ProductionScheduleAppService.cs 40 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. namespace Business.Quartz
  18. {
  19. /// <summary>
  20. /// 生产排产服务
  21. /// </summary>
  22. public class ProductionScheduleAppService : ApplicationService
  23. {
  24. #region 服务
  25. /// <summary>
  26. /// 物料
  27. /// </summary>
  28. private ISqlRepository<ItemMaster> _itemMaster;
  29. /// <summary>
  30. /// 工单
  31. /// </summary>
  32. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  33. /// <summary>
  34. /// 工单物料明细
  35. /// </summary>
  36. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  37. /// <summary>
  38. /// 工单工艺路线明细
  39. /// </summary>
  40. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  41. /// <summary>
  42. /// 库存主数据
  43. /// </summary>
  44. private ISqlRepository<InvMaster> _invMaster;
  45. /// <summary>
  46. /// 生产线明细
  47. /// </summary>
  48. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  49. /// <summary>
  50. /// 生产周期明细
  51. /// </summary>
  52. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  53. /// <summary>
  54. /// 排产结果明细
  55. /// </summary>
  56. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  57. /// <summary>
  58. /// 工作日历数据
  59. /// </summary>
  60. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  61. /// <summary>
  62. /// 产线休息时间记录表
  63. /// </summary>
  64. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  65. /// <summary>
  66. /// 节假日记录表
  67. /// </summary>
  68. private ISqlRepository<HolidayMaster> _holidayMaster;
  69. /// <summary>
  70. /// 雪花算法
  71. /// </summary>
  72. SnowFlake help = new SnowFlake();
  73. private readonly ICurrentTenant _currentTenant;
  74. /// <summary>
  75. /// 工作日历数据
  76. /// </summary>
  77. private List<ShopCalendarWorkCtr> calendars;
  78. /// <summary>
  79. /// 产线休息记录数据
  80. /// </summary>
  81. private List<QualityLineWorkDetail> qualityLines;
  82. /// <summary>
  83. /// 节假日记录数据
  84. /// </summary>
  85. private List<HolidayMaster> holidays;
  86. #endregion
  87. #region 构造函数
  88. /// <summary>
  89. /// 构造函数
  90. /// </summary>
  91. public ProductionScheduleAppService(
  92. ISqlRepository<ItemMaster> itemMaster,
  93. ISqlRepository<WorkOrdMaster> workOrdMaster,
  94. ISqlRepository<WorkOrdDetail> workOrdDetail,
  95. ISqlRepository<WorkOrdRouting> workOrdRouting,
  96. ISqlRepository<ProdLineDetail> prodLineDetail,
  97. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  98. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  99. ISqlRepository<InvMaster> invMaster,
  100. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  101. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  102. ISqlRepository<HolidayMaster> holidayMaster,
  103. ICurrentTenant currentTenant
  104. )
  105. {
  106. _itemMaster= itemMaster;
  107. _workOrdMaster= workOrdMaster;
  108. _workOrdDetail= workOrdDetail;
  109. _workOrdRouting= workOrdRouting;
  110. _prodLineDetail = prodLineDetail;
  111. _periodSequenceDet = periodSequenceDet;
  112. _scheduleResultOpMaster= scheduleResultOpMaster;
  113. _invMaster= invMaster;
  114. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  115. _qualityLineWorkDetail= qualityLineWorkDetail;
  116. _holidayMaster = holidayMaster;
  117. _currentTenant= currentTenant;
  118. }
  119. #endregion
  120. /// <summary>
  121. /// 执行生产排产
  122. /// </summary>
  123. public async void DoExt()
  124. {
  125. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  126. await DoProductShcedule(workOrds);
  127. }
  128. /// <summary>
  129. /// 生产排产
  130. /// </summary>
  131. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  132. /// <returns></returns>
  133. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  134. {
  135. if (workOrds.Count() == 0)//定时任务调用时,需要获取工单数据
  136. {
  137. //1、获取需要排产的工单:Status为空且IsActive==1
  138. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  139. }
  140. if (workOrds.Count() == 0)//没有工单需要排产
  141. {
  142. return;
  143. }
  144. //获取排产工单的最早计划开工日期
  145. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  146. //2、获取数据
  147. //获取工单工艺路径数据
  148. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  149. //获取物料对应的生产线信息:物料、工序对应的生产线
  150. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  151. //获取生产周期数据
  152. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  153. //获取当前日期往后的排产记录数据
  154. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001");
  155. //获取工作日历数据
  156. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive);
  157. //获取产线休息记录数据
  158. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  159. //获取节假日记录数据
  160. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  161. //3、排产
  162. //生产周期
  163. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  164. //排产记录表
  165. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  166. foreach (var item in workOrds)
  167. {
  168. //当前工单的排产计划开始时间:年-月-日
  169. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  170. //当前工单的对应的产线排产记录
  171. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  172. //工序预处理:确定每层级工序对应的产线
  173. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  174. //排产前的数据校验
  175. if (routingDtos.Count() == 0)//没有维护主工序
  176. {
  177. //记录排产异常原因
  178. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<"+ item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  179. continue;
  180. }
  181. //校验每层级工序是否都维护了产线
  182. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  183. {
  184. //记录排产异常原因
  185. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  186. continue;
  187. }
  188. //校验每个层级是否维护了工作日历
  189. bool flag = false;
  190. foreach (var rut in routingDtos)
  191. {
  192. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  193. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  194. {
  195. flag = true;
  196. break;
  197. }
  198. }
  199. if (flag)
  200. {
  201. //记录排产异常原因
  202. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  203. continue;
  204. }
  205. //产线排产
  206. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  207. //更新工单表
  208. item.Status = "r";
  209. }
  210. //记录排产数据
  211. _workOrdMaster.Update(workOrds);
  212. _periodSequenceDet.Insert(periodSequenceDtls);
  213. _scheduleResultOpMaster.Insert(scheduleMasters);
  214. }
  215. /// <summary>
  216. /// 排产
  217. /// </summary>
  218. /// <param name="workOrd">工单</param>
  219. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  220. /// <param name="periodsDet">生产周期</param>
  221. /// <param name="scheduleResults">排产结果</param>
  222. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  223. {
  224. //生产周期
  225. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  226. //排产明细
  227. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  228. //产线排产开始时间
  229. List<LineStartDto> lineStarts = new List<LineStartDto>();
  230. //循环产线,排产
  231. foreach (var item in routingDtos)
  232. {
  233. //当前产线的工作日历
  234. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  235. //当前产线的每天休息时间记录
  236. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  237. //产线已排产数量
  238. decimal sumQty = 0m;
  239. //产线实际排产开始时间
  240. DateTime workStartTime;
  241. if (item.level == 1)//主产线
  242. {
  243. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  244. }
  245. else
  246. {
  247. //子产线获取实际排产开始日期
  248. //获取父级排产开始时间
  249. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  250. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  251. }
  252. //记录产线排产开始时间
  253. lineStarts.Add(new LineStartDto
  254. {
  255. level = item.level,
  256. Line = item.Line,
  257. Op = item.Op,
  258. StartTime = workStartTime,
  259. ChdParentOps = item.ChdParentOps
  260. });
  261. //排产
  262. while (sumQty < workOrd.QtyOrded)
  263. {
  264. //获取当天的产能
  265. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  266. //判断已排产数量+当天的产能是否超过工单数量
  267. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  268. {
  269. //记录生产周期
  270. curSequences.Add(new PeriodSequenceDet
  271. {
  272. Domain = "1001",
  273. Line = item.Line,
  274. ItemNum = workOrd.ItemNum,
  275. PlanDate = workStartTime.Date,
  276. Period = 1,//目前只考虑一班制
  277. OrdQty = dto.ProductQty,
  278. WorkOrds = workOrd.WorkOrd,
  279. Op = item.Op,
  280. IsActive = true
  281. });
  282. //记录排产记录
  283. curScheduleRsts.Add(new ScheduleResultOpMaster
  284. {
  285. Domain = "1001",
  286. WorkOrd = workOrd.WorkOrd,
  287. Line = item.Line,
  288. ItemNum = workOrd.ItemNum,
  289. Op = item.Op,
  290. WorkDate = workStartTime.Date,
  291. WorkQty = dto.ProductQty,
  292. WorkStartTime = dto.StartTime,
  293. WorkEndTime = dto.EndTime,
  294. CreateTime = DateTime.Now
  295. });
  296. //累计已排产数量
  297. sumQty += dto.ProductQty;
  298. //继续排下一个工作日
  299. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  300. }
  301. else// 最后一天的产能只能占用一部分
  302. {
  303. //剩余需要排产的数量
  304. decimal residueQty = workOrd.QtyOrded - sumQty;
  305. //剩余数量生产需要时长(分钟)
  306. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  307. //获取当天的工作时间段
  308. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  309. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  310. TimeSpan span = curPoint.EndPoint - workStartTime;
  311. //当天工作时间段的有效生产时间
  312. decimal effMins = (decimal)span.TotalMinutes;
  313. DateTime workEndTime = workStartTime;
  314. if (effMins >= workTime)//当前工作时间段即可满足产能
  315. {
  316. workEndTime = workStartTime.AddMinutes((double)workTime);
  317. }
  318. else
  319. {
  320. //获取后续生产时间段
  321. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  322. //剩余需要工作时长
  323. decimal nextMins = workTime - effMins;
  324. foreach (var p in nextPoints)
  325. {
  326. if (p.WorkMinutes >= nextMins)
  327. {
  328. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  329. break;
  330. }
  331. nextMins -= p.WorkMinutes;
  332. }
  333. }
  334. sumQty = workOrd.QtyOrded;
  335. //记录生产周期
  336. curSequences.Add(new PeriodSequenceDet
  337. {
  338. Domain = "1001",
  339. Line = item.Line,
  340. ItemNum = workOrd.ItemNum,
  341. PlanDate = workStartTime.Date,
  342. Period = 1,//目前只考虑一班制
  343. OrdQty = residueQty,
  344. WorkOrds = workOrd.WorkOrd,
  345. Op = item.Op,
  346. IsActive = true
  347. });
  348. //记录排产记录
  349. curScheduleRsts.Add(new ScheduleResultOpMaster
  350. {
  351. Domain = "1001",
  352. WorkOrd = workOrd.WorkOrd,
  353. Line = item.Line,
  354. ItemNum = workOrd.ItemNum,
  355. Op = item.Op,
  356. WorkDate = workStartTime.Date,
  357. WorkQty = residueQty,
  358. WorkStartTime = workStartTime,
  359. WorkEndTime = workEndTime,
  360. CreateTime = DateTime.Now
  361. });
  362. }
  363. }
  364. }
  365. //记录排产结果
  366. periodsDet.AddRange(curSequences);
  367. scheduleResults.AddRange(curScheduleRsts);
  368. }
  369. /// <summary>
  370. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  371. /// </summary>
  372. /// <param name="routingDto">产线</param>
  373. /// <param name="startTime"></param>
  374. /// <param name="curCalendars"></param>
  375. /// <param name="curQtyDtls"></param>
  376. /// <returns></returns>
  377. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  378. {
  379. LineScheduledDto scheduledDto = new LineScheduledDto();
  380. //当天排产开始时间
  381. scheduledDto.StartTime = startTime;
  382. //开始时间是周几
  383. int weekDay = (int)startTime.DayOfWeek;
  384. //当天的工作日历
  385. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  386. //当前日期的工作时间段
  387. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  388. //当天排产结束时间
  389. scheduledDto.EndTime = workPoints.Last().EndPoint;
  390. //计算starttime处于那个工作时间段
  391. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  392. TimeSpan span = curPoint.EndPoint - startTime;
  393. scheduledDto.EffTime = (decimal)span.TotalHours;
  394. //获取后续工作时间段的有效工作时间
  395. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  396. foreach (var item in nextPoints)
  397. {
  398. span = item.EndPoint - item.StartPoint;
  399. scheduledDto.EffTime += (decimal)span.TotalHours;
  400. }
  401. //计算当天的产能
  402. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  403. return scheduledDto;
  404. }
  405. /// <summary>
  406. /// 计算主产线实际排产开始时间
  407. /// </summary>
  408. /// <param name="startTime">工单排产开始时间</param>
  409. /// <param name="curCalendars">当前产线工作日历</param>
  410. /// <param name="curQtyDtls">当前产线休息记录</param>
  411. /// <returns></returns>
  412. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  413. {
  414. //实际排产开始时间
  415. DateTime actStart = startTime;
  416. //开始时间是周几
  417. int weekDay = (int)startTime.DayOfWeek;
  418. //判断当天是否是工作日
  419. bool isWorkDay = CheckIsWorkDay(startTime);
  420. if (!isWorkDay)//不是工作日
  421. {
  422. //获取下一个工作日开始时间
  423. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  424. return actStart;
  425. }
  426. //开始时间往后推到半小时/整点节点
  427. actStart = CalcStartTimeAfter(actStart);
  428. //当天的工作日历
  429. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  430. //当前日期的工作时间段
  431. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  432. //计算starttime处于那个工作时间段
  433. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  434. if (curPoint == null)//不处于工作时间段
  435. {
  436. //开始时间小于当天工作开始时间
  437. if (startTime < workPoints.First().StartPoint)
  438. {
  439. actStart = workPoints.First().StartPoint;
  440. }
  441. //开始时间大于当前工作结束时间
  442. else if (startTime > workPoints.Last().EndPoint)
  443. {
  444. //获取下一个工作日开始时间
  445. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  446. }
  447. else {//开始时间位于当天的休息时间段
  448. foreach (var item in workPoints)
  449. {
  450. //获取下一个时间段
  451. var next = workPoints.First(p=>p.Level == item.Level + 1);
  452. if (item.EndPoint < startTime && startTime < next.StartPoint)
  453. {
  454. actStart = next.StartPoint;
  455. break;
  456. }
  457. }
  458. }
  459. return actStart;
  460. }
  461. if (startTime != curPoint.EndPoint)
  462. {
  463. return actStart;
  464. }
  465. //查询下一时间段的开始时间点
  466. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  467. if (nextPoint != null)
  468. {
  469. return nextPoint.StartPoint;
  470. }
  471. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  472. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  473. return actStart;
  474. }
  475. /// <summary>
  476. /// 排产开始时间处理为半小时/整点开始--向后取整
  477. /// </summary>
  478. /// <param name="startTime"></param>
  479. /// <returns></returns>
  480. public DateTime CalcStartTimeAfter(DateTime startTime)
  481. {
  482. DateTime rtnTime = startTime;
  483. DateTime curDate = startTime.Date;
  484. //时间转换为分钟
  485. TimeSpan span = rtnTime - curDate;
  486. decimal sumMinutes = (decimal)span.TotalMinutes;
  487. int times = (int)Math.Ceiling(sumMinutes / 30);
  488. rtnTime = curDate.AddMinutes(times * 30);
  489. return rtnTime;
  490. }
  491. /// <summary>
  492. /// 排产开始时间处理为半小时/整点开始--向前取整
  493. /// </summary>
  494. /// <param name="startTime"></param>
  495. /// <returns></returns>
  496. public DateTime CalcStartTimeBefore(DateTime startTime)
  497. {
  498. DateTime rtnTime = startTime;
  499. DateTime curDate = startTime.Date;
  500. //时间转换为分钟
  501. TimeSpan span = rtnTime - curDate;
  502. decimal sumMinutes = (decimal)span.TotalMinutes;
  503. int times = (int)Math.Floor(sumMinutes / 30);
  504. rtnTime = curDate.AddMinutes(times * 30);
  505. return rtnTime;
  506. }
  507. /// <summary>
  508. /// 判断当天是否是工作日
  509. /// </summary>
  510. /// <param name="dateTime"></param>
  511. /// <returns></returns>
  512. public bool CheckIsWorkDay(DateTime dateTime)
  513. {
  514. bool isWorkDay = true;
  515. //周几
  516. int weekDay = (int)dateTime.DayOfWeek;
  517. //判断当天是否是工作日
  518. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  519. {
  520. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  521. {
  522. isWorkDay = false;
  523. }
  524. return isWorkDay;
  525. }
  526. //不是周六周日,需要判断是不是节假日
  527. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  528. {
  529. isWorkDay = false;
  530. }
  531. return isWorkDay;
  532. }
  533. /// <summary>
  534. /// 计算子产线实际排产开始时间
  535. /// </summary>
  536. /// <param name="startTime">父级工单排产开始时间</param>
  537. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  538. /// <param name="curCalendars">当前产线工作日历</param>
  539. /// <param name="curQtyDtls">当前产线休息记录</param>
  540. /// <returns></returns>
  541. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  542. {
  543. //提前期转换成分钟
  544. decimal needMinute = setupTime * 60;
  545. //实际排产开始时间
  546. DateTime actStart = startTime;
  547. //开始时间是周几
  548. int weekDay = (int)startTime.DayOfWeek;
  549. //当天的工作日历
  550. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  551. //当前日期的工作时间段
  552. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  553. //计算starttime处于那个工作时间段
  554. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  555. //当前时间段可用提前期
  556. TimeSpan span = startTime - curPoint.StartPoint;
  557. decimal curMins = (decimal)span.TotalMinutes;
  558. if (curMins >= needMinute)//当前时间段的可用提前期满足
  559. {
  560. actStart = startTime.AddMinutes((double)-needMinute);
  561. //开始时间往前推到半小时/整点节点
  562. actStart = CalcStartTimeBefore(actStart);
  563. return actStart;
  564. }
  565. //当前时间段的可用提前期不满足
  566. //剩余提前期
  567. needMinute -= curMins;
  568. //获取前层级时间段
  569. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  570. bool flag = true;//标志位
  571. foreach (var item in prePoints)
  572. {
  573. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  574. {
  575. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  576. flag = false;
  577. break;
  578. }
  579. needMinute -= item.WorkMinutes;
  580. }
  581. if (!flag)
  582. {
  583. //开始时间往前推到半小时/整点节点
  584. actStart = CalcStartTimeBefore(actStart);
  585. return actStart;
  586. }
  587. //今天可用提前期不够,往前工作日找
  588. DateTime perStartTime = startTime;
  589. while (flag)
  590. {
  591. //获取前一个工作日
  592. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  593. //获取前一个工作日的工作时间段数据,倒序排
  594. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  595. //当天的工作时长(分钟)
  596. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  597. if (sumWorkMins >= needMinute)//当天可用提前期满足
  598. {
  599. //获取开始时间
  600. foreach (var item in workPoints)
  601. {
  602. if (item.WorkMinutes >= needMinute)//当前时间段满足
  603. {
  604. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  605. break;
  606. }
  607. needMinute -= item.WorkMinutes;
  608. }
  609. flag = false;
  610. }
  611. else {
  612. //当天可用提前期不满足
  613. needMinute -= sumWorkMins;
  614. }
  615. }
  616. //开始时间往前推到半小时/整点节点
  617. actStart = CalcStartTimeBefore(actStart);
  618. return actStart;
  619. }
  620. /// <summary>
  621. /// 获取下一个工作日开始时间
  622. /// </summary>
  623. /// <param name="weekDay">当前周几</param>
  624. /// <param name="startTime">开始时间</param>
  625. /// <param name="curCalendars">当前产线的工作日历</param>
  626. /// <returns></returns>
  627. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  628. {
  629. DateTime rtnData = startTime;
  630. //下一天
  631. DateTime nextDate = startTime.Date.AddDays(1);
  632. //下一天是周几
  633. int nextWeekDay = (weekDay + 1) % 7;
  634. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  635. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  636. //判断下一天是否是工作日
  637. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  638. {
  639. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  640. {
  641. //递归继续找下一个工作日
  642. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  643. return rtnData;
  644. }
  645. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  646. return rtnData;
  647. }
  648. //下一天不是周六周日,需要判断是不是节假日
  649. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  650. {
  651. //递归继续找下一个工作日
  652. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  653. return rtnData;
  654. }
  655. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  656. return rtnData;
  657. }
  658. /// <summary>
  659. /// 获取上一个工作日开始时间
  660. /// </summary>
  661. /// <param name="startTime">开始时间</param>
  662. /// <param name="curCalendars">当前产线的工作日历</param>
  663. /// <returns></returns>
  664. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  665. {
  666. DateTime rtnData = startTime;
  667. //前一天
  668. DateTime preDate = startTime.Date.AddDays(-1);
  669. //前一天是周几
  670. int preWeekDay = (int)preDate.DayOfWeek;
  671. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  672. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  673. //判断前一天是否是工作日
  674. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  675. {
  676. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  677. {
  678. //递归继续找上一个工作日
  679. rtnData = GetPreWorkDay(preDate, curCalendars);
  680. return rtnData;
  681. }
  682. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  683. return rtnData;
  684. }
  685. //前一天不是周六周日,需要判断是不是节假日
  686. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  687. {
  688. //递归继续找前一个工作日
  689. rtnData = GetPreWorkDay(preDate, curCalendars);
  690. return rtnData;
  691. }
  692. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  693. return rtnData;
  694. }
  695. /// <summary>
  696. /// 处理当前日期的工作时间段
  697. /// </summary>
  698. /// <param name="startTime"></param>
  699. /// <param name="shopCal">当前产线的工作日历-周几</param>
  700. /// <param name="curQtyDtls">每天休息记录</param>
  701. /// <returns></returns>
  702. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  703. {
  704. //年-月-日
  705. string date = startTime.Date.ToString("yyyy-MM-dd");
  706. //排产记录结束日期是周几
  707. int weekDay = (int)startTime.DayOfWeek;
  708. //计算当天的开工时间点,停工时间点
  709. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  710. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  711. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  712. //工作时间段
  713. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  714. LineWorkPointDto dto = new LineWorkPointDto();
  715. dto.Level = 1;
  716. dto.Line = shopCal.ProdLine;
  717. dto.WeekDay = weekDay;
  718. dto.StartPoint = dayStartPoint;
  719. int level = 1;
  720. TimeSpan span = TimeSpan.Zero;
  721. foreach (var item in curQtyDtls)
  722. {
  723. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  724. dto.EndPoint= endPoint;
  725. span = dto.EndPoint - dto.StartPoint;
  726. dto.WorkMinutes = (decimal)span.TotalMinutes;
  727. workPoints.Add(dto);
  728. level++;
  729. dto = new LineWorkPointDto();
  730. dto.Level = level;
  731. dto.Line = shopCal.ProdLine;
  732. dto.WeekDay = weekDay;
  733. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  734. }
  735. dto.EndPoint = dayEndPoint;
  736. span = dto.EndPoint - dto.StartPoint;
  737. dto.WorkMinutes = (decimal)span.TotalMinutes;
  738. workPoints.Add(dto);
  739. return workPoints.OrderBy(p => p.Level).ToList();
  740. }
  741. /// <summary>
  742. /// 工单工艺路线预处理
  743. /// </summary>
  744. /// <param name="workOrd">工单</param>
  745. /// <param name="woRuntings">当前工单对应的工序</param>
  746. /// <param name="prodLines">产线</param>
  747. /// <param name="schedules">当前工单对应产品的排产记录</param>
  748. /// <returns></returns>
  749. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  750. {
  751. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  752. //当前工单计划开始时间
  753. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  754. //取主工序(第一层级工序)
  755. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  756. if (firsts.Count() == 0)
  757. {
  758. return routingDtos;
  759. }
  760. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  761. //主工序按照Op排序,取最大Op
  762. var lastOp = firsts.First();
  763. dto.ParentOp = lastOp.ParentOp;
  764. dto.level = 1;
  765. dto.Op = lastOp.OP;
  766. dto.ChdParentOps = new List<int>();
  767. //获取当前层级工序中有子级的工序集合
  768. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  769. if (childs.Count() > 0)
  770. {
  771. dto.ChdParentOps = childs;
  772. }
  773. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  774. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  775. if (line != null) {
  776. dto.Line = line.Line;
  777. dto.Rate = line.Rate;
  778. dto.SetupTime = 0;
  779. //获取产线占用结束时间
  780. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  781. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  782. }
  783. routingDtos.Add(dto);
  784. //递归处理其他层级工序
  785. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  786. return routingDtos;
  787. }
  788. /// <summary>
  789. /// 递归处理工序
  790. /// </summary>
  791. /// <param name="woRuntings">工单工序</param>
  792. /// <param name="preLevels">上-层级工序</param>
  793. /// <param name="level">层级</param>
  794. /// <param name="routingDtos">返回结果</param>
  795. /// <param name="prodLines">产线</param>
  796. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  797. {
  798. //获取当前层级工序
  799. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  800. if (curLevels.Count() == 0)
  801. {
  802. return;
  803. }
  804. //获取父级Op-当前层级有几条子产线
  805. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  806. foreach (var item in parentOps)
  807. {
  808. var dto = new WorkOrdRoutingDto();
  809. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  810. if (lastOp == null){
  811. continue;
  812. }
  813. dto.Op = lastOp.OP;
  814. dto.ParentOp = lastOp.ParentOp;
  815. dto.level = level + 1;
  816. dto.ChdParentOps = new List<int>();
  817. //获取当前层级工序中有子级的工序集合
  818. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  819. if (childs.Count() > 0)
  820. {
  821. dto.ChdParentOps = childs;
  822. }
  823. //当前层级工序对应的产线
  824. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  825. if (maxRateLine != null)
  826. {
  827. dto.Line = maxRateLine.Line;
  828. dto.Rate = maxRateLine.Rate;
  829. dto.SetupTime = maxRateLine.SetupTime;
  830. }
  831. routingDtos.Add(dto);
  832. }
  833. //递归
  834. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  835. }
  836. }
  837. }