ProductionScheduleAppService.cs 290 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. namespace Business.ResourceExamineManagement
  26. {
  27. /// <summary>
  28. /// 生产排产服务
  29. /// </summary>
  30. public class ProductionScheduleAppService : ApplicationService
  31. {
  32. #region 服务
  33. /// <summary>
  34. /// 物料
  35. /// </summary>
  36. private ISqlRepository<ItemMaster> _itemMaster;
  37. /// <summary>
  38. /// 工单
  39. /// </summary>
  40. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  41. /// <summary>
  42. /// 工单物料明细
  43. /// </summary>
  44. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  45. /// <summary>
  46. /// 工单工艺路线明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  49. /// <summary>
  50. /// 库存主数据
  51. /// </summary>
  52. private ISqlRepository<InvMaster> _invMaster;
  53. /// <summary>
  54. /// 生产线明细
  55. /// </summary>
  56. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  57. /// <summary>
  58. /// 生产周期明细
  59. /// </summary>
  60. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  61. /// <summary>
  62. /// 排产结果明细
  63. /// </summary>
  64. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  65. /// <summary>
  66. /// 工作日历数据
  67. /// </summary>
  68. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  69. /// <summary>
  70. /// 产线休息时间记录表
  71. /// </summary>
  72. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  73. /// <summary>
  74. /// 产线人员配置表
  75. /// </summary>
  76. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  77. /// <summary>
  78. /// 加班设置表
  79. /// </summary>
  80. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  81. /// <summary>
  82. /// 加班设置表
  83. /// </summary>
  84. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  85. /// <summary>
  86. /// 节假日记录表
  87. /// </summary>
  88. private ISqlRepository<HolidayMaster> _holidayMaster;
  89. /// <summary>
  90. /// 排产异常记录
  91. /// </summary>
  92. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  93. /// <summary>
  94. /// 雪花算法
  95. /// </summary>
  96. SnowFlake help = new SnowFlake();
  97. private readonly ICurrentTenant _currentTenant;
  98. /// <summary>
  99. /// 工作日历数据
  100. /// </summary>
  101. private List<ShopCalendarWorkCtr> calendars;
  102. /// <summary>
  103. /// 产线休息记录数据
  104. /// </summary>
  105. private List<QualityLineWorkDetail> qualityLines;
  106. /// <summary>
  107. /// 节假日记录数据
  108. /// </summary>
  109. private List<HolidayMaster> holidays;
  110. /// <summary>
  111. /// 生产线UPH设置
  112. /// </summary>
  113. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  114. /// <summary>
  115. /// 加班设置
  116. /// </summary>
  117. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  118. /// <summary>
  119. /// 领料单
  120. /// </summary>
  121. private ISqlRepository<NbrMaster> _nbrMaster;
  122. /// <summary>
  123. /// 工单工序开始准备时间记录
  124. /// </summary>
  125. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  126. /// <summary>
  127. /// 工单工序开始准备时间记录
  128. /// </summary>
  129. private List<WorkOrdSetupTimeRecord> timeRecords;
  130. /// <summary>
  131. /// 新增工序准备开始时间记录
  132. /// </summary>
  133. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  134. /// <summary>
  135. /// 更新工序准备开始时间记录
  136. /// </summary>
  137. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  138. /// <summary>
  139. /// 生产工单主表
  140. /// </summary>
  141. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  142. /// <summary>
  143. /// 工厂id
  144. /// </summary>
  145. private string domain = "";
  146. /// <summary>
  147. /// 排产任务执行时间
  148. /// </summary>
  149. private DateTime scheTime;
  150. #endregion
  151. #region 构造函数
  152. /// <summary>
  153. /// 构造函数
  154. /// </summary>
  155. public ProductionScheduleAppService(
  156. ISqlRepository<ItemMaster> itemMaster,
  157. ISqlRepository<WorkOrdMaster> workOrdMaster,
  158. ISqlRepository<WorkOrdDetail> workOrdDetail,
  159. ISqlRepository<WorkOrdRouting> workOrdRouting,
  160. ISqlRepository<ProdLineDetail> prodLineDetail,
  161. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  162. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  163. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  164. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  165. ISqlRepository<InvMaster> invMaster,
  166. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  167. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  168. ISqlRepository<HolidayMaster> holidayMaster,
  169. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  170. ICurrentTenant currentTenant,
  171. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  172. ISqlRepository<NbrMaster> nbrMaster,
  173. IRepository<mes_morder, long> mysql_mes_morder,
  174. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord
  175. )
  176. {
  177. _itemMaster = itemMaster;
  178. _workOrdMaster = workOrdMaster;
  179. _workOrdDetail = workOrdDetail;
  180. _workOrdRouting = workOrdRouting;
  181. _nbrMaster = nbrMaster;
  182. _prodLineDetail = prodLineDetail;
  183. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  184. _resourceOccupancyTime = resourceOccupancyTime;
  185. _periodSequenceDet = periodSequenceDet;
  186. _scheduleResultOpMaster = scheduleResultOpMaster;
  187. _invMaster = invMaster;
  188. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  189. _qualityLineWorkDetail = qualityLineWorkDetail;
  190. _holidayMaster = holidayMaster;
  191. _generalizedCodeMaster = generalizedCodeMaster;
  192. _currentTenant = currentTenant;
  193. _scheduleExceptionMaster = scheduleExceptionMaster;
  194. _mysql_mes_morder = mysql_mes_morder;
  195. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  196. }
  197. #endregion
  198. /// <summary>
  199. /// 生产排产-定时任务
  200. /// </summary>
  201. public async void DoExt()
  202. {
  203. //定时任务排产:获取工厂id
  204. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  205. domain = configuration.GetConnectionString("Factory_id");
  206. //获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  207. DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  208. //取数开始时间为当前时间
  209. DateTime startTime = DateTime.Now;
  210. scheTime = startTime;
  211. //尚未开始生产的工单+正在生产的工单
  212. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && ((p.OrdDate < endDate && p.OrdDate >= startTime && p.Status.ToLower() =="p" && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))) || p.Status.ToLower() == "w")).ToList();
  213. if (workOrds.Any())
  214. {
  215. await DoProductSchedule(startTime, workOrds, domain, 1);
  216. }
  217. }
  218. /// <summary>
  219. /// 生产排产
  220. /// </summary>
  221. /// <param name="startTime">排产开始时间</param>
  222. /// <param name="workOrds">需要重新排产的工单</param>
  223. /// <param name="factoryid">工单的工厂id</param>
  224. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  225. /// <returns></returns>
  226. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type)
  227. {
  228. //记录工厂id
  229. domain = factoryid;
  230. //记录排产开始时间
  231. scheTime = startTime;
  232. //记录正在投产工单的优先级
  233. var dbWorkOrds = workOrds.Where(p => p.Status.ToUpper() == "W").ToList();
  234. //正在投产工单的优先级设为负数,确保重新排产时,正在投产的工单优先级最高
  235. workOrds.ForEach(p => {
  236. p.Priority = p.Status.ToUpper() == "W" ? -1 : p.Priority;
  237. });
  238. //特殊工单指定时间开工,不需要计算产能,只需要计算时长即可
  239. var tsWorkOrds = workOrds.Where(p => !string.IsNullOrEmpty(p.Typed)).ToList();
  240. //正常工单
  241. var zcWorkOrds = workOrds.Where(p => string.IsNullOrEmpty(p.Typed)).ToList();
  242. //2、获取数据
  243. //获取工单工艺路径数据
  244. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  245. //特殊工单的工艺路线
  246. List<WorkOrdRouting> tsWoRoutings = workOrdRoutings.Where(p => tsWorkOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  247. //获取物料对应的生产线信息:物料、工序对应的生产线
  248. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  249. List<string> lines = prodLines.Select(p => p.Line).ToList();
  250. //获取非标准产线人员配置
  251. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  252. //获取加班设置
  253. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  254. //获取工作日历数据:产线的工作日历+默认的工作日历
  255. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  256. //获取产线休息记录数据
  257. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  258. //获取节假日记录数据
  259. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  260. //获取工单的准备开始时间记录
  261. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  262. //获取当天的生产周期数据
  263. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  264. //获取当前日期往后的排产记录数据
  265. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  266. //排产前校验
  267. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  268. if (exceptions.Any())
  269. {
  270. using (TransactionScope scope = new TransactionScope())
  271. {
  272. try
  273. {
  274. //记录排产异常数据
  275. _scheduleExceptionMaster.Insert(exceptions);
  276. scope.Complete();
  277. }
  278. catch (Exception ex)
  279. {
  280. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产异常数据失败:" + ex.Message, _currentTenant.Id.ToString());
  281. scope.Dispose();
  282. }
  283. }
  284. return "NO|请查看排产异常日志!";
  285. }
  286. //3、排产
  287. //生产周期
  288. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  289. //排产记录表
  290. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  291. //记录排产结果
  292. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  293. //记录特殊工单排产结果
  294. List<string> ypcWorkOrds = new List<string>();
  295. //按照优先级排序
  296. zcWorkOrds = zcWorkOrds.OrderBy(p=>p.Priority).ToList();
  297. foreach (var item in zcWorkOrds)
  298. {
  299. //记录产线占用情况
  300. allResults.AddRange(scheduleMasters);
  301. //当前工单工艺路线主产线的关键工序
  302. var curRoutings = workOrdRoutings.Where(p =>p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p=>p.OP).ToList();
  303. //当前工单的产线明细
  304. var curProdLines = prodLines.Where(p => p.Part == item.ItemNum).ToList();
  305. //产线排产
  306. LineSchedule(item, curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, tsWorkOrds, ypcWorkOrds, tsWoRoutings);
  307. }
  308. //判断是否有特殊工单没有排产,如果有,则对剩余特殊工单排产
  309. var notSchedules = tsWorkOrds.Where(p => !ypcWorkOrds.Contains(p.WorkOrd)).ToList();
  310. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  311. foreach (var item in notSchedules)
  312. {
  313. //注:特殊工单暂时只考虑连续生产,不考虑暂停
  314. //特殊工单工序
  315. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  316. //特殊工单排产开始时间
  317. DateTime tStartTime = item.OrdDate.GetValueOrDefault();
  318. //获取特殊工单开始排产时间记录
  319. var curRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == item.WorkOrd && p.Op == curOp.OP);
  320. if (curRecord == null)
  321. {
  322. //添加记录
  323. inserts.Add(new WorkOrdSetupTimeRecord
  324. {
  325. Domain = item.Domain,
  326. WorkOrd = item.WorkOrd,
  327. ItemNum = item.ItemNum,
  328. Op = curOp.OP,
  329. Line = item.ProdLine,
  330. StartTime = tStartTime,
  331. CreateTime = DateTime.Now
  332. });
  333. //记录工序开始准备时间记录
  334. timeRecords.Add(new WorkOrdSetupTimeRecord
  335. {
  336. Domain = item.Domain,
  337. WorkOrd = item.WorkOrd,
  338. ItemNum = item.ItemNum,
  339. Op = curOp.OP,
  340. Line = item.ProdLine,
  341. StartTime = tStartTime,
  342. CreateTime = DateTime.Now
  343. });
  344. }
  345. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时开始排产日期为当前时间
  346. else if (curRecord != null && curRecord.StartTime < scheTime)
  347. {
  348. tStartTime = scheTime;
  349. }
  350. //计算开始排产时间或者上次报工时间到当前时间点的预估产能
  351. decimal sumTimes = 0m;
  352. //工单没有报工记录
  353. if (curOp.Last == null)
  354. {
  355. if (curRecord == null)
  356. {
  357. //工单没有开始时间记录,取预计开工时间到当前时间的有效时长
  358. sumTimes = CalcTimeMins(tStartTime, scheTime, item.ProdLine);
  359. }
  360. else
  361. {
  362. //工单有开始时间记录,取开始时间到当前时间的有效时长
  363. sumTimes = CalcTimeMins(curRecord.StartTime, scheTime, item.ProdLine);
  364. }
  365. }
  366. else {
  367. //工单有报工记录,取最新报工时间到当前时间的有效时长
  368. sumTimes = CalcTimeMins(curOp.Last.GetValueOrDefault(), scheTime, item.ProdLine);
  369. }
  370. //计算预估数量
  371. decimal planQty = Math.Ceiling(sumTimes / (item.LbrVar * 60) * item.QtyOrded);
  372. //剩余排产数量 = 工单数量 - 已报工数量 - 计划数量
  373. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete - planQty;
  374. //剩余工作时长(分钟)
  375. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  376. workDtos.Add(new WorkOrdMstDto
  377. {
  378. WorkOrd = item.WorkOrd,
  379. ItemNum = item.ItemNum,
  380. QtyOrded = qtyNeed,
  381. OrdDate = tStartTime,
  382. ProdLine = item.ProdLine,
  383. LbrVar = usedTime,
  384. Worked = 0,
  385. QtyWorked = 0,
  386. Op = curOp.OP,
  387. WaitTime = curOp.WaitTime * 60
  388. });
  389. }
  390. TsLineSchedule(workDtos, periodSequenceDtls, scheduleMasters);
  391. //处理工单计划开始日期、计划结束日期
  392. foreach (var item in workOrds)
  393. {
  394. //如果工单正在投产,则不需要回写
  395. if (item.Status.ToUpper() == "W")
  396. {
  397. continue;
  398. }
  399. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  400. if (scheduleList.Any())
  401. {
  402. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  403. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  404. }
  405. //当前工单正在投产,则需要回写优先级
  406. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  407. if (curInfo != null)
  408. {
  409. item.Priority = curInfo.Priority;
  410. }
  411. }
  412. var mesMorder = _mysql_mes_morder.GetListAsync(s => workOrds.Select(x => x.WorkOrd).Contains(s.morder_no) && s.factory_id.ToString() == domain).Result;
  413. if(mesMorder.Any()) {
  414. foreach (var mo in mesMorder)
  415. {
  416. var wo = workOrds.Find(s => s.WorkOrd == mo.morder_no);
  417. if (wo != null)
  418. {
  419. mo.moentry_sys_stime = wo.OrdDate;
  420. mo.moentry_sys_etime = wo.DueDate;
  421. }
  422. }
  423. }
  424. using (TransactionScope scope = new TransactionScope())
  425. {
  426. try
  427. {
  428. //更新工单计划开工时间、计划结束时间
  429. _workOrdMaster.Update(workOrds);
  430. if (mesMorder.Any())
  431. {
  432. await _mysql_mes_morder.UpdateManyAsync(mesMorder);
  433. }
  434. //删除当前日期下一天开始的工单排产记录
  435. _periodSequenceDet.Delete(p=>p.PlanDate >scheTime.Date && p.Domain == domain);
  436. _scheduleResultOpMaster.Delete(p=>p.WorkDate > scheTime.Date && p.Domain == domain);
  437. //添加工单工序准备开始时间记录
  438. if (inserts.Any())
  439. {
  440. _workOrdSetupTimeRecord.Insert(inserts);
  441. }
  442. //更新工单工序准备开始时间记录
  443. if (updates.Any())
  444. {
  445. _workOrdSetupTimeRecord.Update(updates);
  446. }
  447. //当天日计划数据调整
  448. //获取当天重新排产的工单日计划
  449. var tdSeqDtls = periodSequenceDtls.Where(p => p.PlanDate == scheTime.Date).ToList();
  450. var tdSchMsts = scheduleMasters.Where(p => p.WorkDate == scheTime.Date).ToList();
  451. //删除数据库中的已存在的日计划
  452. _periodSequenceDet.Delete(p=>p.Domain == domain && tdSeqDtls.Select(m => m.WorkOrds).Contains(p.WorkOrds) && p.PlanDate == scheTime.Date);
  453. _scheduleResultOpMaster.Delete(p=>p.Domain == domain && tdSchMsts.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.WorkDate == scheTime.Date);
  454. //更新当天日计划的计划数量,排产数量
  455. foreach (var item in periodSequenceDtls)
  456. {
  457. item.UDeci1 = item.OrdQty.GetValueOrDefault();
  458. //获取历史排产数据
  459. var curDtl = dbPeriodSequences.FirstOrDefault(p => p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == scheTime.Date);
  460. item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  461. }
  462. //保存日计划数据
  463. _periodSequenceDet.Insert(periodSequenceDtls);
  464. _scheduleResultOpMaster.Insert(scheduleMasters);
  465. scope.Complete();
  466. }
  467. catch (Exception ex)
  468. {
  469. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  470. scope.Dispose();
  471. }
  472. }
  473. //领料单重新处理
  474. AdjustNbrDate(workOrds);
  475. return "OK";
  476. }
  477. /// <summary>
  478. /// 排产前校验
  479. /// </summary>
  480. /// <param name="workOrds">待排产工单</param>
  481. /// <param name="workOrdRoutings">工单工艺路线</param>
  482. /// <param name="prodLines">产线明细</param>
  483. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  484. /// <returns></returns>
  485. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  486. {
  487. //记录操作时间
  488. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  489. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  490. ScheduleExceptionMaster entity;
  491. foreach (var item in workOrds)
  492. {
  493. if (!string.IsNullOrEmpty(item.Typed))//特殊工单
  494. {
  495. //校验有没有维护工艺路线即可
  496. var routings = workOrdRoutings.Where(p=>p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum).ToList();
  497. if (!routings.Any())
  498. {
  499. entity = new ScheduleExceptionMaster();
  500. entity.Domain = item.Domain;
  501. entity.WorkOrd = item.WorkOrd;
  502. entity.ItemNum = item.ItemNum;
  503. entity.CreateTime = DateTime.Now;
  504. entity.Remark = "排产异常:工单没有维护工艺路线,请维护后再操作!";
  505. entity.Type = type == 1 ? "自动排产" : "手动排产";
  506. entity.OptTime = optTime;
  507. exceptions.Add(entity);
  508. }
  509. //获取当前产线维护的工作日历
  510. var lineCals = calendars.Where(p => p.ProdLine == item.ProdLine).ToList();
  511. //获取默认工作日历
  512. var mrCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  513. if (!lineCals.Any())//当前产线未维护工作日历
  514. {
  515. if (!mrCals.Any() || mrCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  516. {
  517. entity = new ScheduleExceptionMaster();
  518. entity.Domain = item.Domain;
  519. entity.WorkOrd = item.WorkOrd;
  520. entity.ItemNum = item.ItemNum;
  521. entity.CreateTime = DateTime.Now;
  522. entity.Remark = "排产异常:产线[" + item.ProdLine + "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  523. entity.Type = type == 1 ? "自动排产" : "手动排产";
  524. entity.OptTime = optTime;
  525. exceptions.Add(entity);
  526. }
  527. }
  528. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  529. {
  530. entity = new ScheduleExceptionMaster();
  531. entity.Domain = item.Domain;
  532. entity.WorkOrd = item.WorkOrd;
  533. entity.ItemNum = item.ItemNum;
  534. entity.CreateTime = DateTime.Now;
  535. entity.Remark = "排产异常:产线[" + item.ProdLine + "]工作日历没有维护完整,请维护后再操作!";
  536. entity.Type = type == 1 ? "自动排产" : "手动排产";
  537. entity.OptTime = optTime;
  538. exceptions.Add(entity);
  539. }
  540. continue;
  541. }
  542. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  543. //判断当前工单主产线是否设置了关键工序
  544. if (!curRoutings.Any())//当前工单没有维护关键工序
  545. {
  546. entity = new ScheduleExceptionMaster();
  547. entity.Domain = item.Domain;
  548. entity.WorkOrd = item.WorkOrd;
  549. entity.ItemNum = item.ItemNum;
  550. entity.CreateTime = DateTime.Now;
  551. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  552. entity.Type = type == 1 ? "自动排产" : "手动排产";
  553. entity.OptTime = optTime;
  554. exceptions.Add(entity);
  555. continue;
  556. }
  557. //获取当前工单物料对应的产线信息
  558. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  559. if (!lineDetails.Any())
  560. {
  561. entity = new ScheduleExceptionMaster();
  562. entity.Domain = item.Domain;
  563. entity.WorkOrd = item.WorkOrd;
  564. entity.ItemNum = item.ItemNum;
  565. entity.CreateTime = DateTime.Now;
  566. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  567. entity.Type = type == 1 ? "自动排产" : "手动排产";
  568. entity.OptTime = optTime;
  569. exceptions.Add(entity);
  570. continue;
  571. }
  572. //校验关键工序是否维护了产线
  573. List<LineStartDto> lines = new List<LineStartDto>();
  574. foreach (var op in curRoutings)
  575. {
  576. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  577. if (!curLines.Any())//当前Op没有维护产线
  578. {
  579. entity = new ScheduleExceptionMaster();
  580. entity.Domain = item.Domain;
  581. entity.WorkOrd = item.WorkOrd;
  582. entity.ItemNum = item.ItemNum;
  583. entity.CreateTime = DateTime.Now;
  584. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  585. entity.Type = type == 1 ? "自动排产" : "手动排产";
  586. entity.OptTime = optTime;
  587. exceptions.Add(entity);
  588. }
  589. foreach (var line in curLines)
  590. {
  591. lines.Add(new LineStartDto {
  592. Line = line.Line,
  593. Op = op
  594. });
  595. }
  596. }
  597. //校验一条产线是否维护了多个关键工序
  598. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  599. foreach (var line in pdLines)
  600. {
  601. var curLines = lines.Where(p => p.Line == line).ToList();
  602. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  603. {
  604. entity = new ScheduleExceptionMaster();
  605. entity.Domain = item.Domain;
  606. entity.WorkOrd = item.WorkOrd;
  607. entity.ItemNum = item.ItemNum;
  608. entity.CreateTime = DateTime.Now;
  609. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线,请调整后再操作!";
  610. entity.Type = type == 1 ? "自动排产" : "手动排产";
  611. entity.OptTime = optTime;
  612. exceptions.Add(entity);
  613. }
  614. }
  615. //校验主产线关键工序对应的产线是否维护了工作日历
  616. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  617. foreach (var rut in lineDetails)
  618. {
  619. //获取当前产线维护的工作日历
  620. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  621. if (!lineCals.Any())//当前产线未维护工作日历
  622. {
  623. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  624. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  625. {
  626. entity = new ScheduleExceptionMaster();
  627. entity.Domain = item.Domain;
  628. entity.WorkOrd = item.WorkOrd;
  629. entity.ItemNum = item.ItemNum;
  630. entity.CreateTime = DateTime.Now;
  631. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  632. entity.Type = type == 1 ? "自动排产" : "手动排产";
  633. entity.OptTime = optTime;
  634. exceptions.Add(entity);
  635. }
  636. }
  637. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  638. {
  639. entity = new ScheduleExceptionMaster();
  640. entity.Domain = item.Domain;
  641. entity.WorkOrd = item.WorkOrd;
  642. entity.ItemNum = item.ItemNum;
  643. entity.CreateTime = DateTime.Now;
  644. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  645. entity.Type = type == 1 ? "自动排产" : "手动排产";
  646. entity.OptTime = optTime;
  647. exceptions.Add(entity);
  648. }
  649. }
  650. }
  651. return exceptions;
  652. }
  653. /// <summary>
  654. /// 排产
  655. /// </summary>
  656. /// <param name="workOrd">工单</param>
  657. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  658. /// <param name="prodLines">当前工单的产线明细</param>
  659. /// <param name="periodsDet">生产周期</param>
  660. /// <param name="scheduleResults">排产结果</param>
  661. /// <param name="allResults">产线占用记录</param>
  662. /// <param name="tsWorkOrds">特殊工单</param>
  663. /// <param name="ypcWorkOrds">已排产特殊工单的工单编号</param>
  664. /// <param name="tsWoRoutings">特殊工单的工艺路线</param>
  665. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults,List<WorkOrdMaster> tsWorkOrds,List<string> ypcWorkOrds, List<WorkOrdRouting> tsWoRoutings)
  666. {
  667. //生产周期
  668. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  669. //排产明细
  670. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  671. //记录上一产线排产开始时间
  672. LineStartDto lineStart = new LineStartDto();
  673. //产线开工时间默认为当前时间
  674. lineStart.StartTime = scheTime;
  675. TimeSpan span = TimeSpan.Zero;
  676. //第一层级工序有几个关键工序,就有几条产线
  677. for (int i = 0; i < workOrdRoutings.Count; i++)
  678. {
  679. //如果当前工序已经生产完成,则跳过
  680. if (workOrdRoutings[i].QtyComplete == workOrd.QtyOrded)
  681. {
  682. continue;
  683. }
  684. //产线实际排产开始时间
  685. if (i == 0)//第一条产线
  686. {
  687. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  688. }
  689. else
  690. {
  691. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  692. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  693. }
  694. //当前产线的工作日历
  695. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  696. //当前产线的休息时间设置
  697. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  698. //产线排产开始时间
  699. DateTime workStartTime = scheTime;
  700. //记录特殊工单:获取第一天是否有特殊工单
  701. List<WorkOrdMaster> fstWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  702. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  703. //记录排产开始第二天及以后安排的特殊工单
  704. var secWOMasters = new List<WorkOrdMaster>();
  705. //特殊工单总清场时长(分钟)
  706. decimal sumCleanTimes = 0m;
  707. //最后一个特殊工单的清场时长(分钟)
  708. decimal lstCleanTime = 0m;
  709. //新增特殊工单最后一个清场时长
  710. decimal secCleanTime = 0m;
  711. //特殊工单排产需要考虑的时长
  712. decimal sumTsTimes = 0m;
  713. if (fstWOMasters.Any())
  714. {
  715. foreach (var item in fstWOMasters)
  716. {
  717. //注:特殊工单暂时只考虑连续生产,不考虑暂停
  718. //特殊工单工序
  719. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  720. //获取特殊工单开始排产时间记录
  721. var curRecord = timeRecords.FirstOrDefault(p => p.WorkOrd == item.WorkOrd && p.Op == curOp.OP);
  722. //if (curRecord == null)
  723. //{
  724. // //添加记录
  725. // inserts.Add(new WorkOrdSetupTimeRecord
  726. // {
  727. // Domain = item.Domain,
  728. // WorkOrd = item.WorkOrd,
  729. // ItemNum = item.ItemNum,
  730. // Op = curOp.OP,
  731. // Line = item.ProdLine,
  732. // StartTime = tStartTime,
  733. // CreateTime = DateTime.Now
  734. // });
  735. // //记录工序开始准备时间记录
  736. // timeRecords.Add(new WorkOrdSetupTimeRecord
  737. // {
  738. // Domain = item.Domain,
  739. // WorkOrd = item.WorkOrd,
  740. // ItemNum = item.ItemNum,
  741. // Op = curOp.OP,
  742. // Line = item.ProdLine,
  743. // StartTime = tStartTime,
  744. // CreateTime = DateTime.Now
  745. // });
  746. //}
  747. //剩余排产数量
  748. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  749. //剩余工作时长(分钟)
  750. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  751. workDtos.Add(new WorkOrdMstDto
  752. {
  753. WorkOrd = item.WorkOrd,
  754. ItemNum = item.ItemNum,
  755. QtyOrded = qtyNeed,
  756. LbrVar = usedTime,
  757. Worked = 0,
  758. QtyWorked = 0,
  759. Op = curOp.OP,
  760. WaitTime = curOp.WaitTime * 60,
  761. Priority = item.Priority
  762. });
  763. sumCleanTimes += curOp.WaitTime * 60;
  764. }
  765. //获取最后一个特殊工单的清场时长
  766. var last = fstWOMasters.Last();
  767. lstCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  768. //特殊工单排产需要考虑的时长=特殊工单工作时长(分钟)+除最后一个特殊工单之外的清场时长
  769. sumTsTimes = workDtos.Sum(p => p.LbrVar) + sumCleanTimes - lstCleanTime;
  770. }
  771. //工单排产第一天标识
  772. bool isFstDay = true;
  773. //产线排产开始当天安排了特殊工单,则先安排特殊工单
  774. while (sumTsTimes > 0)
  775. {
  776. secWOMasters.Clear();
  777. //获取当天的产能
  778. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  779. //获取当天的工作时间段
  780. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  781. if (curCalendar == null)
  782. {
  783. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  784. }
  785. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  786. //特殊工单排产第一天之后:如果当天的可用产能大于特殊工单生产时长,此时需要考虑当天是否安排了其他的特殊工单
  787. if (dto.EffTime > sumTsTimes && !isFstDay)
  788. {
  789. //获取特殊工单
  790. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  791. if (secWOMasters.Any())
  792. {
  793. sumCleanTimes = 0m;
  794. //新增特殊工单最后一个清场时长
  795. secCleanTime = 0m;
  796. //生产时长
  797. decimal sumLbrVar = 0m;
  798. //记录新增待排产特殊工单
  799. foreach (var item in secWOMasters)
  800. {
  801. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  802. //剩余排产数量
  803. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  804. //剩余工作时长(分钟)
  805. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  806. workDtos.Add(new WorkOrdMstDto
  807. {
  808. WorkOrd = item.WorkOrd,
  809. ItemNum = item.ItemNum,
  810. QtyOrded = qtyNeed,
  811. LbrVar = usedTime,
  812. Worked = 0,
  813. QtyWorked = 0,
  814. Op = curOp.OP,
  815. WaitTime = curOp.WaitTime * 60,
  816. Priority = item.Priority
  817. });
  818. sumLbrVar += usedTime;
  819. sumCleanTimes += curOp.WaitTime * 60;
  820. }
  821. //获取最后一个特殊工单的清场时长
  822. var last = secWOMasters.Last();
  823. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  824. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  825. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  826. lstCleanTime = secCleanTime;
  827. }
  828. }
  829. //特殊工单排序
  830. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  831. //当天的可用生产时长满足特殊工单生产时长+清场时间(最后一个工单清场时间除外)
  832. if (dto.EffTime >= sumTsTimes)
  833. {
  834. //可用生产时长(分钟)
  835. decimal remainTime = dto.EffTime;
  836. DateTime beginTime = workStartTime;
  837. DateTime endTime = dto.EndTime;
  838. //获取最后一个工单
  839. var lastWork = workDtos.Last();
  840. //开始或结束时间所处时间段
  841. var curPoint = new LineWorkPointDto();
  842. //特殊工单排产
  843. foreach (var item in workDtos)
  844. {
  845. //当前工单已排产,跳过
  846. if (item.LbrVar == item.Worked)
  847. {
  848. continue;
  849. }
  850. //当前工单排产需要时长
  851. decimal needTime = 0m;
  852. //最后一个特殊工单
  853. if (item.WorkOrd == lastWork.WorkOrd)
  854. {
  855. //最后一个工单的生产时长+清场时长
  856. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  857. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  858. if (remainTime >= needTime)
  859. {
  860. //计算工单排产结束时间
  861. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  862. //获取排产结束时间所处以及之后的生产时间段
  863. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  864. //处理第一个时间段的开始时间
  865. nextPoints[0].StartPoint = beginTime;
  866. foreach (var p in nextPoints)
  867. {
  868. span = p.EndPoint - p.StartPoint;
  869. //当前工作时间段的有效生产时间
  870. decimal effMins = (decimal)span.TotalMinutes;
  871. if (effMins >= needTime)
  872. {
  873. endTime = p.StartPoint.AddMinutes((double)needTime);
  874. break;
  875. }
  876. needTime -= effMins;
  877. remainTime -= effMins;
  878. }
  879. remainTime -= needTime;
  880. }
  881. //剩余可用工作时长不能满足清场时长
  882. else
  883. {
  884. //还需排产的清场时间
  885. decimal qcTime = needTime - remainTime;
  886. endTime = dto.EndTime.AddMinutes((double)qcTime);
  887. remainTime = 0;
  888. }
  889. //最后一个工单的清场时长
  890. lstCleanTime = 0m;
  891. }
  892. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  893. else {
  894. //当前工单还需工作时长+工单的清场时长
  895. needTime = item.LbrVar - item.Worked + item.WaitTime;
  896. //计算工单排产结束时间
  897. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  898. span = curPoint.EndPoint - beginTime;
  899. //当天工作时间段的有效生产时间(分钟)
  900. decimal effMins = (decimal)span.TotalMinutes;
  901. if (effMins >= needTime)//当前工作时间段即可满足产能
  902. {
  903. endTime = beginTime.AddMinutes((double)needTime);
  904. }
  905. else
  906. {
  907. //获取后续生产时间段
  908. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  909. //剩余需要工作时长
  910. decimal nextMins = needTime - effMins;
  911. foreach (var p in nextPoints)
  912. {
  913. if (p.WorkMinutes >= nextMins)
  914. {
  915. endTime = p.StartPoint.AddMinutes((double)nextMins);
  916. break;
  917. }
  918. nextMins -= p.WorkMinutes;
  919. }
  920. }
  921. remainTime -= needTime;
  922. }
  923. //记录生产周期
  924. curSequences.Add(new PeriodSequenceDet
  925. {
  926. Domain = domain,
  927. Line = lineStart.Line,
  928. ItemNum = item.ItemNum,
  929. PlanDate = beginTime.Date,
  930. Period = dto.Period,
  931. OrdQty = item.QtyOrded - item.QtyWorked,
  932. WorkOrds = item.WorkOrd,
  933. Op = item.Op,
  934. IsActive = true,
  935. Status = "",
  936. CreateTime = DateTime.Now
  937. });
  938. //记录排产记录
  939. curScheduleRsts.Add(new ScheduleResultOpMaster
  940. {
  941. Domain = domain,
  942. WorkOrd = item.WorkOrd,
  943. Line = lineStart.Line,
  944. ItemNum = item.ItemNum,
  945. Op = item.Op,
  946. WorkDate = beginTime.Date,
  947. WorkQty = item.QtyOrded - item.QtyWorked,
  948. WorkStartTime = beginTime,
  949. WorkEndTime = endTime,
  950. CreateTime = DateTime.Now
  951. });
  952. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  953. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  954. //结束时间位于工作区间结尾
  955. if (curPoint != null && endTime == curPoint.EndPoint)
  956. {
  957. //获取后续生产时间段
  958. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  959. //存在后续工作区间
  960. if (curPoint != null)
  961. {
  962. endTime = curPoint.StartPoint;
  963. }
  964. }
  965. beginTime = endTime;
  966. //工单排产完成,排产时长=工单工作时长
  967. item.Worked = item.LbrVar;
  968. item.QtyWorked = item.QtyOrded;
  969. }
  970. //当天产能完全占用,且最后一个工单的清场时间刚好下班或者在下班后
  971. if (endTime >= dto.EndTime)
  972. {
  973. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  974. //获取下一个工作日
  975. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  976. isFstDay = true;
  977. //特殊工单排产完成,占用了当天的全部产能,则需要判断下一个工作日是否存在特殊工单,如果存在,则需要继续排特殊工单
  978. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  979. //记录新增待排产特殊工单
  980. if (secWOMasters.Any())
  981. {
  982. sumCleanTimes = 0m;
  983. //新增特殊工单最后一个清场时长(分钟)
  984. secCleanTime = 0m;
  985. //生产时长
  986. decimal sumLbrVar = 0m;
  987. foreach (var item in secWOMasters)
  988. {
  989. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  990. //剩余排产数量
  991. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  992. //剩余工作时长(分钟)
  993. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  994. workDtos.Add(new WorkOrdMstDto
  995. {
  996. WorkOrd = item.WorkOrd,
  997. ItemNum = item.ItemNum,
  998. QtyOrded = qtyNeed,
  999. LbrVar = usedTime,
  1000. Worked = 0,
  1001. QtyWorked = 0,
  1002. Op = curOp.OP,
  1003. WaitTime = curOp.WaitTime * 60,
  1004. Priority = item.Priority
  1005. });
  1006. sumCleanTimes += curOp.WaitTime * 60;
  1007. sumLbrVar += usedTime;
  1008. }
  1009. //获取最后一个特殊工单的清场时长
  1010. var last = secWOMasters.Last();
  1011. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  1012. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  1013. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  1014. lstCleanTime = secCleanTime;
  1015. }
  1016. }
  1017. //当天可用生产时长大于特殊工单生产时长+最后一个工单的清场时长
  1018. else
  1019. {
  1020. //排产完毕,特殊工单时长置0
  1021. sumTsTimes = 0;
  1022. //处理workStartTime
  1023. workStartTime = endTime;
  1024. }
  1025. }
  1026. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  1027. else
  1028. {
  1029. decimal residueTime = dto.EffTime;//当天产能剩余产能(分钟)
  1030. DateTime beginTime = workStartTime;//排产开始时间
  1031. DateTime endTime = dto.EndTime;//排产结束时间
  1032. foreach (var item in workDtos)
  1033. {
  1034. if (item.LbrVar == item.Worked)//当前工单已排产
  1035. {
  1036. continue;
  1037. }
  1038. //当前工单剩余待排产时长(分钟)
  1039. decimal needTime = item.LbrVar - item.Worked;
  1040. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  1041. if (residueTime >= needTime)
  1042. {
  1043. //计算工单排产结束时间
  1044. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1045. span = curPoint.EndPoint - beginTime;
  1046. //当前工作时间段的有效生产时间(分钟)
  1047. decimal effMins = (decimal)span.TotalMinutes;
  1048. if (effMins >= needTime)//当前工作时间段即可满足产能
  1049. {
  1050. endTime = beginTime.AddMinutes((double)needTime);
  1051. }
  1052. else
  1053. {
  1054. //获取后续生产时间段
  1055. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1056. //剩余需要工作时长
  1057. decimal nextMins = needTime - effMins;
  1058. foreach (var p in nextPoints)
  1059. {
  1060. if (p.WorkMinutes >= nextMins)
  1061. {
  1062. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1063. break;
  1064. }
  1065. nextMins -= p.WorkMinutes;
  1066. }
  1067. }
  1068. //当天剩余可用生产时长
  1069. residueTime -= needTime;
  1070. //处理清场时间,两种场景:
  1071. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  1072. if (residueTime <= item.WaitTime)
  1073. {
  1074. //仍需排产的清场时长
  1075. decimal otherTime = item.WaitTime - residueTime;
  1076. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1077. residueTime = 0;
  1078. }
  1079. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1080. else
  1081. {
  1082. //清场时长
  1083. needTime = item.WaitTime;
  1084. //获取工单排产结束时间所处时间段
  1085. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1086. span = curPoint.EndPoint - endTime;
  1087. //当前工作时间段的有效生产时间(分钟)
  1088. effMins = (decimal)span.TotalMinutes;
  1089. //当前工作时间段即可清场时长
  1090. if (effMins >= needTime)
  1091. {
  1092. endTime = endTime.AddMinutes((double)needTime);
  1093. }
  1094. else
  1095. {
  1096. //获取后续生产时间段
  1097. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1098. //剩余需要工作时长
  1099. decimal nextMins = needTime - effMins;
  1100. foreach (var p in nextPoints)
  1101. {
  1102. if (p.WorkMinutes >= nextMins)
  1103. {
  1104. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1105. break;
  1106. }
  1107. nextMins -= p.WorkMinutes;
  1108. }
  1109. }
  1110. residueTime -= needTime;
  1111. }
  1112. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1113. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1114. //记录生产周期
  1115. curSequences.Add(new PeriodSequenceDet
  1116. {
  1117. Domain = domain,
  1118. Line = lineStart.Line,
  1119. ItemNum = item.ItemNum,
  1120. PlanDate = beginTime.Date,
  1121. Period = dto.Period,
  1122. OrdQty = item.QtyOrded - item.QtyWorked,
  1123. WorkOrds = item.WorkOrd,
  1124. Op = item.Op,
  1125. IsActive = true,
  1126. Status = "",
  1127. CreateTime = DateTime.Now
  1128. });
  1129. //记录排产记录
  1130. curScheduleRsts.Add(new ScheduleResultOpMaster
  1131. {
  1132. Domain = domain,
  1133. WorkOrd = item.WorkOrd,
  1134. Line = lineStart.Line,
  1135. ItemNum = item.ItemNum,
  1136. Op = item.Op,
  1137. WorkDate = beginTime.Date,
  1138. WorkQty = item.QtyOrded - item.QtyWorked,
  1139. WorkStartTime = beginTime,
  1140. WorkEndTime = endTime,
  1141. CreateTime = DateTime.Now
  1142. });
  1143. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1144. item.Worked = item.LbrVar;
  1145. item.QtyWorked = item.QtyOrded;
  1146. beginTime = endTime;
  1147. //当天可用生产时长还有剩余
  1148. if (residueTime > 0)
  1149. {
  1150. //获取结束时间所处时间段
  1151. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1152. if (endTime == curPoint.EndPoint)
  1153. {
  1154. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1155. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1156. }
  1157. beginTime = endTime;
  1158. }
  1159. //当天可用产能已全部用完
  1160. else {
  1161. break;
  1162. }
  1163. }
  1164. //当天剩余产能不满足当前工单的剩余待排产时长
  1165. else
  1166. {
  1167. //计算生产数量
  1168. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1169. //记录生产周期
  1170. curSequences.Add(new PeriodSequenceDet
  1171. {
  1172. Domain = domain,
  1173. Line = lineStart.Line,
  1174. ItemNum = item.ItemNum,
  1175. PlanDate = beginTime.Date,
  1176. Period = dto.Period,
  1177. OrdQty = qty,
  1178. WorkOrds = item.WorkOrd,
  1179. Op = item.Op,
  1180. IsActive = true,
  1181. Status = "",
  1182. CreateTime = DateTime.Now
  1183. });
  1184. //记录排产记录
  1185. curScheduleRsts.Add(new ScheduleResultOpMaster
  1186. {
  1187. Domain = domain,
  1188. WorkOrd = item.WorkOrd,
  1189. Line = lineStart.Line,
  1190. ItemNum = item.ItemNum,
  1191. Op = item.Op,
  1192. WorkDate = beginTime.Date,
  1193. WorkQty = qty,
  1194. WorkStartTime = beginTime,
  1195. WorkEndTime = endTime,
  1196. CreateTime = DateTime.Now
  1197. });
  1198. item.Worked += residueTime;
  1199. item.QtyWorked += qty;
  1200. //特殊工单剩余待排产时长(分钟)
  1201. sumTsTimes -= residueTime;
  1202. residueTime = 0;
  1203. break;
  1204. }
  1205. }
  1206. //获取下一个工作日
  1207. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1208. isFstDay = false;
  1209. }
  1210. }
  1211. //记录已排产特殊工单
  1212. ypcWorkOrds.AddRange(workDtos.Select(p => p.WorkOrd).ToList());
  1213. //正常工单排产
  1214. //正常工单产线已排产数量
  1215. decimal sumQty = 0m;
  1216. //产线准备时间(分钟)
  1217. decimal sumTimes = 0m;
  1218. fstWOMasters.Clear();
  1219. workDtos.Clear();
  1220. sumTsTimes = 0m;
  1221. lstCleanTime = 0m;
  1222. //工单排产第一天标识
  1223. isFstDay = true;
  1224. //前一天是否有特殊工单未排产完全
  1225. bool isFullPC = true;
  1226. while (sumQty < lineStart.QtyRemain || sumTsTimes > 0)
  1227. {
  1228. secWOMasters.Clear();
  1229. sumCleanTimes = 0m;
  1230. secCleanTime = 0m;
  1231. //获取当天的产能
  1232. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1233. //获取当天的工作时间段
  1234. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1235. if (curCalendar == null)
  1236. {
  1237. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1238. }
  1239. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1240. //正常工单排产第一天没有特殊工单,第一天之后才需要考虑是否有特殊工单
  1241. if (!isFstDay)
  1242. {
  1243. //获取特殊工单
  1244. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  1245. if (secWOMasters.Any())
  1246. {
  1247. //生产时长
  1248. decimal sumLbrVar = 0m;
  1249. foreach (var item in secWOMasters)
  1250. {
  1251. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  1252. //剩余排产数量
  1253. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  1254. //剩余工作时长(分钟)
  1255. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  1256. workDtos.Add(new WorkOrdMstDto
  1257. {
  1258. WorkOrd = item.WorkOrd,
  1259. ItemNum = item.ItemNum,
  1260. QtyOrded = qtyNeed,
  1261. LbrVar = usedTime,
  1262. Worked = 0,
  1263. QtyWorked = 0,
  1264. Op = curOp.OP,
  1265. WaitTime = curOp.WaitTime * 60,
  1266. Priority = item.Priority
  1267. });
  1268. sumLbrVar += usedTime;
  1269. sumCleanTimes += curOp.WaitTime * 60;
  1270. }
  1271. //获取最后一个特殊工单的清场时长
  1272. var last = secWOMasters.Last();
  1273. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  1274. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  1275. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  1276. lstCleanTime = secCleanTime;
  1277. }
  1278. }
  1279. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1280. if (sumTimes < lineStart.setupTime * 60)
  1281. {
  1282. //当天的可用生产时长能满足提前期
  1283. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1284. {
  1285. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  1286. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1287. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1288. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1289. //2、如果是排产中间日期,则先安排特殊工单排产
  1290. //当天剩余产能
  1291. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1292. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  1293. if (sumQty + sumAmount < lineStart.QtyRemain)
  1294. {
  1295. //当天有特殊工单,且当天的产能不能满足工单剩余需排产数量,则优先排特殊工单
  1296. if (sumTsTimes > 0)
  1297. {
  1298. //特殊工单排序
  1299. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  1300. DateTime beginTime = workStartTime;//排产开始时间
  1301. DateTime endTime = dto.EndTime;//排产结束时间
  1302. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个特殊工单的清场时长除外)
  1303. if (residueTime >= sumTsTimes)
  1304. {
  1305. //获取最后一个工单
  1306. var lastWork = workDtos.Last();
  1307. //开始或结束时间所处时间段
  1308. var curPoint = new LineWorkPointDto();
  1309. //特殊工单排产
  1310. foreach (var item in workDtos)
  1311. {
  1312. //当前工单已排产,跳过
  1313. if (item.LbrVar == item.Worked)
  1314. {
  1315. continue;
  1316. }
  1317. //当前工单排产需要时长
  1318. decimal needTime = 0m;
  1319. //最后一个特殊工单
  1320. if (item.WorkOrd == lastWork.WorkOrd)
  1321. {
  1322. //最后一个工单的生产时长+清场时长
  1323. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1324. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长,需要过滤掉休息时间
  1325. if (residueTime >= needTime)
  1326. {
  1327. //计算工单排产结束时间
  1328. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1329. //获取排产结束时间所处以及之后的生产时间段
  1330. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1331. //处理第一个时间段的开始时间
  1332. nextPoints[0].StartPoint = beginTime;
  1333. foreach (var p in nextPoints)
  1334. {
  1335. span = p.EndPoint - p.StartPoint;
  1336. //当前工作时间段的有效生产时间
  1337. decimal effMins = (decimal)span.TotalMinutes;
  1338. if (effMins >= needTime)
  1339. {
  1340. endTime = p.StartPoint.AddMinutes((double)needTime);
  1341. break;
  1342. }
  1343. needTime -= effMins;
  1344. residueTime -= effMins;
  1345. }
  1346. //剩余可用生产时长
  1347. residueTime -= needTime;
  1348. }
  1349. //剩余可用工作时长不能满足清场时长
  1350. else
  1351. {
  1352. //还需排产的清场时间
  1353. decimal qcTime = needTime - residueTime;
  1354. endTime = dto.EndTime.AddMinutes((double)qcTime);
  1355. residueTime = 0;
  1356. }
  1357. }
  1358. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1359. else
  1360. {
  1361. //当前工单还需工作时长+清场时长
  1362. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1363. //计算工单排产结束时间
  1364. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1365. span = curPoint.EndPoint - beginTime;
  1366. //当天工作时间段的有效生产时间(分钟)
  1367. decimal effMins = (decimal)span.TotalMinutes;
  1368. //当前工作时间段即可满足产能
  1369. if (effMins >= needTime)
  1370. {
  1371. endTime = beginTime.AddMinutes((double)needTime);
  1372. }
  1373. else
  1374. {
  1375. //获取后续生产时间段
  1376. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1377. //剩余需要工作时长
  1378. decimal nextMins = needTime - effMins;
  1379. foreach (var p in nextPoints)
  1380. {
  1381. if (p.WorkMinutes >= nextMins)
  1382. {
  1383. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1384. break;
  1385. }
  1386. nextMins -= p.WorkMinutes;
  1387. }
  1388. }
  1389. residueTime -= needTime;
  1390. }
  1391. //记录生产周期
  1392. curSequences.Add(new PeriodSequenceDet
  1393. {
  1394. Domain = domain,
  1395. Line = lineStart.Line,
  1396. ItemNum = item.ItemNum,
  1397. PlanDate = beginTime.Date,
  1398. Period = dto.Period,
  1399. OrdQty = item.QtyOrded - item.QtyWorked,
  1400. WorkOrds = item.WorkOrd,
  1401. Op = item.Op,
  1402. IsActive = true,
  1403. Status = "",
  1404. CreateTime = DateTime.Now
  1405. });
  1406. //记录排产记录
  1407. curScheduleRsts.Add(new ScheduleResultOpMaster
  1408. {
  1409. Domain = domain,
  1410. WorkOrd = item.WorkOrd,
  1411. Line = lineStart.Line,
  1412. ItemNum = item.ItemNum,
  1413. Op = item.Op,
  1414. WorkDate = beginTime.Date,
  1415. WorkQty = item.QtyOrded - item.QtyWorked,
  1416. WorkStartTime = beginTime,
  1417. WorkEndTime = endTime,
  1418. CreateTime = DateTime.Now
  1419. });
  1420. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1421. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1422. //结束时间位于工作区间结尾
  1423. if (curPoint != null && endTime == curPoint.EndPoint)
  1424. {
  1425. //获取后续生产时间段
  1426. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1427. //存在后续工作区间
  1428. if (curPoint != null)
  1429. {
  1430. endTime = curPoint.StartPoint;
  1431. }
  1432. }
  1433. beginTime = endTime;
  1434. //工单排产完成,排产时长=工单工作时长
  1435. item.Worked = item.LbrVar;
  1436. item.QtyWorked = item.QtyOrded;
  1437. }
  1438. //剩余生产时长大于0,继续排正常工单(剩余产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1439. if (residueTime >0)
  1440. {
  1441. //处理正常工单开工时间
  1442. workStartTime = endTime;
  1443. //剩余产能继续排正常工单
  1444. sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1445. //记录生产周期
  1446. curSequences.Add(new PeriodSequenceDet
  1447. {
  1448. Domain = domain,
  1449. Line = lineStart.Line,
  1450. ItemNum = workOrd.ItemNum,
  1451. PlanDate = workStartTime.Date,
  1452. Period = dto.Period,
  1453. OrdQty = sumAmount,
  1454. WorkOrds = workOrd.WorkOrd,
  1455. Op = lineStart.Op,
  1456. IsActive = true,
  1457. Status = "",
  1458. CreateTime = DateTime.Now
  1459. });
  1460. //记录排产记录
  1461. curScheduleRsts.Add(new ScheduleResultOpMaster
  1462. {
  1463. Domain = domain,
  1464. WorkOrd = workOrd.WorkOrd,
  1465. Line = lineStart.Line,
  1466. ItemNum = workOrd.ItemNum,
  1467. Op = lineStart.Op,
  1468. WorkDate = workStartTime.Date,
  1469. WorkQty = sumAmount,
  1470. WorkStartTime = workStartTime,
  1471. WorkEndTime = dto.EndTime,
  1472. CreateTime = DateTime.Now
  1473. });
  1474. //累计已排产数量
  1475. sumQty += sumAmount;
  1476. }
  1477. //继续排下一个工作日
  1478. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1479. isFstDay = false;
  1480. //排产完毕,特殊工单时长置0
  1481. sumTsTimes = 0;
  1482. isFullPC = true;
  1483. //最后一个工单的清场时长
  1484. lstCleanTime = 0m;
  1485. }
  1486. //当天的可用产能不满足特殊工单生产时长(最后一个工单的生产时长必定不满足)
  1487. else
  1488. {
  1489. foreach (var item in workDtos)
  1490. {
  1491. if (item.LbrVar == item.Worked)//当前工单已排产
  1492. {
  1493. continue;
  1494. }
  1495. //当前工单剩余待排产时长(分钟)
  1496. decimal needTime = item.LbrVar - item.Worked;
  1497. //当天剩余产能满足当前工单的剩余待排产时长,则当前工单的清场时长必定排完
  1498. if (residueTime >= needTime)
  1499. {
  1500. //计算工单排产结束时间
  1501. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1502. span = curPoint.EndPoint - beginTime;
  1503. //当前工作时间段的有效生产时间(分钟)
  1504. decimal effMins = (decimal)span.TotalMinutes;
  1505. //当前工作时间段即可满足产能
  1506. if (effMins >= needTime)
  1507. {
  1508. endTime = beginTime.AddMinutes((double)needTime);
  1509. }
  1510. else
  1511. {
  1512. //获取后续生产时间段
  1513. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1514. //剩余需要工作时长
  1515. decimal nextMins = needTime - effMins;
  1516. foreach (var p in nextPoints)
  1517. {
  1518. if (p.WorkMinutes >= nextMins)
  1519. {
  1520. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1521. break;
  1522. }
  1523. nextMins -= p.WorkMinutes;
  1524. }
  1525. }
  1526. //当天剩余可用生产时长
  1527. residueTime -= needTime;
  1528. //处理清场时间,两种场景:
  1529. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  1530. if (residueTime <= item.WaitTime)
  1531. {
  1532. //仍需排产的清场时长
  1533. decimal otherTime = item.WaitTime - residueTime;
  1534. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1535. residueTime = 0;
  1536. }
  1537. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1538. else
  1539. {
  1540. //清场时长
  1541. needTime = item.WaitTime;
  1542. //获取工单排产结束时间所处时间段
  1543. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1544. span = curPoint.EndPoint - endTime;
  1545. //当前工作时间段的有效生产时间(分钟)
  1546. effMins = (decimal)span.TotalMinutes;
  1547. //当前工作时间段即可清场时长
  1548. if (effMins >= needTime)
  1549. {
  1550. endTime = endTime.AddMinutes((double)needTime);
  1551. }
  1552. else
  1553. {
  1554. //获取后续生产时间段
  1555. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1556. //剩余需要工作时长
  1557. decimal nextMins = needTime - effMins;
  1558. foreach (var p in nextPoints)
  1559. {
  1560. if (p.WorkMinutes >= nextMins)
  1561. {
  1562. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1563. break;
  1564. }
  1565. nextMins -= p.WorkMinutes;
  1566. }
  1567. }
  1568. //剩余生产时长
  1569. residueTime -= needTime;
  1570. }
  1571. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1572. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1573. //记录生产周期
  1574. curSequences.Add(new PeriodSequenceDet
  1575. {
  1576. Domain = domain,
  1577. Line = lineStart.Line,
  1578. ItemNum = item.ItemNum,
  1579. PlanDate = beginTime.Date,
  1580. Period = dto.Period,
  1581. OrdQty = item.QtyOrded - item.QtyWorked,
  1582. WorkOrds = item.WorkOrd,
  1583. Op = item.Op,
  1584. IsActive = true,
  1585. Status = "",
  1586. CreateTime = DateTime.Now
  1587. });
  1588. //记录排产记录
  1589. curScheduleRsts.Add(new ScheduleResultOpMaster
  1590. {
  1591. Domain = domain,
  1592. WorkOrd = item.WorkOrd,
  1593. Line = lineStart.Line,
  1594. ItemNum = item.ItemNum,
  1595. Op = item.Op,
  1596. WorkDate = beginTime.Date,
  1597. WorkQty = item.QtyOrded - item.QtyWorked,
  1598. WorkStartTime = beginTime,
  1599. WorkEndTime = endTime,
  1600. CreateTime = DateTime.Now
  1601. });
  1602. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1603. item.Worked = item.LbrVar;
  1604. item.QtyWorked = item.QtyOrded;
  1605. beginTime = endTime;
  1606. //当天可用生产时长还有剩余
  1607. if (residueTime > 0)
  1608. {
  1609. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1610. if (endTime == curPoint.EndPoint)
  1611. {
  1612. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1613. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1614. }
  1615. beginTime = endTime;
  1616. }
  1617. //当天剩余产能排完
  1618. else {
  1619. break;
  1620. }
  1621. }
  1622. //当天剩余产能不满足当前工单的剩余待排产时长
  1623. else
  1624. {
  1625. //计算生产数量
  1626. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1627. //记录生产周期
  1628. curSequences.Add(new PeriodSequenceDet
  1629. {
  1630. Domain = domain,
  1631. Line = lineStart.Line,
  1632. ItemNum = item.ItemNum,
  1633. PlanDate = beginTime.Date,
  1634. Period = dto.Period,
  1635. OrdQty = qty,
  1636. WorkOrds = item.WorkOrd,
  1637. Op = item.Op,
  1638. IsActive = true,
  1639. Status = "",
  1640. CreateTime = DateTime.Now
  1641. });
  1642. //记录排产记录
  1643. curScheduleRsts.Add(new ScheduleResultOpMaster
  1644. {
  1645. Domain = domain,
  1646. WorkOrd = item.WorkOrd,
  1647. Line = lineStart.Line,
  1648. ItemNum = item.ItemNum,
  1649. Op = item.Op,
  1650. WorkDate = beginTime.Date,
  1651. WorkQty = qty,
  1652. WorkStartTime = beginTime,
  1653. WorkEndTime = dto.EndTime,
  1654. CreateTime = DateTime.Now
  1655. });
  1656. item.Worked += residueTime;
  1657. item.QtyWorked += qty;
  1658. //特殊工单剩余待排产时长(分钟)
  1659. sumTsTimes -= residueTime;
  1660. residueTime = 0m;
  1661. break;
  1662. }
  1663. }
  1664. //当天产能不能满足特殊工单排产
  1665. isFullPC = false;
  1666. //获取下一个工作日
  1667. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1668. isFstDay = false;
  1669. }
  1670. }
  1671. //当天没有特殊工单,直接进行正常工单排产(当天产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1672. else
  1673. {
  1674. //记录生产周期
  1675. curSequences.Add(new PeriodSequenceDet
  1676. {
  1677. Domain = domain,
  1678. Line = lineStart.Line,
  1679. ItemNum = workOrd.ItemNum,
  1680. PlanDate = workStartTime.Date,
  1681. Period = dto.Period,
  1682. OrdQty = sumAmount,
  1683. WorkOrds = workOrd.WorkOrd,
  1684. Op = lineStart.Op,
  1685. IsActive = true,
  1686. Status = "",
  1687. CreateTime = DateTime.Now
  1688. });
  1689. //记录排产记录
  1690. curScheduleRsts.Add(new ScheduleResultOpMaster
  1691. {
  1692. Domain = domain,
  1693. WorkOrd = workOrd.WorkOrd,
  1694. Line = lineStart.Line,
  1695. ItemNum = workOrd.ItemNum,
  1696. Op = lineStart.Op,
  1697. WorkDate = workStartTime.Date,
  1698. WorkQty = sumAmount,
  1699. WorkStartTime = dto.StartTime,
  1700. WorkEndTime = dto.EndTime,
  1701. CreateTime = DateTime.Now
  1702. });
  1703. //累计已排产数量
  1704. sumQty += sumAmount;
  1705. //继续排下一个工作日
  1706. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1707. isFstDay = false;
  1708. }
  1709. }
  1710. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1711. else
  1712. {
  1713. #region 正常工单排产-开始
  1714. //剩余需要排产的数量
  1715. decimal residueQty = lineStart.QtyRemain - sumQty;
  1716. //剩余数量生产需要时长(分钟)
  1717. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1718. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  1719. workTime = workTime >= residueTime ? residueTime : workTime;
  1720. //排产结束时间
  1721. DateTime workEndTime = workStartTime;
  1722. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1723. span = curPoint.EndPoint - workStartTime;
  1724. //当天工作时间段的有效生产时间
  1725. decimal effMins = (decimal)span.TotalMinutes;
  1726. //当前工作时间段即可满足产能
  1727. if (effMins >= workTime)
  1728. {
  1729. workEndTime = workStartTime.AddMinutes((double)workTime);
  1730. }
  1731. else
  1732. {
  1733. //获取后续生产时间段
  1734. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1735. //剩余需要工作时长
  1736. decimal nextMins = workTime - effMins;
  1737. foreach (var p in nextPoints)
  1738. {
  1739. if (p.WorkMinutes >= nextMins)
  1740. {
  1741. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1742. break;
  1743. }
  1744. nextMins -= p.WorkMinutes;
  1745. }
  1746. }
  1747. //工单排产完成,已排产数量=工单需排产数量数量
  1748. sumQty = lineStart.QtyRemain;
  1749. //当天剩余可用生产时长
  1750. residueTime -= workTime;
  1751. //处理清场时间,两种场景:
  1752. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1753. if (residueTime <= lineStart.WaitTime)
  1754. {
  1755. //仍需排产的清场时长
  1756. decimal otherTime = lineStart.WaitTime - residueTime;
  1757. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1758. residueTime = 0;
  1759. }
  1760. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1761. else
  1762. {
  1763. //清场时长
  1764. workTime = lineStart.WaitTime;
  1765. //获取工单排产结束时间所处时间段
  1766. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1767. span = curPoint.EndPoint - workEndTime;
  1768. //当前工作时间段的有效生产时间(分钟)
  1769. effMins = (decimal)span.TotalMinutes;
  1770. //当前工作时间段即可清场时长
  1771. if (effMins >= workTime)
  1772. {
  1773. workEndTime = workEndTime.AddMinutes((double)workTime);
  1774. }
  1775. else
  1776. {
  1777. //获取后续生产时间段
  1778. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1779. //剩余需要工作时长
  1780. decimal nextMins = workTime - effMins;
  1781. foreach (var p in nextPoints)
  1782. {
  1783. if (p.WorkMinutes >= nextMins)
  1784. {
  1785. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1786. break;
  1787. }
  1788. nextMins -= p.WorkMinutes;
  1789. }
  1790. }
  1791. residueTime -= workTime;
  1792. }
  1793. //记录生产周期
  1794. curSequences.Add(new PeriodSequenceDet
  1795. {
  1796. Domain = domain,
  1797. Line = lineStart.Line,
  1798. ItemNum = workOrd.ItemNum,
  1799. PlanDate = workStartTime.Date,
  1800. Period = dto.Period,
  1801. OrdQty = residueQty,
  1802. WorkOrds = workOrd.WorkOrd,
  1803. Op = lineStart.Op,
  1804. IsActive = true,
  1805. Status = "",
  1806. CreateTime = DateTime.Now
  1807. });
  1808. //记录排产记录
  1809. curScheduleRsts.Add(new ScheduleResultOpMaster
  1810. {
  1811. Domain = domain,
  1812. WorkOrd = workOrd.WorkOrd,
  1813. Line = lineStart.Line,
  1814. ItemNum = workOrd.ItemNum,
  1815. Op = lineStart.Op,
  1816. WorkDate = workStartTime.Date,
  1817. WorkQty = residueQty,
  1818. WorkStartTime = workStartTime,
  1819. WorkEndTime = workEndTime,
  1820. CreateTime = DateTime.Now
  1821. });
  1822. #endregion 正常工单排产-结束
  1823. //当天排完正常工单后的剩余生产时长(分钟)
  1824. decimal restTime = residueTime < 0 ? 0 : residueTime;
  1825. //当天存在特殊工单
  1826. if (sumTsTimes > 0)
  1827. {
  1828. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  1829. //当天剩余生产时长大于0,特殊工单排产
  1830. if (restTime > 0)
  1831. {
  1832. //处理正常工单排产结束时间<=>特殊工单排产开始时间
  1833. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1834. if (workEndTime == curPoint.EndPoint)
  1835. {
  1836. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1837. if (nextPoint != null)
  1838. {
  1839. workEndTime = nextPoint.StartPoint;
  1840. }
  1841. }
  1842. #region 特殊工单排产-开始
  1843. DateTime beginTime = workEndTime;//排产开始时间
  1844. DateTime endTime = dto.EndTime;//排产结束时间
  1845. //当天的剩余生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时长除外)
  1846. if (restTime >= sumTsTimes)
  1847. {
  1848. //获取最后一个工单
  1849. var lastWork = workDtos.Last();
  1850. //特殊工单排产
  1851. foreach (var item in workDtos)
  1852. {
  1853. if (item.LbrVar == item.Worked)//当前工单已排产
  1854. {
  1855. continue;
  1856. }
  1857. //当前工单还需工作时长
  1858. decimal needTime = 0m;
  1859. //最后一个特殊工单
  1860. if (item.WorkOrd == lastWork.WorkOrd)
  1861. {
  1862. //最后一个工单的生产时长+清场时长
  1863. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1864. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  1865. if (restTime >= needTime)
  1866. {
  1867. //计算工单排产结束时间
  1868. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1869. //获取排产结束时间所处以及之后的生产时间段
  1870. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1871. //处理第一个时间段的开始时间
  1872. nextPoints[0].StartPoint = beginTime;
  1873. foreach (var p in nextPoints)
  1874. {
  1875. span = p.EndPoint - p.StartPoint;
  1876. //当前工作时间段的有效生产时间
  1877. effMins = (decimal)span.TotalMinutes;
  1878. if (effMins >= needTime)
  1879. {
  1880. endTime = p.StartPoint.AddMinutes((double)needTime);
  1881. break;
  1882. }
  1883. needTime -= effMins;
  1884. restTime -= effMins;
  1885. }
  1886. restTime -= needTime;
  1887. }
  1888. //剩余可用工作时长不能满足清场时长
  1889. else
  1890. {
  1891. //还需排产的清场时间
  1892. decimal qcTime = needTime - restTime;
  1893. endTime = dto.EndTime.AddMinutes((double)qcTime);
  1894. restTime = 0;
  1895. }
  1896. //最后一个工单的清场时长
  1897. lstCleanTime = 0m;
  1898. }
  1899. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1900. else
  1901. {
  1902. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1903. //计算工单排产结束时间
  1904. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1905. span = curPoint.EndPoint - beginTime;
  1906. //当天工作时间段的有效生产时间(分钟)
  1907. effMins = (decimal)span.TotalMinutes;
  1908. //当前工作时间段即可满足产能
  1909. if (effMins >= needTime)
  1910. {
  1911. endTime = beginTime.AddMinutes((double)needTime);
  1912. }
  1913. else
  1914. {
  1915. //获取后续生产时间段
  1916. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1917. //剩余需要工作时长
  1918. decimal nextMins = needTime - effMins;
  1919. foreach (var p in nextPoints)
  1920. {
  1921. if (p.WorkMinutes >= nextMins)
  1922. {
  1923. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1924. break;
  1925. }
  1926. nextMins -= p.WorkMinutes;
  1927. }
  1928. }
  1929. restTime -= needTime;
  1930. }
  1931. //记录生产周期
  1932. curSequences.Add(new PeriodSequenceDet
  1933. {
  1934. Domain = domain,
  1935. Line = lineStart.Line,
  1936. ItemNum = item.ItemNum,
  1937. PlanDate = beginTime.Date,
  1938. Period = dto.Period,
  1939. OrdQty = item.QtyOrded - item.QtyWorked,
  1940. WorkOrds = item.WorkOrd,
  1941. Op = item.Op,
  1942. IsActive = true,
  1943. Status = "",
  1944. CreateTime = DateTime.Now
  1945. });
  1946. //记录排产记录
  1947. curScheduleRsts.Add(new ScheduleResultOpMaster
  1948. {
  1949. Domain = domain,
  1950. WorkOrd = item.WorkOrd,
  1951. Line = lineStart.Line,
  1952. ItemNum = item.ItemNum,
  1953. Op = item.Op,
  1954. WorkDate = beginTime.Date,
  1955. WorkQty = item.QtyOrded - item.QtyWorked,
  1956. WorkStartTime = beginTime,
  1957. WorkEndTime = endTime,
  1958. CreateTime = DateTime.Now
  1959. });
  1960. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1961. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1962. //结束时间位于工作区间结尾
  1963. if (curPoint != null && endTime == curPoint.EndPoint)
  1964. {
  1965. //获取后续生产时间段
  1966. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1967. if (curPoint != null)//存在后续工作区间
  1968. {
  1969. endTime = curPoint.StartPoint;
  1970. }
  1971. }
  1972. beginTime = endTime;
  1973. //工单排产完成,排产时长=工单工作时长
  1974. item.Worked = item.LbrVar;
  1975. item.QtyWorked = item.QtyOrded;
  1976. }
  1977. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  1978. isFullPC = true;
  1979. }
  1980. //当天的剩余生产时长不满足特殊工单生产时长(至少最后一个特殊工单的生产时长不能满足)
  1981. else
  1982. {
  1983. foreach (var item in workDtos)
  1984. {
  1985. if (item.LbrVar == item.Worked)//当前工单已排产
  1986. {
  1987. continue;
  1988. }
  1989. //当前工单剩余待排产时长(分钟)
  1990. decimal needTime = item.LbrVar - item.Worked;
  1991. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时长必定满足)
  1992. if (restTime >= needTime)
  1993. {
  1994. //计算工单排产结束时间
  1995. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1996. span = curPoint.EndPoint - beginTime;
  1997. //当前工作时间段的有效生产时间(分钟)
  1998. effMins = (decimal)span.TotalMinutes;
  1999. //当前工作时间段即可满足产能
  2000. if (effMins >= needTime)
  2001. {
  2002. endTime = beginTime.AddMinutes((double)needTime);
  2003. }
  2004. else
  2005. {
  2006. //获取后续生产时间段
  2007. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2008. //剩余需要工作时长
  2009. decimal nextMins = needTime - effMins;
  2010. foreach (var p in nextPoints)
  2011. {
  2012. if (p.WorkMinutes >= nextMins)
  2013. {
  2014. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2015. break;
  2016. }
  2017. nextMins -= p.WorkMinutes;
  2018. }
  2019. }
  2020. //当天剩余可用生产时长
  2021. restTime -= needTime;
  2022. //处理清场时间,两种场景:
  2023. //1、restTime<=item.WaitTime,结束时间加上剩余清场时长
  2024. if (restTime <= item.WaitTime)
  2025. {
  2026. //仍需排产的清场时长
  2027. decimal otherTime = item.WaitTime - restTime;
  2028. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2029. restTime = 0;
  2030. }
  2031. //2、restTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2032. else
  2033. {
  2034. //清场时长
  2035. needTime = item.WaitTime;
  2036. //获取工单排产结束时间所处时间段
  2037. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2038. span = curPoint.EndPoint - endTime;
  2039. //当前工作时间段的有效生产时间(分钟)
  2040. effMins = (decimal)span.TotalMinutes;
  2041. //当前工作时间段即可清场时长
  2042. if (effMins >= needTime)
  2043. {
  2044. endTime = endTime.AddMinutes((double)needTime);
  2045. }
  2046. else
  2047. {
  2048. //获取后续生产时间段
  2049. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2050. //剩余需要工作时长
  2051. decimal nextMins = needTime - effMins;
  2052. foreach (var p in nextPoints)
  2053. {
  2054. if (p.WorkMinutes >= nextMins)
  2055. {
  2056. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2057. break;
  2058. }
  2059. nextMins -= p.WorkMinutes;
  2060. }
  2061. }
  2062. restTime -= needTime;
  2063. }
  2064. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2065. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2066. //记录生产周期
  2067. curSequences.Add(new PeriodSequenceDet
  2068. {
  2069. Domain = domain,
  2070. Line = lineStart.Line,
  2071. ItemNum = item.ItemNum,
  2072. PlanDate = beginTime.Date,
  2073. Period = dto.Period,
  2074. OrdQty = item.QtyOrded - item.QtyWorked,
  2075. WorkOrds = item.WorkOrd,
  2076. Op = item.Op,
  2077. IsActive = true,
  2078. Status = "",
  2079. CreateTime = DateTime.Now
  2080. });
  2081. //记录排产记录
  2082. curScheduleRsts.Add(new ScheduleResultOpMaster
  2083. {
  2084. Domain = domain,
  2085. WorkOrd = item.WorkOrd,
  2086. Line = lineStart.Line,
  2087. ItemNum = item.ItemNum,
  2088. Op = item.Op,
  2089. WorkDate = beginTime.Date,
  2090. WorkQty = item.QtyOrded - item.QtyWorked,
  2091. WorkStartTime = beginTime,
  2092. WorkEndTime = endTime,
  2093. CreateTime = DateTime.Now
  2094. });
  2095. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2096. item.Worked = item.LbrVar;
  2097. item.QtyWorked = item.QtyOrded;
  2098. beginTime = endTime;
  2099. if (restTime > 0)
  2100. {
  2101. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2102. if (endTime == curPoint.EndPoint )
  2103. {
  2104. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2105. if (nextPoint != null)
  2106. {
  2107. endTime = nextPoint.StartPoint;
  2108. }
  2109. beginTime = endTime;
  2110. }
  2111. }
  2112. //当天产能已全部用完
  2113. else
  2114. {
  2115. break;
  2116. }
  2117. }
  2118. //当天剩余产能不满足当前工单的剩余待排产时长
  2119. else
  2120. {
  2121. //计算生产数量
  2122. decimal qty = Math.Ceiling(restTime / item.LbrVar * item.QtyOrded);
  2123. //记录生产周期
  2124. curSequences.Add(new PeriodSequenceDet
  2125. {
  2126. Domain = domain,
  2127. Line = lineStart.Line,
  2128. ItemNum = item.ItemNum,
  2129. PlanDate = beginTime.Date,
  2130. Period = dto.Period,
  2131. OrdQty = qty,
  2132. WorkOrds = item.WorkOrd,
  2133. Op = item.Op,
  2134. IsActive = true,
  2135. Status = "",
  2136. CreateTime = DateTime.Now
  2137. });
  2138. //记录排产记录
  2139. curScheduleRsts.Add(new ScheduleResultOpMaster
  2140. {
  2141. Domain = domain,
  2142. WorkOrd = item.WorkOrd,
  2143. Line = lineStart.Line,
  2144. ItemNum = item.ItemNum,
  2145. Op = item.Op,
  2146. WorkDate = beginTime.Date,
  2147. WorkQty = qty,
  2148. WorkStartTime = beginTime,
  2149. WorkEndTime = dto.EndTime,
  2150. CreateTime = DateTime.Now
  2151. });
  2152. item.Worked += restTime;
  2153. item.QtyWorked += qty;
  2154. //特殊工单剩余待排产时长(分钟)
  2155. sumTsTimes -= restTime;
  2156. restTime = 0m;
  2157. break;
  2158. }
  2159. }
  2160. //获取下一个工作日
  2161. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2162. isFstDay = false;
  2163. //当天特殊工单未排产完全
  2164. isFullPC = false;
  2165. }
  2166. #endregion 特殊工单排产-结束
  2167. }
  2168. //当天剩余生产时长为0,由于存在特殊工单,则循环下一个工作日进行排产
  2169. else
  2170. {
  2171. //继续排下一个工作日
  2172. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2173. isFstDay = false;
  2174. //当天特殊工单未排产完全
  2175. isFullPC = false;
  2176. }
  2177. }
  2178. }
  2179. //记录提前期
  2180. sumTimes = lineStart.setupTime * 60;
  2181. }
  2182. //当天可用生产时长不能满足或者刚好满足提前期
  2183. else
  2184. {
  2185. //当天的可用生产时长不能满足提前期
  2186. sumTimes += dto.EffTime;
  2187. //获取下一个工作日
  2188. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2189. isFstDay = false;
  2190. }
  2191. }
  2192. //产线提前期满足的下一个工作日排产
  2193. else
  2194. {
  2195. //如果前一天的特殊工单没排产完,则先排特殊工单,如果当天还安排有特殊工单,则将特殊工单提前
  2196. if (!isFullPC)
  2197. {
  2198. //当天可用生产时长(分钟)
  2199. decimal residueTime = dto.EffTime;
  2200. DateTime beginTime = workStartTime;//排产开始时间
  2201. DateTime endTime = dto.EndTime;//排产结束时间
  2202. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  2203. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2204. if (residueTime >= sumTsTimes)
  2205. {
  2206. //获取最后一个工单
  2207. var lastWork = workDtos.Last();
  2208. //开始或结束时间所处时间段
  2209. var curPoint = new LineWorkPointDto();
  2210. //特殊工单排产
  2211. foreach (var item in workDtos)
  2212. {
  2213. if (item.LbrVar == item.Worked)//当前工单已排产,跳过
  2214. {
  2215. continue;
  2216. }
  2217. //当前工单还需工作时长
  2218. decimal needTime = 0m;
  2219. //最后一个特殊工单
  2220. if (item.WorkOrd == lastWork.WorkOrd)
  2221. {
  2222. //最后一个工单的生产时长+清场时长
  2223. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  2224. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2225. if (residueTime >= needTime)
  2226. {
  2227. //计算工单排产结束时间
  2228. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2229. //获取排产结束时间所处以及之后的生产时间段
  2230. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2231. //处理第一个时间段的开始时间
  2232. nextPoints[0].StartPoint = beginTime;
  2233. foreach (var p in nextPoints)
  2234. {
  2235. span = p.EndPoint - p.StartPoint;
  2236. //当前工作时间段的有效生产时间
  2237. decimal effMins = (decimal)span.TotalMinutes;
  2238. if (effMins >= needTime)
  2239. {
  2240. endTime = p.StartPoint.AddMinutes((double)needTime);
  2241. break;
  2242. }
  2243. needTime -= effMins;
  2244. residueTime -= effMins;
  2245. }
  2246. residueTime -= needTime;
  2247. }
  2248. //剩余可用工作时长不能满足清场时长
  2249. else
  2250. {
  2251. //还需排产的清场时间
  2252. decimal qcTime = needTime - residueTime;
  2253. endTime = dto.EndTime.AddMinutes((double)qcTime);
  2254. residueTime = 0;
  2255. }
  2256. //最后一个工单的清场时长
  2257. lstCleanTime = 0m;
  2258. break;
  2259. }
  2260. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2261. else
  2262. {
  2263. //当前工单还需工作时长+清场时长
  2264. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2265. //计算工单排产结束时间
  2266. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2267. span = curPoint.EndPoint - beginTime;
  2268. //当天工作时间段的有效生产时间(分钟)
  2269. decimal effMins = (decimal)span.TotalMinutes;
  2270. //当前工作时间段即可满足产能
  2271. if (effMins >= needTime)
  2272. {
  2273. endTime = beginTime.AddMinutes((double)needTime);
  2274. }
  2275. else
  2276. {
  2277. //获取后续生产时间段
  2278. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2279. //剩余需要工作时长
  2280. decimal nextMins = needTime - effMins;
  2281. foreach (var p in nextPoints)
  2282. {
  2283. if (p.WorkMinutes >= nextMins)
  2284. {
  2285. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2286. break;
  2287. }
  2288. nextMins -= p.WorkMinutes;
  2289. }
  2290. }
  2291. //剩余可用时长
  2292. residueTime -= needTime;
  2293. }
  2294. //记录生产周期
  2295. curSequences.Add(new PeriodSequenceDet
  2296. {
  2297. Domain = domain,
  2298. Line = lineStart.Line,
  2299. ItemNum = item.ItemNum,
  2300. PlanDate = beginTime.Date,
  2301. Period = dto.Period,
  2302. OrdQty = item.QtyOrded - item.QtyWorked,
  2303. WorkOrds = item.WorkOrd,
  2304. Op = item.Op,
  2305. IsActive = true,
  2306. Status = "",
  2307. CreateTime = DateTime.Now
  2308. });
  2309. //记录排产记录
  2310. curScheduleRsts.Add(new ScheduleResultOpMaster
  2311. {
  2312. Domain = domain,
  2313. WorkOrd = item.WorkOrd,
  2314. Line = lineStart.Line,
  2315. ItemNum = item.ItemNum,
  2316. Op = item.Op,
  2317. WorkDate = beginTime.Date,
  2318. WorkQty = item.QtyOrded - item.QtyWorked,
  2319. WorkStartTime = beginTime,
  2320. WorkEndTime = endTime,
  2321. CreateTime = DateTime.Now
  2322. });
  2323. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2324. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2325. //结束时间位于工作区间结尾
  2326. if (curPoint != null && endTime == curPoint.EndPoint)
  2327. {
  2328. //获取后续生产时间段
  2329. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2330. //存在后续工作区间
  2331. if (nextPoint != null)
  2332. {
  2333. endTime = nextPoint.StartPoint;
  2334. }
  2335. }
  2336. beginTime = endTime;
  2337. //工单排产完成,排产时长=工单工作时长
  2338. item.Worked = item.LbrVar;
  2339. item.QtyWorked = item.QtyOrded;
  2340. }
  2341. //排产完毕,特殊工单时长置0
  2342. sumTsTimes = 0;
  2343. //当天特殊工单全部排产完成
  2344. isFullPC = true;
  2345. //特殊工单排产完成,最后一个工单的清场时长置0
  2346. lstCleanTime = 0m;
  2347. //剩余可用生产时长
  2348. residueTime = residueTime < 0 ? 0 : residueTime;
  2349. //特殊工单处理完成,剩余生产时长大于0且还有正常工单待排产,则继续排正常工单
  2350. if (residueTime > 0 && sumQty < lineStart.QtyRemain)
  2351. {
  2352. workStartTime = beginTime;//排产开始时间
  2353. //剩余产能继续排正常工单
  2354. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  2355. //如果剩余产能不能满足正常工单,剩余产能全部排产
  2356. if (sumQty + sumAmount < lineStart.QtyRemain)
  2357. {
  2358. //记录生产周期
  2359. curSequences.Add(new PeriodSequenceDet
  2360. {
  2361. Domain = domain,
  2362. Line = lineStart.Line,
  2363. ItemNum = workOrd.ItemNum,
  2364. PlanDate = workStartTime.Date,
  2365. Period = dto.Period,
  2366. OrdQty = sumAmount,
  2367. WorkOrds = workOrd.WorkOrd,
  2368. Op = lineStart.Op,
  2369. IsActive = true,
  2370. Status = "",
  2371. CreateTime = DateTime.Now
  2372. });
  2373. //记录排产记录
  2374. curScheduleRsts.Add(new ScheduleResultOpMaster
  2375. {
  2376. Domain = domain,
  2377. WorkOrd = workOrd.WorkOrd,
  2378. Line = lineStart.Line,
  2379. ItemNum = workOrd.ItemNum,
  2380. Op = lineStart.Op,
  2381. WorkDate = workStartTime.Date,
  2382. WorkQty = sumAmount,
  2383. WorkStartTime = workStartTime,
  2384. WorkEndTime = dto.EndTime,
  2385. CreateTime = DateTime.Now
  2386. });
  2387. //累计已排产数量
  2388. sumQty += sumAmount;
  2389. //继续排下一个工作日
  2390. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2391. isFstDay = false;
  2392. }
  2393. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  2394. else
  2395. {
  2396. //剩余需要排产的数量
  2397. decimal residueQty = lineStart.QtyRemain - sumQty;
  2398. //剩余数量生产需要时长(分钟)
  2399. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  2400. //处理剩余需要生产时长:防止向上取整导致超过residueTime
  2401. workTime = workTime > residueTime ? residueTime : workTime;
  2402. curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2403. span = curPoint.EndPoint - workStartTime;
  2404. //当天工作时间段的有效生产时间
  2405. decimal effMins = (decimal)span.TotalMinutes;
  2406. //当前工作时间段即可满足产能
  2407. if (effMins >= workTime)
  2408. {
  2409. endTime = workStartTime.AddMinutes((double)workTime);
  2410. }
  2411. else
  2412. {
  2413. //获取后续生产时间段
  2414. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2415. //剩余需要工作时长
  2416. decimal nextMins = workTime - effMins;
  2417. foreach (var p in nextPoints)
  2418. {
  2419. if (p.WorkMinutes >= nextMins)
  2420. {
  2421. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2422. break;
  2423. }
  2424. nextMins -= p.WorkMinutes;
  2425. }
  2426. }
  2427. //工单排产完成,已排产数量=工单数量
  2428. sumQty = lineStart.QtyRemain;
  2429. //剩余可用生产时长
  2430. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  2431. //处理清场时间,两种场景:
  2432. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  2433. if (residueTime <= lineStart.WaitTime)
  2434. {
  2435. //仍需排产的清场时长
  2436. decimal otherTime = lineStart.WaitTime - residueTime;
  2437. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2438. residueTime = 0;
  2439. }
  2440. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2441. else
  2442. {
  2443. //清场时长
  2444. workTime = lineStart.WaitTime;
  2445. //获取工单排产结束时间所处时间段
  2446. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2447. span = curPoint.EndPoint - endTime;
  2448. //当前工作时间段的有效生产时间(分钟)
  2449. effMins = (decimal)span.TotalMinutes;
  2450. //当前工作时间段即可清场时长
  2451. if (effMins >= workTime)
  2452. {
  2453. endTime = endTime.AddMinutes((double)workTime);
  2454. }
  2455. else
  2456. {
  2457. //获取后续生产时间段
  2458. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2459. //剩余需要工作时长
  2460. decimal nextMins = workTime - effMins;
  2461. foreach (var p in nextPoints)
  2462. {
  2463. if (p.WorkMinutes >= nextMins)
  2464. {
  2465. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2466. break;
  2467. }
  2468. nextMins -= p.WorkMinutes;
  2469. }
  2470. }
  2471. residueTime -= workTime;
  2472. }
  2473. //记录生产周期
  2474. curSequences.Add(new PeriodSequenceDet
  2475. {
  2476. Domain = domain,
  2477. Line = lineStart.Line,
  2478. ItemNum = workOrd.ItemNum,
  2479. PlanDate = workStartTime.Date,
  2480. Period = dto.Period,
  2481. OrdQty = residueQty,
  2482. WorkOrds = workOrd.WorkOrd,
  2483. Op = lineStart.Op,
  2484. IsActive = true,
  2485. Status = "",
  2486. CreateTime = DateTime.Now
  2487. });
  2488. //记录排产记录
  2489. curScheduleRsts.Add(new ScheduleResultOpMaster
  2490. {
  2491. Domain = domain,
  2492. WorkOrd = workOrd.WorkOrd,
  2493. Line = lineStart.Line,
  2494. ItemNum = workOrd.ItemNum,
  2495. Op = lineStart.Op,
  2496. WorkDate = workStartTime.Date,
  2497. WorkQty = residueQty,
  2498. WorkStartTime = workStartTime,
  2499. WorkEndTime = endTime,
  2500. CreateTime = DateTime.Now
  2501. });
  2502. }
  2503. }
  2504. else {
  2505. //获取下一个工作日
  2506. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2507. isFstDay = false;
  2508. }
  2509. }
  2510. //当天的可用产能不满特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2511. else
  2512. {
  2513. //特殊工单排产
  2514. foreach (var item in workDtos)
  2515. {
  2516. if (item.LbrVar == item.Worked)//当前工单已排产
  2517. {
  2518. continue;
  2519. }
  2520. //当前工单剩余待排产时长(分钟)
  2521. decimal needTime = item.LbrVar - item.Worked;
  2522. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2523. if (residueTime >= needTime)
  2524. {
  2525. //计算工单排产结束时间
  2526. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2527. span = curPoint.EndPoint - beginTime;
  2528. //当前工作时间段的有效生产时间(分钟)
  2529. decimal effMins = (decimal)span.TotalMinutes;
  2530. //当前工作时间段即可满足产能
  2531. if (effMins >= needTime)
  2532. {
  2533. endTime = beginTime.AddMinutes((double)needTime);
  2534. }
  2535. else
  2536. {
  2537. //获取后续生产时间段
  2538. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2539. //剩余需要工作时长
  2540. decimal nextMins = needTime - effMins;
  2541. foreach (var p in nextPoints)
  2542. {
  2543. if (p.WorkMinutes >= nextMins)
  2544. {
  2545. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2546. break;
  2547. }
  2548. nextMins -= p.WorkMinutes;
  2549. }
  2550. }
  2551. //当天剩余可用生产时长
  2552. residueTime -= needTime;
  2553. //处理清场时间,两种场景:
  2554. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2555. if (residueTime <= item.WaitTime)
  2556. {
  2557. //仍需排产的清场时长
  2558. decimal otherTime = item.WaitTime - residueTime;
  2559. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2560. residueTime = 0;
  2561. }
  2562. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2563. else
  2564. {
  2565. //清场时长
  2566. needTime = item.WaitTime;
  2567. //获取工单排产结束时间所处时间段
  2568. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2569. span = curPoint.EndPoint - endTime;
  2570. //当前工作时间段的有效生产时间(分钟)
  2571. effMins = (decimal)span.TotalMinutes;
  2572. //当前工作时间段即可清场时长
  2573. if (effMins >= needTime)
  2574. {
  2575. endTime = endTime.AddMinutes((double)needTime);
  2576. }
  2577. else
  2578. {
  2579. //获取后续生产时间段
  2580. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2581. //剩余需要工作时长
  2582. decimal nextMins = needTime - effMins;
  2583. foreach (var p in nextPoints)
  2584. {
  2585. if (p.WorkMinutes >= nextMins)
  2586. {
  2587. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2588. break;
  2589. }
  2590. nextMins -= p.WorkMinutes;
  2591. }
  2592. }
  2593. residueTime -= needTime;
  2594. }
  2595. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2596. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2597. //记录生产周期
  2598. curSequences.Add(new PeriodSequenceDet
  2599. {
  2600. Domain = domain,
  2601. Line = lineStart.Line,
  2602. ItemNum = item.ItemNum,
  2603. PlanDate = beginTime.Date,
  2604. Period = dto.Period,
  2605. OrdQty = item.QtyOrded - item.QtyWorked,
  2606. WorkOrds = item.WorkOrd,
  2607. Op = item.Op,
  2608. IsActive = true,
  2609. Status = "",
  2610. CreateTime = DateTime.Now
  2611. });
  2612. //记录排产记录
  2613. curScheduleRsts.Add(new ScheduleResultOpMaster
  2614. {
  2615. Domain = domain,
  2616. WorkOrd = item.WorkOrd,
  2617. Line = lineStart.Line,
  2618. ItemNum = item.ItemNum,
  2619. Op = item.Op,
  2620. WorkDate = beginTime.Date,
  2621. WorkQty = item.QtyOrded - item.QtyWorked,
  2622. WorkStartTime = beginTime,
  2623. WorkEndTime = endTime,
  2624. CreateTime = DateTime.Now
  2625. });
  2626. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2627. item.Worked = item.LbrVar;
  2628. item.QtyWorked = item.QtyOrded;
  2629. beginTime = endTime;
  2630. //当天可用生产时长还有剩余
  2631. if (residueTime > 0)
  2632. {
  2633. //获取结束时间所处时间段
  2634. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2635. if (endTime == curPoint.EndPoint)
  2636. {
  2637. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2638. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2639. }
  2640. beginTime = endTime;
  2641. }
  2642. //当天可用产能已全部用完
  2643. else
  2644. {
  2645. break;
  2646. }
  2647. }
  2648. //当天剩余产能不满足当前工单的剩余待排产时长
  2649. else
  2650. {
  2651. //计算生产数量
  2652. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2653. //记录生产周期
  2654. curSequences.Add(new PeriodSequenceDet
  2655. {
  2656. Domain = domain,
  2657. Line = lineStart.Line,
  2658. ItemNum = item.ItemNum,
  2659. PlanDate = beginTime.Date,
  2660. Period = dto.Period,
  2661. OrdQty = qty,
  2662. WorkOrds = item.WorkOrd,
  2663. Op = item.Op,
  2664. IsActive = true,
  2665. Status = "",
  2666. CreateTime = DateTime.Now
  2667. });
  2668. //记录排产记录
  2669. curScheduleRsts.Add(new ScheduleResultOpMaster
  2670. {
  2671. Domain = domain,
  2672. WorkOrd = item.WorkOrd,
  2673. Line = lineStart.Line,
  2674. ItemNum = item.ItemNum,
  2675. Op = item.Op,
  2676. WorkDate = beginTime.Date,
  2677. WorkQty = qty,
  2678. WorkStartTime = beginTime,
  2679. WorkEndTime = dto.EndTime,
  2680. CreateTime = DateTime.Now
  2681. });
  2682. item.Worked += residueTime;
  2683. item.QtyWorked += qty;
  2684. //特殊工单剩余待排产时长(分钟)
  2685. sumTsTimes -= residueTime;
  2686. residueTime = 0m;
  2687. break;
  2688. }
  2689. }
  2690. //当天特殊工单未排产完成
  2691. isFullPC = false;
  2692. //获取下一个工作日
  2693. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2694. isFstDay = false;
  2695. }
  2696. }
  2697. //当天之前的特殊工单全部排产完毕
  2698. else {
  2699. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  2700. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  2701. {
  2702. //当天有特殊工单,先排特殊工单
  2703. if (sumTsTimes > 0)
  2704. {
  2705. //当天剩余产能(分钟)
  2706. decimal residueTime = dto.EffTime;
  2707. DateTime beginTime = workStartTime;//排产开始时间
  2708. DateTime endTime = dto.EndTime;//排产结束时间
  2709. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  2710. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2711. if (residueTime >= sumTsTimes)
  2712. {
  2713. var lastWork = workDtos.Last();
  2714. //开始或结束时间所处时间段
  2715. var curPoint = new LineWorkPointDto();
  2716. //特殊工单排产
  2717. foreach (var item in workDtos)
  2718. {
  2719. if (item.LbrVar == item.Worked)//当前工单已排产
  2720. {
  2721. continue;
  2722. }
  2723. //当前工单排产需要时长
  2724. decimal needTime = 0m;
  2725. //最后一个特殊工单
  2726. if (item.WorkOrd == lastWork.WorkOrd)
  2727. {
  2728. //最后一个工单的生产时长+清场时长
  2729. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  2730. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2731. if (residueTime >= needTime)
  2732. {
  2733. //计算工单排产结束时间
  2734. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2735. //获取排产结束时间所处以及之后的生产时间段
  2736. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2737. //处理第一个时间段的开始时间
  2738. nextPoints[0].StartPoint = beginTime;
  2739. foreach (var p in nextPoints)
  2740. {
  2741. span = p.EndPoint - p.StartPoint;
  2742. //当前工作时间段的有效生产时间
  2743. decimal effMins = (decimal)span.TotalMinutes;
  2744. if (effMins >= needTime)
  2745. {
  2746. endTime = p.StartPoint.AddMinutes((double)needTime);
  2747. break;
  2748. }
  2749. needTime -= effMins;
  2750. residueTime -= effMins;
  2751. }
  2752. residueTime -= needTime;
  2753. }
  2754. //剩余可用工作时长不能满足清场时长
  2755. else
  2756. {
  2757. //还需排产的清场时间
  2758. decimal qcTime = needTime - residueTime;
  2759. endTime = dto.EndTime.AddMinutes((double)qcTime);
  2760. residueTime = 0;
  2761. }
  2762. //最后一个工单的清场时长
  2763. lstCleanTime = 0m;
  2764. }
  2765. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2766. else
  2767. {
  2768. //当前工单还需工作时长+工单的清场时长
  2769. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2770. //计算工单排产结束时间
  2771. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2772. span = curPoint.EndPoint - beginTime;
  2773. //当天工作时间段的有效生产时间(分钟)
  2774. decimal effMins = (decimal)span.TotalMinutes;
  2775. if (effMins >= needTime)//当前工作时间段即可满足产能
  2776. {
  2777. endTime = beginTime.AddMinutes((double)needTime);
  2778. }
  2779. else
  2780. {
  2781. //获取后续生产时间段
  2782. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2783. //剩余需要工作时长
  2784. decimal nextMins = needTime - effMins;
  2785. foreach (var p in nextPoints)
  2786. {
  2787. if (p.WorkMinutes >= nextMins)
  2788. {
  2789. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2790. break;
  2791. }
  2792. nextMins -= p.WorkMinutes;
  2793. }
  2794. }
  2795. residueTime -= needTime;
  2796. }
  2797. //记录生产周期
  2798. curSequences.Add(new PeriodSequenceDet
  2799. {
  2800. Domain = domain,
  2801. Line = lineStart.Line,
  2802. ItemNum = item.ItemNum,
  2803. PlanDate = beginTime.Date,
  2804. Period = dto.Period,
  2805. OrdQty = item.QtyOrded - item.QtyWorked,
  2806. WorkOrds = item.WorkOrd,
  2807. Op = item.Op,
  2808. IsActive = true,
  2809. Status = "",
  2810. CreateTime = DateTime.Now
  2811. });
  2812. //记录排产记录
  2813. curScheduleRsts.Add(new ScheduleResultOpMaster
  2814. {
  2815. Domain = domain,
  2816. WorkOrd = item.WorkOrd,
  2817. Line = lineStart.Line,
  2818. ItemNum = item.ItemNum,
  2819. Op = item.Op,
  2820. WorkDate = beginTime.Date,
  2821. WorkQty = item.QtyOrded - item.QtyWorked,
  2822. WorkStartTime = beginTime,
  2823. WorkEndTime = endTime,
  2824. CreateTime = DateTime.Now
  2825. });
  2826. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2827. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2828. //结束时间位于工作区间结尾
  2829. if (curPoint != null && endTime == curPoint.EndPoint)
  2830. {
  2831. //获取后续生产时间段
  2832. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2833. //存在后续工作区间
  2834. if (curPoint != null)
  2835. {
  2836. endTime = curPoint.StartPoint;
  2837. }
  2838. }
  2839. beginTime = endTime;
  2840. //工单排产完成,排产时长=工单工作时长
  2841. item.Worked = item.LbrVar;
  2842. item.QtyWorked = item.QtyOrded;
  2843. }
  2844. //剩余可用生产时长
  2845. residueTime = residueTime < 0 ? 0 : residueTime;
  2846. //特殊工单处理完成,剩余生产时长大于0继续排正常工单
  2847. if (residueTime > 0)
  2848. {
  2849. //处理正常工单开工时间
  2850. workStartTime = endTime;
  2851. //剩余产能继续排正常工单
  2852. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  2853. //记录生产周期
  2854. curSequences.Add(new PeriodSequenceDet
  2855. {
  2856. Domain = domain,
  2857. Line = lineStart.Line,
  2858. ItemNum = workOrd.ItemNum,
  2859. PlanDate = workStartTime.Date,
  2860. Period = dto.Period,
  2861. OrdQty = sumAmount,
  2862. WorkOrds = workOrd.WorkOrd,
  2863. Op = lineStart.Op,
  2864. IsActive = true,
  2865. Status = "",
  2866. CreateTime = DateTime.Now
  2867. });
  2868. //记录排产记录
  2869. curScheduleRsts.Add(new ScheduleResultOpMaster
  2870. {
  2871. Domain = domain,
  2872. WorkOrd = workOrd.WorkOrd,
  2873. Line = lineStart.Line,
  2874. ItemNum = workOrd.ItemNum,
  2875. Op = lineStart.Op,
  2876. WorkDate = workStartTime.Date,
  2877. WorkQty = sumAmount,
  2878. WorkStartTime = workStartTime,
  2879. WorkEndTime = dto.EndTime,
  2880. CreateTime = DateTime.Now
  2881. });
  2882. //累计已排产数量
  2883. sumQty += sumAmount;
  2884. }
  2885. //继续排下一个工作日
  2886. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2887. isFstDay = false;
  2888. //排产完毕,特殊工单时长置0
  2889. sumTsTimes = 0;
  2890. //当天的特殊工单排产完成
  2891. isFullPC = true;
  2892. //最后一个特殊工单清场时长置0
  2893. lstCleanTime = 0m;
  2894. }
  2895. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2896. else
  2897. {
  2898. foreach (var item in workDtos)
  2899. {
  2900. if (item.LbrVar == item.Worked)//当前工单已排产
  2901. {
  2902. continue;
  2903. }
  2904. //当前工单剩余待排产时长(分钟)
  2905. decimal needTime = item.LbrVar - item.Worked;
  2906. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2907. if (residueTime >= needTime)
  2908. {
  2909. //计算工单排产结束时间
  2910. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2911. span = curPoint.EndPoint - beginTime;
  2912. //当前工作时间段的有效生产时间(分钟)
  2913. decimal effMins = (decimal)span.TotalMinutes;
  2914. if (effMins >= needTime)//当前工作时间段即可满足产能
  2915. {
  2916. endTime = beginTime.AddMinutes((double)needTime);
  2917. }
  2918. else
  2919. {
  2920. //获取后续生产时间段
  2921. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2922. //剩余需要工作时长
  2923. decimal nextMins = needTime - effMins;
  2924. foreach (var p in nextPoints)
  2925. {
  2926. if (p.WorkMinutes >= nextMins)
  2927. {
  2928. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2929. break;
  2930. }
  2931. nextMins -= p.WorkMinutes;
  2932. }
  2933. }
  2934. //当天剩余可用生产时长
  2935. residueTime -= needTime;
  2936. //处理清场时间,两种场景:
  2937. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2938. if (residueTime <= item.WaitTime)
  2939. {
  2940. //仍需排产的清场时长
  2941. decimal otherTime = item.WaitTime - residueTime;
  2942. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2943. residueTime = 0;
  2944. }
  2945. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2946. else
  2947. {
  2948. //清场时长
  2949. needTime = item.WaitTime;
  2950. //获取工单排产结束时间所处时间段
  2951. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2952. span = curPoint.EndPoint - endTime;
  2953. //当前工作时间段的有效生产时间(分钟)
  2954. effMins = (decimal)span.TotalMinutes;
  2955. //当前工作时间段即可清场时长
  2956. if (effMins >= needTime)
  2957. {
  2958. endTime = endTime.AddMinutes((double)needTime);
  2959. }
  2960. else
  2961. {
  2962. //获取后续生产时间段
  2963. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2964. //剩余需要工作时长
  2965. decimal nextMins = needTime - effMins;
  2966. foreach (var p in nextPoints)
  2967. {
  2968. if (p.WorkMinutes >= nextMins)
  2969. {
  2970. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2971. break;
  2972. }
  2973. nextMins -= p.WorkMinutes;
  2974. }
  2975. }
  2976. residueTime -= needTime;
  2977. }
  2978. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2979. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2980. //记录生产周期
  2981. curSequences.Add(new PeriodSequenceDet
  2982. {
  2983. Domain = domain,
  2984. Line = lineStart.Line,
  2985. ItemNum = item.ItemNum,
  2986. PlanDate = beginTime.Date,
  2987. Period = dto.Period,
  2988. OrdQty = item.QtyOrded - item.QtyWorked,
  2989. WorkOrds = item.WorkOrd,
  2990. Op = item.Op,
  2991. IsActive = true,
  2992. Status = "",
  2993. CreateTime = DateTime.Now
  2994. });
  2995. //记录排产记录
  2996. curScheduleRsts.Add(new ScheduleResultOpMaster
  2997. {
  2998. Domain = domain,
  2999. WorkOrd = item.WorkOrd,
  3000. Line = lineStart.Line,
  3001. ItemNum = item.ItemNum,
  3002. Op = item.Op,
  3003. WorkDate = beginTime.Date,
  3004. WorkQty = item.QtyOrded - item.QtyWorked,
  3005. WorkStartTime = beginTime,
  3006. WorkEndTime = endTime,
  3007. CreateTime = DateTime.Now
  3008. });
  3009. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  3010. item.Worked = item.LbrVar;
  3011. item.QtyWorked = item.QtyOrded;
  3012. beginTime = endTime;
  3013. if (residueTime > 0)
  3014. {
  3015. //获取结束时间所处时间段
  3016. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3017. if (endTime == curPoint.EndPoint)
  3018. {
  3019. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3020. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  3021. }
  3022. beginTime = endTime;
  3023. }
  3024. //当天可用产能已全部用完
  3025. else
  3026. {
  3027. break;
  3028. }
  3029. }
  3030. //当天剩余产能不满足当前工单的剩余待排产时长
  3031. else
  3032. {
  3033. //计算生产数量
  3034. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  3035. //记录生产周期
  3036. curSequences.Add(new PeriodSequenceDet
  3037. {
  3038. Domain = domain,
  3039. Line = lineStart.Line,
  3040. ItemNum = item.ItemNum,
  3041. PlanDate = beginTime.Date,
  3042. Period = dto.Period,
  3043. OrdQty = qty,
  3044. WorkOrds = item.WorkOrd,
  3045. Op = item.Op,
  3046. IsActive = true,
  3047. Status = "",
  3048. CreateTime = DateTime.Now
  3049. });
  3050. //记录排产记录
  3051. curScheduleRsts.Add(new ScheduleResultOpMaster
  3052. {
  3053. Domain = domain,
  3054. WorkOrd = item.WorkOrd,
  3055. Line = lineStart.Line,
  3056. ItemNum = item.ItemNum,
  3057. Op = item.Op,
  3058. WorkDate = beginTime.Date,
  3059. WorkQty = qty,
  3060. WorkStartTime = beginTime,
  3061. WorkEndTime = dto.EndTime,
  3062. CreateTime = DateTime.Now
  3063. });
  3064. item.Worked += residueTime;
  3065. item.QtyWorked += qty;
  3066. //特殊工单剩余待排产时长(分钟)
  3067. sumTsTimes -= residueTime;
  3068. residueTime = 0;
  3069. break;
  3070. }
  3071. }
  3072. //当天的特殊工单未排产完成
  3073. isFullPC = false;
  3074. //获取下一个工作日
  3075. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3076. isFstDay = false;
  3077. }
  3078. }
  3079. //不存在特殊工单(此时不想需要考虑清场时间)
  3080. else
  3081. {
  3082. //记录生产周期
  3083. curSequences.Add(new PeriodSequenceDet
  3084. {
  3085. Domain = domain,
  3086. Line = lineStart.Line,
  3087. ItemNum = workOrd.ItemNum,
  3088. PlanDate = workStartTime.Date,
  3089. Period = dto.Period,
  3090. OrdQty = dto.ProductQty,
  3091. WorkOrds = workOrd.WorkOrd,
  3092. Op = lineStart.Op,
  3093. IsActive = true,
  3094. Status = "",
  3095. CreateTime = DateTime.Now
  3096. });
  3097. //记录排产记录
  3098. curScheduleRsts.Add(new ScheduleResultOpMaster
  3099. {
  3100. Domain = domain,
  3101. WorkOrd = workOrd.WorkOrd,
  3102. Line = lineStart.Line,
  3103. ItemNum = workOrd.ItemNum,
  3104. Op = lineStart.Op,
  3105. WorkDate = workStartTime.Date,
  3106. WorkQty = dto.ProductQty,
  3107. WorkStartTime = dto.StartTime,
  3108. WorkEndTime = dto.EndTime,
  3109. CreateTime = DateTime.Now
  3110. });
  3111. //累计已排产数量
  3112. sumQty += dto.ProductQty;
  3113. //继续排下一个工作日
  3114. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3115. isFstDay = false;
  3116. isFullPC = true;
  3117. }
  3118. }
  3119. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  3120. else
  3121. {
  3122. //当天可用生产时长
  3123. decimal residueTime = dto.EffTime;
  3124. //正常工单生产时长
  3125. decimal workTime = 0m;
  3126. DateTime workEndTime = workStartTime;
  3127. if (sumQty < lineStart.QtyRemain)
  3128. {
  3129. #region 正常工单排产-开始
  3130. //剩余需要排产的数量
  3131. decimal residueQty = lineStart.QtyRemain - sumQty;
  3132. //剩余数量生产需要时长(分钟)
  3133. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  3134. //处理需要生产时长
  3135. workTime = workTime >= residueTime ? residueTime : workTime;
  3136. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3137. span = curPoint.EndPoint - workStartTime;
  3138. //当天工作时间段的有效生产时间
  3139. decimal effMins = (decimal)span.TotalMinutes;
  3140. //当前工作时间段即可满足产能
  3141. if (effMins >= workTime)
  3142. {
  3143. workEndTime = workStartTime.AddMinutes((double)workTime);
  3144. }
  3145. else
  3146. {
  3147. //获取后续生产时间段
  3148. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3149. //剩余需要工作时长
  3150. decimal nextMins = workTime - effMins;
  3151. foreach (var p in nextPoints)
  3152. {
  3153. if (p.WorkMinutes >= nextMins)
  3154. {
  3155. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3156. break;
  3157. }
  3158. nextMins -= p.WorkMinutes;
  3159. }
  3160. }
  3161. //工单排产完成,已排产数量=工单数量
  3162. sumQty = lineStart.QtyRemain;
  3163. //剩余可用生产时长
  3164. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  3165. //处理清场时间,两种场景:
  3166. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  3167. if (residueTime <= lineStart.WaitTime)
  3168. {
  3169. //仍需排产的清场时长
  3170. decimal otherTime = lineStart.WaitTime - residueTime;
  3171. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  3172. residueTime = 0;
  3173. }
  3174. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3175. else
  3176. {
  3177. //清场时长
  3178. workTime = lineStart.WaitTime;
  3179. //获取工单排产结束时间所处时间段
  3180. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  3181. span = curPoint.EndPoint - workEndTime;
  3182. //当前工作时间段的有效生产时间(分钟)
  3183. effMins = (decimal)span.TotalMinutes;
  3184. //当前工作时间段即可清场时长
  3185. if (effMins >= workTime)
  3186. {
  3187. workEndTime = workEndTime.AddMinutes((double)workTime);
  3188. }
  3189. else
  3190. {
  3191. //获取后续生产时间段
  3192. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3193. //剩余需要工作时长
  3194. decimal nextMins = workTime - effMins;
  3195. foreach (var p in nextPoints)
  3196. {
  3197. if (p.WorkMinutes >= nextMins)
  3198. {
  3199. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3200. break;
  3201. }
  3202. nextMins -= p.WorkMinutes;
  3203. }
  3204. }
  3205. //剩余生产时长
  3206. residueTime -= workTime;
  3207. }
  3208. //记录生产周期
  3209. curSequences.Add(new PeriodSequenceDet
  3210. {
  3211. Domain = domain,
  3212. Line = lineStart.Line,
  3213. ItemNum = workOrd.ItemNum,
  3214. PlanDate = workStartTime.Date,
  3215. Period = dto.Period,
  3216. OrdQty = residueQty,
  3217. WorkOrds = workOrd.WorkOrd,
  3218. Op = lineStart.Op,
  3219. IsActive = true,
  3220. Status = "",
  3221. CreateTime = DateTime.Now
  3222. });
  3223. //记录排产记录
  3224. curScheduleRsts.Add(new ScheduleResultOpMaster
  3225. {
  3226. Domain = domain,
  3227. WorkOrd = workOrd.WorkOrd,
  3228. Line = lineStart.Line,
  3229. ItemNum = workOrd.ItemNum,
  3230. Op = lineStart.Op,
  3231. WorkDate = workStartTime.Date,
  3232. WorkQty = residueQty,
  3233. WorkStartTime = workStartTime,
  3234. WorkEndTime = workEndTime,
  3235. CreateTime = DateTime.Now
  3236. });
  3237. //处理排产开始时间
  3238. workStartTime = workEndTime;
  3239. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3240. if (curPoint != null && workStartTime == curPoint.EndPoint)
  3241. {
  3242. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3243. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  3244. }
  3245. #endregion 正常工单排产-结束
  3246. }
  3247. //当天剩余产能(分钟)
  3248. residueTime = residueTime < 0 ? 0 : residueTime;
  3249. if (sumTsTimes > 0)//存在特殊工单
  3250. {
  3251. if (residueTime > 0)
  3252. {
  3253. #region 特殊工单排产-开始
  3254. DateTime beginTime = workStartTime;//排产开始时间
  3255. DateTime endTime = dto.EndTime;//排产结束时间
  3256. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  3257. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  3258. if (residueTime >= sumTsTimes)
  3259. {
  3260. //最后一个工单
  3261. var lastWork = workDtos.Last();
  3262. //开始或结束时间所处时间段
  3263. var curPoint = new LineWorkPointDto();
  3264. foreach (var item in workDtos)
  3265. {
  3266. if (item.LbrVar == item.Worked)//当前工单已排产
  3267. {
  3268. continue;
  3269. }
  3270. //当前工单排产需要时长
  3271. decimal needTime = 0m;
  3272. //最后一个特殊工单
  3273. if (item.WorkOrd == lastWork.WorkOrd)
  3274. {
  3275. //最后一个工单的生产时长+清场时长
  3276. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  3277. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  3278. if (residueTime >= needTime)
  3279. {
  3280. //计算工单排产结束时间
  3281. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3282. //获取排产结束时间所处以及之后的生产时间段
  3283. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  3284. //处理第一个时间段的开始时间
  3285. nextPoints[0].StartPoint = beginTime;
  3286. foreach (var p in nextPoints)
  3287. {
  3288. span = p.EndPoint - p.StartPoint;
  3289. //当前工作时间段的有效生产时间
  3290. decimal effMins = (decimal)span.TotalMinutes;
  3291. if (effMins >= needTime)
  3292. {
  3293. endTime = p.StartPoint.AddMinutes((double)needTime);
  3294. break;
  3295. }
  3296. needTime -= effMins;
  3297. residueTime -= effMins;
  3298. }
  3299. //剩余可用时长
  3300. residueTime -= needTime;
  3301. }
  3302. //剩余可用工作时长不能满足清场时长
  3303. else
  3304. {
  3305. //还需排产的清场时间
  3306. decimal qcTime = needTime - residueTime;
  3307. endTime = dto.EndTime.AddMinutes((double)qcTime);
  3308. residueTime = 0;
  3309. }
  3310. //最后一个工单的清场时长
  3311. lstCleanTime = 0m;
  3312. }
  3313. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  3314. else
  3315. {
  3316. //当前工单还需工作时长+工单的清场时长
  3317. needTime = item.LbrVar - item.Worked + item.WaitTime;
  3318. //计算工单排产结束时间
  3319. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3320. span = curPoint.EndPoint - beginTime;
  3321. //当天工作时间段的有效生产时间(分钟)
  3322. decimal effMins = (decimal)span.TotalMinutes;
  3323. if (effMins >= needTime)//当前工作时间段即可满足产能
  3324. {
  3325. endTime = beginTime.AddMinutes((double)needTime);
  3326. }
  3327. else
  3328. {
  3329. //获取后续生产时间段
  3330. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3331. //剩余需要工作时长
  3332. decimal nextMins = needTime - effMins;
  3333. foreach (var p in nextPoints)
  3334. {
  3335. if (p.WorkMinutes >= nextMins)
  3336. {
  3337. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3338. break;
  3339. }
  3340. nextMins -= p.WorkMinutes;
  3341. }
  3342. }
  3343. residueTime -= needTime;
  3344. }
  3345. //记录生产周期
  3346. curSequences.Add(new PeriodSequenceDet
  3347. {
  3348. Domain = domain,
  3349. Line = lineStart.Line,
  3350. ItemNum = item.ItemNum,
  3351. PlanDate = beginTime.Date,
  3352. Period = dto.Period,
  3353. OrdQty = item.QtyOrded - item.QtyWorked,
  3354. WorkOrds = item.WorkOrd,
  3355. Op = item.Op,
  3356. IsActive = true,
  3357. Status = "",
  3358. CreateTime = DateTime.Now
  3359. });
  3360. //记录排产记录
  3361. curScheduleRsts.Add(new ScheduleResultOpMaster
  3362. {
  3363. Domain = domain,
  3364. WorkOrd = item.WorkOrd,
  3365. Line = lineStart.Line,
  3366. ItemNum = item.ItemNum,
  3367. Op = item.Op,
  3368. WorkDate = beginTime.Date,
  3369. WorkQty = item.QtyOrded - item.QtyWorked,
  3370. WorkStartTime = beginTime,
  3371. WorkEndTime = endTime,
  3372. CreateTime = DateTime.Now
  3373. });
  3374. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  3375. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3376. //结束时间位于工作区间结尾
  3377. if (curPoint != null && endTime == curPoint.EndPoint)
  3378. {
  3379. //获取后续生产时间段
  3380. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3381. if (nextPoint != null)//存在后续工作区间
  3382. {
  3383. endTime = nextPoint.StartPoint;
  3384. }
  3385. }
  3386. beginTime = endTime;
  3387. //工单排产完成,排产时长=工单工作时长
  3388. item.Worked = item.LbrVar;
  3389. item.QtyWorked = item.QtyOrded;
  3390. }
  3391. //排产完毕,特殊工单时长置0
  3392. sumTsTimes = 0;
  3393. //当天的特殊工单以排产完成
  3394. isFullPC = true;
  3395. //最后一个工单的清场时间置0
  3396. lstCleanTime = 0m;
  3397. }
  3398. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  3399. else
  3400. {
  3401. foreach (var item in workDtos)
  3402. {
  3403. if (item.LbrVar == item.Worked)//当前工单已排产
  3404. {
  3405. continue;
  3406. }
  3407. //当前工单剩余待排产时长(分钟)
  3408. decimal needTime = item.LbrVar - item.Worked;
  3409. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  3410. if (residueTime >= needTime)
  3411. {
  3412. //计算工单排产结束时间
  3413. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3414. span = curPoint.EndPoint - beginTime;
  3415. //当前工作时间段的有效生产时间(分钟)
  3416. decimal effMins = (decimal)span.TotalMinutes;
  3417. if (effMins >= needTime)//当前工作时间段即可满足产能
  3418. {
  3419. endTime = beginTime.AddMinutes((double)needTime);
  3420. }
  3421. else
  3422. {
  3423. //获取后续生产时间段
  3424. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3425. //剩余需要工作时长
  3426. decimal nextMins = needTime - effMins;
  3427. foreach (var p in nextPoints)
  3428. {
  3429. if (p.WorkMinutes >= nextMins)
  3430. {
  3431. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3432. break;
  3433. }
  3434. nextMins -= p.WorkMinutes;
  3435. }
  3436. }
  3437. //当天剩余可用生产时长
  3438. residueTime -= needTime;
  3439. //处理清场时间,两种场景:
  3440. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  3441. if (residueTime <= item.WaitTime)
  3442. {
  3443. //仍需排产的清场时长
  3444. decimal otherTime = item.WaitTime - residueTime;
  3445. endTime = dto.EndTime.AddMinutes((double)otherTime);
  3446. residueTime = 0;
  3447. }
  3448. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3449. else
  3450. {
  3451. //清场时长
  3452. needTime = item.WaitTime;
  3453. //获取工单排产结束时间所处时间段
  3454. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3455. span = curPoint.EndPoint - endTime;
  3456. //当前工作时间段的有效生产时间(分钟)
  3457. effMins = (decimal)span.TotalMinutes;
  3458. //当前工作时间段即可清场时长
  3459. if (effMins >= needTime)
  3460. {
  3461. endTime = endTime.AddMinutes((double)needTime);
  3462. }
  3463. else
  3464. {
  3465. //获取后续生产时间段
  3466. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3467. //剩余需要工作时长
  3468. decimal nextMins = needTime - effMins;
  3469. foreach (var p in nextPoints)
  3470. {
  3471. if (p.WorkMinutes >= nextMins)
  3472. {
  3473. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3474. break;
  3475. }
  3476. nextMins -= p.WorkMinutes;
  3477. }
  3478. }
  3479. residueTime -= needTime;
  3480. }
  3481. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  3482. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  3483. //记录生产周期
  3484. curSequences.Add(new PeriodSequenceDet
  3485. {
  3486. Domain = domain,
  3487. Line = lineStart.Line,
  3488. ItemNum = item.ItemNum,
  3489. PlanDate = beginTime.Date,
  3490. Period = dto.Period,
  3491. OrdQty = item.QtyOrded - item.QtyWorked,
  3492. WorkOrds = item.WorkOrd,
  3493. Op = item.Op,
  3494. IsActive = true,
  3495. Status = "",
  3496. CreateTime = DateTime.Now
  3497. });
  3498. //记录排产记录
  3499. curScheduleRsts.Add(new ScheduleResultOpMaster
  3500. {
  3501. Domain = domain,
  3502. WorkOrd = item.WorkOrd,
  3503. Line = lineStart.Line,
  3504. ItemNum = item.ItemNum,
  3505. Op = item.Op,
  3506. WorkDate = beginTime.Date,
  3507. WorkQty = item.QtyOrded - item.QtyWorked,
  3508. WorkStartTime = beginTime,
  3509. WorkEndTime = endTime,
  3510. CreateTime = DateTime.Now
  3511. });
  3512. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  3513. item.Worked = item.LbrVar;
  3514. item.QtyWorked = item.QtyOrded;
  3515. beginTime = endTime;
  3516. if (residueTime > 0)
  3517. {
  3518. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3519. if (endTime == curPoint.EndPoint)
  3520. {
  3521. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3522. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  3523. beginTime = endTime;
  3524. }
  3525. }
  3526. //当天可用产能已全部用完
  3527. else
  3528. {
  3529. break;
  3530. }
  3531. }
  3532. else//当天剩余产能不满足当前工单的剩余待排产时长
  3533. {
  3534. //计算生产数量
  3535. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  3536. //记录生产周期
  3537. curSequences.Add(new PeriodSequenceDet
  3538. {
  3539. Domain = domain,
  3540. Line = lineStart.Line,
  3541. ItemNum = item.ItemNum,
  3542. PlanDate = beginTime.Date,
  3543. Period = dto.Period,
  3544. OrdQty = qty,
  3545. WorkOrds = item.WorkOrd,
  3546. Op = item.Op,
  3547. IsActive = true,
  3548. Status = "",
  3549. CreateTime = DateTime.Now
  3550. });
  3551. //记录排产记录
  3552. curScheduleRsts.Add(new ScheduleResultOpMaster
  3553. {
  3554. Domain = domain,
  3555. WorkOrd = item.WorkOrd,
  3556. Line = lineStart.Line,
  3557. ItemNum = item.ItemNum,
  3558. Op = item.Op,
  3559. WorkDate = beginTime.Date,
  3560. WorkQty = qty,
  3561. WorkStartTime = beginTime,
  3562. WorkEndTime = dto.EndTime,
  3563. CreateTime = DateTime.Now
  3564. });
  3565. item.Worked += residueTime;
  3566. item.QtyWorked += qty;
  3567. //特殊工单剩余待排产时长(分钟)
  3568. sumTsTimes -= residueTime;
  3569. residueTime = 0;
  3570. break;
  3571. }
  3572. }
  3573. //当天的特殊工单未排产完成
  3574. isFullPC = false;
  3575. //获取下一个工作日
  3576. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3577. isFstDay = false;
  3578. }
  3579. #endregion 特殊工单排产-结束
  3580. }
  3581. else
  3582. {
  3583. //继续排下一个工作日
  3584. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3585. isFstDay = false;
  3586. //当天的特殊工单未排产完成
  3587. isFullPC = false;
  3588. }
  3589. }
  3590. }
  3591. }
  3592. }
  3593. }
  3594. //记录已排产特殊工单
  3595. ypcWorkOrds.AddRange(workDtos.Select(p=>p.WorkOrd).ToList());
  3596. }
  3597. //记录排产结果
  3598. periodsDet.AddRange(curSequences);
  3599. scheduleResults.AddRange(curScheduleRsts);
  3600. }
  3601. /// <summary>
  3602. /// 特殊工单排产:和正常工单不共用产线的特殊工单
  3603. /// </summary>
  3604. /// <param name="workOrds">特殊工单</param>
  3605. /// <param name="periodsDet">生产周期</param>
  3606. /// <param name="scheduleResults">排产结果</param>
  3607. public void TsLineSchedule(List<WorkOrdMstDto> workOrds, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  3608. {
  3609. foreach (var item in workOrds)
  3610. {
  3611. //工单生产时长(分钟)
  3612. decimal sumTimes = item.LbrVar;
  3613. //工单的排产开始时间
  3614. DateTime workStartTime = item.OrdDate;
  3615. //当前产线的工作日历
  3616. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3617. //当前产线的休息时间设置
  3618. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.ProdLine).ToList();
  3619. LineStartDto lineStart = new LineStartDto();
  3620. lineStart.RecID = 0;
  3621. lineStart.Line = item.ProdLine;
  3622. lineStart.Op = item.Op;
  3623. lineStart.StartTime = workStartTime;
  3624. lineStart.Rate = 0;
  3625. while (sumTimes > 0)
  3626. {
  3627. //获取当天的工作时间段
  3628. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3629. if (curCalendar == null)
  3630. {
  3631. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3632. }
  3633. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  3634. //获取当天的产能
  3635. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  3636. //当天的可用生产时长不能满足特殊工单生产时长
  3637. if (dto.EffTime < sumTimes)
  3638. {
  3639. decimal qty = Math.Ceiling(dto.EffTime / item.LbrVar * item.QtyOrded);
  3640. //记录生产周期
  3641. periodsDet.Add(new PeriodSequenceDet
  3642. {
  3643. Domain = domain,
  3644. Line = item.ProdLine,
  3645. ItemNum = item.ItemNum,
  3646. PlanDate = workStartTime.Date,
  3647. Period = dto.Period,
  3648. OrdQty = qty,
  3649. WorkOrds = item.WorkOrd,
  3650. Op = item.Op,
  3651. IsActive = true,
  3652. Status = "",
  3653. CreateTime = DateTime.Now
  3654. });
  3655. //记录排产记录
  3656. scheduleResults.Add(new ScheduleResultOpMaster
  3657. {
  3658. Domain = domain,
  3659. WorkOrd = item.WorkOrd,
  3660. Line = item.ProdLine,
  3661. ItemNum = item.ItemNum,
  3662. Op = item.Op,
  3663. WorkDate = workStartTime.Date,
  3664. WorkQty = qty,
  3665. WorkStartTime = dto.StartTime,
  3666. WorkEndTime = dto.EndTime,
  3667. CreateTime = DateTime.Now
  3668. });
  3669. //剩余待排产时长
  3670. sumTimes -= dto.EffTime;
  3671. //已排产数量
  3672. item.QtyWorked += qty;
  3673. item.Worked += dto.EffTime;
  3674. //继续排下一个工作日
  3675. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3676. }
  3677. //最后一天的产能全部占用或只能占用一部分
  3678. else
  3679. {
  3680. //结束时间
  3681. DateTime workEndTime = workStartTime;
  3682. //需要排产时长=剩余生产时长(分钟) + 清场时长
  3683. decimal workTime = sumTimes + item.WaitTime;
  3684. //当天可用时长满足生产时长+清场时长
  3685. if (dto.EffTime > workTime)
  3686. {
  3687. //排产开始时间位于哪个时间段
  3688. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3689. TimeSpan span = curPoint.EndPoint - workStartTime;
  3690. //当前工作时间段的有效生产时间
  3691. decimal effMins = (decimal)span.TotalMinutes;
  3692. if (effMins >= workTime)//当前工作时间段即可满足产能
  3693. {
  3694. workEndTime = workStartTime.AddMinutes((double)workTime);
  3695. }
  3696. else
  3697. {
  3698. //获取后续生产时间段
  3699. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3700. //剩余需要工作时长
  3701. decimal nextMins = workTime - effMins;
  3702. foreach (var p in nextPoints)
  3703. {
  3704. if (p.WorkMinutes >= nextMins)
  3705. {
  3706. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3707. break;
  3708. }
  3709. nextMins -= p.WorkMinutes;
  3710. }
  3711. }
  3712. }
  3713. //当天可用时长满足生产时长,但是不满足清场时长
  3714. else {
  3715. //剩余清场时长
  3716. decimal needTime = workTime - dto.EffTime;
  3717. workEndTime = dto.EndTime.AddMinutes((double)needTime);
  3718. }
  3719. //记录生产周期
  3720. periodsDet.Add(new PeriodSequenceDet
  3721. {
  3722. Domain = domain,
  3723. Line = item.ProdLine,
  3724. ItemNum = item.ItemNum,
  3725. PlanDate = workStartTime.Date,
  3726. Period = dto.Period,
  3727. OrdQty = item.QtyOrded - item.QtyWorked,
  3728. WorkOrds = item.WorkOrd,
  3729. Op = item.Op,
  3730. IsActive = true,
  3731. Status = "",
  3732. CreateTime = DateTime.Now
  3733. });
  3734. //记录排产记录
  3735. scheduleResults.Add(new ScheduleResultOpMaster
  3736. {
  3737. Domain = domain,
  3738. WorkOrd = item.WorkOrd,
  3739. Line = item.ProdLine,
  3740. ItemNum = item.ItemNum,
  3741. Op = item.Op,
  3742. WorkDate = workStartTime.Date,
  3743. WorkQty = item.QtyOrded - item.QtyWorked,
  3744. WorkStartTime = workStartTime,
  3745. WorkEndTime = workEndTime,
  3746. CreateTime = DateTime.Now
  3747. });
  3748. sumTimes = 0;
  3749. item.QtyWorked = item.QtyOrded;
  3750. item.Worked = item.LbrVar;
  3751. }
  3752. }
  3753. }
  3754. }
  3755. /// <summary>
  3756. /// 计算当天排产完成的剩余生产时长
  3757. /// </summary>
  3758. /// <param name="endTime">排产结束时间</param>
  3759. /// <param name="workPoints">当天的工作时间段</param>
  3760. /// <returns></returns>
  3761. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  3762. {
  3763. decimal remainTime = 0m;
  3764. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3765. TimeSpan span = curPoint.EndPoint - endTime;
  3766. remainTime = (decimal)span.TotalMinutes;
  3767. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3768. foreach (var item in nextPoints)
  3769. {
  3770. remainTime += item.WorkMinutes;
  3771. }
  3772. return remainTime;
  3773. }
  3774. /// <summary>
  3775. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  3776. /// </summary>
  3777. /// <param name="lineStart">排产产线</param>
  3778. /// <param name="startTime">产线排产开始时间</param>
  3779. /// <param name="curCalendars"></param>
  3780. /// <param name="curQtyDtls"></param>
  3781. /// <returns></returns>
  3782. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3783. {
  3784. LineScheduledDto scheduledDto = new LineScheduledDto();
  3785. //当天排产开始时间
  3786. scheduledDto.StartTime = startTime;
  3787. //开始时间是周几
  3788. int weekDay = (int)startTime.DayOfWeek;
  3789. //当天的工作日历
  3790. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3791. if (shopCal == null)//当前产线当天没有设置工作日历
  3792. {
  3793. //取默认工作日历
  3794. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3795. }
  3796. //当前日期的工作时间段
  3797. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  3798. //当天排产结束时间
  3799. scheduledDto.EndTime = workPoints.Last().EndPoint;
  3800. //计算starttime处于那个工作时间段
  3801. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  3802. TimeSpan span = curPoint.EndPoint - startTime;
  3803. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  3804. //获取后续工作时间段的有效工作时间
  3805. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3806. foreach (var item in nextPoints)
  3807. {
  3808. span = item.EndPoint - item.StartPoint;
  3809. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  3810. }
  3811. //判断当前产线的UPH
  3812. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  3813. //判断当前日期是否配置了UPH
  3814. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  3815. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  3816. scheduledDto.Rate = rate;
  3817. //计算当天的产能(向下取整)
  3818. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  3819. //计算班次
  3820. scheduledDto.Period = 1;//默认一班制
  3821. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  3822. {
  3823. scheduledDto.Period = 2;
  3824. }
  3825. return scheduledDto;
  3826. }
  3827. /// <summary>
  3828. /// 计算主产线实际排产开始时间
  3829. /// </summary>
  3830. /// <param name="workOrd">工单</param>
  3831. /// <param name="routing">工序</param>
  3832. /// <param name="prodLines">生产线明细</param>
  3833. /// <param name="allResults">产线占用记录</param>
  3834. /// <returns></returns>
  3835. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3836. {
  3837. LineStartDto lineStart = new LineStartDto();
  3838. //排产工序
  3839. int op = routing.OP;
  3840. //排产任务执行时间
  3841. DateTime actStart = scheTime;
  3842. //获取工序对应的产线,根据优先级排序
  3843. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  3844. //获取工序开始准备时长记录
  3845. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  3846. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  3847. if (curRecord != null && curRecord.StartTime < actStart)
  3848. {
  3849. var curLine = lines.First(p=>p.Line == curRecord.Line);
  3850. lineStart.RecID = curLine.RecID;
  3851. lineStart.Line = curLine.Line;
  3852. lineStart.StartTime = actStart;
  3853. lineStart.setupTime = curLine.SetupTime;
  3854. lineStart.Rate = curLine.Rate;
  3855. }
  3856. else {
  3857. //获取第一条产线排产结束时间
  3858. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3859. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3860. //计算实际开工时间
  3861. //产线工作日历:当前产线的工作日历+默认工作日历
  3862. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3863. var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  3864. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  3865. lineStart.RecID = lines[0].RecID;
  3866. lineStart.Line = lines[0].Line;
  3867. lineStart.StartTime = actStart;
  3868. lineStart.setupTime = lines[0].SetupTime;
  3869. lineStart.Rate = lines[0].Rate;
  3870. //循环其他产线
  3871. for (int i = 1; i < lines.Count; i++)
  3872. {
  3873. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3874. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3875. //计算实际开工时间
  3876. //产线工作日历:当前产线的工作日历+默认工作日历
  3877. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3878. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  3879. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  3880. if (StartTime < lineStart.StartTime)
  3881. {
  3882. lineStart.RecID = lines[i].RecID;
  3883. lineStart.Line = lines[i].Line;
  3884. lineStart.StartTime = StartTime;
  3885. lineStart.setupTime = lines[i].SetupTime;
  3886. lineStart.Rate = lines[i].Rate;
  3887. }
  3888. }
  3889. //当前工序没有开始准备时间记录
  3890. if (curRecord == null)
  3891. {
  3892. //添加记录
  3893. inserts.Add(new WorkOrdSetupTimeRecord
  3894. {
  3895. Domain = workOrd.Domain,
  3896. WorkOrd = workOrd.WorkOrd,
  3897. ItemNum = workOrd.ItemNum,
  3898. Op = op,
  3899. Line = lineStart.Line,
  3900. StartTime = lineStart.StartTime,
  3901. CreateTime = DateTime.Now
  3902. });
  3903. //记录工序开始准备时间记录
  3904. timeRecords.Add(new WorkOrdSetupTimeRecord
  3905. {
  3906. Domain = workOrd.Domain,
  3907. WorkOrd = workOrd.WorkOrd,
  3908. ItemNum = workOrd.ItemNum,
  3909. Op = op,
  3910. Line = lineStart.Line,
  3911. StartTime = lineStart.StartTime,
  3912. CreateTime = DateTime.Now
  3913. });
  3914. }
  3915. else {
  3916. //更新准备开始时间记录
  3917. timeRecords.ForEach(p => {
  3918. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  3919. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  3920. });
  3921. //存在开始准备时间记录,则更新
  3922. curRecord.Line = lineStart.Line;
  3923. curRecord.StartTime = lineStart.StartTime;
  3924. updates.Add(curRecord);
  3925. }
  3926. }
  3927. //计算准备开始时间点与当前时间点的有效时长
  3928. decimal sumTimes = 0m;
  3929. if (curRecord != null)
  3930. {
  3931. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  3932. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  3933. if (workOrd.Status.ToUpper() == "W" && workOrd.JointTyped.ToUpper() == "B")
  3934. {
  3935. sumTimes = 0m;
  3936. }
  3937. }
  3938. //产线准备完成之后到当前时间点剩余时长(小时)
  3939. decimal restTime = lineStart.setupTime - sumTimes / 60;
  3940. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  3941. lineStart.Op = op;
  3942. lineStart.WaitTime = routing.WaitTime * 60;
  3943. //判断当前产线的UPH
  3944. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  3945. //判断当前日期是否配置了UPH
  3946. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  3947. //当天的实际UPH
  3948. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  3949. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  3950. decimal planQty = 0m;
  3951. if (routing.Last == null && Math.Abs(restTime)>0)
  3952. {
  3953. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  3954. planQty = Math.Floor(Math.Abs(restTime) * rate);
  3955. }
  3956. else {
  3957. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  3958. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  3959. planQty = Math.Floor(sumTimes / 60 * rate);
  3960. }
  3961. //剩余待排产数量=工单数量-已报工数量-预估数量
  3962. lineStart.QtyRemain = workOrd.QtyOrded - routing.QtyComplete - planQty;
  3963. return lineStart;
  3964. }
  3965. /// <summary>
  3966. /// 计算两个时间点之间的有效时长
  3967. /// </summary>
  3968. /// <param name="startTime">开始时间</param>
  3969. /// <param name="endTime">结束时间</param>
  3970. /// <param name="line">产线</param>
  3971. /// <returns></returns>
  3972. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  3973. {
  3974. decimal sumTimes = 0m;
  3975. //如果开始时间大于结束时间直接返回0
  3976. if (endTime <= startTime)
  3977. {
  3978. return sumTimes;
  3979. }
  3980. TimeSpan span = TimeSpan.Zero;
  3981. //产线休息时间段设置
  3982. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  3983. //获取产线在开始时间当天的工作时间段
  3984. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  3985. if (curCalendar == null)
  3986. {
  3987. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  3988. }
  3989. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  3990. //开始时间所处时间段
  3991. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  3992. if (srtPoint == null)
  3993. {
  3994. //获取开始时间最近的时间段
  3995. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  3996. startTime = srtPoint.EndPoint;
  3997. }
  3998. //开始时间、结束时间处于同一天
  3999. if (startTime.Date == endTime.Date)
  4000. {
  4001. //结束时间所处时间段
  4002. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  4003. //结束时间位于休息时间段
  4004. if (lstPoint == null)
  4005. {
  4006. //获取结束时间最近的时间段
  4007. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  4008. endTime = lstPoint.EndPoint;
  4009. }
  4010. //开始时间和结束时间位于同一时间段
  4011. if (srtPoint.Level == lstPoint.Level)
  4012. {
  4013. span = endTime - startTime;
  4014. sumTimes = (decimal)span.TotalMinutes;
  4015. return sumTimes;
  4016. }
  4017. //开始时间,结束时间位于不同时间段
  4018. //计算开始时间所处时间段的有效时长
  4019. span = srtPoint.EndPoint - startTime;
  4020. sumTimes += (decimal)span.TotalMinutes;
  4021. //计算结束时间所处时间段的有效时长
  4022. span = endTime - lstPoint.StartPoint;
  4023. sumTimes += (decimal)span.TotalMinutes;
  4024. //计算开始时间,结束时间中间的工作时长
  4025. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  4026. sumTimes += others.Sum(p => p.WorkMinutes);
  4027. return sumTimes;
  4028. }
  4029. //开始时间、结束时间不处于同一天
  4030. //1、计算开始时间所在当天剩余有效工作时长
  4031. span = srtPoint.EndPoint - startTime;
  4032. sumTimes += (decimal)span.TotalMinutes;
  4033. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  4034. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  4035. //2、计算结束时间所在当天有效工作时长
  4036. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  4037. if (curCalendar == null)
  4038. {
  4039. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  4040. }
  4041. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  4042. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  4043. if (curPoint == null)
  4044. {
  4045. //获取结束时间最近的时间段
  4046. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  4047. endTime = curPoint.EndPoint;
  4048. }
  4049. span = endTime - curPoint.StartPoint;
  4050. sumTimes += (decimal)span.TotalMinutes;
  4051. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  4052. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  4053. //3、计算中间天数的有效工作时长
  4054. span = endTime.Date - startTime.Date;
  4055. int days = span.Days;
  4056. for (int i = 1; i < days; i++)
  4057. {
  4058. var newDate = startTime.Date.AddDays(i);
  4059. //获取产线的工作时间段
  4060. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  4061. if (curCalendar == null)
  4062. {
  4063. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  4064. }
  4065. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  4066. //当天的有效工作时长
  4067. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  4068. }
  4069. return sumTimes;
  4070. }
  4071. /// <summary>
  4072. /// 计算主产线实际排产开始时间
  4073. /// </summary>
  4074. /// <param name="prodLine">生产线</param>
  4075. /// <param name="startTime">开始时间</param>
  4076. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  4077. /// <param name="curQtyDtls">当前产线休息记录</param>
  4078. /// <returns></returns>
  4079. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  4080. {
  4081. //实际排产开始时间
  4082. DateTime actStart = startTime;
  4083. //开始时间是周几
  4084. int weekDay = (int)startTime.DayOfWeek;
  4085. //判断当天是否是工作日
  4086. bool isWorkDay = CheckIsWorkDay(startTime);
  4087. if (!isWorkDay)//不是工作日
  4088. {
  4089. //获取下一个工作日开始时间
  4090. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  4091. return actStart;
  4092. }
  4093. //当天的工作日历
  4094. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4095. if (shopCal == null)
  4096. {
  4097. //产线没有维护当天的工作日历,则取默认工作日历
  4098. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4099. }
  4100. //当前日期的工作时间段
  4101. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  4102. //计算starttime处于那个工作时间段
  4103. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  4104. if (curPoint == null)//不处于工作时间段
  4105. {
  4106. //开始时间小于当天工作开始时间
  4107. if (startTime < workPoints.First().StartPoint)
  4108. {
  4109. actStart = workPoints.First().StartPoint;
  4110. }
  4111. //开始时间大于当前工作结束时间
  4112. else if (startTime > workPoints.Last().EndPoint)
  4113. {
  4114. //获取下一个工作日开始时间
  4115. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  4116. }
  4117. else
  4118. {//开始时间位于当天的休息时间段
  4119. foreach (var item in workPoints)
  4120. {
  4121. //获取下一个时间段
  4122. var next = workPoints.Find(p => p.Level == item.Level + 1);
  4123. if (item.EndPoint < startTime && startTime < next.StartPoint)
  4124. {
  4125. actStart = next.StartPoint;
  4126. break;
  4127. }
  4128. }
  4129. }
  4130. return actStart;
  4131. }
  4132. if (startTime != curPoint.EndPoint)
  4133. {
  4134. return actStart;
  4135. }
  4136. //查询下一时间段的开始时间点
  4137. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  4138. if (nextPoint != null)
  4139. {
  4140. return nextPoint.StartPoint;
  4141. }
  4142. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  4143. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  4144. return actStart;
  4145. }
  4146. /// <summary>
  4147. /// 排产开始时间处理为半小时/整点开始--向后取整
  4148. /// </summary>
  4149. /// <param name="startTime"></param>
  4150. /// <returns></returns>
  4151. public DateTime CalcStartTimeAfter(DateTime startTime)
  4152. {
  4153. DateTime rtnTime = startTime;
  4154. DateTime curDate = startTime.Date;
  4155. //时间转换为分钟
  4156. TimeSpan span = rtnTime - curDate;
  4157. decimal sumMinutes = (decimal)span.TotalMinutes;
  4158. int times = (int)Math.Ceiling(sumMinutes / 30);
  4159. rtnTime = curDate.AddMinutes(times * 30);
  4160. return rtnTime;
  4161. }
  4162. /// <summary>
  4163. /// 排产开始时间处理为半小时/整点开始--向前取整
  4164. /// </summary>
  4165. /// <param name="startTime"></param>
  4166. /// <returns></returns>
  4167. public DateTime CalcStartTimeBefore(DateTime startTime)
  4168. {
  4169. DateTime rtnTime = startTime;
  4170. DateTime curDate = startTime.Date;
  4171. //时间转换为分钟
  4172. TimeSpan span = rtnTime - curDate;
  4173. decimal sumMinutes = (decimal)span.TotalMinutes;
  4174. int times = (int)Math.Floor(sumMinutes / 30);
  4175. rtnTime = curDate.AddMinutes(times * 30);
  4176. return rtnTime;
  4177. }
  4178. /// <summary>
  4179. /// 判断当天是否是工作日
  4180. /// </summary>
  4181. /// <param name="dateTime"></param>
  4182. /// <returns></returns>
  4183. public bool CheckIsWorkDay(DateTime dateTime)
  4184. {
  4185. bool isWorkDay = true;
  4186. //周几
  4187. int weekDay = (int)dateTime.DayOfWeek;
  4188. //判断当天是否是工作日
  4189. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  4190. {
  4191. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  4192. {
  4193. isWorkDay = false;
  4194. }
  4195. return isWorkDay;
  4196. }
  4197. //不是周六周日,需要判断是不是节假日
  4198. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  4199. {
  4200. isWorkDay = false;
  4201. }
  4202. return isWorkDay;
  4203. }
  4204. /// <summary>
  4205. /// 计算下一产线实际排产开始时间
  4206. /// </summary>
  4207. /// <param name="workOrd">工单</param>
  4208. /// <param name="lineStart">上一产线开始时间</param>
  4209. /// <param name="routing">工序</param>
  4210. /// <param name="prodLines">产线明细</param>
  4211. /// <param name="allResults">产线占用记录</param>
  4212. /// <returns></returns>
  4213. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  4214. {
  4215. //本序工序编码
  4216. int op = routing.OP;
  4217. //获取上序实际开工时间
  4218. DateTime preStartTime = lineStart.StartTime;
  4219. //上序的开始准备时间记录
  4220. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  4221. if (preRecord != null)
  4222. {
  4223. preStartTime = preRecord.StartTime;
  4224. }
  4225. LineStartDto startDto = new LineStartDto();
  4226. //获取产线
  4227. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  4228. //当前工序的开始准备时间记录
  4229. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  4230. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  4231. if (curRecord != null && curRecord.StartTime < scheTime)
  4232. {
  4233. var curLine = lines.First(p => p.Line == curRecord.Line);
  4234. startDto.RecID = curLine.RecID;
  4235. startDto.Line = curLine.Line;
  4236. startDto.StartTime = scheTime;
  4237. startDto.setupTime = curLine.SetupTime;
  4238. startDto.Rate = curLine.Rate;
  4239. }
  4240. else {
  4241. //获取第一条产线排产结束时间
  4242. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  4243. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  4244. startDto.RecID = lines[0].RecID;
  4245. startDto.Line = lines[0].Line;
  4246. startDto.setupTime = lines[0].SetupTime;
  4247. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  4248. startDto.Rate = lines[0].Rate;
  4249. //循环剩余产线,找到最早可开工产线
  4250. for (int i = 1; i < lines.Count(); i++)
  4251. {
  4252. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  4253. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  4254. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  4255. if (startTime < startDto.StartTime)
  4256. {
  4257. startDto.RecID = lines[i].RecID;
  4258. startDto.Line = lines[i].Line;
  4259. startDto.setupTime = lines[i].SetupTime;
  4260. startDto.StartTime = startTime;
  4261. startDto.Rate = lines[i].Rate;
  4262. }
  4263. }
  4264. //当前工序没有开始准备时间记录
  4265. if (curRecord == null)
  4266. {
  4267. //添加记录
  4268. inserts.Add(new WorkOrdSetupTimeRecord
  4269. {
  4270. Domain = workOrd.Domain,
  4271. WorkOrd = workOrd.WorkOrd,
  4272. ItemNum = workOrd.ItemNum,
  4273. Op = op,
  4274. Line = lineStart.Line,
  4275. StartTime = lineStart.StartTime,
  4276. CreateTime = DateTime.Now
  4277. });
  4278. //记录工序开始准备时间记录
  4279. timeRecords.Add(new WorkOrdSetupTimeRecord
  4280. {
  4281. Domain = workOrd.Domain,
  4282. WorkOrd = workOrd.WorkOrd,
  4283. ItemNum = workOrd.ItemNum,
  4284. Op = op,
  4285. Line = lineStart.Line,
  4286. StartTime = lineStart.StartTime,
  4287. CreateTime = DateTime.Now
  4288. });
  4289. }
  4290. else
  4291. {
  4292. //更新准备开始时间记录
  4293. timeRecords.ForEach(p => {
  4294. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  4295. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  4296. });
  4297. //存在开始准备时间记录,则更新
  4298. curRecord.Line = startDto.Line;
  4299. curRecord.StartTime = startDto.StartTime;
  4300. updates.Add(curRecord);
  4301. }
  4302. }
  4303. //计算准备开始时间点与当前时间点的有效时长
  4304. decimal sumTimes = 0m;
  4305. if (curRecord != null)
  4306. {
  4307. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  4308. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  4309. if (workOrd.Status.ToUpper() == "W" && workOrd.JointTyped.ToUpper() == "B")
  4310. {
  4311. sumTimes = 0m;
  4312. }
  4313. }
  4314. //产线准备完成之后到当前时间点剩余时长(小时)
  4315. decimal restTime = startDto.setupTime - sumTimes / 60;
  4316. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  4317. startDto.Op = op;
  4318. startDto.WaitTime = routing.WaitTime * 60;
  4319. //判断当前产线的UPH
  4320. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  4321. //判断当前日期是否配置了UPH
  4322. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  4323. //当天的实际UPH
  4324. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  4325. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  4326. decimal planQty = 0m;
  4327. if (routing.Last == null && Math.Abs(restTime) > 0)
  4328. {
  4329. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  4330. planQty = Math.Floor(Math.Abs(restTime) * rate);
  4331. }
  4332. else
  4333. {
  4334. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  4335. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  4336. planQty = Math.Floor(sumTimes / 60 * rate);
  4337. }
  4338. //剩余待排产数量=工单数量-已报工数量-预估数量
  4339. startDto.QtyRemain = workOrd.QtyOrded - routing.QtyComplete - planQty;
  4340. return startDto;
  4341. }
  4342. /// <summary>
  4343. /// 通过提前期计算产线排产开始时间
  4344. /// </summary>
  4345. /// <param name="line">产线</param>
  4346. /// <param name="startTime">上一产线开始时间</param>
  4347. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  4348. /// <returns></returns>
  4349. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  4350. {
  4351. //提前期转换成分钟
  4352. decimal needMinute = setupTime * 60;
  4353. //实际排产开始时间
  4354. DateTime actStart = startTime;
  4355. //开始时间是周几
  4356. int weekDay = (int)startTime.DayOfWeek;
  4357. //当天的工作日历
  4358. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  4359. if (shopCal == null)
  4360. {
  4361. //产线没有维护当天的工作日历,则取默认工作日历
  4362. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4363. }
  4364. //当前产线的休息时间设置
  4365. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  4366. //当前日期的工作时间段
  4367. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  4368. //计算starttime处于那个工作时间段
  4369. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  4370. //当前时间段可用时长
  4371. TimeSpan span = curPoint.EndPoint - startTime;
  4372. decimal curMins = (decimal)span.TotalMinutes;
  4373. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  4374. {
  4375. actStart = startTime.AddMinutes((double)needMinute);
  4376. return actStart;
  4377. }
  4378. //当前时间段的可用时长不满足
  4379. //剩余提前期
  4380. needMinute -= curMins;
  4381. //获取后层级时间段
  4382. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  4383. bool flag = true;//标志位
  4384. foreach (var item in prePoints)
  4385. {
  4386. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  4387. {
  4388. actStart = item.StartPoint.AddMinutes((double)needMinute);
  4389. flag = false;
  4390. break;
  4391. }
  4392. needMinute -= item.WorkMinutes;
  4393. }
  4394. if (!flag)
  4395. {
  4396. return actStart;
  4397. }
  4398. //今天可用时长不够,往后工作日找
  4399. DateTime nextStartTime = startTime;
  4400. while (flag)
  4401. {
  4402. //获取下一个工作日
  4403. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  4404. weekDay = (int)nextStartTime.DayOfWeek;
  4405. //获取前一个工作日的工作时间段数据,level顺排
  4406. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  4407. if (curCalendar == null )
  4408. {
  4409. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4410. }
  4411. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  4412. //当天的工作时长(分钟)
  4413. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  4414. if (sumWorkMins >= needMinute)//当天可用提前期满足
  4415. {
  4416. //获取开始时间
  4417. foreach (var item in workPoints)
  4418. {
  4419. if (item.WorkMinutes >= needMinute)//当前时间段满足
  4420. {
  4421. actStart = item.StartPoint.AddMinutes((double)needMinute);
  4422. break;
  4423. }
  4424. needMinute -= item.WorkMinutes;
  4425. }
  4426. flag = false;
  4427. }
  4428. else
  4429. {
  4430. //当天可用提前期不满足
  4431. needMinute -= sumWorkMins;
  4432. }
  4433. }
  4434. return actStart;
  4435. }
  4436. /// <summary>
  4437. /// 获取下一个工作日开始时间
  4438. /// </summary>
  4439. /// <param name="weekDay">当前周几</param>
  4440. /// <param name="startTime">开始时间</param>
  4441. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  4442. /// <returns></returns>
  4443. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  4444. {
  4445. DateTime rtnData = startTime;
  4446. //下一天
  4447. DateTime nextDate = startTime.Date.AddDays(1);
  4448. //下一天是周几
  4449. int nextWeekDay = (weekDay + 1) % 7;
  4450. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  4451. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  4452. if (calendar == null)
  4453. {
  4454. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  4455. }
  4456. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  4457. //判断下一天是否是工作日
  4458. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  4459. {
  4460. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  4461. {
  4462. //递归继续找下一个工作日
  4463. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  4464. return rtnData;
  4465. }
  4466. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  4467. return rtnData;
  4468. }
  4469. //下一天不是周六周日,需要判断是不是节假日
  4470. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  4471. {
  4472. //递归继续找下一个工作日
  4473. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  4474. return rtnData;
  4475. }
  4476. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  4477. return rtnData;
  4478. }
  4479. /// <summary>
  4480. /// 处理当前日期的工作时间段
  4481. /// </summary>
  4482. /// <param name="prodLine"></param>
  4483. /// <param name="startTime"></param>
  4484. /// <param name="shopCal">当前产线的工作日历-周几</param>
  4485. /// <param name="curQtyDtls">每天休息记录</param>
  4486. /// <returns></returns>
  4487. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  4488. {
  4489. //年-月-日
  4490. string date = startTime.Date.ToString("yyyy-MM-dd");
  4491. //排产记录结束日期是周几
  4492. int weekDay = (int)startTime.DayOfWeek;
  4493. //工作时间段
  4494. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  4495. LineWorkPointDto dto = new LineWorkPointDto();
  4496. int level = 1;
  4497. TimeSpan span = TimeSpan.Zero;
  4498. //开始时间
  4499. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  4500. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  4501. //结束时间
  4502. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  4503. dto.Level = level;
  4504. dto.Line = prodLine;
  4505. dto.WeekDay = weekDay;
  4506. dto.StartPoint = dayStartPoint;
  4507. //按照产线休息时间切分时间段
  4508. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  4509. foreach (var item in curQtyDtls)
  4510. {
  4511. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  4512. dto.EndPoint = endPoint;
  4513. span = dto.EndPoint - dto.StartPoint;
  4514. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4515. workPoints.Add(dto);
  4516. level++;
  4517. dto = new LineWorkPointDto();
  4518. dto.Level = level;
  4519. dto.Line = prodLine;
  4520. dto.WeekDay = weekDay;
  4521. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  4522. }
  4523. dto.EndPoint = dayEndPoint;
  4524. span = dto.EndPoint - dto.StartPoint;
  4525. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4526. workPoints.Add(dto);
  4527. //产线当天加班设置
  4528. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  4529. foreach (var item in curOccupyTimes)
  4530. {
  4531. level++;
  4532. dto = new LineWorkPointDto();
  4533. dto.Level = level;
  4534. dto.Line = prodLine;
  4535. dto.WeekDay = weekDay;
  4536. dto.StartPoint = item.StartTime.GetValueOrDefault();
  4537. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  4538. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  4539. workPoints.Add(dto);
  4540. }
  4541. return workPoints.OrderBy(p => p.Level).ToList();
  4542. }
  4543. /// <summary>
  4544. /// 调整领料单时间
  4545. /// </summary>
  4546. /// <param name="workords"></param>
  4547. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  4548. {
  4549. if (workords.Any())
  4550. {
  4551. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  4552. //1.如果未生成领料单,则无需调整。
  4553. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  4554. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  4555. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  4556. if (nbrlist.Any())
  4557. {
  4558. foreach (var work in workords)
  4559. {
  4560. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  4561. foreach (var nbr in workNbr)
  4562. {
  4563. if (string.IsNullOrEmpty(nbr.Status))
  4564. {
  4565. if (nbr.TransType == "PrevProcess")
  4566. {
  4567. //前处理领料单
  4568. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  4569. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  4570. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  4571. }
  4572. else
  4573. {
  4574. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  4575. nbr.Date = nbr.EffDate;
  4576. }
  4577. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  4578. {
  4579. nbr.Date = DateTime.Now.AddDays(1).Date;
  4580. }
  4581. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  4582. {
  4583. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  4584. }
  4585. }
  4586. }
  4587. }
  4588. _nbrMaster.Update(nbrlist);
  4589. }
  4590. }
  4591. }
  4592. }
  4593. }