ProductionScheduleAppService.cs 116 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 库存主数据
  55. /// </summary>
  56. private ISqlRepository<InvMaster> _invMaster;
  57. /// <summary>
  58. /// 生产线明细
  59. /// </summary>
  60. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  61. /// <summary>
  62. /// 生产周期明细
  63. /// </summary>
  64. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  65. /// <summary>
  66. /// 排产结果明细
  67. /// </summary>
  68. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  69. /// <summary>
  70. /// 工作日历数据
  71. /// </summary>
  72. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  73. /// <summary>
  74. /// 产线休息时间记录表
  75. /// </summary>
  76. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  77. /// <summary>
  78. /// 产线人员配置表
  79. /// </summary>
  80. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  81. /// <summary>
  82. /// 加班设置表
  83. /// </summary>
  84. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  85. /// <summary>
  86. /// 加班设置表
  87. /// </summary>
  88. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  89. /// <summary>
  90. /// 节假日记录表
  91. /// </summary>
  92. private ISqlRepository<HolidayMaster> _holidayMaster;
  93. /// <summary>
  94. /// 排产异常记录
  95. /// </summary>
  96. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  97. /// <summary>
  98. /// 雪花算法
  99. /// </summary>
  100. SnowFlake help = new SnowFlake();
  101. private readonly ICurrentTenant _currentTenant;
  102. /// <summary>
  103. /// 工作日历数据
  104. /// </summary>
  105. private List<ShopCalendarWorkCtr> calendars;
  106. /// <summary>
  107. /// 产线休息记录数据
  108. /// </summary>
  109. private List<QualityLineWorkDetail> qualityLines;
  110. /// <summary>
  111. /// 节假日记录数据
  112. /// </summary>
  113. private List<HolidayMaster> holidays;
  114. /// <summary>
  115. /// 生产线UPH设置
  116. /// </summary>
  117. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  118. /// <summary>
  119. /// 加班设置
  120. /// </summary>
  121. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  122. /// <summary>
  123. /// 领料单
  124. /// </summary>
  125. private ISqlRepository<NbrMaster> _nbrMaster;
  126. /// <summary>
  127. /// 领料单明细
  128. /// </summary>
  129. private ISqlRepository<NbrDetail> _nbrDetail;
  130. /// <summary>
  131. /// 工单工序开始准备时间记录
  132. /// </summary>
  133. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  134. /// <summary>
  135. /// 工单工序开始准备时间记录
  136. /// </summary>
  137. private List<WorkOrdSetupTimeRecord> timeRecords;
  138. /// <summary>
  139. /// 新增工序准备开始时间记录
  140. /// </summary>
  141. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  142. /// <summary>
  143. /// 更新工序准备开始时间记录
  144. /// </summary>
  145. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  146. /// <summary>
  147. /// 生产工单主表
  148. /// </summary>
  149. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  150. /// <summary>
  151. /// 工厂id
  152. /// </summary>
  153. private string domain = "";
  154. /// <summary>
  155. /// 排产任务执行时间
  156. /// </summary>
  157. private DateTime scheTime;
  158. #endregion
  159. #region 构造函数
  160. /// <summary>
  161. /// 构造函数
  162. /// </summary>
  163. public ProductionScheduleAppService(
  164. ISqlRepository<ItemMaster> itemMaster,
  165. ISqlRepository<WorkOrdMaster> workOrdMaster,
  166. ISqlRepository<WorkOrdDetail> workOrdDetail,
  167. ISqlRepository<WorkOrdRouting> workOrdRouting,
  168. ISqlRepository<ProdLineDetail> prodLineDetail,
  169. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  170. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  171. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  172. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  173. ISqlRepository<InvMaster> invMaster,
  174. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  175. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  176. ISqlRepository<HolidayMaster> holidayMaster,
  177. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  178. ICurrentTenant currentTenant,
  179. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  180. ISqlRepository<NbrMaster> nbrMaster,
  181. IRepository<mes_morder, long> mysql_mes_morder,
  182. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  183. ISqlRepository<NbrDetail> nbrDetail
  184. )
  185. {
  186. _itemMaster = itemMaster;
  187. _workOrdMaster = workOrdMaster;
  188. _workOrdDetail = workOrdDetail;
  189. _workOrdRouting = workOrdRouting;
  190. _nbrMaster = nbrMaster;
  191. _prodLineDetail = prodLineDetail;
  192. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  193. _resourceOccupancyTime = resourceOccupancyTime;
  194. _periodSequenceDet = periodSequenceDet;
  195. _scheduleResultOpMaster = scheduleResultOpMaster;
  196. _invMaster = invMaster;
  197. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  198. _qualityLineWorkDetail = qualityLineWorkDetail;
  199. _holidayMaster = holidayMaster;
  200. _generalizedCodeMaster = generalizedCodeMaster;
  201. _currentTenant = currentTenant;
  202. _scheduleExceptionMaster = scheduleExceptionMaster;
  203. _mysql_mes_morder = mysql_mes_morder;
  204. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  205. _nbrDetail = nbrDetail;
  206. }
  207. #endregion
  208. /// <summary>
  209. /// 生产排产-定时任务
  210. /// </summary>
  211. public async void DoExt()
  212. {
  213. //定时任务排产:获取工厂id
  214. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  215. domain = configuration.GetConnectionString("Factory_id");
  216. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  217. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  218. //取数开始时间为当前时间
  219. DateTime startTime = DateTime.Now;
  220. scheTime = startTime;
  221. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  222. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  223. if (workOrds.Any())
  224. {
  225. await DoProductSchedule(startTime, workOrds, domain, 1);
  226. }
  227. }
  228. /// <summary>
  229. /// 生产排产
  230. /// </summary>
  231. /// <param name="startTime">排产开始时间</param>
  232. /// <param name="workOrds">需要重新排产的工单</param>
  233. /// <param name="factoryid">工单的工厂id</param>
  234. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  235. /// <returns></returns>
  236. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type, List<WorkPriorityDto> dbWorkOrds=null)
  237. {
  238. //记录工厂id
  239. domain = factoryid;
  240. //记录排产开始时间
  241. scheTime = startTime;
  242. if (dbWorkOrds == null)
  243. {
  244. //获取工单领料单
  245. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  246. //获取领料单明细
  247. var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  248. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  249. //记录工单数据
  250. dbWorkOrds = workOrds.Select(p => new WorkPriorityDto
  251. {
  252. WorkOrd = p.WorkOrd,
  253. Priority = p.Priority,
  254. QtyOrded = p.QtyOrded
  255. }).ToList();
  256. #region 优先级
  257. ////处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  258. //decimal ytc = 1m;
  259. //decimal ktc = 10000m;
  260. //decimal bktc = 20000m;
  261. //for (int i = 0; i < workOrds.Count; i++)
  262. //{
  263. // //正在投产
  264. // if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  265. // {
  266. // workOrds[i].Priority = ytc;
  267. // ytc++;
  268. // continue;
  269. // }
  270. // //需要前处理的领料单
  271. // var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  272. // //不需要前处理的领料单
  273. // var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  274. // List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  275. // if (bqclNbr != null)
  276. // {
  277. // bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  278. // }
  279. // //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  280. // if (qclNbr != null && bqclNbr != null)
  281. // {
  282. // if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  283. // {
  284. // workOrds[i].Priority = ktc;
  285. // ktc++;
  286. // continue;
  287. // }
  288. // workOrds[i].Priority = bktc;
  289. // bktc++;
  290. // continue;
  291. // }
  292. // if (qclNbr != null && bqclNbr == null)
  293. // {
  294. // if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  295. // {
  296. // workOrds[i].Priority = ktc;
  297. // ktc++;
  298. // continue;
  299. // }
  300. // workOrds[i].Priority = bktc;
  301. // bktc++;
  302. // continue;
  303. // }
  304. // if (qclNbr == null && bqclNbr != null)
  305. // {
  306. // if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  307. // {
  308. // workOrds[i].Priority = ktc;
  309. // ktc++;
  310. // continue;
  311. // }
  312. // workOrds[i].Priority = bktc;
  313. // bktc++;
  314. // continue;
  315. // }
  316. // if (qclNbr == null && bqclNbr == null)
  317. // {
  318. // workOrds[i].Priority = bktc;
  319. // bktc++;
  320. // continue;
  321. // }
  322. //}
  323. #endregion
  324. }
  325. //2、获取数据
  326. //获取工单工艺路径数据
  327. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  328. //获取物料对应的生产线信息:物料、工序对应的生产线
  329. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  330. List<string> lines = prodLines.Select(p => p.Line).ToList();
  331. //获取非标准产线人员配置
  332. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  333. //获取加班设置
  334. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  335. //获取工作日历数据:产线的工作日历+默认的工作日历
  336. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  337. //获取产线休息记录数据
  338. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  339. //获取节假日记录数据
  340. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  341. //获取工单的准备开始时间记录
  342. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  343. //获取当天的生产周期数据
  344. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  345. //获取当前日期往后的排产记录数据
  346. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  347. //排产前校验
  348. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  349. //过滤校验未通过的工单
  350. if (exceptions.Any())
  351. {
  352. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  353. }
  354. //修改工序需求数为最大完成数+齐套数量
  355. workOrds.ForEach(w => {
  356. w.QtyOrded = w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : Math.Ceiling(w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault());
  357. var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
  358. routings.ForEach(r => {
  359. r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
  360. });
  361. });
  362. //3、排产
  363. //生产周期
  364. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  365. //排产记录表
  366. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  367. //记录排产结果
  368. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  369. //按照优先级排序
  370. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  371. for (int i = 0; i < workOrds.Count; i++)
  372. {
  373. //记录产线占用情况
  374. allResults.AddRange(scheduleMasters);
  375. //当前工单工艺路线主产线的关键工序
  376. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  377. //当前工单的产线明细
  378. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  379. //产线排产
  380. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
  381. }
  382. //回写工单优先级
  383. foreach (var item in workOrds)
  384. {
  385. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  386. if (curInfo != null)
  387. {
  388. //item.Priority = curInfo.Priority;
  389. item.QtyOrded = curInfo.QtyOrded;
  390. }
  391. }
  392. //更新当天日计划的计划数量,排产数量
  393. foreach (var item in periodSequenceDtls)
  394. {
  395. //item.UDeci5 = item.OrdQty;
  396. //获取历史排产数据
  397. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  398. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  399. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  400. }
  401. using (TransactionScope scope = new TransactionScope())
  402. {
  403. try
  404. {
  405. //记录排产异常数据
  406. if (exceptions.Any())
  407. {
  408. _scheduleExceptionMaster.Insert(exceptions);
  409. }
  410. //更新工单优先级
  411. _workOrdMaster.Update(workOrds);
  412. //添加工单工序准备开始时间记录
  413. if (inserts.Any())
  414. {
  415. _workOrdSetupTimeRecord.Insert(inserts);
  416. }
  417. //更新工单工序准备开始时间记录
  418. if (updates.Any())
  419. {
  420. _workOrdSetupTimeRecord.Update(updates);
  421. }
  422. //已投产的工单,只需要保存当前日期下一天的排产记录
  423. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  424. if (sczWorkords.Any())
  425. {
  426. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  427. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  428. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  429. //获取当天的日计划
  430. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  431. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  432. //需要更新的日计划
  433. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  434. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  435. //需要删除的日计划
  436. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  437. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  438. //需要新增的日计划
  439. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  440. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  441. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  442. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  443. foreach (var gdh in sczWorkords)
  444. {
  445. //提前投产的日计划
  446. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  447. //当前工单存在未来日期投产的日计划
  448. if (tcSeqs.Any())
  449. {
  450. //获取提前投产的工序
  451. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  452. foreach (var op in ops)
  453. {
  454. //当前工序提前投产的日计划
  455. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  456. //获取当天的日计划
  457. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  458. if (dtSeq != null )
  459. {
  460. delSequenceDets.Add(dtSeq);
  461. }
  462. seqInfo = new PeriodSequenceDet();
  463. seqInfo = opSeqs[0];
  464. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  465. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  466. //获取提前投产的日计划
  467. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  468. if (!opSchs.Any()) continue;
  469. schInfo = opSchs[0];
  470. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  471. schInfo.WorkDate = scheTime.Date;
  472. schInfo.WorkQty = seqInfo.OrdQty;
  473. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  474. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  475. upScheduleResults.Add(schInfo);
  476. //获取当天的日计划
  477. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  478. if (dtSch != null)//当天有日计划
  479. {
  480. delScheduleResults.Add(dtSch);
  481. }
  482. seqInfo.PlanDate = scheTime.Date;
  483. upSequenceDets.Add(seqInfo);
  484. }
  485. }
  486. //今天未投产的计划清空
  487. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  488. if (delp.Any())
  489. {
  490. //删除今天的
  491. delSequenceDets.AddRange(delp);
  492. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  493. delScheduleResults.AddRange(delr);
  494. //同一个工序有下达记录则不进行新增
  495. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  496. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  497. //新增今天的
  498. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  499. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  500. }
  501. //无计划的今天的工序新增
  502. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  503. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  504. if (ins.Any())
  505. {
  506. //新增今天的
  507. inSequenceDets.AddRange(ins);
  508. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  509. }
  510. }
  511. //更新提前投产的日计划
  512. if (upSequenceDets.Any())
  513. {
  514. _periodSequenceDet.Update(upSequenceDets);
  515. }
  516. if (upScheduleResults.Any())
  517. {
  518. _scheduleResultOpMaster.Update(upScheduleResults);
  519. }
  520. //删除当天的日计划
  521. if (delSequenceDets.Any())
  522. {
  523. _periodSequenceDet.Delete(delSequenceDets);
  524. }
  525. if (delScheduleResults.Any())
  526. {
  527. _scheduleResultOpMaster.Delete(delScheduleResults);
  528. }
  529. //新增当天的日计划
  530. if (inSequenceDets.Any())
  531. {
  532. _periodSequenceDet.Insert(inSequenceDets);
  533. }
  534. if (inScheduleResults.Any())
  535. {
  536. _scheduleResultOpMaster.Insert(inScheduleResults);
  537. }
  538. //删除当前日期下一天开始的工单排产记录
  539. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
  540. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
  541. //保存下一天的日计划数据
  542. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  543. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  544. }
  545. //未投产的工单,当前日期及以后的排产记录全部删除
  546. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  547. if (wscWorkords.Any())
  548. {
  549. //删除当前日期及以后的工单排产记录
  550. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
  551. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
  552. //保存当前日期及以后的日计划数据
  553. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  554. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  555. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  556. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  557. }
  558. scope.Complete();
  559. }
  560. catch (Exception ex)
  561. {
  562. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  563. scope.Dispose();
  564. return "NO|排产数据保存失败";
  565. }
  566. }
  567. //领料单重新处理
  568. AdjustNbrDate(workOrds);
  569. //日计划自动下达
  570. await ProductionDailyPlanAutoPublish(domain);
  571. return "OK";
  572. }
  573. /// <summary>
  574. /// 排产前校验
  575. /// </summary>
  576. /// <param name="workOrds">待排产工单</param>
  577. /// <param name="workOrdRoutings">工单工艺路线</param>
  578. /// <param name="prodLines">产线明细</param>
  579. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  580. /// <returns></returns>
  581. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  582. {
  583. //记录操作时间
  584. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  585. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  586. ScheduleExceptionMaster entity;
  587. foreach (var item in workOrds)
  588. {
  589. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  590. //判断当前工单主产线是否设置了关键工序
  591. if (!curRoutings.Any())//当前工单没有维护关键工序
  592. {
  593. entity = new ScheduleExceptionMaster();
  594. entity.Domain = item.Domain;
  595. entity.WorkOrd = item.WorkOrd;
  596. entity.ItemNum = item.ItemNum;
  597. entity.CreateTime = DateTime.Now;
  598. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  599. entity.Type = type == 1 ? "自动排产" : "手动排产";
  600. entity.OptTime = optTime;
  601. exceptions.Add(entity);
  602. continue;
  603. }
  604. //获取当前工单物料对应的产线信息
  605. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  606. if (!lineDetails.Any())
  607. {
  608. entity = new ScheduleExceptionMaster();
  609. entity.Domain = item.Domain;
  610. entity.WorkOrd = item.WorkOrd;
  611. entity.ItemNum = item.ItemNum;
  612. entity.CreateTime = DateTime.Now;
  613. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  614. entity.Type = type == 1 ? "自动排产" : "手动排产";
  615. entity.OptTime = optTime;
  616. exceptions.Add(entity);
  617. continue;
  618. }
  619. //校验关键工序是否维护了产线
  620. List<LineStartDto> lines = new List<LineStartDto>();
  621. foreach (var op in curRoutings)
  622. {
  623. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  624. if (!curLines.Any())//当前Op没有维护产线
  625. {
  626. entity = new ScheduleExceptionMaster();
  627. entity.Domain = item.Domain;
  628. entity.WorkOrd = item.WorkOrd;
  629. entity.ItemNum = item.ItemNum;
  630. entity.CreateTime = DateTime.Now;
  631. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  632. entity.Type = type == 1 ? "自动排产" : "手动排产";
  633. entity.OptTime = optTime;
  634. exceptions.Add(entity);
  635. }
  636. foreach (var line in curLines)
  637. {
  638. lines.Add(new LineStartDto {
  639. Line = line.Line,
  640. Op = op
  641. });
  642. }
  643. }
  644. //校验一条产线是否维护了多个关键工序
  645. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  646. foreach (var line in pdLines)
  647. {
  648. var curLines = lines.Where(p => p.Line == line).ToList();
  649. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  650. {
  651. entity = new ScheduleExceptionMaster();
  652. entity.Domain = item.Domain;
  653. entity.WorkOrd = item.WorkOrd;
  654. entity.ItemNum = item.ItemNum;
  655. entity.CreateTime = DateTime.Now;
  656. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  657. entity.Type = type == 1 ? "自动排产" : "手动排产";
  658. entity.OptTime = optTime;
  659. exceptions.Add(entity);
  660. }
  661. }
  662. //校验主产线关键工序对应的产线是否维护了工作日历
  663. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  664. foreach (var rut in lineDetails)
  665. {
  666. //获取当前产线维护的工作日历
  667. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  668. if (!lineCals.Any())//当前产线未维护工作日历
  669. {
  670. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  671. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  672. {
  673. entity = new ScheduleExceptionMaster();
  674. entity.Domain = item.Domain;
  675. entity.WorkOrd = item.WorkOrd;
  676. entity.ItemNum = item.ItemNum;
  677. entity.CreateTime = DateTime.Now;
  678. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  679. entity.Type = type == 1 ? "自动排产" : "手动排产";
  680. entity.OptTime = optTime;
  681. exceptions.Add(entity);
  682. }
  683. }
  684. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  685. {
  686. entity = new ScheduleExceptionMaster();
  687. entity.Domain = item.Domain;
  688. entity.WorkOrd = item.WorkOrd;
  689. entity.ItemNum = item.ItemNum;
  690. entity.CreateTime = DateTime.Now;
  691. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  692. entity.Type = type == 1 ? "自动排产" : "手动排产";
  693. entity.OptTime = optTime;
  694. exceptions.Add(entity);
  695. }
  696. }
  697. }
  698. return exceptions;
  699. }
  700. /// <summary>
  701. /// 排产
  702. /// </summary>
  703. /// <param name="workOrd">工单</param>
  704. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  705. /// <param name="prodLines">当前工单的产线明细</param>
  706. /// <param name="periodsDet">生产周期</param>
  707. /// <param name="scheduleResults">排产结果</param>
  708. /// <param name="allResults">产线占用记录</param>
  709. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
  710. {
  711. //生产周期
  712. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  713. //排产明细
  714. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  715. //记录上一产线排产开始时间
  716. LineStartDto lineStart = new LineStartDto();
  717. //产线开工时间默认为当前时间
  718. lineStart.StartTime = scheTime;
  719. TimeSpan span = TimeSpan.Zero;
  720. //第一层级工序有几个关键工序,就有几条产线
  721. for (int i = 0; i < workOrdRoutings.Count; i++)
  722. {
  723. //产线实际排产开始时间
  724. if (i == 0)//第一条产线
  725. {
  726. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  727. }
  728. else
  729. {
  730. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  731. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  732. }
  733. //如果当前工序已经生产完成,则跳过
  734. if (lineStart.QtyRemain == 0)
  735. {
  736. continue;
  737. }
  738. //当前产线的工作日历
  739. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  740. //当前产线的休息时间设置
  741. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  742. //产线排产开始时间
  743. DateTime workStartTime = lineStart.StartTime;
  744. //正常工单排产
  745. //正常工单产线已排产数量
  746. decimal sumQty = 0m;
  747. //产线准备时间(分钟)
  748. decimal sumTimes = 0m;
  749. while (sumQty < lineStart.QtyRemain)
  750. {
  751. //获取当天的产能
  752. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  753. //获取当天的工作时间段
  754. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  755. if (curCalendar == null)
  756. {
  757. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  758. }
  759. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  760. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  761. if (sumTimes < lineStart.setupTime * 60)
  762. {
  763. //当天的可用生产时长能满足提前期
  764. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  765. {
  766. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  767. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  768. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  769. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  770. //2、如果是排产中间日期,则先安排特殊工单排产
  771. //当天剩余产能
  772. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  773. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  774. if (sumQty + sumAmount < lineStart.QtyRemain)
  775. {
  776. //记录生产周期
  777. curSequences.Add(new PeriodSequenceDet
  778. {
  779. Domain = domain,
  780. Line = lineStart.Line,
  781. ItemNum = workOrd.ItemNum,
  782. PlanDate = workStartTime.Date,
  783. Period = dto.Period,
  784. OrdQty = sumAmount,
  785. WorkOrds = workOrd.WorkOrd,
  786. Op = lineStart.Op,
  787. IsActive = true,
  788. Status = "",
  789. CreateTime = DateTime.Now
  790. });
  791. //记录排产记录
  792. curScheduleRsts.Add(new ScheduleResultOpMaster
  793. {
  794. Domain = domain,
  795. WorkOrd = workOrd.WorkOrd,
  796. Line = lineStart.Line,
  797. ItemNum = workOrd.ItemNum,
  798. Op = lineStart.Op,
  799. WorkDate = workStartTime.Date,
  800. WorkQty = sumAmount,
  801. WorkStartTime = dto.StartTime,
  802. WorkEndTime = dto.EndTime,
  803. CreateTime = DateTime.Now
  804. });
  805. //累计已排产数量
  806. sumQty += sumAmount;
  807. //继续排下一个工作日
  808. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  809. }
  810. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  811. else
  812. {
  813. //剩余需要排产的数量
  814. decimal residueQty = lineStart.QtyRemain - sumQty;
  815. //剩余数量生产需要时长(分钟)
  816. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  817. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  818. workTime = workTime >= residueTime ? residueTime : workTime;
  819. //排产结束时间
  820. DateTime workEndTime = workStartTime;
  821. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  822. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  823. if (curPoint == null)
  824. {
  825. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  826. workStartTime = curPoint.StartPoint;
  827. }
  828. span = curPoint.EndPoint - workStartTime;
  829. //当天工作时间段的有效生产时间
  830. decimal effMins = (decimal)span.TotalMinutes;
  831. //当前工作时间段即可满足产能
  832. if (effMins >= workTime)
  833. {
  834. workEndTime = workStartTime.AddMinutes((double)workTime);
  835. }
  836. else
  837. {
  838. //获取后续生产时间段
  839. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  840. //剩余需要工作时长
  841. decimal nextMins = workTime - effMins;
  842. foreach (var p in nextPoints)
  843. {
  844. if (p.WorkMinutes >= nextMins)
  845. {
  846. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  847. break;
  848. }
  849. nextMins -= p.WorkMinutes;
  850. }
  851. }
  852. //工单排产完成,已排产数量=工单需排产数量数量
  853. sumQty = lineStart.QtyRemain;
  854. //当天剩余可用生产时长
  855. residueTime -= workTime;
  856. //处理清场时间,两种场景:
  857. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  858. if (residueTime <= lineStart.WaitTime)
  859. {
  860. //仍需排产的清场时长
  861. decimal otherTime = lineStart.WaitTime - residueTime;
  862. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  863. residueTime = 0;
  864. }
  865. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  866. else
  867. {
  868. //清场时长
  869. workTime = lineStart.WaitTime;
  870. //获取工单排产结束时间所处时间段
  871. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  872. span = curPoint.EndPoint - workEndTime;
  873. //当前工作时间段的有效生产时间(分钟)
  874. effMins = (decimal)span.TotalMinutes;
  875. //当前工作时间段即可清场时长
  876. if (effMins >= workTime)
  877. {
  878. workEndTime = workEndTime.AddMinutes((double)workTime);
  879. }
  880. else
  881. {
  882. //获取后续生产时间段
  883. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  884. //剩余需要工作时长
  885. decimal nextMins = workTime - effMins;
  886. foreach (var p in nextPoints)
  887. {
  888. if (p.WorkMinutes >= nextMins)
  889. {
  890. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  891. break;
  892. }
  893. nextMins -= p.WorkMinutes;
  894. }
  895. }
  896. residueTime -= workTime;
  897. }
  898. //记录生产周期
  899. curSequences.Add(new PeriodSequenceDet
  900. {
  901. Domain = domain,
  902. Line = lineStart.Line,
  903. ItemNum = workOrd.ItemNum,
  904. PlanDate = workStartTime.Date,
  905. Period = dto.Period,
  906. OrdQty = residueQty,
  907. WorkOrds = workOrd.WorkOrd,
  908. Op = lineStart.Op,
  909. IsActive = true,
  910. Status = "",
  911. CreateTime = DateTime.Now
  912. });
  913. //记录排产记录
  914. curScheduleRsts.Add(new ScheduleResultOpMaster
  915. {
  916. Domain = domain,
  917. WorkOrd = workOrd.WorkOrd,
  918. Line = lineStart.Line,
  919. ItemNum = workOrd.ItemNum,
  920. Op = lineStart.Op,
  921. WorkDate = workStartTime.Date,
  922. WorkQty = residueQty,
  923. WorkStartTime = workStartTime,
  924. WorkEndTime = workEndTime,
  925. CreateTime = DateTime.Now
  926. });
  927. }
  928. //记录提前期
  929. sumTimes = lineStart.setupTime * 60;
  930. }
  931. //当天可用生产时长不能满足或者刚好满足提前期
  932. else
  933. {
  934. //当天的可用生产时长不能满足提前期
  935. sumTimes += dto.EffTime;
  936. //获取下一个工作日
  937. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  938. }
  939. }
  940. //产线提前期满足的下一个工作日排产
  941. else
  942. {
  943. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  944. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  945. {
  946. //记录生产周期
  947. curSequences.Add(new PeriodSequenceDet
  948. {
  949. Domain = domain,
  950. Line = lineStart.Line,
  951. ItemNum = workOrd.ItemNum,
  952. PlanDate = workStartTime.Date,
  953. Period = dto.Period,
  954. OrdQty = dto.ProductQty,
  955. WorkOrds = workOrd.WorkOrd,
  956. Op = lineStart.Op,
  957. IsActive = true,
  958. Status = "",
  959. CreateTime = DateTime.Now
  960. });
  961. //记录排产记录
  962. curScheduleRsts.Add(new ScheduleResultOpMaster
  963. {
  964. Domain = domain,
  965. WorkOrd = workOrd.WorkOrd,
  966. Line = lineStart.Line,
  967. ItemNum = workOrd.ItemNum,
  968. Op = lineStart.Op,
  969. WorkDate = workStartTime.Date,
  970. WorkQty = dto.ProductQty,
  971. WorkStartTime = dto.StartTime,
  972. WorkEndTime = dto.EndTime,
  973. CreateTime = DateTime.Now
  974. });
  975. //累计已排产数量
  976. sumQty += dto.ProductQty;
  977. //继续排下一个工作日
  978. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  979. }
  980. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  981. else
  982. {
  983. //当天可用生产时长
  984. decimal residueTime = dto.EffTime;
  985. //正常工单生产时长
  986. decimal workTime = 0m;
  987. DateTime workEndTime = workStartTime;
  988. if (sumQty < lineStart.QtyRemain)
  989. {
  990. //剩余需要排产的数量
  991. decimal residueQty = lineStart.QtyRemain - sumQty;
  992. //剩余数量生产需要时长(分钟)
  993. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  994. //处理需要生产时长
  995. workTime = workTime >= residueTime ? residueTime : workTime;
  996. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  997. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  998. if (curPoint == null)
  999. {
  1000. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1001. workStartTime = curPoint.StartPoint;
  1002. }
  1003. span = curPoint.EndPoint - workStartTime;
  1004. //当天工作时间段的有效生产时间
  1005. decimal effMins = (decimal)span.TotalMinutes;
  1006. //当前工作时间段即可满足产能
  1007. if (effMins >= workTime)
  1008. {
  1009. workEndTime = workStartTime.AddMinutes((double)workTime);
  1010. }
  1011. else
  1012. {
  1013. //获取后续生产时间段
  1014. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1015. //剩余需要工作时长
  1016. decimal nextMins = workTime - effMins;
  1017. foreach (var p in nextPoints)
  1018. {
  1019. if (p.WorkMinutes >= nextMins)
  1020. {
  1021. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1022. break;
  1023. }
  1024. nextMins -= p.WorkMinutes;
  1025. }
  1026. }
  1027. //工单排产完成,已排产数量=工单数量
  1028. sumQty = lineStart.QtyRemain;
  1029. //剩余可用生产时长
  1030. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1031. //处理清场时间,两种场景:
  1032. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1033. if (residueTime <= lineStart.WaitTime)
  1034. {
  1035. //仍需排产的清场时长
  1036. decimal otherTime = lineStart.WaitTime - residueTime;
  1037. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1038. residueTime = 0;
  1039. }
  1040. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1041. else
  1042. {
  1043. //清场时长
  1044. workTime = lineStart.WaitTime;
  1045. //获取工单排产结束时间所处时间段
  1046. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1047. span = curPoint.EndPoint - workEndTime;
  1048. //当前工作时间段的有效生产时间(分钟)
  1049. effMins = (decimal)span.TotalMinutes;
  1050. //当前工作时间段即可清场时长
  1051. if (effMins >= workTime)
  1052. {
  1053. workEndTime = workEndTime.AddMinutes((double)workTime);
  1054. }
  1055. else
  1056. {
  1057. //获取后续生产时间段
  1058. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1059. //剩余需要工作时长
  1060. decimal nextMins = workTime - effMins;
  1061. foreach (var p in nextPoints)
  1062. {
  1063. if (p.WorkMinutes >= nextMins)
  1064. {
  1065. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1066. break;
  1067. }
  1068. nextMins -= p.WorkMinutes;
  1069. }
  1070. }
  1071. //剩余生产时长
  1072. residueTime -= workTime;
  1073. }
  1074. //记录生产周期
  1075. curSequences.Add(new PeriodSequenceDet
  1076. {
  1077. Domain = domain,
  1078. Line = lineStart.Line,
  1079. ItemNum = workOrd.ItemNum,
  1080. PlanDate = workStartTime.Date,
  1081. Period = dto.Period,
  1082. OrdQty = residueQty,
  1083. WorkOrds = workOrd.WorkOrd,
  1084. Op = lineStart.Op,
  1085. IsActive = true,
  1086. Status = "",
  1087. CreateTime = DateTime.Now
  1088. });
  1089. //记录排产记录
  1090. curScheduleRsts.Add(new ScheduleResultOpMaster
  1091. {
  1092. Domain = domain,
  1093. WorkOrd = workOrd.WorkOrd,
  1094. Line = lineStart.Line,
  1095. ItemNum = workOrd.ItemNum,
  1096. Op = lineStart.Op,
  1097. WorkDate = workStartTime.Date,
  1098. WorkQty = residueQty,
  1099. WorkStartTime = workStartTime,
  1100. WorkEndTime = workEndTime,
  1101. CreateTime = DateTime.Now
  1102. });
  1103. //处理排产开始时间
  1104. workStartTime = workEndTime;
  1105. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1106. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1107. {
  1108. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1109. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1110. }
  1111. }
  1112. }
  1113. }
  1114. }
  1115. }
  1116. //记录排产结果
  1117. periodsDet.AddRange(curSequences);
  1118. scheduleResults.AddRange(curScheduleRsts);
  1119. }
  1120. /// <summary>
  1121. /// 计算当天排产完成的剩余生产时长
  1122. /// </summary>
  1123. /// <param name="endTime">排产结束时间</param>
  1124. /// <param name="workPoints">当天的工作时间段</param>
  1125. /// <returns></returns>
  1126. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1127. {
  1128. decimal remainTime = 0m;
  1129. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1130. TimeSpan span = curPoint.EndPoint - endTime;
  1131. remainTime = (decimal)span.TotalMinutes;
  1132. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1133. foreach (var item in nextPoints)
  1134. {
  1135. remainTime += item.WorkMinutes;
  1136. }
  1137. return remainTime;
  1138. }
  1139. /// <summary>
  1140. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1141. /// </summary>
  1142. /// <param name="lineStart">排产产线</param>
  1143. /// <param name="startTime">产线排产开始时间</param>
  1144. /// <param name="curCalendars"></param>
  1145. /// <param name="curQtyDtls"></param>
  1146. /// <returns></returns>
  1147. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1148. {
  1149. LineScheduledDto scheduledDto = new LineScheduledDto();
  1150. //当天排产开始时间
  1151. scheduledDto.StartTime = startTime;
  1152. //开始时间是周几
  1153. int weekDay = (int)startTime.DayOfWeek;
  1154. //当天的工作日历
  1155. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1156. if (shopCal == null)//当前产线当天没有设置工作日历
  1157. {
  1158. //取默认工作日历
  1159. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1160. }
  1161. //当前日期的工作时间段
  1162. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1163. //当天排产结束时间
  1164. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1165. //计算starttime处于那个工作时间段
  1166. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1167. //开始时间不在工作时间段
  1168. if (curPoint == null)
  1169. {
  1170. //获取离开始时间最近的时间段
  1171. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1172. if (curPoint == null)
  1173. {
  1174. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1175. }
  1176. startTime = curPoint.EndPoint;
  1177. }
  1178. TimeSpan span = curPoint.EndPoint - startTime;
  1179. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1180. //获取后续工作时间段的有效工作时间
  1181. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1182. foreach (var item in nextPoints)
  1183. {
  1184. span = item.EndPoint - item.StartPoint;
  1185. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1186. }
  1187. //判断当前产线的UPH
  1188. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1189. //判断当前日期是否配置了UPH
  1190. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1191. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1192. scheduledDto.Rate = rate;
  1193. //产线当天加班设置
  1194. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1195. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1196. if (curOccupyTimes.Any())
  1197. {
  1198. var last = curOccupyTimes.Last();
  1199. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1200. }
  1201. //计算当天的产能(向上取整)
  1202. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1203. //计算班次
  1204. scheduledDto.Period = 1;//默认一班制
  1205. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1206. {
  1207. scheduledDto.Period = 2;
  1208. }
  1209. return scheduledDto;
  1210. }
  1211. /// <summary>
  1212. /// 计算主产线实际排产开始时间
  1213. /// </summary>
  1214. /// <param name="workOrd">工单</param>
  1215. /// <param name="routing">工序</param>
  1216. /// <param name="prodLines">生产线明细</param>
  1217. /// <param name="allResults">产线占用记录</param>
  1218. /// <returns></returns>
  1219. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1220. {
  1221. LineStartDto lineStart = new LineStartDto();
  1222. //排产工序
  1223. int op = routing.OP;
  1224. //排产任务执行时间
  1225. DateTime actStart = scheTime;
  1226. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1227. {
  1228. actStart = workOrd.OrdDate.GetValueOrDefault();
  1229. }
  1230. //获取工序对应的产线,根据优先级排序
  1231. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1232. //获取工序开始准备时长记录
  1233. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1234. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1235. if (curRecord != null && curRecord.StartTime < actStart)
  1236. {
  1237. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1238. if (curLine != null)
  1239. {
  1240. //计算产线实际开始时间
  1241. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1242. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1243. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1244. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1245. lineStart.RecID = curLine.RecID;
  1246. lineStart.Line = curLine.Line;
  1247. lineStart.StartTime = actStart;
  1248. lineStart.setupTime = curLine.SetupTime;
  1249. lineStart.Rate = curLine.Rate;
  1250. }
  1251. }
  1252. else {
  1253. //获取第一条产线排产结束时间
  1254. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1255. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1256. //计算实际开工时间
  1257. //产线工作日历:当前产线的工作日历+默认工作日历
  1258. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1259. var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1260. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1261. lineStart.RecID = lines[0].RecID;
  1262. lineStart.Line = lines[0].Line;
  1263. lineStart.StartTime = actStart;
  1264. lineStart.setupTime = lines[0].SetupTime;
  1265. lineStart.Rate = lines[0].Rate;
  1266. //循环其他产线
  1267. for (int i = 1; i < lines.Count; i++)
  1268. {
  1269. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1270. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1271. //计算实际开工时间
  1272. //产线工作日历:当前产线的工作日历+默认工作日历
  1273. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1274. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1275. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1276. if (StartTime < lineStart.StartTime)
  1277. {
  1278. lineStart.RecID = lines[i].RecID;
  1279. lineStart.Line = lines[i].Line;
  1280. lineStart.StartTime = StartTime;
  1281. lineStart.setupTime = lines[i].SetupTime;
  1282. lineStart.Rate = lines[i].Rate;
  1283. }
  1284. }
  1285. //当前工序没有开始准备时间记录
  1286. if (curRecord == null)
  1287. {
  1288. //添加记录
  1289. inserts.Add(new WorkOrdSetupTimeRecord
  1290. {
  1291. Domain = workOrd.Domain,
  1292. WorkOrd = workOrd.WorkOrd,
  1293. ItemNum = workOrd.ItemNum,
  1294. Op = op,
  1295. Line = lineStart.Line,
  1296. StartTime = lineStart.StartTime,
  1297. CreateTime = DateTime.Now
  1298. });
  1299. //记录工序开始准备时间记录
  1300. timeRecords.Add(new WorkOrdSetupTimeRecord
  1301. {
  1302. Domain = workOrd.Domain,
  1303. WorkOrd = workOrd.WorkOrd,
  1304. ItemNum = workOrd.ItemNum,
  1305. Op = op,
  1306. Line = lineStart.Line,
  1307. StartTime = lineStart.StartTime,
  1308. CreateTime = DateTime.Now
  1309. });
  1310. }
  1311. else {
  1312. //更新准备开始时间记录
  1313. timeRecords.ForEach(p => {
  1314. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1315. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1316. });
  1317. //存在开始准备时间记录,则更新
  1318. curRecord.Line = lineStart.Line;
  1319. curRecord.StartTime = lineStart.StartTime;
  1320. updates.Add(curRecord);
  1321. }
  1322. }
  1323. //计算准备开始时间点与当前时间点的有效时长
  1324. decimal sumTimes = 0m;
  1325. if (curRecord != null)
  1326. {
  1327. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1328. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1329. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1330. {
  1331. sumTimes = 0m;
  1332. }
  1333. }
  1334. //产线准备完成之后到当前时间点剩余时长(小时)
  1335. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1336. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1337. lineStart.Op = op;
  1338. lineStart.WaitTime = routing.WaitTime * 60;
  1339. //判断当前产线的UPH
  1340. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1341. //判断当前日期是否配置了UPH
  1342. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1343. //当天的实际UPH
  1344. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1345. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1346. decimal planQty = 0m;
  1347. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1348. {
  1349. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1350. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1351. }
  1352. else if(routing.Last != null)
  1353. {
  1354. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1355. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1356. planQty = Math.Floor(sumTimes / 60 * rate);
  1357. }
  1358. //剩余待排产数量=工单数量-已报工数量-预估数量
  1359. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1360. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1361. return lineStart;
  1362. }
  1363. /// <summary>
  1364. /// 计算两个时间点之间的有效时长
  1365. /// </summary>
  1366. /// <param name="startTime">开始时间</param>
  1367. /// <param name="endTime">结束时间</param>
  1368. /// <param name="line">产线</param>
  1369. /// <returns></returns>
  1370. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1371. {
  1372. decimal sumTimes = 0m;
  1373. //如果开始时间大于结束时间直接返回0
  1374. if (endTime <= startTime)
  1375. {
  1376. return sumTimes;
  1377. }
  1378. TimeSpan span = TimeSpan.Zero;
  1379. //产线休息时间段设置
  1380. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1381. //获取产线在开始时间当天的工作时间段
  1382. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1383. if (curCalendar == null)
  1384. {
  1385. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1386. }
  1387. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1388. //开始时间所处时间段
  1389. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1390. if (srtPoint == null)
  1391. {
  1392. //获取开始时间最近的时间段
  1393. //开始时间小于工作开始时间
  1394. if (startTime <= workPoints[0].StartPoint)
  1395. {
  1396. srtPoint = workPoints[0];
  1397. startTime = srtPoint.StartPoint;
  1398. }
  1399. else {
  1400. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1401. startTime = srtPoint.EndPoint;
  1402. }
  1403. }
  1404. //开始时间、结束时间处于同一天
  1405. if (startTime.Date == endTime.Date)
  1406. {
  1407. //结束时间所处时间段
  1408. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1409. //结束时间位于休息时间段
  1410. if (lstPoint == null)
  1411. {
  1412. //获取结束时间最近的时间段
  1413. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1414. //endTime = lstPoint.EndPoint;
  1415. //获取开始时间最近的时间段
  1416. //结束时间小于工作开始时间
  1417. if (endTime <= workPoints[0].StartPoint)
  1418. {
  1419. lstPoint = workPoints[0];
  1420. endTime = lstPoint.StartPoint;
  1421. }
  1422. else
  1423. {
  1424. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1425. endTime = lstPoint.EndPoint;
  1426. }
  1427. }
  1428. //开始时间和结束时间位于同一时间段
  1429. if (srtPoint.Level == lstPoint.Level)
  1430. {
  1431. span = endTime - startTime;
  1432. sumTimes = (decimal)span.TotalMinutes;
  1433. return sumTimes;
  1434. }
  1435. //开始时间,结束时间位于不同时间段
  1436. //计算开始时间所处时间段的有效时长
  1437. span = srtPoint.EndPoint - startTime;
  1438. sumTimes += (decimal)span.TotalMinutes;
  1439. //计算结束时间所处时间段的有效时长
  1440. span = endTime - lstPoint.StartPoint;
  1441. sumTimes += (decimal)span.TotalMinutes;
  1442. //计算开始时间,结束时间中间的工作时长
  1443. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1444. sumTimes += others.Sum(p => p.WorkMinutes);
  1445. return sumTimes;
  1446. }
  1447. //开始时间、结束时间不处于同一天
  1448. //1、计算开始时间所在当天剩余有效工作时长
  1449. span = srtPoint.EndPoint - startTime;
  1450. sumTimes += (decimal)span.TotalMinutes;
  1451. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1452. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1453. //2、计算结束时间所在当天有效工作时长
  1454. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1455. if (curCalendar == null)
  1456. {
  1457. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1458. }
  1459. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1460. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1461. if (curPoint == null)
  1462. {
  1463. //获取结束时间最近的时间段
  1464. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1465. //endTime = curPoint.EndPoint;
  1466. //结束时间小于工作开始时间
  1467. if (endTime <= workPoints[0].StartPoint)
  1468. {
  1469. curPoint = workPoints[0];
  1470. endTime = curPoint.StartPoint;
  1471. }
  1472. else
  1473. {
  1474. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1475. endTime = curPoint.EndPoint;
  1476. }
  1477. }
  1478. span = endTime - curPoint.StartPoint;
  1479. sumTimes += (decimal)span.TotalMinutes;
  1480. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1481. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1482. //3、计算中间天数的有效工作时长
  1483. span = endTime.Date - startTime.Date;
  1484. int days = span.Days;
  1485. for (int i = 1; i < days; i++)
  1486. {
  1487. var newDate = startTime.Date.AddDays(i);
  1488. //获取产线的工作时间段
  1489. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  1490. if (curCalendar == null)
  1491. {
  1492. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  1493. }
  1494. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  1495. //当天的有效工作时长
  1496. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  1497. }
  1498. return sumTimes;
  1499. }
  1500. /// <summary>
  1501. /// 计算主产线实际排产开始时间
  1502. /// </summary>
  1503. /// <param name="prodLine">生产线</param>
  1504. /// <param name="startTime">开始时间</param>
  1505. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  1506. /// <param name="curQtyDtls">当前产线休息记录</param>
  1507. /// <returns></returns>
  1508. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1509. {
  1510. //实际排产开始时间
  1511. DateTime actStart = startTime;
  1512. //开始时间是周几
  1513. int weekDay = (int)startTime.DayOfWeek;
  1514. //判断当天是否是工作日
  1515. bool isWorkDay = CheckIsWorkDay(startTime);
  1516. if (!isWorkDay)//不是工作日
  1517. {
  1518. //获取下一个工作日开始时间
  1519. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1520. return actStart;
  1521. }
  1522. //当天的工作日历
  1523. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1524. if (shopCal == null)
  1525. {
  1526. //产线没有维护当天的工作日历,则取默认工作日历
  1527. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1528. }
  1529. //当前日期的工作时间段
  1530. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  1531. //计算starttime处于那个工作时间段
  1532. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1533. if (curPoint == null)//不处于工作时间段
  1534. {
  1535. //开始时间小于当天工作开始时间
  1536. if (startTime < workPoints.First().StartPoint)
  1537. {
  1538. actStart = workPoints.First().StartPoint;
  1539. }
  1540. //开始时间大于当前工作结束时间
  1541. else if (startTime > workPoints.Last().EndPoint)
  1542. {
  1543. //获取下一个工作日开始时间
  1544. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1545. }
  1546. else
  1547. {//开始时间位于当天的休息时间段
  1548. foreach (var item in workPoints)
  1549. {
  1550. //获取下一个时间段
  1551. var next = workPoints.Find(p => p.Level == item.Level + 1);
  1552. if (item.EndPoint < startTime && startTime < next.StartPoint)
  1553. {
  1554. actStart = next.StartPoint;
  1555. break;
  1556. }
  1557. }
  1558. }
  1559. return actStart;
  1560. }
  1561. if (startTime != curPoint.EndPoint)
  1562. {
  1563. return actStart;
  1564. }
  1565. //查询下一时间段的开始时间点
  1566. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1567. if (nextPoint != null)
  1568. {
  1569. return nextPoint.StartPoint;
  1570. }
  1571. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  1572. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1573. return actStart;
  1574. }
  1575. /// <summary>
  1576. /// 排产开始时间处理为半小时/整点开始--向后取整
  1577. /// </summary>
  1578. /// <param name="startTime"></param>
  1579. /// <returns></returns>
  1580. public DateTime CalcStartTimeAfter(DateTime startTime)
  1581. {
  1582. DateTime rtnTime = startTime;
  1583. DateTime curDate = startTime.Date;
  1584. //时间转换为分钟
  1585. TimeSpan span = rtnTime - curDate;
  1586. decimal sumMinutes = (decimal)span.TotalMinutes;
  1587. int times = (int)Math.Ceiling(sumMinutes / 30);
  1588. rtnTime = curDate.AddMinutes(times * 30);
  1589. return rtnTime;
  1590. }
  1591. /// <summary>
  1592. /// 排产开始时间处理为半小时/整点开始--向前取整
  1593. /// </summary>
  1594. /// <param name="startTime"></param>
  1595. /// <returns></returns>
  1596. public DateTime CalcStartTimeBefore(DateTime startTime)
  1597. {
  1598. DateTime rtnTime = startTime;
  1599. DateTime curDate = startTime.Date;
  1600. //时间转换为分钟
  1601. TimeSpan span = rtnTime - curDate;
  1602. decimal sumMinutes = (decimal)span.TotalMinutes;
  1603. int times = (int)Math.Floor(sumMinutes / 30);
  1604. rtnTime = curDate.AddMinutes(times * 30);
  1605. return rtnTime;
  1606. }
  1607. /// <summary>
  1608. /// 判断当天是否是工作日
  1609. /// </summary>
  1610. /// <param name="dateTime"></param>
  1611. /// <returns></returns>
  1612. public bool CheckIsWorkDay(DateTime dateTime)
  1613. {
  1614. bool isWorkDay = true;
  1615. //周几
  1616. int weekDay = (int)dateTime.DayOfWeek;
  1617. //判断当天是否是工作日
  1618. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  1619. {
  1620. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  1621. {
  1622. isWorkDay = false;
  1623. }
  1624. return isWorkDay;
  1625. }
  1626. //不是周六周日,需要判断是不是节假日
  1627. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  1628. {
  1629. isWorkDay = false;
  1630. }
  1631. return isWorkDay;
  1632. }
  1633. /// <summary>
  1634. /// 计算下一产线实际排产开始时间
  1635. /// </summary>
  1636. /// <param name="workOrd">工单</param>
  1637. /// <param name="lineStart">上一产线开始时间</param>
  1638. /// <param name="routing">工序</param>
  1639. /// <param name="prodLines">产线明细</param>
  1640. /// <param name="allResults">产线占用记录</param>
  1641. /// <returns></returns>
  1642. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1643. {
  1644. //本序工序编码
  1645. int op = routing.OP;
  1646. //获取上序实际开工时间
  1647. DateTime preStartTime = lineStart.StartTime;
  1648. //上序的开始准备时间记录
  1649. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  1650. if (preRecord != null)
  1651. {
  1652. preStartTime = preRecord.StartTime;
  1653. }
  1654. LineStartDto startDto = new LineStartDto();
  1655. //获取产线
  1656. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  1657. //当前工序的开始准备时间记录
  1658. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1659. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1660. if (curRecord != null && curRecord.StartTime < scheTime)
  1661. {
  1662. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  1663. if (curLine != null) {
  1664. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1665. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1666. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1667. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  1668. startDto.RecID = curLine.RecID;
  1669. startDto.Line = curLine.Line;
  1670. startDto.StartTime = startTime;
  1671. startDto.setupTime = curLine.SetupTime;
  1672. startDto.Rate = curLine.Rate;
  1673. }
  1674. }
  1675. else {
  1676. //获取第一条产线排产结束时间
  1677. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1678. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  1679. startDto.RecID = lines[0].RecID;
  1680. startDto.Line = lines[0].Line;
  1681. startDto.setupTime = lines[0].SetupTime;
  1682. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1683. startDto.Rate = lines[0].Rate;
  1684. //循环剩余产线,找到最早可开工产线
  1685. for (int i = 1; i < lines.Count(); i++)
  1686. {
  1687. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1688. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  1689. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1690. if (startTime < startDto.StartTime)
  1691. {
  1692. startDto.RecID = lines[i].RecID;
  1693. startDto.Line = lines[i].Line;
  1694. startDto.setupTime = lines[i].SetupTime;
  1695. startDto.StartTime = startTime;
  1696. startDto.Rate = lines[i].Rate;
  1697. }
  1698. }
  1699. //当前工序没有开始准备时间记录
  1700. if (curRecord == null)
  1701. {
  1702. //添加记录
  1703. inserts.Add(new WorkOrdSetupTimeRecord
  1704. {
  1705. Domain = workOrd.Domain,
  1706. WorkOrd = workOrd.WorkOrd,
  1707. ItemNum = workOrd.ItemNum,
  1708. Op = op,
  1709. Line = startDto.Line,
  1710. StartTime = startDto.StartTime,
  1711. CreateTime = DateTime.Now
  1712. });
  1713. //记录工序开始准备时间记录
  1714. timeRecords.Add(new WorkOrdSetupTimeRecord
  1715. {
  1716. Domain = workOrd.Domain,
  1717. WorkOrd = workOrd.WorkOrd,
  1718. ItemNum = workOrd.ItemNum,
  1719. Op = op,
  1720. Line = startDto.Line,
  1721. StartTime = startDto.StartTime,
  1722. CreateTime = DateTime.Now
  1723. });
  1724. }
  1725. else
  1726. {
  1727. //更新准备开始时间记录
  1728. timeRecords.ForEach(p => {
  1729. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  1730. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  1731. });
  1732. //存在开始准备时间记录,则更新
  1733. curRecord.Line = startDto.Line;
  1734. curRecord.StartTime = startDto.StartTime;
  1735. updates.Add(curRecord);
  1736. }
  1737. }
  1738. //计算准备开始时间点与当前时间点的有效时长
  1739. decimal sumTimes = 0m;
  1740. if (curRecord != null)
  1741. {
  1742. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  1743. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1744. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1745. {
  1746. sumTimes = 0m;
  1747. }
  1748. }
  1749. //产线准备完成之后到当前时间点剩余时长(小时)
  1750. decimal restTime = startDto.setupTime - sumTimes / 60;
  1751. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  1752. startDto.Op = op;
  1753. startDto.WaitTime = routing.WaitTime * 60;
  1754. //判断当前产线的UPH
  1755. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  1756. //判断当前日期是否配置了UPH
  1757. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  1758. //当天的实际UPH
  1759. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  1760. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1761. decimal planQty = 0m;
  1762. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1763. {
  1764. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1765. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1766. }
  1767. else if (routing.Last != null)
  1768. {
  1769. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1770. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  1771. planQty = Math.Floor(sumTimes / 60 * rate);
  1772. }
  1773. //剩余待排产数量=工单数量-已报工数量-预估数量
  1774. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1775. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1776. return startDto;
  1777. }
  1778. /// <summary>
  1779. /// 通过提前期计算产线排产开始时间
  1780. /// </summary>
  1781. /// <param name="line">产线</param>
  1782. /// <param name="startTime">上一产线开始时间</param>
  1783. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  1784. /// <returns></returns>
  1785. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  1786. {
  1787. //提前期转换成分钟
  1788. decimal needMinute = setupTime * 60;
  1789. //实际排产开始时间
  1790. DateTime actStart = startTime;
  1791. //开始时间是周几
  1792. int weekDay = (int)startTime.DayOfWeek;
  1793. //当天的工作日历
  1794. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1795. if (shopCal == null)
  1796. {
  1797. //产线没有维护当天的工作日历,则取默认工作日历
  1798. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1799. }
  1800. //当前产线的休息时间设置
  1801. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  1802. //当前日期的工作时间段
  1803. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  1804. //计算starttime处于那个工作时间段
  1805. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1806. //如果找不到对应时间段
  1807. if (curPoint == null)
  1808. {
  1809. //如果开始时间在开始上班之前
  1810. if (startTime < workPoints.First().StartPoint)
  1811. {
  1812. curPoint = workPoints.First();
  1813. startTime = curPoint.StartPoint;
  1814. }
  1815. else {
  1816. //判断开始时间处于哪个空闲时间段
  1817. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  1818. startTime = curPoint.EndPoint;
  1819. }
  1820. }
  1821. //当前时间段可用时长
  1822. TimeSpan span = curPoint.EndPoint - startTime;
  1823. decimal curMins = (decimal)span.TotalMinutes;
  1824. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  1825. {
  1826. actStart = startTime.AddMinutes((double)needMinute);
  1827. return actStart;
  1828. }
  1829. //当前时间段的可用时长不满足
  1830. //剩余提前期
  1831. needMinute -= curMins;
  1832. //获取后层级时间段
  1833. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1834. bool flag = true;//标志位
  1835. foreach (var item in prePoints)
  1836. {
  1837. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  1838. {
  1839. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1840. flag = false;
  1841. break;
  1842. }
  1843. needMinute -= item.WorkMinutes;
  1844. }
  1845. if (!flag)
  1846. {
  1847. return actStart;
  1848. }
  1849. //今天可用时长不够,往后工作日找
  1850. DateTime nextStartTime = startTime;
  1851. while (flag)
  1852. {
  1853. //获取下一个工作日
  1854. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  1855. weekDay = (int)nextStartTime.DayOfWeek;
  1856. //获取前一个工作日的工作时间段数据,level顺排
  1857. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1858. if (curCalendar == null )
  1859. {
  1860. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1861. }
  1862. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  1863. //当天的工作时长(分钟)
  1864. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  1865. if (sumWorkMins >= needMinute)//当天可用提前期满足
  1866. {
  1867. //获取开始时间
  1868. foreach (var item in workPoints)
  1869. {
  1870. if (item.WorkMinutes >= needMinute)//当前时间段满足
  1871. {
  1872. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1873. break;
  1874. }
  1875. needMinute -= item.WorkMinutes;
  1876. }
  1877. flag = false;
  1878. }
  1879. else
  1880. {
  1881. //当天可用提前期不满足
  1882. needMinute -= sumWorkMins;
  1883. }
  1884. }
  1885. return actStart;
  1886. }
  1887. /// <summary>
  1888. /// 获取下一个工作日开始时间
  1889. /// </summary>
  1890. /// <param name="weekDay">当前周几</param>
  1891. /// <param name="startTime">开始时间</param>
  1892. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  1893. /// <returns></returns>
  1894. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  1895. {
  1896. DateTime rtnData = startTime;
  1897. //下一天
  1898. DateTime nextDate = startTime.Date.AddDays(1);
  1899. //下一天是周几
  1900. int nextWeekDay = (weekDay + 1) % 7;
  1901. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  1902. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1903. if (calendar == null)
  1904. {
  1905. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1906. }
  1907. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1908. //判断下一天是否是工作日
  1909. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  1910. {
  1911. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  1912. {
  1913. //递归继续找下一个工作日
  1914. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1915. return rtnData;
  1916. }
  1917. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1918. return rtnData;
  1919. }
  1920. //下一天不是周六周日,需要判断是不是节假日
  1921. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  1922. {
  1923. //递归继续找下一个工作日
  1924. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1925. return rtnData;
  1926. }
  1927. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1928. return rtnData;
  1929. }
  1930. /// <summary>
  1931. /// 处理当前日期的工作时间段
  1932. /// </summary>
  1933. /// <param name="prodLine"></param>
  1934. /// <param name="startTime"></param>
  1935. /// <param name="shopCal">当前产线的工作日历-周几</param>
  1936. /// <param name="curQtyDtls">每天休息记录</param>
  1937. /// <returns></returns>
  1938. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  1939. {
  1940. //年-月-日
  1941. string date = startTime.Date.ToString("yyyy-MM-dd");
  1942. //排产记录结束日期是周几
  1943. int weekDay = (int)startTime.DayOfWeek;
  1944. //工作时间段
  1945. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  1946. LineWorkPointDto dto = new LineWorkPointDto();
  1947. int level = 1;
  1948. TimeSpan span = TimeSpan.Zero;
  1949. //开始时间
  1950. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1951. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  1952. //结束时间
  1953. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  1954. dto.Level = level;
  1955. dto.Line = prodLine;
  1956. dto.WeekDay = weekDay;
  1957. dto.StartPoint = dayStartPoint;
  1958. //按照产线休息时间切分时间段
  1959. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  1960. foreach (var item in curQtyDtls)
  1961. {
  1962. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  1963. //休息时间段开始时间不在工作时间内,不考虑
  1964. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  1965. {
  1966. continue;
  1967. }
  1968. dto.EndPoint = endPoint;
  1969. span = dto.EndPoint - dto.StartPoint;
  1970. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1971. workPoints.Add(dto);
  1972. level++;
  1973. dto = new LineWorkPointDto();
  1974. dto.Level = level;
  1975. dto.Line = prodLine;
  1976. dto.WeekDay = weekDay;
  1977. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  1978. }
  1979. dto.EndPoint = dayEndPoint;
  1980. span = dto.EndPoint - dto.StartPoint;
  1981. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1982. workPoints.Add(dto);
  1983. //产线当天加班设置
  1984. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  1985. foreach (var item in curOccupyTimes)
  1986. {
  1987. //如果加班开始时间在工作时间内,则不考虑
  1988. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  1989. {
  1990. continue;
  1991. }
  1992. level++;
  1993. dto = new LineWorkPointDto();
  1994. dto.Level = level;
  1995. dto.Line = prodLine;
  1996. dto.WeekDay = weekDay;
  1997. dto.StartPoint = item.StartTime.GetValueOrDefault();
  1998. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  1999. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  2000. workPoints.Add(dto);
  2001. }
  2002. return workPoints.OrderBy(p => p.Level).ToList();
  2003. }
  2004. /// <summary>
  2005. /// 调整领料单时间
  2006. /// </summary>
  2007. /// <param name="workords"></param>
  2008. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  2009. {
  2010. if (workords.Any())
  2011. {
  2012. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  2013. //1.如果未生成领料单,则无需调整。
  2014. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  2015. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2016. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2017. if (nbrlist.Any())
  2018. {
  2019. foreach (var work in workords)
  2020. {
  2021. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2022. foreach (var nbr in workNbr)
  2023. {
  2024. if (string.IsNullOrEmpty(nbr.Status))
  2025. {
  2026. if (nbr.TransType == "PrevProcess")
  2027. {
  2028. //前处理领料单
  2029. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2030. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2031. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2032. }
  2033. else
  2034. {
  2035. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2036. nbr.Date = nbr.EffDate;
  2037. }
  2038. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2039. {
  2040. nbr.Date = DateTime.Now.AddDays(1).Date;
  2041. }
  2042. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2043. {
  2044. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2045. }
  2046. }
  2047. }
  2048. }
  2049. _nbrMaster.Update(nbrlist);
  2050. }
  2051. }
  2052. }
  2053. /// <summary>
  2054. /// 日计划自动发布
  2055. /// </summary>
  2056. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2057. {
  2058. //取数开始时间为当前日期
  2059. DateTime startTime = DateTime.Now.Date;
  2060. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2061. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2062. if (periodList.Any())
  2063. {
  2064. try
  2065. {
  2066. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2067. var workords = periodList.Select(s => s.WorkOrds);
  2068. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2069. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2070. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2071. foreach (var work in workordList)
  2072. {
  2073. bool flag = false;
  2074. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2075. if (nbrlist.Any())
  2076. {
  2077. flag = true;
  2078. foreach (var nbr in nbrlist)
  2079. {
  2080. //还有未出库数据
  2081. //如果有任意一个出库,则下达
  2082. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2083. {
  2084. flag = false;
  2085. break;
  2086. }
  2087. /*if (nbr.Status.ToLower() != "c")
  2088. {
  2089. flag = false;
  2090. break;
  2091. }*/
  2092. //需要前处理,但是前处理还未完成
  2093. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2094. {
  2095. flag = false;
  2096. break;
  2097. }
  2098. }
  2099. }
  2100. if (flag)
  2101. {
  2102. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2103. publish.ForEach(x =>
  2104. {
  2105. x.Status = "r";
  2106. });
  2107. updateList.AddRange(publish);
  2108. }
  2109. }
  2110. if (updateList.Any())
  2111. {
  2112. _periodSequenceDet.Update(updateList);
  2113. }
  2114. }
  2115. catch (Exception e)
  2116. {
  2117. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2118. return "保存失败,请联系管理员。";
  2119. }
  2120. }
  2121. return "ok";
  2122. }
  2123. }
  2124. }