ProductionScheduleAppService.cs 278 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. namespace Business.ResourceExamineManagement
  25. {
  26. /// <summary>
  27. /// 生产排产服务
  28. /// </summary>
  29. public class ProductionScheduleAppService : ApplicationService
  30. {
  31. #region 服务
  32. /// <summary>
  33. /// 物料
  34. /// </summary>
  35. private ISqlRepository<ItemMaster> _itemMaster;
  36. /// <summary>
  37. /// 工单
  38. /// </summary>
  39. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  40. /// <summary>
  41. /// 工单物料明细
  42. /// </summary>
  43. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  44. /// <summary>
  45. /// 工单工艺路线明细
  46. /// </summary>
  47. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  48. /// <summary>
  49. /// 库存主数据
  50. /// </summary>
  51. private ISqlRepository<InvMaster> _invMaster;
  52. /// <summary>
  53. /// 生产线明细
  54. /// </summary>
  55. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  56. /// <summary>
  57. /// 生产周期明细
  58. /// </summary>
  59. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  60. /// <summary>
  61. /// 排产结果明细
  62. /// </summary>
  63. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  64. /// <summary>
  65. /// 工作日历数据
  66. /// </summary>
  67. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  68. /// <summary>
  69. /// 产线休息时间记录表
  70. /// </summary>
  71. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  72. /// <summary>
  73. /// 产线人员配置表
  74. /// </summary>
  75. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  76. /// <summary>
  77. /// 加班设置表
  78. /// </summary>
  79. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  80. /// <summary>
  81. /// 加班设置表
  82. /// </summary>
  83. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  84. /// <summary>
  85. /// 节假日记录表
  86. /// </summary>
  87. private ISqlRepository<HolidayMaster> _holidayMaster;
  88. /// <summary>
  89. /// 排产异常记录
  90. /// </summary>
  91. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  92. /// <summary>
  93. /// 雪花算法
  94. /// </summary>
  95. SnowFlake help = new SnowFlake();
  96. private readonly ICurrentTenant _currentTenant;
  97. /// <summary>
  98. /// 工作日历数据
  99. /// </summary>
  100. private List<ShopCalendarWorkCtr> calendars;
  101. /// <summary>
  102. /// 产线休息记录数据
  103. /// </summary>
  104. private List<QualityLineWorkDetail> qualityLines;
  105. /// <summary>
  106. /// 节假日记录数据
  107. /// </summary>
  108. private List<HolidayMaster> holidays;
  109. /// <summary>
  110. /// 生产线UPH设置
  111. /// </summary>
  112. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  113. /// <summary>
  114. /// 加班设置
  115. /// </summary>
  116. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  117. /// <summary>
  118. /// 领料单
  119. /// </summary>
  120. private ISqlRepository<NbrMaster> _nbrMaster;
  121. /// <summary>
  122. /// 工单工序开始准备时间记录
  123. /// </summary>
  124. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  125. /// <summary>
  126. /// 工单工序开始准备时间记录
  127. /// </summary>
  128. private List<WorkOrdSetupTimeRecord> timeRecords;
  129. /// <summary>
  130. /// 新增工序准备开始时间记录
  131. /// </summary>
  132. private List<WorkOrdSetupTimeRecord> inserts=new List<WorkOrdSetupTimeRecord>();
  133. /// <summary>
  134. /// 生产工单主表
  135. /// </summary>
  136. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  137. /// <summary>
  138. /// 工厂id
  139. /// </summary>
  140. private string domain = "";
  141. /// <summary>
  142. /// 排产任务执行时间
  143. /// </summary>
  144. private DateTime scheTime;
  145. #endregion
  146. #region 构造函数
  147. /// <summary>
  148. /// 构造函数
  149. /// </summary>
  150. public ProductionScheduleAppService(
  151. ISqlRepository<ItemMaster> itemMaster,
  152. ISqlRepository<WorkOrdMaster> workOrdMaster,
  153. ISqlRepository<WorkOrdDetail> workOrdDetail,
  154. ISqlRepository<WorkOrdRouting> workOrdRouting,
  155. ISqlRepository<ProdLineDetail> prodLineDetail,
  156. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  157. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  158. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  159. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  160. ISqlRepository<InvMaster> invMaster,
  161. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  162. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  163. ISqlRepository<HolidayMaster> holidayMaster,
  164. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  165. ICurrentTenant currentTenant,
  166. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  167. ISqlRepository<NbrMaster> nbrMaster,
  168. IRepository<mes_morder, long> mysql_mes_morder,
  169. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord
  170. )
  171. {
  172. _itemMaster = itemMaster;
  173. _workOrdMaster = workOrdMaster;
  174. _workOrdDetail = workOrdDetail;
  175. _workOrdRouting = workOrdRouting;
  176. _nbrMaster = nbrMaster;
  177. _prodLineDetail = prodLineDetail;
  178. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  179. _resourceOccupancyTime = resourceOccupancyTime;
  180. _periodSequenceDet = periodSequenceDet;
  181. _scheduleResultOpMaster = scheduleResultOpMaster;
  182. _invMaster = invMaster;
  183. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  184. _qualityLineWorkDetail = qualityLineWorkDetail;
  185. _holidayMaster = holidayMaster;
  186. _generalizedCodeMaster = generalizedCodeMaster;
  187. _currentTenant = currentTenant;
  188. _scheduleExceptionMaster = scheduleExceptionMaster;
  189. _mysql_mes_morder = mysql_mes_morder;
  190. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  191. }
  192. #endregion
  193. /// <summary>
  194. /// 生产排产-定时任务
  195. /// </summary>
  196. public async void DoExt()
  197. {
  198. //定时任务排产:获取工厂id
  199. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  200. domain = configuration.GetConnectionString("Factory_id");
  201. //获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  202. DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  203. //取数开始时间为当前时间
  204. DateTime startTime = DateTime.Now;
  205. scheTime = startTime;
  206. //尚未开始生产的工单+正在生产的工单
  207. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && ((p.OrdDate < endDate && p.OrdDate >= startTime && p.Status.ToLower() =="p" && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))) || p.Status.ToLower() == "w")).ToList();
  208. if (workOrds.Any())
  209. {
  210. await DoProductSchedule(startTime, workOrds, domain, 1);
  211. }
  212. }
  213. /// <summary>
  214. /// 生产排产
  215. /// </summary>
  216. /// <param name="startTime">排产开始时间</param>
  217. /// <param name="workOrds">需要重新排产的工单</param>
  218. /// <param name="factoryid">工单的工厂id</param>
  219. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  220. /// <returns></returns>
  221. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type)
  222. {
  223. //记录工厂id
  224. domain = factoryid;
  225. //记录排产开始时间
  226. scheTime = startTime;
  227. //记录正在投产工单的优先级
  228. var dbWorkOrds = workOrds.Where(p => p.Status.ToUpper() == "W").ToList();
  229. //正在投产工单的优先级设为负数,确保重新排产时,正在投产的工单优先级最高
  230. workOrds.ForEach(p => {
  231. p.Priority = p.Status.ToUpper() == "W" ? -1 : p.Priority;
  232. });
  233. //特殊工单指定时间开工,不需要计算产能,只需要计算时长即可
  234. var tsWorkOrds = workOrds.Where(p => !string.IsNullOrEmpty(p.Typed)).ToList();
  235. //正常工单
  236. var zcWorkOrds = workOrds.Where(p => string.IsNullOrEmpty(p.Typed)).ToList();
  237. //2、获取数据
  238. //获取工单工艺路径数据
  239. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  240. //特殊工单的工艺路线
  241. List<WorkOrdRouting> tsWoRoutings = workOrdRoutings.Where(p => tsWorkOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  242. //获取物料对应的生产线信息:物料、工序对应的生产线
  243. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  244. List<string> lines = prodLines.Select(p => p.Line).ToList();
  245. //获取非标准产线人员配置
  246. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  247. //获取加班设置
  248. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  249. //获取工作日历数据:产线的工作日历+默认的工作日历
  250. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  251. //获取产线休息记录数据
  252. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  253. //获取节假日记录数据
  254. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  255. //获取工单的准备开始时间记录
  256. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  257. //获取当天的生产周期数据
  258. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  259. //获取当前日期往后的排产记录数据
  260. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  261. //排产前校验
  262. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  263. if (exceptions.Any())
  264. {
  265. using (TransactionScope scope = new TransactionScope())
  266. {
  267. try
  268. {
  269. //记录排产异常数据
  270. _scheduleExceptionMaster.Insert(exceptions);
  271. scope.Complete();
  272. }
  273. catch (Exception ex)
  274. {
  275. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产异常数据失败:" + ex.Message, _currentTenant.Id.ToString());
  276. scope.Dispose();
  277. }
  278. }
  279. return "NO|请查看排产异常日志!";
  280. }
  281. //3、排产
  282. //生产周期
  283. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  284. //排产记录表
  285. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  286. //记录排产结果
  287. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  288. //记录特殊工单排产结果
  289. List<string> ypcWorkOrds = new List<string>();
  290. //按照优先级排序
  291. zcWorkOrds = zcWorkOrds.OrderBy(p=>p.Priority).ToList();
  292. foreach (var item in zcWorkOrds)
  293. {
  294. //如果工单预计开工日期在排产时间之后,则跳过
  295. if (item.OrdDate > scheTime)
  296. {
  297. continue;
  298. }
  299. //记录产线占用情况
  300. allResults.AddRange(scheduleMasters);
  301. //当前工单工艺路线主产线的关键工序
  302. var curRoutings = workOrdRoutings.Where(p =>p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p=>p.OP).ToList();
  303. //当前工单的产线明细
  304. var curProdLines = prodLines.Where(p => p.Part == item.ItemNum).ToList();
  305. //产线排产
  306. LineSchedule(item, curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, tsWorkOrds, ypcWorkOrds, tsWoRoutings);
  307. }
  308. //判断是否有特殊工单没有排产,如果有,则对剩余特殊工单排产
  309. var notSchedules = tsWorkOrds.Where(p => !ypcWorkOrds.Contains(p.WorkOrd)).ToList();
  310. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  311. foreach (var item in notSchedules)
  312. {
  313. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  314. //剩余排产数量
  315. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  316. //剩余工作时长(分钟)
  317. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  318. //特殊工单排产开始时间
  319. DateTime tStartTime = item.OrdDate.GetValueOrDefault();
  320. //如果当前特殊工单正在生产,则开工日期为当天的下一个工作日
  321. if (item.Status.ToLower() == "w" && item.JointTyped.ToUpper() != "B")
  322. {
  323. DateTime nowDate = DateTime.Now.Date;
  324. //当前产线的工作日历
  325. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  326. //获取下一个工作日
  327. startTime = GetNextWorkDay((int)nowDate.DayOfWeek, nowDate, mLCalendars);
  328. }
  329. workDtos.Add(new WorkOrdMstDto
  330. {
  331. WorkOrd = item.WorkOrd,
  332. ItemNum = item.ItemNum,
  333. QtyOrded = qtyNeed,
  334. OrdDate = tStartTime,
  335. ProdLine = item.ProdLine,
  336. LbrVar = usedTime,
  337. Worked = 0,
  338. QtyWorked = 0,
  339. Op = curOp.OP,
  340. WaitTime = curOp.WaitTime * 60
  341. });
  342. }
  343. TsLineSchedule(workDtos, periodSequenceDtls, scheduleMasters);
  344. //处理工单计划开始日期、计划结束日期
  345. foreach (var item in workOrds)
  346. {
  347. //如果工单正在投产,则不需要回写
  348. if (item.Status.ToUpper() == "W")
  349. {
  350. continue;
  351. }
  352. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  353. if (scheduleList.Any())
  354. {
  355. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  356. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  357. }
  358. //当前工单正在投产,则需要回写优先级
  359. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  360. if (curInfo != null)
  361. {
  362. item.Priority = curInfo.Priority;
  363. }
  364. }
  365. var mesMorder = _mysql_mes_morder.GetListAsync(s => workOrds.Select(x => x.WorkOrd).Contains(s.morder_no) && s.factory_id.ToString() == domain).Result;
  366. if(mesMorder.Any()) {
  367. foreach (var mo in mesMorder)
  368. {
  369. var wo = workOrds.Find(s => s.WorkOrd == mo.morder_no);
  370. if (wo != null)
  371. {
  372. mo.moentry_sys_stime = wo.OrdDate;
  373. mo.moentry_sys_etime = wo.DueDate;
  374. }
  375. }
  376. }
  377. using (TransactionScope scope = new TransactionScope())
  378. {
  379. try
  380. {
  381. //更新工单计划开工时间、计划结束时间
  382. _workOrdMaster.Update(workOrds);
  383. if (mesMorder.Any())
  384. {
  385. await _mysql_mes_morder.UpdateManyAsync(mesMorder);
  386. }
  387. //删除当前日期下一天开始的工单排产记录
  388. _periodSequenceDet.Delete(p=>p.PlanDate >scheTime.Date && p.Domain == domain);
  389. _scheduleResultOpMaster.Delete(p=>p.WorkDate > scheTime.Date && p.Domain == domain);
  390. //添加工单工序准备开始时间记录
  391. if (inserts.Any())
  392. {
  393. _workOrdSetupTimeRecord.Insert(inserts);
  394. }
  395. //TODO:当天日计划数据调整
  396. //保存排产记录
  397. _periodSequenceDet.Insert(periodSequenceDtls);
  398. _scheduleResultOpMaster.Insert(scheduleMasters);
  399. scope.Complete();
  400. }
  401. catch (Exception ex)
  402. {
  403. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  404. scope.Dispose();
  405. }
  406. }
  407. //领料单重新处理
  408. AdjustNbrDate(workOrds);
  409. return "OK";
  410. }
  411. /// <summary>
  412. /// 排产前校验
  413. /// </summary>
  414. /// <param name="workOrds">待排产工单</param>
  415. /// <param name="workOrdRoutings">工单工艺路线</param>
  416. /// <param name="prodLines">产线明细</param>
  417. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  418. /// <returns></returns>
  419. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  420. {
  421. //记录操作时间
  422. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  423. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  424. ScheduleExceptionMaster entity;
  425. foreach (var item in workOrds)
  426. {
  427. if (!string.IsNullOrEmpty(item.Typed))//特殊工单
  428. {
  429. //校验有没有维护工艺路线即可
  430. var routings = workOrdRoutings.Where(p=>p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum).ToList();
  431. if (!routings.Any())
  432. {
  433. entity = new ScheduleExceptionMaster();
  434. entity.Domain = item.Domain;
  435. entity.WorkOrd = item.WorkOrd;
  436. entity.ItemNum = item.ItemNum;
  437. entity.CreateTime = DateTime.Now;
  438. entity.Remark = "排产异常:工单没有维护工艺路线,请维护后再操作!";
  439. entity.Type = type == 1 ? "自动排产" : "手动排产";
  440. entity.OptTime = optTime;
  441. exceptions.Add(entity);
  442. }
  443. //获取当前产线维护的工作日历
  444. var lineCals = calendars.Where(p => p.ProdLine == item.ProdLine).ToList();
  445. //获取默认工作日历
  446. var mrCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  447. if (!lineCals.Any())//当前产线未维护工作日历
  448. {
  449. if (!mrCals.Any() || mrCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  450. {
  451. entity = new ScheduleExceptionMaster();
  452. entity.Domain = item.Domain;
  453. entity.WorkOrd = item.WorkOrd;
  454. entity.ItemNum = item.ItemNum;
  455. entity.CreateTime = DateTime.Now;
  456. entity.Remark = "排产异常:产线[" + item.ProdLine + "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  457. entity.Type = type == 1 ? "自动排产" : "手动排产";
  458. entity.OptTime = optTime;
  459. exceptions.Add(entity);
  460. }
  461. }
  462. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  463. {
  464. entity = new ScheduleExceptionMaster();
  465. entity.Domain = item.Domain;
  466. entity.WorkOrd = item.WorkOrd;
  467. entity.ItemNum = item.ItemNum;
  468. entity.CreateTime = DateTime.Now;
  469. entity.Remark = "排产异常:产线[" + item.ProdLine + "]工作日历没有维护完整,请维护后再操作!";
  470. entity.Type = type == 1 ? "自动排产" : "手动排产";
  471. entity.OptTime = optTime;
  472. exceptions.Add(entity);
  473. }
  474. continue;
  475. }
  476. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  477. //判断当前工单主产线是否设置了关键工序
  478. if (!curRoutings.Any())//当前工单没有维护关键工序
  479. {
  480. entity = new ScheduleExceptionMaster();
  481. entity.Domain = item.Domain;
  482. entity.WorkOrd = item.WorkOrd;
  483. entity.ItemNum = item.ItemNum;
  484. entity.CreateTime = DateTime.Now;
  485. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  486. entity.Type = type == 1 ? "自动排产" : "手动排产";
  487. entity.OptTime = optTime;
  488. exceptions.Add(entity);
  489. continue;
  490. }
  491. //获取当前工单物料对应的产线信息
  492. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  493. if (!lineDetails.Any())
  494. {
  495. entity = new ScheduleExceptionMaster();
  496. entity.Domain = item.Domain;
  497. entity.WorkOrd = item.WorkOrd;
  498. entity.ItemNum = item.ItemNum;
  499. entity.CreateTime = DateTime.Now;
  500. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  501. entity.Type = type == 1 ? "自动排产" : "手动排产";
  502. entity.OptTime = optTime;
  503. exceptions.Add(entity);
  504. continue;
  505. }
  506. //校验关键工序是否维护了产线
  507. List<LineStartDto> lines = new List<LineStartDto>();
  508. foreach (var op in curRoutings)
  509. {
  510. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  511. if (!curLines.Any())//当前Op没有维护产线
  512. {
  513. entity = new ScheduleExceptionMaster();
  514. entity.Domain = item.Domain;
  515. entity.WorkOrd = item.WorkOrd;
  516. entity.ItemNum = item.ItemNum;
  517. entity.CreateTime = DateTime.Now;
  518. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  519. entity.Type = type == 1 ? "自动排产" : "手动排产";
  520. entity.OptTime = optTime;
  521. exceptions.Add(entity);
  522. }
  523. foreach (var line in curLines)
  524. {
  525. lines.Add(new LineStartDto {
  526. Line = line.Line,
  527. Op = op
  528. });
  529. }
  530. }
  531. //校验一条产线是否维护了多个关键工序
  532. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  533. foreach (var line in pdLines)
  534. {
  535. var curLines = lines.Where(p => p.Line == line).ToList();
  536. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  537. {
  538. entity = new ScheduleExceptionMaster();
  539. entity.Domain = item.Domain;
  540. entity.WorkOrd = item.WorkOrd;
  541. entity.ItemNum = item.ItemNum;
  542. entity.CreateTime = DateTime.Now;
  543. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线,请调整后再操作!";
  544. entity.Type = type == 1 ? "自动排产" : "手动排产";
  545. entity.OptTime = optTime;
  546. exceptions.Add(entity);
  547. }
  548. }
  549. //校验主产线关键工序对应的产线是否维护了工作日历
  550. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  551. foreach (var rut in lineDetails)
  552. {
  553. //获取当前产线维护的工作日历
  554. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  555. if (!lineCals.Any())//当前产线未维护工作日历
  556. {
  557. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  558. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  559. {
  560. entity = new ScheduleExceptionMaster();
  561. entity.Domain = item.Domain;
  562. entity.WorkOrd = item.WorkOrd;
  563. entity.ItemNum = item.ItemNum;
  564. entity.CreateTime = DateTime.Now;
  565. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  566. entity.Type = type == 1 ? "自动排产" : "手动排产";
  567. entity.OptTime = optTime;
  568. exceptions.Add(entity);
  569. }
  570. }
  571. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  572. {
  573. entity = new ScheduleExceptionMaster();
  574. entity.Domain = item.Domain;
  575. entity.WorkOrd = item.WorkOrd;
  576. entity.ItemNum = item.ItemNum;
  577. entity.CreateTime = DateTime.Now;
  578. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  579. entity.Type = type == 1 ? "自动排产" : "手动排产";
  580. entity.OptTime = optTime;
  581. exceptions.Add(entity);
  582. }
  583. }
  584. }
  585. return exceptions;
  586. }
  587. /// <summary>
  588. /// 排产
  589. /// </summary>
  590. /// <param name="workOrd">工单</param>
  591. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  592. /// <param name="prodLines">当前工单的产线明细</param>
  593. /// <param name="periodsDet">生产周期</param>
  594. /// <param name="scheduleResults">排产结果</param>
  595. /// <param name="allResults">产线占用记录</param>
  596. /// <param name="tsWorkOrds">特殊工单</param>
  597. /// <param name="ypcWorkOrds">已排产特殊工单的工单编号</param>
  598. /// <param name="tsWoRoutings">特殊工单的工艺路线</param>
  599. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults,List<WorkOrdMaster> tsWorkOrds,List<string> ypcWorkOrds, List<WorkOrdRouting> tsWoRoutings)
  600. {
  601. //生产周期
  602. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  603. //排产明细
  604. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  605. //记录上一产线排产开始时间
  606. LineStartDto lineStart = new LineStartDto();
  607. //产线开工时间默认为当前日期的下一天
  608. lineStart.StartTime = DateTime.Now.Date.AddDays(1);
  609. TimeSpan span = TimeSpan.Zero;
  610. //第一层级工序有几个关键工序,就有几条产线
  611. for (int i = 0; i < workOrdRoutings.Count; i++)
  612. {
  613. //如果当前工序已经生产完成,则跳过
  614. if (workOrdRoutings[i].QtyComplete == workOrd.QtyOrded)
  615. {
  616. continue;
  617. }
  618. //产线实际排产开始时间
  619. if (i == 0)//第一条产线
  620. {
  621. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  622. }
  623. else
  624. {
  625. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  626. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  627. }
  628. //当前产线的工作日历
  629. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  630. //当前产线的休息时间设置
  631. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  632. //产线排产开始时间
  633. DateTime workStartTime = lineStart.StartTime;
  634. //记录特殊工单:获取第一天是否有特殊工单
  635. List<WorkOrdMaster> fstWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  636. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  637. //记录排产开始第二天及以后安排的特殊工单
  638. var secWOMasters = new List<WorkOrdMaster>();
  639. //特殊工单总清场时长(分钟)
  640. decimal sumCleanTimes = 0m;
  641. //最后一个特殊工单的清场时长(分钟)
  642. decimal lstCleanTime = 0m;
  643. //新增特殊工单最后一个清场时长
  644. decimal secCleanTime = 0m;
  645. //特殊工单排产需要考虑的时长
  646. decimal sumTsTimes = 0m;
  647. if (fstWOMasters.Any())
  648. {
  649. foreach (var item in fstWOMasters)
  650. {
  651. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  652. //剩余排产数量
  653. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  654. //剩余工作时长(分钟)
  655. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  656. workDtos.Add(new WorkOrdMstDto
  657. {
  658. WorkOrd = item.WorkOrd,
  659. ItemNum = item.ItemNum,
  660. QtyOrded = qtyNeed,
  661. LbrVar = usedTime,
  662. Worked = 0,
  663. QtyWorked = 0,
  664. Op = curOp.OP,
  665. WaitTime = curOp.WaitTime * 60,
  666. Priority = item.Priority
  667. });
  668. sumCleanTimes += curOp.WaitTime * 60;
  669. }
  670. //获取最后一个特殊工单的清场时长
  671. var last = fstWOMasters.Last();
  672. lstCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  673. //特殊工单排产需要考虑的时长=特殊工单工作时长(分钟)+除最后一个特殊工单之外的清场时长
  674. sumTsTimes = workDtos.Sum(p => p.LbrVar) + sumCleanTimes - lstCleanTime;
  675. }
  676. //工单排产第一天标识
  677. bool isFstDay = true;
  678. //产线排产开始当天安排了特殊工单,则先安排特殊工单
  679. while (sumTsTimes > 0)
  680. {
  681. secWOMasters.Clear();
  682. //获取当天的产能
  683. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  684. //获取当天的工作时间段
  685. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  686. if (curCalendar == null)
  687. {
  688. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  689. }
  690. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  691. //特殊工单排产第一天之后:如果当天的可用产能大于特殊工单生产时长,此时需要考虑当天是否安排了其他的特殊工单
  692. if (dto.EffTime > sumTsTimes && !isFstDay)
  693. {
  694. //获取特殊工单
  695. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  696. if (secWOMasters.Any())
  697. {
  698. sumCleanTimes = 0m;
  699. //新增特殊工单最后一个清场时长
  700. secCleanTime = 0m;
  701. //生产时长
  702. decimal sumLbrVar = 0m;
  703. //记录新增待排产特殊工单
  704. foreach (var item in secWOMasters)
  705. {
  706. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  707. //剩余排产数量
  708. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  709. //剩余工作时长(分钟)
  710. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  711. workDtos.Add(new WorkOrdMstDto
  712. {
  713. WorkOrd = item.WorkOrd,
  714. ItemNum = item.ItemNum,
  715. QtyOrded = qtyNeed,
  716. LbrVar = usedTime,
  717. Worked = 0,
  718. QtyWorked = 0,
  719. Op = curOp.OP,
  720. WaitTime = curOp.WaitTime * 60,
  721. Priority = item.Priority
  722. });
  723. sumLbrVar += usedTime;
  724. sumCleanTimes += curOp.WaitTime * 60;
  725. }
  726. //获取最后一个特殊工单的清场时长
  727. var last = secWOMasters.Last();
  728. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  729. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  730. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  731. lstCleanTime = secCleanTime;
  732. }
  733. }
  734. //特殊工单排序
  735. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  736. //当天的可用生产时长满足特殊工单生产时长+清场时间(最后一个工单清场时间除外)
  737. if (dto.EffTime >= sumTsTimes)
  738. {
  739. //可用生产时长(分钟)
  740. decimal remainTime = dto.EffTime;
  741. DateTime beginTime = workStartTime;
  742. DateTime endTime = dto.EndTime;
  743. //获取最后一个工单
  744. var lastWork = workDtos.Last();
  745. //开始或结束时间所处时间段
  746. var curPoint = new LineWorkPointDto();
  747. //特殊工单排产
  748. foreach (var item in workDtos)
  749. {
  750. //当前工单已排产,跳过
  751. if (item.LbrVar == item.Worked)
  752. {
  753. continue;
  754. }
  755. //当前工单排产需要时长
  756. decimal needTime = 0m;
  757. //最后一个特殊工单
  758. if (item.WorkOrd == lastWork.WorkOrd)
  759. {
  760. //最后一个工单的生产时长+清场时长
  761. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  762. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  763. if (remainTime >= needTime)
  764. {
  765. //计算工单排产结束时间
  766. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  767. //获取排产结束时间所处以及之后的生产时间段
  768. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  769. //处理第一个时间段的开始时间
  770. nextPoints[0].StartPoint = beginTime;
  771. foreach (var p in nextPoints)
  772. {
  773. span = p.EndPoint - p.StartPoint;
  774. //当前工作时间段的有效生产时间
  775. decimal effMins = (decimal)span.TotalMinutes;
  776. if (effMins >= needTime)
  777. {
  778. endTime = p.StartPoint.AddMinutes((double)needTime);
  779. break;
  780. }
  781. needTime -= effMins;
  782. remainTime -= effMins;
  783. }
  784. remainTime -= needTime;
  785. }
  786. //剩余可用工作时长不能满足清场时长
  787. else
  788. {
  789. //还需排产的清场时间
  790. decimal qcTime = needTime - remainTime;
  791. endTime = dto.EndTime.AddMinutes((double)qcTime);
  792. remainTime = 0;
  793. }
  794. //最后一个工单的清场时长
  795. lstCleanTime = 0m;
  796. }
  797. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  798. else {
  799. //当前工单还需工作时长+工单的清场时长
  800. needTime = item.LbrVar - item.Worked + item.WaitTime;
  801. //计算工单排产结束时间
  802. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  803. span = curPoint.EndPoint - beginTime;
  804. //当天工作时间段的有效生产时间(分钟)
  805. decimal effMins = (decimal)span.TotalMinutes;
  806. if (effMins >= needTime)//当前工作时间段即可满足产能
  807. {
  808. endTime = beginTime.AddMinutes((double)needTime);
  809. }
  810. else
  811. {
  812. //获取后续生产时间段
  813. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  814. //剩余需要工作时长
  815. decimal nextMins = needTime - effMins;
  816. foreach (var p in nextPoints)
  817. {
  818. if (p.WorkMinutes >= nextMins)
  819. {
  820. endTime = p.StartPoint.AddMinutes((double)nextMins);
  821. break;
  822. }
  823. nextMins -= p.WorkMinutes;
  824. }
  825. }
  826. remainTime -= needTime;
  827. }
  828. //记录生产周期
  829. curSequences.Add(new PeriodSequenceDet
  830. {
  831. Domain = domain,
  832. Line = lineStart.Line,
  833. ItemNum = item.ItemNum,
  834. PlanDate = beginTime.Date,
  835. Period = dto.Period,
  836. OrdQty = item.QtyOrded - item.QtyWorked,
  837. WorkOrds = item.WorkOrd,
  838. Op = item.Op,
  839. IsActive = true,
  840. Status = "",
  841. CreateTime = DateTime.Now
  842. });
  843. //记录排产记录
  844. curScheduleRsts.Add(new ScheduleResultOpMaster
  845. {
  846. Domain = domain,
  847. WorkOrd = item.WorkOrd,
  848. Line = lineStart.Line,
  849. ItemNum = item.ItemNum,
  850. Op = item.Op,
  851. WorkDate = beginTime.Date,
  852. WorkQty = item.QtyOrded - item.QtyWorked,
  853. WorkStartTime = beginTime,
  854. WorkEndTime = endTime,
  855. CreateTime = DateTime.Now
  856. });
  857. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  858. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  859. //结束时间位于工作区间结尾
  860. if (curPoint != null && endTime == curPoint.EndPoint)
  861. {
  862. //获取后续生产时间段
  863. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  864. //存在后续工作区间
  865. if (curPoint != null)
  866. {
  867. endTime = curPoint.StartPoint;
  868. }
  869. }
  870. beginTime = endTime;
  871. //工单排产完成,排产时长=工单工作时长
  872. item.Worked = item.LbrVar;
  873. item.QtyWorked = item.QtyOrded;
  874. }
  875. //当天产能完全占用,且最后一个工单的清场时间刚好下班或者在下班后
  876. if (endTime >= dto.EndTime)
  877. {
  878. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  879. //获取下一个工作日
  880. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  881. isFstDay = true;
  882. //特殊工单排产完成,占用了当天的全部产能,则需要判断下一个工作日是否存在特殊工单,如果存在,则需要继续排特殊工单
  883. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  884. //记录新增待排产特殊工单
  885. if (secWOMasters.Any())
  886. {
  887. sumCleanTimes = 0m;
  888. //新增特殊工单最后一个清场时长(分钟)
  889. secCleanTime = 0m;
  890. //生产时长
  891. decimal sumLbrVar = 0m;
  892. foreach (var item in secWOMasters)
  893. {
  894. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  895. //剩余排产数量
  896. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  897. //剩余工作时长(分钟)
  898. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  899. workDtos.Add(new WorkOrdMstDto
  900. {
  901. WorkOrd = item.WorkOrd,
  902. ItemNum = item.ItemNum,
  903. QtyOrded = qtyNeed,
  904. LbrVar = usedTime,
  905. Worked = 0,
  906. QtyWorked = 0,
  907. Op = curOp.OP,
  908. WaitTime = curOp.WaitTime * 60,
  909. Priority = item.Priority
  910. });
  911. sumCleanTimes += curOp.WaitTime * 60;
  912. sumLbrVar += usedTime;
  913. }
  914. //获取最后一个特殊工单的清场时长
  915. var last = secWOMasters.Last();
  916. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  917. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  918. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  919. lstCleanTime = secCleanTime;
  920. }
  921. }
  922. //当天可用生产时长大于特殊工单生产时长+最后一个工单的清场时长
  923. else
  924. {
  925. //排产完毕,特殊工单时长置0
  926. sumTsTimes = 0;
  927. //处理workStartTime
  928. workStartTime = endTime;
  929. }
  930. }
  931. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  932. else
  933. {
  934. decimal residueTime = dto.EffTime;//当天产能剩余产能(分钟)
  935. DateTime beginTime = workStartTime;//排产开始时间
  936. DateTime endTime = dto.EndTime;//排产结束时间
  937. foreach (var item in workDtos)
  938. {
  939. if (item.LbrVar == item.Worked)//当前工单已排产
  940. {
  941. continue;
  942. }
  943. //当前工单剩余待排产时长(分钟)
  944. decimal needTime = item.LbrVar - item.Worked;
  945. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  946. if (residueTime >= needTime)
  947. {
  948. //计算工单排产结束时间
  949. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  950. span = curPoint.EndPoint - beginTime;
  951. //当前工作时间段的有效生产时间(分钟)
  952. decimal effMins = (decimal)span.TotalMinutes;
  953. if (effMins >= needTime)//当前工作时间段即可满足产能
  954. {
  955. endTime = beginTime.AddMinutes((double)needTime);
  956. }
  957. else
  958. {
  959. //获取后续生产时间段
  960. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  961. //剩余需要工作时长
  962. decimal nextMins = needTime - effMins;
  963. foreach (var p in nextPoints)
  964. {
  965. if (p.WorkMinutes >= nextMins)
  966. {
  967. endTime = p.StartPoint.AddMinutes((double)nextMins);
  968. break;
  969. }
  970. nextMins -= p.WorkMinutes;
  971. }
  972. }
  973. //当天剩余可用生产时长
  974. residueTime -= needTime;
  975. //处理清场时间,两种场景:
  976. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  977. if (residueTime <= item.WaitTime)
  978. {
  979. //仍需排产的清场时长
  980. decimal otherTime = item.WaitTime - residueTime;
  981. endTime = dto.EndTime.AddMinutes((double)otherTime);
  982. residueTime = 0;
  983. }
  984. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  985. else
  986. {
  987. //清场时长
  988. needTime = item.WaitTime;
  989. //获取工单排产结束时间所处时间段
  990. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  991. span = curPoint.EndPoint - endTime;
  992. //当前工作时间段的有效生产时间(分钟)
  993. effMins = (decimal)span.TotalMinutes;
  994. //当前工作时间段即可清场时长
  995. if (effMins >= needTime)
  996. {
  997. endTime = endTime.AddMinutes((double)needTime);
  998. }
  999. else
  1000. {
  1001. //获取后续生产时间段
  1002. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1003. //剩余需要工作时长
  1004. decimal nextMins = needTime - effMins;
  1005. foreach (var p in nextPoints)
  1006. {
  1007. if (p.WorkMinutes >= nextMins)
  1008. {
  1009. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1010. break;
  1011. }
  1012. nextMins -= p.WorkMinutes;
  1013. }
  1014. }
  1015. residueTime -= needTime;
  1016. }
  1017. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1018. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1019. //记录生产周期
  1020. curSequences.Add(new PeriodSequenceDet
  1021. {
  1022. Domain = domain,
  1023. Line = lineStart.Line,
  1024. ItemNum = item.ItemNum,
  1025. PlanDate = beginTime.Date,
  1026. Period = dto.Period,
  1027. OrdQty = item.QtyOrded - item.QtyWorked,
  1028. WorkOrds = item.WorkOrd,
  1029. Op = item.Op,
  1030. IsActive = true,
  1031. Status = "",
  1032. CreateTime = DateTime.Now
  1033. });
  1034. //记录排产记录
  1035. curScheduleRsts.Add(new ScheduleResultOpMaster
  1036. {
  1037. Domain = domain,
  1038. WorkOrd = item.WorkOrd,
  1039. Line = lineStart.Line,
  1040. ItemNum = item.ItemNum,
  1041. Op = item.Op,
  1042. WorkDate = beginTime.Date,
  1043. WorkQty = item.QtyOrded - item.QtyWorked,
  1044. WorkStartTime = beginTime,
  1045. WorkEndTime = endTime,
  1046. CreateTime = DateTime.Now
  1047. });
  1048. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1049. item.Worked = item.LbrVar;
  1050. item.QtyWorked = item.QtyOrded;
  1051. beginTime = endTime;
  1052. //当天可用生产时长还有剩余
  1053. if (residueTime > 0)
  1054. {
  1055. //获取结束时间所处时间段
  1056. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1057. if (endTime == curPoint.EndPoint)
  1058. {
  1059. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1060. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1061. }
  1062. beginTime = endTime;
  1063. }
  1064. //当天可用产能已全部用完
  1065. else {
  1066. break;
  1067. }
  1068. }
  1069. //当天剩余产能不满足当前工单的剩余待排产时长
  1070. else
  1071. {
  1072. //计算生产数量
  1073. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1074. //记录生产周期
  1075. curSequences.Add(new PeriodSequenceDet
  1076. {
  1077. Domain = domain,
  1078. Line = lineStart.Line,
  1079. ItemNum = item.ItemNum,
  1080. PlanDate = beginTime.Date,
  1081. Period = dto.Period,
  1082. OrdQty = qty,
  1083. WorkOrds = item.WorkOrd,
  1084. Op = item.Op,
  1085. IsActive = true,
  1086. Status = "",
  1087. CreateTime = DateTime.Now
  1088. });
  1089. //记录排产记录
  1090. curScheduleRsts.Add(new ScheduleResultOpMaster
  1091. {
  1092. Domain = domain,
  1093. WorkOrd = item.WorkOrd,
  1094. Line = lineStart.Line,
  1095. ItemNum = item.ItemNum,
  1096. Op = item.Op,
  1097. WorkDate = beginTime.Date,
  1098. WorkQty = qty,
  1099. WorkStartTime = beginTime,
  1100. WorkEndTime = endTime,
  1101. CreateTime = DateTime.Now
  1102. });
  1103. item.Worked += residueTime;
  1104. item.QtyWorked += qty;
  1105. //特殊工单剩余待排产时长(分钟)
  1106. sumTsTimes -= residueTime;
  1107. residueTime = 0;
  1108. break;
  1109. }
  1110. }
  1111. //获取下一个工作日
  1112. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1113. isFstDay = false;
  1114. }
  1115. }
  1116. //记录已排产特殊工单
  1117. ypcWorkOrds.AddRange(workDtos.Select(p => p.WorkOrd).ToList());
  1118. //正常工单排产
  1119. //正常工单产线已排产数量
  1120. decimal sumQty = 0m;
  1121. //产线准备时间(分钟)
  1122. decimal sumTimes = 0m;
  1123. fstWOMasters.Clear();
  1124. workDtos.Clear();
  1125. sumTsTimes = 0m;
  1126. lstCleanTime = 0m;
  1127. //工单排产第一天标识
  1128. isFstDay = true;
  1129. //前一天是否有特殊工单未排产完全
  1130. bool isFullPC = true;
  1131. while (sumQty < lineStart.QtyRemain || sumTsTimes > 0)
  1132. {
  1133. secWOMasters.Clear();
  1134. sumCleanTimes = 0m;
  1135. secCleanTime = 0m;
  1136. //获取当天的产能
  1137. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1138. //获取当天的工作时间段
  1139. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1140. if (curCalendar == null)
  1141. {
  1142. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1143. }
  1144. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1145. //正常工单排产第一天没有特殊工单,第一天之后才需要考虑是否有特殊工单
  1146. if (!isFstDay)
  1147. {
  1148. //获取特殊工单
  1149. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  1150. if (secWOMasters.Any())
  1151. {
  1152. //生产时长
  1153. decimal sumLbrVar = 0m;
  1154. foreach (var item in secWOMasters)
  1155. {
  1156. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  1157. //剩余排产数量
  1158. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  1159. //剩余工作时长(分钟)
  1160. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  1161. workDtos.Add(new WorkOrdMstDto
  1162. {
  1163. WorkOrd = item.WorkOrd,
  1164. ItemNum = item.ItemNum,
  1165. QtyOrded = qtyNeed,
  1166. LbrVar = usedTime,
  1167. Worked = 0,
  1168. QtyWorked = 0,
  1169. Op = curOp.OP,
  1170. WaitTime = curOp.WaitTime * 60,
  1171. Priority = item.Priority
  1172. });
  1173. sumLbrVar += usedTime;
  1174. sumCleanTimes += curOp.WaitTime * 60;
  1175. }
  1176. //获取最后一个特殊工单的清场时长
  1177. var last = secWOMasters.Last();
  1178. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  1179. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  1180. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  1181. lstCleanTime = secCleanTime;
  1182. }
  1183. }
  1184. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1185. if (sumTimes < lineStart.setupTime * 60)
  1186. {
  1187. //当天的可用生产时长能满足提前期
  1188. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1189. {
  1190. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  1191. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1192. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1193. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1194. //2、如果是排产中间日期,则先安排特殊工单排产
  1195. //当天剩余产能
  1196. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1197. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  1198. if (sumQty + sumAmount < lineStart.QtyRemain)
  1199. {
  1200. //当天有特殊工单,且当天的产能不能满足工单剩余需排产数量,则优先排特殊工单
  1201. if (sumTsTimes > 0)
  1202. {
  1203. //特殊工单排序
  1204. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  1205. DateTime beginTime = workStartTime;//排产开始时间
  1206. DateTime endTime = dto.EndTime;//排产结束时间
  1207. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个特殊工单的清场时长除外)
  1208. if (residueTime >= sumTsTimes)
  1209. {
  1210. //获取最后一个工单
  1211. var lastWork = workDtos.Last();
  1212. //开始或结束时间所处时间段
  1213. var curPoint = new LineWorkPointDto();
  1214. //特殊工单排产
  1215. foreach (var item in workDtos)
  1216. {
  1217. //当前工单已排产,跳过
  1218. if (item.LbrVar == item.Worked)
  1219. {
  1220. continue;
  1221. }
  1222. //当前工单排产需要时长
  1223. decimal needTime = 0m;
  1224. //最后一个特殊工单
  1225. if (item.WorkOrd == lastWork.WorkOrd)
  1226. {
  1227. //最后一个工单的生产时长+清场时长
  1228. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1229. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长,需要过滤掉休息时间
  1230. if (residueTime >= needTime)
  1231. {
  1232. //计算工单排产结束时间
  1233. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1234. //获取排产结束时间所处以及之后的生产时间段
  1235. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1236. //处理第一个时间段的开始时间
  1237. nextPoints[0].StartPoint = beginTime;
  1238. foreach (var p in nextPoints)
  1239. {
  1240. span = p.EndPoint - p.StartPoint;
  1241. //当前工作时间段的有效生产时间
  1242. decimal effMins = (decimal)span.TotalMinutes;
  1243. if (effMins >= needTime)
  1244. {
  1245. endTime = p.StartPoint.AddMinutes((double)needTime);
  1246. break;
  1247. }
  1248. needTime -= effMins;
  1249. residueTime -= effMins;
  1250. }
  1251. //剩余可用生产时长
  1252. residueTime -= needTime;
  1253. }
  1254. //剩余可用工作时长不能满足清场时长
  1255. else
  1256. {
  1257. //还需排产的清场时间
  1258. decimal qcTime = needTime - residueTime;
  1259. endTime = dto.EndTime.AddMinutes((double)qcTime);
  1260. residueTime = 0;
  1261. }
  1262. }
  1263. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1264. else
  1265. {
  1266. //当前工单还需工作时长+清场时长
  1267. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1268. //计算工单排产结束时间
  1269. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1270. span = curPoint.EndPoint - beginTime;
  1271. //当天工作时间段的有效生产时间(分钟)
  1272. decimal effMins = (decimal)span.TotalMinutes;
  1273. //当前工作时间段即可满足产能
  1274. if (effMins >= needTime)
  1275. {
  1276. endTime = beginTime.AddMinutes((double)needTime);
  1277. }
  1278. else
  1279. {
  1280. //获取后续生产时间段
  1281. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1282. //剩余需要工作时长
  1283. decimal nextMins = needTime - effMins;
  1284. foreach (var p in nextPoints)
  1285. {
  1286. if (p.WorkMinutes >= nextMins)
  1287. {
  1288. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1289. break;
  1290. }
  1291. nextMins -= p.WorkMinutes;
  1292. }
  1293. }
  1294. residueTime -= needTime;
  1295. }
  1296. //记录生产周期
  1297. curSequences.Add(new PeriodSequenceDet
  1298. {
  1299. Domain = domain,
  1300. Line = lineStart.Line,
  1301. ItemNum = item.ItemNum,
  1302. PlanDate = beginTime.Date,
  1303. Period = dto.Period,
  1304. OrdQty = item.QtyOrded - item.QtyWorked,
  1305. WorkOrds = item.WorkOrd,
  1306. Op = item.Op,
  1307. IsActive = true,
  1308. Status = "",
  1309. CreateTime = DateTime.Now
  1310. });
  1311. //记录排产记录
  1312. curScheduleRsts.Add(new ScheduleResultOpMaster
  1313. {
  1314. Domain = domain,
  1315. WorkOrd = item.WorkOrd,
  1316. Line = lineStart.Line,
  1317. ItemNum = item.ItemNum,
  1318. Op = item.Op,
  1319. WorkDate = beginTime.Date,
  1320. WorkQty = item.QtyOrded - item.QtyWorked,
  1321. WorkStartTime = beginTime,
  1322. WorkEndTime = endTime,
  1323. CreateTime = DateTime.Now
  1324. });
  1325. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1326. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1327. //结束时间位于工作区间结尾
  1328. if (curPoint != null && endTime == curPoint.EndPoint)
  1329. {
  1330. //获取后续生产时间段
  1331. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1332. //存在后续工作区间
  1333. if (curPoint != null)
  1334. {
  1335. endTime = curPoint.StartPoint;
  1336. }
  1337. }
  1338. beginTime = endTime;
  1339. //工单排产完成,排产时长=工单工作时长
  1340. item.Worked = item.LbrVar;
  1341. item.QtyWorked = item.QtyOrded;
  1342. }
  1343. //剩余生产时长大于0,继续排正常工单(剩余产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1344. if (residueTime >0)
  1345. {
  1346. //处理正常工单开工时间
  1347. workStartTime = endTime;
  1348. //剩余产能继续排正常工单
  1349. sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1350. //记录生产周期
  1351. curSequences.Add(new PeriodSequenceDet
  1352. {
  1353. Domain = domain,
  1354. Line = lineStart.Line,
  1355. ItemNum = workOrd.ItemNum,
  1356. PlanDate = workStartTime.Date,
  1357. Period = dto.Period,
  1358. OrdQty = sumAmount,
  1359. WorkOrds = workOrd.WorkOrd,
  1360. Op = lineStart.Op,
  1361. IsActive = true,
  1362. Status = "",
  1363. CreateTime = DateTime.Now
  1364. });
  1365. //记录排产记录
  1366. curScheduleRsts.Add(new ScheduleResultOpMaster
  1367. {
  1368. Domain = domain,
  1369. WorkOrd = workOrd.WorkOrd,
  1370. Line = lineStart.Line,
  1371. ItemNum = workOrd.ItemNum,
  1372. Op = lineStart.Op,
  1373. WorkDate = workStartTime.Date,
  1374. WorkQty = sumAmount,
  1375. WorkStartTime = workStartTime,
  1376. WorkEndTime = dto.EndTime,
  1377. CreateTime = DateTime.Now
  1378. });
  1379. //累计已排产数量
  1380. sumQty += sumAmount;
  1381. }
  1382. //继续排下一个工作日
  1383. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1384. isFstDay = false;
  1385. //排产完毕,特殊工单时长置0
  1386. sumTsTimes = 0;
  1387. isFullPC = true;
  1388. //最后一个工单的清场时长
  1389. lstCleanTime = 0m;
  1390. }
  1391. //当天的可用产能不满足特殊工单生产时长(最后一个工单的生产时长必定不满足)
  1392. else
  1393. {
  1394. foreach (var item in workDtos)
  1395. {
  1396. if (item.LbrVar == item.Worked)//当前工单已排产
  1397. {
  1398. continue;
  1399. }
  1400. //当前工单剩余待排产时长(分钟)
  1401. decimal needTime = item.LbrVar - item.Worked;
  1402. //当天剩余产能满足当前工单的剩余待排产时长,则当前工单的清场时长必定排完
  1403. if (residueTime >= needTime)
  1404. {
  1405. //计算工单排产结束时间
  1406. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1407. span = curPoint.EndPoint - beginTime;
  1408. //当前工作时间段的有效生产时间(分钟)
  1409. decimal effMins = (decimal)span.TotalMinutes;
  1410. //当前工作时间段即可满足产能
  1411. if (effMins >= needTime)
  1412. {
  1413. endTime = beginTime.AddMinutes((double)needTime);
  1414. }
  1415. else
  1416. {
  1417. //获取后续生产时间段
  1418. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1419. //剩余需要工作时长
  1420. decimal nextMins = needTime - effMins;
  1421. foreach (var p in nextPoints)
  1422. {
  1423. if (p.WorkMinutes >= nextMins)
  1424. {
  1425. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1426. break;
  1427. }
  1428. nextMins -= p.WorkMinutes;
  1429. }
  1430. }
  1431. //当天剩余可用生产时长
  1432. residueTime -= needTime;
  1433. //处理清场时间,两种场景:
  1434. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  1435. if (residueTime <= item.WaitTime)
  1436. {
  1437. //仍需排产的清场时长
  1438. decimal otherTime = item.WaitTime - residueTime;
  1439. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1440. residueTime = 0;
  1441. }
  1442. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1443. else
  1444. {
  1445. //清场时长
  1446. needTime = item.WaitTime;
  1447. //获取工单排产结束时间所处时间段
  1448. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1449. span = curPoint.EndPoint - endTime;
  1450. //当前工作时间段的有效生产时间(分钟)
  1451. effMins = (decimal)span.TotalMinutes;
  1452. //当前工作时间段即可清场时长
  1453. if (effMins >= needTime)
  1454. {
  1455. endTime = endTime.AddMinutes((double)needTime);
  1456. }
  1457. else
  1458. {
  1459. //获取后续生产时间段
  1460. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1461. //剩余需要工作时长
  1462. decimal nextMins = needTime - effMins;
  1463. foreach (var p in nextPoints)
  1464. {
  1465. if (p.WorkMinutes >= nextMins)
  1466. {
  1467. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1468. break;
  1469. }
  1470. nextMins -= p.WorkMinutes;
  1471. }
  1472. }
  1473. //剩余生产时长
  1474. residueTime -= needTime;
  1475. }
  1476. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1477. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1478. //记录生产周期
  1479. curSequences.Add(new PeriodSequenceDet
  1480. {
  1481. Domain = domain,
  1482. Line = lineStart.Line,
  1483. ItemNum = item.ItemNum,
  1484. PlanDate = beginTime.Date,
  1485. Period = dto.Period,
  1486. OrdQty = item.QtyOrded - item.QtyWorked,
  1487. WorkOrds = item.WorkOrd,
  1488. Op = item.Op,
  1489. IsActive = true,
  1490. Status = "",
  1491. CreateTime = DateTime.Now
  1492. });
  1493. //记录排产记录
  1494. curScheduleRsts.Add(new ScheduleResultOpMaster
  1495. {
  1496. Domain = domain,
  1497. WorkOrd = item.WorkOrd,
  1498. Line = lineStart.Line,
  1499. ItemNum = item.ItemNum,
  1500. Op = item.Op,
  1501. WorkDate = beginTime.Date,
  1502. WorkQty = item.QtyOrded - item.QtyWorked,
  1503. WorkStartTime = beginTime,
  1504. WorkEndTime = endTime,
  1505. CreateTime = DateTime.Now
  1506. });
  1507. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1508. item.Worked = item.LbrVar;
  1509. item.QtyWorked = item.QtyOrded;
  1510. beginTime = endTime;
  1511. //当天可用生产时长还有剩余
  1512. if (residueTime > 0)
  1513. {
  1514. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1515. if (endTime == curPoint.EndPoint)
  1516. {
  1517. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1518. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1519. }
  1520. beginTime = endTime;
  1521. }
  1522. //当天剩余产能排完
  1523. else {
  1524. break;
  1525. }
  1526. }
  1527. //当天剩余产能不满足当前工单的剩余待排产时长
  1528. else
  1529. {
  1530. //计算生产数量
  1531. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1532. //记录生产周期
  1533. curSequences.Add(new PeriodSequenceDet
  1534. {
  1535. Domain = domain,
  1536. Line = lineStart.Line,
  1537. ItemNum = item.ItemNum,
  1538. PlanDate = beginTime.Date,
  1539. Period = dto.Period,
  1540. OrdQty = qty,
  1541. WorkOrds = item.WorkOrd,
  1542. Op = item.Op,
  1543. IsActive = true,
  1544. Status = "",
  1545. CreateTime = DateTime.Now
  1546. });
  1547. //记录排产记录
  1548. curScheduleRsts.Add(new ScheduleResultOpMaster
  1549. {
  1550. Domain = domain,
  1551. WorkOrd = item.WorkOrd,
  1552. Line = lineStart.Line,
  1553. ItemNum = item.ItemNum,
  1554. Op = item.Op,
  1555. WorkDate = beginTime.Date,
  1556. WorkQty = qty,
  1557. WorkStartTime = beginTime,
  1558. WorkEndTime = dto.EndTime,
  1559. CreateTime = DateTime.Now
  1560. });
  1561. item.Worked += residueTime;
  1562. item.QtyWorked += qty;
  1563. //特殊工单剩余待排产时长(分钟)
  1564. sumTsTimes -= residueTime;
  1565. residueTime = 0m;
  1566. break;
  1567. }
  1568. }
  1569. //当天产能不能满足特殊工单排产
  1570. isFullPC = false;
  1571. //获取下一个工作日
  1572. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1573. isFstDay = false;
  1574. }
  1575. }
  1576. //当天没有特殊工单,直接进行正常工单排产(当天产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1577. else
  1578. {
  1579. //记录生产周期
  1580. curSequences.Add(new PeriodSequenceDet
  1581. {
  1582. Domain = domain,
  1583. Line = lineStart.Line,
  1584. ItemNum = workOrd.ItemNum,
  1585. PlanDate = workStartTime.Date,
  1586. Period = dto.Period,
  1587. OrdQty = sumAmount,
  1588. WorkOrds = workOrd.WorkOrd,
  1589. Op = lineStart.Op,
  1590. IsActive = true,
  1591. Status = "",
  1592. CreateTime = DateTime.Now
  1593. });
  1594. //记录排产记录
  1595. curScheduleRsts.Add(new ScheduleResultOpMaster
  1596. {
  1597. Domain = domain,
  1598. WorkOrd = workOrd.WorkOrd,
  1599. Line = lineStart.Line,
  1600. ItemNum = workOrd.ItemNum,
  1601. Op = lineStart.Op,
  1602. WorkDate = workStartTime.Date,
  1603. WorkQty = sumAmount,
  1604. WorkStartTime = dto.StartTime,
  1605. WorkEndTime = dto.EndTime,
  1606. CreateTime = DateTime.Now
  1607. });
  1608. //累计已排产数量
  1609. sumQty += sumAmount;
  1610. //继续排下一个工作日
  1611. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1612. isFstDay = false;
  1613. }
  1614. }
  1615. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1616. else
  1617. {
  1618. #region 正常工单排产-开始
  1619. //剩余需要排产的数量
  1620. decimal residueQty = lineStart.QtyRemain - sumQty;
  1621. //剩余数量生产需要时长(分钟)
  1622. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1623. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  1624. workTime = workTime >= residueTime ? residueTime : workTime;
  1625. //排产结束时间
  1626. DateTime workEndTime = workStartTime;
  1627. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1628. span = curPoint.EndPoint - workStartTime;
  1629. //当天工作时间段的有效生产时间
  1630. decimal effMins = (decimal)span.TotalMinutes;
  1631. //当前工作时间段即可满足产能
  1632. if (effMins >= workTime)
  1633. {
  1634. workEndTime = workStartTime.AddMinutes((double)workTime);
  1635. }
  1636. else
  1637. {
  1638. //获取后续生产时间段
  1639. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1640. //剩余需要工作时长
  1641. decimal nextMins = workTime - effMins;
  1642. foreach (var p in nextPoints)
  1643. {
  1644. if (p.WorkMinutes >= nextMins)
  1645. {
  1646. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1647. break;
  1648. }
  1649. nextMins -= p.WorkMinutes;
  1650. }
  1651. }
  1652. //工单排产完成,已排产数量=工单需排产数量数量
  1653. sumQty = lineStart.QtyRemain;
  1654. //当天剩余可用生产时长
  1655. residueTime -= workTime;
  1656. //处理清场时间,两种场景:
  1657. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1658. if (residueTime <= lineStart.WaitTime)
  1659. {
  1660. //仍需排产的清场时长
  1661. decimal otherTime = lineStart.WaitTime - residueTime;
  1662. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1663. residueTime = 0;
  1664. }
  1665. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1666. else
  1667. {
  1668. //清场时长
  1669. workTime = lineStart.WaitTime;
  1670. //获取工单排产结束时间所处时间段
  1671. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1672. span = curPoint.EndPoint - workEndTime;
  1673. //当前工作时间段的有效生产时间(分钟)
  1674. effMins = (decimal)span.TotalMinutes;
  1675. //当前工作时间段即可清场时长
  1676. if (effMins >= workTime)
  1677. {
  1678. workEndTime = workEndTime.AddMinutes((double)workTime);
  1679. }
  1680. else
  1681. {
  1682. //获取后续生产时间段
  1683. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1684. //剩余需要工作时长
  1685. decimal nextMins = workTime - effMins;
  1686. foreach (var p in nextPoints)
  1687. {
  1688. if (p.WorkMinutes >= nextMins)
  1689. {
  1690. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1691. break;
  1692. }
  1693. nextMins -= p.WorkMinutes;
  1694. }
  1695. }
  1696. residueTime -= workTime;
  1697. }
  1698. //记录生产周期
  1699. curSequences.Add(new PeriodSequenceDet
  1700. {
  1701. Domain = domain,
  1702. Line = lineStart.Line,
  1703. ItemNum = workOrd.ItemNum,
  1704. PlanDate = workStartTime.Date,
  1705. Period = dto.Period,
  1706. OrdQty = residueQty,
  1707. WorkOrds = workOrd.WorkOrd,
  1708. Op = lineStart.Op,
  1709. IsActive = true,
  1710. Status = "",
  1711. CreateTime = DateTime.Now
  1712. });
  1713. //记录排产记录
  1714. curScheduleRsts.Add(new ScheduleResultOpMaster
  1715. {
  1716. Domain = domain,
  1717. WorkOrd = workOrd.WorkOrd,
  1718. Line = lineStart.Line,
  1719. ItemNum = workOrd.ItemNum,
  1720. Op = lineStart.Op,
  1721. WorkDate = workStartTime.Date,
  1722. WorkQty = residueQty,
  1723. WorkStartTime = workStartTime,
  1724. WorkEndTime = workEndTime,
  1725. CreateTime = DateTime.Now
  1726. });
  1727. #endregion 正常工单排产-结束
  1728. //当天排完正常工单后的剩余生产时长(分钟)
  1729. decimal restTime = residueTime < 0 ? 0 : residueTime;
  1730. //当天存在特殊工单
  1731. if (sumTsTimes > 0)
  1732. {
  1733. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  1734. //当天剩余生产时长大于0,特殊工单排产
  1735. if (restTime > 0)
  1736. {
  1737. //处理正常工单排产结束时间<=>特殊工单排产开始时间
  1738. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1739. if (workEndTime == curPoint.EndPoint)
  1740. {
  1741. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1742. if (nextPoint != null)
  1743. {
  1744. workEndTime = nextPoint.StartPoint;
  1745. }
  1746. }
  1747. #region 特殊工单排产-开始
  1748. DateTime beginTime = workEndTime;//排产开始时间
  1749. DateTime endTime = dto.EndTime;//排产结束时间
  1750. //当天的剩余生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时长除外)
  1751. if (restTime >= sumTsTimes)
  1752. {
  1753. //获取最后一个工单
  1754. var lastWork = workDtos.Last();
  1755. //特殊工单排产
  1756. foreach (var item in workDtos)
  1757. {
  1758. if (item.LbrVar == item.Worked)//当前工单已排产
  1759. {
  1760. continue;
  1761. }
  1762. //当前工单还需工作时长
  1763. decimal needTime = 0m;
  1764. //最后一个特殊工单
  1765. if (item.WorkOrd == lastWork.WorkOrd)
  1766. {
  1767. //最后一个工单的生产时长+清场时长
  1768. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1769. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  1770. if (restTime >= needTime)
  1771. {
  1772. //计算工单排产结束时间
  1773. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1774. //获取排产结束时间所处以及之后的生产时间段
  1775. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1776. //处理第一个时间段的开始时间
  1777. nextPoints[0].StartPoint = beginTime;
  1778. foreach (var p in nextPoints)
  1779. {
  1780. span = p.EndPoint - p.StartPoint;
  1781. //当前工作时间段的有效生产时间
  1782. effMins = (decimal)span.TotalMinutes;
  1783. if (effMins >= needTime)
  1784. {
  1785. endTime = p.StartPoint.AddMinutes((double)needTime);
  1786. break;
  1787. }
  1788. needTime -= effMins;
  1789. restTime -= effMins;
  1790. }
  1791. restTime -= needTime;
  1792. }
  1793. //剩余可用工作时长不能满足清场时长
  1794. else
  1795. {
  1796. //还需排产的清场时间
  1797. decimal qcTime = needTime - restTime;
  1798. endTime = dto.EndTime.AddMinutes((double)qcTime);
  1799. restTime = 0;
  1800. }
  1801. //最后一个工单的清场时长
  1802. lstCleanTime = 0m;
  1803. }
  1804. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1805. else
  1806. {
  1807. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1808. //计算工单排产结束时间
  1809. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1810. span = curPoint.EndPoint - beginTime;
  1811. //当天工作时间段的有效生产时间(分钟)
  1812. effMins = (decimal)span.TotalMinutes;
  1813. //当前工作时间段即可满足产能
  1814. if (effMins >= needTime)
  1815. {
  1816. endTime = beginTime.AddMinutes((double)needTime);
  1817. }
  1818. else
  1819. {
  1820. //获取后续生产时间段
  1821. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1822. //剩余需要工作时长
  1823. decimal nextMins = needTime - effMins;
  1824. foreach (var p in nextPoints)
  1825. {
  1826. if (p.WorkMinutes >= nextMins)
  1827. {
  1828. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1829. break;
  1830. }
  1831. nextMins -= p.WorkMinutes;
  1832. }
  1833. }
  1834. restTime -= needTime;
  1835. }
  1836. //记录生产周期
  1837. curSequences.Add(new PeriodSequenceDet
  1838. {
  1839. Domain = domain,
  1840. Line = lineStart.Line,
  1841. ItemNum = item.ItemNum,
  1842. PlanDate = beginTime.Date,
  1843. Period = dto.Period,
  1844. OrdQty = item.QtyOrded - item.QtyWorked,
  1845. WorkOrds = item.WorkOrd,
  1846. Op = item.Op,
  1847. IsActive = true,
  1848. Status = "",
  1849. CreateTime = DateTime.Now
  1850. });
  1851. //记录排产记录
  1852. curScheduleRsts.Add(new ScheduleResultOpMaster
  1853. {
  1854. Domain = domain,
  1855. WorkOrd = item.WorkOrd,
  1856. Line = lineStart.Line,
  1857. ItemNum = item.ItemNum,
  1858. Op = item.Op,
  1859. WorkDate = beginTime.Date,
  1860. WorkQty = item.QtyOrded - item.QtyWorked,
  1861. WorkStartTime = beginTime,
  1862. WorkEndTime = endTime,
  1863. CreateTime = DateTime.Now
  1864. });
  1865. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1866. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1867. //结束时间位于工作区间结尾
  1868. if (curPoint != null && endTime == curPoint.EndPoint)
  1869. {
  1870. //获取后续生产时间段
  1871. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1872. if (curPoint != null)//存在后续工作区间
  1873. {
  1874. endTime = curPoint.StartPoint;
  1875. }
  1876. }
  1877. beginTime = endTime;
  1878. //工单排产完成,排产时长=工单工作时长
  1879. item.Worked = item.LbrVar;
  1880. item.QtyWorked = item.QtyOrded;
  1881. }
  1882. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  1883. isFullPC = true;
  1884. }
  1885. //当天的剩余生产时长不满足特殊工单生产时长(至少最后一个特殊工单的生产时长不能满足)
  1886. else
  1887. {
  1888. foreach (var item in workDtos)
  1889. {
  1890. if (item.LbrVar == item.Worked)//当前工单已排产
  1891. {
  1892. continue;
  1893. }
  1894. //当前工单剩余待排产时长(分钟)
  1895. decimal needTime = item.LbrVar - item.Worked;
  1896. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时长必定满足)
  1897. if (restTime >= needTime)
  1898. {
  1899. //计算工单排产结束时间
  1900. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1901. span = curPoint.EndPoint - beginTime;
  1902. //当前工作时间段的有效生产时间(分钟)
  1903. effMins = (decimal)span.TotalMinutes;
  1904. //当前工作时间段即可满足产能
  1905. if (effMins >= needTime)
  1906. {
  1907. endTime = beginTime.AddMinutes((double)needTime);
  1908. }
  1909. else
  1910. {
  1911. //获取后续生产时间段
  1912. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1913. //剩余需要工作时长
  1914. decimal nextMins = needTime - effMins;
  1915. foreach (var p in nextPoints)
  1916. {
  1917. if (p.WorkMinutes >= nextMins)
  1918. {
  1919. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1920. break;
  1921. }
  1922. nextMins -= p.WorkMinutes;
  1923. }
  1924. }
  1925. //当天剩余可用生产时长
  1926. restTime -= needTime;
  1927. //处理清场时间,两种场景:
  1928. //1、restTime<=item.WaitTime,结束时间加上剩余清场时长
  1929. if (restTime <= item.WaitTime)
  1930. {
  1931. //仍需排产的清场时长
  1932. decimal otherTime = item.WaitTime - restTime;
  1933. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1934. restTime = 0;
  1935. }
  1936. //2、restTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1937. else
  1938. {
  1939. //清场时长
  1940. needTime = item.WaitTime;
  1941. //获取工单排产结束时间所处时间段
  1942. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1943. span = curPoint.EndPoint - endTime;
  1944. //当前工作时间段的有效生产时间(分钟)
  1945. effMins = (decimal)span.TotalMinutes;
  1946. //当前工作时间段即可清场时长
  1947. if (effMins >= needTime)
  1948. {
  1949. endTime = endTime.AddMinutes((double)needTime);
  1950. }
  1951. else
  1952. {
  1953. //获取后续生产时间段
  1954. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1955. //剩余需要工作时长
  1956. decimal nextMins = needTime - effMins;
  1957. foreach (var p in nextPoints)
  1958. {
  1959. if (p.WorkMinutes >= nextMins)
  1960. {
  1961. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1962. break;
  1963. }
  1964. nextMins -= p.WorkMinutes;
  1965. }
  1966. }
  1967. restTime -= needTime;
  1968. }
  1969. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1970. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1971. //记录生产周期
  1972. curSequences.Add(new PeriodSequenceDet
  1973. {
  1974. Domain = domain,
  1975. Line = lineStart.Line,
  1976. ItemNum = item.ItemNum,
  1977. PlanDate = beginTime.Date,
  1978. Period = dto.Period,
  1979. OrdQty = item.QtyOrded - item.QtyWorked,
  1980. WorkOrds = item.WorkOrd,
  1981. Op = item.Op,
  1982. IsActive = true,
  1983. Status = "",
  1984. CreateTime = DateTime.Now
  1985. });
  1986. //记录排产记录
  1987. curScheduleRsts.Add(new ScheduleResultOpMaster
  1988. {
  1989. Domain = domain,
  1990. WorkOrd = item.WorkOrd,
  1991. Line = lineStart.Line,
  1992. ItemNum = item.ItemNum,
  1993. Op = item.Op,
  1994. WorkDate = beginTime.Date,
  1995. WorkQty = item.QtyOrded - item.QtyWorked,
  1996. WorkStartTime = beginTime,
  1997. WorkEndTime = endTime,
  1998. CreateTime = DateTime.Now
  1999. });
  2000. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2001. item.Worked = item.LbrVar;
  2002. item.QtyWorked = item.QtyOrded;
  2003. beginTime = endTime;
  2004. if (restTime > 0)
  2005. {
  2006. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2007. if (endTime == curPoint.EndPoint )
  2008. {
  2009. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2010. if (nextPoint != null)
  2011. {
  2012. endTime = nextPoint.StartPoint;
  2013. }
  2014. beginTime = endTime;
  2015. }
  2016. }
  2017. //当天产能已全部用完
  2018. else
  2019. {
  2020. break;
  2021. }
  2022. }
  2023. //当天剩余产能不满足当前工单的剩余待排产时长
  2024. else
  2025. {
  2026. //计算生产数量
  2027. decimal qty = Math.Ceiling(restTime / item.LbrVar * item.QtyOrded);
  2028. //记录生产周期
  2029. curSequences.Add(new PeriodSequenceDet
  2030. {
  2031. Domain = domain,
  2032. Line = lineStart.Line,
  2033. ItemNum = item.ItemNum,
  2034. PlanDate = beginTime.Date,
  2035. Period = dto.Period,
  2036. OrdQty = qty,
  2037. WorkOrds = item.WorkOrd,
  2038. Op = item.Op,
  2039. IsActive = true,
  2040. Status = "",
  2041. CreateTime = DateTime.Now
  2042. });
  2043. //记录排产记录
  2044. curScheduleRsts.Add(new ScheduleResultOpMaster
  2045. {
  2046. Domain = domain,
  2047. WorkOrd = item.WorkOrd,
  2048. Line = lineStart.Line,
  2049. ItemNum = item.ItemNum,
  2050. Op = item.Op,
  2051. WorkDate = beginTime.Date,
  2052. WorkQty = qty,
  2053. WorkStartTime = beginTime,
  2054. WorkEndTime = dto.EndTime,
  2055. CreateTime = DateTime.Now
  2056. });
  2057. item.Worked += restTime;
  2058. item.QtyWorked += qty;
  2059. //特殊工单剩余待排产时长(分钟)
  2060. sumTsTimes -= restTime;
  2061. restTime = 0m;
  2062. break;
  2063. }
  2064. }
  2065. //获取下一个工作日
  2066. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2067. isFstDay = false;
  2068. //当天特殊工单未排产完全
  2069. isFullPC = false;
  2070. }
  2071. #endregion 特殊工单排产-结束
  2072. }
  2073. //当天剩余生产时长为0,由于存在特殊工单,则循环下一个工作日进行排产
  2074. else
  2075. {
  2076. //继续排下一个工作日
  2077. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2078. isFstDay = false;
  2079. //当天特殊工单未排产完全
  2080. isFullPC = false;
  2081. }
  2082. }
  2083. }
  2084. //记录提前期
  2085. sumTimes = lineStart.setupTime * 60;
  2086. }
  2087. //当天可用生产时长不能满足或者刚好满足提前期
  2088. else
  2089. {
  2090. //当天的可用生产时长不能满足提前期
  2091. sumTimes += dto.EffTime;
  2092. //获取下一个工作日
  2093. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2094. isFstDay = false;
  2095. }
  2096. }
  2097. //产线提前期满足的下一个工作日排产
  2098. else
  2099. {
  2100. //如果前一天的特殊工单没排产完,则先排特殊工单,如果当天还安排有特殊工单,则将特殊工单提前
  2101. if (!isFullPC)
  2102. {
  2103. //当天可用生产时长(分钟)
  2104. decimal residueTime = dto.EffTime;
  2105. DateTime beginTime = workStartTime;//排产开始时间
  2106. DateTime endTime = dto.EndTime;//排产结束时间
  2107. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  2108. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2109. if (residueTime >= sumTsTimes)
  2110. {
  2111. //获取最后一个工单
  2112. var lastWork = workDtos.Last();
  2113. //开始或结束时间所处时间段
  2114. var curPoint = new LineWorkPointDto();
  2115. //特殊工单排产
  2116. foreach (var item in workDtos)
  2117. {
  2118. if (item.LbrVar == item.Worked)//当前工单已排产,跳过
  2119. {
  2120. continue;
  2121. }
  2122. //当前工单还需工作时长
  2123. decimal needTime = 0m;
  2124. //最后一个特殊工单
  2125. if (item.WorkOrd == lastWork.WorkOrd)
  2126. {
  2127. //最后一个工单的生产时长+清场时长
  2128. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  2129. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2130. if (residueTime >= needTime)
  2131. {
  2132. //计算工单排产结束时间
  2133. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2134. //获取排产结束时间所处以及之后的生产时间段
  2135. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2136. //处理第一个时间段的开始时间
  2137. nextPoints[0].StartPoint = beginTime;
  2138. foreach (var p in nextPoints)
  2139. {
  2140. span = p.EndPoint - p.StartPoint;
  2141. //当前工作时间段的有效生产时间
  2142. decimal effMins = (decimal)span.TotalMinutes;
  2143. if (effMins >= needTime)
  2144. {
  2145. endTime = p.StartPoint.AddMinutes((double)needTime);
  2146. break;
  2147. }
  2148. needTime -= effMins;
  2149. residueTime -= effMins;
  2150. }
  2151. residueTime -= needTime;
  2152. }
  2153. //剩余可用工作时长不能满足清场时长
  2154. else
  2155. {
  2156. //还需排产的清场时间
  2157. decimal qcTime = needTime - residueTime;
  2158. endTime = dto.EndTime.AddMinutes((double)qcTime);
  2159. residueTime = 0;
  2160. }
  2161. //最后一个工单的清场时长
  2162. lstCleanTime = 0m;
  2163. break;
  2164. }
  2165. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2166. else
  2167. {
  2168. //当前工单还需工作时长+清场时长
  2169. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2170. //计算工单排产结束时间
  2171. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2172. span = curPoint.EndPoint - beginTime;
  2173. //当天工作时间段的有效生产时间(分钟)
  2174. decimal effMins = (decimal)span.TotalMinutes;
  2175. //当前工作时间段即可满足产能
  2176. if (effMins >= needTime)
  2177. {
  2178. endTime = beginTime.AddMinutes((double)needTime);
  2179. }
  2180. else
  2181. {
  2182. //获取后续生产时间段
  2183. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2184. //剩余需要工作时长
  2185. decimal nextMins = needTime - effMins;
  2186. foreach (var p in nextPoints)
  2187. {
  2188. if (p.WorkMinutes >= nextMins)
  2189. {
  2190. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2191. break;
  2192. }
  2193. nextMins -= p.WorkMinutes;
  2194. }
  2195. }
  2196. //剩余可用时长
  2197. residueTime -= needTime;
  2198. }
  2199. //记录生产周期
  2200. curSequences.Add(new PeriodSequenceDet
  2201. {
  2202. Domain = domain,
  2203. Line = lineStart.Line,
  2204. ItemNum = item.ItemNum,
  2205. PlanDate = beginTime.Date,
  2206. Period = dto.Period,
  2207. OrdQty = item.QtyOrded - item.QtyWorked,
  2208. WorkOrds = item.WorkOrd,
  2209. Op = item.Op,
  2210. IsActive = true,
  2211. Status = "",
  2212. CreateTime = DateTime.Now
  2213. });
  2214. //记录排产记录
  2215. curScheduleRsts.Add(new ScheduleResultOpMaster
  2216. {
  2217. Domain = domain,
  2218. WorkOrd = item.WorkOrd,
  2219. Line = lineStart.Line,
  2220. ItemNum = item.ItemNum,
  2221. Op = item.Op,
  2222. WorkDate = beginTime.Date,
  2223. WorkQty = item.QtyOrded - item.QtyWorked,
  2224. WorkStartTime = beginTime,
  2225. WorkEndTime = endTime,
  2226. CreateTime = DateTime.Now
  2227. });
  2228. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2229. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2230. //结束时间位于工作区间结尾
  2231. if (curPoint != null && endTime == curPoint.EndPoint)
  2232. {
  2233. //获取后续生产时间段
  2234. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2235. //存在后续工作区间
  2236. if (nextPoint != null)
  2237. {
  2238. endTime = nextPoint.StartPoint;
  2239. }
  2240. }
  2241. beginTime = endTime;
  2242. //工单排产完成,排产时长=工单工作时长
  2243. item.Worked = item.LbrVar;
  2244. item.QtyWorked = item.QtyOrded;
  2245. }
  2246. //排产完毕,特殊工单时长置0
  2247. sumTsTimes = 0;
  2248. //当天特殊工单全部排产完成
  2249. isFullPC = true;
  2250. //特殊工单排产完成,最后一个工单的清场时长置0
  2251. lstCleanTime = 0m;
  2252. //剩余可用生产时长
  2253. residueTime = residueTime < 0 ? 0 : residueTime;
  2254. //特殊工单处理完成,剩余生产时长大于0且还有正常工单待排产,则继续排正常工单
  2255. if (residueTime > 0 && sumQty < lineStart.QtyRemain)
  2256. {
  2257. workStartTime = beginTime;//排产开始时间
  2258. //剩余产能继续排正常工单
  2259. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  2260. //如果剩余产能不能满足正常工单,剩余产能全部排产
  2261. if (sumQty + sumAmount < lineStart.QtyRemain)
  2262. {
  2263. //记录生产周期
  2264. curSequences.Add(new PeriodSequenceDet
  2265. {
  2266. Domain = domain,
  2267. Line = lineStart.Line,
  2268. ItemNum = workOrd.ItemNum,
  2269. PlanDate = workStartTime.Date,
  2270. Period = dto.Period,
  2271. OrdQty = sumAmount,
  2272. WorkOrds = workOrd.WorkOrd,
  2273. Op = lineStart.Op,
  2274. IsActive = true,
  2275. Status = "",
  2276. CreateTime = DateTime.Now
  2277. });
  2278. //记录排产记录
  2279. curScheduleRsts.Add(new ScheduleResultOpMaster
  2280. {
  2281. Domain = domain,
  2282. WorkOrd = workOrd.WorkOrd,
  2283. Line = lineStart.Line,
  2284. ItemNum = workOrd.ItemNum,
  2285. Op = lineStart.Op,
  2286. WorkDate = workStartTime.Date,
  2287. WorkQty = sumAmount,
  2288. WorkStartTime = workStartTime,
  2289. WorkEndTime = dto.EndTime,
  2290. CreateTime = DateTime.Now
  2291. });
  2292. //累计已排产数量
  2293. sumQty += sumAmount;
  2294. //继续排下一个工作日
  2295. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2296. isFstDay = false;
  2297. }
  2298. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  2299. else
  2300. {
  2301. //剩余需要排产的数量
  2302. decimal residueQty = lineStart.QtyRemain - sumQty;
  2303. //剩余数量生产需要时长(分钟)
  2304. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  2305. //处理剩余需要生产时长:防止向上取整导致超过residueTime
  2306. workTime = workTime > residueTime ? residueTime : workTime;
  2307. curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2308. span = curPoint.EndPoint - workStartTime;
  2309. //当天工作时间段的有效生产时间
  2310. decimal effMins = (decimal)span.TotalMinutes;
  2311. //当前工作时间段即可满足产能
  2312. if (effMins >= workTime)
  2313. {
  2314. endTime = workStartTime.AddMinutes((double)workTime);
  2315. }
  2316. else
  2317. {
  2318. //获取后续生产时间段
  2319. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2320. //剩余需要工作时长
  2321. decimal nextMins = workTime - effMins;
  2322. foreach (var p in nextPoints)
  2323. {
  2324. if (p.WorkMinutes >= nextMins)
  2325. {
  2326. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2327. break;
  2328. }
  2329. nextMins -= p.WorkMinutes;
  2330. }
  2331. }
  2332. //工单排产完成,已排产数量=工单数量
  2333. sumQty = lineStart.QtyRemain;
  2334. //剩余可用生产时长
  2335. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  2336. //处理清场时间,两种场景:
  2337. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  2338. if (residueTime <= lineStart.WaitTime)
  2339. {
  2340. //仍需排产的清场时长
  2341. decimal otherTime = lineStart.WaitTime - residueTime;
  2342. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2343. residueTime = 0;
  2344. }
  2345. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2346. else
  2347. {
  2348. //清场时长
  2349. workTime = lineStart.WaitTime;
  2350. //获取工单排产结束时间所处时间段
  2351. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2352. span = curPoint.EndPoint - endTime;
  2353. //当前工作时间段的有效生产时间(分钟)
  2354. effMins = (decimal)span.TotalMinutes;
  2355. //当前工作时间段即可清场时长
  2356. if (effMins >= workTime)
  2357. {
  2358. endTime = endTime.AddMinutes((double)workTime);
  2359. }
  2360. else
  2361. {
  2362. //获取后续生产时间段
  2363. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2364. //剩余需要工作时长
  2365. decimal nextMins = workTime - effMins;
  2366. foreach (var p in nextPoints)
  2367. {
  2368. if (p.WorkMinutes >= nextMins)
  2369. {
  2370. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2371. break;
  2372. }
  2373. nextMins -= p.WorkMinutes;
  2374. }
  2375. }
  2376. residueTime -= workTime;
  2377. }
  2378. //记录生产周期
  2379. curSequences.Add(new PeriodSequenceDet
  2380. {
  2381. Domain = domain,
  2382. Line = lineStart.Line,
  2383. ItemNum = workOrd.ItemNum,
  2384. PlanDate = workStartTime.Date,
  2385. Period = dto.Period,
  2386. OrdQty = residueQty,
  2387. WorkOrds = workOrd.WorkOrd,
  2388. Op = lineStart.Op,
  2389. IsActive = true,
  2390. Status = "",
  2391. CreateTime = DateTime.Now
  2392. });
  2393. //记录排产记录
  2394. curScheduleRsts.Add(new ScheduleResultOpMaster
  2395. {
  2396. Domain = domain,
  2397. WorkOrd = workOrd.WorkOrd,
  2398. Line = lineStart.Line,
  2399. ItemNum = workOrd.ItemNum,
  2400. Op = lineStart.Op,
  2401. WorkDate = workStartTime.Date,
  2402. WorkQty = residueQty,
  2403. WorkStartTime = workStartTime,
  2404. WorkEndTime = endTime,
  2405. CreateTime = DateTime.Now
  2406. });
  2407. }
  2408. }
  2409. else {
  2410. //获取下一个工作日
  2411. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2412. isFstDay = false;
  2413. }
  2414. }
  2415. //当天的可用产能不满特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2416. else
  2417. {
  2418. //特殊工单排产
  2419. foreach (var item in workDtos)
  2420. {
  2421. if (item.LbrVar == item.Worked)//当前工单已排产
  2422. {
  2423. continue;
  2424. }
  2425. //当前工单剩余待排产时长(分钟)
  2426. decimal needTime = item.LbrVar - item.Worked;
  2427. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2428. if (residueTime >= needTime)
  2429. {
  2430. //计算工单排产结束时间
  2431. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2432. span = curPoint.EndPoint - beginTime;
  2433. //当前工作时间段的有效生产时间(分钟)
  2434. decimal effMins = (decimal)span.TotalMinutes;
  2435. //当前工作时间段即可满足产能
  2436. if (effMins >= needTime)
  2437. {
  2438. endTime = beginTime.AddMinutes((double)needTime);
  2439. }
  2440. else
  2441. {
  2442. //获取后续生产时间段
  2443. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2444. //剩余需要工作时长
  2445. decimal nextMins = needTime - effMins;
  2446. foreach (var p in nextPoints)
  2447. {
  2448. if (p.WorkMinutes >= nextMins)
  2449. {
  2450. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2451. break;
  2452. }
  2453. nextMins -= p.WorkMinutes;
  2454. }
  2455. }
  2456. //当天剩余可用生产时长
  2457. residueTime -= needTime;
  2458. //处理清场时间,两种场景:
  2459. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2460. if (residueTime <= item.WaitTime)
  2461. {
  2462. //仍需排产的清场时长
  2463. decimal otherTime = item.WaitTime - residueTime;
  2464. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2465. residueTime = 0;
  2466. }
  2467. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2468. else
  2469. {
  2470. //清场时长
  2471. needTime = item.WaitTime;
  2472. //获取工单排产结束时间所处时间段
  2473. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2474. span = curPoint.EndPoint - endTime;
  2475. //当前工作时间段的有效生产时间(分钟)
  2476. effMins = (decimal)span.TotalMinutes;
  2477. //当前工作时间段即可清场时长
  2478. if (effMins >= needTime)
  2479. {
  2480. endTime = endTime.AddMinutes((double)needTime);
  2481. }
  2482. else
  2483. {
  2484. //获取后续生产时间段
  2485. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2486. //剩余需要工作时长
  2487. decimal nextMins = needTime - effMins;
  2488. foreach (var p in nextPoints)
  2489. {
  2490. if (p.WorkMinutes >= nextMins)
  2491. {
  2492. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2493. break;
  2494. }
  2495. nextMins -= p.WorkMinutes;
  2496. }
  2497. }
  2498. residueTime -= needTime;
  2499. }
  2500. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2501. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2502. //记录生产周期
  2503. curSequences.Add(new PeriodSequenceDet
  2504. {
  2505. Domain = domain,
  2506. Line = lineStart.Line,
  2507. ItemNum = item.ItemNum,
  2508. PlanDate = beginTime.Date,
  2509. Period = dto.Period,
  2510. OrdQty = item.QtyOrded - item.QtyWorked,
  2511. WorkOrds = item.WorkOrd,
  2512. Op = item.Op,
  2513. IsActive = true,
  2514. Status = "",
  2515. CreateTime = DateTime.Now
  2516. });
  2517. //记录排产记录
  2518. curScheduleRsts.Add(new ScheduleResultOpMaster
  2519. {
  2520. Domain = domain,
  2521. WorkOrd = item.WorkOrd,
  2522. Line = lineStart.Line,
  2523. ItemNum = item.ItemNum,
  2524. Op = item.Op,
  2525. WorkDate = beginTime.Date,
  2526. WorkQty = item.QtyOrded - item.QtyWorked,
  2527. WorkStartTime = beginTime,
  2528. WorkEndTime = endTime,
  2529. CreateTime = DateTime.Now
  2530. });
  2531. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2532. item.Worked = item.LbrVar;
  2533. item.QtyWorked = item.QtyOrded;
  2534. beginTime = endTime;
  2535. //当天可用生产时长还有剩余
  2536. if (residueTime > 0)
  2537. {
  2538. //获取结束时间所处时间段
  2539. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2540. if (endTime == curPoint.EndPoint)
  2541. {
  2542. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2543. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2544. }
  2545. beginTime = endTime;
  2546. }
  2547. //当天可用产能已全部用完
  2548. else
  2549. {
  2550. break;
  2551. }
  2552. }
  2553. //当天剩余产能不满足当前工单的剩余待排产时长
  2554. else
  2555. {
  2556. //计算生产数量
  2557. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2558. //记录生产周期
  2559. curSequences.Add(new PeriodSequenceDet
  2560. {
  2561. Domain = domain,
  2562. Line = lineStart.Line,
  2563. ItemNum = item.ItemNum,
  2564. PlanDate = beginTime.Date,
  2565. Period = dto.Period,
  2566. OrdQty = qty,
  2567. WorkOrds = item.WorkOrd,
  2568. Op = item.Op,
  2569. IsActive = true,
  2570. Status = "",
  2571. CreateTime = DateTime.Now
  2572. });
  2573. //记录排产记录
  2574. curScheduleRsts.Add(new ScheduleResultOpMaster
  2575. {
  2576. Domain = domain,
  2577. WorkOrd = item.WorkOrd,
  2578. Line = lineStart.Line,
  2579. ItemNum = item.ItemNum,
  2580. Op = item.Op,
  2581. WorkDate = beginTime.Date,
  2582. WorkQty = qty,
  2583. WorkStartTime = beginTime,
  2584. WorkEndTime = dto.EndTime,
  2585. CreateTime = DateTime.Now
  2586. });
  2587. item.Worked += residueTime;
  2588. item.QtyWorked += qty;
  2589. //特殊工单剩余待排产时长(分钟)
  2590. sumTsTimes -= residueTime;
  2591. residueTime = 0m;
  2592. break;
  2593. }
  2594. }
  2595. //当天特殊工单未排产完成
  2596. isFullPC = false;
  2597. //获取下一个工作日
  2598. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2599. isFstDay = false;
  2600. }
  2601. }
  2602. //当天之前的特殊工单全部排产完毕
  2603. else {
  2604. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  2605. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  2606. {
  2607. //当天有特殊工单,先排特殊工单
  2608. if (sumTsTimes > 0)
  2609. {
  2610. //当天剩余产能(分钟)
  2611. decimal residueTime = dto.EffTime;
  2612. DateTime beginTime = workStartTime;//排产开始时间
  2613. DateTime endTime = dto.EndTime;//排产结束时间
  2614. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  2615. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2616. if (residueTime >= sumTsTimes)
  2617. {
  2618. var lastWork = workDtos.Last();
  2619. //开始或结束时间所处时间段
  2620. var curPoint = new LineWorkPointDto();
  2621. //特殊工单排产
  2622. foreach (var item in workDtos)
  2623. {
  2624. if (item.LbrVar == item.Worked)//当前工单已排产
  2625. {
  2626. continue;
  2627. }
  2628. //当前工单排产需要时长
  2629. decimal needTime = 0m;
  2630. //最后一个特殊工单
  2631. if (item.WorkOrd == lastWork.WorkOrd)
  2632. {
  2633. //最后一个工单的生产时长+清场时长
  2634. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  2635. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2636. if (residueTime >= needTime)
  2637. {
  2638. //计算工单排产结束时间
  2639. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2640. //获取排产结束时间所处以及之后的生产时间段
  2641. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2642. //处理第一个时间段的开始时间
  2643. nextPoints[0].StartPoint = beginTime;
  2644. foreach (var p in nextPoints)
  2645. {
  2646. span = p.EndPoint - p.StartPoint;
  2647. //当前工作时间段的有效生产时间
  2648. decimal effMins = (decimal)span.TotalMinutes;
  2649. if (effMins >= needTime)
  2650. {
  2651. endTime = p.StartPoint.AddMinutes((double)needTime);
  2652. break;
  2653. }
  2654. needTime -= effMins;
  2655. residueTime -= effMins;
  2656. }
  2657. residueTime -= needTime;
  2658. }
  2659. //剩余可用工作时长不能满足清场时长
  2660. else
  2661. {
  2662. //还需排产的清场时间
  2663. decimal qcTime = needTime - residueTime;
  2664. endTime = dto.EndTime.AddMinutes((double)qcTime);
  2665. residueTime = 0;
  2666. }
  2667. //最后一个工单的清场时长
  2668. lstCleanTime = 0m;
  2669. }
  2670. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2671. else
  2672. {
  2673. //当前工单还需工作时长+工单的清场时长
  2674. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2675. //计算工单排产结束时间
  2676. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2677. span = curPoint.EndPoint - beginTime;
  2678. //当天工作时间段的有效生产时间(分钟)
  2679. decimal effMins = (decimal)span.TotalMinutes;
  2680. if (effMins >= needTime)//当前工作时间段即可满足产能
  2681. {
  2682. endTime = beginTime.AddMinutes((double)needTime);
  2683. }
  2684. else
  2685. {
  2686. //获取后续生产时间段
  2687. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2688. //剩余需要工作时长
  2689. decimal nextMins = needTime - effMins;
  2690. foreach (var p in nextPoints)
  2691. {
  2692. if (p.WorkMinutes >= nextMins)
  2693. {
  2694. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2695. break;
  2696. }
  2697. nextMins -= p.WorkMinutes;
  2698. }
  2699. }
  2700. residueTime -= needTime;
  2701. }
  2702. //记录生产周期
  2703. curSequences.Add(new PeriodSequenceDet
  2704. {
  2705. Domain = domain,
  2706. Line = lineStart.Line,
  2707. ItemNum = item.ItemNum,
  2708. PlanDate = beginTime.Date,
  2709. Period = dto.Period,
  2710. OrdQty = item.QtyOrded - item.QtyWorked,
  2711. WorkOrds = item.WorkOrd,
  2712. Op = item.Op,
  2713. IsActive = true,
  2714. Status = "",
  2715. CreateTime = DateTime.Now
  2716. });
  2717. //记录排产记录
  2718. curScheduleRsts.Add(new ScheduleResultOpMaster
  2719. {
  2720. Domain = domain,
  2721. WorkOrd = item.WorkOrd,
  2722. Line = lineStart.Line,
  2723. ItemNum = item.ItemNum,
  2724. Op = item.Op,
  2725. WorkDate = beginTime.Date,
  2726. WorkQty = item.QtyOrded - item.QtyWorked,
  2727. WorkStartTime = beginTime,
  2728. WorkEndTime = endTime,
  2729. CreateTime = DateTime.Now
  2730. });
  2731. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2732. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2733. //结束时间位于工作区间结尾
  2734. if (curPoint != null && endTime == curPoint.EndPoint)
  2735. {
  2736. //获取后续生产时间段
  2737. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2738. //存在后续工作区间
  2739. if (curPoint != null)
  2740. {
  2741. endTime = curPoint.StartPoint;
  2742. }
  2743. }
  2744. beginTime = endTime;
  2745. //工单排产完成,排产时长=工单工作时长
  2746. item.Worked = item.LbrVar;
  2747. item.QtyWorked = item.QtyOrded;
  2748. }
  2749. //剩余可用生产时长
  2750. residueTime = residueTime < 0 ? 0 : residueTime;
  2751. //特殊工单处理完成,剩余生产时长大于0继续排正常工单
  2752. if (residueTime > 0)
  2753. {
  2754. //处理正常工单开工时间
  2755. workStartTime = endTime;
  2756. //剩余产能继续排正常工单
  2757. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  2758. //记录生产周期
  2759. curSequences.Add(new PeriodSequenceDet
  2760. {
  2761. Domain = domain,
  2762. Line = lineStart.Line,
  2763. ItemNum = workOrd.ItemNum,
  2764. PlanDate = workStartTime.Date,
  2765. Period = dto.Period,
  2766. OrdQty = sumAmount,
  2767. WorkOrds = workOrd.WorkOrd,
  2768. Op = lineStart.Op,
  2769. IsActive = true,
  2770. Status = "",
  2771. CreateTime = DateTime.Now
  2772. });
  2773. //记录排产记录
  2774. curScheduleRsts.Add(new ScheduleResultOpMaster
  2775. {
  2776. Domain = domain,
  2777. WorkOrd = workOrd.WorkOrd,
  2778. Line = lineStart.Line,
  2779. ItemNum = workOrd.ItemNum,
  2780. Op = lineStart.Op,
  2781. WorkDate = workStartTime.Date,
  2782. WorkQty = sumAmount,
  2783. WorkStartTime = workStartTime,
  2784. WorkEndTime = dto.EndTime,
  2785. CreateTime = DateTime.Now
  2786. });
  2787. //累计已排产数量
  2788. sumQty += sumAmount;
  2789. }
  2790. //继续排下一个工作日
  2791. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2792. isFstDay = false;
  2793. //排产完毕,特殊工单时长置0
  2794. sumTsTimes = 0;
  2795. //当天的特殊工单排产完成
  2796. isFullPC = true;
  2797. //最后一个特殊工单清场时长置0
  2798. lstCleanTime = 0m;
  2799. }
  2800. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2801. else
  2802. {
  2803. foreach (var item in workDtos)
  2804. {
  2805. if (item.LbrVar == item.Worked)//当前工单已排产
  2806. {
  2807. continue;
  2808. }
  2809. //当前工单剩余待排产时长(分钟)
  2810. decimal needTime = item.LbrVar - item.Worked;
  2811. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2812. if (residueTime >= needTime)
  2813. {
  2814. //计算工单排产结束时间
  2815. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2816. span = curPoint.EndPoint - beginTime;
  2817. //当前工作时间段的有效生产时间(分钟)
  2818. decimal effMins = (decimal)span.TotalMinutes;
  2819. if (effMins >= needTime)//当前工作时间段即可满足产能
  2820. {
  2821. endTime = beginTime.AddMinutes((double)needTime);
  2822. }
  2823. else
  2824. {
  2825. //获取后续生产时间段
  2826. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2827. //剩余需要工作时长
  2828. decimal nextMins = needTime - effMins;
  2829. foreach (var p in nextPoints)
  2830. {
  2831. if (p.WorkMinutes >= nextMins)
  2832. {
  2833. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2834. break;
  2835. }
  2836. nextMins -= p.WorkMinutes;
  2837. }
  2838. }
  2839. //当天剩余可用生产时长
  2840. residueTime -= needTime;
  2841. //处理清场时间,两种场景:
  2842. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2843. if (residueTime <= item.WaitTime)
  2844. {
  2845. //仍需排产的清场时长
  2846. decimal otherTime = item.WaitTime - residueTime;
  2847. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2848. residueTime = 0;
  2849. }
  2850. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2851. else
  2852. {
  2853. //清场时长
  2854. needTime = item.WaitTime;
  2855. //获取工单排产结束时间所处时间段
  2856. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2857. span = curPoint.EndPoint - endTime;
  2858. //当前工作时间段的有效生产时间(分钟)
  2859. effMins = (decimal)span.TotalMinutes;
  2860. //当前工作时间段即可清场时长
  2861. if (effMins >= needTime)
  2862. {
  2863. endTime = endTime.AddMinutes((double)needTime);
  2864. }
  2865. else
  2866. {
  2867. //获取后续生产时间段
  2868. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2869. //剩余需要工作时长
  2870. decimal nextMins = needTime - effMins;
  2871. foreach (var p in nextPoints)
  2872. {
  2873. if (p.WorkMinutes >= nextMins)
  2874. {
  2875. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2876. break;
  2877. }
  2878. nextMins -= p.WorkMinutes;
  2879. }
  2880. }
  2881. residueTime -= needTime;
  2882. }
  2883. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2884. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2885. //记录生产周期
  2886. curSequences.Add(new PeriodSequenceDet
  2887. {
  2888. Domain = domain,
  2889. Line = lineStart.Line,
  2890. ItemNum = item.ItemNum,
  2891. PlanDate = beginTime.Date,
  2892. Period = dto.Period,
  2893. OrdQty = item.QtyOrded - item.QtyWorked,
  2894. WorkOrds = item.WorkOrd,
  2895. Op = item.Op,
  2896. IsActive = true,
  2897. Status = "",
  2898. CreateTime = DateTime.Now
  2899. });
  2900. //记录排产记录
  2901. curScheduleRsts.Add(new ScheduleResultOpMaster
  2902. {
  2903. Domain = domain,
  2904. WorkOrd = item.WorkOrd,
  2905. Line = lineStart.Line,
  2906. ItemNum = item.ItemNum,
  2907. Op = item.Op,
  2908. WorkDate = beginTime.Date,
  2909. WorkQty = item.QtyOrded - item.QtyWorked,
  2910. WorkStartTime = beginTime,
  2911. WorkEndTime = endTime,
  2912. CreateTime = DateTime.Now
  2913. });
  2914. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2915. item.Worked = item.LbrVar;
  2916. item.QtyWorked = item.QtyOrded;
  2917. beginTime = endTime;
  2918. if (residueTime > 0)
  2919. {
  2920. //获取结束时间所处时间段
  2921. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2922. if (endTime == curPoint.EndPoint)
  2923. {
  2924. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2925. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2926. }
  2927. beginTime = endTime;
  2928. }
  2929. //当天可用产能已全部用完
  2930. else
  2931. {
  2932. break;
  2933. }
  2934. }
  2935. //当天剩余产能不满足当前工单的剩余待排产时长
  2936. else
  2937. {
  2938. //计算生产数量
  2939. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2940. //记录生产周期
  2941. curSequences.Add(new PeriodSequenceDet
  2942. {
  2943. Domain = domain,
  2944. Line = lineStart.Line,
  2945. ItemNum = item.ItemNum,
  2946. PlanDate = beginTime.Date,
  2947. Period = dto.Period,
  2948. OrdQty = qty,
  2949. WorkOrds = item.WorkOrd,
  2950. Op = item.Op,
  2951. IsActive = true,
  2952. Status = "",
  2953. CreateTime = DateTime.Now
  2954. });
  2955. //记录排产记录
  2956. curScheduleRsts.Add(new ScheduleResultOpMaster
  2957. {
  2958. Domain = domain,
  2959. WorkOrd = item.WorkOrd,
  2960. Line = lineStart.Line,
  2961. ItemNum = item.ItemNum,
  2962. Op = item.Op,
  2963. WorkDate = beginTime.Date,
  2964. WorkQty = qty,
  2965. WorkStartTime = beginTime,
  2966. WorkEndTime = dto.EndTime,
  2967. CreateTime = DateTime.Now
  2968. });
  2969. item.Worked += residueTime;
  2970. item.QtyWorked += qty;
  2971. //特殊工单剩余待排产时长(分钟)
  2972. sumTsTimes -= residueTime;
  2973. residueTime = 0;
  2974. break;
  2975. }
  2976. }
  2977. //当天的特殊工单未排产完成
  2978. isFullPC = false;
  2979. //获取下一个工作日
  2980. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2981. isFstDay = false;
  2982. }
  2983. }
  2984. //不存在特殊工单(此时不想需要考虑清场时间)
  2985. else
  2986. {
  2987. //记录生产周期
  2988. curSequences.Add(new PeriodSequenceDet
  2989. {
  2990. Domain = domain,
  2991. Line = lineStart.Line,
  2992. ItemNum = workOrd.ItemNum,
  2993. PlanDate = workStartTime.Date,
  2994. Period = dto.Period,
  2995. OrdQty = dto.ProductQty,
  2996. WorkOrds = workOrd.WorkOrd,
  2997. Op = lineStart.Op,
  2998. IsActive = true,
  2999. Status = "",
  3000. CreateTime = DateTime.Now
  3001. });
  3002. //记录排产记录
  3003. curScheduleRsts.Add(new ScheduleResultOpMaster
  3004. {
  3005. Domain = domain,
  3006. WorkOrd = workOrd.WorkOrd,
  3007. Line = lineStart.Line,
  3008. ItemNum = workOrd.ItemNum,
  3009. Op = lineStart.Op,
  3010. WorkDate = workStartTime.Date,
  3011. WorkQty = dto.ProductQty,
  3012. WorkStartTime = dto.StartTime,
  3013. WorkEndTime = dto.EndTime,
  3014. CreateTime = DateTime.Now
  3015. });
  3016. //累计已排产数量
  3017. sumQty += dto.ProductQty;
  3018. //继续排下一个工作日
  3019. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3020. isFstDay = false;
  3021. isFullPC = true;
  3022. }
  3023. }
  3024. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  3025. else
  3026. {
  3027. //当天可用生产时长
  3028. decimal residueTime = dto.EffTime;
  3029. //正常工单生产时长
  3030. decimal workTime = 0m;
  3031. DateTime workEndTime = workStartTime;
  3032. if (sumQty < lineStart.QtyRemain)
  3033. {
  3034. #region 正常工单排产-开始
  3035. //剩余需要排产的数量
  3036. decimal residueQty = lineStart.QtyRemain - sumQty;
  3037. //剩余数量生产需要时长(分钟)
  3038. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  3039. //处理需要生产时长
  3040. workTime = workTime >= residueTime ? residueTime : workTime;
  3041. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3042. span = curPoint.EndPoint - workStartTime;
  3043. //当天工作时间段的有效生产时间
  3044. decimal effMins = (decimal)span.TotalMinutes;
  3045. //当前工作时间段即可满足产能
  3046. if (effMins >= workTime)
  3047. {
  3048. workEndTime = workStartTime.AddMinutes((double)workTime);
  3049. }
  3050. else
  3051. {
  3052. //获取后续生产时间段
  3053. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3054. //剩余需要工作时长
  3055. decimal nextMins = workTime - effMins;
  3056. foreach (var p in nextPoints)
  3057. {
  3058. if (p.WorkMinutes >= nextMins)
  3059. {
  3060. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3061. break;
  3062. }
  3063. nextMins -= p.WorkMinutes;
  3064. }
  3065. }
  3066. //工单排产完成,已排产数量=工单数量
  3067. sumQty = lineStart.QtyRemain;
  3068. //剩余可用生产时长
  3069. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  3070. //处理清场时间,两种场景:
  3071. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  3072. if (residueTime <= lineStart.WaitTime)
  3073. {
  3074. //仍需排产的清场时长
  3075. decimal otherTime = lineStart.WaitTime - residueTime;
  3076. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  3077. residueTime = 0;
  3078. }
  3079. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3080. else
  3081. {
  3082. //清场时长
  3083. workTime = lineStart.WaitTime;
  3084. //获取工单排产结束时间所处时间段
  3085. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  3086. span = curPoint.EndPoint - workEndTime;
  3087. //当前工作时间段的有效生产时间(分钟)
  3088. effMins = (decimal)span.TotalMinutes;
  3089. //当前工作时间段即可清场时长
  3090. if (effMins >= workTime)
  3091. {
  3092. workEndTime = workEndTime.AddMinutes((double)workTime);
  3093. }
  3094. else
  3095. {
  3096. //获取后续生产时间段
  3097. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3098. //剩余需要工作时长
  3099. decimal nextMins = workTime - effMins;
  3100. foreach (var p in nextPoints)
  3101. {
  3102. if (p.WorkMinutes >= nextMins)
  3103. {
  3104. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3105. break;
  3106. }
  3107. nextMins -= p.WorkMinutes;
  3108. }
  3109. }
  3110. //剩余生产时长
  3111. residueTime -= workTime;
  3112. }
  3113. //记录生产周期
  3114. curSequences.Add(new PeriodSequenceDet
  3115. {
  3116. Domain = domain,
  3117. Line = lineStart.Line,
  3118. ItemNum = workOrd.ItemNum,
  3119. PlanDate = workStartTime.Date,
  3120. Period = dto.Period,
  3121. OrdQty = residueQty,
  3122. WorkOrds = workOrd.WorkOrd,
  3123. Op = lineStart.Op,
  3124. IsActive = true,
  3125. Status = "",
  3126. CreateTime = DateTime.Now
  3127. });
  3128. //记录排产记录
  3129. curScheduleRsts.Add(new ScheduleResultOpMaster
  3130. {
  3131. Domain = domain,
  3132. WorkOrd = workOrd.WorkOrd,
  3133. Line = lineStart.Line,
  3134. ItemNum = workOrd.ItemNum,
  3135. Op = lineStart.Op,
  3136. WorkDate = workStartTime.Date,
  3137. WorkQty = residueQty,
  3138. WorkStartTime = workStartTime,
  3139. WorkEndTime = workEndTime,
  3140. CreateTime = DateTime.Now
  3141. });
  3142. //处理排产开始时间
  3143. workStartTime = workEndTime;
  3144. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3145. if (curPoint != null && workStartTime == curPoint.EndPoint)
  3146. {
  3147. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3148. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  3149. }
  3150. #endregion 正常工单排产-结束
  3151. }
  3152. //当天剩余产能(分钟)
  3153. residueTime = residueTime < 0 ? 0 : residueTime;
  3154. if (sumTsTimes > 0)//存在特殊工单
  3155. {
  3156. if (residueTime > 0)
  3157. {
  3158. #region 特殊工单排产-开始
  3159. DateTime beginTime = workStartTime;//排产开始时间
  3160. DateTime endTime = dto.EndTime;//排产结束时间
  3161. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  3162. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  3163. if (residueTime >= sumTsTimes)
  3164. {
  3165. //最后一个工单
  3166. var lastWork = workDtos.Last();
  3167. //开始或结束时间所处时间段
  3168. var curPoint = new LineWorkPointDto();
  3169. foreach (var item in workDtos)
  3170. {
  3171. if (item.LbrVar == item.Worked)//当前工单已排产
  3172. {
  3173. continue;
  3174. }
  3175. //当前工单排产需要时长
  3176. decimal needTime = 0m;
  3177. //最后一个特殊工单
  3178. if (item.WorkOrd == lastWork.WorkOrd)
  3179. {
  3180. //最后一个工单的生产时长+清场时长
  3181. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  3182. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  3183. if (residueTime >= needTime)
  3184. {
  3185. //计算工单排产结束时间
  3186. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3187. //获取排产结束时间所处以及之后的生产时间段
  3188. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  3189. //处理第一个时间段的开始时间
  3190. nextPoints[0].StartPoint = beginTime;
  3191. foreach (var p in nextPoints)
  3192. {
  3193. span = p.EndPoint - p.StartPoint;
  3194. //当前工作时间段的有效生产时间
  3195. decimal effMins = (decimal)span.TotalMinutes;
  3196. if (effMins >= needTime)
  3197. {
  3198. endTime = p.StartPoint.AddMinutes((double)needTime);
  3199. break;
  3200. }
  3201. needTime -= effMins;
  3202. residueTime -= effMins;
  3203. }
  3204. //剩余可用时长
  3205. residueTime -= needTime;
  3206. }
  3207. //剩余可用工作时长不能满足清场时长
  3208. else
  3209. {
  3210. //还需排产的清场时间
  3211. decimal qcTime = needTime - residueTime;
  3212. endTime = dto.EndTime.AddMinutes((double)qcTime);
  3213. residueTime = 0;
  3214. }
  3215. //最后一个工单的清场时长
  3216. lstCleanTime = 0m;
  3217. }
  3218. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  3219. else
  3220. {
  3221. //当前工单还需工作时长+工单的清场时长
  3222. needTime = item.LbrVar - item.Worked + item.WaitTime;
  3223. //计算工单排产结束时间
  3224. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3225. span = curPoint.EndPoint - beginTime;
  3226. //当天工作时间段的有效生产时间(分钟)
  3227. decimal effMins = (decimal)span.TotalMinutes;
  3228. if (effMins >= needTime)//当前工作时间段即可满足产能
  3229. {
  3230. endTime = beginTime.AddMinutes((double)needTime);
  3231. }
  3232. else
  3233. {
  3234. //获取后续生产时间段
  3235. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3236. //剩余需要工作时长
  3237. decimal nextMins = needTime - effMins;
  3238. foreach (var p in nextPoints)
  3239. {
  3240. if (p.WorkMinutes >= nextMins)
  3241. {
  3242. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3243. break;
  3244. }
  3245. nextMins -= p.WorkMinutes;
  3246. }
  3247. }
  3248. residueTime -= needTime;
  3249. }
  3250. //记录生产周期
  3251. curSequences.Add(new PeriodSequenceDet
  3252. {
  3253. Domain = domain,
  3254. Line = lineStart.Line,
  3255. ItemNum = item.ItemNum,
  3256. PlanDate = beginTime.Date,
  3257. Period = dto.Period,
  3258. OrdQty = item.QtyOrded - item.QtyWorked,
  3259. WorkOrds = item.WorkOrd,
  3260. Op = item.Op,
  3261. IsActive = true,
  3262. Status = "",
  3263. CreateTime = DateTime.Now
  3264. });
  3265. //记录排产记录
  3266. curScheduleRsts.Add(new ScheduleResultOpMaster
  3267. {
  3268. Domain = domain,
  3269. WorkOrd = item.WorkOrd,
  3270. Line = lineStart.Line,
  3271. ItemNum = item.ItemNum,
  3272. Op = item.Op,
  3273. WorkDate = beginTime.Date,
  3274. WorkQty = item.QtyOrded - item.QtyWorked,
  3275. WorkStartTime = beginTime,
  3276. WorkEndTime = endTime,
  3277. CreateTime = DateTime.Now
  3278. });
  3279. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  3280. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3281. //结束时间位于工作区间结尾
  3282. if (curPoint != null && endTime == curPoint.EndPoint)
  3283. {
  3284. //获取后续生产时间段
  3285. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3286. if (nextPoint != null)//存在后续工作区间
  3287. {
  3288. endTime = nextPoint.StartPoint;
  3289. }
  3290. }
  3291. beginTime = endTime;
  3292. //工单排产完成,排产时长=工单工作时长
  3293. item.Worked = item.LbrVar;
  3294. item.QtyWorked = item.QtyOrded;
  3295. }
  3296. //排产完毕,特殊工单时长置0
  3297. sumTsTimes = 0;
  3298. //当天的特殊工单以排产完成
  3299. isFullPC = true;
  3300. //最后一个工单的清场时间置0
  3301. lstCleanTime = 0m;
  3302. }
  3303. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  3304. else
  3305. {
  3306. foreach (var item in workDtos)
  3307. {
  3308. if (item.LbrVar == item.Worked)//当前工单已排产
  3309. {
  3310. continue;
  3311. }
  3312. //当前工单剩余待排产时长(分钟)
  3313. decimal needTime = item.LbrVar - item.Worked;
  3314. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  3315. if (residueTime >= needTime)
  3316. {
  3317. //计算工单排产结束时间
  3318. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3319. span = curPoint.EndPoint - beginTime;
  3320. //当前工作时间段的有效生产时间(分钟)
  3321. decimal effMins = (decimal)span.TotalMinutes;
  3322. if (effMins >= needTime)//当前工作时间段即可满足产能
  3323. {
  3324. endTime = beginTime.AddMinutes((double)needTime);
  3325. }
  3326. else
  3327. {
  3328. //获取后续生产时间段
  3329. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3330. //剩余需要工作时长
  3331. decimal nextMins = needTime - effMins;
  3332. foreach (var p in nextPoints)
  3333. {
  3334. if (p.WorkMinutes >= nextMins)
  3335. {
  3336. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3337. break;
  3338. }
  3339. nextMins -= p.WorkMinutes;
  3340. }
  3341. }
  3342. //当天剩余可用生产时长
  3343. residueTime -= needTime;
  3344. //处理清场时间,两种场景:
  3345. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  3346. if (residueTime <= item.WaitTime)
  3347. {
  3348. //仍需排产的清场时长
  3349. decimal otherTime = item.WaitTime - residueTime;
  3350. endTime = dto.EndTime.AddMinutes((double)otherTime);
  3351. residueTime = 0;
  3352. }
  3353. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3354. else
  3355. {
  3356. //清场时长
  3357. needTime = item.WaitTime;
  3358. //获取工单排产结束时间所处时间段
  3359. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3360. span = curPoint.EndPoint - endTime;
  3361. //当前工作时间段的有效生产时间(分钟)
  3362. effMins = (decimal)span.TotalMinutes;
  3363. //当前工作时间段即可清场时长
  3364. if (effMins >= needTime)
  3365. {
  3366. endTime = endTime.AddMinutes((double)needTime);
  3367. }
  3368. else
  3369. {
  3370. //获取后续生产时间段
  3371. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3372. //剩余需要工作时长
  3373. decimal nextMins = needTime - effMins;
  3374. foreach (var p in nextPoints)
  3375. {
  3376. if (p.WorkMinutes >= nextMins)
  3377. {
  3378. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3379. break;
  3380. }
  3381. nextMins -= p.WorkMinutes;
  3382. }
  3383. }
  3384. residueTime -= needTime;
  3385. }
  3386. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  3387. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  3388. //记录生产周期
  3389. curSequences.Add(new PeriodSequenceDet
  3390. {
  3391. Domain = domain,
  3392. Line = lineStart.Line,
  3393. ItemNum = item.ItemNum,
  3394. PlanDate = beginTime.Date,
  3395. Period = dto.Period,
  3396. OrdQty = item.QtyOrded - item.QtyWorked,
  3397. WorkOrds = item.WorkOrd,
  3398. Op = item.Op,
  3399. IsActive = true,
  3400. Status = "",
  3401. CreateTime = DateTime.Now
  3402. });
  3403. //记录排产记录
  3404. curScheduleRsts.Add(new ScheduleResultOpMaster
  3405. {
  3406. Domain = domain,
  3407. WorkOrd = item.WorkOrd,
  3408. Line = lineStart.Line,
  3409. ItemNum = item.ItemNum,
  3410. Op = item.Op,
  3411. WorkDate = beginTime.Date,
  3412. WorkQty = item.QtyOrded - item.QtyWorked,
  3413. WorkStartTime = beginTime,
  3414. WorkEndTime = endTime,
  3415. CreateTime = DateTime.Now
  3416. });
  3417. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  3418. item.Worked = item.LbrVar;
  3419. item.QtyWorked = item.QtyOrded;
  3420. beginTime = endTime;
  3421. if (residueTime > 0)
  3422. {
  3423. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3424. if (endTime == curPoint.EndPoint)
  3425. {
  3426. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3427. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  3428. beginTime = endTime;
  3429. }
  3430. }
  3431. //当天可用产能已全部用完
  3432. else
  3433. {
  3434. break;
  3435. }
  3436. }
  3437. else//当天剩余产能不满足当前工单的剩余待排产时长
  3438. {
  3439. //计算生产数量
  3440. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  3441. //记录生产周期
  3442. curSequences.Add(new PeriodSequenceDet
  3443. {
  3444. Domain = domain,
  3445. Line = lineStart.Line,
  3446. ItemNum = item.ItemNum,
  3447. PlanDate = beginTime.Date,
  3448. Period = dto.Period,
  3449. OrdQty = qty,
  3450. WorkOrds = item.WorkOrd,
  3451. Op = item.Op,
  3452. IsActive = true,
  3453. Status = "",
  3454. CreateTime = DateTime.Now
  3455. });
  3456. //记录排产记录
  3457. curScheduleRsts.Add(new ScheduleResultOpMaster
  3458. {
  3459. Domain = domain,
  3460. WorkOrd = item.WorkOrd,
  3461. Line = lineStart.Line,
  3462. ItemNum = item.ItemNum,
  3463. Op = item.Op,
  3464. WorkDate = beginTime.Date,
  3465. WorkQty = qty,
  3466. WorkStartTime = beginTime,
  3467. WorkEndTime = dto.EndTime,
  3468. CreateTime = DateTime.Now
  3469. });
  3470. item.Worked += residueTime;
  3471. item.QtyWorked += qty;
  3472. //特殊工单剩余待排产时长(分钟)
  3473. sumTsTimes -= residueTime;
  3474. residueTime = 0;
  3475. break;
  3476. }
  3477. }
  3478. //当天的特殊工单未排产完成
  3479. isFullPC = false;
  3480. //获取下一个工作日
  3481. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3482. isFstDay = false;
  3483. }
  3484. #endregion 特殊工单排产-结束
  3485. }
  3486. else
  3487. {
  3488. //继续排下一个工作日
  3489. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3490. isFstDay = false;
  3491. //当天的特殊工单未排产完成
  3492. isFullPC = false;
  3493. }
  3494. }
  3495. }
  3496. }
  3497. }
  3498. }
  3499. //记录已排产特殊工单
  3500. ypcWorkOrds.AddRange(workDtos.Select(p=>p.WorkOrd).ToList());
  3501. }
  3502. //记录排产结果
  3503. periodsDet.AddRange(curSequences);
  3504. scheduleResults.AddRange(curScheduleRsts);
  3505. }
  3506. /// <summary>
  3507. /// 特殊工单排产:和正常工单不共用产线的特殊工单
  3508. /// </summary>
  3509. /// <param name="workOrds">特殊工单</param>
  3510. /// <param name="periodsDet">生产周期</param>
  3511. /// <param name="scheduleResults">排产结果</param>
  3512. public void TsLineSchedule(List<WorkOrdMstDto> workOrds, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  3513. {
  3514. foreach (var item in workOrds)
  3515. {
  3516. //工单生产时长(分钟)
  3517. decimal sumTimes = item.LbrVar;
  3518. //工单的排产开始时间
  3519. DateTime workStartTime = item.OrdDate;
  3520. //当前产线的工作日历
  3521. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3522. //当前产线的休息时间设置
  3523. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.ProdLine).ToList();
  3524. LineStartDto lineStart = new LineStartDto();
  3525. lineStart.RecID = 0;
  3526. lineStart.Line = item.ProdLine;
  3527. lineStart.Op = item.Op;
  3528. lineStart.StartTime = workStartTime;
  3529. lineStart.Rate = 0;
  3530. while (sumTimes > 0)
  3531. {
  3532. //获取当天的工作时间段
  3533. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3534. if (curCalendar == null)
  3535. {
  3536. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3537. }
  3538. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  3539. //获取当天的产能
  3540. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  3541. //当天的可用生产时长不能满足特殊工单生产时长
  3542. if (dto.EffTime < sumTimes)
  3543. {
  3544. decimal qty = Math.Ceiling(dto.EffTime / item.LbrVar * item.QtyOrded);
  3545. //记录生产周期
  3546. periodsDet.Add(new PeriodSequenceDet
  3547. {
  3548. Domain = domain,
  3549. Line = item.ProdLine,
  3550. ItemNum = item.ItemNum,
  3551. PlanDate = workStartTime.Date,
  3552. Period = dto.Period,
  3553. OrdQty = qty,
  3554. WorkOrds = item.WorkOrd,
  3555. Op = item.Op,
  3556. IsActive = true,
  3557. Status = "",
  3558. CreateTime = DateTime.Now
  3559. });
  3560. //记录排产记录
  3561. scheduleResults.Add(new ScheduleResultOpMaster
  3562. {
  3563. Domain = domain,
  3564. WorkOrd = item.WorkOrd,
  3565. Line = item.ProdLine,
  3566. ItemNum = item.ItemNum,
  3567. Op = item.Op,
  3568. WorkDate = workStartTime.Date,
  3569. WorkQty = qty,
  3570. WorkStartTime = dto.StartTime,
  3571. WorkEndTime = dto.EndTime,
  3572. CreateTime = DateTime.Now
  3573. });
  3574. //剩余待排产时长
  3575. sumTimes -= dto.EffTime;
  3576. //已排产数量
  3577. item.QtyWorked += qty;
  3578. item.Worked += dto.EffTime;
  3579. //继续排下一个工作日
  3580. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3581. }
  3582. //最后一天的产能全部占用或只能占用一部分
  3583. else
  3584. {
  3585. //结束时间
  3586. DateTime workEndTime = workStartTime;
  3587. //需要排产时长=剩余生产时长(分钟) + 清场时长
  3588. decimal workTime = sumTimes + item.WaitTime;
  3589. //当天可用时长满足生产时长+清场时长
  3590. if (dto.EffTime > workTime)
  3591. {
  3592. //排产开始时间位于哪个时间段
  3593. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3594. TimeSpan span = curPoint.EndPoint - workStartTime;
  3595. //当前工作时间段的有效生产时间
  3596. decimal effMins = (decimal)span.TotalMinutes;
  3597. if (effMins >= workTime)//当前工作时间段即可满足产能
  3598. {
  3599. workEndTime = workStartTime.AddMinutes((double)workTime);
  3600. }
  3601. else
  3602. {
  3603. //获取后续生产时间段
  3604. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3605. //剩余需要工作时长
  3606. decimal nextMins = workTime - effMins;
  3607. foreach (var p in nextPoints)
  3608. {
  3609. if (p.WorkMinutes >= nextMins)
  3610. {
  3611. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3612. break;
  3613. }
  3614. nextMins -= p.WorkMinutes;
  3615. }
  3616. }
  3617. }
  3618. //当天可用时长满足生产时长,但是不满足清场时长
  3619. else {
  3620. //剩余清场时长
  3621. decimal needTime = workTime - dto.EffTime;
  3622. workEndTime = dto.EndTime.AddMinutes((double)needTime);
  3623. }
  3624. //记录生产周期
  3625. periodsDet.Add(new PeriodSequenceDet
  3626. {
  3627. Domain = domain,
  3628. Line = item.ProdLine,
  3629. ItemNum = item.ItemNum,
  3630. PlanDate = workStartTime.Date,
  3631. Period = dto.Period,
  3632. OrdQty = item.QtyOrded - item.QtyWorked,
  3633. WorkOrds = item.WorkOrd,
  3634. Op = item.Op,
  3635. IsActive = true,
  3636. Status = "",
  3637. CreateTime = DateTime.Now
  3638. });
  3639. //记录排产记录
  3640. scheduleResults.Add(new ScheduleResultOpMaster
  3641. {
  3642. Domain = domain,
  3643. WorkOrd = item.WorkOrd,
  3644. Line = item.ProdLine,
  3645. ItemNum = item.ItemNum,
  3646. Op = item.Op,
  3647. WorkDate = workStartTime.Date,
  3648. WorkQty = item.QtyOrded - item.QtyWorked,
  3649. WorkStartTime = workStartTime,
  3650. WorkEndTime = workEndTime,
  3651. CreateTime = DateTime.Now
  3652. });
  3653. sumTimes = 0;
  3654. item.QtyWorked = item.QtyOrded;
  3655. item.Worked = item.LbrVar;
  3656. }
  3657. }
  3658. }
  3659. }
  3660. /// <summary>
  3661. /// 计算当天排产完成的剩余生产时长
  3662. /// </summary>
  3663. /// <param name="endTime">排产结束时间</param>
  3664. /// <param name="workPoints">当天的工作时间段</param>
  3665. /// <returns></returns>
  3666. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  3667. {
  3668. decimal remainTime = 0m;
  3669. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3670. TimeSpan span = curPoint.EndPoint - endTime;
  3671. remainTime = (decimal)span.TotalMinutes;
  3672. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3673. foreach (var item in nextPoints)
  3674. {
  3675. remainTime += item.WorkMinutes;
  3676. }
  3677. return remainTime;
  3678. }
  3679. /// <summary>
  3680. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  3681. /// </summary>
  3682. /// <param name="lineStart">排产产线</param>
  3683. /// <param name="startTime">产线排产开始时间</param>
  3684. /// <param name="curCalendars"></param>
  3685. /// <param name="curQtyDtls"></param>
  3686. /// <returns></returns>
  3687. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3688. {
  3689. LineScheduledDto scheduledDto = new LineScheduledDto();
  3690. //当天排产开始时间
  3691. scheduledDto.StartTime = startTime;
  3692. //开始时间是周几
  3693. int weekDay = (int)startTime.DayOfWeek;
  3694. //当天的工作日历
  3695. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3696. if (shopCal == null)//当前产线当天没有设置工作日历
  3697. {
  3698. //取默认工作日历
  3699. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3700. }
  3701. //当前日期的工作时间段
  3702. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  3703. //当天排产结束时间
  3704. scheduledDto.EndTime = workPoints.Last().EndPoint;
  3705. //计算starttime处于那个工作时间段
  3706. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  3707. TimeSpan span = curPoint.EndPoint - startTime;
  3708. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  3709. //获取后续工作时间段的有效工作时间
  3710. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3711. foreach (var item in nextPoints)
  3712. {
  3713. span = item.EndPoint - item.StartPoint;
  3714. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  3715. }
  3716. //判断当前产线的UPH
  3717. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  3718. //判断当前日期是否配置了UPH
  3719. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  3720. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  3721. scheduledDto.Rate = rate;
  3722. //计算当天的产能(向下取整)
  3723. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  3724. //计算班次
  3725. scheduledDto.Period = 1;//默认一班制
  3726. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  3727. {
  3728. scheduledDto.Period = 2;
  3729. }
  3730. return scheduledDto;
  3731. }
  3732. /// <summary>
  3733. /// 计算主产线实际排产开始时间
  3734. /// </summary>
  3735. /// <param name="workOrd">工单</param>
  3736. /// <param name="routing">工序</param>
  3737. /// <param name="prodLines">生产线明细</param>
  3738. /// <param name="allResults">产线占用记录</param>
  3739. /// <returns></returns>
  3740. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3741. {
  3742. int op = routing.OP;
  3743. DateTime actStart = scheTime;
  3744. LineStartDto lineStart = new LineStartDto();
  3745. //获取工序对应的产线,根据优先级排序
  3746. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  3747. //获取第一条产线排产结束时间
  3748. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3749. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3750. //计算实际开工时间
  3751. //产线工作日历:当前产线的工作日历+默认工作日历
  3752. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3753. var curQtyDtls = qualityLines.Where(p=>p.ProdLine == lines[0].Line).ToList();
  3754. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  3755. lineStart.RecID = lines[0].RecID;
  3756. lineStart.Line = lines[0].Line;
  3757. lineStart.StartTime = actStart;
  3758. lineStart.setupTime = lines[0].SetupTime;
  3759. lineStart.Rate = lines[0].Rate;
  3760. //循环其他产线
  3761. for (int i = 1; i < lines.Count; i++)
  3762. {
  3763. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3764. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3765. //计算实际开工时间
  3766. //产线工作日历:当前产线的工作日历+默认工作日历
  3767. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3768. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  3769. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  3770. if (StartTime < lineStart.StartTime)
  3771. {
  3772. lineStart.RecID = lines[i].RecID;
  3773. lineStart.Line = lines[i].Line;
  3774. lineStart.StartTime = StartTime;
  3775. lineStart.setupTime = lines[i].SetupTime;
  3776. lineStart.Rate = lines[i].Rate;
  3777. }
  3778. }
  3779. //计算准备开始时间点与当前时间点的有效时长
  3780. decimal sumTimes = 0m;
  3781. //获取工序开始准备时长记录
  3782. var curRecord = timeRecords.FirstOrDefault(p =>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  3783. if (curRecord != null)
  3784. {
  3785. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  3786. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  3787. if (workOrd.Status.ToUpper() == "W" && workOrd.JointTyped.ToUpper() == "B")
  3788. {
  3789. sumTimes = 0m;
  3790. }
  3791. }
  3792. //工单没有准备开始时间记录
  3793. else
  3794. {
  3795. inserts.Add(new WorkOrdSetupTimeRecord
  3796. {
  3797. Domain = workOrd.Domain,
  3798. WorkOrd = workOrd.WorkOrd,
  3799. ItemNum = workOrd.ItemNum,
  3800. Op = op,
  3801. StartTime = lineStart.StartTime,
  3802. CreateTime = DateTime.Now
  3803. });
  3804. }
  3805. //产线准备完成之后到当前时间点剩余时长(小时)
  3806. decimal restTime = lineStart.setupTime - sumTimes / 60;
  3807. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  3808. lineStart.Op = op;
  3809. lineStart.WaitTime = routing.WaitTime * 60;
  3810. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  3811. decimal planQty = 0m;
  3812. if (routing.Last == null && Math.Abs(restTime)>0)
  3813. {
  3814. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  3815. planQty = Math.Floor(Math.Abs(restTime) * lineStart.Rate);
  3816. }
  3817. else {
  3818. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  3819. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  3820. planQty = Math.Floor(sumTimes / 60 * lineStart.Rate);
  3821. }
  3822. //剩余待排产数量=工单数量-已报工数量-预估数量
  3823. lineStart.QtyRemain = workOrd.QtyOrded - routing.QtyComplete - planQty;
  3824. return lineStart;
  3825. }
  3826. /// <summary>
  3827. /// 计算两个时间点之间的有效时长
  3828. /// </summary>
  3829. /// <param name="startTime">开始时间</param>
  3830. /// <param name="endTime">结束时间</param>
  3831. /// <param name="line">产线</param>
  3832. /// <returns></returns>
  3833. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  3834. {
  3835. decimal sumTimes = 0m;
  3836. //如果开始时间大于结束时间直接返回0
  3837. if (endTime <= startTime)
  3838. {
  3839. return sumTimes;
  3840. }
  3841. TimeSpan span = TimeSpan.Zero;
  3842. //产线休息时间段设置
  3843. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  3844. //获取产线在开始时间当天的工作时间段
  3845. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  3846. if (curCalendar == null)
  3847. {
  3848. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  3849. }
  3850. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  3851. //开始时间所处时间段
  3852. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  3853. if (srtPoint == null)
  3854. {
  3855. //获取开始时间最近的时间段
  3856. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  3857. startTime = srtPoint.EndPoint;
  3858. }
  3859. //开始时间、结束时间处于同一天
  3860. if (startTime.Date == endTime.Date)
  3861. {
  3862. //结束时间所处时间段
  3863. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3864. //结束时间位于休息时间段
  3865. if (lstPoint == null)
  3866. {
  3867. //获取结束时间最近的时间段
  3868. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  3869. endTime = lstPoint.EndPoint;
  3870. }
  3871. //开始时间和结束时间位于同一时间段
  3872. if (srtPoint.Level == lstPoint.Level)
  3873. {
  3874. span = endTime - startTime;
  3875. sumTimes = (decimal)span.TotalMinutes;
  3876. return sumTimes;
  3877. }
  3878. //开始时间,结束时间位于不同时间段
  3879. //计算开始时间所处时间段的有效时长
  3880. span = srtPoint.EndPoint - startTime;
  3881. sumTimes += (decimal)span.TotalMinutes;
  3882. //计算结束时间所处时间段的有效时长
  3883. span = endTime - lstPoint.StartPoint;
  3884. sumTimes += (decimal)span.TotalMinutes;
  3885. //计算开始时间,结束时间中间的工作时长
  3886. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  3887. sumTimes += others.Sum(p => p.WorkMinutes);
  3888. return sumTimes;
  3889. }
  3890. //开始时间、结束时间不处于同一天
  3891. //1、计算开始时间所在当天剩余有效工作时长
  3892. span = srtPoint.EndPoint - startTime;
  3893. sumTimes += (decimal)span.TotalMinutes;
  3894. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  3895. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  3896. //2、计算结束时间所在当天有效工作时长
  3897. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  3898. if (curCalendar == null)
  3899. {
  3900. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  3901. }
  3902. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  3903. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3904. if (curPoint == null)
  3905. {
  3906. //获取结束时间最近的时间段
  3907. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  3908. endTime = curPoint.EndPoint;
  3909. }
  3910. span = endTime - curPoint.StartPoint;
  3911. sumTimes += (decimal)span.TotalMinutes;
  3912. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  3913. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  3914. //3、计算中间天数的有效工作时长
  3915. span = endTime.Date - startTime.Date;
  3916. int days = span.Days;
  3917. for (int i = 1; i < days; i++)
  3918. {
  3919. var newDate = startTime.Date.AddDays(i);
  3920. //获取产线的工作时间段
  3921. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  3922. if (curCalendar == null)
  3923. {
  3924. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  3925. }
  3926. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  3927. //当天的有效工作时长
  3928. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  3929. }
  3930. return sumTimes;
  3931. }
  3932. /// <summary>
  3933. /// 计算主产线实际排产开始时间
  3934. /// </summary>
  3935. /// <param name="prodLine">生产线</param>
  3936. /// <param name="startTime">开始时间</param>
  3937. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  3938. /// <param name="curQtyDtls">当前产线休息记录</param>
  3939. /// <returns></returns>
  3940. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3941. {
  3942. //实际排产开始时间
  3943. DateTime actStart = startTime;
  3944. //开始时间是周几
  3945. int weekDay = (int)startTime.DayOfWeek;
  3946. //判断当天是否是工作日
  3947. bool isWorkDay = CheckIsWorkDay(startTime);
  3948. if (!isWorkDay)//不是工作日
  3949. {
  3950. //获取下一个工作日开始时间
  3951. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3952. return actStart;
  3953. }
  3954. //当天的工作日历
  3955. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3956. if (shopCal == null)
  3957. {
  3958. //产线没有维护当天的工作日历,则取默认工作日历
  3959. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3960. }
  3961. //当前日期的工作时间段
  3962. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  3963. //计算starttime处于那个工作时间段
  3964. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3965. if (curPoint == null)//不处于工作时间段
  3966. {
  3967. //开始时间小于当天工作开始时间
  3968. if (startTime < workPoints.First().StartPoint)
  3969. {
  3970. actStart = workPoints.First().StartPoint;
  3971. }
  3972. //开始时间大于当前工作结束时间
  3973. else if (startTime > workPoints.Last().EndPoint)
  3974. {
  3975. //获取下一个工作日开始时间
  3976. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3977. }
  3978. else
  3979. {//开始时间位于当天的休息时间段
  3980. foreach (var item in workPoints)
  3981. {
  3982. //获取下一个时间段
  3983. var next = workPoints.Find(p => p.Level == item.Level + 1);
  3984. if (item.EndPoint < startTime && startTime < next.StartPoint)
  3985. {
  3986. actStart = next.StartPoint;
  3987. break;
  3988. }
  3989. }
  3990. }
  3991. return actStart;
  3992. }
  3993. if (startTime != curPoint.EndPoint)
  3994. {
  3995. return actStart;
  3996. }
  3997. //查询下一时间段的开始时间点
  3998. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3999. if (nextPoint != null)
  4000. {
  4001. return nextPoint.StartPoint;
  4002. }
  4003. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  4004. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  4005. return actStart;
  4006. }
  4007. /// <summary>
  4008. /// 排产开始时间处理为半小时/整点开始--向后取整
  4009. /// </summary>
  4010. /// <param name="startTime"></param>
  4011. /// <returns></returns>
  4012. public DateTime CalcStartTimeAfter(DateTime startTime)
  4013. {
  4014. DateTime rtnTime = startTime;
  4015. DateTime curDate = startTime.Date;
  4016. //时间转换为分钟
  4017. TimeSpan span = rtnTime - curDate;
  4018. decimal sumMinutes = (decimal)span.TotalMinutes;
  4019. int times = (int)Math.Ceiling(sumMinutes / 30);
  4020. rtnTime = curDate.AddMinutes(times * 30);
  4021. return rtnTime;
  4022. }
  4023. /// <summary>
  4024. /// 排产开始时间处理为半小时/整点开始--向前取整
  4025. /// </summary>
  4026. /// <param name="startTime"></param>
  4027. /// <returns></returns>
  4028. public DateTime CalcStartTimeBefore(DateTime startTime)
  4029. {
  4030. DateTime rtnTime = startTime;
  4031. DateTime curDate = startTime.Date;
  4032. //时间转换为分钟
  4033. TimeSpan span = rtnTime - curDate;
  4034. decimal sumMinutes = (decimal)span.TotalMinutes;
  4035. int times = (int)Math.Floor(sumMinutes / 30);
  4036. rtnTime = curDate.AddMinutes(times * 30);
  4037. return rtnTime;
  4038. }
  4039. /// <summary>
  4040. /// 判断当天是否是工作日
  4041. /// </summary>
  4042. /// <param name="dateTime"></param>
  4043. /// <returns></returns>
  4044. public bool CheckIsWorkDay(DateTime dateTime)
  4045. {
  4046. bool isWorkDay = true;
  4047. //周几
  4048. int weekDay = (int)dateTime.DayOfWeek;
  4049. //判断当天是否是工作日
  4050. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  4051. {
  4052. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  4053. {
  4054. isWorkDay = false;
  4055. }
  4056. return isWorkDay;
  4057. }
  4058. //不是周六周日,需要判断是不是节假日
  4059. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  4060. {
  4061. isWorkDay = false;
  4062. }
  4063. return isWorkDay;
  4064. }
  4065. /// <summary>
  4066. /// 计算下一产线实际排产开始时间
  4067. /// </summary>
  4068. /// <param name="workOrd">工单</param>
  4069. /// <param name="lineStart">上一产线开始时间</param>
  4070. /// <param name="routing">工序</param>
  4071. /// <param name="prodLines">产线明细</param>
  4072. /// <param name="allResults">产线占用记录</param>
  4073. /// <returns></returns>
  4074. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  4075. {
  4076. //本序工序编码
  4077. int op = routing.OP;
  4078. //获取上序实际开工时间
  4079. DateTime preStartTime = lineStart.StartTime;
  4080. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  4081. if (preRecord != null)
  4082. {
  4083. preStartTime = preRecord.StartTime;
  4084. }
  4085. LineStartDto startDto = new LineStartDto();
  4086. //获取产线
  4087. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  4088. //获取第一条产线排产结束时间
  4089. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  4090. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  4091. startDto.RecID = lines[0].RecID;
  4092. startDto.Line = lines[0].Line;
  4093. startDto.setupTime = lines[0].SetupTime;
  4094. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  4095. startDto.Rate = lines[0].Rate;
  4096. //循环剩余产线,找到最早可开工产线
  4097. for (int i = 1; i < lines.Count(); i++)
  4098. {
  4099. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  4100. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  4101. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  4102. if (startTime < startDto.StartTime)
  4103. {
  4104. startDto.RecID = lines[i].RecID;
  4105. startDto.Line = lines[i].Line;
  4106. startDto.setupTime = lines[i].SetupTime;
  4107. startDto.StartTime = startTime;
  4108. startDto.Rate = lines[i].Rate;
  4109. }
  4110. }
  4111. //如果当前工单正在排产,且是连续排产时,重新排产不需要考虑产线准备时间
  4112. if (workOrd.Status.ToLower() == "w" && workOrd.JointTyped.ToUpper() != "B")
  4113. {
  4114. startDto.setupTime = 0m;
  4115. }
  4116. startDto.Op = op;
  4117. startDto.WaitTime = routing.WaitTime * 60;
  4118. startDto.QtyRemain = workOrd.QtyOrded - routing.QtyComplete;
  4119. return startDto;
  4120. }
  4121. /// <summary>
  4122. /// 通过提前期计算产线排产开始时间
  4123. /// </summary>
  4124. /// <param name="line">产线</param>
  4125. /// <param name="startTime">上一产线开始时间</param>
  4126. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  4127. /// <returns></returns>
  4128. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  4129. {
  4130. //提前期转换成分钟
  4131. decimal needMinute = setupTime * 60;
  4132. //实际排产开始时间
  4133. DateTime actStart = startTime;
  4134. //开始时间是周几
  4135. int weekDay = (int)startTime.DayOfWeek;
  4136. //当天的工作日历
  4137. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  4138. if (shopCal == null)
  4139. {
  4140. //产线没有维护当天的工作日历,则取默认工作日历
  4141. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4142. }
  4143. //当前产线的休息时间设置
  4144. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  4145. //当前日期的工作时间段
  4146. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  4147. //计算starttime处于那个工作时间段
  4148. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  4149. //当前时间段可用时长
  4150. TimeSpan span = curPoint.EndPoint - startTime;
  4151. decimal curMins = (decimal)span.TotalMinutes;
  4152. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  4153. {
  4154. actStart = startTime.AddMinutes((double)needMinute);
  4155. return actStart;
  4156. }
  4157. //当前时间段的可用时长不满足
  4158. //剩余提前期
  4159. needMinute -= curMins;
  4160. //获取后层级时间段
  4161. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  4162. bool flag = true;//标志位
  4163. foreach (var item in prePoints)
  4164. {
  4165. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  4166. {
  4167. actStart = item.StartPoint.AddMinutes((double)needMinute);
  4168. flag = false;
  4169. break;
  4170. }
  4171. needMinute -= item.WorkMinutes;
  4172. }
  4173. if (!flag)
  4174. {
  4175. return actStart;
  4176. }
  4177. //今天可用时长不够,往后工作日找
  4178. DateTime nextStartTime = startTime;
  4179. while (flag)
  4180. {
  4181. //获取下一个工作日
  4182. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  4183. weekDay = (int)nextStartTime.DayOfWeek;
  4184. //获取前一个工作日的工作时间段数据,level顺排
  4185. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  4186. if (curCalendar == null )
  4187. {
  4188. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4189. }
  4190. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  4191. //当天的工作时长(分钟)
  4192. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  4193. if (sumWorkMins >= needMinute)//当天可用提前期满足
  4194. {
  4195. //获取开始时间
  4196. foreach (var item in workPoints)
  4197. {
  4198. if (item.WorkMinutes >= needMinute)//当前时间段满足
  4199. {
  4200. actStart = item.StartPoint.AddMinutes((double)needMinute);
  4201. break;
  4202. }
  4203. needMinute -= item.WorkMinutes;
  4204. }
  4205. flag = false;
  4206. }
  4207. else
  4208. {
  4209. //当天可用提前期不满足
  4210. needMinute -= sumWorkMins;
  4211. }
  4212. }
  4213. return actStart;
  4214. }
  4215. /// <summary>
  4216. /// 获取下一个工作日开始时间
  4217. /// </summary>
  4218. /// <param name="weekDay">当前周几</param>
  4219. /// <param name="startTime">开始时间</param>
  4220. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  4221. /// <returns></returns>
  4222. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  4223. {
  4224. DateTime rtnData = startTime;
  4225. //下一天
  4226. DateTime nextDate = startTime.Date.AddDays(1);
  4227. //下一天是周几
  4228. int nextWeekDay = (weekDay + 1) % 7;
  4229. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  4230. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  4231. if (calendar == null)
  4232. {
  4233. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  4234. }
  4235. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  4236. //判断下一天是否是工作日
  4237. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  4238. {
  4239. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  4240. {
  4241. //递归继续找下一个工作日
  4242. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  4243. return rtnData;
  4244. }
  4245. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  4246. return rtnData;
  4247. }
  4248. //下一天不是周六周日,需要判断是不是节假日
  4249. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  4250. {
  4251. //递归继续找下一个工作日
  4252. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  4253. return rtnData;
  4254. }
  4255. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  4256. return rtnData;
  4257. }
  4258. /// <summary>
  4259. /// 处理当前日期的工作时间段
  4260. /// </summary>
  4261. /// <param name="prodLine"></param>
  4262. /// <param name="startTime"></param>
  4263. /// <param name="shopCal">当前产线的工作日历-周几</param>
  4264. /// <param name="curQtyDtls">每天休息记录</param>
  4265. /// <returns></returns>
  4266. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  4267. {
  4268. //年-月-日
  4269. string date = startTime.Date.ToString("yyyy-MM-dd");
  4270. //排产记录结束日期是周几
  4271. int weekDay = (int)startTime.DayOfWeek;
  4272. //工作时间段
  4273. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  4274. LineWorkPointDto dto = new LineWorkPointDto();
  4275. int level = 1;
  4276. TimeSpan span = TimeSpan.Zero;
  4277. //开始时间
  4278. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  4279. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  4280. //结束时间
  4281. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  4282. dto.Level = level;
  4283. dto.Line = prodLine;
  4284. dto.WeekDay = weekDay;
  4285. dto.StartPoint = dayStartPoint;
  4286. //按照产线休息时间切分时间段
  4287. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  4288. foreach (var item in curQtyDtls)
  4289. {
  4290. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  4291. dto.EndPoint = endPoint;
  4292. span = dto.EndPoint - dto.StartPoint;
  4293. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4294. workPoints.Add(dto);
  4295. level++;
  4296. dto = new LineWorkPointDto();
  4297. dto.Level = level;
  4298. dto.Line = prodLine;
  4299. dto.WeekDay = weekDay;
  4300. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  4301. }
  4302. dto.EndPoint = dayEndPoint;
  4303. span = dto.EndPoint - dto.StartPoint;
  4304. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4305. workPoints.Add(dto);
  4306. //产线当天加班设置
  4307. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  4308. foreach (var item in curOccupyTimes)
  4309. {
  4310. level++;
  4311. dto = new LineWorkPointDto();
  4312. dto.Level = level;
  4313. dto.Line = prodLine;
  4314. dto.WeekDay = weekDay;
  4315. dto.StartPoint = item.StartTime.GetValueOrDefault();
  4316. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  4317. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  4318. workPoints.Add(dto);
  4319. }
  4320. return workPoints.OrderBy(p => p.Level).ToList();
  4321. }
  4322. /// <summary>
  4323. /// 调整领料单时间
  4324. /// </summary>
  4325. /// <param name="workords"></param>
  4326. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  4327. {
  4328. if (workords.Any())
  4329. {
  4330. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  4331. //1.如果未生成领料单,则无需调整。
  4332. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  4333. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  4334. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  4335. if (nbrlist.Any())
  4336. {
  4337. foreach (var work in workords)
  4338. {
  4339. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  4340. foreach (var nbr in workNbr)
  4341. {
  4342. if (string.IsNullOrEmpty(nbr.Status))
  4343. {
  4344. if (nbr.TransType == "PrevProcess")
  4345. {
  4346. //前处理领料单
  4347. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  4348. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  4349. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  4350. }
  4351. else
  4352. {
  4353. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  4354. nbr.Date = nbr.EffDate;
  4355. }
  4356. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  4357. {
  4358. nbr.Date = DateTime.Now.AddDays(1).Date;
  4359. }
  4360. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  4361. {
  4362. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  4363. }
  4364. }
  4365. }
  4366. }
  4367. _nbrMaster.Update(nbrlist);
  4368. }
  4369. }
  4370. }
  4371. }
  4372. }