ProductExamineAppService.cs 14 KB

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  1. using Business.Core.MongoDBHelper;
  2. using Business.ResourceExamineManagement.Dto;
  3. using Bussiness.Model.Production;
  4. using Bussiness.Model.Tech;
  5. using Bussiness.MongoModel.Production;
  6. using Bussiness.MongoModel.Tech;
  7. using System;
  8. using System.Collections.Generic;
  9. using System.Linq;
  10. using System.Text;
  11. using System.Threading.Tasks;
  12. using Volo.Abp.Application.Services;
  13. using Volo.Abp.Domain.Repositories;
  14. namespace Business.ResourceExamineManagement
  15. {
  16. /// <summary>
  17. /// 产能检查
  18. /// </summary>
  19. public class ProductExamineAppService: ApplicationService
  20. {
  21. #region 服务
  22. /// <summary>
  23. /// 工艺路径
  24. /// </summary>
  25. private readonly IMongoDB<mo_mes_technique> _mes_technique;
  26. /// <summary>
  27. /// 工序
  28. /// </summary>
  29. private readonly IMongoDB<mo_mes_process> _mes_process;
  30. /// <summary>
  31. /// 工艺关联工序
  32. /// </summary>
  33. private readonly IMongoDB<mo_mes_tech_process> _mes_tech_process;
  34. /// <summary>
  35. /// 工艺工序关联工位
  36. /// </summary>
  37. private readonly IMongoDB<mo_mes_tech_proc_workshop> _mes_tech_proc_workshop;
  38. #endregion
  39. /// <summary>
  40. /// 构造函数
  41. /// </summary>
  42. public ProductExamineAppService(
  43. IMongoDB<mo_mes_technique> mes_technique,
  44. IMongoDB<mo_mes_process> mes_process,
  45. IMongoDB<mo_mes_tech_process> mes_tech_process,
  46. IMongoDB<mo_mes_tech_proc_workshop> mes_tech_proc_workshop
  47. )
  48. {
  49. _mes_technique = mes_technique;
  50. _mes_process = mes_process;
  51. _mes_tech_process = mes_tech_process;
  52. _mes_tech_proc_workshop = mes_tech_proc_workshop;
  53. }
  54. /// <summary>
  55. /// 产能计算
  56. /// </summary>
  57. /// <param name="param">产能检查入参</param>
  58. /// <returns>生产时长</returns>
  59. public async Task<decimal> ProductiveExamine(ProdExamineParamDto param)
  60. {
  61. if (param.packages <= 0)
  62. {
  63. throw new NotImplementedException("产能计算参数有误!");
  64. }
  65. #region 1、数据准备
  66. //1.1、获取工艺路径数据
  67. mo_mes_technique tech = _mes_technique.Find(p => p.bom == param.bom_number && p.bomver == param.version && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted).Result.FirstOrDefault();
  68. if (tech == null)
  69. {
  70. throw new NotImplementedException("请先配置工艺路径!");
  71. }
  72. //1.2、获取工艺路径关联工序数据
  73. List<mo_mes_tech_process> tech_Processes = await _mes_tech_process.GetManyByCondition(p => p.tech_id == tech.mysql_id && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  74. if (tech_Processes.Count == 0)
  75. {
  76. throw new NotImplementedException("请先配置工序!");
  77. }
  78. //1.3、获取当前工艺路径下的工序数据
  79. //FilterDefinition<mes_process> filter = Builders<mes_process>.Filter.In(s => s.Id, tech_Processes.Select(m => m.proc_id).ToList());
  80. //List<mes_process> process = await _mes_process.GetManyByIds(filter);
  81. List<long> procIds = tech_Processes.Select(m => m.proc_id.GetValueOrDefault()).ToList();
  82. List<mo_mes_process> process = await _mes_process.GetManyByCondition(p => procIds.Contains(p.mysql_id) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  83. //1.3、获取工艺工序关联工位信息
  84. List<long> techProcIds = tech_Processes.Select(m => m.mysql_id).ToList();
  85. List<mo_mes_tech_proc_workshop> tech_Proc_Workshops = await _mes_tech_proc_workshop.GetManyByCondition(p => techProcIds.Contains(p.tech_proc_id.Value) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  86. #endregion
  87. //1、获取工艺路径下的第一层级工序:目前只考虑第一层级
  88. List<mo_mes_tech_process> fistLevels = tech_Processes.Where(p => p.parentprocid == tech.mysql_id).ToList();
  89. if (fistLevels.Count == 0)
  90. {
  91. throw new NotImplementedException("当前工艺路径没有配置工序,请调整!");
  92. }
  93. //工艺预处理
  94. List<TechProcDto> teches = TechProcPretreatment(fistLevels,param.packages);
  95. decimal sumTimes = teches.OrderByDescending(p => p.sumTimes).First().sumTimes;
  96. return sumTimes;
  97. }
  98. /// <summary>
  99. /// 工序预处理,按照多分支生成多条单独的工艺路径
  100. /// </summary>
  101. /// <param name="proc">当前工序</param>
  102. /// <param name="processes">工艺关联工序list</param>
  103. /// <param name="packages">生产件数</param>
  104. /// <returns></returns>
  105. private List<TechProcDto> TechProcPretreatment(List<mo_mes_tech_process> processes,int packages)
  106. {
  107. //工艺路径预处理dto
  108. List<TechProcDto> techProcDtos = new List<TechProcDto>();
  109. TechProcDto dto;
  110. //获取下一步工序id
  111. List<long> nextProcIds = processes.Where(p=>p.nextprocid != null).Select(p => p.nextprocid.GetValueOrDefault()).ToList();
  112. //获取起点工序
  113. var startProcs = processes.Where(p => !nextProcIds.Contains(p.proc_id.GetValueOrDefault())).ToList();
  114. //递归处理工序返回值
  115. List<mo_mes_tech_process> rtnList;
  116. for (int i = 0; i < startProcs.Count; i++)
  117. {
  118. dto = new TechProcDto();
  119. rtnList = new List<mo_mes_tech_process>();
  120. GetNextProc(startProcs[i], processes, rtnList);
  121. dto.serialno = i + 1;
  122. dto.processes = rtnList;
  123. //dto.details = CalcTakeTimeByLq(rtnList, packages);//通过Lq计算
  124. dto.details = CalcTakeTimeByLqt(rtnList, packages);//通过Lqt计算
  125. dto.sumTimes = dto.details.Sum(p=>p.wait_time);
  126. techProcDtos.Add(dto);
  127. }
  128. return techProcDtos;
  129. }
  130. /// <summary>
  131. /// 递归:根据起始工序,获取后续工序
  132. /// </summary>
  133. /// <param name="proc"></param>
  134. /// <param name="processes"></param>
  135. /// <param name="rtnList"></param>
  136. private void GetNextProc(mo_mes_tech_process proc, List<mo_mes_tech_process> processes, List<mo_mes_tech_process> rtnList)
  137. {
  138. rtnList.Add(proc);
  139. //下一工序id为null,终止
  140. if (proc?.nextprocid == null)
  141. {
  142. return;
  143. }
  144. //获取下一个工序
  145. var nextProc = processes.FirstOrDefault(p=>p.proc_id == proc.nextprocid);
  146. if (nextProc == null)
  147. {
  148. return;
  149. }
  150. GetNextProc(nextProc, processes, rtnList);
  151. }
  152. /// <summary>
  153. /// 通过Lq计算工艺耗时
  154. /// </summary>
  155. /// <param name="Processes"></param>
  156. /// <param name="packages"></param>
  157. /// <returns></returns>
  158. private List<StartTimeDto> CalcTakeTimeByLq(List<mo_mes_tech_process> Processes, int packages)
  159. {
  160. //工序需要等待时间记录
  161. List<StartTimeDto> starts = new List<StartTimeDto>();
  162. StartTimeDto dto;
  163. foreach (var chd in Processes)
  164. {
  165. dto = new StartTimeDto();
  166. if (chd.nextprocid == null)//最后一个工序
  167. {
  168. //计算最后一个工序耗时
  169. dto = CalcProcTakeTimeByLq(chd, packages, packages);
  170. }
  171. else
  172. {
  173. dto = CalcProcTakeTimeByLq(chd, chd.lq.GetValueOrDefault(), packages);
  174. }
  175. //添加记录
  176. starts.Add(dto);
  177. }
  178. return starts;
  179. }
  180. /// <summary>
  181. /// 通过Lq计算当前工序前置准备时间
  182. /// </summary>
  183. /// <param name="proc"></param>
  184. /// <param name="quantity">LeadQuantity to Start Next</param>
  185. /// <param name="packages">件数</param>
  186. /// <returns></returns>
  187. private StartTimeDto CalcProcTakeTimeByLq(mo_mes_tech_process proc, decimal quantity, int packages)
  188. {
  189. //记录当前工序耗时
  190. StartTimeDto dto = new StartTimeDto();
  191. //添加耗时记录
  192. dto.tech_id = proc.tech_id.GetValueOrDefault();
  193. dto.proc_id = proc.proc_id.GetValueOrDefault();
  194. dto.nextproc_id = proc.nextprocid;
  195. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  196. {
  197. if ( proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  198. {
  199. throw new NotImplementedException("当前工序uph或wsinuse参数配置错误,请调整!");
  200. }
  201. dto.wait_time = quantity / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  202. dto.take_time = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  203. }
  204. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  205. {
  206. if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  207. {
  208. throw new NotImplementedException("当前工序ct或wsinuse参数配置错误,请调整!");
  209. }
  210. dto.wait_time = quantity * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  211. dto.take_time = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  212. }
  213. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  214. {
  215. if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0|| proc.ct.GetValueOrDefault() == 0)
  216. {
  217. throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误,请调整!");
  218. }
  219. dto.wait_time = Math.Ceiling(quantity / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  220. dto.take_time = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  221. }
  222. return dto;
  223. }
  224. /// <summary>
  225. /// 通过Lqt计算工艺耗时
  226. /// </summary>
  227. /// <param name="Processes"></param>
  228. /// <param name="packages"></param>
  229. /// <returns></returns>
  230. private List<StartTimeDto> CalcTakeTimeByLqt(List<mo_mes_tech_process> Processes, int packages)
  231. {
  232. //工序需要等待时间记录
  233. List<StartTimeDto> starts = new List<StartTimeDto>();
  234. StartTimeDto dto;
  235. foreach (var chd in Processes)
  236. {
  237. dto = new StartTimeDto();
  238. //添加耗时记录
  239. dto.tech_id = chd.tech_id.GetValueOrDefault();
  240. dto.proc_id = chd.proc_id.GetValueOrDefault();
  241. dto.nextproc_id = chd.nextprocid;
  242. //计算当前工序生产耗时
  243. dto.take_time = CalcProcTakeTime(chd, packages);
  244. if (chd.nextprocid == null)//最后一个工序
  245. {
  246. dto.wait_time = dto.take_time;
  247. }
  248. else
  249. {
  250. dto.wait_time = chd.lqt.Value;
  251. }
  252. //添加记录
  253. starts.Add(dto);
  254. }
  255. return starts;
  256. }
  257. /// <summary>
  258. /// 计算当前工序生产时间
  259. /// </summary>
  260. /// <param name="proc"></param>
  261. /// <param name="packages">件数</param>
  262. /// <returns></returns>
  263. private decimal CalcProcTakeTime(mo_mes_tech_process proc, int packages)
  264. {
  265. //当前工序生产时间
  266. decimal takeTiem = 0.00m;
  267. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  268. {
  269. if (proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  270. {
  271. throw new NotImplementedException("当前工序uph或wsinuse参数配置错误,请调整!");
  272. }
  273. takeTiem = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  274. }
  275. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  276. {
  277. if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  278. {
  279. throw new NotImplementedException("当前工序ct或wsinuse参数配置错误,请调整!");
  280. }
  281. takeTiem = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  282. }
  283. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  284. {
  285. if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0 || proc.ct.GetValueOrDefault() == 0)
  286. {
  287. throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误,请调整!");
  288. }
  289. takeTiem = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  290. }
  291. return takeTiem;
  292. }
  293. }
  294. }