail;
  205. _workOrdRouting = workOrdRouting;
  206. _nbrMaster = nbrMaster;
  207. _prodLineDetail = prodLineDetail;
  208. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  209. _resourceOccupancyTime = resourceOccupancyTime;
  210. _periodSequenceDet = periodSequenceDet;
  211. _scheduleResultOpMaster = scheduleResultOpMaster;
  212. _invMaster = invMaster;
  213. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  214. _qualityLineWorkDetail = qualityLineWorkDetail;
  215. _holidayMaster = holidayMaster;
  216. _generalizedCodeMaster = generalizedCodeMaster;
  217. _currentTenant = currentTenant;
  218. _scheduleExceptionMaster = scheduleExceptionMaster;
  219. _productScheduleControl = productScheduleControl;
  220. _mysql_mes_morder = mysql_mes_morder;
  221. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  222. _nbrDetail = nbrDetail;
  223. _purOrdMaster = purOrdMaster;
  224. _purOrdDetail = purOrdDetail;
  225. }
  226. #endregion
  227. /// <summary>
  228. /// 生产排产-定时任务
  229. /// </summary>
  230. public async void DoExt()
  231. {
  232. //定时任务排产:获取工厂id
  233. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  234. domain = configuration.GetConnectionString("Factory_id");
  235. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  236. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  237. //取数开始时间为当前时间
  238. DateTime startTime = DateTime.Now;
  239. scheTime = startTime;
  240. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  241. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  242. if (workOrds.Any())
  243. {
  244. await DoProductSchedule(startTime, workOrds, domain, 1);
  245. }
  246. }
  247. /// <summary>
  248. /// 生产排产
  249. /// </summary>
  250. /// <param name="startTime">排产开始时间</param>
  251. /// <param name="workOrds">需要重新排产的工单</param>
  252. /// <param name="factoryid">工单的工厂id</param>
  253. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  254. /// <returns></returns>
  255. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type, List<WorkPriorityDto> dbWorkOrds=null)
  256. {
  257. //记录工厂id
  258. domain = factoryid;
  259. //记录排产开始时间
  260. scheTime = startTime;
  261. if (dbWorkOrds == null)
  262. {
  263. //获取工单领料单
  264. var nbrMasterList = _nbrMaster.Select(x => x.tenant_id.ToString() == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  265. //获取领料单明细
  266. var nbrDtlLists = _nbrDetail.Select(x => x.tenant_id.ToString() == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  267. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  268. //记录工单数据
  269. dbWorkOrds = workOrds.Select(p => new WorkPriorityDto
  270. {
  271. WorkOrd = p.WorkOrd,
  272. Priority = p.Priority,
  273. QtyOrded = p.QtyOrded
  274. }).ToList();
  275. #region 优先级
  276. ////处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  277. //decimal ytc = 1m;
  278. //decimal ktc = 10000m;
  279. //decimal bktc = 20000m;
  280. //for (int i = 0; i < workOrds.Count; i++)
  281. //{
  282. // //正在投产
  283. // if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  284. // {
  285. // workOrds[i].Priority = ytc;
  286. // ytc++;
  287. // continue;
  288. // }
  289. // //需要前处理的领料单
  290. // var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  291. // //不需要前处理的领料单
  292. // var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  293. // List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  294. // if (bqclNbr != null)
  295. // {
  296. // bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  297. // }
  298. // //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  299. // if (qclNbr != null && bqclNbr != null)
  300. // {
  301. // if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  302. // {
  303. // workOrds[i].Priority = ktc;
  304. // ktc++;
  305. // continue;
  306. // }
  307. // workOrds[i].Priority = bktc;
  308. // bktc++;
  309. // continue;
  310. // }
  311. // if (qclNbr != null && bqclNbr == null)
  312. // {
  313. // if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  314. // {
  315. // workOrds[i].Priority = ktc;
  316. // ktc++;
  317. // continue;
  318. // }
  319. // workOrds[i].Priority = bktc;
  320. // bktc++;
  321. // continue;
  322. // }
  323. // if (qclNbr == null && bqclNbr != null)
  324. // {
  325. // if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  326. // {
  327. // workOrds[i].Priority = ktc;
  328. // ktc++;
  329. // continue;
  330. // }
  331. // workOrds[i].Priority = bktc;
  332. // bktc++;
  333. // continue;
  334. // }
  335. // if (qclNbr == null && bqclNbr == null)
  336. // {
  337. // workOrds[i].Priority = bktc;
  338. // bktc++;
  339. // continue;
  340. // }
  341. //}
  342. #endregion
  343. }
  344. //2、获取数据
  345. //获取工单工艺路径数据
  346. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.tenant_id.ToString() == domain && p.Status != "C" && p.IsActive);
  347. //获取物料对应的生产线信息:物料、工序对应的生产线
  348. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.tenant_id.ToString() == domain && p.IsActive);
  349. List<string> lines = prodLines.Select(p => p.Line).ToList();
  350. //获取非标准产线人员配置
  351. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.tenant_id.ToString() == domain).ToList();
  352. //获取加班设置
  353. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.tenant_id.ToString() == domain && x.StartTime.Value > DateTime.Now).ToList();
  354. //获取当前日期往后的排产记录数据
  355. List<ItemMaster> itemMasters = _itemMaster.Select(p => p.tenant_id.ToString() == domain && p.IsActive);
  356. //获取工作日历数据:产线的工作日历+默认的工作日历
  357. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.tenant_id.ToString() == domain && p.IsActive);
  358. //获取产线休息记录数据
  359. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.tenant_id.ToString() == domain && p.IsActive);
  360. //外协采购订单
  361. var pur = _purOrdMaster.Select(p => p.Potype == "PW" && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  362. List<string> purs = pur?.Select(p => p.PurOrd).Distinct().ToList();
  363. var purd = _purOrdDetail.Select(p => purs.Contains(p.PurOrd)).ToList();
  364. //历史排产记录
  365. List<ScheduleResultOpMaster> previouslyOP = _scheduleResultOpMaster.Select(s => workOrds.Select(m => m.WorkOrd).Contains(s.WorkOrd) && s.WorkEndTime < scheTime.Date);
  366. //获取节假日记录数据
  367. holidays = _holidayMaster.Select(p => p.tenant_id.ToString() == domain && p.IsActive && p.Dated >= scheTime.Date);
  368. //获取工单的准备开始时间记录
  369. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.tenant_id.ToString() == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  370. //获取当天的生产周期数据
  371. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.tenant_id.ToString() == domain && p.IsActive);
  372. //获取当前日期往后的排产记录数据
  373. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.tenant_id.ToString() == domain);
  374. //排产前校验
  375. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  376. //过滤校验未通过的工单
  377. if (exceptions.Any())
  378. {
  379. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  380. }
  381. //修改工序需求数为最大完成数+齐套数量
  382. workOrds.ForEach(w => {
  383. w.QtyOrded = w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : Math.Ceiling(w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault());
  384. var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
  385. routings.ForEach(r => {
  386. r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
  387. });
  388. });
  389. //3、排产
  390. //生产周期
  391. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  392. //排产记录表
  393. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  394. //记录排产结果
  395. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  396. //按照优先级排序
  397. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  398. var scheduleControl = _productScheduleControl.Select().FirstOrDefault();
  399. var waitWork = workOrds.Where(w => !string.IsNullOrEmpty(w.WorkOrd)).ToList();
  400. for (int i = 0; i < workOrds.Count; i++)
  401. {
  402. //记录产线占用情况
  403. allResults.AddRange(scheduleMasters);
  404. //当前工单工艺路线主产线的关键工序
  405. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  406. //当前工单的产线明细
  407. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  408. //当前工单的物料主数据
  409. var itemlist = itemMasters.Where(p => p.ItemNum == workOrds[i].ItemNum).ToList();
  410. var check = new ItemMaster();
  411. if (!itemlist.Any())
  412. {
  413. ScheduleExceptionMaster entity = new ScheduleExceptionMaster();
  414. entity.Domain = workOrds[i].Domain;
  415. entity.tenant_id = workOrds[i].tenant_id;
  416. entity.WorkOrd = workOrds[i].WorkOrd;
  417. entity.ItemNum = workOrds[i].ItemNum;
  418. entity.CreateTime = DateTime.Now;
  419. entity.Remark = "排产异常:工单主物料在物料主数据中不存在,请维护后再操作!";
  420. entity.Type = type == 1 ? "自动排产" : "手动排产";
  421. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  422. exceptions.Add(entity);
  423. continue;
  424. }
  425. else
  426. {
  427. check = itemMasters.First(p => p.ItemNum == workOrds[i].ItemNum);
  428. }
  429. //产线排产
  430. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, exceptions, previouslyOP,pur,purd, true, true);
  431. waitWork.Remove(workOrds[i]);
  432. if (scheduleMasters.Count > 0)
  433. {
  434. var isy = scheduleMasters.Where(s => s.WorkOrd == workOrds[i].WorkOrd).Count() > 0;
  435. //当前工单未排产
  436. if (!isy) { continue; }
  437. var endTime = scheduleMasters.Where(s => s.WorkOrd == workOrds[i].WorkOrd).Max(s => s.WorkEndTime);
  438. //换型优先级提前排产工单
  439. var advanceWorkOrdNo = GetShortSetUpTimeWorkOrdNo(endTime, workOrds[i], curRoutings, curProdLines, waitWork, workOrdRoutings, prodLines);
  440. if (!string.IsNullOrEmpty(advanceWorkOrdNo))
  441. {
  442. var advanceWorkOrd = workOrds.Where(w => w.WorkOrd == advanceWorkOrdNo).FirstOrDefault();
  443. if (advanceWorkOrd != null && i != workOrds.Count - 1)
  444. {
  445. var curWork = workOrds[i];
  446. //更改顺序为下一个
  447. workOrds.Remove(advanceWorkOrd);
  448. var index = workOrds.IndexOf(curWork);
  449. i = index;
  450. workOrds.Insert(index + 1, advanceWorkOrd);
  451. }
  452. }
  453. }
  454. }
  455. //回写工单优先级
  456. foreach (var item in workOrds)
  457. {
  458. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  459. if (curInfo != null)
  460. {
  461. //item.Priority = curInfo.Priority;
  462. item.QtyOrded = curInfo.QtyOrded;
  463. }
  464. }
  465. //更新当天日计划的计划数量,排产数量
  466. foreach (var item in periodSequenceDtls)
  467. {
  468. //item.UDeci5 = item.OrdQty;
  469. //获取历史排产数据
  470. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  471. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  472. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  473. }
  474. using (TransactionScope scope = new TransactionScope())
  475. {
  476. try
  477. {
  478. //记录排产异常数据
  479. if (exceptions.Any())
  480. {
  481. _scheduleExceptionMaster.Insert(exceptions);
  482. }
  483. //更新工单优先级
  484. _workOrdMaster.Update(workOrds);
  485. //添加工单工序准备开始时间记录
  486. if (inserts.Any())
  487. {
  488. _workOrdSetupTimeRecord.Insert(inserts);
  489. }
  490. //更新工单工序准备开始时间记录
  491. if (updates.Any())
  492. {
  493. _workOrdSetupTimeRecord.Update(updates);
  494. }
  495. //已投产的工单,只需要保存当前日期下一天的排产记录
  496. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  497. if (sczWorkords.Any())
  498. {
  499. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  500. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  501. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  502. //获取当天的日计划
  503. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  504. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.tenant_id.ToString() == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  505. //需要更新的日计划
  506. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  507. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  508. //需要删除的日计划
  509. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  510. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  511. //需要新增的日计划
  512. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  513. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  514. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  515. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  516. foreach (var gdh in sczWorkords)
  517. {
  518. //提前投产的日计划
  519. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  520. //当前工单存在未来日期投产的日计划
  521. if (tcSeqs.Any())
  522. {
  523. //获取提前投产的工序
  524. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  525. foreach (var op in ops)
  526. {
  527. //当前工序提前投产的日计划
  528. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  529. //获取当天的日计划
  530. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  531. if (dtSeq != null )
  532. {
  533. delSequenceDets.Add(dtSeq);
  534. }
  535. seqInfo = new PeriodSequenceDet();
  536. seqInfo = opSeqs[0];
  537. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  538. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  539. //获取提前投产的日计划
  540. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  541. if (!opSchs.Any()) continue;
  542. schInfo = opSchs[0];
  543. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  544. schInfo.WorkDate = scheTime.Date;
  545. schInfo.WorkQty = seqInfo.OrdQty;
  546. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  547. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  548. upScheduleResults.Add(schInfo);
  549. //获取当天的日计划
  550. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  551. if (dtSch != null)//当天有日计划
  552. {
  553. delScheduleResults.Add(dtSch);
  554. }
  555. seqInfo.PlanDate = scheTime.Date;
  556. upSequenceDets.Add(seqInfo);
  557. }
  558. }
  559. //今天未投产的计划清空
  560. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  561. if (delp.Any())
  562. {
  563. //删除今天的
  564. delSequenceDets.AddRange(delp);
  565. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  566. delScheduleResults.AddRange(delr);
  567. //同一个工序有下达记录则不进行新增
  568. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  569. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  570. //新增今天的
  571. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  572. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  573. }
  574. //无计划的今天的工序新增
  575. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  576. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  577. if (ins.Any())
  578. {
  579. //新增今天的
  580. inSequenceDets.AddRange(ins);
  581. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  582. }
  583. }
  584. //更新提前投产的日计划
  585. if (upSequenceDets.Any())
  586. {
  587. _periodSequenceDet.Update(upSequenceDets);
  588. }
  589. if (upScheduleResults.Any())
  590. {
  591. _scheduleResultOpMaster.Update(upScheduleResults);
  592. }
  593. //删除当天的日计划
  594. if (delSequenceDets.Any())
  595. {
  596. _periodSequenceDet.Delete(delSequenceDets);
  597. }
  598. if (delScheduleResults.Any())
  599. {
  600. _scheduleResultOpMaster.Delete(delScheduleResults);
  601. }
  602. //新增当天的日计划
  603. if (inSequenceDets.Any())
  604. {
  605. _periodSequenceDet.Insert(inSequenceDets);
  606. }
  607. if (inScheduleResults.Any())
  608. {
  609. _scheduleResultOpMaster.Insert(inScheduleResults);
  610. }
  611. //删除当前日期下一天开始的工单排产记录
  612. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.tenant_id.ToString() == domain);
  613. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.tenant_id.ToString() == domain);
  614. //保存下一天的日计划数据
  615. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  616. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  617. }
  618. //未投产的工单,当前日期及以后的排产记录全部删除
  619. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  620. if (wscWorkords.Any())
  621. {
  622. //删除当前日期及以后的工单排产记录
  623. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.tenant_id.ToString() == domain && p.OrdQty != 0);
  624. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.tenant_id.ToString() == domain);
  625. //保存当前日期及以后的日计划数据
  626. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  627. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  628. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  629. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  630. }
  631. scope.Complete();
  632. }
  633. catch (Exception ex)
  634. {
  635. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  636. scope.Dispose();
  637. return "NO|排产数据保存失败";
  638. }
  639. }
  640. //领料单重新处理
  641. AdjustNbrDate(workOrds);
  642. //日计划自动下达
  643. await ProductionDailyPlanAutoPublish(domain);
  644. return "OK";
  645. }
  646. //换型最短工单优先排产
  647. public string GetShortSetUpTimeWorkOrdNo(DateTime startTime, WorkOrdMaster workOrd, List<WorkOrdRouting> curRoutings, List<ProdLineDetail> curProdLines, List<WorkOrdMaster> workOrds, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines)
  648. {
  649. //三天内的工单
  650. var scopeWork = workOrds.Where(p => p.OrdDate >= startTime && p.OrdDate <= startTime.AddDays(3) && p.Priority > workOrd.Priority).ToList();
  651. if (scopeWork.Any())
  652. {
  653. //相同物料的工单
  654. var equalWork = scopeWork.Where(p => p.ItemNum == workOrd.ItemNum).OrderBy(p => p.Priority).FirstOrDefault();
  655. if (equalWork == null)
  656. {
  657. //三天范围内工序
  658. var scopeWorkNo = scopeWork.Select(p => p.WorkOrd).ToList();
  659. var scopeRoutings = workOrdRoutings.Join(prodLines, r => new { ItemNum = r.ItemNum, OP = r.OP }, p => new { ItemNum = p.Part, OP = p.Op }, (r, p) => new { r, p.InternalEquipmentCode, p.MoldTypeCode, p.SetupTime }).Where(n => scopeWorkNo.Contains(n.r.WorkOrd)).ToList();
  660. if (!scopeRoutings.Any()) { return ""; }
  661. //本工单所有模具
  662. var molds = curProdLines.Where(c => !string.IsNullOrEmpty(c.MoldTypeCode)).Select(c => c.MoldTypeCode).Distinct().ToList();
  663. if (!molds.Any()) { return ""; }
  664. //删除相同模具的准备时间
  665. scopeRoutings.RemoveAll(r => molds.Contains(r.MoldTypeCode));
  666. if (!scopeRoutings.Any()) { return ""; }
  667. //计算剩下工序的总准备时间,取出最小值
  668. var routings = scopeRoutings.GroupBy(s => s.r.WorkOrd).Select(g => new { WorkOrd = g.Key, SumTime = g.Sum(p => p.SetupTime) }).OrderBy(g => g.SumTime).ToList();
  669. equalWork = scopeWork.Where(s => s.WorkOrd == routings[0].WorkOrd).First();
  670. //物料不一样但工序一样导致全部删除的工单换型时间为0
  671. if (routings.Count < scopeWorkNo.Count && scopeWorkNo.Count > 0 && routings.Count > 0)
  672. {
  673. var works = routings.Select(p => p.WorkOrd).ToList();
  674. scopeWorkNo.RemoveAll(p => works.Contains(p));
  675. equalWork = workOrds.Where(w => scopeWorkNo.Contains(w.WorkOrd)).OrderBy(w => w.Priority).First();
  676. }
  677. }
  678. return equalWork == null ? "" : equalWork.WorkOrd;
  679. }
  680. return "";
  681. }
  682. /// <summary>
  683. /// 排产前校验
  684. /// </summary>
  685. /// <param name="workOrds">待排产工单</param>
  686. /// <param name="workOrdRoutings">工单工艺路线</param>
  687. /// <param name="prodLines">产线明细</param>
  688. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  689. /// <returns></returns>
  690. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  691. {
  692. //记录操作时间
  693. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  694. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  695. ScheduleExceptionMaster entity;
  696. foreach (var item in workOrds)
  697. {
  698. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  699. //判断当前工单主产线是否设置了关键工序
  700. if (!curRoutings.Any())//当前工单没有维护关键工序
  701. {
  702. entity = new ScheduleExceptionMaster();
  703. entity.Domain = item.Domain;
  704. entity.tenant_id = item.tenant_id;
  705. entity.WorkOrd = item.WorkOrd;
  706. entity.ItemNum = item.ItemNum;
  707. entity.CreateTime = DateTime.Now;
  708. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  709. entity.Type = type == 1 ? "自动排产" : "手动排产";
  710. entity.OptTime = optTime;
  711. exceptions.Add(entity);
  712. continue;
  713. }
  714. //获取当前工单物料对应的产线信息
  715. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  716. if (!lineDetails.Any())
  717. {
  718. entity = new ScheduleExceptionMaster();
  719. entity.Domain = item.Domain;
  720. entity.tenant_id = item.tenant_id;
  721. entity.WorkOrd = item.WorkOrd;
  722. entity.ItemNum = item.ItemNum;
  723. entity.CreateTime = DateTime.Now;
  724. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  725. entity.Type = type == 1 ? "自动排产" : "手动排产";
  726. entity.OptTime = optTime;
  727. exceptions.Add(entity);
  728. continue;
  729. }
  730. //校验关键工序是否维护了产线
  731. List<LineStartDto> lines = new List<LineStartDto>();
  732. foreach (var op in curRoutings)
  733. {
  734. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  735. if (!curLines.Any())//当前Op没有维护产线
  736. {
  737. entity = new ScheduleExceptionMaster();
  738. entity.Domain = item.Domain;
  739. entity.tenant_id = item.tenant_id;
  740. entity.WorkOrd = item.WorkOrd;
  741. entity.ItemNum = item.ItemNum;
  742. entity.CreateTime = DateTime.Now;
  743. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  744. entity.Type = type == 1 ? "自动排产" : "手动排产";
  745. entity.OptTime = optTime;
  746. exceptions.Add(entity);
  747. }
  748. foreach (var line in curLines)
  749. {
  750. lines.Add(new LineStartDto {
  751. Line = line.Line,
  752. Op = op
  753. });
  754. }
  755. }
  756. //校验一条产线是否维护了多个关键工序
  757. //List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  758. //foreach (var line in pdLines)
  759. //{
  760. // var curLines = lines.Where(p => p.Line == line).ToList();
  761. // if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  762. // {
  763. // entity = new ScheduleExceptionMaster();
  764. // entity.Domain = item.Domain;
  765. // entity.tenant_id = item.tenant_id;
  766. // entity.WorkOrd = item.WorkOrd;
  767. // entity.ItemNum = item.ItemNum;
  768. // entity.CreateTime = DateTime.Now;
  769. // entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  770. // entity.Type = type == 1 ? "自动排产" : "手动排产";
  771. // entity.OptTime = optTime;
  772. // exceptions.Add(entity);
  773. // }
  774. //}
  775. //获取当前工单物料对应的产线信息
  776. var curRoutingss = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp && p.ProcessOut != 1).ToList();
  777. lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutingss.Select(c => c.OP).ToList().Contains(x.Op)).ToList();
  778. if (exceptions.FindIndex(e => e.WorkOrd == item.WorkOrd) < 0)
  779. {
  780. if (!lineDetails.Any() || lineDetails?.Count == 0)
  781. {
  782. //产线物料中找不到时检查工单工序表是否有维护
  783. var curRoutingsOp = workOrdRoutings.Where(r => curRoutingss.Select(c => c.OP).ToList().Contains(r.OP) && r.MachBdnRate != 0 && (r.WorkCode != "P" && !string.IsNullOrEmpty(r.Machine) || r.WorkCode == "P")).ToList();
  784. if (!curRoutingsOp.Any() || curRoutingsOp?.Count == 0)
  785. {
  786. entity = new ScheduleExceptionMaster();
  787. entity.Domain = item.Domain;
  788. entity.tenant_id = item.tenant_id;
  789. entity.WorkOrd = item.WorkOrd;
  790. entity.ItemNum = item.ItemNum;
  791. entity.CreateTime = DateTime.Now;
  792. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  793. entity.Type = type == 1 ? "自动排产" : "手动排产";
  794. entity.OptTime = optTime;
  795. exceptions.Add(entity);
  796. continue;
  797. }
  798. else
  799. {
  800. var Routings = curRoutingsOp.Where(p => (p.WorkCode != "P" && string.IsNullOrEmpty(p.Machine)) || (p.Engineer != "" && p.Engineer != "/" && p.RunCrew == 0)).ToList();
  801. if (Routings.Any())
  802. {
  803. entity = new ScheduleExceptionMaster();
  804. entity.Domain = item.Domain;
  805. entity.tenant_id = item.tenant_id;
  806. entity.WorkOrd = item.WorkOrd;
  807. entity.ItemNum = item.ItemNum;
  808. entity.CreateTime = DateTime.Now;
  809. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  810. entity.Type = type == 1 ? "自动排产" : "手动排产";
  811. entity.OptTime = optTime;
  812. exceptions.Add(entity);
  813. continue;
  814. }
  815. }
  816. }
  817. else
  818. {
  819. var line = lineDetails.Where(p => (p.OpType != "P" && string.IsNullOrEmpty(p.InternalEquipmentCode)) || (p.SkillNo != "" && p.SkillNo != "/" && p.StandardStaffCount == 0)).ToList();
  820. if (line.Any())
  821. {
  822. entity = new ScheduleExceptionMaster();
  823. entity.Domain = item.Domain;
  824. entity.tenant_id = item.tenant_id;
  825. entity.WorkOrd = item.WorkOrd;
  826. entity.ItemNum = item.ItemNum;
  827. entity.CreateTime = DateTime.Now;
  828. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  829. entity.Type = type == 1 ? "自动排产" : "手动排产";
  830. entity.OptTime = optTime;
  831. exceptions.Add(entity);
  832. continue;
  833. }
  834. }
  835. }
  836. //校验主产线关键工序对应的产线是否维护了工作日历
  837. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  838. foreach (var rut in lineDetails)
  839. {
  840. //获取当前产线维护的工作日历
  841. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  842. if (!lineCals.Any())//当前产线未维护工作日历
  843. {
  844. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  845. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  846. {
  847. entity = new ScheduleExceptionMaster();
  848. entity.Domain = item.Domain;
  849. entity.tenant_id = item.tenant_id;
  850. entity.WorkOrd = item.WorkOrd;
  851. entity.ItemNum = item.ItemNum;
  852. entity.CreateTime = DateTime.Now;
  853. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  854. entity.Type = type == 1 ? "自动排产" : "手动排产";
  855. entity.OptTime = optTime;
  856. exceptions.Add(entity);
  857. }
  858. }
  859. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  860. {
  861. entity = new ScheduleExceptionMaster();
  862. entity.Domain = item.Domain;
  863. entity.tenant_id = item.tenant_id;
  864. entity.WorkOrd = item.WorkOrd;
  865. entity.ItemNum = item.ItemNum;
  866. entity.CreateTime = DateTime.Now;
  867. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  868. entity.Type = type == 1 ? "自动排产" : "手动排产";
  869. entity.OptTime = optTime;
  870. exceptions.Add(entity);
  871. }
  872. }
  873. }
  874. return exceptions;
  875. }
  876. /// <summary>
  877. /// 排产
  878. /// </summary>
  879. /// <param name="workOrd">工单</param>
  880. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  881. /// <param name="prodLines">当前工单的产线明细</param>
  882. /// <param name="periodsDet">生产周期</param>
  883. /// <param name="scheduleResults">排产结果</param>
  884. /// <param name="allResults">产线占用记录</param>
  885. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, List<ScheduleResultOpMaster> previouslyOP,List<PurOrdMaster> pur,List<PurOrdDetail> purd, bool Check = false, bool UseSkill = true)
  886. {
  887. //生产周期
  888. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  889. //排产明细
  890. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  891. //记录上一产线排产开始时间
  892. LineStartDto lineStart = new LineStartDto();
  893. //产线开工时间默认为当前时间
  894. lineStart.StartTime = scheTime;
  895. TimeSpan span = TimeSpan.Zero;
  896. var remainNum = 0m;
  897. //第一层级工序有几个关键工序,就有几条产线
  898. for (int i = 0; i < workOrdRoutings.Count; i++)
  899. {
  900. var Maxednum = 0;
  901. List<ScheduleResultOpMaster> LastcurScheduleRsts = new List<ScheduleResultOpMaster>();
  902. //获取工序对应的产线,根据优先级排序
  903. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP && p.Bom == workOrd.Refs).OrderBy(p => p.Sequence).ToList();
  904. //没有对应工艺且工序表无记录
  905. if (!lines.Any() || workOrdRoutings[i].MachBdnRate == 0)
  906. {
  907. lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP).OrderBy(p => p.Sequence).ToList();
  908. }
  909. var Line = !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : (lines.Count > 0 ? lines[0].Line : workOrdRoutings[i].ProdLine);
  910. //当前产线的工作日历
  911. var mLCalendars = calendars.Where(p => p.WorkCtr == Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  912. //当前产线的休息时间设置
  913. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == Line).ToList();
  914. var Rate = workOrdRoutings[i].MachBdnRate > 0 ? workOrdRoutings[i].MachBdnRate : (lines.Count > 0 ? lines[0].Rate : workOrdRoutings[i].MachBdnRate);
  915. var OpType = !string.IsNullOrEmpty(workOrdRoutings[i].WorkCode) ? workOrdRoutings[i].WorkCode : (lines.Count > 0 ? lines[0].OpType : workOrdRoutings[i].WorkCode);
  916. decimal ScaleNum = 1m;
  917. if (!Check && lineStart.Rate < Rate && lineStart.Rate != 0 && i != 0)
  918. {
  919. ScaleNum = lineStart.Rate / Rate;
  920. }
  921. //var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP).OrderBy(p => p.Sequence).ToList();
  922. //外协工序特殊处理,不进入产能计算
  923. if (workOrdRoutings[i].ProcessOut == 1)
  924. {
  925. //对应外协采购订单
  926. var curpur = new PurOrdMaster();
  927. var purord = pur.Where(p => p.Potype == "PW" && p.WorkOrd == workOrd.WorkOrd).ToList();
  928. if (purord.Any())
  929. {
  930. curpur = purord[0];
  931. }
  932. List<string> purs = pur?.Select(p => p.PurOrd).Distinct().ToList();
  933. PurOrdDetail curpurd = purd.Where(p => purs.Contains(p.PurOrd) && p.ItemNum == workOrdRoutings[i].ItemNum && p.Op == workOrdRoutings[i].OP).Count() > 0 ? _purOrdDetail.Select(p => purs.Contains(p.PurOrd) && p.ItemNum == workOrdRoutings[i].ItemNum && p.Op == workOrdRoutings[i].OP).First() : null;
  934. //前序排产记录
  935. LastcurScheduleRsts = curScheduleRsts?.Where(c => c.Op == lineStart.Op).ToList();
  936. //如果有采购订单则取订单日期,没有则取上序的开始时间,再没有则取当前日期
  937. //DateTime StartTime = purd != null ? pur.Where(p => p.PurOrd == purd.PurOrd).First().OrdDate.GetValueOrDefault() :
  938. DateTime StartTime = LastcurScheduleRsts != null && LastcurScheduleRsts.Count > 0 ? LastcurScheduleRsts[LastcurScheduleRsts.Count - 1].WorkStartTime : scheTime;
  939. //判断是否工作日
  940. var isworkday = CheckIsWorkDay(StartTime);
  941. while (!isworkday)
  942. {
  943. StartTime = StartTime.AddDays(1);
  944. isworkday = CheckIsWorkDay(StartTime);
  945. }
  946. var line = pur.Count > 0 ? pur.Where(p => p.PurOrd == curpur.PurOrd).First().Supp : workOrdRoutings[i].ProcessOutSupp;
  947. var qty = purd != null ? curpurd.QtyOrded : workOrd.QtyOrded;
  948. //记录生产周期
  949. curSequences.Add(new PeriodSequenceDet
  950. {
  951. Domain = domain,
  952. tenant_id= workOrd.tenant_id,
  953. Line = line,
  954. ItemNum = workOrd.ItemNum,
  955. PlanDate = StartTime.Date,
  956. Period = 1,
  957. OrdQty = qty,
  958. WorkOrds = workOrd.WorkOrd,
  959. Op = workOrdRoutings[i].OP,
  960. IsActive = true,
  961. Status = "",
  962. CreateTime = DateTime.Now,
  963. UDate2 = StartTime
  964. });
  965. //记录排产记录
  966. curScheduleRsts.Add(new ScheduleResultOpMaster
  967. {
  968. Domain = domain,
  969. tenant_id = workOrd.tenant_id,
  970. WorkOrd = workOrd.WorkOrd,
  971. WorkCtr = "",
  972. OpDescr = workOrdRoutings[i].Descr,
  973. Line = line,
  974. ItemNum = workOrd.ItemNum,
  975. Op = workOrdRoutings[i].OP,
  976. WorkDate = StartTime.Date,
  977. WorkQty = qty,
  978. WorkStartTime = StartTime,
  979. WorkEndTime = curpurd != null ? (curpurd.DueDate.GetValueOrDefault() < StartTime.Date ? StartTime.AddDays(7) : curpurd.DueDate.GetValueOrDefault()) : StartTime.AddDays(7),//默认七天后到
  980. CreateTime = DateTime.Now,
  981. WorkActivateTime = StartTime,
  982. SetupTime = 0,
  983. DeviceAllocationCount = 0,
  984. InternalEquipmentCode = "",
  985. MoldTypeCode = "",
  986. MoldAllocationCount = 0
  987. });
  988. //修改后序开始时间
  989. lineStart.QtyRemain = qty;
  990. lineStart.StartTime = StartTime;
  991. lineStart.OneQty = qty;
  992. lineStart.Op = workOrdRoutings[i].OP;
  993. lineStart.Line = line;
  994. lineStart.Rate = qty;
  995. lineStart.setupTime = 0;
  996. lineStart.WaitTime = 0;
  997. continue;
  998. }
  999. //委外工序两边不同步
  1000. if (OpType == "M" && Rate == 0)
  1001. {
  1002. var entity = new ScheduleExceptionMaster();
  1003. entity.Domain = workOrd.Domain;
  1004. entity.tenant_id = workOrd.tenant_id;
  1005. entity.WorkOrd = workOrd.WorkOrd;
  1006. entity.ItemNum = workOrd.ItemNum;
  1007. entity.CreateTime = DateTime.Now;
  1008. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-机器工序未维护单位产能!";
  1009. entity.Type = "手动排产";
  1010. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1011. exceptions.Add(entity);
  1012. return;
  1013. }
  1014. if (OpType == "P" && Rate == 0)
  1015. {
  1016. var entity = new ScheduleExceptionMaster();
  1017. entity.Domain = workOrd.Domain;
  1018. entity.tenant_id = workOrd.tenant_id;
  1019. entity.WorkOrd = workOrd.WorkOrd;
  1020. entity.ItemNum = workOrd.ItemNum;
  1021. entity.CreateTime = DateTime.Now;
  1022. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-人工工序未维护单位产能!";
  1023. entity.Type = "手动排产";
  1024. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1025. exceptions.Add(entity);
  1026. return;
  1027. }
  1028. if (Rate == 0)
  1029. {
  1030. var entity = new ScheduleExceptionMaster();
  1031. entity.Domain = workOrd.Domain;
  1032. entity.tenant_id = workOrd.tenant_id;
  1033. entity.WorkOrd = workOrd.WorkOrd;
  1034. entity.ItemNum = workOrd.ItemNum;
  1035. entity.CreateTime = DateTime.Now;
  1036. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-工序未维护单位产能!";
  1037. entity.Type = "手动排产";
  1038. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1039. exceptions.Add(entity);
  1040. return;
  1041. }
  1042. //产线实际排产开始时间
  1043. if (i == 0)//第一条产线
  1044. {
  1045. lineStart = DealStartTime(workOrd, workOrdRoutings[i], lines, allResults, exceptions, mLCalendars, mlqtyWorkDtls, Check, UseSkill);
  1046. //var s = _scheduleResultOpMaster.Select(p => p.WorkOrd == workOrd.WorkOrd).ToList();
  1047. if (lineStart.equipmentNum == 0 && lineStart.OpType != "P" && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  1048. {
  1049. var entity = new ScheduleExceptionMaster();
  1050. entity.Domain = workOrd.Domain;
  1051. entity.tenant_id = workOrd.tenant_id;
  1052. entity.WorkOrd = workOrd.WorkOrd;
  1053. entity.ItemNum = workOrd.ItemNum;
  1054. entity.CreateTime = DateTime.Now;
  1055. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}无可用设备!";
  1056. entity.Type = "手动排产";
  1057. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1058. exceptions.Add(entity);
  1059. return;
  1060. }
  1061. //工单剩余制程(产能最小的工序使用最低设备数的时长+1天),排除人工工序和外协工序
  1062. var minrate = 0m;
  1063. var rcount = workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate > 0).ToList().Count;
  1064. if (rcount > 0)
  1065. {
  1066. minrate = workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate > 0).Min(r => r.MachBdnRate);
  1067. }
  1068. else
  1069. {
  1070. if (prodLines.Where(p => p.Rate > 0).ToList().Count > 0)
  1071. {
  1072. rcount = prodLines.Where(p => p.OpType != "P" && p.Rate > 0).ToList().Count;
  1073. if (rcount > 0)
  1074. {
  1075. minrate = prodLines.Where(p => p.OpType != "P" && p.Rate > 0).Min(p => p.Rate);
  1076. }
  1077. else
  1078. {
  1079. minrate = prodLines.Where(p => p.Rate > 0).Min(p => p.Rate);
  1080. }
  1081. }
  1082. else
  1083. {
  1084. rcount = workOrdRoutings.Where(r => r.MachBdnRate > 0).ToList().Count;
  1085. if (rcount > 0)
  1086. {
  1087. minrate = workOrdRoutings.Where(r => r.MachBdnRate > 0).Min(p => p.MachBdnRate);
  1088. }
  1089. }
  1090. }
  1091. //>0? workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate != 0).Min(r=>r.MachBdnRate) : (prodLines.Where(p => p.OpType != "P" && p.Rate != 0).ToList().Count>0?prodLines.Where(p => p.OpType != "P" && p.Rate != 0).Min(p => p.Rate): prodLines.Where(p => p.Rate > 0).Min(p => p.Rate));
  1092. //var minrate = prodLines.Where(p => p.OpType != "P" && p.Rate != 0).Min(p => p.Rate);
  1093. var workMaxTime = (lineStart.QtyRemain / minrate) + 24;
  1094. //工单预计剩余生产天数
  1095. var wkspan = workOrd.DueDate.GetValueOrDefault() - lineStart.StartTime;
  1096. if (wkspan.TotalHours < 0)
  1097. {
  1098. wkspan = lineStart.StartTime.AddDays(1) - lineStart.StartTime;
  1099. }
  1100. var remainDay = ((decimal)wkspan.TotalHours - workMaxTime) / 2;
  1101. if (remainDay <= 0)
  1102. {
  1103. //remainDay = workMaxTime;
  1104. remainDay = (decimal)wkspan.TotalHours;
  1105. }
  1106. //预估每天生产量
  1107. remainNum = lineStart.QtyRemain / remainDay * 24;
  1108. }
  1109. else
  1110. {
  1111. decimal lastsumqty = 0m;
  1112. int j = 0;
  1113. bool ispc = true;
  1114. //前序排产记录
  1115. LastcurScheduleRsts = curScheduleRsts.Where(c => c.Op == lineStart.Op).ToList();
  1116. if (LastcurScheduleRsts.Count == 0)
  1117. {
  1118. var entity = new ScheduleExceptionMaster();
  1119. entity.Domain = workOrd.Domain;
  1120. entity.tenant_id = workOrd.tenant_id;
  1121. entity.WorkOrd = workOrd.WorkOrd;
  1122. entity.ItemNum = workOrd.ItemNum;
  1123. entity.CreateTime = DateTime.Now;
  1124. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}前序准备时间未刷新!";
  1125. entity.Type = "手动排产";
  1126. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1127. exceptions.Add(entity);
  1128. return;
  1129. }
  1130. //每天所需设备数(向上圆整)
  1131. Maxednum = OpType == "P" && remainNum > 0 ? Convert.ToInt32(Math.Ceiling(remainNum / (Rate * 24))) : (remainNum <= 0 ? 1 : Convert.ToInt32(Math.Ceiling(remainNum / (Rate * 24) / 2)));
  1132. //非人工工序要获取可用设备数量
  1133. if (OpType != "P")
  1134. {
  1135. //可用数量
  1136. var numList = new List<string>();
  1137. //可插班的明细
  1138. ScheduleResultOpMaster schedule = null;
  1139. //维修结束时间
  1140. DateTime wxEndTime = lineStart.StartTime;
  1141. LineStartDto startDto = new LineStartDto();
  1142. startDto.InternalEquipmentCode = !string.IsNullOrEmpty(workOrdRoutings[i].Machine) ? workOrdRoutings[i].Machine : (lines.Count > 0 ? lines[0].InternalEquipmentCode : workOrdRoutings[i].Machine);
  1143. startDto.MoldTypeCode = !string.IsNullOrEmpty(workOrdRoutings[i].ToolCode) ? workOrdRoutings[i].ToolCode : (lines.Count > 0 ? lines[0].MoldTypeCode : workOrdRoutings[i].ToolCode);
  1144. startDto.WorkCtr = !string.IsNullOrEmpty(workOrdRoutings[i].WorkCtr) ? workOrdRoutings[i].WorkCtr : (lines.Count > 0 ? (lines[0].Site != workOrdRoutings[i].WorkCtr && !string.IsNullOrEmpty(workOrdRoutings[i].WorkCtr) ? workOrdRoutings[i].WorkCtr : lines[0].Site) : workOrdRoutings[i].WorkCtr);
  1145. startDto.RecID = lines.Count > 0 ? lines[0].RecID : 0;
  1146. startDto.Line = !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : (lines.Count > 0 ? (lines[0].Line != workOrdRoutings[i].ProdLine && !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : lines[0].Line) : workOrdRoutings[i].ProdLine);
  1147. startDto.setupTime = workOrdRoutings[i].StdSetupTime > 0 ? workOrdRoutings[i].StdSetupTime : (lines.Count > 0 ? lines[0].SetupTime : workOrdRoutings[i].StdSetupTime);
  1148. startDto.SkillNo = !string.IsNullOrEmpty(workOrdRoutings[i].Engineer) ? workOrdRoutings[i].Engineer : (lines.Count > 0 ? lines[0].SkillNo : workOrdRoutings[i].Engineer);
  1149. startDto.StandardStaffCount = workOrdRoutings[i].RunCrew > 0 ? workOrdRoutings[i].RunCrew : (lines.Count > 0 ? lines[0].StandardStaffCount : workOrdRoutings[i].RunCrew);
  1150. startDto.Rate = Rate;
  1151. startDto.OpType = OpType;
  1152. startDto.Op = workOrdRoutings[i].OP;
  1153. //设备可用数量和可用时间
  1154. AvailableQuantity(workOrd, lineStart.StartTime, startDto, lines, allResults, exceptions, out numList, out schedule, out wxEndTime, UseSkill);
  1155. Maxednum = numList.Count > 0 ? (numList[0].ToInt() > Maxednum ? Maxednum : numList[0].ToInt()) : Maxednum;
  1156. }
  1157. //true:按班次,false:按小时
  1158. var hourNum = Check ? 8 : 1;
  1159. var NowQty = lines.Count > 0 ? Maxednum * lines[0].Rate * hourNum * ScaleNum : Maxednum * workOrdRoutings[i].MachBdnRate * hourNum * ScaleNum;
  1160. while (ispc)
  1161. {
  1162. //前序满足本序产量
  1163. lineStart.StartTime = j >= LastcurScheduleRsts.Count ? LastcurScheduleRsts[j - 1].WorkEndTime : LastcurScheduleRsts[j].WorkEndTime;
  1164. lastsumqty += j == LastcurScheduleRsts.Count ? LastcurScheduleRsts[j - 1].WorkQty : LastcurScheduleRsts[j].WorkQty;
  1165. if (lastsumqty > NowQty || j == LastcurScheduleRsts.Count || i == workOrdRoutings.Count - 1)
  1166. {
  1167. if (!Check)
  1168. {
  1169. var hours = Math.Ceiling(NowQty / lineStart.Rate);
  1170. lineStart.StartTime = j == LastcurScheduleRsts.Count ? (LastcurScheduleRsts[j - 1].WorkEndTime > LastcurScheduleRsts[j - 1].WorkActivateTime.AddHours((double)hours) ? LastcurScheduleRsts[j - 1].WorkActivateTime.AddHours((double)hours) : LastcurScheduleRsts[j - 1].WorkEndTime) : (LastcurScheduleRsts[j].WorkEndTime > LastcurScheduleRsts[j].WorkActivateTime.AddHours((double)hours) ? LastcurScheduleRsts[j].WorkActivateTime.AddHours((double)hours) : LastcurScheduleRsts[j].WorkEndTime);
  1171. }
  1172. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], lines, allResults, calendars, exceptions, mLCalendars, mlqtyWorkDtls, Check, UseSkill);
  1173. ispc = false;
  1174. }
  1175. j++;
  1176. }
  1177. if (lineStart.equipmentNum == 0 && lineStart.OpType != "P" && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  1178. {
  1179. var entity = new ScheduleExceptionMaster();
  1180. entity.Domain = workOrd.Domain;
  1181. entity.tenant_id = workOrd.tenant_id;
  1182. entity.WorkOrd = workOrd.WorkOrd;
  1183. entity.ItemNum = workOrd.ItemNum;
  1184. entity.CreateTime = DateTime.Now;
  1185. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}无可用设备!";
  1186. entity.Type = "手动排产";
  1187. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1188. exceptions.Add(entity);
  1189. return;
  1190. }
  1191. }
  1192. if (exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) >= 0)
  1193. {
  1194. return;
  1195. }
  1196. //如果当前工序已经生产完成,则跳过
  1197. if (lineStart.QtyRemain == 0)
  1198. {
  1199. continue;
  1200. }
  1201. if (lineStart.StartTime == DateTime.MinValue)
  1202. {
  1203. var entity = new ScheduleExceptionMaster();
  1204. entity.Domain = workOrd.Domain;
  1205. entity.tenant_id = workOrd.tenant_id;
  1206. entity.WorkOrd = workOrd.WorkOrd;
  1207. entity.ItemNum = workOrd.ItemNum;
  1208. entity.CreateTime = DateTime.Now;
  1209. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}工序准备记录的产线错误!";
  1210. entity.Type = "手动排产";
  1211. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1212. exceptions.Add(entity);
  1213. return;
  1214. }
  1215. if (lineStart.setupTime > 240)
  1216. {
  1217. var entity = new ScheduleExceptionMaster();
  1218. entity.Domain = workOrd.Domain;
  1219. entity.tenant_id = workOrd.tenant_id;
  1220. entity.WorkOrd = workOrd.WorkOrd;
  1221. entity.ItemNum = workOrd.ItemNum;
  1222. entity.CreateTime = DateTime.Now;
  1223. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}工序生产准备时长超过10天!";
  1224. entity.Type = "手动排产";
  1225. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1226. exceptions.Add(entity);
  1227. return;
  1228. }
  1229. //每天所需设备数(向上圆整)
  1230. Maxednum = lineStart.OpType == "P" && remainNum > 0 ? Convert.ToInt32(Math.Ceiling(remainNum / (lineStart.Rate * 24))) : (remainNum <= 0 ? 1 : Convert.ToInt32(Math.Ceiling(remainNum / (lineStart.Rate * 24) / 2)));
  1231. //当前班次可用设备数,无模具取设备数,有模具取模具数
  1232. lineStart.equipmentNum = lineStart.OpType == "P" ? Maxednum : lineStart.equipmentNum;
  1233. //实际使用设备数,Maxednum=0代表所需时长超过剩余时长,直接使用所有设备生产
  1234. lineStart.equipmentNum = Maxednum == 0 ? lineStart.equipmentNum : (lineStart.equipmentNum > Maxednum ? Maxednum : (lineStart.equipmentNum == 0 ? Maxednum : lineStart.equipmentNum));
  1235. //产线排产开始时间
  1236. DateTime workStartTime = lineStart.StartTime;
  1237. //正常工单排产
  1238. //正常工单产线已排产数量
  1239. decimal sumQty = 0m;
  1240. //产线准备时间(分钟)
  1241. decimal sumTimes = 0m;
  1242. //之前的排产记录
  1243. var previouslyOPNum = previouslyOP.Where(s => s.WorkOrd == workOrd.WorkOrd && s.Op == lineStart.Op && s.WorkStartTime < lineStart.StartTime && s.SetupTime > 0).Count();
  1244. while (sumQty < lineStart.QtyRemain)
  1245. {
  1246. //获取当天的产能
  1247. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1248. //获取当天的工作时间段
  1249. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1250. if (curCalendar == null)
  1251. {
  1252. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1253. }
  1254. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1255. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1256. if (sumTimes < lineStart.setupTime * 60)
  1257. {
  1258. //当天的可用生产时长能满足提前期
  1259. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1260. {
  1261. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  1262. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1263. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1264. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1265. //2、如果是排产中间日期,则先安排特殊工单排产
  1266. //当天剩余产能
  1267. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1268. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  1269. if (sumQty + sumAmount < lineStart.QtyRemain)
  1270. {
  1271. //记录生产周期
  1272. curSequences.Add(new PeriodSequenceDet
  1273. {
  1274. Domain = domain,
  1275. tenant_id = workOrd.tenant_id,
  1276. Line = lineStart.Line,
  1277. ItemNum = workOrd.ItemNum,
  1278. PlanDate = workStartTime.Date,
  1279. Period = dto.Period,
  1280. OrdQty = sumAmount,
  1281. WorkOrds = workOrd.WorkOrd,
  1282. Op = lineStart.Op,
  1283. IsActive = true,
  1284. Status = "",
  1285. CreateTime = DateTime.Now
  1286. });
  1287. //记录排产记录
  1288. curScheduleRsts.Add(new ScheduleResultOpMaster
  1289. {
  1290. Domain = domain,
  1291. tenant_id = workOrd.tenant_id,
  1292. WorkOrd = workOrd.WorkOrd,
  1293. Line = lineStart.Line,
  1294. ItemNum = workOrd.ItemNum,
  1295. Op = lineStart.Op,
  1296. WorkDate = workStartTime.Date,
  1297. WorkQty = sumAmount,
  1298. WorkStartTime = dto.StartTime,
  1299. WorkEndTime = dto.EndTime,
  1300. CreateTime = DateTime.Now
  1301. });
  1302. //累计已排产数量
  1303. sumQty += sumAmount;
  1304. //继续排下一个工作日
  1305. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1306. }
  1307. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1308. else
  1309. {
  1310. //剩余需要排产的数量
  1311. decimal residueQty = lineStart.QtyRemain - sumQty;
  1312. //剩余数量生产需要时长(分钟)
  1313. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1314. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  1315. workTime = workTime >= residueTime ? residueTime : workTime;
  1316. //排产结束时间
  1317. DateTime workEndTime = workStartTime;
  1318. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1319. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  1320. if (curPoint == null)
  1321. {
  1322. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1323. workStartTime = curPoint.StartPoint;
  1324. }
  1325. span = curPoint.EndPoint - workStartTime;
  1326. //当天工作时间段的有效生产时间
  1327. decimal effMins = (decimal)span.TotalMinutes;
  1328. //当前工作时间段即可满足产能
  1329. if (effMins >= workTime)
  1330. {
  1331. workEndTime = workStartTime.AddMinutes((double)workTime);
  1332. }
  1333. else
  1334. {
  1335. //获取后续生产时间段
  1336. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1337. //剩余需要工作时长
  1338. decimal nextMins = workTime - effMins;
  1339. foreach (var p in nextPoints)
  1340. {
  1341. if (p.WorkMinutes >= nextMins)
  1342. {
  1343. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1344. break;
  1345. }
  1346. nextMins -= p.WorkMinutes;
  1347. }
  1348. }
  1349. //工单排产完成,已排产数量=工单需排产数量数量
  1350. sumQty = lineStart.QtyRemain;
  1351. //当天剩余可用生产时长
  1352. residueTime -= workTime;
  1353. //处理清场时间,两种场景:
  1354. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1355. if (residueTime <= lineStart.WaitTime)
  1356. {
  1357. //仍需排产的清场时长
  1358. decimal otherTime = lineStart.WaitTime - residueTime;
  1359. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1360. residueTime = 0;
  1361. }
  1362. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1363. else
  1364. {
  1365. //清场时长
  1366. workTime = lineStart.WaitTime;
  1367. //获取工单排产结束时间所处时间段
  1368. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1369. span = curPoint.EndPoint - workEndTime;
  1370. //当前工作时间段的有效生产时间(分钟)
  1371. effMins = (decimal)span.TotalMinutes;
  1372. //当前工作时间段即可清场时长
  1373. if (effMins >= workTime)
  1374. {
  1375. workEndTime = workEndTime.AddMinutes((double)workTime);
  1376. }
  1377. else
  1378. {
  1379. //获取后续生产时间段
  1380. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1381. //剩余需要工作时长
  1382. decimal nextMins = workTime - effMins;
  1383. foreach (var p in nextPoints)
  1384. {
  1385. if (p.WorkMinutes >= nextMins)
  1386. {
  1387. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1388. break;
  1389. }
  1390. nextMins -= p.WorkMinutes;
  1391. }
  1392. }
  1393. residueTime -= workTime;
  1394. }
  1395. //记录生产周期
  1396. curSequences.Add(new PeriodSequenceDet
  1397. {
  1398. Domain = domain,
  1399. tenant_id = workOrd.tenant_id,
  1400. Line = lineStart.Line,
  1401. ItemNum = workOrd.ItemNum,
  1402. PlanDate = workStartTime.Date,
  1403. Period = dto.Period,
  1404. OrdQty = residueQty,
  1405. WorkOrds = workOrd.WorkOrd,
  1406. Op = lineStart.Op,
  1407. IsActive = true,
  1408. Status = "",
  1409. CreateTime = DateTime.Now
  1410. });
  1411. //记录排产记录
  1412. curScheduleRsts.Add(new ScheduleResultOpMaster
  1413. {
  1414. Domain = domain,
  1415. tenant_id = workOrd.tenant_id,
  1416. WorkOrd = workOrd.WorkOrd,
  1417. Line = lineStart.Line,
  1418. ItemNum = workOrd.ItemNum,
  1419. Op = lineStart.Op,
  1420. WorkDate = workStartTime.Date,
  1421. WorkQty = residueQty,
  1422. WorkStartTime = workStartTime,
  1423. WorkEndTime = workEndTime,
  1424. CreateTime = DateTime.Now
  1425. });
  1426. }
  1427. //记录提前期
  1428. sumTimes = lineStart.setupTime * 60;
  1429. }
  1430. //当天可用生产时长不能满足或者刚好满足提前期
  1431. else
  1432. {
  1433. //当天的可用生产时长不能满足提前期
  1434. sumTimes += dto.EffTime;
  1435. //获取下一个工作日
  1436. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1437. }
  1438. }
  1439. //产线提前期满足的下一个工作日排产
  1440. else
  1441. {
  1442. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  1443. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  1444. {
  1445. //记录生产周期
  1446. curSequences.Add(new PeriodSequenceDet
  1447. {
  1448. Domain = domain,
  1449. tenant_id = workOrd.tenant_id,
  1450. Line = lineStart.Line,
  1451. ItemNum = workOrd.ItemNum,
  1452. PlanDate = workStartTime.Date,
  1453. Period = dto.Period,
  1454. OrdQty = dto.ProductQty,
  1455. WorkOrds = workOrd.WorkOrd,
  1456. Op = lineStart.Op,
  1457. IsActive = true,
  1458. Status = "",
  1459. CreateTime = DateTime.Now
  1460. });
  1461. //记录排产记录
  1462. curScheduleRsts.Add(new ScheduleResultOpMaster
  1463. {
  1464. Domain = domain,
  1465. tenant_id = workOrd.tenant_id,
  1466. WorkOrd = workOrd.WorkOrd,
  1467. Line = lineStart.Line,
  1468. ItemNum = workOrd.ItemNum,
  1469. Op = lineStart.Op,
  1470. WorkDate = workStartTime.Date,
  1471. WorkQty = dto.ProductQty,
  1472. WorkStartTime = dto.StartTime,
  1473. WorkEndTime = dto.EndTime,
  1474. CreateTime = DateTime.Now
  1475. });
  1476. //累计已排产数量
  1477. sumQty += dto.ProductQty;
  1478. //继续排下一个工作日
  1479. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1480. }
  1481. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  1482. else
  1483. {
  1484. //当天可用生产时长
  1485. decimal residueTime = dto.EffTime;
  1486. //正常工单生产时长
  1487. decimal workTime = 0m;
  1488. DateTime workEndTime = workStartTime;
  1489. if (sumQty < lineStart.QtyRemain)
  1490. {
  1491. //剩余需要排产的数量
  1492. decimal residueQty = lineStart.QtyRemain - sumQty;
  1493. //剩余数量生产需要时长(分钟)
  1494. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1495. //处理需要生产时长
  1496. workTime = workTime >= residueTime ? residueTime : workTime;
  1497. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1498. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  1499. if (curPoint == null)
  1500. {
  1501. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1502. workStartTime = curPoint.StartPoint;
  1503. }
  1504. span = curPoint.EndPoint - workStartTime;
  1505. //当天工作时间段的有效生产时间
  1506. decimal effMins = (decimal)span.TotalMinutes;
  1507. //当前工作时间段即可满足产能
  1508. if (effMins >= workTime)
  1509. {
  1510. workEndTime = workStartTime.AddMinutes((double)workTime);
  1511. }
  1512. else
  1513. {
  1514. //获取后续生产时间段
  1515. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1516. //剩余需要工作时长
  1517. decimal nextMins = workTime - effMins;
  1518. foreach (var p in nextPoints)
  1519. {
  1520. if (p.WorkMinutes >= nextMins)
  1521. {
  1522. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1523. break;
  1524. }
  1525. nextMins -= p.WorkMinutes;
  1526. }
  1527. }
  1528. //工单排产完成,已排产数量=工单数量
  1529. sumQty = lineStart.QtyRemain;
  1530. //剩余可用生产时长
  1531. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1532. //处理清场时间,两种场景:
  1533. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1534. if (residueTime <= lineStart.WaitTime)
  1535. {
  1536. //仍需排产的清场时长
  1537. decimal otherTime = lineStart.WaitTime - residueTime;
  1538. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1539. residueTime = 0;
  1540. }
  1541. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1542. else
  1543. {
  1544. //清场时长
  1545. workTime = lineStart.WaitTime;
  1546. //获取工单排产结束时间所处时间段
  1547. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1548. span = curPoint.EndPoint - workEndTime;
  1549. //当前工作时间段的有效生产时间(分钟)
  1550. effMins = (decimal)span.TotalMinutes;
  1551. //当前工作时间段即可清场时长
  1552. if (effMins >= workTime)
  1553. {
  1554. workEndTime = workEndTime.AddMinutes((double)workTime);
  1555. }
  1556. else
  1557. {
  1558. //获取后续生产时间段
  1559. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1560. //剩余需要工作时长
  1561. decimal nextMins = workTime - effMins;
  1562. foreach (var p in nextPoints)
  1563. {
  1564. if (p.WorkMinutes >= nextMins)
  1565. {
  1566. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1567. break;
  1568. }
  1569. nextMins -= p.WorkMinutes;
  1570. }
  1571. }
  1572. //剩余生产时长
  1573. residueTime -= workTime;
  1574. }
  1575. //记录生产周期
  1576. curSequences.Add(new PeriodSequenceDet
  1577. {
  1578. Domain = domain,
  1579. tenant_id = workOrd.tenant_id,
  1580. Line = lineStart.Line,
  1581. ItemNum = workOrd.ItemNum,
  1582. PlanDate = workStartTime.Date,
  1583. Period = dto.Period,
  1584. OrdQty = residueQty,
  1585. WorkOrds = workOrd.WorkOrd,
  1586. Op = lineStart.Op,
  1587. IsActive = true,
  1588. Status = "",
  1589. CreateTime = DateTime.Now
  1590. });
  1591. //记录排产记录
  1592. curScheduleRsts.Add(new ScheduleResultOpMaster
  1593. {
  1594. Domain = domain,
  1595. tenant_id= workOrd.tenant_id,
  1596. WorkOrd = workOrd.WorkOrd,
  1597. Line = lineStart.Line,
  1598. ItemNum = workOrd.ItemNum,
  1599. Op = lineStart.Op,
  1600. WorkDate = workStartTime.Date,
  1601. WorkQty = residueQty,
  1602. WorkStartTime = workStartTime,
  1603. WorkEndTime = workEndTime,
  1604. CreateTime = DateTime.Now
  1605. });
  1606. //处理排产开始时间
  1607. workStartTime = workEndTime;
  1608. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1609. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1610. {
  1611. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1612. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1613. }
  1614. }
  1615. }
  1616. }
  1617. }
  1618. }
  1619. //记录排产结果
  1620. periodsDet.AddRange(curSequences);
  1621. scheduleResults.AddRange(curScheduleRsts);
  1622. }
  1623. /// <summary>
  1624. /// 计算当天排产完成的剩余生产时长
  1625. /// </summary>
  1626. /// <param name="endTime">排产结束时间</param>
  1627. /// <param name="workPoints">当天的工作时间段</param>
  1628. /// <returns></returns>
  1629. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1630. {
  1631. decimal remainTime = 0m;
  1632. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1633. TimeSpan span = curPoint.EndPoint - endTime;
  1634. remainTime = (decimal)span.TotalMinutes;
  1635. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1636. foreach (var item in nextPoints)
  1637. {
  1638. remainTime += item.WorkMinutes;
  1639. }
  1640. return remainTime;
  1641. }
  1642. /// <summary>
  1643. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1644. /// </summary>
  1645. /// <param name="lineStart">排产产线</param>
  1646. /// <param name="startTime">产线排产开始时间</param>
  1647. /// <param name="curCalendars"></param>
  1648. /// <param name="curQtyDtls"></param>
  1649. /// <returns></returns>
  1650. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1651. {
  1652. LineScheduledDto scheduledDto = new LineScheduledDto();
  1653. //当天排产开始时间
  1654. scheduledDto.StartTime = startTime;
  1655. //开始时间是周几
  1656. int weekDay = (int)startTime.DayOfWeek;
  1657. //当天的工作日历
  1658. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1659. if (shopCal == null)//当前产线当天没有设置工作日历
  1660. {
  1661. //取默认工作日历
  1662. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1663. }
  1664. //当前日期的工作时间段
  1665. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1666. //当天排产结束时间
  1667. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1668. //计算starttime处于那个工作时间段
  1669. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1670. //开始时间不在工作时间段
  1671. if (curPoint == null)
  1672. {
  1673. //获取离开始时间最近的时间段
  1674. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1675. if (curPoint == null)
  1676. {
  1677. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1678. }
  1679. startTime = curPoint.EndPoint;
  1680. }
  1681. TimeSpan span = curPoint.EndPoint - startTime;
  1682. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1683. //获取后续工作时间段的有效工作时间
  1684. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1685. foreach (var item in nextPoints)
  1686. {
  1687. span = item.EndPoint - item.StartPoint;
  1688. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1689. }
  1690. //判断当前产线的UPH
  1691. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1692. //判断当前日期是否配置了UPH
  1693. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1694. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1695. scheduledDto.Rate = rate;
  1696. //产线当天加班设置
  1697. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1698. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1699. if (curOccupyTimes.Any())
  1700. {
  1701. var last = curOccupyTimes.Last();
  1702. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1703. }
  1704. //计算当天的产能(向上取整)
  1705. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1706. //计算班次
  1707. scheduledDto.Period = 1;//默认一班制
  1708. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1709. {
  1710. scheduledDto.Period = 2;
  1711. }
  1712. return scheduledDto;
  1713. }
  1714. /// <summary>
  1715. /// 计算主产线实际排产开始时间
  1716. /// </summary>
  1717. /// <param name="workOrd">工单</param>
  1718. /// <param name="routing">工序</param>
  1719. /// <param name="prodLines">生产线明细</param>
  1720. /// <param name="allResults">产线占用记录</param>
  1721. /// <returns></returns>
  1722. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls, bool Check = false, bool UseSkill = true)
  1723. {
  1724. LineStartDto lineStart = new LineStartDto();
  1725. //排产工序
  1726. int op = routing.OP;
  1727. //排产任务执行时间
  1728. DateTime actStart = scheTime;
  1729. lineStart.WorkCtr = !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : (prodLines.Count > 0 ? (prodLines[0].Site != routing.WorkCtr && !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : prodLines[0].Site) : routing.WorkCtr);
  1730. lineStart.SkillNo = !string.IsNullOrEmpty(routing.Engineer) ? routing.Engineer : (prodLines.Count > 0 ? prodLines[0].SkillNo : routing.Engineer);
  1731. lineStart.StandardStaffCount = routing.RunCrew > 0 ? routing.RunCrew : (prodLines.Count > 0 ? prodLines[0].StandardStaffCount : routing.RunCrew);
  1732. lineStart.OpType = !string.IsNullOrEmpty(routing.WorkCode) ? routing.WorkCode : (prodLines.Count > 0 ? prodLines[0].OpType : routing.WorkCode);
  1733. lineStart.Op = routing.OP;
  1734. lineStart.InternalEquipmentCode = lineStart.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.Machine) ? routing.Machine : (prodLines.Count > 0 ? prodLines[0].InternalEquipmentCode : routing.Machine));
  1735. lineStart.MoldTypeCode = lineStart.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.ToolCode) ? routing.ToolCode : (prodLines.Count > 0 ? prodLines[0].MoldTypeCode : routing.ToolCode));
  1736. lineStart.RecID = prodLines.Count > 0 ? prodLines[0].RecID : 0;
  1737. lineStart.Line = !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : (prodLines.Count > 0 ? (prodLines[0].Line != routing.ProdLine && !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : prodLines[0].Line) : routing.ProdLine);
  1738. lineStart.setupTime = routing.StdSetupTime > 0 ? routing.StdSetupTime : (prodLines.Count > 0 ? prodLines[0].SetupTime : routing.StdSetupTime);
  1739. lineStart.Rate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (prodLines.Count > 0 ? prodLines[0].Rate : routing.MachBdnRate);
  1740. lineStart.OldRate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (prodLines.Count > 0 ? prodLines[0].Rate : routing.MachBdnRate);
  1741. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1742. {
  1743. actStart = workOrd.OrdDate.GetValueOrDefault();
  1744. }
  1745. //获取工序对应的产线,根据优先级排序
  1746. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1747. //获取工序开始准备时长记录
  1748. var curRecord = timeRecords.FirstOrDefault(p => p.tenant_id.ToString() == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1749. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1750. if (curRecord != null && curRecord.StartTime < actStart)
  1751. {
  1752. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1753. if (curLine != null)
  1754. {
  1755. //计算产线实际开始时间
  1756. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1757. //var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1758. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1759. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1760. lineStart.RecID = curLine.RecID;
  1761. lineStart.Line = curLine.Line;
  1762. lineStart.StartTime = actStart;
  1763. lineStart.setupTime = curLine.SetupTime;
  1764. lineStart.Rate = curLine.Rate;
  1765. }
  1766. }
  1767. else {
  1768. //获取第一条产线排产结束时间
  1769. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1770. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1771. //计算实际开工时间
  1772. //产线工作日历:当前产线的工作日历+默认工作日历
  1773. //var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1774. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1775. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1776. lineStart.RecID = lines[0].RecID;
  1777. lineStart.Line = lines[0].Line;
  1778. lineStart.StartTime = actStart;
  1779. lineStart.setupTime = lines[0].SetupTime;
  1780. lineStart.Rate = lines[0].Rate;
  1781. //循环其他产线
  1782. for (int i = 1; i < lines.Count; i++)
  1783. {
  1784. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1785. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1786. //计算实际开工时间
  1787. //产线工作日历:当前产线的工作日历+默认工作日历
  1788. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1789. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1790. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1791. if (StartTime < lineStart.StartTime)
  1792. {
  1793. lineStart.RecID = lines[i].RecID;
  1794. lineStart.Line = lines[i].Line;
  1795. lineStart.StartTime = StartTime;
  1796. lineStart.setupTime = lines[i].SetupTime;
  1797. lineStart.Rate = lines[i].Rate;
  1798. }
  1799. }
  1800. //当前工序没有开始准备时间记录
  1801. if (curRecord == null)
  1802. {
  1803. //添加记录
  1804. inserts.Add(new WorkOrdSetupTimeRecord
  1805. {
  1806. Domain = workOrd.Domain,
  1807. tenant_id= workOrd.tenant_id,
  1808. WorkOrd = workOrd.WorkOrd,
  1809. ItemNum = workOrd.ItemNum,
  1810. Op = op,
  1811. Line = lineStart.Line,
  1812. StartTime = lineStart.StartTime,
  1813. CreateTime = DateTime.Now
  1814. });
  1815. //记录工序开始准备时间记录
  1816. timeRecords.Add(new WorkOrdSetupTimeRecord
  1817. {
  1818. Domain = workOrd.Domain,
  1819. tenant_id = workOrd.tenant_id,
  1820. WorkOrd = workOrd.WorkOrd,
  1821. ItemNum = workOrd.ItemNum,
  1822. Op = op,
  1823. Line = lineStart.Line,
  1824. StartTime = lineStart.StartTime,
  1825. CreateTime = DateTime.Now
  1826. });
  1827. }
  1828. else {
  1829. //更新准备开始时间记录
  1830. timeRecords.ForEach(p => {
  1831. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1832. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1833. });
  1834. //存在开始准备时间记录,则更新
  1835. curRecord.Line = lineStart.Line;
  1836. curRecord.StartTime = lineStart.StartTime;
  1837. updates.Add(curRecord);
  1838. }
  1839. }
  1840. //计算准备开始时间点与当前时间点的有效时长
  1841. decimal sumTimes = 0m;
  1842. if (curRecord != null)
  1843. {
  1844. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1845. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1846. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1847. {
  1848. sumTimes = 0m;
  1849. }
  1850. }
  1851. //产线准备完成之后到当前时间点剩余时长(小时)
  1852. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1853. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1854. lineStart.Op = op;
  1855. lineStart.WaitTime = routing.WaitTime * 60;
  1856. //判断当前产线的UPH
  1857. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1858. //判断当前日期是否配置了UPH
  1859. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1860. //当天的实际UPH
  1861. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1862. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1863. decimal planQty = 0m;
  1864. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1865. {
  1866. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1867. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1868. }
  1869. else if(routing.Last != null)
  1870. {
  1871. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1872. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1873. planQty = Math.Floor(sumTimes / 60 * rate);
  1874. }
  1875. //剩余待排产数量=工单数量-已报工数量-预估数量
  1876. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1877. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1878. return lineStart;
  1879. }
  1880. /// <summary>
  1881. /// 计算两个时间点之间的有效时长
  1882. /// </summary>
  1883. /// <param name="startTime">开始时间</param>
  1884. /// <param name="endTime">结束时间</param>
  1885. /// <param name="line">产线</param>
  1886. /// <returns></returns>
  1887. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1888. {
  1889. decimal sumTimes = 0m;
  1890. //如果开始时间大于结束时间直接返回0
  1891. if (endTime <= startTime)
  1892. {
  1893. return sumTimes;
  1894. }
  1895. TimeSpan span = TimeSpan.Zero;
  1896. //产线休息时间段设置
  1897. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1898. //获取产线在开始时间当天的工作时间段
  1899. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1900. if (curCalendar == null)
  1901. {
  1902. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1903. }
  1904. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1905. //开始时间所处时间段
  1906. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1907. if (srtPoint == null)
  1908. {
  1909. //获取开始时间最近的时间段
  1910. //开始时间小于工作开始时间
  1911. if (startTime <= workPoints[0].StartPoint)
  1912. {
  1913. srtPoint = workPoints[0];
  1914. startTime = srtPoint.StartPoint;
  1915. }
  1916. else {
  1917. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1918. startTime = srtPoint.EndPoint;
  1919. }
  1920. }
  1921. //开始时间、结束时间处于同一天
  1922. if (startTime.Date == endTime.Date)
  1923. {
  1924. //结束时间所处时间段
  1925. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1926. //结束时间位于休息时间段
  1927. if (lstPoint == null)
  1928. {
  1929. //获取结束时间最近的时间段
  1930. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1931. //endTime = lstPoint.EndPoint;
  1932. //获取开始时间最近的时间段
  1933. //结束时间小于工作开始时间
  1934. if (endTime <= workPoints[0].StartPoint)
  1935. {
  1936. lstPoint = workPoints[0];
  1937. endTime = lstPoint.StartPoint;
  1938. }
  1939. else
  1940. {
  1941. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1942. endTime = lstPoint.EndPoint;
  1943. }
  1944. }
  1945. //开始时间和结束时间位于同一时间段
  1946. if (srtPoint.Level == lstPoint.Level)
  1947. {
  1948. span = endTime - startTime;
  1949. sumTimes = (decimal)span.TotalMinutes;
  1950. return sumTimes;
  1951. }
  1952. //开始时间,结束时间位于不同时间段
  1953. //计算开始时间所处时间段的有效时长
  1954. span = srtPoint.EndPoint - startTime;
  1955. sumTimes += (decimal)span.TotalMinutes;
  1956. //计算结束时间所处时间段的有效时长
  1957. span = endTime - lstPoint.StartPoint;
  1958. sumTimes += (decimal)span.TotalMinutes;
  1959. //计算开始时间,结束时间中间的工作时长
  1960. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1961. sumTimes += others.Sum(p => p.WorkMinutes);
  1962. return sumTimes;
  1963. }
  1964. //开始时间、结束时间不处于同一天
  1965. //1、计算开始时间所在当天剩余有效工作时长
  1966. span = srtPoint.EndPoint - startTime;
  1967. sumTimes += (decimal)span.TotalMinutes;
  1968. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1969. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1970. //2、计算结束时间所在当天有效工作时长
  1971. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1972. if (curCalendar == null)
  1973. {
  1974. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1975. }
  1976. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1977. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1978. if (curPoint == null)
  1979. {
  1980. //获取结束时间最近的时间段
  1981. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1982. //endTime = curPoint.EndPoint;
  1983. //结束时间小于工作开始时间
  1984. if (endTime <= workPoints[0].StartPoint)
  1985. {
  1986. curPoint = workPoints[0];
  1987. endTime = curPoint.StartPoint;
  1988. }
  1989. else
  1990. {
  1991. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1992. endTime = curPoint.EndPoint;
  1993. }
  1994. }
  1995. span = endTime - curPoint.StartPoint;
  1996. sumTimes += (decimal)span.TotalMinutes;
  1997. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1998. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1999. //3、计算中间天数的有效工作时长
  2000. span = endTime.Date - startTime.Date;
  2001. int days = span.Days;
  2002. for (int i = 1; i < days; i++)
  2003. {
  2004. var newDate = startTime.Date.AddDays(i);
  2005. //获取产线的工作时间段
  2006. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  2007. if (curCalendar == null)
  2008. {
  2009. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  2010. }
  2011. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  2012. //当天的有效工作时长
  2013. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  2014. }
  2015. return sumTimes;
  2016. }
  2017. /// <summary>
  2018. /// 计算主产线实际排产开始时间
  2019. /// </summary>
  2020. /// <param name="prodLine">生产线</param>
  2021. /// <param name="startTime">开始时间</param>
  2022. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  2023. /// <param name="curQtyDtls">当前产线休息记录</param>
  2024. /// <returns></returns>
  2025. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  2026. {
  2027. //实际排产开始时间
  2028. DateTime actStart = startTime;
  2029. //开始时间是周几
  2030. int weekDay = (int)startTime.DayOfWeek;
  2031. //判断当天是否是工作日
  2032. bool isWorkDay = CheckIsWorkDay(startTime);
  2033. if (!isWorkDay)//不是工作日
  2034. {
  2035. //获取下一个工作日开始时间
  2036. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2037. return actStart;
  2038. }
  2039. //当天的工作日历
  2040. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2041. if (shopCal == null)
  2042. {
  2043. //产线没有维护当天的工作日历,则取默认工作日历
  2044. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2045. }
  2046. //当前日期的工作时间段
  2047. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  2048. //计算starttime处于那个工作时间段
  2049. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  2050. if (curPoint == null)//不处于工作时间段
  2051. {
  2052. //开始时间小于当天工作开始时间
  2053. if (startTime < workPoints.First().StartPoint)
  2054. {
  2055. actStart = workPoints.First().StartPoint;
  2056. }
  2057. //开始时间大于当前工作结束时间
  2058. else if (startTime > workPoints.Last().EndPoint)
  2059. {
  2060. //获取下一个工作日开始时间
  2061. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2062. }
  2063. else
  2064. {//开始时间位于当天的休息时间段
  2065. foreach (var item in workPoints)
  2066. {
  2067. //获取下一个时间段
  2068. var next = workPoints.Find(p => p.Level == item.Level + 1);
  2069. if (item.EndPoint < startTime && startTime < next.StartPoint)
  2070. {
  2071. actStart = next.StartPoint;
  2072. break;
  2073. }
  2074. }
  2075. }
  2076. return actStart;
  2077. }
  2078. if (startTime != curPoint.EndPoint)
  2079. {
  2080. return actStart;
  2081. }
  2082. //查询下一时间段的开始时间点
  2083. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2084. if (nextPoint != null)
  2085. {
  2086. return nextPoint.StartPoint;
  2087. }
  2088. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  2089. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2090. return actStart;
  2091. }
  2092. /// <summary>
  2093. /// 排产开始时间处理为半小时/整点开始--向后取整
  2094. /// </summary>
  2095. /// <param name="startTime"></param>
  2096. /// <returns></returns>
  2097. public DateTime CalcStartTimeAfter(DateTime startTime)
  2098. {
  2099. DateTime rtnTime = startTime;
  2100. DateTime curDate = startTime.Date;
  2101. //时间转换为分钟
  2102. TimeSpan span = rtnTime - curDate;
  2103. decimal sumMinutes = (decimal)span.TotalMinutes;
  2104. int times = (int)Math.Ceiling(sumMinutes / 30);
  2105. rtnTime = curDate.AddMinutes(times * 30);
  2106. return rtnTime;
  2107. }
  2108. /// <summary>
  2109. /// 排产开始时间处理为半小时/整点开始--向前取整
  2110. /// </summary>
  2111. /// <param name="startTime"></param>
  2112. /// <returns></returns>
  2113. public DateTime CalcStartTimeBefore(DateTime startTime)
  2114. {
  2115. DateTime rtnTime = startTime;
  2116. DateTime curDate = startTime.Date;
  2117. //时间转换为分钟
  2118. TimeSpan span = rtnTime - curDate;
  2119. decimal sumMinutes = (decimal)span.TotalMinutes;
  2120. int times = (int)Math.Floor(sumMinutes / 30);
  2121. rtnTime = curDate.AddMinutes(times * 30);
  2122. return rtnTime;
  2123. }
  2124. /// <summary>
  2125. /// 判断当天是否是工作日
  2126. /// </summary>
  2127. /// <param name="dateTime"></param>
  2128. /// <returns></returns>
  2129. public bool CheckIsWorkDay(DateTime dateTime)
  2130. {
  2131. bool isWorkDay = true;
  2132. //周几
  2133. int weekDay = (int)dateTime.DayOfWeek;
  2134. //判断当天是否是工作日
  2135. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  2136. {
  2137. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  2138. {
  2139. isWorkDay = false;
  2140. }
  2141. return isWorkDay;
  2142. }
  2143. //不是周六周日,需要判断是不是节假日
  2144. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  2145. {
  2146. isWorkDay = false;
  2147. }
  2148. return isWorkDay;
  2149. }
  2150. /// <summary>
  2151. /// 计算下一产线实际排产开始时间
  2152. /// </summary>
  2153. /// <param name="workOrd">工单</param>
  2154. /// <param name="lineStart">上一产线开始时间</param>
  2155. /// <param name="routing">工序</param>
  2156. /// <param name="prodLines">产线明细</param>
  2157. /// <param name="allResults">产线占用记录</param>
  2158. /// <returns></returns>
  2159. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> lines, List<ScheduleResultOpMaster> allResults, List<ShopCalendarWorkCtr> calendars, List<ScheduleExceptionMaster> exceptions, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls, bool Check = false, bool UseSkill = true)
  2160. {
  2161. //本序工序编码
  2162. int op = routing.OP;
  2163. //获取上序实际开工时间
  2164. DateTime preStartTime = lineStart.StartTime;
  2165. //上序的开始准备时间记录
  2166. //var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  2167. //if (preRecord != null)
  2168. //{
  2169. // preStartTime = preRecord.StartTime;
  2170. //}
  2171. LineStartDto startDto = new LineStartDto();
  2172. startDto.WorkCtr = !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : (lines.Count > 0 ? (lines[0].Site != routing.WorkCtr && !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : lines[0].Site) : routing.WorkCtr);
  2173. startDto.SkillNo = !string.IsNullOrEmpty(routing.Engineer) ? routing.Engineer : (lines.Count > 0 ? lines[0].SkillNo : routing.Engineer);
  2174. startDto.StandardStaffCount = routing.RunCrew > 0 ? routing.RunCrew : (lines.Count > 0 ? lines[0].StandardStaffCount : routing.RunCrew);
  2175. startDto.OpType = !string.IsNullOrEmpty(routing.WorkCode) ? routing.WorkCode : (lines.Count > 0 ? lines[0].OpType : routing.WorkCode);
  2176. startDto.Op = routing.OP;
  2177. startDto.InternalEquipmentCode = startDto.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.Machine) ? routing.Machine : (lines.Count > 0 ? lines[0].InternalEquipmentCode : routing.Machine));
  2178. startDto.MoldTypeCode = startDto.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.ToolCode) ? routing.ToolCode : (lines.Count > 0 ? lines[0].MoldTypeCode : routing.ToolCode));
  2179. startDto.RecID = lines.Count > 0 ? lines[0].RecID : 0;
  2180. startDto.Line = !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : (lines.Count > 0 ? (lines[0].Line != routing.ProdLine && !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : lines[0].Line) : routing.ProdLine);
  2181. startDto.setupTime = routing.StdSetupTime > 0 ? routing.StdSetupTime : (lines.Count > 0 ? lines[0].SetupTime : routing.StdSetupTime);
  2182. startDto.Rate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (lines.Count > 0 ? lines[0].Rate : routing.MachBdnRate);
  2183. startDto.OldRate = lineStart.Rate;
  2184. //获取产线
  2185. //var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  2186. //当前工序的开始准备时间记录
  2187. var curRecord = timeRecords.FirstOrDefault(p=>p.tenant_id.ToString() == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  2188. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  2189. if (curRecord != null && curRecord.StartTime < scheTime)
  2190. {
  2191. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  2192. if (curLine != null) {
  2193. //产线工作日历:当前产线的工作日历 + 默认工作日历
  2194. //var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  2195. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  2196. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  2197. startDto.RecID = curLine.RecID;
  2198. startDto.Line = curLine.Line;
  2199. startDto.StartTime = startTime;
  2200. startDto.setupTime = curLine.SetupTime;
  2201. startDto.Rate = curLine.Rate;
  2202. }
  2203. }
  2204. else {
  2205. //获取第一条产线排产结束时间
  2206. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2207. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  2208. startDto.RecID = lines[0].RecID;
  2209. startDto.Line = lines[0].Line;
  2210. startDto.setupTime = lines[0].SetupTime;
  2211. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  2212. startDto.Rate = lines[0].Rate;
  2213. //循环剩余产线,找到最早可开工产线
  2214. for (int i = 1; i < lines.Count(); i++)
  2215. {
  2216. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2217. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  2218. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  2219. if (startTime < startDto.StartTime)
  2220. {
  2221. startDto.RecID = lines[i].RecID;
  2222. startDto.Line = lines[i].Line;
  2223. startDto.setupTime = lines[i].SetupTime;
  2224. startDto.StartTime = startTime;
  2225. startDto.Rate = lines[i].Rate;
  2226. }
  2227. }
  2228. //当前工序没有开始准备时间记录
  2229. if (curRecord == null)
  2230. {
  2231. //添加记录
  2232. inserts.Add(new WorkOrdSetupTimeRecord
  2233. {
  2234. Domain = workOrd.Domain,
  2235. tenant_id = workOrd.tenant_id,
  2236. WorkOrd = workOrd.WorkOrd,
  2237. ItemNum = workOrd.ItemNum,
  2238. Op = op,
  2239. Line = startDto.Line,
  2240. StartTime = startDto.StartTime,
  2241. CreateTime = DateTime.Now
  2242. });
  2243. //记录工序开始准备时间记录
  2244. timeRecords.Add(new WorkOrdSetupTimeRecord
  2245. {
  2246. Domain = workOrd.Domain,
  2247. tenant_id = workOrd.tenant_id,
  2248. WorkOrd = workOrd.WorkOrd,
  2249. ItemNum = workOrd.ItemNum,
  2250. Op = op,
  2251. Line = startDto.Line,
  2252. StartTime = startDto.StartTime,
  2253. CreateTime = DateTime.Now
  2254. });
  2255. }
  2256. else
  2257. {
  2258. //更新准备开始时间记录
  2259. timeRecords.ForEach(p => {
  2260. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  2261. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  2262. });
  2263. //存在开始准备时间记录,则更新
  2264. curRecord.Line = startDto.Line;
  2265. curRecord.StartTime = startDto.StartTime;
  2266. updates.Add(curRecord);
  2267. }
  2268. }
  2269. //计算准备开始时间点与当前时间点的有效时长
  2270. decimal sumTimes = 0m;
  2271. if (curRecord != null)
  2272. {
  2273. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  2274. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  2275. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  2276. {
  2277. sumTimes = 0m;
  2278. }
  2279. }
  2280. //产线准备完成之后到当前时间点剩余时长(小时)
  2281. decimal restTime = startDto.setupTime - sumTimes / 60;
  2282. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  2283. startDto.Op = op;
  2284. startDto.WaitTime = routing.WaitTime * 60;
  2285. //判断当前产线的UPH
  2286. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  2287. //判断当前日期是否配置了UPH
  2288. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  2289. //当天的实际UPH
  2290. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  2291. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  2292. decimal planQty = 0m;
  2293. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  2294. {
  2295. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  2296. planQty = Math.Floor(Math.Abs(restTime) * rate);
  2297. }
  2298. else if (routing.Last != null)
  2299. {
  2300. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  2301. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  2302. planQty = Math.Floor(sumTimes / 60 * rate);
  2303. }
  2304. //剩余待排产数量=工单数量-已报工数量-预估数量
  2305. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  2306. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  2307. return startDto;
  2308. }
  2309. /// <summary>
  2310. /// 可用数量和可用时间
  2311. /// </summary>
  2312. /// <param name="actStart">开始时间</param>
  2313. /// <param name="lineStart">工序</param>
  2314. /// <param name="schedule">可插班明细</param>
  2315. /// <param name="lines">生产线明细</param>
  2316. /// <param name="allResults">产线占用记录</param>
  2317. /// <param name="numList">可用数量</param>
  2318. /// <returns></returns>
  2319. public void AvailableQuantity(WorkOrdMaster workOrd, DateTime actStart, LineStartDto lineStart, List<ProdLineDetail> lines, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, out List<string> numList, out ScheduleResultOpMaster schedule, out DateTime wxEndTime, bool UseSkill = true)
  2320. {
  2321. wxEndTime = actStart;
  2322. numList = new List<string>();
  2323. schedule = null;
  2324. var num = 0;
  2325. var scheduleList = lineStart.OpType == "P" ? new List<ScheduleResultOpMaster>() : allResults.Where(p => p.InternalEquipmentCode == lineStart.InternalEquipmentCode && ((p.WorkStartTime <= actStart && p.WorkEndTime > actStart) || p.WorkStartTime >= actStart)).OrderBy(p => p.WorkStartTime).ToList();
  2326. if (scheduleList.Any())
  2327. {
  2328. schedule = null;
  2329. for (int i = 0; i < scheduleList.Count(); i++)
  2330. {
  2331. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2332. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, actStart, allResults, lineStart.StandardStaffCount);
  2333. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2334. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults, lineStart.MoldTypeCode);
  2335. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2336. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults);
  2337. if (numList.Any() && numList.Count > 0)
  2338. {
  2339. if (Convert.ToInt32(numList[0]) > 0)
  2340. {
  2341. schedule = scheduleList[i];
  2342. break;
  2343. }
  2344. else
  2345. {
  2346. actStart = scheduleList[i].WorkEndTime;
  2347. }
  2348. }
  2349. }
  2350. //没有可插班时间
  2351. if (schedule == null)
  2352. {
  2353. schedule = scheduleList[scheduleList.Count - 1];
  2354. }
  2355. }
  2356. else
  2357. {
  2358. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2359. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, actStart, allResults, lineStart.StandardStaffCount);
  2360. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2361. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults, lineStart.MoldTypeCode);
  2362. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2363. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults);
  2364. }
  2365. //占用时间过后依然无可用设备
  2366. if (scheduleList.Any() && numList.Any() && numList.Count > 0 || (scheduleList.Any() && num == 0 && numList.Count == 0))
  2367. {
  2368. num = numList.Count > 0 ? Convert.ToInt32(numList[0]) : 0;
  2369. //无可用设备
  2370. if (num <= 0)
  2371. {
  2372. if (num == -99)
  2373. {
  2374. var entity = new ScheduleExceptionMaster();
  2375. entity.Domain = workOrd.Domain;
  2376. entity.WorkOrd = workOrd.WorkOrd;
  2377. entity.ItemNum = workOrd.ItemNum;
  2378. entity.CreateTime = DateTime.Now;
  2379. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2380. entity.Type = "手动排产";
  2381. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2382. exceptions.Add(entity);
  2383. }
  2384. else
  2385. {
  2386. //是否是维修
  2387. wxEndTime = num < 0 ? (numList.Count >= 3 ? Convert.ToDateTime(numList[2]) : schedule.WorkEndTime) : schedule.WorkEndTime;
  2388. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2389. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, wxEndTime, allResults, lineStart.StandardStaffCount);
  2390. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2391. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, wxEndTime, allResults, lineStart.MoldTypeCode);
  2392. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2393. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, wxEndTime, allResults);
  2394. }
  2395. }
  2396. }
  2397. if (numList.Count > 0)
  2398. {
  2399. if (Convert.ToInt32(numList[0]) == -99 && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  2400. {
  2401. var entity = new ScheduleExceptionMaster();
  2402. entity.Domain = workOrd.Domain;
  2403. entity.WorkOrd = workOrd.WorkOrd;
  2404. entity.ItemNum = workOrd.ItemNum;
  2405. entity.CreateTime = DateTime.Now;
  2406. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2407. entity.Type = "手动排产";
  2408. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2409. exceptions.Add(entity);
  2410. }
  2411. else if (Convert.ToInt32(numList[0]) == 0)
  2412. {
  2413. for (int i = 1; i < 10; i++)
  2414. {
  2415. var newtime = actStart.AddHours(12 * i);
  2416. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2417. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, newtime, allResults, lineStart.StandardStaffCount);
  2418. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2419. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, newtime, allResults, lineStart.MoldTypeCode);
  2420. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2421. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, newtime, allResults);
  2422. if (Convert.ToInt32(numList[0]) > 0)
  2423. {
  2424. break;
  2425. }
  2426. }
  2427. if (Convert.ToInt32(numList[0]) == -99)
  2428. {
  2429. var entity = new ScheduleExceptionMaster();
  2430. entity.Domain = workOrd.Domain;
  2431. entity.WorkOrd = workOrd.WorkOrd;
  2432. entity.ItemNum = workOrd.ItemNum;
  2433. entity.CreateTime = DateTime.Now;
  2434. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2435. entity.Type = "手动排产";
  2436. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2437. exceptions.Add(entity);
  2438. }
  2439. }
  2440. }
  2441. }
  2442. /// <summary>
  2443. /// 通过提前期计算产线排产开始时间
  2444. /// </summary>
  2445. /// <param name="line">产线</param>
  2446. /// <param name="startTime">上一产线开始时间</param>
  2447. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  2448. /// <returns></returns>
  2449. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  2450. {
  2451. //提前期转换成分钟
  2452. decimal needMinute = setupTime * 60;
  2453. //实际排产开始时间
  2454. DateTime actStart = startTime;
  2455. //开始时间是周几
  2456. int weekDay = (int)startTime.DayOfWeek;
  2457. //当天的工作日历
  2458. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  2459. if (shopCal == null)
  2460. {
  2461. //产线没有维护当天的工作日历,则取默认工作日历
  2462. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2463. }
  2464. //当前产线的休息时间设置
  2465. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  2466. //当前日期的工作时间段
  2467. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  2468. //计算starttime处于那个工作时间段
  2469. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  2470. //如果找不到对应时间段
  2471. if (curPoint == null)
  2472. {
  2473. //如果开始时间在开始上班之前
  2474. if (startTime < workPoints.First().StartPoint)
  2475. {
  2476. curPoint = workPoints.First();
  2477. startTime = curPoint.StartPoint;
  2478. }
  2479. else {
  2480. //判断开始时间处于哪个空闲时间段
  2481. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  2482. startTime = curPoint.EndPoint;
  2483. }
  2484. }
  2485. //当前时间段可用时长
  2486. TimeSpan span = curPoint.EndPoint - startTime;
  2487. decimal curMins = (decimal)span.TotalMinutes;
  2488. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  2489. {
  2490. actStart = startTime.AddMinutes((double)needMinute);
  2491. return actStart;
  2492. }
  2493. //当前时间段的可用时长不满足
  2494. //剩余提前期
  2495. needMinute -= curMins;
  2496. //获取后层级时间段
  2497. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2498. bool flag = true;//标志位
  2499. foreach (var item in prePoints)
  2500. {
  2501. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  2502. {
  2503. actStart = item.StartPoint.AddMinutes((double)needMinute);
  2504. flag = false;
  2505. break;
  2506. }
  2507. needMinute -= item.WorkMinutes;
  2508. }
  2509. if (!flag)
  2510. {
  2511. return actStart;
  2512. }
  2513. //今天可用时长不够,往后工作日找
  2514. DateTime nextStartTime = startTime;
  2515. while (flag)
  2516. {
  2517. //获取下一个工作日
  2518. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  2519. weekDay = (int)nextStartTime.DayOfWeek;
  2520. //获取前一个工作日的工作时间段数据,level顺排
  2521. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  2522. if (curCalendar == null )
  2523. {
  2524. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2525. }
  2526. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  2527. //当天的工作时长(分钟)
  2528. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  2529. if (sumWorkMins >= needMinute)//当天可用提前期满足
  2530. {
  2531. //获取开始时间
  2532. foreach (var item in workPoints)
  2533. {
  2534. if (item.WorkMinutes >= needMinute)//当前时间段满足
  2535. {
  2536. actStart = item.StartPoint.AddMinutes((double)needMinute);
  2537. break;
  2538. }
  2539. needMinute -= item.WorkMinutes;
  2540. }
  2541. flag = false;
  2542. }
  2543. else
  2544. {
  2545. //当天可用提前期不满足
  2546. needMinute -= sumWorkMins;
  2547. }
  2548. }
  2549. return actStart;
  2550. }
  2551. /// <summary>
  2552. /// 获取下一个工作日开始时间
  2553. /// </summary>
  2554. /// <param name="weekDay">当前周几</param>
  2555. /// <param name="startTime">开始时间</param>
  2556. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  2557. /// <returns></returns>
  2558. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  2559. {
  2560. DateTime rtnData = startTime;
  2561. //下一天
  2562. DateTime nextDate = startTime.Date.AddDays(1);
  2563. //下一天是周几
  2564. int nextWeekDay = (weekDay + 1) % 7;
  2565. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  2566. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  2567. if (calendar == null)
  2568. {
  2569. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  2570. }
  2571. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  2572. //判断下一天是否是工作日
  2573. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  2574. {
  2575. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  2576. {
  2577. //递归继续找下一个工作日
  2578. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  2579. return rtnData;
  2580. }
  2581. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  2582. return rtnData;
  2583. }
  2584. //下一天不是周六周日,需要判断是不是节假日
  2585. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  2586. {
  2587. //递归继续找下一个工作日
  2588. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  2589. return rtnData;
  2590. }
  2591. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  2592. return rtnData;
  2593. }
  2594. /// <summary>
  2595. /// 处理当前日期的工作时间段
  2596. /// </summary>
  2597. /// <param name="prodLine"></param>
  2598. /// <param name="startTime"></param>
  2599. /// <param name="shopCal">当前产线的工作日历-周几</param>
  2600. /// <param name="curQtyDtls">每天休息记录</param>
  2601. /// <returns></returns>
  2602. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  2603. {
  2604. //年-月-日
  2605. string date = startTime.Date.ToString("yyyy-MM-dd");
  2606. //排产记录结束日期是周几
  2607. int weekDay = (int)startTime.DayOfWeek;
  2608. //工作时间段
  2609. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  2610. LineWorkPointDto dto = new LineWorkPointDto();
  2611. int level = 1;
  2612. TimeSpan span = TimeSpan.Zero;
  2613. //开始时间
  2614. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  2615. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  2616. //结束时间
  2617. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  2618. dto.Level = level;
  2619. dto.Line = prodLine;
  2620. dto.WeekDay = weekDay;
  2621. dto.StartPoint = dayStartPoint;
  2622. //按照产线休息时间切分时间段
  2623. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  2624. foreach (var item in curQtyDtls)
  2625. {
  2626. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  2627. //休息时间段开始时间不在工作时间内,不考虑
  2628. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  2629. {
  2630. continue;
  2631. }
  2632. dto.EndPoint = endPoint;
  2633. span = dto.EndPoint - dto.StartPoint;
  2634. dto.WorkMinutes = (decimal)span.TotalMinutes;
  2635. workPoints.Add(dto);
  2636. level++;
  2637. dto = new LineWorkPointDto();
  2638. dto.Level = level;
  2639. dto.Line = prodLine;
  2640. dto.WeekDay = weekDay;
  2641. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  2642. }
  2643. dto.EndPoint = dayEndPoint;
  2644. span = dto.EndPoint - dto.StartPoint;
  2645. dto.WorkMinutes = (decimal)span.TotalMinutes;
  2646. workPoints.Add(dto);
  2647. //产线当天加班设置
  2648. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  2649. foreach (var item in curOccupyTimes)
  2650. {
  2651. //如果加班开始时间在工作时间内,则不考虑
  2652. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  2653. {
  2654. continue;
  2655. }
  2656. level++;
  2657. dto = new LineWorkPointDto();
  2658. dto.Level = level;
  2659. dto.Line = prodLine;
  2660. dto.WeekDay = weekDay;
  2661. dto.StartPoint = item.StartTime.GetValueOrDefault();
  2662. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  2663. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  2664. workPoints.Add(dto);
  2665. }
  2666. return workPoints.OrderBy(p => p.Level).ToList();
  2667. }
  2668. /// <summary>
  2669. /// 调整领料单时间
  2670. /// </summary>
  2671. /// <param name="workords"></param>
  2672. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  2673. {
  2674. if (workords.Any())
  2675. {
  2676. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  2677. //1.如果未生成领料单,则无需调整。
  2678. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  2679. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2680. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2681. if (nbrlist.Any())
  2682. {
  2683. foreach (var work in workords)
  2684. {
  2685. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2686. foreach (var nbr in workNbr)
  2687. {
  2688. if (string.IsNullOrEmpty(nbr.Status))
  2689. {
  2690. if (nbr.TransType == "PrevProcess")
  2691. {
  2692. //前处理领料单
  2693. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2694. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2695. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2696. }
  2697. else
  2698. {
  2699. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2700. nbr.Date = nbr.EffDate;
  2701. }
  2702. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2703. {
  2704. nbr.Date = DateTime.Now.AddDays(1).Date;
  2705. }
  2706. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2707. {
  2708. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2709. }
  2710. }
  2711. }
  2712. }
  2713. _nbrMaster.Update(nbrlist);
  2714. }
  2715. }
  2716. }
  2717. /// <summary>
  2718. /// 日计划自动发布
  2719. /// </summary>
  2720. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2721. {
  2722. //取数开始时间为当前日期
  2723. DateTime startTime = DateTime.Now.Date;
  2724. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2725. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2726. if (periodList.Any())
  2727. {
  2728. try
  2729. {
  2730. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2731. var workords = periodList.Select(s => s.WorkOrds);
  2732. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2733. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2734. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2735. foreach (var work in workordList)
  2736. {
  2737. bool flag = false;
  2738. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2739. if (nbrlist.Any())
  2740. {
  2741. flag = true;
  2742. foreach (var nbr in nbrlist)
  2743. {
  2744. //还有未出库数据
  2745. //如果有任意一个出库,则下达
  2746. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2747. {
  2748. flag = false;
  2749. break;
  2750. }
  2751. /*if (nbr.Status.ToLower() != "c")
  2752. {
  2753. flag = false;
  2754. break;
  2755. }*/
  2756. //需要前处理,但是前处理还未完成
  2757. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2758. {
  2759. flag = false;
  2760. break;
  2761. }
  2762. }
  2763. }
  2764. if (flag)
  2765. {
  2766. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2767. publish.ForEach(x =>
  2768. {
  2769. x.Status = "r";
  2770. });
  2771. updateList.AddRange(publish);
  2772. }
  2773. }
  2774. if (updateList.Any())
  2775. {
  2776. _periodSequenceDet.Update(updateList);
  2777. }
  2778. }
  2779. catch (Exception e)
  2780. {
  2781. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2782. return "保存失败,请联系管理员。";
  2783. }
  2784. }
  2785. return "ok";
  2786. }
  2787. }
  2788. }