ProductionScheduleAppService.cs 115 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 库存主数据
  55. /// </summary>
  56. private ISqlRepository<InvMaster> _invMaster;
  57. /// <summary>
  58. /// 生产线明细
  59. /// </summary>
  60. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  61. /// <summary>
  62. /// 生产周期明细
  63. /// </summary>
  64. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  65. /// <summary>
  66. /// 排产结果明细
  67. /// </summary>
  68. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  69. /// <summary>
  70. /// 工作日历数据
  71. /// </summary>
  72. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  73. /// <summary>
  74. /// 产线休息时间记录表
  75. /// </summary>
  76. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  77. /// <summary>
  78. /// 产线人员配置表
  79. /// </summary>
  80. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  81. /// <summary>
  82. /// 加班设置表
  83. /// </summary>
  84. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  85. /// <summary>
  86. /// 加班设置表
  87. /// </summary>
  88. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  89. /// <summary>
  90. /// 节假日记录表
  91. /// </summary>
  92. private ISqlRepository<HolidayMaster> _holidayMaster;
  93. /// <summary>
  94. /// 排产异常记录
  95. /// </summary>
  96. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  97. /// <summary>
  98. /// 雪花算法
  99. /// </summary>
  100. SnowFlake help = new SnowFlake();
  101. private readonly ICurrentTenant _currentTenant;
  102. /// <summary>
  103. /// 工作日历数据
  104. /// </summary>
  105. private List<ShopCalendarWorkCtr> calendars;
  106. /// <summary>
  107. /// 产线休息记录数据
  108. /// </summary>
  109. private List<QualityLineWorkDetail> qualityLines;
  110. /// <summary>
  111. /// 节假日记录数据
  112. /// </summary>
  113. private List<HolidayMaster> holidays;
  114. /// <summary>
  115. /// 生产线UPH设置
  116. /// </summary>
  117. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  118. /// <summary>
  119. /// 加班设置
  120. /// </summary>
  121. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  122. /// <summary>
  123. /// 领料单
  124. /// </summary>
  125. private ISqlRepository<NbrMaster> _nbrMaster;
  126. /// <summary>
  127. /// 领料单明细
  128. /// </summary>
  129. private ISqlRepository<NbrDetail> _nbrDetail;
  130. /// <summary>
  131. /// 工单工序开始准备时间记录
  132. /// </summary>
  133. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  134. /// <summary>
  135. /// 工单工序开始准备时间记录
  136. /// </summary>
  137. private List<WorkOrdSetupTimeRecord> timeRecords;
  138. /// <summary>
  139. /// 新增工序准备开始时间记录
  140. /// </summary>
  141. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  142. /// <summary>
  143. /// 更新工序准备开始时间记录
  144. /// </summary>
  145. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  146. /// <summary>
  147. /// 生产工单主表
  148. /// </summary>
  149. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  150. /// <summary>
  151. /// 工厂id
  152. /// </summary>
  153. private string domain = "";
  154. /// <summary>
  155. /// 排产任务执行时间
  156. /// </summary>
  157. private DateTime scheTime;
  158. #endregion
  159. #region 构造函数
  160. /// <summary>
  161. /// 构造函数
  162. /// </summary>
  163. public ProductionScheduleAppService(
  164. ISqlRepository<ItemMaster> itemMaster,
  165. ISqlRepository<WorkOrdMaster> workOrdMaster,
  166. ISqlRepository<WorkOrdDetail> workOrdDetail,
  167. ISqlRepository<WorkOrdRouting> workOrdRouting,
  168. ISqlRepository<ProdLineDetail> prodLineDetail,
  169. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  170. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  171. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  172. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  173. ISqlRepository<InvMaster> invMaster,
  174. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  175. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  176. ISqlRepository<HolidayMaster> holidayMaster,
  177. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  178. ICurrentTenant currentTenant,
  179. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  180. ISqlRepository<NbrMaster> nbrMaster,
  181. IRepository<mes_morder, long> mysql_mes_morder,
  182. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  183. ISqlRepository<NbrDetail> nbrDetail
  184. )
  185. {
  186. _itemMaster = itemMaster;
  187. _workOrdMaster = workOrdMaster;
  188. _workOrdDetail = workOrdDetail;
  189. _workOrdRouting = workOrdRouting;
  190. _nbrMaster = nbrMaster;
  191. _prodLineDetail = prodLineDetail;
  192. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  193. _resourceOccupancyTime = resourceOccupancyTime;
  194. _periodSequenceDet = periodSequenceDet;
  195. _scheduleResultOpMaster = scheduleResultOpMaster;
  196. _invMaster = invMaster;
  197. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  198. _qualityLineWorkDetail = qualityLineWorkDetail;
  199. _holidayMaster = holidayMaster;
  200. _generalizedCodeMaster = generalizedCodeMaster;
  201. _currentTenant = currentTenant;
  202. _scheduleExceptionMaster = scheduleExceptionMaster;
  203. _mysql_mes_morder = mysql_mes_morder;
  204. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  205. _nbrDetail = nbrDetail;
  206. }
  207. #endregion
  208. /// <summary>
  209. /// 生产排产-定时任务
  210. /// </summary>
  211. public async void DoExt()
  212. {
  213. //定时任务排产:获取工厂id
  214. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  215. domain = configuration.GetConnectionString("Factory_id");
  216. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  217. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  218. //取数开始时间为当前时间
  219. DateTime startTime = DateTime.Now;
  220. scheTime = startTime;
  221. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  222. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  223. if (workOrds.Any())
  224. {
  225. await DoProductSchedule(startTime, workOrds, domain, 1);
  226. }
  227. }
  228. /// <summary>
  229. /// 生产排产
  230. /// </summary>
  231. /// <param name="startTime">排产开始时间</param>
  232. /// <param name="workOrds">需要重新排产的工单</param>
  233. /// <param name="factoryid">工单的工厂id</param>
  234. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  235. /// <returns></returns>
  236. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type)
  237. {
  238. //记录工厂id
  239. domain = factoryid;
  240. //记录排产开始时间
  241. scheTime = startTime;
  242. //获取工单领料单
  243. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  244. //获取领料单明细
  245. var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  246. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  247. //记录工单数据
  248. List<WorkPriorityDto> dbWorkOrds = workOrds.Select(p => new WorkPriorityDto {
  249. WorkOrd = p.WorkOrd,
  250. Priority = p.Priority
  251. }).ToList();
  252. //处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  253. decimal ytc = 1m;
  254. decimal ktc = 10000m;
  255. decimal bktc = 20000m;
  256. for (int i = 0; i < workOrds.Count; i++)
  257. {
  258. //正在投产
  259. if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  260. {
  261. workOrds[i].Priority = ytc;
  262. ytc++;
  263. continue;
  264. }
  265. //需要前处理的领料单
  266. var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  267. //不需要前处理的领料单
  268. var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  269. List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  270. if (bqclNbr!= null)
  271. {
  272. bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  273. }
  274. //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  275. if (qclNbr != null && bqclNbr != null)
  276. {
  277. if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p=>p.Status.ToUpper() == "C"))
  278. {
  279. workOrds[i].Priority = ktc;
  280. ktc++;
  281. continue;
  282. }
  283. workOrds[i].Priority = bktc;
  284. bktc++;
  285. continue;
  286. }
  287. if (qclNbr != null && bqclNbr == null)
  288. {
  289. if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  290. {
  291. workOrds[i].Priority = ktc;
  292. ktc++;
  293. continue;
  294. }
  295. workOrds[i].Priority = bktc;
  296. bktc++;
  297. continue;
  298. }
  299. if (qclNbr == null && bqclNbr != null)
  300. {
  301. if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  302. {
  303. workOrds[i].Priority = ktc;
  304. ktc++;
  305. continue;
  306. }
  307. workOrds[i].Priority = bktc;
  308. bktc++;
  309. continue;
  310. }
  311. if (qclNbr == null && bqclNbr == null)
  312. {
  313. workOrds[i].Priority = bktc;
  314. bktc++;
  315. continue;
  316. }
  317. }
  318. //2、获取数据
  319. //获取工单工艺路径数据
  320. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  321. //获取物料对应的生产线信息:物料、工序对应的生产线
  322. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  323. List<string> lines = prodLines.Select(p => p.Line).ToList();
  324. //获取非标准产线人员配置
  325. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  326. //获取加班设置
  327. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  328. //获取工作日历数据:产线的工作日历+默认的工作日历
  329. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  330. //获取产线休息记录数据
  331. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  332. //获取节假日记录数据
  333. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  334. //获取工单的准备开始时间记录
  335. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  336. //获取当天的生产周期数据
  337. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  338. //获取当前日期往后的排产记录数据
  339. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  340. //排产前校验
  341. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  342. //过滤校验未通过的工单
  343. if (exceptions.Any())
  344. {
  345. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  346. }
  347. //3、排产
  348. //生产周期
  349. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  350. //排产记录表
  351. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  352. //记录排产结果
  353. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  354. //按照优先级排序
  355. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  356. for (int i = 0; i < workOrds.Count; i++)
  357. {
  358. //记录产线占用情况
  359. allResults.AddRange(scheduleMasters);
  360. //当前工单工艺路线主产线的关键工序
  361. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  362. //当前工单的产线明细
  363. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  364. //产线排产
  365. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
  366. }
  367. //回写工单优先级
  368. foreach (var item in workOrds)
  369. {
  370. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  371. if (curInfo != null)
  372. {
  373. item.Priority = curInfo.Priority;
  374. }
  375. }
  376. //更新当天日计划的计划数量,排产数量
  377. foreach (var item in periodSequenceDtls)
  378. {
  379. //item.UDeci5 = item.OrdQty;
  380. //获取历史排产数据
  381. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  382. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  383. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  384. }
  385. using (TransactionScope scope = new TransactionScope())
  386. {
  387. try
  388. {
  389. //记录排产异常数据
  390. if (exceptions.Any())
  391. {
  392. _scheduleExceptionMaster.Insert(exceptions);
  393. }
  394. //更新工单优先级
  395. _workOrdMaster.Update(workOrds);
  396. //添加工单工序准备开始时间记录
  397. if (inserts.Any())
  398. {
  399. _workOrdSetupTimeRecord.Insert(inserts);
  400. }
  401. //更新工单工序准备开始时间记录
  402. if (updates.Any())
  403. {
  404. _workOrdSetupTimeRecord.Update(updates);
  405. }
  406. //已投产的工单,只需要保存当前日期下一天的排产记录
  407. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  408. if (sczWorkords.Any())
  409. {
  410. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  411. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  412. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  413. //获取当天的日计划
  414. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  415. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  416. //需要更新的日计划
  417. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  418. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  419. //需要删除的日计划
  420. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  421. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  422. //需要新增的日计划
  423. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  424. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  425. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  426. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  427. foreach (var gdh in sczWorkords)
  428. {
  429. //提前投产的日计划
  430. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  431. //当前工单存在未来日期投产的日计划
  432. if (tcSeqs.Any())
  433. {
  434. //获取提前投产的工序
  435. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  436. foreach (var op in ops)
  437. {
  438. //当前工序提前投产的日计划
  439. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  440. //获取当天的日计划
  441. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  442. if (dtSeq != null )
  443. {
  444. delSequenceDets.Add(dtSeq);
  445. }
  446. seqInfo = new PeriodSequenceDet();
  447. seqInfo = opSeqs[0];
  448. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  449. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  450. //获取提前投产的日计划
  451. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  452. if (!opSchs.Any()) continue;
  453. schInfo = opSchs[0];
  454. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  455. schInfo.WorkDate = scheTime.Date;
  456. schInfo.WorkQty = seqInfo.OrdQty;
  457. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  458. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  459. upScheduleResults.Add(schInfo);
  460. //获取当天的日计划
  461. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  462. if (dtSch != null)//当天有日计划
  463. {
  464. delScheduleResults.Add(dtSch);
  465. }
  466. seqInfo.PlanDate = scheTime.Date;
  467. upSequenceDets.Add(seqInfo);
  468. }
  469. }
  470. //今天未投产的计划清空
  471. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  472. if (delp.Any())
  473. {
  474. //删除今天的
  475. delSequenceDets.AddRange(delp);
  476. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  477. delScheduleResults.AddRange(delr);
  478. //同一个工序有下达记录则不进行新增
  479. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  480. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  481. //新增今天的
  482. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  483. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  484. }
  485. //无计划的今天的工序新增
  486. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  487. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  488. if (ins.Any())
  489. {
  490. //新增今天的
  491. inSequenceDets.AddRange(ins);
  492. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  493. }
  494. }
  495. //更新提前投产的日计划
  496. if (upSequenceDets.Any())
  497. {
  498. _periodSequenceDet.Update(upSequenceDets);
  499. }
  500. if (upScheduleResults.Any())
  501. {
  502. _scheduleResultOpMaster.Update(upScheduleResults);
  503. }
  504. //删除当天的日计划
  505. if (delSequenceDets.Any())
  506. {
  507. _periodSequenceDet.Delete(delSequenceDets);
  508. }
  509. if (delScheduleResults.Any())
  510. {
  511. _scheduleResultOpMaster.Delete(delScheduleResults);
  512. }
  513. //新增当天的日计划
  514. if (inSequenceDets.Any())
  515. {
  516. _periodSequenceDet.Insert(inSequenceDets);
  517. }
  518. if (inScheduleResults.Any())
  519. {
  520. _scheduleResultOpMaster.Insert(inScheduleResults);
  521. }
  522. //删除当前日期下一天开始的工单排产记录
  523. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
  524. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
  525. //保存下一天的日计划数据
  526. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  527. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  528. }
  529. //未投产的工单,当前日期及以后的排产记录全部删除
  530. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  531. if (wscWorkords.Any())
  532. {
  533. //删除当前日期及以后的工单排产记录
  534. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
  535. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
  536. //保存当前日期及以后的日计划数据
  537. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  538. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  539. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  540. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  541. }
  542. scope.Complete();
  543. }
  544. catch (Exception ex)
  545. {
  546. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  547. scope.Dispose();
  548. return "NO|排产数据保存失败";
  549. }
  550. }
  551. //领料单重新处理
  552. AdjustNbrDate(workOrds);
  553. //日计划自动下达
  554. await ProductionDailyPlanAutoPublish(domain);
  555. return "OK";
  556. }
  557. /// <summary>
  558. /// 排产前校验
  559. /// </summary>
  560. /// <param name="workOrds">待排产工单</param>
  561. /// <param name="workOrdRoutings">工单工艺路线</param>
  562. /// <param name="prodLines">产线明细</param>
  563. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  564. /// <returns></returns>
  565. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  566. {
  567. //记录操作时间
  568. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  569. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  570. ScheduleExceptionMaster entity;
  571. foreach (var item in workOrds)
  572. {
  573. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  574. //判断当前工单主产线是否设置了关键工序
  575. if (!curRoutings.Any())//当前工单没有维护关键工序
  576. {
  577. entity = new ScheduleExceptionMaster();
  578. entity.Domain = item.Domain;
  579. entity.WorkOrd = item.WorkOrd;
  580. entity.ItemNum = item.ItemNum;
  581. entity.CreateTime = DateTime.Now;
  582. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  583. entity.Type = type == 1 ? "自动排产" : "手动排产";
  584. entity.OptTime = optTime;
  585. exceptions.Add(entity);
  586. continue;
  587. }
  588. //获取当前工单物料对应的产线信息
  589. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  590. if (!lineDetails.Any())
  591. {
  592. entity = new ScheduleExceptionMaster();
  593. entity.Domain = item.Domain;
  594. entity.WorkOrd = item.WorkOrd;
  595. entity.ItemNum = item.ItemNum;
  596. entity.CreateTime = DateTime.Now;
  597. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  598. entity.Type = type == 1 ? "自动排产" : "手动排产";
  599. entity.OptTime = optTime;
  600. exceptions.Add(entity);
  601. continue;
  602. }
  603. //校验关键工序是否维护了产线
  604. List<LineStartDto> lines = new List<LineStartDto>();
  605. foreach (var op in curRoutings)
  606. {
  607. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  608. if (!curLines.Any())//当前Op没有维护产线
  609. {
  610. entity = new ScheduleExceptionMaster();
  611. entity.Domain = item.Domain;
  612. entity.WorkOrd = item.WorkOrd;
  613. entity.ItemNum = item.ItemNum;
  614. entity.CreateTime = DateTime.Now;
  615. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  616. entity.Type = type == 1 ? "自动排产" : "手动排产";
  617. entity.OptTime = optTime;
  618. exceptions.Add(entity);
  619. }
  620. foreach (var line in curLines)
  621. {
  622. lines.Add(new LineStartDto {
  623. Line = line.Line,
  624. Op = op
  625. });
  626. }
  627. }
  628. //校验一条产线是否维护了多个关键工序
  629. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  630. foreach (var line in pdLines)
  631. {
  632. var curLines = lines.Where(p => p.Line == line).ToList();
  633. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  634. {
  635. entity = new ScheduleExceptionMaster();
  636. entity.Domain = item.Domain;
  637. entity.WorkOrd = item.WorkOrd;
  638. entity.ItemNum = item.ItemNum;
  639. entity.CreateTime = DateTime.Now;
  640. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  641. entity.Type = type == 1 ? "自动排产" : "手动排产";
  642. entity.OptTime = optTime;
  643. exceptions.Add(entity);
  644. }
  645. }
  646. //校验主产线关键工序对应的产线是否维护了工作日历
  647. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  648. foreach (var rut in lineDetails)
  649. {
  650. //获取当前产线维护的工作日历
  651. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  652. if (!lineCals.Any())//当前产线未维护工作日历
  653. {
  654. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  655. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  656. {
  657. entity = new ScheduleExceptionMaster();
  658. entity.Domain = item.Domain;
  659. entity.WorkOrd = item.WorkOrd;
  660. entity.ItemNum = item.ItemNum;
  661. entity.CreateTime = DateTime.Now;
  662. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  663. entity.Type = type == 1 ? "自动排产" : "手动排产";
  664. entity.OptTime = optTime;
  665. exceptions.Add(entity);
  666. }
  667. }
  668. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  669. {
  670. entity = new ScheduleExceptionMaster();
  671. entity.Domain = item.Domain;
  672. entity.WorkOrd = item.WorkOrd;
  673. entity.ItemNum = item.ItemNum;
  674. entity.CreateTime = DateTime.Now;
  675. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  676. entity.Type = type == 1 ? "自动排产" : "手动排产";
  677. entity.OptTime = optTime;
  678. exceptions.Add(entity);
  679. }
  680. }
  681. }
  682. return exceptions;
  683. }
  684. /// <summary>
  685. /// 排产
  686. /// </summary>
  687. /// <param name="workOrd">工单</param>
  688. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  689. /// <param name="prodLines">当前工单的产线明细</param>
  690. /// <param name="periodsDet">生产周期</param>
  691. /// <param name="scheduleResults">排产结果</param>
  692. /// <param name="allResults">产线占用记录</param>
  693. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
  694. {
  695. //生产周期
  696. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  697. //排产明细
  698. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  699. //记录上一产线排产开始时间
  700. LineStartDto lineStart = new LineStartDto();
  701. //产线开工时间默认为当前时间
  702. lineStart.StartTime = scheTime;
  703. TimeSpan span = TimeSpan.Zero;
  704. //第一层级工序有几个关键工序,就有几条产线
  705. for (int i = 0; i < workOrdRoutings.Count; i++)
  706. {
  707. //产线实际排产开始时间
  708. if (i == 0)//第一条产线
  709. {
  710. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  711. }
  712. else
  713. {
  714. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  715. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  716. }
  717. //如果当前工序已经生产完成,则跳过
  718. if (lineStart.QtyRemain == 0)
  719. {
  720. continue;
  721. }
  722. //当前产线的工作日历
  723. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  724. //当前产线的休息时间设置
  725. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  726. //产线排产开始时间
  727. DateTime workStartTime = lineStart.StartTime;
  728. //正常工单排产
  729. //正常工单产线已排产数量
  730. decimal sumQty = 0m;
  731. //产线准备时间(分钟)
  732. decimal sumTimes = 0m;
  733. while (sumQty < lineStart.QtyRemain)
  734. {
  735. //获取当天的产能
  736. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  737. //获取当天的工作时间段
  738. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  739. if (curCalendar == null)
  740. {
  741. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  742. }
  743. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  744. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  745. if (sumTimes < lineStart.setupTime * 60)
  746. {
  747. //当天的可用生产时长能满足提前期
  748. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  749. {
  750. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  751. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  752. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  753. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  754. //2、如果是排产中间日期,则先安排特殊工单排产
  755. //当天剩余产能
  756. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  757. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  758. if (sumQty + sumAmount < lineStart.QtyRemain)
  759. {
  760. //记录生产周期
  761. curSequences.Add(new PeriodSequenceDet
  762. {
  763. Domain = domain,
  764. Line = lineStart.Line,
  765. ItemNum = workOrd.ItemNum,
  766. PlanDate = workStartTime.Date,
  767. Period = dto.Period,
  768. OrdQty = sumAmount,
  769. WorkOrds = workOrd.WorkOrd,
  770. Op = lineStart.Op,
  771. IsActive = true,
  772. Status = "",
  773. CreateTime = DateTime.Now
  774. });
  775. //记录排产记录
  776. curScheduleRsts.Add(new ScheduleResultOpMaster
  777. {
  778. Domain = domain,
  779. WorkOrd = workOrd.WorkOrd,
  780. Line = lineStart.Line,
  781. ItemNum = workOrd.ItemNum,
  782. Op = lineStart.Op,
  783. WorkDate = workStartTime.Date,
  784. WorkQty = sumAmount,
  785. WorkStartTime = dto.StartTime,
  786. WorkEndTime = dto.EndTime,
  787. CreateTime = DateTime.Now
  788. });
  789. //累计已排产数量
  790. sumQty += sumAmount;
  791. //继续排下一个工作日
  792. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  793. }
  794. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  795. else
  796. {
  797. //剩余需要排产的数量
  798. decimal residueQty = lineStart.QtyRemain - sumQty;
  799. //剩余数量生产需要时长(分钟)
  800. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  801. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  802. workTime = workTime >= residueTime ? residueTime : workTime;
  803. //排产结束时间
  804. DateTime workEndTime = workStartTime;
  805. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  806. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  807. if (curPoint == null)
  808. {
  809. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  810. workStartTime = curPoint.StartPoint;
  811. }
  812. span = curPoint.EndPoint - workStartTime;
  813. //当天工作时间段的有效生产时间
  814. decimal effMins = (decimal)span.TotalMinutes;
  815. //当前工作时间段即可满足产能
  816. if (effMins >= workTime)
  817. {
  818. workEndTime = workStartTime.AddMinutes((double)workTime);
  819. }
  820. else
  821. {
  822. //获取后续生产时间段
  823. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  824. //剩余需要工作时长
  825. decimal nextMins = workTime - effMins;
  826. foreach (var p in nextPoints)
  827. {
  828. if (p.WorkMinutes >= nextMins)
  829. {
  830. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  831. break;
  832. }
  833. nextMins -= p.WorkMinutes;
  834. }
  835. }
  836. //工单排产完成,已排产数量=工单需排产数量数量
  837. sumQty = lineStart.QtyRemain;
  838. //当天剩余可用生产时长
  839. residueTime -= workTime;
  840. //处理清场时间,两种场景:
  841. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  842. if (residueTime <= lineStart.WaitTime)
  843. {
  844. //仍需排产的清场时长
  845. decimal otherTime = lineStart.WaitTime - residueTime;
  846. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  847. residueTime = 0;
  848. }
  849. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  850. else
  851. {
  852. //清场时长
  853. workTime = lineStart.WaitTime;
  854. //获取工单排产结束时间所处时间段
  855. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  856. span = curPoint.EndPoint - workEndTime;
  857. //当前工作时间段的有效生产时间(分钟)
  858. effMins = (decimal)span.TotalMinutes;
  859. //当前工作时间段即可清场时长
  860. if (effMins >= workTime)
  861. {
  862. workEndTime = workEndTime.AddMinutes((double)workTime);
  863. }
  864. else
  865. {
  866. //获取后续生产时间段
  867. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  868. //剩余需要工作时长
  869. decimal nextMins = workTime - effMins;
  870. foreach (var p in nextPoints)
  871. {
  872. if (p.WorkMinutes >= nextMins)
  873. {
  874. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  875. break;
  876. }
  877. nextMins -= p.WorkMinutes;
  878. }
  879. }
  880. residueTime -= workTime;
  881. }
  882. //记录生产周期
  883. curSequences.Add(new PeriodSequenceDet
  884. {
  885. Domain = domain,
  886. Line = lineStart.Line,
  887. ItemNum = workOrd.ItemNum,
  888. PlanDate = workStartTime.Date,
  889. Period = dto.Period,
  890. OrdQty = residueQty,
  891. WorkOrds = workOrd.WorkOrd,
  892. Op = lineStart.Op,
  893. IsActive = true,
  894. Status = "",
  895. CreateTime = DateTime.Now
  896. });
  897. //记录排产记录
  898. curScheduleRsts.Add(new ScheduleResultOpMaster
  899. {
  900. Domain = domain,
  901. WorkOrd = workOrd.WorkOrd,
  902. Line = lineStart.Line,
  903. ItemNum = workOrd.ItemNum,
  904. Op = lineStart.Op,
  905. WorkDate = workStartTime.Date,
  906. WorkQty = residueQty,
  907. WorkStartTime = workStartTime,
  908. WorkEndTime = workEndTime,
  909. CreateTime = DateTime.Now
  910. });
  911. }
  912. //记录提前期
  913. sumTimes = lineStart.setupTime * 60;
  914. }
  915. //当天可用生产时长不能满足或者刚好满足提前期
  916. else
  917. {
  918. //当天的可用生产时长不能满足提前期
  919. sumTimes += dto.EffTime;
  920. //获取下一个工作日
  921. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  922. }
  923. }
  924. //产线提前期满足的下一个工作日排产
  925. else
  926. {
  927. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  928. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  929. {
  930. //记录生产周期
  931. curSequences.Add(new PeriodSequenceDet
  932. {
  933. Domain = domain,
  934. Line = lineStart.Line,
  935. ItemNum = workOrd.ItemNum,
  936. PlanDate = workStartTime.Date,
  937. Period = dto.Period,
  938. OrdQty = dto.ProductQty,
  939. WorkOrds = workOrd.WorkOrd,
  940. Op = lineStart.Op,
  941. IsActive = true,
  942. Status = "",
  943. CreateTime = DateTime.Now
  944. });
  945. //记录排产记录
  946. curScheduleRsts.Add(new ScheduleResultOpMaster
  947. {
  948. Domain = domain,
  949. WorkOrd = workOrd.WorkOrd,
  950. Line = lineStart.Line,
  951. ItemNum = workOrd.ItemNum,
  952. Op = lineStart.Op,
  953. WorkDate = workStartTime.Date,
  954. WorkQty = dto.ProductQty,
  955. WorkStartTime = dto.StartTime,
  956. WorkEndTime = dto.EndTime,
  957. CreateTime = DateTime.Now
  958. });
  959. //累计已排产数量
  960. sumQty += dto.ProductQty;
  961. //继续排下一个工作日
  962. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  963. }
  964. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  965. else
  966. {
  967. //当天可用生产时长
  968. decimal residueTime = dto.EffTime;
  969. //正常工单生产时长
  970. decimal workTime = 0m;
  971. DateTime workEndTime = workStartTime;
  972. if (sumQty < lineStart.QtyRemain)
  973. {
  974. //剩余需要排产的数量
  975. decimal residueQty = lineStart.QtyRemain - sumQty;
  976. //剩余数量生产需要时长(分钟)
  977. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  978. //处理需要生产时长
  979. workTime = workTime >= residueTime ? residueTime : workTime;
  980. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  981. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  982. if (curPoint == null)
  983. {
  984. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  985. workStartTime = curPoint.StartPoint;
  986. }
  987. span = curPoint.EndPoint - workStartTime;
  988. //当天工作时间段的有效生产时间
  989. decimal effMins = (decimal)span.TotalMinutes;
  990. //当前工作时间段即可满足产能
  991. if (effMins >= workTime)
  992. {
  993. workEndTime = workStartTime.AddMinutes((double)workTime);
  994. }
  995. else
  996. {
  997. //获取后续生产时间段
  998. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  999. //剩余需要工作时长
  1000. decimal nextMins = workTime - effMins;
  1001. foreach (var p in nextPoints)
  1002. {
  1003. if (p.WorkMinutes >= nextMins)
  1004. {
  1005. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1006. break;
  1007. }
  1008. nextMins -= p.WorkMinutes;
  1009. }
  1010. }
  1011. //工单排产完成,已排产数量=工单数量
  1012. sumQty = lineStart.QtyRemain;
  1013. //剩余可用生产时长
  1014. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1015. //处理清场时间,两种场景:
  1016. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1017. if (residueTime <= lineStart.WaitTime)
  1018. {
  1019. //仍需排产的清场时长
  1020. decimal otherTime = lineStart.WaitTime - residueTime;
  1021. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1022. residueTime = 0;
  1023. }
  1024. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1025. else
  1026. {
  1027. //清场时长
  1028. workTime = lineStart.WaitTime;
  1029. //获取工单排产结束时间所处时间段
  1030. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1031. span = curPoint.EndPoint - workEndTime;
  1032. //当前工作时间段的有效生产时间(分钟)
  1033. effMins = (decimal)span.TotalMinutes;
  1034. //当前工作时间段即可清场时长
  1035. if (effMins >= workTime)
  1036. {
  1037. workEndTime = workEndTime.AddMinutes((double)workTime);
  1038. }
  1039. else
  1040. {
  1041. //获取后续生产时间段
  1042. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1043. //剩余需要工作时长
  1044. decimal nextMins = workTime - effMins;
  1045. foreach (var p in nextPoints)
  1046. {
  1047. if (p.WorkMinutes >= nextMins)
  1048. {
  1049. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1050. break;
  1051. }
  1052. nextMins -= p.WorkMinutes;
  1053. }
  1054. }
  1055. //剩余生产时长
  1056. residueTime -= workTime;
  1057. }
  1058. //记录生产周期
  1059. curSequences.Add(new PeriodSequenceDet
  1060. {
  1061. Domain = domain,
  1062. Line = lineStart.Line,
  1063. ItemNum = workOrd.ItemNum,
  1064. PlanDate = workStartTime.Date,
  1065. Period = dto.Period,
  1066. OrdQty = residueQty,
  1067. WorkOrds = workOrd.WorkOrd,
  1068. Op = lineStart.Op,
  1069. IsActive = true,
  1070. Status = "",
  1071. CreateTime = DateTime.Now
  1072. });
  1073. //记录排产记录
  1074. curScheduleRsts.Add(new ScheduleResultOpMaster
  1075. {
  1076. Domain = domain,
  1077. WorkOrd = workOrd.WorkOrd,
  1078. Line = lineStart.Line,
  1079. ItemNum = workOrd.ItemNum,
  1080. Op = lineStart.Op,
  1081. WorkDate = workStartTime.Date,
  1082. WorkQty = residueQty,
  1083. WorkStartTime = workStartTime,
  1084. WorkEndTime = workEndTime,
  1085. CreateTime = DateTime.Now
  1086. });
  1087. //处理排产开始时间
  1088. workStartTime = workEndTime;
  1089. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1090. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1091. {
  1092. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1093. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1094. }
  1095. }
  1096. }
  1097. }
  1098. }
  1099. }
  1100. //记录排产结果
  1101. periodsDet.AddRange(curSequences);
  1102. scheduleResults.AddRange(curScheduleRsts);
  1103. }
  1104. /// <summary>
  1105. /// 计算当天排产完成的剩余生产时长
  1106. /// </summary>
  1107. /// <param name="endTime">排产结束时间</param>
  1108. /// <param name="workPoints">当天的工作时间段</param>
  1109. /// <returns></returns>
  1110. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1111. {
  1112. decimal remainTime = 0m;
  1113. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1114. TimeSpan span = curPoint.EndPoint - endTime;
  1115. remainTime = (decimal)span.TotalMinutes;
  1116. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1117. foreach (var item in nextPoints)
  1118. {
  1119. remainTime += item.WorkMinutes;
  1120. }
  1121. return remainTime;
  1122. }
  1123. /// <summary>
  1124. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1125. /// </summary>
  1126. /// <param name="lineStart">排产产线</param>
  1127. /// <param name="startTime">产线排产开始时间</param>
  1128. /// <param name="curCalendars"></param>
  1129. /// <param name="curQtyDtls"></param>
  1130. /// <returns></returns>
  1131. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1132. {
  1133. LineScheduledDto scheduledDto = new LineScheduledDto();
  1134. //当天排产开始时间
  1135. scheduledDto.StartTime = startTime;
  1136. //开始时间是周几
  1137. int weekDay = (int)startTime.DayOfWeek;
  1138. //当天的工作日历
  1139. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1140. if (shopCal == null)//当前产线当天没有设置工作日历
  1141. {
  1142. //取默认工作日历
  1143. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1144. }
  1145. //当前日期的工作时间段
  1146. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1147. //当天排产结束时间
  1148. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1149. //计算starttime处于那个工作时间段
  1150. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1151. //开始时间不在工作时间段
  1152. if (curPoint == null)
  1153. {
  1154. //获取离开始时间最近的时间段
  1155. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1156. if (curPoint == null)
  1157. {
  1158. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1159. }
  1160. startTime = curPoint.EndPoint;
  1161. }
  1162. TimeSpan span = curPoint.EndPoint - startTime;
  1163. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1164. //获取后续工作时间段的有效工作时间
  1165. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1166. foreach (var item in nextPoints)
  1167. {
  1168. span = item.EndPoint - item.StartPoint;
  1169. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1170. }
  1171. //判断当前产线的UPH
  1172. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1173. //判断当前日期是否配置了UPH
  1174. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1175. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1176. scheduledDto.Rate = rate;
  1177. //产线当天加班设置
  1178. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1179. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1180. if (curOccupyTimes.Any())
  1181. {
  1182. var last = curOccupyTimes.Last();
  1183. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1184. }
  1185. //计算当天的产能(向上取整)
  1186. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1187. //计算班次
  1188. scheduledDto.Period = 1;//默认一班制
  1189. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1190. {
  1191. scheduledDto.Period = 2;
  1192. }
  1193. return scheduledDto;
  1194. }
  1195. /// <summary>
  1196. /// 计算主产线实际排产开始时间
  1197. /// </summary>
  1198. /// <param name="workOrd">工单</param>
  1199. /// <param name="routing">工序</param>
  1200. /// <param name="prodLines">生产线明细</param>
  1201. /// <param name="allResults">产线占用记录</param>
  1202. /// <returns></returns>
  1203. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1204. {
  1205. LineStartDto lineStart = new LineStartDto();
  1206. //排产工序
  1207. int op = routing.OP;
  1208. //排产任务执行时间
  1209. DateTime actStart = scheTime;
  1210. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1211. {
  1212. actStart = workOrd.OrdDate.GetValueOrDefault();
  1213. }
  1214. //获取工序对应的产线,根据优先级排序
  1215. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1216. //获取工序开始准备时长记录
  1217. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1218. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1219. if (curRecord != null && curRecord.StartTime < actStart)
  1220. {
  1221. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1222. if (curLine != null)
  1223. {
  1224. //计算产线实际开始时间
  1225. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1226. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1227. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1228. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1229. lineStart.RecID = curLine.RecID;
  1230. lineStart.Line = curLine.Line;
  1231. lineStart.StartTime = actStart;
  1232. lineStart.setupTime = curLine.SetupTime;
  1233. lineStart.Rate = curLine.Rate;
  1234. }
  1235. }
  1236. else {
  1237. //获取第一条产线排产结束时间
  1238. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1239. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1240. //计算实际开工时间
  1241. //产线工作日历:当前产线的工作日历+默认工作日历
  1242. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1243. var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1244. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1245. lineStart.RecID = lines[0].RecID;
  1246. lineStart.Line = lines[0].Line;
  1247. lineStart.StartTime = actStart;
  1248. lineStart.setupTime = lines[0].SetupTime;
  1249. lineStart.Rate = lines[0].Rate;
  1250. //循环其他产线
  1251. for (int i = 1; i < lines.Count; i++)
  1252. {
  1253. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1254. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1255. //计算实际开工时间
  1256. //产线工作日历:当前产线的工作日历+默认工作日历
  1257. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1258. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1259. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1260. if (StartTime < lineStart.StartTime)
  1261. {
  1262. lineStart.RecID = lines[i].RecID;
  1263. lineStart.Line = lines[i].Line;
  1264. lineStart.StartTime = StartTime;
  1265. lineStart.setupTime = lines[i].SetupTime;
  1266. lineStart.Rate = lines[i].Rate;
  1267. }
  1268. }
  1269. //当前工序没有开始准备时间记录
  1270. if (curRecord == null)
  1271. {
  1272. //添加记录
  1273. inserts.Add(new WorkOrdSetupTimeRecord
  1274. {
  1275. Domain = workOrd.Domain,
  1276. WorkOrd = workOrd.WorkOrd,
  1277. ItemNum = workOrd.ItemNum,
  1278. Op = op,
  1279. Line = lineStart.Line,
  1280. StartTime = lineStart.StartTime,
  1281. CreateTime = DateTime.Now
  1282. });
  1283. //记录工序开始准备时间记录
  1284. timeRecords.Add(new WorkOrdSetupTimeRecord
  1285. {
  1286. Domain = workOrd.Domain,
  1287. WorkOrd = workOrd.WorkOrd,
  1288. ItemNum = workOrd.ItemNum,
  1289. Op = op,
  1290. Line = lineStart.Line,
  1291. StartTime = lineStart.StartTime,
  1292. CreateTime = DateTime.Now
  1293. });
  1294. }
  1295. else {
  1296. //更新准备开始时间记录
  1297. timeRecords.ForEach(p => {
  1298. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1299. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1300. });
  1301. //存在开始准备时间记录,则更新
  1302. curRecord.Line = lineStart.Line;
  1303. curRecord.StartTime = lineStart.StartTime;
  1304. updates.Add(curRecord);
  1305. }
  1306. }
  1307. //计算准备开始时间点与当前时间点的有效时长
  1308. decimal sumTimes = 0m;
  1309. if (curRecord != null)
  1310. {
  1311. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1312. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1313. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1314. {
  1315. sumTimes = 0m;
  1316. }
  1317. }
  1318. //产线准备完成之后到当前时间点剩余时长(小时)
  1319. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1320. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1321. lineStart.Op = op;
  1322. lineStart.WaitTime = routing.WaitTime * 60;
  1323. //判断当前产线的UPH
  1324. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1325. //判断当前日期是否配置了UPH
  1326. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1327. //当天的实际UPH
  1328. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1329. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1330. decimal planQty = 0m;
  1331. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1332. {
  1333. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1334. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1335. }
  1336. else if(routing.Last != null)
  1337. {
  1338. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1339. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1340. planQty = Math.Floor(sumTimes / 60 * rate);
  1341. }
  1342. //剩余待排产数量=工单数量-已报工数量-预估数量
  1343. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1344. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1345. return lineStart;
  1346. }
  1347. /// <summary>
  1348. /// 计算两个时间点之间的有效时长
  1349. /// </summary>
  1350. /// <param name="startTime">开始时间</param>
  1351. /// <param name="endTime">结束时间</param>
  1352. /// <param name="line">产线</param>
  1353. /// <returns></returns>
  1354. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1355. {
  1356. decimal sumTimes = 0m;
  1357. //如果开始时间大于结束时间直接返回0
  1358. if (endTime <= startTime)
  1359. {
  1360. return sumTimes;
  1361. }
  1362. TimeSpan span = TimeSpan.Zero;
  1363. //产线休息时间段设置
  1364. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1365. //获取产线在开始时间当天的工作时间段
  1366. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1367. if (curCalendar == null)
  1368. {
  1369. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1370. }
  1371. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1372. //开始时间所处时间段
  1373. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1374. if (srtPoint == null)
  1375. {
  1376. //获取开始时间最近的时间段
  1377. //开始时间小于工作开始时间
  1378. if (startTime <= workPoints[0].StartPoint)
  1379. {
  1380. srtPoint = workPoints[0];
  1381. startTime = srtPoint.StartPoint;
  1382. }
  1383. else {
  1384. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1385. startTime = srtPoint.EndPoint;
  1386. }
  1387. }
  1388. //开始时间、结束时间处于同一天
  1389. if (startTime.Date == endTime.Date)
  1390. {
  1391. //结束时间所处时间段
  1392. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1393. //结束时间位于休息时间段
  1394. if (lstPoint == null)
  1395. {
  1396. //获取结束时间最近的时间段
  1397. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1398. //endTime = lstPoint.EndPoint;
  1399. //获取开始时间最近的时间段
  1400. //结束时间小于工作开始时间
  1401. if (endTime <= workPoints[0].StartPoint)
  1402. {
  1403. lstPoint = workPoints[0];
  1404. endTime = lstPoint.StartPoint;
  1405. }
  1406. else
  1407. {
  1408. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1409. endTime = lstPoint.EndPoint;
  1410. }
  1411. }
  1412. //开始时间和结束时间位于同一时间段
  1413. if (srtPoint.Level == lstPoint.Level)
  1414. {
  1415. span = endTime - startTime;
  1416. sumTimes = (decimal)span.TotalMinutes;
  1417. return sumTimes;
  1418. }
  1419. //开始时间,结束时间位于不同时间段
  1420. //计算开始时间所处时间段的有效时长
  1421. span = srtPoint.EndPoint - startTime;
  1422. sumTimes += (decimal)span.TotalMinutes;
  1423. //计算结束时间所处时间段的有效时长
  1424. span = endTime - lstPoint.StartPoint;
  1425. sumTimes += (decimal)span.TotalMinutes;
  1426. //计算开始时间,结束时间中间的工作时长
  1427. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1428. sumTimes += others.Sum(p => p.WorkMinutes);
  1429. return sumTimes;
  1430. }
  1431. //开始时间、结束时间不处于同一天
  1432. //1、计算开始时间所在当天剩余有效工作时长
  1433. span = srtPoint.EndPoint - startTime;
  1434. sumTimes += (decimal)span.TotalMinutes;
  1435. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1436. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1437. //2、计算结束时间所在当天有效工作时长
  1438. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1439. if (curCalendar == null)
  1440. {
  1441. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1442. }
  1443. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1444. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1445. if (curPoint == null)
  1446. {
  1447. //获取结束时间最近的时间段
  1448. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1449. //endTime = curPoint.EndPoint;
  1450. //结束时间小于工作开始时间
  1451. if (endTime <= workPoints[0].StartPoint)
  1452. {
  1453. curPoint = workPoints[0];
  1454. endTime = curPoint.StartPoint;
  1455. }
  1456. else
  1457. {
  1458. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1459. endTime = curPoint.EndPoint;
  1460. }
  1461. }
  1462. span = endTime - curPoint.StartPoint;
  1463. sumTimes += (decimal)span.TotalMinutes;
  1464. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1465. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1466. //3、计算中间天数的有效工作时长
  1467. span = endTime.Date - startTime.Date;
  1468. int days = span.Days;
  1469. for (int i = 1; i < days; i++)
  1470. {
  1471. var newDate = startTime.Date.AddDays(i);
  1472. //获取产线的工作时间段
  1473. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  1474. if (curCalendar == null)
  1475. {
  1476. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  1477. }
  1478. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  1479. //当天的有效工作时长
  1480. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  1481. }
  1482. return sumTimes;
  1483. }
  1484. /// <summary>
  1485. /// 计算主产线实际排产开始时间
  1486. /// </summary>
  1487. /// <param name="prodLine">生产线</param>
  1488. /// <param name="startTime">开始时间</param>
  1489. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  1490. /// <param name="curQtyDtls">当前产线休息记录</param>
  1491. /// <returns></returns>
  1492. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1493. {
  1494. //实际排产开始时间
  1495. DateTime actStart = startTime;
  1496. //开始时间是周几
  1497. int weekDay = (int)startTime.DayOfWeek;
  1498. //判断当天是否是工作日
  1499. bool isWorkDay = CheckIsWorkDay(startTime);
  1500. if (!isWorkDay)//不是工作日
  1501. {
  1502. //获取下一个工作日开始时间
  1503. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1504. return actStart;
  1505. }
  1506. //当天的工作日历
  1507. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1508. if (shopCal == null)
  1509. {
  1510. //产线没有维护当天的工作日历,则取默认工作日历
  1511. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1512. }
  1513. //当前日期的工作时间段
  1514. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  1515. //计算starttime处于那个工作时间段
  1516. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1517. if (curPoint == null)//不处于工作时间段
  1518. {
  1519. //开始时间小于当天工作开始时间
  1520. if (startTime < workPoints.First().StartPoint)
  1521. {
  1522. actStart = workPoints.First().StartPoint;
  1523. }
  1524. //开始时间大于当前工作结束时间
  1525. else if (startTime > workPoints.Last().EndPoint)
  1526. {
  1527. //获取下一个工作日开始时间
  1528. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1529. }
  1530. else
  1531. {//开始时间位于当天的休息时间段
  1532. foreach (var item in workPoints)
  1533. {
  1534. //获取下一个时间段
  1535. var next = workPoints.Find(p => p.Level == item.Level + 1);
  1536. if (item.EndPoint < startTime && startTime < next.StartPoint)
  1537. {
  1538. actStart = next.StartPoint;
  1539. break;
  1540. }
  1541. }
  1542. }
  1543. return actStart;
  1544. }
  1545. if (startTime != curPoint.EndPoint)
  1546. {
  1547. return actStart;
  1548. }
  1549. //查询下一时间段的开始时间点
  1550. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1551. if (nextPoint != null)
  1552. {
  1553. return nextPoint.StartPoint;
  1554. }
  1555. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  1556. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1557. return actStart;
  1558. }
  1559. /// <summary>
  1560. /// 排产开始时间处理为半小时/整点开始--向后取整
  1561. /// </summary>
  1562. /// <param name="startTime"></param>
  1563. /// <returns></returns>
  1564. public DateTime CalcStartTimeAfter(DateTime startTime)
  1565. {
  1566. DateTime rtnTime = startTime;
  1567. DateTime curDate = startTime.Date;
  1568. //时间转换为分钟
  1569. TimeSpan span = rtnTime - curDate;
  1570. decimal sumMinutes = (decimal)span.TotalMinutes;
  1571. int times = (int)Math.Ceiling(sumMinutes / 30);
  1572. rtnTime = curDate.AddMinutes(times * 30);
  1573. return rtnTime;
  1574. }
  1575. /// <summary>
  1576. /// 排产开始时间处理为半小时/整点开始--向前取整
  1577. /// </summary>
  1578. /// <param name="startTime"></param>
  1579. /// <returns></returns>
  1580. public DateTime CalcStartTimeBefore(DateTime startTime)
  1581. {
  1582. DateTime rtnTime = startTime;
  1583. DateTime curDate = startTime.Date;
  1584. //时间转换为分钟
  1585. TimeSpan span = rtnTime - curDate;
  1586. decimal sumMinutes = (decimal)span.TotalMinutes;
  1587. int times = (int)Math.Floor(sumMinutes / 30);
  1588. rtnTime = curDate.AddMinutes(times * 30);
  1589. return rtnTime;
  1590. }
  1591. /// <summary>
  1592. /// 判断当天是否是工作日
  1593. /// </summary>
  1594. /// <param name="dateTime"></param>
  1595. /// <returns></returns>
  1596. public bool CheckIsWorkDay(DateTime dateTime)
  1597. {
  1598. bool isWorkDay = true;
  1599. //周几
  1600. int weekDay = (int)dateTime.DayOfWeek;
  1601. //判断当天是否是工作日
  1602. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  1603. {
  1604. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  1605. {
  1606. isWorkDay = false;
  1607. }
  1608. return isWorkDay;
  1609. }
  1610. //不是周六周日,需要判断是不是节假日
  1611. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  1612. {
  1613. isWorkDay = false;
  1614. }
  1615. return isWorkDay;
  1616. }
  1617. /// <summary>
  1618. /// 计算下一产线实际排产开始时间
  1619. /// </summary>
  1620. /// <param name="workOrd">工单</param>
  1621. /// <param name="lineStart">上一产线开始时间</param>
  1622. /// <param name="routing">工序</param>
  1623. /// <param name="prodLines">产线明细</param>
  1624. /// <param name="allResults">产线占用记录</param>
  1625. /// <returns></returns>
  1626. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1627. {
  1628. //本序工序编码
  1629. int op = routing.OP;
  1630. //获取上序实际开工时间
  1631. DateTime preStartTime = lineStart.StartTime;
  1632. //上序的开始准备时间记录
  1633. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  1634. if (preRecord != null)
  1635. {
  1636. preStartTime = preRecord.StartTime;
  1637. }
  1638. LineStartDto startDto = new LineStartDto();
  1639. //获取产线
  1640. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  1641. //当前工序的开始准备时间记录
  1642. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1643. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1644. if (curRecord != null && curRecord.StartTime < scheTime)
  1645. {
  1646. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  1647. if (curLine != null) {
  1648. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1649. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1650. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1651. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  1652. startDto.RecID = curLine.RecID;
  1653. startDto.Line = curLine.Line;
  1654. startDto.StartTime = startTime;
  1655. startDto.setupTime = curLine.SetupTime;
  1656. startDto.Rate = curLine.Rate;
  1657. }
  1658. }
  1659. else {
  1660. //获取第一条产线排产结束时间
  1661. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1662. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  1663. startDto.RecID = lines[0].RecID;
  1664. startDto.Line = lines[0].Line;
  1665. startDto.setupTime = lines[0].SetupTime;
  1666. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1667. startDto.Rate = lines[0].Rate;
  1668. //循环剩余产线,找到最早可开工产线
  1669. for (int i = 1; i < lines.Count(); i++)
  1670. {
  1671. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1672. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  1673. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1674. if (startTime < startDto.StartTime)
  1675. {
  1676. startDto.RecID = lines[i].RecID;
  1677. startDto.Line = lines[i].Line;
  1678. startDto.setupTime = lines[i].SetupTime;
  1679. startDto.StartTime = startTime;
  1680. startDto.Rate = lines[i].Rate;
  1681. }
  1682. }
  1683. //当前工序没有开始准备时间记录
  1684. if (curRecord == null)
  1685. {
  1686. //添加记录
  1687. inserts.Add(new WorkOrdSetupTimeRecord
  1688. {
  1689. Domain = workOrd.Domain,
  1690. WorkOrd = workOrd.WorkOrd,
  1691. ItemNum = workOrd.ItemNum,
  1692. Op = op,
  1693. Line = startDto.Line,
  1694. StartTime = startDto.StartTime,
  1695. CreateTime = DateTime.Now
  1696. });
  1697. //记录工序开始准备时间记录
  1698. timeRecords.Add(new WorkOrdSetupTimeRecord
  1699. {
  1700. Domain = workOrd.Domain,
  1701. WorkOrd = workOrd.WorkOrd,
  1702. ItemNum = workOrd.ItemNum,
  1703. Op = op,
  1704. Line = startDto.Line,
  1705. StartTime = startDto.StartTime,
  1706. CreateTime = DateTime.Now
  1707. });
  1708. }
  1709. else
  1710. {
  1711. //更新准备开始时间记录
  1712. timeRecords.ForEach(p => {
  1713. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  1714. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  1715. });
  1716. //存在开始准备时间记录,则更新
  1717. curRecord.Line = startDto.Line;
  1718. curRecord.StartTime = startDto.StartTime;
  1719. updates.Add(curRecord);
  1720. }
  1721. }
  1722. //计算准备开始时间点与当前时间点的有效时长
  1723. decimal sumTimes = 0m;
  1724. if (curRecord != null)
  1725. {
  1726. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  1727. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1728. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1729. {
  1730. sumTimes = 0m;
  1731. }
  1732. }
  1733. //产线准备完成之后到当前时间点剩余时长(小时)
  1734. decimal restTime = startDto.setupTime - sumTimes / 60;
  1735. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  1736. startDto.Op = op;
  1737. startDto.WaitTime = routing.WaitTime * 60;
  1738. //判断当前产线的UPH
  1739. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  1740. //判断当前日期是否配置了UPH
  1741. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  1742. //当天的实际UPH
  1743. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  1744. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1745. decimal planQty = 0m;
  1746. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1747. {
  1748. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1749. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1750. }
  1751. else if (routing.Last != null)
  1752. {
  1753. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1754. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  1755. planQty = Math.Floor(sumTimes / 60 * rate);
  1756. }
  1757. //剩余待排产数量=工单数量-已报工数量-预估数量
  1758. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1759. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1760. return startDto;
  1761. }
  1762. /// <summary>
  1763. /// 通过提前期计算产线排产开始时间
  1764. /// </summary>
  1765. /// <param name="line">产线</param>
  1766. /// <param name="startTime">上一产线开始时间</param>
  1767. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  1768. /// <returns></returns>
  1769. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  1770. {
  1771. //提前期转换成分钟
  1772. decimal needMinute = setupTime * 60;
  1773. //实际排产开始时间
  1774. DateTime actStart = startTime;
  1775. //开始时间是周几
  1776. int weekDay = (int)startTime.DayOfWeek;
  1777. //当天的工作日历
  1778. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1779. if (shopCal == null)
  1780. {
  1781. //产线没有维护当天的工作日历,则取默认工作日历
  1782. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1783. }
  1784. //当前产线的休息时间设置
  1785. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  1786. //当前日期的工作时间段
  1787. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  1788. //计算starttime处于那个工作时间段
  1789. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1790. //如果找不到对应时间段
  1791. if (curPoint == null)
  1792. {
  1793. //如果开始时间在开始上班之前
  1794. if (startTime < workPoints.First().StartPoint)
  1795. {
  1796. curPoint = workPoints.First();
  1797. startTime = curPoint.StartPoint;
  1798. }
  1799. else {
  1800. //判断开始时间处于哪个空闲时间段
  1801. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  1802. startTime = curPoint.EndPoint;
  1803. }
  1804. }
  1805. //当前时间段可用时长
  1806. TimeSpan span = curPoint.EndPoint - startTime;
  1807. decimal curMins = (decimal)span.TotalMinutes;
  1808. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  1809. {
  1810. actStart = startTime.AddMinutes((double)needMinute);
  1811. return actStart;
  1812. }
  1813. //当前时间段的可用时长不满足
  1814. //剩余提前期
  1815. needMinute -= curMins;
  1816. //获取后层级时间段
  1817. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1818. bool flag = true;//标志位
  1819. foreach (var item in prePoints)
  1820. {
  1821. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  1822. {
  1823. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1824. flag = false;
  1825. break;
  1826. }
  1827. needMinute -= item.WorkMinutes;
  1828. }
  1829. if (!flag)
  1830. {
  1831. return actStart;
  1832. }
  1833. //今天可用时长不够,往后工作日找
  1834. DateTime nextStartTime = startTime;
  1835. while (flag)
  1836. {
  1837. //获取下一个工作日
  1838. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  1839. weekDay = (int)nextStartTime.DayOfWeek;
  1840. //获取前一个工作日的工作时间段数据,level顺排
  1841. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1842. if (curCalendar == null )
  1843. {
  1844. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1845. }
  1846. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  1847. //当天的工作时长(分钟)
  1848. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  1849. if (sumWorkMins >= needMinute)//当天可用提前期满足
  1850. {
  1851. //获取开始时间
  1852. foreach (var item in workPoints)
  1853. {
  1854. if (item.WorkMinutes >= needMinute)//当前时间段满足
  1855. {
  1856. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1857. break;
  1858. }
  1859. needMinute -= item.WorkMinutes;
  1860. }
  1861. flag = false;
  1862. }
  1863. else
  1864. {
  1865. //当天可用提前期不满足
  1866. needMinute -= sumWorkMins;
  1867. }
  1868. }
  1869. return actStart;
  1870. }
  1871. /// <summary>
  1872. /// 获取下一个工作日开始时间
  1873. /// </summary>
  1874. /// <param name="weekDay">当前周几</param>
  1875. /// <param name="startTime">开始时间</param>
  1876. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  1877. /// <returns></returns>
  1878. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  1879. {
  1880. DateTime rtnData = startTime;
  1881. //下一天
  1882. DateTime nextDate = startTime.Date.AddDays(1);
  1883. //下一天是周几
  1884. int nextWeekDay = (weekDay + 1) % 7;
  1885. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  1886. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1887. if (calendar == null)
  1888. {
  1889. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1890. }
  1891. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1892. //判断下一天是否是工作日
  1893. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  1894. {
  1895. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  1896. {
  1897. //递归继续找下一个工作日
  1898. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1899. return rtnData;
  1900. }
  1901. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1902. return rtnData;
  1903. }
  1904. //下一天不是周六周日,需要判断是不是节假日
  1905. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  1906. {
  1907. //递归继续找下一个工作日
  1908. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1909. return rtnData;
  1910. }
  1911. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1912. return rtnData;
  1913. }
  1914. /// <summary>
  1915. /// 处理当前日期的工作时间段
  1916. /// </summary>
  1917. /// <param name="prodLine"></param>
  1918. /// <param name="startTime"></param>
  1919. /// <param name="shopCal">当前产线的工作日历-周几</param>
  1920. /// <param name="curQtyDtls">每天休息记录</param>
  1921. /// <returns></returns>
  1922. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  1923. {
  1924. //年-月-日
  1925. string date = startTime.Date.ToString("yyyy-MM-dd");
  1926. //排产记录结束日期是周几
  1927. int weekDay = (int)startTime.DayOfWeek;
  1928. //工作时间段
  1929. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  1930. LineWorkPointDto dto = new LineWorkPointDto();
  1931. int level = 1;
  1932. TimeSpan span = TimeSpan.Zero;
  1933. //开始时间
  1934. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1935. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  1936. //结束时间
  1937. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  1938. dto.Level = level;
  1939. dto.Line = prodLine;
  1940. dto.WeekDay = weekDay;
  1941. dto.StartPoint = dayStartPoint;
  1942. //按照产线休息时间切分时间段
  1943. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  1944. foreach (var item in curQtyDtls)
  1945. {
  1946. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  1947. //休息时间段开始时间不在工作时间内,不考虑
  1948. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  1949. {
  1950. continue;
  1951. }
  1952. dto.EndPoint = endPoint;
  1953. span = dto.EndPoint - dto.StartPoint;
  1954. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1955. workPoints.Add(dto);
  1956. level++;
  1957. dto = new LineWorkPointDto();
  1958. dto.Level = level;
  1959. dto.Line = prodLine;
  1960. dto.WeekDay = weekDay;
  1961. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  1962. }
  1963. dto.EndPoint = dayEndPoint;
  1964. span = dto.EndPoint - dto.StartPoint;
  1965. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1966. workPoints.Add(dto);
  1967. //产线当天加班设置
  1968. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  1969. foreach (var item in curOccupyTimes)
  1970. {
  1971. //如果加班开始时间在工作时间内,则不考虑
  1972. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  1973. {
  1974. continue;
  1975. }
  1976. level++;
  1977. dto = new LineWorkPointDto();
  1978. dto.Level = level;
  1979. dto.Line = prodLine;
  1980. dto.WeekDay = weekDay;
  1981. dto.StartPoint = item.StartTime.GetValueOrDefault();
  1982. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  1983. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  1984. workPoints.Add(dto);
  1985. }
  1986. return workPoints.OrderBy(p => p.Level).ToList();
  1987. }
  1988. /// <summary>
  1989. /// 调整领料单时间
  1990. /// </summary>
  1991. /// <param name="workords"></param>
  1992. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  1993. {
  1994. if (workords.Any())
  1995. {
  1996. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  1997. //1.如果未生成领料单,则无需调整。
  1998. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  1999. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2000. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2001. if (nbrlist.Any())
  2002. {
  2003. foreach (var work in workords)
  2004. {
  2005. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2006. foreach (var nbr in workNbr)
  2007. {
  2008. if (string.IsNullOrEmpty(nbr.Status))
  2009. {
  2010. if (nbr.TransType == "PrevProcess")
  2011. {
  2012. //前处理领料单
  2013. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2014. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2015. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2016. }
  2017. else
  2018. {
  2019. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2020. nbr.Date = nbr.EffDate;
  2021. }
  2022. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2023. {
  2024. nbr.Date = DateTime.Now.AddDays(1).Date;
  2025. }
  2026. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2027. {
  2028. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2029. }
  2030. }
  2031. }
  2032. }
  2033. _nbrMaster.Update(nbrlist);
  2034. }
  2035. }
  2036. }
  2037. /// <summary>
  2038. /// 日计划自动发布
  2039. /// </summary>
  2040. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2041. {
  2042. //取数开始时间为当前日期
  2043. DateTime startTime = DateTime.Now.Date;
  2044. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2045. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2046. if (periodList.Any())
  2047. {
  2048. try
  2049. {
  2050. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2051. var workords = periodList.Select(s => s.WorkOrds);
  2052. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2053. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2054. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2055. foreach (var work in workordList)
  2056. {
  2057. bool flag = false;
  2058. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2059. if (nbrlist.Any())
  2060. {
  2061. flag = true;
  2062. foreach (var nbr in nbrlist)
  2063. {
  2064. //还有未出库数据
  2065. //如果有任意一个出库,则下达
  2066. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2067. {
  2068. flag = false;
  2069. break;
  2070. }
  2071. /*if (nbr.Status.ToLower() != "c")
  2072. {
  2073. flag = false;
  2074. break;
  2075. }*/
  2076. //需要前处理,但是前处理还未完成
  2077. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2078. {
  2079. flag = false;
  2080. break;
  2081. }
  2082. }
  2083. }
  2084. if (flag)
  2085. {
  2086. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2087. publish.ForEach(x =>
  2088. {
  2089. x.Status = "r";
  2090. });
  2091. updateList.AddRange(publish);
  2092. }
  2093. }
  2094. if (updateList.Any())
  2095. {
  2096. _periodSequenceDet.Update(updateList);
  2097. }
  2098. }
  2099. catch (Exception e)
  2100. {
  2101. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2102. return "保存失败,请联系管理员。";
  2103. }
  2104. }
  2105. return "ok";
  2106. }
  2107. }
  2108. }