ProductionScheduleAppService.cs 39 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using Volo.Abp.Application.Services;
  16. namespace Business.Quartz
  17. {
  18. /// <summary>
  19. /// 生产排产服务
  20. /// </summary>
  21. public class ProductionScheduleAppService : ApplicationService
  22. {
  23. #region 服务
  24. /// <summary>
  25. /// 物料
  26. /// </summary>
  27. private ISqlRepository<ItemMaster> _itemMaster;
  28. /// <summary>
  29. /// 工单
  30. /// </summary>
  31. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  32. /// <summary>
  33. /// 工单物料明细
  34. /// </summary>
  35. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  36. /// <summary>
  37. /// 工单工艺路线明细
  38. /// </summary>
  39. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  40. /// <summary>
  41. /// 库存主数据
  42. /// </summary>
  43. private ISqlRepository<InvMaster> _invMaster;
  44. /// <summary>
  45. /// 生产线明细
  46. /// </summary>
  47. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  48. /// <summary>
  49. /// 生产周期明细
  50. /// </summary>
  51. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  52. /// <summary>
  53. /// 排产结果明细
  54. /// </summary>
  55. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  56. /// <summary>
  57. /// 工作日历数据
  58. /// </summary>
  59. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  60. /// <summary>
  61. /// 排产异常记录表
  62. /// </summary>
  63. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  64. /// <summary>
  65. /// 产线休息时间记录表
  66. /// </summary>
  67. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  68. /// <summary>
  69. /// 节假日记录表
  70. /// </summary>
  71. private ISqlRepository<HolidayMaster> _holidayMaster;
  72. /// <summary>
  73. /// 雪花算法
  74. /// </summary>
  75. SnowFlake help = new SnowFlake();
  76. /// <summary>
  77. /// 工作日历数据
  78. /// </summary>
  79. private List<ShopCalendarWorkCtr> calendars;
  80. /// <summary>
  81. /// 产线休息记录数据
  82. /// </summary>
  83. private List<QualityLineWorkDetail> qualityLines;
  84. /// <summary>
  85. /// 节假日记录数据
  86. /// </summary>
  87. private List<HolidayMaster> holidays;
  88. private readonly BusinessDbContext _businessDbContext;
  89. #endregion
  90. #region 构造函数
  91. /// <summary>
  92. /// 构造函数
  93. /// </summary>
  94. public ProductionScheduleAppService(
  95. ISqlRepository<ItemMaster> itemMaster,
  96. ISqlRepository<WorkOrdMaster> workOrdMaster,
  97. ISqlRepository<WorkOrdDetail> workOrdDetail,
  98. ISqlRepository<WorkOrdRouting> workOrdRouting,
  99. ISqlRepository<ProdLineDetail> prodLineDetail,
  100. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  101. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  102. ISqlRepository<InvMaster> invMaster,
  103. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  104. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  105. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  106. ISqlRepository<HolidayMaster> holidayMaster,
  107. BusinessDbContext businessDbContext
  108. )
  109. {
  110. _itemMaster= itemMaster;
  111. _workOrdMaster= workOrdMaster;
  112. _workOrdDetail= workOrdDetail;
  113. _workOrdRouting= workOrdRouting;
  114. _prodLineDetail = prodLineDetail;
  115. _periodSequenceDet = periodSequenceDet;
  116. _scheduleResultOpMaster= scheduleResultOpMaster;
  117. _invMaster= invMaster;
  118. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  119. _scheduleExceptionMaster= scheduleExceptionMaster;
  120. _qualityLineWorkDetail= qualityLineWorkDetail;
  121. _holidayMaster = holidayMaster;
  122. _businessDbContext = businessDbContext;
  123. }
  124. #endregion
  125. /// <summary>
  126. /// 执行生产排产
  127. /// </summary>
  128. public async void DoExt()
  129. {
  130. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  131. await DoProductShcedule(workOrds);
  132. }
  133. /// <summary>
  134. /// 生产排产
  135. /// </summary>
  136. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  137. /// <returns></returns>
  138. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  139. {
  140. if (workOrds.Count() == 0)//定时任务调用时,需要获取工单数据
  141. {
  142. //1、获取需要排产的工单:Status为空且IsActive==1
  143. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive).Result;
  144. }
  145. if (workOrds.Count() == 0)//没有工单需要排产
  146. {
  147. return;
  148. }
  149. //获取排产工单的最早计划开工日期
  150. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  151. //2、获取数据
  152. //获取工单工艺路径数据
  153. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive).Result;
  154. //获取物料对应的生产线信息:物料、工序对应的生产线
  155. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive).Result;
  156. //获取生产周期数据
  157. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive).Result;
  158. //获取当前日期往后的排产记录数据
  159. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001").Result;
  160. //获取工作日历数据
  161. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive).Result;
  162. //获取产线休息记录数据
  163. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive).Result;
  164. //获取节假日记录数据
  165. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist).Result;
  166. //3、排产
  167. //排产异常记录
  168. List<ScheduleExceptionMaster> scheduleExceptions = new List<ScheduleExceptionMaster>();
  169. //生产周期
  170. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  171. //排产记录表
  172. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  173. foreach (var item in workOrds)
  174. {
  175. //当前工单的排产计划开始时间:年-月-日
  176. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  177. //当前工单的对应的产线排产记录
  178. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  179. //工序预处理:确定每层级工序对应的产线
  180. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  181. //排产前的数据校验
  182. if (routingDtos.Count() == 0)//没有维护主工序
  183. {
  184. //记录排产异常原因
  185. scheduleExceptions.Add(new ScheduleExceptionMaster
  186. {
  187. RecID = help.NextId(),
  188. Domain = "1001",
  189. WorkOrd = item.WorkOrd,
  190. Remark = "工单的工序数据维护错误",
  191. CreatTime = DateTime.Now
  192. });
  193. continue;
  194. }
  195. //校验每层级工序是否都维护了产线
  196. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  197. {
  198. //记录排产异常原因
  199. scheduleExceptions.Add(new ScheduleExceptionMaster
  200. {
  201. RecID = help.NextId(),
  202. Domain = "1001",
  203. WorkOrd = item.WorkOrd,
  204. Remark = "工单的产线数据维护错误",
  205. CreatTime = DateTime.Now
  206. });
  207. continue;
  208. }
  209. //校验每个层级是否维护了工作日历
  210. bool flag = false;
  211. foreach (var rut in routingDtos)
  212. {
  213. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  214. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  215. {
  216. flag = true;
  217. break;
  218. }
  219. }
  220. if (flag)
  221. {
  222. //记录排产异常原因
  223. scheduleExceptions.Add(new ScheduleExceptionMaster
  224. {
  225. RecID = help.NextId(),
  226. Domain = "1001",
  227. WorkOrd = item.WorkOrd,
  228. Remark = "工单产线的工作日历数据维护错误",
  229. CreatTime = DateTime.Now
  230. });
  231. continue;
  232. }
  233. //产线排产
  234. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  235. //更新工单表
  236. item.Status = "r";
  237. }
  238. _businessDbContext.UpdateRange(workOrds);
  239. //记录排产数据
  240. await _businessDbContext.BulkInsertAsync(periodSequenceDtls);
  241. await _businessDbContext.BulkInsertAsync(scheduleMasters);
  242. await _businessDbContext.BulkInsertAsync(scheduleExceptions);
  243. }
  244. /// <summary>
  245. /// 排产
  246. /// </summary>
  247. /// <param name="workOrd">工单</param>
  248. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  249. /// <param name="periodsDet">生产周期</param>
  250. /// <param name="scheduleResults">排产结果</param>
  251. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  252. {
  253. //生产周期
  254. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  255. //排产明细
  256. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  257. //产线排产开始时间
  258. List<LineStartDto> lineStarts = new List<LineStartDto>();
  259. //循环产线,排产
  260. foreach (var item in routingDtos)
  261. {
  262. //当前产线的工作日历
  263. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  264. //当前产线的每天休息时间记录
  265. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  266. //产线已排产数量
  267. decimal sumQty = 0m;
  268. //产线实际排产开始时间
  269. DateTime workStartTime;
  270. if (item.level == 1)//主产线
  271. {
  272. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  273. }
  274. else
  275. {
  276. //子产线获取实际排产开始日期
  277. //获取父级排产开始时间
  278. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  279. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  280. }
  281. //记录产线排产开始时间
  282. lineStarts.Add(new LineStartDto
  283. {
  284. level = item.level,
  285. Line = item.Line,
  286. Op = item.Op,
  287. StartTime = workStartTime,
  288. ChdParentOps = item.ChdParentOps
  289. });
  290. //排产
  291. while (sumQty < workOrd.QtyOrded)
  292. {
  293. //获取当天的产能
  294. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  295. //判断已排产数量+当天的产能是否超过工单数量
  296. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  297. {
  298. //记录生产周期
  299. curSequences.Add(new PeriodSequenceDet
  300. {
  301. Domain = "1001",
  302. Line = item.Line,
  303. ItemNum = workOrd.ItemNum,
  304. PlanDate = workStartTime.Date,
  305. Period = 1,//目前只考虑一班制
  306. OrdQty = dto.ProductQty,
  307. WorkOrds = workOrd.WorkOrd,
  308. Op = item.Op,
  309. IsActive = true
  310. });
  311. //记录排产记录
  312. curScheduleRsts.Add(new ScheduleResultOpMaster
  313. {
  314. Domain = "1001",
  315. WorkOrd = workOrd.WorkOrd,
  316. Line = item.Line,
  317. ItemNum = workOrd.ItemNum,
  318. Op = item.Op,
  319. WorkDate = workStartTime.Date,
  320. WorkQty = dto.ProductQty,
  321. WorkStartTime = dto.StartTime,
  322. WorkEndTime = dto.EndTime,
  323. CreateTime = DateTime.Now
  324. });
  325. //累计已排产数量
  326. sumQty += dto.ProductQty;
  327. //继续排下一个工作日
  328. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  329. }
  330. else// 最后一天的产能只能占用一部分
  331. {
  332. //剩余需要排产的数量
  333. decimal residueQty = workOrd.QtyOrded - sumQty;
  334. //剩余数量生产需要时长(分钟)
  335. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  336. //获取当天的工作时间段
  337. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  338. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  339. TimeSpan span = curPoint.EndPoint - workStartTime;
  340. //当天工作时间段的有效生产时间
  341. decimal effMins = (decimal)span.TotalMinutes;
  342. DateTime workEndTime = workStartTime;
  343. if (effMins >= workTime)//当前工作时间段即可满足产能
  344. {
  345. workEndTime = workStartTime.AddMinutes((double)workTime);
  346. }
  347. else
  348. {
  349. //获取后续生产时间段
  350. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  351. //剩余需要工作时长
  352. decimal nextMins = workTime - effMins;
  353. foreach (var p in nextPoints)
  354. {
  355. if (p.WorkMinutes >= nextMins)
  356. {
  357. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  358. break;
  359. }
  360. nextMins -= p.WorkMinutes;
  361. }
  362. }
  363. sumQty = workOrd.QtyOrded;
  364. //记录生产周期
  365. curSequences.Add(new PeriodSequenceDet
  366. {
  367. Domain = "1001",
  368. Line = item.Line,
  369. ItemNum = workOrd.ItemNum,
  370. PlanDate = workStartTime.Date,
  371. Period = 1,//目前只考虑一班制
  372. OrdQty = residueQty,
  373. WorkOrds = workOrd.WorkOrd,
  374. Op = item.Op,
  375. IsActive = true
  376. });
  377. //记录排产记录
  378. curScheduleRsts.Add(new ScheduleResultOpMaster
  379. {
  380. Domain = "1001",
  381. WorkOrd = workOrd.WorkOrd,
  382. Line = item.Line,
  383. ItemNum = workOrd.ItemNum,
  384. Op = item.Op,
  385. WorkDate = workStartTime.Date,
  386. WorkQty = residueQty,
  387. WorkStartTime = workStartTime,
  388. WorkEndTime = workEndTime,
  389. CreateTime = DateTime.Now
  390. });
  391. }
  392. }
  393. }
  394. //记录排产结果
  395. periodsDet.AddRange(curSequences);
  396. scheduleResults.AddRange(curScheduleRsts);
  397. }
  398. /// <summary>
  399. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  400. /// </summary>
  401. /// <param name="routingDto">产线</param>
  402. /// <param name="startTime"></param>
  403. /// <param name="curCalendars"></param>
  404. /// <param name="curQtyDtls"></param>
  405. /// <returns></returns>
  406. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  407. {
  408. LineScheduledDto scheduledDto = new LineScheduledDto();
  409. //当天排产开始时间
  410. scheduledDto.StartTime = startTime;
  411. //开始时间是周几
  412. int weekDay = (int)startTime.DayOfWeek;
  413. //当天的工作日历
  414. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  415. //当前日期的工作时间段
  416. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  417. //当天排产结束时间
  418. scheduledDto.EndTime = workPoints.Last().EndPoint;
  419. //计算starttime处于那个工作时间段
  420. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  421. TimeSpan span = curPoint.EndPoint - startTime;
  422. scheduledDto.EffTime = (decimal)span.TotalHours;
  423. //获取后续工作时间段的有效工作时间
  424. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  425. foreach (var item in nextPoints)
  426. {
  427. span = item.EndPoint - item.StartPoint;
  428. scheduledDto.EffTime += (decimal)span.TotalHours;
  429. }
  430. //计算当天的产能
  431. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  432. return scheduledDto;
  433. }
  434. /// <summary>
  435. /// 计算主产线实际排产开始时间
  436. /// </summary>
  437. /// <param name="startTime">工单排产开始时间</param>
  438. /// <param name="curCalendars">当前产线工作日历</param>
  439. /// <param name="curQtyDtls">当前产线休息记录</param>
  440. /// <returns></returns>
  441. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  442. {
  443. //实际排产开始时间
  444. DateTime actStart = startTime;
  445. //开始时间是周几
  446. int weekDay = (int)startTime.DayOfWeek;
  447. //判断当天是否是工作日
  448. bool isWorkDay = CheckIsWorkDay(startTime);
  449. if (!isWorkDay)//不是工作日
  450. {
  451. //获取下一个工作日开始时间
  452. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  453. return actStart;
  454. }
  455. //当天的工作日历
  456. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  457. //当前日期的工作时间段
  458. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  459. //计算starttime处于那个工作时间段
  460. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  461. if (curPoint == null)//不处于工作时间段
  462. {
  463. //开始时间小于当天工作开始时间
  464. if (startTime < workPoints.First().StartPoint)
  465. {
  466. actStart = workPoints.First().StartPoint;
  467. }
  468. //开始时间大于当前工作结束时间
  469. else if (startTime > workPoints.Last().EndPoint)
  470. {
  471. //获取下一个工作日开始时间
  472. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  473. }
  474. else {//开始时间位于当天的休息时间段
  475. foreach (var item in workPoints)
  476. {
  477. //获取下一个时间段
  478. var next = workPoints.First(p=>p.Level == item.Level + 1);
  479. if (item.EndPoint < startTime && startTime < next.StartPoint)
  480. {
  481. actStart = next.StartPoint;
  482. break;
  483. }
  484. }
  485. }
  486. return actStart;
  487. }
  488. if (startTime != curPoint.EndPoint)
  489. {
  490. return actStart;
  491. }
  492. //查询下一时间段的开始时间点
  493. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  494. if (nextPoint != null)
  495. {
  496. return nextPoint.StartPoint;
  497. }
  498. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  499. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  500. return actStart;
  501. }
  502. /// <summary>
  503. /// 判断当天是否是工作日
  504. /// </summary>
  505. /// <param name="dateTime"></param>
  506. /// <returns></returns>
  507. public bool CheckIsWorkDay(DateTime dateTime)
  508. {
  509. bool isWorkDay = true;
  510. //周几
  511. int weekDay = (int)dateTime.DayOfWeek;
  512. //判断当天是否是工作日
  513. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调休,需要加班
  514. {
  515. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调休"))//不是调休
  516. {
  517. isWorkDay = false;
  518. }
  519. return isWorkDay;
  520. }
  521. //不是周六周日,需要判断是不是节假日
  522. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  523. {
  524. isWorkDay = false;
  525. }
  526. return isWorkDay;
  527. }
  528. /// <summary>
  529. /// 计算子产线实际排产开始时间
  530. /// </summary>
  531. /// <param name="startTime">父级工单排产开始时间</param>
  532. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  533. /// <param name="curCalendars">当前产线工作日历</param>
  534. /// <param name="curQtyDtls">当前产线休息记录</param>
  535. /// <returns></returns>
  536. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  537. {
  538. //提前期转换成分钟
  539. decimal needMinute = setupTime * 60;
  540. //实际排产开始时间
  541. DateTime actStart = startTime;
  542. //开始时间是周几
  543. int weekDay = (int)startTime.DayOfWeek;
  544. //当天的工作日历
  545. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  546. //当前日期的工作时间段
  547. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  548. //计算starttime处于那个工作时间段
  549. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  550. //当前时间段可用提前期
  551. TimeSpan span = startTime - curPoint.StartPoint;
  552. decimal curMins = (decimal)span.TotalMinutes;
  553. if (curMins >= needMinute)//当前时间段的可用提前期满足
  554. {
  555. actStart = startTime.AddMinutes((double)-needMinute);
  556. return actStart;
  557. }
  558. //当前时间段的可用提前期不满足
  559. //剩余提前期
  560. needMinute -= curMins;
  561. //获取前层级时间段
  562. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  563. bool flag = true;//标志位
  564. foreach (var item in prePoints)
  565. {
  566. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  567. {
  568. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  569. flag = false;
  570. break;
  571. }
  572. needMinute -= item.WorkMinutes;
  573. }
  574. if (!flag)
  575. {
  576. return actStart;
  577. }
  578. //今天可用提前期不够,往前工作日找
  579. DateTime perStartTime = startTime;
  580. while (flag)
  581. {
  582. //获取前一个工作日
  583. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  584. //获取前一个工作日的工作时间段数据,倒序排
  585. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  586. //当天的工作时长(分钟)
  587. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  588. if (sumWorkMins >= needMinute)//当天可用提前期满足
  589. {
  590. //获取开始时间
  591. foreach (var item in workPoints)
  592. {
  593. if (item.WorkMinutes >= needMinute)//当前时间段满足
  594. {
  595. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  596. break;
  597. }
  598. needMinute -= item.WorkMinutes;
  599. }
  600. flag = false;
  601. }
  602. else {
  603. //当天可用提前期不满足
  604. needMinute -= sumWorkMins;
  605. }
  606. }
  607. return actStart;
  608. }
  609. /// <summary>
  610. /// 获取下一个工作日开始时间
  611. /// </summary>
  612. /// <param name="weekDay">当前周几</param>
  613. /// <param name="startTime">开始时间</param>
  614. /// <param name="curCalendars">当前产线的工作日历</param>
  615. /// <returns></returns>
  616. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  617. {
  618. DateTime rtnData = startTime;
  619. //下一天
  620. DateTime nextDate = startTime.Date.AddDays(1);
  621. //下一天是周几
  622. int nextWeekDay = (weekDay + 1) % 7;
  623. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  624. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  625. //判断下一天是否是工作日
  626. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调休,需要加班
  627. {
  628. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调休"))//下一天是周末
  629. {
  630. //递归继续找下一个工作日
  631. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  632. return rtnData;
  633. }
  634. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  635. return rtnData;
  636. }
  637. //下一天不是周六周日,需要判断是不是节假日
  638. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  639. {
  640. //递归继续找下一个工作日
  641. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  642. return rtnData;
  643. }
  644. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  645. return rtnData;
  646. }
  647. /// <summary>
  648. /// 获取上一个工作日开始时间
  649. /// </summary>
  650. /// <param name="startTime">开始时间</param>
  651. /// <param name="curCalendars">当前产线的工作日历</param>
  652. /// <returns></returns>
  653. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  654. {
  655. DateTime rtnData = startTime;
  656. //前一天
  657. DateTime preDate = startTime.Date.AddDays(-1);
  658. //前一天是周几
  659. int preWeekDay = (int)preDate.DayOfWeek;
  660. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  661. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  662. //判断前一天是否是工作日
  663. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调休,需要加班
  664. {
  665. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调休"))//前一天是非工作日
  666. {
  667. //递归继续找上一个工作日
  668. rtnData = GetPreWorkDay(preDate, curCalendars);
  669. return rtnData;
  670. }
  671. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  672. return rtnData;
  673. }
  674. //前一天不是周六周日,需要判断是不是节假日
  675. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  676. {
  677. //递归继续找前一个工作日
  678. rtnData = GetPreWorkDay(preDate, curCalendars);
  679. return rtnData;
  680. }
  681. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  682. return rtnData;
  683. }
  684. /// <summary>
  685. /// 处理当前日期的工作时间段
  686. /// </summary>
  687. /// <param name="startTime"></param>
  688. /// <param name="shopCal">当前产线的工作日历-周几</param>
  689. /// <param name="curQtyDtls">每天休息记录</param>
  690. /// <returns></returns>
  691. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  692. {
  693. //年-月-日
  694. string date = startTime.Date.ToString("yyyy-MM-dd");
  695. //排产记录结束日期是周几
  696. int weekDay = (int)startTime.DayOfWeek;
  697. //计算当天的开工时间点,停工时间点
  698. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  699. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  700. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  701. //工作时间段
  702. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  703. LineWorkPointDto dto = new LineWorkPointDto();
  704. dto.Level = 1;
  705. dto.Line = shopCal.ProdLine;
  706. dto.WeekDay = weekDay;
  707. dto.StartPoint = dayStartPoint;
  708. int level = 1;
  709. TimeSpan span = TimeSpan.Zero;
  710. foreach (var item in curQtyDtls)
  711. {
  712. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  713. dto.EndPoint= endPoint;
  714. span = dto.EndPoint - dto.StartPoint;
  715. dto.WorkMinutes = (decimal)span.TotalMinutes;
  716. workPoints.Add(dto);
  717. level++;
  718. dto = new LineWorkPointDto();
  719. dto.Level = level;
  720. dto.Line = shopCal.ProdLine;
  721. dto.WeekDay = weekDay;
  722. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  723. }
  724. dto.EndPoint = dayEndPoint;
  725. span = dto.EndPoint - dto.StartPoint;
  726. dto.WorkMinutes = (decimal)span.TotalMinutes;
  727. workPoints.Add(dto);
  728. return workPoints.OrderBy(p => p.Level).ToList();
  729. }
  730. /// <summary>
  731. /// 工单工艺路线预处理
  732. /// </summary>
  733. /// <param name="workOrd">工单</param>
  734. /// <param name="woRuntings">当前工单对应的工序</param>
  735. /// <param name="prodLines">产线</param>
  736. /// <param name="schedules">当前工单对应产品的排产记录</param>
  737. /// <returns></returns>
  738. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  739. {
  740. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  741. //当前工单计划开始时间
  742. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  743. //取主工序(第一层级工序)
  744. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  745. if (firsts.Count() == 0)
  746. {
  747. return routingDtos;
  748. }
  749. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  750. //主工序按照Op排序,取最大Op
  751. var lastOp = firsts.First();
  752. dto.ParentOp = lastOp.ParentOp;
  753. dto.level = 1;
  754. dto.Op = lastOp.OP;
  755. dto.ChdParentOps = new List<int>();
  756. //获取当前层级工序中有子级的工序集合
  757. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  758. if (childs.Count() > 0)
  759. {
  760. dto.ChdParentOps = childs;
  761. }
  762. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  763. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  764. if (line != null) {
  765. dto.Line = line.Line;
  766. dto.Rate = line.Rate;
  767. dto.SetupTime = 0;
  768. //获取产线占用结束时间
  769. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  770. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  771. }
  772. routingDtos.Add(dto);
  773. //递归处理其他层级工序
  774. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  775. return routingDtos;
  776. }
  777. /// <summary>
  778. /// 递归处理工序
  779. /// </summary>
  780. /// <param name="woRuntings">工单工序</param>
  781. /// <param name="preLevels">上-层级工序</param>
  782. /// <param name="level">层级</param>
  783. /// <param name="routingDtos">返回结果</param>
  784. /// <param name="prodLines">产线</param>
  785. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  786. {
  787. //获取当前层级工序
  788. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  789. if (curLevels.Count() == 0)
  790. {
  791. return;
  792. }
  793. //获取父级Op-当前层级有几条子产线
  794. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  795. foreach (var item in parentOps)
  796. {
  797. var dto = new WorkOrdRoutingDto();
  798. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  799. if (lastOp == null){
  800. continue;
  801. }
  802. dto.Op = lastOp.OP;
  803. dto.ParentOp = lastOp.ParentOp;
  804. dto.level = level + 1;
  805. dto.ChdParentOps = new List<int>();
  806. //获取当前层级工序中有子级的工序集合
  807. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  808. if (childs.Count() > 0)
  809. {
  810. dto.ChdParentOps = childs;
  811. }
  812. //当前层级工序对应的产线
  813. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  814. if (maxRateLine != null)
  815. {
  816. dto.Line = maxRateLine.Line;
  817. dto.Rate = maxRateLine.Rate;
  818. dto.SetupTime = maxRateLine.SetupTime;
  819. }
  820. routingDtos.Add(dto);
  821. }
  822. //递归
  823. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  824. }
  825. }
  826. }