ProductionScheduleAppService.cs 269 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. namespace Business.ResourceExamineManagement
  25. {
  26. /// <summary>
  27. /// 生产排产服务
  28. /// </summary>
  29. public class ProductionScheduleAppService : ApplicationService
  30. {
  31. #region 服务
  32. /// <summary>
  33. /// 物料
  34. /// </summary>
  35. private ISqlRepository<ItemMaster> _itemMaster;
  36. /// <summary>
  37. /// 工单
  38. /// </summary>
  39. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  40. /// <summary>
  41. /// 工单物料明细
  42. /// </summary>
  43. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  44. /// <summary>
  45. /// 工单工艺路线明细
  46. /// </summary>
  47. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  48. /// <summary>
  49. /// 库存主数据
  50. /// </summary>
  51. private ISqlRepository<InvMaster> _invMaster;
  52. /// <summary>
  53. /// 生产线明细
  54. /// </summary>
  55. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  56. /// <summary>
  57. /// 生产周期明细
  58. /// </summary>
  59. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  60. /// <summary>
  61. /// 排产结果明细
  62. /// </summary>
  63. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  64. /// <summary>
  65. /// 工作日历数据
  66. /// </summary>
  67. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  68. /// <summary>
  69. /// 产线休息时间记录表
  70. /// </summary>
  71. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  72. /// <summary>
  73. /// 产线人员配置表
  74. /// </summary>
  75. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  76. /// <summary>
  77. /// 加班设置表
  78. /// </summary>
  79. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  80. /// <summary>
  81. /// 加班设置表
  82. /// </summary>
  83. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  84. /// <summary>
  85. /// 节假日记录表
  86. /// </summary>
  87. private ISqlRepository<HolidayMaster> _holidayMaster;
  88. /// <summary>
  89. /// 排产异常记录
  90. /// </summary>
  91. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  92. /// <summary>
  93. /// 雪花算法
  94. /// </summary>
  95. SnowFlake help = new SnowFlake();
  96. private readonly ICurrentTenant _currentTenant;
  97. /// <summary>
  98. /// 工作日历数据
  99. /// </summary>
  100. private List<ShopCalendarWorkCtr> calendars;
  101. /// <summary>
  102. /// 产线休息记录数据
  103. /// </summary>
  104. private List<QualityLineWorkDetail> qualityLines;
  105. /// <summary>
  106. /// 节假日记录数据
  107. /// </summary>
  108. private List<HolidayMaster> holidays;
  109. /// <summary>
  110. /// 生产线UPH设置
  111. /// </summary>
  112. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  113. /// <summary>
  114. /// 加班设置
  115. /// </summary>
  116. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  117. /// <summary>
  118. /// 领料单
  119. /// </summary>
  120. private ISqlRepository<NbrMaster> _nbrMaster;
  121. /// <summary>
  122. /// 生产工单主表
  123. /// </summary>
  124. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  125. /// <summary>
  126. /// 工厂id
  127. /// </summary>
  128. private string domain = "";
  129. #endregion
  130. #region 构造函数
  131. /// <summary>
  132. /// 构造函数
  133. /// </summary>
  134. public ProductionScheduleAppService(
  135. ISqlRepository<ItemMaster> itemMaster,
  136. ISqlRepository<WorkOrdMaster> workOrdMaster,
  137. ISqlRepository<WorkOrdDetail> workOrdDetail,
  138. ISqlRepository<WorkOrdRouting> workOrdRouting,
  139. ISqlRepository<ProdLineDetail> prodLineDetail,
  140. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  141. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  142. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  143. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  144. ISqlRepository<InvMaster> invMaster,
  145. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  146. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  147. ISqlRepository<HolidayMaster> holidayMaster,
  148. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  149. ICurrentTenant currentTenant,
  150. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  151. ISqlRepository<NbrMaster> nbrMaster,
  152. IRepository<mes_morder, long> mysql_mes_morder
  153. )
  154. {
  155. _itemMaster = itemMaster;
  156. _workOrdMaster = workOrdMaster;
  157. _workOrdDetail = workOrdDetail;
  158. _workOrdRouting = workOrdRouting;
  159. _nbrMaster = nbrMaster;
  160. _prodLineDetail = prodLineDetail;
  161. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  162. _resourceOccupancyTime = resourceOccupancyTime;
  163. _periodSequenceDet = periodSequenceDet;
  164. _scheduleResultOpMaster = scheduleResultOpMaster;
  165. _invMaster = invMaster;
  166. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  167. _qualityLineWorkDetail = qualityLineWorkDetail;
  168. _holidayMaster = holidayMaster;
  169. _generalizedCodeMaster = generalizedCodeMaster;
  170. _currentTenant = currentTenant;
  171. _scheduleExceptionMaster = scheduleExceptionMaster;
  172. _mysql_mes_morder = mysql_mes_morder;
  173. }
  174. #endregion
  175. /// <summary>
  176. /// 生产排产-定时任务
  177. /// </summary>
  178. public async void DoExt()
  179. {
  180. //定时任务排产:获取工厂id
  181. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  182. domain = configuration.GetConnectionString("Factory_id");
  183. //获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  184. DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  185. //取数开始时间为当前天的下一天
  186. DateTime startDate = DateTime.Now.Date.AddDays(1);
  187. //尚未开始生产的工单+正在生产的工单
  188. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && ((p.OrdDate < endDate && p.OrdDate >= startDate && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.BusinessID >0 ))) || p.Status.ToLower() == "w")).ToList();
  189. if (workOrds.Any())
  190. {
  191. await DoProductSchedule(workOrds, domain, 1);
  192. }
  193. }
  194. /// <summary>
  195. /// 生产排产
  196. /// </summary>
  197. /// <param name="workOrds">需要重新排产的工单</param>
  198. /// <param name="factoryid">工单的工厂id</param>
  199. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  200. /// <returns></returns>
  201. public async Task<string> DoProductSchedule(List<WorkOrdMaster> workOrds, string factoryid,int type)
  202. {
  203. //记录工厂id
  204. domain = factoryid;
  205. //工单排产的最早日期
  206. DateTime earlist = DateTime.Now.Date.AddDays(1);
  207. //特殊工单指定时间开工,不需要计算产能,只需要计算时长即可
  208. var tsWorkOrds = workOrds.Where(p => !string.IsNullOrEmpty(p.Typed)).ToList();
  209. //正常工单
  210. var zcWorkOrds = workOrds.Where(p => string.IsNullOrEmpty(p.Typed)).ToList();
  211. //2、获取数据
  212. //获取工单工艺路径数据
  213. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  214. //特殊工单的工艺路线
  215. List<WorkOrdRouting> tsWoRoutings = workOrdRoutings.Where(p => tsWorkOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  216. //获取物料对应的生产线信息:物料、工序对应的生产线
  217. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  218. List<string> lines = prodLines.Select(p => p.Line).ToList();
  219. //获取非标准产线人员配置
  220. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  221. //获取加班设置
  222. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  223. //获取生产周期数据
  224. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  225. //获取当前日期往后的排产记录数据
  226. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  227. ////获取锁定期之外的工单排产数据
  228. //List<PeriodSequenceDet> delPeriodSequences = dbPeriodSequences.Where(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrds)).ToList();
  229. //List<ScheduleResultOpMaster> delSchedules = dbSchedules.Where(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  230. ////产线占用记录排除锁定期之前的工单
  231. //dbSchedules = dbSchedules.Where(p => !workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  232. //获取工作日历数据:产线的工作日历+默认的工作日历
  233. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  234. //获取产线休息记录数据
  235. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  236. //获取节假日记录数据
  237. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  238. //排产前校验
  239. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  240. if (exceptions.Any())
  241. {
  242. using (TransactionScope scope = new TransactionScope())
  243. {
  244. try
  245. {
  246. //记录排产异常数据
  247. _scheduleExceptionMaster.Insert(exceptions);
  248. scope.Complete();
  249. }
  250. catch (Exception ex)
  251. {
  252. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产异常数据失败:" + ex.Message, _currentTenant.Id.ToString());
  253. scope.Dispose();
  254. }
  255. }
  256. return "NO|请查看排产异常日志!";
  257. }
  258. //3、排产
  259. //生产周期
  260. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  261. //排产记录表
  262. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  263. //记录排产结果
  264. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  265. //allResults.AddRange(dbSchedules);
  266. //记录特殊工单排产结果
  267. List<string> ypcWorkOrds = new List<string>();
  268. //按照优先级排序
  269. zcWorkOrds = zcWorkOrds.OrderBy(p=>p.Priority).ToList();
  270. foreach (var item in zcWorkOrds)
  271. {
  272. //记录产线占用情况
  273. allResults.AddRange(scheduleMasters);
  274. //当前工单工艺路线主产线的关键工序
  275. var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p=>p.OP).ToList();
  276. //当前工单的产线明细
  277. var curProdLines = prodLines.Where(p => p.Part == item.ItemNum).ToList();
  278. //产线排产
  279. LineSchedule(item, curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, tsWorkOrds, ypcWorkOrds, tsWoRoutings);
  280. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  281. if (scheduleList.Any())
  282. {
  283. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  284. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  285. }
  286. }
  287. //判断是否有特殊工单没有排产,如果有,则对剩余特殊工单排产
  288. var notSchedules = tsWorkOrds.Where(p => !ypcWorkOrds.Contains(p.WorkOrd)).ToList();
  289. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  290. foreach (var item in notSchedules)
  291. {
  292. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  293. //剩余排产数量
  294. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  295. //剩余工作时长(分钟)
  296. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  297. //特殊工单排产开始时间
  298. DateTime startTime = item.OrdDate.GetValueOrDefault();
  299. //如果当前特殊工单正在生产,则开工日期为当天的下一个工作日
  300. if (item.Status.ToLower() == "w" && item.JointTyped.ToUpper() != "B")
  301. {
  302. DateTime nowDate = DateTime.Now.Date;
  303. //当前产线的工作日历
  304. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  305. //获取下一个工作日
  306. startTime = GetNextWorkDay((int)nowDate.DayOfWeek, nowDate, mLCalendars);
  307. }
  308. workDtos.Add(new WorkOrdMstDto
  309. {
  310. WorkOrd = item.WorkOrd,
  311. ItemNum = item.ItemNum,
  312. QtyOrded = qtyNeed,
  313. OrdDate = startTime,
  314. ProdLine = item.ProdLine,
  315. LbrVar = usedTime,
  316. Worked = 0,
  317. QtyWorked = 0,
  318. Op = curOp.OP,
  319. WaitTime = curOp.WaitTime * 60
  320. });
  321. }
  322. TsLineSchedule(workDtos, periodSequenceDtls, scheduleMasters);
  323. //处理特殊工单计划开始日期、计划结束日期
  324. foreach (var item in tsWorkOrds)
  325. {
  326. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  327. if (scheduleList.Any())
  328. {
  329. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  330. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  331. }
  332. }
  333. var mesMorder = _mysql_mes_morder.GetListAsync(s => workOrds.Select(x => x.WorkOrd).Contains(s.morder_no) && s.factory_id.ToString() == domain).Result;
  334. if(mesMorder.Any()) {
  335. foreach (var mo in mesMorder)
  336. {
  337. var wo = workOrds.Find(s => s.WorkOrd == mo.morder_no);
  338. if (wo != null)
  339. {
  340. mo.moentry_sys_stime = wo.OrdDate;
  341. mo.moentry_sys_etime = wo.DueDate;
  342. }
  343. }
  344. }
  345. using (TransactionScope scope = new TransactionScope())
  346. {
  347. try
  348. {
  349. //更新工单计划开工时间、计划结束时间
  350. _workOrdMaster.Update(workOrds);
  351. if (mesMorder.Any())
  352. {
  353. await _mysql_mes_morder.UpdateManyAsync(mesMorder);
  354. }
  355. //删除当前日期下一天开始的工单排产记录
  356. _periodSequenceDet.Delete(dbPeriodSequences);
  357. _scheduleResultOpMaster.Delete(dbSchedules);
  358. //保存排产记录
  359. _periodSequenceDet.Insert(periodSequenceDtls);
  360. _scheduleResultOpMaster.Insert(scheduleMasters);
  361. scope.Complete();
  362. }
  363. catch (Exception ex)
  364. {
  365. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  366. scope.Dispose();
  367. }
  368. }
  369. //领料单重新处理
  370. AdjustNbrDate(workOrds);
  371. return "OK";
  372. }
  373. /// <summary>
  374. /// 排产前校验
  375. /// </summary>
  376. /// <param name="workOrds">待排产工单</param>
  377. /// <param name="workOrdRoutings">工单工艺路线</param>
  378. /// <param name="prodLines">产线明细</param>
  379. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  380. /// <returns></returns>
  381. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  382. {
  383. //记录操作时间
  384. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  385. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  386. ScheduleExceptionMaster entity;
  387. foreach (var item in workOrds)
  388. {
  389. if (!string.IsNullOrEmpty(item.Typed))//特殊工单
  390. {
  391. //校验有没有维护工艺路线即可
  392. var routings = workOrdRoutings.Where(p=>p.ItemNum == item.ItemNum).ToList();
  393. if (!routings.Any())
  394. {
  395. entity = new ScheduleExceptionMaster();
  396. entity.Domain = item.Domain;
  397. entity.WorkOrd = item.WorkOrd;
  398. entity.ItemNum = item.ItemNum;
  399. entity.CreateTime = DateTime.Now;
  400. entity.Remark = "排产异常:工单没有维护工艺路线,请维护后再操作!";
  401. entity.Type = type == 1 ? "自动排产" : "手动排产";
  402. entity.OptTime = optTime;
  403. exceptions.Add(entity);
  404. }
  405. //获取当前产线维护的工作日历
  406. var lineCals = calendars.Where(p => p.ProdLine == item.ProdLine).ToList();
  407. //获取默认工作日历
  408. var mrCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  409. if (!lineCals.Any())//当前产线未维护工作日历
  410. {
  411. if (!mrCals.Any() || mrCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  412. {
  413. entity = new ScheduleExceptionMaster();
  414. entity.Domain = item.Domain;
  415. entity.WorkOrd = item.WorkOrd;
  416. entity.ItemNum = item.ItemNum;
  417. entity.CreateTime = DateTime.Now;
  418. entity.Remark = "排产异常:产线[" + item.ProdLine + "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  419. entity.Type = type == 1 ? "自动排产" : "手动排产";
  420. entity.OptTime = optTime;
  421. exceptions.Add(entity);
  422. }
  423. }
  424. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  425. {
  426. entity = new ScheduleExceptionMaster();
  427. entity.Domain = item.Domain;
  428. entity.WorkOrd = item.WorkOrd;
  429. entity.ItemNum = item.ItemNum;
  430. entity.CreateTime = DateTime.Now;
  431. entity.Remark = "排产异常:产线[" + item.ProdLine + "]工作日历没有维护完整,请维护后再操作!";
  432. entity.Type = type == 1 ? "自动排产" : "手动排产";
  433. entity.OptTime = optTime;
  434. exceptions.Add(entity);
  435. }
  436. continue;
  437. }
  438. var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  439. //判断当前工单主产线是否设置了关键工序
  440. if (!curRoutings.Any())//当前工单没有维护关键工序
  441. {
  442. entity = new ScheduleExceptionMaster();
  443. entity.Domain = item.Domain;
  444. entity.WorkOrd = item.WorkOrd;
  445. entity.ItemNum = item.ItemNum;
  446. entity.CreateTime = DateTime.Now;
  447. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  448. entity.Type = type == 1 ? "自动排产" : "手动排产";
  449. entity.OptTime = optTime;
  450. exceptions.Add(entity);
  451. continue;
  452. }
  453. //获取当前工单物料对应的产线信息
  454. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  455. if (!lineDetails.Any())
  456. {
  457. entity = new ScheduleExceptionMaster();
  458. entity.Domain = item.Domain;
  459. entity.WorkOrd = item.WorkOrd;
  460. entity.ItemNum = item.ItemNum;
  461. entity.CreateTime = DateTime.Now;
  462. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  463. entity.Type = type == 1 ? "自动排产" : "手动排产";
  464. entity.OptTime = optTime;
  465. exceptions.Add(entity);
  466. continue;
  467. }
  468. //校验关键工序是否维护了产线
  469. List<LineStartDto> lines = new List<LineStartDto>();
  470. foreach (var op in curRoutings)
  471. {
  472. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  473. if (!curLines.Any())//当前Op没有维护产线
  474. {
  475. entity = new ScheduleExceptionMaster();
  476. entity.Domain = item.Domain;
  477. entity.WorkOrd = item.WorkOrd;
  478. entity.ItemNum = item.ItemNum;
  479. entity.CreateTime = DateTime.Now;
  480. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  481. entity.Type = type == 1 ? "自动排产" : "手动排产";
  482. entity.OptTime = optTime;
  483. exceptions.Add(entity);
  484. }
  485. foreach (var line in curLines)
  486. {
  487. lines.Add(new LineStartDto {
  488. Line = line.Line,
  489. Op = op
  490. });
  491. }
  492. }
  493. //校验一条产线是否维护了多个关键工序
  494. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  495. foreach (var line in pdLines)
  496. {
  497. var curLines = lines.Where(p => p.Line == line).ToList();
  498. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  499. {
  500. entity = new ScheduleExceptionMaster();
  501. entity.Domain = item.Domain;
  502. entity.WorkOrd = item.WorkOrd;
  503. entity.ItemNum = item.ItemNum;
  504. entity.CreateTime = DateTime.Now;
  505. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线,请调整后再操作!";
  506. entity.Type = type == 1 ? "自动排产" : "手动排产";
  507. entity.OptTime = optTime;
  508. exceptions.Add(entity);
  509. }
  510. }
  511. //校验主产线关键工序对应的产线是否维护了工作日历
  512. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  513. foreach (var rut in lineDetails)
  514. {
  515. //获取当前产线维护的工作日历
  516. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  517. if (!lineCals.Any())//当前产线未维护工作日历
  518. {
  519. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  520. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  521. {
  522. entity = new ScheduleExceptionMaster();
  523. entity.Domain = item.Domain;
  524. entity.WorkOrd = item.WorkOrd;
  525. entity.ItemNum = item.ItemNum;
  526. entity.CreateTime = DateTime.Now;
  527. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  528. entity.Type = type == 1 ? "自动排产" : "手动排产";
  529. entity.OptTime = optTime;
  530. exceptions.Add(entity);
  531. }
  532. }
  533. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  534. {
  535. entity = new ScheduleExceptionMaster();
  536. entity.Domain = item.Domain;
  537. entity.WorkOrd = item.WorkOrd;
  538. entity.ItemNum = item.ItemNum;
  539. entity.CreateTime = DateTime.Now;
  540. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  541. entity.Type = type == 1 ? "自动排产" : "手动排产";
  542. entity.OptTime = optTime;
  543. exceptions.Add(entity);
  544. }
  545. }
  546. }
  547. return exceptions;
  548. }
  549. /// <summary>
  550. /// 排产
  551. /// </summary>
  552. /// <param name="workOrd">工单</param>
  553. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  554. /// <param name="prodLines">当前工单的产线明细</param>
  555. /// <param name="periodsDet">生产周期</param>
  556. /// <param name="scheduleResults">排产结果</param>
  557. /// <param name="allResults">产线占用记录</param>
  558. /// <param name="tsWorkOrds">特殊工单</param>
  559. /// <param name="ypcWorkOrds">已排产特殊工单的工单编号</param>
  560. /// <param name="tsWoRoutings">特殊工单的工艺路线</param>
  561. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults,List<WorkOrdMaster> tsWorkOrds,List<string> ypcWorkOrds, List<WorkOrdRouting> tsWoRoutings)
  562. {
  563. //生产周期
  564. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  565. //排产明细
  566. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  567. //记录上一产线排产开始时间
  568. LineStartDto lineStart = new LineStartDto();
  569. //产线开工时间默认为当前日期的下一天
  570. lineStart.StartTime = DateTime.Now.Date.AddDays(1);
  571. TimeSpan span = TimeSpan.Zero;
  572. //第一层级工序有几个关键工序,就有几条产线
  573. for (int i = 0; i < workOrdRoutings.Count; i++)
  574. {
  575. //如果当前工序已经生产完成,则跳过
  576. if (workOrdRoutings[i].QtyComplete == workOrd.QtyOrded)
  577. {
  578. continue;
  579. }
  580. //产线实际排产开始时间
  581. if (i == 0)//第一条产线
  582. {
  583. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  584. }
  585. else
  586. {
  587. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  588. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  589. }
  590. //当前产线的工作日历
  591. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  592. //当前产线的休息时间设置
  593. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  594. //产线排产开始时间
  595. DateTime workStartTime = lineStart.StartTime;
  596. //记录特殊工单:获取第一天是否有特殊工单
  597. List<WorkOrdMaster> fstWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  598. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  599. //记录排产开始第二天及以后安排的特殊工单
  600. var secWOMasters = new List<WorkOrdMaster>();
  601. //特殊工单总清场时长(分钟)
  602. decimal sumCleanTimes = 0m;
  603. //最后一个特殊工单的清场时长(分钟)
  604. decimal lstCleanTime = 0m;
  605. //新增特殊工单最后一个清场时长
  606. decimal secCleanTime = 0m;
  607. //特殊工单排产需要考虑的时长
  608. decimal sumTsTimes = 0m;
  609. if (fstWOMasters.Any())
  610. {
  611. foreach (var item in fstWOMasters)
  612. {
  613. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  614. //剩余排产数量
  615. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  616. //剩余工作时长(分钟)
  617. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  618. workDtos.Add(new WorkOrdMstDto
  619. {
  620. WorkOrd = item.WorkOrd,
  621. ItemNum = item.ItemNum,
  622. QtyOrded = qtyNeed,
  623. LbrVar = usedTime,
  624. Worked = 0,
  625. QtyWorked = 0,
  626. Op = curOp.OP,
  627. WaitTime = curOp.WaitTime * 60,
  628. Priority = item.Priority
  629. });
  630. sumCleanTimes += curOp.WaitTime * 60;
  631. }
  632. //获取最后一个特殊工单的清场时长
  633. var last = fstWOMasters.Last();
  634. lstCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  635. //特殊工单排产需要考虑的时长=特殊工单工作时长(分钟)+除最后一个特殊工单之外的清场时长
  636. sumTsTimes = workDtos.Sum(p => p.LbrVar) + sumCleanTimes - lstCleanTime;
  637. }
  638. //工单排产第一天标识
  639. bool isFstDay = true;
  640. //产线排产开始当天安排了特殊工单,则先安排特殊工单
  641. while (sumTsTimes > 0)
  642. {
  643. secWOMasters.Clear();
  644. //获取当天的产能
  645. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  646. //获取当天的工作时间段
  647. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  648. if (curCalendar == null)
  649. {
  650. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  651. }
  652. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  653. //特殊工单排产第一天之后:如果当天的可用产能大于特殊工单生产时长,此时需要考虑当天是否安排了其他的特殊工单
  654. if (dto.EffTime > sumTsTimes && !isFstDay)
  655. {
  656. //获取特殊工单
  657. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  658. if (secWOMasters.Any())
  659. {
  660. sumCleanTimes = 0m;
  661. //新增特殊工单最后一个清场时长
  662. secCleanTime = 0m;
  663. //生产时长
  664. decimal sumLbrVar = 0m;
  665. //记录新增待排产特殊工单
  666. foreach (var item in secWOMasters)
  667. {
  668. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  669. //剩余排产数量
  670. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  671. //剩余工作时长(分钟)
  672. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  673. workDtos.Add(new WorkOrdMstDto
  674. {
  675. WorkOrd = item.WorkOrd,
  676. ItemNum = item.ItemNum,
  677. QtyOrded = qtyNeed,
  678. LbrVar = usedTime,
  679. Worked = 0,
  680. QtyWorked = 0,
  681. Op = curOp.OP,
  682. WaitTime = curOp.WaitTime * 60,
  683. Priority = item.Priority
  684. });
  685. sumLbrVar += usedTime;
  686. sumCleanTimes += curOp.WaitTime * 60;
  687. }
  688. //获取最后一个特殊工单的清场时长
  689. var last = secWOMasters.Last();
  690. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  691. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  692. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  693. lstCleanTime = secCleanTime;
  694. }
  695. }
  696. //特殊工单排序
  697. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  698. //当天的可用生产时长满足特殊工单生产时长+清场时间(最后一个工单清场时间除外)
  699. if (dto.EffTime >= sumTsTimes)
  700. {
  701. //可用生产时长(分钟)
  702. decimal remainTime = dto.EffTime;
  703. DateTime beginTime = workStartTime;
  704. DateTime endTime = dto.EndTime;
  705. //获取最后一个工单
  706. var lastWork = workDtos.Last();
  707. //开始或结束时间所处时间段
  708. var curPoint = new LineWorkPointDto();
  709. //特殊工单排产
  710. foreach (var item in workDtos)
  711. {
  712. //当前工单已排产,跳过
  713. if (item.LbrVar == item.Worked)
  714. {
  715. continue;
  716. }
  717. //当前工单排产需要时长
  718. decimal needTime = 0m;
  719. //最后一个特殊工单
  720. if (item.WorkOrd == lastWork.WorkOrd)
  721. {
  722. //最后一个工单的生产时长+清场时长
  723. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  724. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  725. if (remainTime >= needTime)
  726. {
  727. //计算工单排产结束时间
  728. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  729. //获取排产结束时间所处以及之后的生产时间段
  730. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  731. //处理第一个时间段的开始时间
  732. nextPoints[0].StartPoint = beginTime;
  733. foreach (var p in nextPoints)
  734. {
  735. span = p.EndPoint - p.StartPoint;
  736. //当前工作时间段的有效生产时间
  737. decimal effMins = (decimal)span.TotalMinutes;
  738. if (effMins >= needTime)
  739. {
  740. endTime = p.StartPoint.AddMinutes((double)needTime);
  741. break;
  742. }
  743. needTime -= effMins;
  744. remainTime -= effMins;
  745. }
  746. remainTime -= needTime;
  747. }
  748. //剩余可用工作时长不能满足清场时长
  749. else
  750. {
  751. //还需排产的清场时间
  752. decimal qcTime = needTime - remainTime;
  753. endTime = dto.EndTime.AddMinutes((double)qcTime);
  754. remainTime = 0;
  755. }
  756. //最后一个工单的清场时长
  757. lstCleanTime = 0m;
  758. }
  759. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  760. else {
  761. //当前工单还需工作时长+工单的清场时长
  762. needTime = item.LbrVar - item.Worked + item.WaitTime;
  763. //计算工单排产结束时间
  764. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  765. span = curPoint.EndPoint - beginTime;
  766. //当天工作时间段的有效生产时间(分钟)
  767. decimal effMins = (decimal)span.TotalMinutes;
  768. if (effMins >= needTime)//当前工作时间段即可满足产能
  769. {
  770. endTime = beginTime.AddMinutes((double)needTime);
  771. }
  772. else
  773. {
  774. //获取后续生产时间段
  775. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  776. //剩余需要工作时长
  777. decimal nextMins = needTime - effMins;
  778. foreach (var p in nextPoints)
  779. {
  780. if (p.WorkMinutes >= nextMins)
  781. {
  782. endTime = p.StartPoint.AddMinutes((double)nextMins);
  783. break;
  784. }
  785. nextMins -= p.WorkMinutes;
  786. }
  787. }
  788. remainTime -= needTime;
  789. }
  790. //记录生产周期
  791. curSequences.Add(new PeriodSequenceDet
  792. {
  793. Domain = domain,
  794. Line = lineStart.Line,
  795. ItemNum = item.ItemNum,
  796. PlanDate = beginTime.Date,
  797. Period = dto.Period,
  798. OrdQty = item.QtyOrded - item.QtyWorked,
  799. WorkOrds = item.WorkOrd,
  800. Op = item.Op,
  801. IsActive = true,
  802. Status = "",
  803. CreateTime = DateTime.Now
  804. });
  805. //记录排产记录
  806. curScheduleRsts.Add(new ScheduleResultOpMaster
  807. {
  808. Domain = domain,
  809. WorkOrd = item.WorkOrd,
  810. Line = lineStart.Line,
  811. ItemNum = item.ItemNum,
  812. Op = item.Op,
  813. WorkDate = beginTime.Date,
  814. WorkQty = item.QtyOrded - item.QtyWorked,
  815. WorkStartTime = beginTime,
  816. WorkEndTime = endTime,
  817. CreateTime = DateTime.Now
  818. });
  819. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  820. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  821. //结束时间位于工作区间结尾
  822. if (curPoint != null && endTime == curPoint.EndPoint)
  823. {
  824. //获取后续生产时间段
  825. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  826. //存在后续工作区间
  827. if (curPoint != null)
  828. {
  829. endTime = curPoint.StartPoint;
  830. }
  831. }
  832. beginTime = endTime;
  833. //工单排产完成,排产时长=工单工作时长
  834. item.Worked = item.LbrVar;
  835. item.QtyWorked = item.QtyOrded;
  836. }
  837. //当天产能完全占用,且最后一个工单的清场时间刚好下班或者在下班后
  838. if (endTime >= dto.EndTime)
  839. {
  840. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  841. //获取下一个工作日
  842. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  843. isFstDay = true;
  844. //特殊工单排产完成,占用了当天的全部产能,则需要判断下一个工作日是否存在特殊工单,如果存在,则需要继续排特殊工单
  845. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  846. //记录新增待排产特殊工单
  847. if (secWOMasters.Any())
  848. {
  849. sumCleanTimes = 0m;
  850. //新增特殊工单最后一个清场时长(分钟)
  851. secCleanTime = 0m;
  852. //生产时长
  853. decimal sumLbrVar = 0m;
  854. foreach (var item in secWOMasters)
  855. {
  856. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  857. //剩余排产数量
  858. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  859. //剩余工作时长(分钟)
  860. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  861. workDtos.Add(new WorkOrdMstDto
  862. {
  863. WorkOrd = item.WorkOrd,
  864. ItemNum = item.ItemNum,
  865. QtyOrded = qtyNeed,
  866. LbrVar = usedTime,
  867. Worked = 0,
  868. QtyWorked = 0,
  869. Op = curOp.OP,
  870. WaitTime = curOp.WaitTime * 60,
  871. Priority = item.Priority
  872. });
  873. sumCleanTimes += curOp.WaitTime * 60;
  874. sumLbrVar += usedTime;
  875. }
  876. //获取最后一个特殊工单的清场时长
  877. var last = secWOMasters.Last();
  878. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  879. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  880. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  881. lstCleanTime = secCleanTime;
  882. }
  883. }
  884. //当天可用生产时长大于特殊工单生产时长+最后一个工单的清场时长
  885. else
  886. {
  887. //排产完毕,特殊工单时长置0
  888. sumTsTimes = 0;
  889. //处理workStartTime
  890. workStartTime = endTime;
  891. }
  892. }
  893. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  894. else
  895. {
  896. decimal residueTime = dto.EffTime;//当天产能剩余产能(分钟)
  897. DateTime beginTime = workStartTime;//排产开始时间
  898. DateTime endTime = dto.EndTime;//排产结束时间
  899. foreach (var item in workDtos)
  900. {
  901. if (item.LbrVar == item.Worked)//当前工单已排产
  902. {
  903. continue;
  904. }
  905. //当前工单剩余待排产时长(分钟)
  906. decimal needTime = item.LbrVar - item.Worked;
  907. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  908. if (residueTime >= needTime)
  909. {
  910. //计算工单排产结束时间
  911. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  912. span = curPoint.EndPoint - beginTime;
  913. //当前工作时间段的有效生产时间(分钟)
  914. decimal effMins = (decimal)span.TotalMinutes;
  915. if (effMins >= needTime)//当前工作时间段即可满足产能
  916. {
  917. endTime = beginTime.AddMinutes((double)needTime);
  918. }
  919. else
  920. {
  921. //获取后续生产时间段
  922. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  923. //剩余需要工作时长
  924. decimal nextMins = needTime - effMins;
  925. foreach (var p in nextPoints)
  926. {
  927. if (p.WorkMinutes >= nextMins)
  928. {
  929. endTime = p.StartPoint.AddMinutes((double)nextMins);
  930. break;
  931. }
  932. nextMins -= p.WorkMinutes;
  933. }
  934. }
  935. //当天剩余可用生产时长
  936. residueTime -= needTime;
  937. //处理清场时间,两种场景:
  938. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  939. if (residueTime <= item.WaitTime)
  940. {
  941. //仍需排产的清场时长
  942. decimal otherTime = item.WaitTime - residueTime;
  943. endTime = dto.EndTime.AddMinutes((double)otherTime);
  944. residueTime = 0;
  945. }
  946. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  947. else
  948. {
  949. //清场时长
  950. needTime = item.WaitTime;
  951. //获取工单排产结束时间所处时间段
  952. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  953. span = curPoint.EndPoint - endTime;
  954. //当前工作时间段的有效生产时间(分钟)
  955. effMins = (decimal)span.TotalMinutes;
  956. //当前工作时间段即可清场时长
  957. if (effMins >= needTime)
  958. {
  959. endTime = endTime.AddMinutes((double)needTime);
  960. }
  961. else
  962. {
  963. //获取后续生产时间段
  964. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  965. //剩余需要工作时长
  966. decimal nextMins = needTime - effMins;
  967. foreach (var p in nextPoints)
  968. {
  969. if (p.WorkMinutes >= nextMins)
  970. {
  971. endTime = p.StartPoint.AddMinutes((double)nextMins);
  972. break;
  973. }
  974. nextMins -= p.WorkMinutes;
  975. }
  976. }
  977. residueTime -= needTime;
  978. }
  979. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  980. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  981. //记录生产周期
  982. curSequences.Add(new PeriodSequenceDet
  983. {
  984. Domain = domain,
  985. Line = lineStart.Line,
  986. ItemNum = item.ItemNum,
  987. PlanDate = beginTime.Date,
  988. Period = dto.Period,
  989. OrdQty = item.QtyOrded - item.QtyWorked,
  990. WorkOrds = item.WorkOrd,
  991. Op = item.Op,
  992. IsActive = true,
  993. Status = "",
  994. CreateTime = DateTime.Now
  995. });
  996. //记录排产记录
  997. curScheduleRsts.Add(new ScheduleResultOpMaster
  998. {
  999. Domain = domain,
  1000. WorkOrd = item.WorkOrd,
  1001. Line = lineStart.Line,
  1002. ItemNum = item.ItemNum,
  1003. Op = item.Op,
  1004. WorkDate = beginTime.Date,
  1005. WorkQty = item.QtyOrded - item.QtyWorked,
  1006. WorkStartTime = beginTime,
  1007. WorkEndTime = endTime,
  1008. CreateTime = DateTime.Now
  1009. });
  1010. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1011. item.Worked = item.LbrVar;
  1012. item.QtyWorked = item.QtyOrded;
  1013. beginTime = endTime;
  1014. //当天可用生产时长还有剩余
  1015. if (residueTime > 0)
  1016. {
  1017. //获取结束时间所处时间段
  1018. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1019. if (endTime == curPoint.EndPoint)
  1020. {
  1021. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1022. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1023. }
  1024. beginTime = endTime;
  1025. }
  1026. //当天可用产能已全部用完
  1027. else {
  1028. break;
  1029. }
  1030. }
  1031. //当天剩余产能不满足当前工单的剩余待排产时长
  1032. else
  1033. {
  1034. //计算生产数量
  1035. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1036. //记录生产周期
  1037. curSequences.Add(new PeriodSequenceDet
  1038. {
  1039. Domain = domain,
  1040. Line = lineStart.Line,
  1041. ItemNum = item.ItemNum,
  1042. PlanDate = beginTime.Date,
  1043. Period = dto.Period,
  1044. OrdQty = qty,
  1045. WorkOrds = item.WorkOrd,
  1046. Op = item.Op,
  1047. IsActive = true,
  1048. Status = "",
  1049. CreateTime = DateTime.Now
  1050. });
  1051. //记录排产记录
  1052. curScheduleRsts.Add(new ScheduleResultOpMaster
  1053. {
  1054. Domain = domain,
  1055. WorkOrd = item.WorkOrd,
  1056. Line = lineStart.Line,
  1057. ItemNum = item.ItemNum,
  1058. Op = item.Op,
  1059. WorkDate = beginTime.Date,
  1060. WorkQty = qty,
  1061. WorkStartTime = beginTime,
  1062. WorkEndTime = endTime,
  1063. CreateTime = DateTime.Now
  1064. });
  1065. item.Worked += residueTime;
  1066. item.QtyWorked += qty;
  1067. //特殊工单剩余待排产时长(分钟)
  1068. sumTsTimes -= residueTime;
  1069. residueTime = 0;
  1070. break;
  1071. }
  1072. }
  1073. //获取下一个工作日
  1074. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1075. isFstDay = false;
  1076. }
  1077. }
  1078. //记录已排产特殊工单
  1079. ypcWorkOrds.AddRange(workDtos.Select(p => p.WorkOrd).ToList());
  1080. //正常工单排产
  1081. //正常工单产线已排产数量
  1082. decimal sumQty = 0m;
  1083. //产线准备时间(分钟)
  1084. decimal sumTimes = 0m;
  1085. fstWOMasters.Clear();
  1086. workDtos.Clear();
  1087. sumTsTimes = 0m;
  1088. lstCleanTime = 0m;
  1089. //工单排产第一天标识
  1090. isFstDay = true;
  1091. //前一天是否有特殊工单未排产完全
  1092. bool isFullPC = true;
  1093. while (sumQty < lineStart.QtyRemain || sumTsTimes > 0)
  1094. {
  1095. secWOMasters.Clear();
  1096. sumCleanTimes = 0m;
  1097. secCleanTime = 0m;
  1098. //获取当天的产能
  1099. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1100. //获取当天的工作时间段
  1101. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1102. if (curCalendar == null)
  1103. {
  1104. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1105. }
  1106. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1107. //正常工单排产第一天没有特殊工单,第一天之后才需要考虑是否有特殊工单
  1108. if (!isFstDay)
  1109. {
  1110. //获取特殊工单
  1111. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.Priority).ToList();
  1112. if (secWOMasters.Any())
  1113. {
  1114. //生产时长
  1115. decimal sumLbrVar = 0m;
  1116. foreach (var item in secWOMasters)
  1117. {
  1118. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  1119. //剩余排产数量
  1120. decimal qtyNeed = item.QtyOrded - curOp.QtyComplete;
  1121. //剩余工作时长(分钟)
  1122. decimal usedTime = Math.Ceiling(qtyNeed / item.QtyOrded * item.LbrVar * 60);
  1123. workDtos.Add(new WorkOrdMstDto
  1124. {
  1125. WorkOrd = item.WorkOrd,
  1126. ItemNum = item.ItemNum,
  1127. QtyOrded = qtyNeed,
  1128. LbrVar = usedTime,
  1129. Worked = 0,
  1130. QtyWorked = 0,
  1131. Op = curOp.OP,
  1132. WaitTime = curOp.WaitTime * 60,
  1133. Priority = item.Priority
  1134. });
  1135. sumLbrVar += usedTime;
  1136. sumCleanTimes += curOp.WaitTime * 60;
  1137. }
  1138. //获取最后一个特殊工单的清场时长
  1139. var last = secWOMasters.Last();
  1140. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  1141. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  1142. sumTsTimes += (lstCleanTime + sumLbrVar + sumCleanTimes - secCleanTime);
  1143. lstCleanTime = secCleanTime;
  1144. }
  1145. }
  1146. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1147. if (sumTimes < lineStart.setupTime * 60)
  1148. {
  1149. //当天的可用生产时长能满足提前期
  1150. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1151. {
  1152. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  1153. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1154. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1155. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1156. //2、如果是排产中间日期,则先安排特殊工单排产
  1157. //当天剩余产能
  1158. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  1159. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  1160. if (sumQty + sumAmount < lineStart.QtyRemain)
  1161. {
  1162. //当天有特殊工单,且当天的产能不能满足工单剩余需排产数量,则优先排特殊工单
  1163. if (sumTsTimes > 0)
  1164. {
  1165. //特殊工单排序
  1166. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  1167. DateTime beginTime = workStartTime;//排产开始时间
  1168. DateTime endTime = dto.EndTime;//排产结束时间
  1169. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个特殊工单的清场时长除外)
  1170. if (residueTime >= sumTsTimes)
  1171. {
  1172. //获取最后一个工单
  1173. var lastWork = workDtos.Last();
  1174. //开始或结束时间所处时间段
  1175. var curPoint = new LineWorkPointDto();
  1176. //特殊工单排产
  1177. foreach (var item in workDtos)
  1178. {
  1179. //当前工单已排产,跳过
  1180. if (item.LbrVar == item.Worked)
  1181. {
  1182. continue;
  1183. }
  1184. //当前工单排产需要时长
  1185. decimal needTime = 0m;
  1186. //最后一个特殊工单
  1187. if (item.WorkOrd == lastWork.WorkOrd)
  1188. {
  1189. //最后一个工单的生产时长+清场时长
  1190. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1191. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长,需要过滤掉休息时间
  1192. if (residueTime >= needTime)
  1193. {
  1194. //计算工单排产结束时间
  1195. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1196. //获取排产结束时间所处以及之后的生产时间段
  1197. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1198. //处理第一个时间段的开始时间
  1199. nextPoints[0].StartPoint = beginTime;
  1200. foreach (var p in nextPoints)
  1201. {
  1202. span = p.EndPoint - p.StartPoint;
  1203. //当前工作时间段的有效生产时间
  1204. decimal effMins = (decimal)span.TotalMinutes;
  1205. if (effMins >= needTime)
  1206. {
  1207. endTime = p.StartPoint.AddMinutes((double)needTime);
  1208. break;
  1209. }
  1210. needTime -= effMins;
  1211. residueTime -= effMins;
  1212. }
  1213. //剩余可用生产时长
  1214. residueTime -= needTime;
  1215. }
  1216. //剩余可用工作时长不能满足清场时长
  1217. else
  1218. {
  1219. //还需排产的清场时间
  1220. decimal qcTime = needTime - residueTime;
  1221. endTime = dto.EndTime.AddMinutes((double)qcTime);
  1222. residueTime = 0;
  1223. }
  1224. }
  1225. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1226. else
  1227. {
  1228. //当前工单还需工作时长+清场时长
  1229. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1230. //计算工单排产结束时间
  1231. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1232. span = curPoint.EndPoint - beginTime;
  1233. //当天工作时间段的有效生产时间(分钟)
  1234. decimal effMins = (decimal)span.TotalMinutes;
  1235. //当前工作时间段即可满足产能
  1236. if (effMins >= needTime)
  1237. {
  1238. endTime = beginTime.AddMinutes((double)needTime);
  1239. }
  1240. else
  1241. {
  1242. //获取后续生产时间段
  1243. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1244. //剩余需要工作时长
  1245. decimal nextMins = needTime - effMins;
  1246. foreach (var p in nextPoints)
  1247. {
  1248. if (p.WorkMinutes >= nextMins)
  1249. {
  1250. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1251. break;
  1252. }
  1253. nextMins -= p.WorkMinutes;
  1254. }
  1255. }
  1256. residueTime -= needTime;
  1257. }
  1258. //记录生产周期
  1259. curSequences.Add(new PeriodSequenceDet
  1260. {
  1261. Domain = domain,
  1262. Line = lineStart.Line,
  1263. ItemNum = item.ItemNum,
  1264. PlanDate = beginTime.Date,
  1265. Period = dto.Period,
  1266. OrdQty = item.QtyOrded - item.QtyWorked,
  1267. WorkOrds = item.WorkOrd,
  1268. Op = item.Op,
  1269. IsActive = true,
  1270. Status = "",
  1271. CreateTime = DateTime.Now
  1272. });
  1273. //记录排产记录
  1274. curScheduleRsts.Add(new ScheduleResultOpMaster
  1275. {
  1276. Domain = domain,
  1277. WorkOrd = item.WorkOrd,
  1278. Line = lineStart.Line,
  1279. ItemNum = item.ItemNum,
  1280. Op = item.Op,
  1281. WorkDate = beginTime.Date,
  1282. WorkQty = item.QtyOrded - item.QtyWorked,
  1283. WorkStartTime = beginTime,
  1284. WorkEndTime = endTime,
  1285. CreateTime = DateTime.Now
  1286. });
  1287. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1288. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1289. //结束时间位于工作区间结尾
  1290. if (curPoint != null && endTime == curPoint.EndPoint)
  1291. {
  1292. //获取后续生产时间段
  1293. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1294. //存在后续工作区间
  1295. if (curPoint != null)
  1296. {
  1297. endTime = curPoint.StartPoint;
  1298. }
  1299. }
  1300. beginTime = endTime;
  1301. //工单排产完成,排产时长=工单工作时长
  1302. item.Worked = item.LbrVar;
  1303. item.QtyWorked = item.QtyOrded;
  1304. }
  1305. //剩余生产时长大于0,继续排正常工单(剩余产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1306. if (residueTime >0)
  1307. {
  1308. //处理正常工单开工时间
  1309. workStartTime = endTime;
  1310. //剩余产能继续排正常工单
  1311. sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  1312. //记录生产周期
  1313. curSequences.Add(new PeriodSequenceDet
  1314. {
  1315. Domain = domain,
  1316. Line = lineStart.Line,
  1317. ItemNum = workOrd.ItemNum,
  1318. PlanDate = workStartTime.Date,
  1319. Period = dto.Period,
  1320. OrdQty = sumAmount,
  1321. WorkOrds = workOrd.WorkOrd,
  1322. Op = lineStart.Op,
  1323. IsActive = true,
  1324. Status = "",
  1325. CreateTime = DateTime.Now
  1326. });
  1327. //记录排产记录
  1328. curScheduleRsts.Add(new ScheduleResultOpMaster
  1329. {
  1330. Domain = domain,
  1331. WorkOrd = workOrd.WorkOrd,
  1332. Line = lineStart.Line,
  1333. ItemNum = workOrd.ItemNum,
  1334. Op = lineStart.Op,
  1335. WorkDate = workStartTime.Date,
  1336. WorkQty = sumAmount,
  1337. WorkStartTime = workStartTime,
  1338. WorkEndTime = dto.EndTime,
  1339. CreateTime = DateTime.Now
  1340. });
  1341. //累计已排产数量
  1342. sumQty += sumAmount;
  1343. }
  1344. //继续排下一个工作日
  1345. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1346. isFstDay = false;
  1347. //排产完毕,特殊工单时长置0
  1348. sumTsTimes = 0;
  1349. isFullPC = true;
  1350. //最后一个工单的清场时长
  1351. lstCleanTime = 0m;
  1352. }
  1353. //当天的可用产能不满足特殊工单生产时长(最后一个工单的生产时长必定不满足)
  1354. else
  1355. {
  1356. foreach (var item in workDtos)
  1357. {
  1358. if (item.LbrVar == item.Worked)//当前工单已排产
  1359. {
  1360. continue;
  1361. }
  1362. //当前工单剩余待排产时长(分钟)
  1363. decimal needTime = item.LbrVar - item.Worked;
  1364. //当天剩余产能满足当前工单的剩余待排产时长,则当前工单的清场时长必定排完
  1365. if (residueTime >= needTime)
  1366. {
  1367. //计算工单排产结束时间
  1368. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1369. span = curPoint.EndPoint - beginTime;
  1370. //当前工作时间段的有效生产时间(分钟)
  1371. decimal effMins = (decimal)span.TotalMinutes;
  1372. //当前工作时间段即可满足产能
  1373. if (effMins >= needTime)
  1374. {
  1375. endTime = beginTime.AddMinutes((double)needTime);
  1376. }
  1377. else
  1378. {
  1379. //获取后续生产时间段
  1380. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1381. //剩余需要工作时长
  1382. decimal nextMins = needTime - effMins;
  1383. foreach (var p in nextPoints)
  1384. {
  1385. if (p.WorkMinutes >= nextMins)
  1386. {
  1387. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1388. break;
  1389. }
  1390. nextMins -= p.WorkMinutes;
  1391. }
  1392. }
  1393. //当天剩余可用生产时长
  1394. residueTime -= needTime;
  1395. //处理清场时间,两种场景:
  1396. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  1397. if (residueTime <= item.WaitTime)
  1398. {
  1399. //仍需排产的清场时长
  1400. decimal otherTime = item.WaitTime - residueTime;
  1401. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1402. residueTime = 0;
  1403. }
  1404. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1405. else
  1406. {
  1407. //清场时长
  1408. needTime = item.WaitTime;
  1409. //获取工单排产结束时间所处时间段
  1410. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1411. span = curPoint.EndPoint - endTime;
  1412. //当前工作时间段的有效生产时间(分钟)
  1413. effMins = (decimal)span.TotalMinutes;
  1414. //当前工作时间段即可清场时长
  1415. if (effMins >= needTime)
  1416. {
  1417. endTime = endTime.AddMinutes((double)needTime);
  1418. }
  1419. else
  1420. {
  1421. //获取后续生产时间段
  1422. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1423. //剩余需要工作时长
  1424. decimal nextMins = needTime - effMins;
  1425. foreach (var p in nextPoints)
  1426. {
  1427. if (p.WorkMinutes >= nextMins)
  1428. {
  1429. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1430. break;
  1431. }
  1432. nextMins -= p.WorkMinutes;
  1433. }
  1434. }
  1435. //剩余生产时长
  1436. residueTime -= needTime;
  1437. }
  1438. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1439. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1440. //记录生产周期
  1441. curSequences.Add(new PeriodSequenceDet
  1442. {
  1443. Domain = domain,
  1444. Line = lineStart.Line,
  1445. ItemNum = item.ItemNum,
  1446. PlanDate = beginTime.Date,
  1447. Period = dto.Period,
  1448. OrdQty = item.QtyOrded - item.QtyWorked,
  1449. WorkOrds = item.WorkOrd,
  1450. Op = item.Op,
  1451. IsActive = true,
  1452. Status = "",
  1453. CreateTime = DateTime.Now
  1454. });
  1455. //记录排产记录
  1456. curScheduleRsts.Add(new ScheduleResultOpMaster
  1457. {
  1458. Domain = domain,
  1459. WorkOrd = item.WorkOrd,
  1460. Line = lineStart.Line,
  1461. ItemNum = item.ItemNum,
  1462. Op = item.Op,
  1463. WorkDate = beginTime.Date,
  1464. WorkQty = item.QtyOrded - item.QtyWorked,
  1465. WorkStartTime = beginTime,
  1466. WorkEndTime = endTime,
  1467. CreateTime = DateTime.Now
  1468. });
  1469. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1470. item.Worked = item.LbrVar;
  1471. item.QtyWorked = item.QtyOrded;
  1472. beginTime = endTime;
  1473. //当天可用生产时长还有剩余
  1474. if (residueTime > 0)
  1475. {
  1476. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1477. if (endTime == curPoint.EndPoint)
  1478. {
  1479. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1480. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1481. }
  1482. beginTime = endTime;
  1483. }
  1484. //当天剩余产能排完
  1485. else {
  1486. break;
  1487. }
  1488. }
  1489. //当天剩余产能不满足当前工单的剩余待排产时长
  1490. else
  1491. {
  1492. //计算生产数量
  1493. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1494. //记录生产周期
  1495. curSequences.Add(new PeriodSequenceDet
  1496. {
  1497. Domain = domain,
  1498. Line = lineStart.Line,
  1499. ItemNum = item.ItemNum,
  1500. PlanDate = beginTime.Date,
  1501. Period = dto.Period,
  1502. OrdQty = qty,
  1503. WorkOrds = item.WorkOrd,
  1504. Op = item.Op,
  1505. IsActive = true,
  1506. Status = "",
  1507. CreateTime = DateTime.Now
  1508. });
  1509. //记录排产记录
  1510. curScheduleRsts.Add(new ScheduleResultOpMaster
  1511. {
  1512. Domain = domain,
  1513. WorkOrd = item.WorkOrd,
  1514. Line = lineStart.Line,
  1515. ItemNum = item.ItemNum,
  1516. Op = item.Op,
  1517. WorkDate = beginTime.Date,
  1518. WorkQty = qty,
  1519. WorkStartTime = beginTime,
  1520. WorkEndTime = dto.EndTime,
  1521. CreateTime = DateTime.Now
  1522. });
  1523. item.Worked += residueTime;
  1524. item.QtyWorked += qty;
  1525. //特殊工单剩余待排产时长(分钟)
  1526. sumTsTimes -= residueTime;
  1527. residueTime = 0m;
  1528. break;
  1529. }
  1530. }
  1531. //当天产能不能满足特殊工单排产
  1532. isFullPC = false;
  1533. //获取下一个工作日
  1534. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1535. isFstDay = false;
  1536. }
  1537. }
  1538. //当天没有特殊工单,直接进行正常工单排产(当天产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1539. else
  1540. {
  1541. //记录生产周期
  1542. curSequences.Add(new PeriodSequenceDet
  1543. {
  1544. Domain = domain,
  1545. Line = lineStart.Line,
  1546. ItemNum = workOrd.ItemNum,
  1547. PlanDate = workStartTime.Date,
  1548. Period = dto.Period,
  1549. OrdQty = sumAmount,
  1550. WorkOrds = workOrd.WorkOrd,
  1551. Op = lineStart.Op,
  1552. IsActive = true,
  1553. Status = "",
  1554. CreateTime = DateTime.Now
  1555. });
  1556. //记录排产记录
  1557. curScheduleRsts.Add(new ScheduleResultOpMaster
  1558. {
  1559. Domain = domain,
  1560. WorkOrd = workOrd.WorkOrd,
  1561. Line = lineStart.Line,
  1562. ItemNum = workOrd.ItemNum,
  1563. Op = lineStart.Op,
  1564. WorkDate = workStartTime.Date,
  1565. WorkQty = sumAmount,
  1566. WorkStartTime = dto.StartTime,
  1567. WorkEndTime = dto.EndTime,
  1568. CreateTime = DateTime.Now
  1569. });
  1570. //累计已排产数量
  1571. sumQty += sumAmount;
  1572. //继续排下一个工作日
  1573. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1574. isFstDay = false;
  1575. }
  1576. }
  1577. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1578. else
  1579. {
  1580. #region 正常工单排产-开始
  1581. //剩余需要排产的数量
  1582. decimal residueQty = lineStart.QtyRemain - sumQty;
  1583. //剩余数量生产需要时长(分钟)
  1584. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1585. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  1586. workTime = workTime >= residueTime ? residueTime : workTime;
  1587. //排产结束时间
  1588. DateTime workEndTime = workStartTime;
  1589. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1590. span = curPoint.EndPoint - workStartTime;
  1591. //当天工作时间段的有效生产时间
  1592. decimal effMins = (decimal)span.TotalMinutes;
  1593. //当前工作时间段即可满足产能
  1594. if (effMins >= workTime)
  1595. {
  1596. workEndTime = workStartTime.AddMinutes((double)workTime);
  1597. }
  1598. else
  1599. {
  1600. //获取后续生产时间段
  1601. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1602. //剩余需要工作时长
  1603. decimal nextMins = workTime - effMins;
  1604. foreach (var p in nextPoints)
  1605. {
  1606. if (p.WorkMinutes >= nextMins)
  1607. {
  1608. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1609. break;
  1610. }
  1611. nextMins -= p.WorkMinutes;
  1612. }
  1613. }
  1614. //工单排产完成,已排产数量=工单需排产数量数量
  1615. sumQty = lineStart.QtyRemain;
  1616. //当天剩余可用生产时长
  1617. residueTime -= workTime;
  1618. //处理清场时间,两种场景:
  1619. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1620. if (residueTime <= lineStart.WaitTime)
  1621. {
  1622. //仍需排产的清场时长
  1623. decimal otherTime = lineStart.WaitTime - residueTime;
  1624. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1625. residueTime = 0;
  1626. }
  1627. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1628. else
  1629. {
  1630. //清场时长
  1631. workTime = lineStart.WaitTime;
  1632. //获取工单排产结束时间所处时间段
  1633. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1634. span = curPoint.EndPoint - workEndTime;
  1635. //当前工作时间段的有效生产时间(分钟)
  1636. effMins = (decimal)span.TotalMinutes;
  1637. //当前工作时间段即可清场时长
  1638. if (effMins >= workTime)
  1639. {
  1640. workEndTime = workEndTime.AddMinutes((double)workTime);
  1641. }
  1642. else
  1643. {
  1644. //获取后续生产时间段
  1645. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1646. //剩余需要工作时长
  1647. decimal nextMins = workTime - effMins;
  1648. foreach (var p in nextPoints)
  1649. {
  1650. if (p.WorkMinutes >= nextMins)
  1651. {
  1652. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1653. break;
  1654. }
  1655. nextMins -= p.WorkMinutes;
  1656. }
  1657. }
  1658. residueTime -= workTime;
  1659. }
  1660. //记录生产周期
  1661. curSequences.Add(new PeriodSequenceDet
  1662. {
  1663. Domain = domain,
  1664. Line = lineStart.Line,
  1665. ItemNum = workOrd.ItemNum,
  1666. PlanDate = workStartTime.Date,
  1667. Period = dto.Period,
  1668. OrdQty = residueQty,
  1669. WorkOrds = workOrd.WorkOrd,
  1670. Op = lineStart.Op,
  1671. IsActive = true,
  1672. Status = "",
  1673. CreateTime = DateTime.Now
  1674. });
  1675. //记录排产记录
  1676. curScheduleRsts.Add(new ScheduleResultOpMaster
  1677. {
  1678. Domain = domain,
  1679. WorkOrd = workOrd.WorkOrd,
  1680. Line = lineStart.Line,
  1681. ItemNum = workOrd.ItemNum,
  1682. Op = lineStart.Op,
  1683. WorkDate = workStartTime.Date,
  1684. WorkQty = residueQty,
  1685. WorkStartTime = workStartTime,
  1686. WorkEndTime = workEndTime,
  1687. CreateTime = DateTime.Now
  1688. });
  1689. #endregion 正常工单排产-结束
  1690. //当天排完正常工单后的剩余生产时长(分钟)
  1691. decimal restTime = residueTime < 0 ? 0 : residueTime;
  1692. //当天存在特殊工单
  1693. if (sumTsTimes > 0)
  1694. {
  1695. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  1696. //当天剩余生产时长大于0,特殊工单排产
  1697. if (restTime > 0)
  1698. {
  1699. //处理正常工单排产结束时间<=>特殊工单排产开始时间
  1700. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1701. if (workEndTime == curPoint.EndPoint)
  1702. {
  1703. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1704. if (nextPoint != null)
  1705. {
  1706. workEndTime = nextPoint.StartPoint;
  1707. }
  1708. }
  1709. #region 特殊工单排产-开始
  1710. DateTime beginTime = workEndTime;//排产开始时间
  1711. DateTime endTime = dto.EndTime;//排产结束时间
  1712. //当天的剩余生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时长除外)
  1713. if (restTime >= sumTsTimes)
  1714. {
  1715. //获取最后一个工单
  1716. var lastWork = workDtos.Last();
  1717. //特殊工单排产
  1718. foreach (var item in workDtos)
  1719. {
  1720. if (item.LbrVar == item.Worked)//当前工单已排产
  1721. {
  1722. continue;
  1723. }
  1724. //当前工单还需工作时长
  1725. decimal needTime = 0m;
  1726. //最后一个特殊工单
  1727. if (item.WorkOrd == lastWork.WorkOrd)
  1728. {
  1729. //最后一个工单的生产时长+清场时长
  1730. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1731. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  1732. if (restTime >= needTime)
  1733. {
  1734. //计算工单排产结束时间
  1735. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1736. //获取排产结束时间所处以及之后的生产时间段
  1737. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1738. //处理第一个时间段的开始时间
  1739. nextPoints[0].StartPoint = beginTime;
  1740. foreach (var p in nextPoints)
  1741. {
  1742. span = p.EndPoint - p.StartPoint;
  1743. //当前工作时间段的有效生产时间
  1744. effMins = (decimal)span.TotalMinutes;
  1745. if (effMins >= needTime)
  1746. {
  1747. endTime = p.StartPoint.AddMinutes((double)needTime);
  1748. break;
  1749. }
  1750. needTime -= effMins;
  1751. restTime -= effMins;
  1752. }
  1753. restTime -= needTime;
  1754. }
  1755. //剩余可用工作时长不能满足清场时长
  1756. else
  1757. {
  1758. //还需排产的清场时间
  1759. decimal qcTime = needTime - restTime;
  1760. endTime = dto.EndTime.AddMinutes((double)qcTime);
  1761. restTime = 0;
  1762. }
  1763. //最后一个工单的清场时长
  1764. lstCleanTime = 0m;
  1765. }
  1766. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1767. else
  1768. {
  1769. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1770. //计算工单排产结束时间
  1771. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1772. span = curPoint.EndPoint - beginTime;
  1773. //当天工作时间段的有效生产时间(分钟)
  1774. effMins = (decimal)span.TotalMinutes;
  1775. //当前工作时间段即可满足产能
  1776. if (effMins >= needTime)
  1777. {
  1778. endTime = beginTime.AddMinutes((double)needTime);
  1779. }
  1780. else
  1781. {
  1782. //获取后续生产时间段
  1783. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1784. //剩余需要工作时长
  1785. decimal nextMins = needTime - effMins;
  1786. foreach (var p in nextPoints)
  1787. {
  1788. if (p.WorkMinutes >= nextMins)
  1789. {
  1790. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1791. break;
  1792. }
  1793. nextMins -= p.WorkMinutes;
  1794. }
  1795. }
  1796. restTime -= needTime;
  1797. }
  1798. //记录生产周期
  1799. curSequences.Add(new PeriodSequenceDet
  1800. {
  1801. Domain = domain,
  1802. Line = lineStart.Line,
  1803. ItemNum = item.ItemNum,
  1804. PlanDate = beginTime.Date,
  1805. Period = dto.Period,
  1806. OrdQty = item.QtyOrded - item.QtyWorked,
  1807. WorkOrds = item.WorkOrd,
  1808. Op = item.Op,
  1809. IsActive = true,
  1810. Status = "",
  1811. CreateTime = DateTime.Now
  1812. });
  1813. //记录排产记录
  1814. curScheduleRsts.Add(new ScheduleResultOpMaster
  1815. {
  1816. Domain = domain,
  1817. WorkOrd = item.WorkOrd,
  1818. Line = lineStart.Line,
  1819. ItemNum = item.ItemNum,
  1820. Op = item.Op,
  1821. WorkDate = beginTime.Date,
  1822. WorkQty = item.QtyOrded - item.QtyWorked,
  1823. WorkStartTime = beginTime,
  1824. WorkEndTime = endTime,
  1825. CreateTime = DateTime.Now
  1826. });
  1827. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1828. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1829. //结束时间位于工作区间结尾
  1830. if (curPoint != null && endTime == curPoint.EndPoint)
  1831. {
  1832. //获取后续生产时间段
  1833. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1834. if (curPoint != null)//存在后续工作区间
  1835. {
  1836. endTime = curPoint.StartPoint;
  1837. }
  1838. }
  1839. beginTime = endTime;
  1840. //工单排产完成,排产时长=工单工作时长
  1841. item.Worked = item.LbrVar;
  1842. item.QtyWorked = item.QtyOrded;
  1843. }
  1844. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  1845. isFullPC = true;
  1846. }
  1847. //当天的剩余生产时长不满足特殊工单生产时长(至少最后一个特殊工单的生产时长不能满足)
  1848. else
  1849. {
  1850. foreach (var item in workDtos)
  1851. {
  1852. if (item.LbrVar == item.Worked)//当前工单已排产
  1853. {
  1854. continue;
  1855. }
  1856. //当前工单剩余待排产时长(分钟)
  1857. decimal needTime = item.LbrVar - item.Worked;
  1858. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时长必定满足)
  1859. if (restTime >= needTime)
  1860. {
  1861. //计算工单排产结束时间
  1862. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1863. span = curPoint.EndPoint - beginTime;
  1864. //当前工作时间段的有效生产时间(分钟)
  1865. effMins = (decimal)span.TotalMinutes;
  1866. //当前工作时间段即可满足产能
  1867. if (effMins >= needTime)
  1868. {
  1869. endTime = beginTime.AddMinutes((double)needTime);
  1870. }
  1871. else
  1872. {
  1873. //获取后续生产时间段
  1874. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1875. //剩余需要工作时长
  1876. decimal nextMins = needTime - effMins;
  1877. foreach (var p in nextPoints)
  1878. {
  1879. if (p.WorkMinutes >= nextMins)
  1880. {
  1881. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1882. break;
  1883. }
  1884. nextMins -= p.WorkMinutes;
  1885. }
  1886. }
  1887. //当天剩余可用生产时长
  1888. restTime -= needTime;
  1889. //处理清场时间,两种场景:
  1890. //1、restTime<=item.WaitTime,结束时间加上剩余清场时长
  1891. if (restTime <= item.WaitTime)
  1892. {
  1893. //仍需排产的清场时长
  1894. decimal otherTime = item.WaitTime - restTime;
  1895. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1896. restTime = 0;
  1897. }
  1898. //2、restTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1899. else
  1900. {
  1901. //清场时长
  1902. needTime = item.WaitTime;
  1903. //获取工单排产结束时间所处时间段
  1904. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1905. span = curPoint.EndPoint - endTime;
  1906. //当前工作时间段的有效生产时间(分钟)
  1907. effMins = (decimal)span.TotalMinutes;
  1908. //当前工作时间段即可清场时长
  1909. if (effMins >= needTime)
  1910. {
  1911. endTime = endTime.AddMinutes((double)needTime);
  1912. }
  1913. else
  1914. {
  1915. //获取后续生产时间段
  1916. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1917. //剩余需要工作时长
  1918. decimal nextMins = needTime - effMins;
  1919. foreach (var p in nextPoints)
  1920. {
  1921. if (p.WorkMinutes >= nextMins)
  1922. {
  1923. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1924. break;
  1925. }
  1926. nextMins -= p.WorkMinutes;
  1927. }
  1928. }
  1929. restTime -= needTime;
  1930. }
  1931. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1932. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1933. //记录生产周期
  1934. curSequences.Add(new PeriodSequenceDet
  1935. {
  1936. Domain = domain,
  1937. Line = lineStart.Line,
  1938. ItemNum = item.ItemNum,
  1939. PlanDate = beginTime.Date,
  1940. Period = dto.Period,
  1941. OrdQty = item.QtyOrded - item.QtyWorked,
  1942. WorkOrds = item.WorkOrd,
  1943. Op = item.Op,
  1944. IsActive = true,
  1945. Status = "",
  1946. CreateTime = DateTime.Now
  1947. });
  1948. //记录排产记录
  1949. curScheduleRsts.Add(new ScheduleResultOpMaster
  1950. {
  1951. Domain = domain,
  1952. WorkOrd = item.WorkOrd,
  1953. Line = lineStart.Line,
  1954. ItemNum = item.ItemNum,
  1955. Op = item.Op,
  1956. WorkDate = beginTime.Date,
  1957. WorkQty = item.QtyOrded - item.QtyWorked,
  1958. WorkStartTime = beginTime,
  1959. WorkEndTime = endTime,
  1960. CreateTime = DateTime.Now
  1961. });
  1962. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1963. item.Worked = item.LbrVar;
  1964. item.QtyWorked = item.QtyOrded;
  1965. beginTime = endTime;
  1966. if (restTime > 0)
  1967. {
  1968. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1969. if (endTime == curPoint.EndPoint )
  1970. {
  1971. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1972. if (nextPoint != null)
  1973. {
  1974. endTime = nextPoint.StartPoint;
  1975. }
  1976. beginTime = endTime;
  1977. }
  1978. }
  1979. //当天产能已全部用完
  1980. else
  1981. {
  1982. break;
  1983. }
  1984. }
  1985. //当天剩余产能不满足当前工单的剩余待排产时长
  1986. else
  1987. {
  1988. //计算生产数量
  1989. decimal qty = Math.Ceiling(restTime / item.LbrVar * item.QtyOrded);
  1990. //记录生产周期
  1991. curSequences.Add(new PeriodSequenceDet
  1992. {
  1993. Domain = domain,
  1994. Line = lineStart.Line,
  1995. ItemNum = item.ItemNum,
  1996. PlanDate = beginTime.Date,
  1997. Period = dto.Period,
  1998. OrdQty = qty,
  1999. WorkOrds = item.WorkOrd,
  2000. Op = item.Op,
  2001. IsActive = true,
  2002. Status = "",
  2003. CreateTime = DateTime.Now
  2004. });
  2005. //记录排产记录
  2006. curScheduleRsts.Add(new ScheduleResultOpMaster
  2007. {
  2008. Domain = domain,
  2009. WorkOrd = item.WorkOrd,
  2010. Line = lineStart.Line,
  2011. ItemNum = item.ItemNum,
  2012. Op = item.Op,
  2013. WorkDate = beginTime.Date,
  2014. WorkQty = qty,
  2015. WorkStartTime = beginTime,
  2016. WorkEndTime = dto.EndTime,
  2017. CreateTime = DateTime.Now
  2018. });
  2019. item.Worked += restTime;
  2020. item.QtyWorked += qty;
  2021. //特殊工单剩余待排产时长(分钟)
  2022. sumTsTimes -= restTime;
  2023. restTime = 0m;
  2024. break;
  2025. }
  2026. }
  2027. //获取下一个工作日
  2028. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2029. isFstDay = false;
  2030. //当天特殊工单未排产完全
  2031. isFullPC = false;
  2032. }
  2033. #endregion 特殊工单排产-结束
  2034. }
  2035. //当天剩余生产时长为0,由于存在特殊工单,则循环下一个工作日进行排产
  2036. else
  2037. {
  2038. //继续排下一个工作日
  2039. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2040. isFstDay = false;
  2041. //当天特殊工单未排产完全
  2042. isFullPC = false;
  2043. }
  2044. }
  2045. }
  2046. //记录提前期
  2047. sumTimes = lineStart.setupTime * 60;
  2048. }
  2049. //当天可用生产时长不能满足或者刚好满足提前期
  2050. else
  2051. {
  2052. //当天的可用生产时长不能满足提前期
  2053. sumTimes += dto.EffTime;
  2054. //获取下一个工作日
  2055. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2056. isFstDay = false;
  2057. }
  2058. }
  2059. //产线提前期满足的下一个工作日排产
  2060. else
  2061. {
  2062. //如果前一天的特殊工单没排产完,则先排特殊工单,如果当天还安排有特殊工单,则将特殊工单提前
  2063. if (!isFullPC)
  2064. {
  2065. //当天可用生产时长(分钟)
  2066. decimal residueTime = dto.EffTime;
  2067. DateTime beginTime = workStartTime;//排产开始时间
  2068. DateTime endTime = dto.EndTime;//排产结束时间
  2069. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  2070. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2071. if (residueTime >= sumTsTimes)
  2072. {
  2073. //获取最后一个工单
  2074. var lastWork = workDtos.Last();
  2075. //开始或结束时间所处时间段
  2076. var curPoint = new LineWorkPointDto();
  2077. //特殊工单排产
  2078. foreach (var item in workDtos)
  2079. {
  2080. if (item.LbrVar == item.Worked)//当前工单已排产,跳过
  2081. {
  2082. continue;
  2083. }
  2084. //当前工单还需工作时长
  2085. decimal needTime = 0m;
  2086. //最后一个特殊工单
  2087. if (item.WorkOrd == lastWork.WorkOrd)
  2088. {
  2089. //最后一个工单的生产时长+清场时长
  2090. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  2091. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2092. if (residueTime >= needTime)
  2093. {
  2094. //计算工单排产结束时间
  2095. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2096. //获取排产结束时间所处以及之后的生产时间段
  2097. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2098. //处理第一个时间段的开始时间
  2099. nextPoints[0].StartPoint = beginTime;
  2100. foreach (var p in nextPoints)
  2101. {
  2102. span = p.EndPoint - p.StartPoint;
  2103. //当前工作时间段的有效生产时间
  2104. decimal effMins = (decimal)span.TotalMinutes;
  2105. if (effMins >= needTime)
  2106. {
  2107. endTime = p.StartPoint.AddMinutes((double)needTime);
  2108. break;
  2109. }
  2110. needTime -= effMins;
  2111. residueTime -= effMins;
  2112. }
  2113. residueTime -= needTime;
  2114. }
  2115. //剩余可用工作时长不能满足清场时长
  2116. else
  2117. {
  2118. //还需排产的清场时间
  2119. decimal qcTime = needTime - residueTime;
  2120. endTime = dto.EndTime.AddMinutes((double)qcTime);
  2121. residueTime = 0;
  2122. }
  2123. //最后一个工单的清场时长
  2124. lstCleanTime = 0m;
  2125. break;
  2126. }
  2127. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2128. else
  2129. {
  2130. //当前工单还需工作时长+清场时长
  2131. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2132. //计算工单排产结束时间
  2133. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2134. span = curPoint.EndPoint - beginTime;
  2135. //当天工作时间段的有效生产时间(分钟)
  2136. decimal effMins = (decimal)span.TotalMinutes;
  2137. //当前工作时间段即可满足产能
  2138. if (effMins >= needTime)
  2139. {
  2140. endTime = beginTime.AddMinutes((double)needTime);
  2141. }
  2142. else
  2143. {
  2144. //获取后续生产时间段
  2145. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2146. //剩余需要工作时长
  2147. decimal nextMins = needTime - effMins;
  2148. foreach (var p in nextPoints)
  2149. {
  2150. if (p.WorkMinutes >= nextMins)
  2151. {
  2152. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2153. break;
  2154. }
  2155. nextMins -= p.WorkMinutes;
  2156. }
  2157. }
  2158. //剩余可用时长
  2159. residueTime -= needTime;
  2160. }
  2161. //记录生产周期
  2162. curSequences.Add(new PeriodSequenceDet
  2163. {
  2164. Domain = domain,
  2165. Line = lineStart.Line,
  2166. ItemNum = item.ItemNum,
  2167. PlanDate = beginTime.Date,
  2168. Period = dto.Period,
  2169. OrdQty = item.QtyOrded - item.QtyWorked,
  2170. WorkOrds = item.WorkOrd,
  2171. Op = item.Op,
  2172. IsActive = true,
  2173. Status = "",
  2174. CreateTime = DateTime.Now
  2175. });
  2176. //记录排产记录
  2177. curScheduleRsts.Add(new ScheduleResultOpMaster
  2178. {
  2179. Domain = domain,
  2180. WorkOrd = item.WorkOrd,
  2181. Line = lineStart.Line,
  2182. ItemNum = item.ItemNum,
  2183. Op = item.Op,
  2184. WorkDate = beginTime.Date,
  2185. WorkQty = item.QtyOrded - item.QtyWorked,
  2186. WorkStartTime = beginTime,
  2187. WorkEndTime = endTime,
  2188. CreateTime = DateTime.Now
  2189. });
  2190. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2191. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2192. //结束时间位于工作区间结尾
  2193. if (curPoint != null && endTime == curPoint.EndPoint)
  2194. {
  2195. //获取后续生产时间段
  2196. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2197. //存在后续工作区间
  2198. if (nextPoint != null)
  2199. {
  2200. endTime = nextPoint.StartPoint;
  2201. }
  2202. }
  2203. beginTime = endTime;
  2204. //工单排产完成,排产时长=工单工作时长
  2205. item.Worked = item.LbrVar;
  2206. item.QtyWorked = item.QtyOrded;
  2207. }
  2208. //排产完毕,特殊工单时长置0
  2209. sumTsTimes = 0;
  2210. //当天特殊工单全部排产完成
  2211. isFullPC = true;
  2212. //特殊工单排产完成,最后一个工单的清场时长置0
  2213. lstCleanTime = 0m;
  2214. //剩余可用生产时长
  2215. residueTime = residueTime < 0 ? 0 : residueTime;
  2216. //特殊工单处理完成,剩余生产时长大于0且还有正常工单待排产,则继续排正常工单
  2217. if (residueTime > 0 && sumQty < lineStart.QtyRemain)
  2218. {
  2219. workStartTime = beginTime;//排产开始时间
  2220. //剩余产能继续排正常工单
  2221. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  2222. //如果剩余产能不能满足正常工单,剩余产能全部排产
  2223. if (sumQty + sumAmount < lineStart.QtyRemain)
  2224. {
  2225. //记录生产周期
  2226. curSequences.Add(new PeriodSequenceDet
  2227. {
  2228. Domain = domain,
  2229. Line = lineStart.Line,
  2230. ItemNum = workOrd.ItemNum,
  2231. PlanDate = workStartTime.Date,
  2232. Period = dto.Period,
  2233. OrdQty = sumAmount,
  2234. WorkOrds = workOrd.WorkOrd,
  2235. Op = lineStart.Op,
  2236. IsActive = true,
  2237. Status = "",
  2238. CreateTime = DateTime.Now
  2239. });
  2240. //记录排产记录
  2241. curScheduleRsts.Add(new ScheduleResultOpMaster
  2242. {
  2243. Domain = domain,
  2244. WorkOrd = workOrd.WorkOrd,
  2245. Line = lineStart.Line,
  2246. ItemNum = workOrd.ItemNum,
  2247. Op = lineStart.Op,
  2248. WorkDate = workStartTime.Date,
  2249. WorkQty = sumAmount,
  2250. WorkStartTime = workStartTime,
  2251. WorkEndTime = dto.EndTime,
  2252. CreateTime = DateTime.Now
  2253. });
  2254. //累计已排产数量
  2255. sumQty += sumAmount;
  2256. //继续排下一个工作日
  2257. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2258. isFstDay = false;
  2259. }
  2260. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  2261. else
  2262. {
  2263. //剩余需要排产的数量
  2264. decimal residueQty = lineStart.QtyRemain - sumQty;
  2265. //剩余数量生产需要时长(分钟)
  2266. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  2267. //处理剩余需要生产时长:防止向上取整导致超过residueTime
  2268. workTime = workTime > residueTime ? residueTime : workTime;
  2269. curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2270. span = curPoint.EndPoint - workStartTime;
  2271. //当天工作时间段的有效生产时间
  2272. decimal effMins = (decimal)span.TotalMinutes;
  2273. //当前工作时间段即可满足产能
  2274. if (effMins >= workTime)
  2275. {
  2276. endTime = workStartTime.AddMinutes((double)workTime);
  2277. }
  2278. else
  2279. {
  2280. //获取后续生产时间段
  2281. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2282. //剩余需要工作时长
  2283. decimal nextMins = workTime - effMins;
  2284. foreach (var p in nextPoints)
  2285. {
  2286. if (p.WorkMinutes >= nextMins)
  2287. {
  2288. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2289. break;
  2290. }
  2291. nextMins -= p.WorkMinutes;
  2292. }
  2293. }
  2294. //工单排产完成,已排产数量=工单数量
  2295. sumQty = lineStart.QtyRemain;
  2296. //剩余可用生产时长
  2297. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  2298. //处理清场时间,两种场景:
  2299. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  2300. if (residueTime <= lineStart.WaitTime)
  2301. {
  2302. //仍需排产的清场时长
  2303. decimal otherTime = lineStart.WaitTime - residueTime;
  2304. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2305. residueTime = 0;
  2306. }
  2307. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2308. else
  2309. {
  2310. //清场时长
  2311. workTime = lineStart.WaitTime;
  2312. //获取工单排产结束时间所处时间段
  2313. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2314. span = curPoint.EndPoint - endTime;
  2315. //当前工作时间段的有效生产时间(分钟)
  2316. effMins = (decimal)span.TotalMinutes;
  2317. //当前工作时间段即可清场时长
  2318. if (effMins >= workTime)
  2319. {
  2320. endTime = endTime.AddMinutes((double)workTime);
  2321. }
  2322. else
  2323. {
  2324. //获取后续生产时间段
  2325. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2326. //剩余需要工作时长
  2327. decimal nextMins = workTime - effMins;
  2328. foreach (var p in nextPoints)
  2329. {
  2330. if (p.WorkMinutes >= nextMins)
  2331. {
  2332. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2333. break;
  2334. }
  2335. nextMins -= p.WorkMinutes;
  2336. }
  2337. }
  2338. residueTime -= workTime;
  2339. }
  2340. //记录生产周期
  2341. curSequences.Add(new PeriodSequenceDet
  2342. {
  2343. Domain = domain,
  2344. Line = lineStart.Line,
  2345. ItemNum = workOrd.ItemNum,
  2346. PlanDate = workStartTime.Date,
  2347. Period = dto.Period,
  2348. OrdQty = residueQty,
  2349. WorkOrds = workOrd.WorkOrd,
  2350. Op = lineStart.Op,
  2351. IsActive = true,
  2352. Status = "",
  2353. CreateTime = DateTime.Now
  2354. });
  2355. //记录排产记录
  2356. curScheduleRsts.Add(new ScheduleResultOpMaster
  2357. {
  2358. Domain = domain,
  2359. WorkOrd = workOrd.WorkOrd,
  2360. Line = lineStart.Line,
  2361. ItemNum = workOrd.ItemNum,
  2362. Op = lineStart.Op,
  2363. WorkDate = workStartTime.Date,
  2364. WorkQty = residueQty,
  2365. WorkStartTime = workStartTime,
  2366. WorkEndTime = endTime,
  2367. CreateTime = DateTime.Now
  2368. });
  2369. }
  2370. }
  2371. else {
  2372. //获取下一个工作日
  2373. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2374. isFstDay = false;
  2375. }
  2376. }
  2377. //当天的可用产能不满特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2378. else
  2379. {
  2380. //特殊工单排产
  2381. foreach (var item in workDtos)
  2382. {
  2383. if (item.LbrVar == item.Worked)//当前工单已排产
  2384. {
  2385. continue;
  2386. }
  2387. //当前工单剩余待排产时长(分钟)
  2388. decimal needTime = item.LbrVar - item.Worked;
  2389. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2390. if (residueTime >= needTime)
  2391. {
  2392. //计算工单排产结束时间
  2393. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2394. span = curPoint.EndPoint - beginTime;
  2395. //当前工作时间段的有效生产时间(分钟)
  2396. decimal effMins = (decimal)span.TotalMinutes;
  2397. //当前工作时间段即可满足产能
  2398. if (effMins >= needTime)
  2399. {
  2400. endTime = beginTime.AddMinutes((double)needTime);
  2401. }
  2402. else
  2403. {
  2404. //获取后续生产时间段
  2405. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2406. //剩余需要工作时长
  2407. decimal nextMins = needTime - effMins;
  2408. foreach (var p in nextPoints)
  2409. {
  2410. if (p.WorkMinutes >= nextMins)
  2411. {
  2412. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2413. break;
  2414. }
  2415. nextMins -= p.WorkMinutes;
  2416. }
  2417. }
  2418. //当天剩余可用生产时长
  2419. residueTime -= needTime;
  2420. //处理清场时间,两种场景:
  2421. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2422. if (residueTime <= item.WaitTime)
  2423. {
  2424. //仍需排产的清场时长
  2425. decimal otherTime = item.WaitTime - residueTime;
  2426. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2427. residueTime = 0;
  2428. }
  2429. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2430. else
  2431. {
  2432. //清场时长
  2433. needTime = item.WaitTime;
  2434. //获取工单排产结束时间所处时间段
  2435. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2436. span = curPoint.EndPoint - endTime;
  2437. //当前工作时间段的有效生产时间(分钟)
  2438. effMins = (decimal)span.TotalMinutes;
  2439. //当前工作时间段即可清场时长
  2440. if (effMins >= needTime)
  2441. {
  2442. endTime = endTime.AddMinutes((double)needTime);
  2443. }
  2444. else
  2445. {
  2446. //获取后续生产时间段
  2447. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2448. //剩余需要工作时长
  2449. decimal nextMins = needTime - effMins;
  2450. foreach (var p in nextPoints)
  2451. {
  2452. if (p.WorkMinutes >= nextMins)
  2453. {
  2454. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2455. break;
  2456. }
  2457. nextMins -= p.WorkMinutes;
  2458. }
  2459. }
  2460. residueTime -= needTime;
  2461. }
  2462. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2463. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2464. //记录生产周期
  2465. curSequences.Add(new PeriodSequenceDet
  2466. {
  2467. Domain = domain,
  2468. Line = lineStart.Line,
  2469. ItemNum = item.ItemNum,
  2470. PlanDate = beginTime.Date,
  2471. Period = dto.Period,
  2472. OrdQty = item.QtyOrded - item.QtyWorked,
  2473. WorkOrds = item.WorkOrd,
  2474. Op = item.Op,
  2475. IsActive = true,
  2476. Status = "",
  2477. CreateTime = DateTime.Now
  2478. });
  2479. //记录排产记录
  2480. curScheduleRsts.Add(new ScheduleResultOpMaster
  2481. {
  2482. Domain = domain,
  2483. WorkOrd = item.WorkOrd,
  2484. Line = lineStart.Line,
  2485. ItemNum = item.ItemNum,
  2486. Op = item.Op,
  2487. WorkDate = beginTime.Date,
  2488. WorkQty = item.QtyOrded - item.QtyWorked,
  2489. WorkStartTime = beginTime,
  2490. WorkEndTime = endTime,
  2491. CreateTime = DateTime.Now
  2492. });
  2493. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2494. item.Worked = item.LbrVar;
  2495. item.QtyWorked = item.QtyOrded;
  2496. beginTime = endTime;
  2497. //当天可用生产时长还有剩余
  2498. if (residueTime > 0)
  2499. {
  2500. //获取结束时间所处时间段
  2501. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2502. if (endTime == curPoint.EndPoint)
  2503. {
  2504. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2505. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2506. }
  2507. beginTime = endTime;
  2508. }
  2509. //当天可用产能已全部用完
  2510. else
  2511. {
  2512. break;
  2513. }
  2514. }
  2515. //当天剩余产能不满足当前工单的剩余待排产时长
  2516. else
  2517. {
  2518. //计算生产数量
  2519. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2520. //记录生产周期
  2521. curSequences.Add(new PeriodSequenceDet
  2522. {
  2523. Domain = domain,
  2524. Line = lineStart.Line,
  2525. ItemNum = item.ItemNum,
  2526. PlanDate = beginTime.Date,
  2527. Period = dto.Period,
  2528. OrdQty = qty,
  2529. WorkOrds = item.WorkOrd,
  2530. Op = item.Op,
  2531. IsActive = true,
  2532. Status = "",
  2533. CreateTime = DateTime.Now
  2534. });
  2535. //记录排产记录
  2536. curScheduleRsts.Add(new ScheduleResultOpMaster
  2537. {
  2538. Domain = domain,
  2539. WorkOrd = item.WorkOrd,
  2540. Line = lineStart.Line,
  2541. ItemNum = item.ItemNum,
  2542. Op = item.Op,
  2543. WorkDate = beginTime.Date,
  2544. WorkQty = qty,
  2545. WorkStartTime = beginTime,
  2546. WorkEndTime = dto.EndTime,
  2547. CreateTime = DateTime.Now
  2548. });
  2549. item.Worked += residueTime;
  2550. item.QtyWorked += qty;
  2551. //特殊工单剩余待排产时长(分钟)
  2552. sumTsTimes -= residueTime;
  2553. residueTime = 0m;
  2554. break;
  2555. }
  2556. }
  2557. //当天特殊工单未排产完成
  2558. isFullPC = false;
  2559. //获取下一个工作日
  2560. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2561. isFstDay = false;
  2562. }
  2563. }
  2564. //当天之前的特殊工单全部排产完毕
  2565. else {
  2566. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  2567. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  2568. {
  2569. //当天有特殊工单,先排特殊工单
  2570. if (sumTsTimes > 0)
  2571. {
  2572. //当天剩余产能(分钟)
  2573. decimal residueTime = dto.EffTime;
  2574. DateTime beginTime = workStartTime;//排产开始时间
  2575. DateTime endTime = dto.EndTime;//排产结束时间
  2576. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  2577. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2578. if (residueTime >= sumTsTimes)
  2579. {
  2580. var lastWork = workDtos.Last();
  2581. //开始或结束时间所处时间段
  2582. var curPoint = new LineWorkPointDto();
  2583. //特殊工单排产
  2584. foreach (var item in workDtos)
  2585. {
  2586. if (item.LbrVar == item.Worked)//当前工单已排产
  2587. {
  2588. continue;
  2589. }
  2590. //当前工单排产需要时长
  2591. decimal needTime = 0m;
  2592. //最后一个特殊工单
  2593. if (item.WorkOrd == lastWork.WorkOrd)
  2594. {
  2595. //最后一个工单的生产时长+清场时长
  2596. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  2597. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2598. if (residueTime >= needTime)
  2599. {
  2600. //计算工单排产结束时间
  2601. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2602. //获取排产结束时间所处以及之后的生产时间段
  2603. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2604. //处理第一个时间段的开始时间
  2605. nextPoints[0].StartPoint = beginTime;
  2606. foreach (var p in nextPoints)
  2607. {
  2608. span = p.EndPoint - p.StartPoint;
  2609. //当前工作时间段的有效生产时间
  2610. decimal effMins = (decimal)span.TotalMinutes;
  2611. if (effMins >= needTime)
  2612. {
  2613. endTime = p.StartPoint.AddMinutes((double)needTime);
  2614. break;
  2615. }
  2616. needTime -= effMins;
  2617. residueTime -= effMins;
  2618. }
  2619. residueTime -= needTime;
  2620. }
  2621. //剩余可用工作时长不能满足清场时长
  2622. else
  2623. {
  2624. //还需排产的清场时间
  2625. decimal qcTime = needTime - residueTime;
  2626. endTime = dto.EndTime.AddMinutes((double)qcTime);
  2627. residueTime = 0;
  2628. }
  2629. //最后一个工单的清场时长
  2630. lstCleanTime = 0m;
  2631. }
  2632. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2633. else
  2634. {
  2635. //当前工单还需工作时长+工单的清场时长
  2636. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2637. //计算工单排产结束时间
  2638. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2639. span = curPoint.EndPoint - beginTime;
  2640. //当天工作时间段的有效生产时间(分钟)
  2641. decimal effMins = (decimal)span.TotalMinutes;
  2642. if (effMins >= needTime)//当前工作时间段即可满足产能
  2643. {
  2644. endTime = beginTime.AddMinutes((double)needTime);
  2645. }
  2646. else
  2647. {
  2648. //获取后续生产时间段
  2649. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2650. //剩余需要工作时长
  2651. decimal nextMins = needTime - effMins;
  2652. foreach (var p in nextPoints)
  2653. {
  2654. if (p.WorkMinutes >= nextMins)
  2655. {
  2656. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2657. break;
  2658. }
  2659. nextMins -= p.WorkMinutes;
  2660. }
  2661. }
  2662. residueTime -= needTime;
  2663. }
  2664. //记录生产周期
  2665. curSequences.Add(new PeriodSequenceDet
  2666. {
  2667. Domain = domain,
  2668. Line = lineStart.Line,
  2669. ItemNum = item.ItemNum,
  2670. PlanDate = beginTime.Date,
  2671. Period = dto.Period,
  2672. OrdQty = item.QtyOrded - item.QtyWorked,
  2673. WorkOrds = item.WorkOrd,
  2674. Op = item.Op,
  2675. IsActive = true,
  2676. Status = "",
  2677. CreateTime = DateTime.Now
  2678. });
  2679. //记录排产记录
  2680. curScheduleRsts.Add(new ScheduleResultOpMaster
  2681. {
  2682. Domain = domain,
  2683. WorkOrd = item.WorkOrd,
  2684. Line = lineStart.Line,
  2685. ItemNum = item.ItemNum,
  2686. Op = item.Op,
  2687. WorkDate = beginTime.Date,
  2688. WorkQty = item.QtyOrded - item.QtyWorked,
  2689. WorkStartTime = beginTime,
  2690. WorkEndTime = endTime,
  2691. CreateTime = DateTime.Now
  2692. });
  2693. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2694. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2695. //结束时间位于工作区间结尾
  2696. if (curPoint != null && endTime == curPoint.EndPoint)
  2697. {
  2698. //获取后续生产时间段
  2699. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2700. //存在后续工作区间
  2701. if (curPoint != null)
  2702. {
  2703. endTime = curPoint.StartPoint;
  2704. }
  2705. }
  2706. beginTime = endTime;
  2707. //工单排产完成,排产时长=工单工作时长
  2708. item.Worked = item.LbrVar;
  2709. item.QtyWorked = item.QtyOrded;
  2710. }
  2711. //剩余可用生产时长
  2712. residueTime = residueTime < 0 ? 0 : residueTime;
  2713. //特殊工单处理完成,剩余生产时长大于0继续排正常工单
  2714. if (residueTime > 0)
  2715. {
  2716. //处理正常工单开工时间
  2717. workStartTime = endTime;
  2718. //剩余产能继续排正常工单
  2719. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  2720. //记录生产周期
  2721. curSequences.Add(new PeriodSequenceDet
  2722. {
  2723. Domain = domain,
  2724. Line = lineStart.Line,
  2725. ItemNum = workOrd.ItemNum,
  2726. PlanDate = workStartTime.Date,
  2727. Period = dto.Period,
  2728. OrdQty = sumAmount,
  2729. WorkOrds = workOrd.WorkOrd,
  2730. Op = lineStart.Op,
  2731. IsActive = true,
  2732. Status = "",
  2733. CreateTime = DateTime.Now
  2734. });
  2735. //记录排产记录
  2736. curScheduleRsts.Add(new ScheduleResultOpMaster
  2737. {
  2738. Domain = domain,
  2739. WorkOrd = workOrd.WorkOrd,
  2740. Line = lineStart.Line,
  2741. ItemNum = workOrd.ItemNum,
  2742. Op = lineStart.Op,
  2743. WorkDate = workStartTime.Date,
  2744. WorkQty = sumAmount,
  2745. WorkStartTime = workStartTime,
  2746. WorkEndTime = dto.EndTime,
  2747. CreateTime = DateTime.Now
  2748. });
  2749. //累计已排产数量
  2750. sumQty += sumAmount;
  2751. }
  2752. //继续排下一个工作日
  2753. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2754. isFstDay = false;
  2755. //排产完毕,特殊工单时长置0
  2756. sumTsTimes = 0;
  2757. //当天的特殊工单排产完成
  2758. isFullPC = true;
  2759. //最后一个特殊工单清场时长置0
  2760. lstCleanTime = 0m;
  2761. }
  2762. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2763. else
  2764. {
  2765. foreach (var item in workDtos)
  2766. {
  2767. if (item.LbrVar == item.Worked)//当前工单已排产
  2768. {
  2769. continue;
  2770. }
  2771. //当前工单剩余待排产时长(分钟)
  2772. decimal needTime = item.LbrVar - item.Worked;
  2773. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2774. if (residueTime >= needTime)
  2775. {
  2776. //计算工单排产结束时间
  2777. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2778. span = curPoint.EndPoint - beginTime;
  2779. //当前工作时间段的有效生产时间(分钟)
  2780. decimal effMins = (decimal)span.TotalMinutes;
  2781. if (effMins >= needTime)//当前工作时间段即可满足产能
  2782. {
  2783. endTime = beginTime.AddMinutes((double)needTime);
  2784. }
  2785. else
  2786. {
  2787. //获取后续生产时间段
  2788. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2789. //剩余需要工作时长
  2790. decimal nextMins = needTime - effMins;
  2791. foreach (var p in nextPoints)
  2792. {
  2793. if (p.WorkMinutes >= nextMins)
  2794. {
  2795. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2796. break;
  2797. }
  2798. nextMins -= p.WorkMinutes;
  2799. }
  2800. }
  2801. //当天剩余可用生产时长
  2802. residueTime -= needTime;
  2803. //处理清场时间,两种场景:
  2804. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2805. if (residueTime <= item.WaitTime)
  2806. {
  2807. //仍需排产的清场时长
  2808. decimal otherTime = item.WaitTime - residueTime;
  2809. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2810. residueTime = 0;
  2811. }
  2812. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2813. else
  2814. {
  2815. //清场时长
  2816. needTime = item.WaitTime;
  2817. //获取工单排产结束时间所处时间段
  2818. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2819. span = curPoint.EndPoint - endTime;
  2820. //当前工作时间段的有效生产时间(分钟)
  2821. effMins = (decimal)span.TotalMinutes;
  2822. //当前工作时间段即可清场时长
  2823. if (effMins >= needTime)
  2824. {
  2825. endTime = endTime.AddMinutes((double)needTime);
  2826. }
  2827. else
  2828. {
  2829. //获取后续生产时间段
  2830. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2831. //剩余需要工作时长
  2832. decimal nextMins = needTime - effMins;
  2833. foreach (var p in nextPoints)
  2834. {
  2835. if (p.WorkMinutes >= nextMins)
  2836. {
  2837. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2838. break;
  2839. }
  2840. nextMins -= p.WorkMinutes;
  2841. }
  2842. }
  2843. residueTime -= needTime;
  2844. }
  2845. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2846. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2847. //记录生产周期
  2848. curSequences.Add(new PeriodSequenceDet
  2849. {
  2850. Domain = domain,
  2851. Line = lineStart.Line,
  2852. ItemNum = item.ItemNum,
  2853. PlanDate = beginTime.Date,
  2854. Period = dto.Period,
  2855. OrdQty = item.QtyOrded - item.QtyWorked,
  2856. WorkOrds = item.WorkOrd,
  2857. Op = item.Op,
  2858. IsActive = true,
  2859. Status = "",
  2860. CreateTime = DateTime.Now
  2861. });
  2862. //记录排产记录
  2863. curScheduleRsts.Add(new ScheduleResultOpMaster
  2864. {
  2865. Domain = domain,
  2866. WorkOrd = item.WorkOrd,
  2867. Line = lineStart.Line,
  2868. ItemNum = item.ItemNum,
  2869. Op = item.Op,
  2870. WorkDate = beginTime.Date,
  2871. WorkQty = item.QtyOrded - item.QtyWorked,
  2872. WorkStartTime = beginTime,
  2873. WorkEndTime = endTime,
  2874. CreateTime = DateTime.Now
  2875. });
  2876. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2877. item.Worked = item.LbrVar;
  2878. item.QtyWorked = item.QtyOrded;
  2879. beginTime = endTime;
  2880. if (residueTime > 0)
  2881. {
  2882. //获取结束时间所处时间段
  2883. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2884. if (endTime == curPoint.EndPoint)
  2885. {
  2886. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2887. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2888. }
  2889. beginTime = endTime;
  2890. }
  2891. //当天可用产能已全部用完
  2892. else
  2893. {
  2894. break;
  2895. }
  2896. }
  2897. //当天剩余产能不满足当前工单的剩余待排产时长
  2898. else
  2899. {
  2900. //计算生产数量
  2901. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2902. //记录生产周期
  2903. curSequences.Add(new PeriodSequenceDet
  2904. {
  2905. Domain = domain,
  2906. Line = lineStart.Line,
  2907. ItemNum = item.ItemNum,
  2908. PlanDate = beginTime.Date,
  2909. Period = dto.Period,
  2910. OrdQty = qty,
  2911. WorkOrds = item.WorkOrd,
  2912. Op = item.Op,
  2913. IsActive = true,
  2914. Status = "",
  2915. CreateTime = DateTime.Now
  2916. });
  2917. //记录排产记录
  2918. curScheduleRsts.Add(new ScheduleResultOpMaster
  2919. {
  2920. Domain = domain,
  2921. WorkOrd = item.WorkOrd,
  2922. Line = lineStart.Line,
  2923. ItemNum = item.ItemNum,
  2924. Op = item.Op,
  2925. WorkDate = beginTime.Date,
  2926. WorkQty = qty,
  2927. WorkStartTime = beginTime,
  2928. WorkEndTime = dto.EndTime,
  2929. CreateTime = DateTime.Now
  2930. });
  2931. item.Worked += residueTime;
  2932. item.QtyWorked += qty;
  2933. //特殊工单剩余待排产时长(分钟)
  2934. sumTsTimes -= residueTime;
  2935. residueTime = 0;
  2936. break;
  2937. }
  2938. }
  2939. //当天的特殊工单未排产完成
  2940. isFullPC = false;
  2941. //获取下一个工作日
  2942. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2943. isFstDay = false;
  2944. }
  2945. }
  2946. //不存在特殊工单(此时不想需要考虑清场时间)
  2947. else
  2948. {
  2949. //记录生产周期
  2950. curSequences.Add(new PeriodSequenceDet
  2951. {
  2952. Domain = domain,
  2953. Line = lineStart.Line,
  2954. ItemNum = workOrd.ItemNum,
  2955. PlanDate = workStartTime.Date,
  2956. Period = dto.Period,
  2957. OrdQty = dto.ProductQty,
  2958. WorkOrds = workOrd.WorkOrd,
  2959. Op = lineStart.Op,
  2960. IsActive = true,
  2961. Status = "",
  2962. CreateTime = DateTime.Now
  2963. });
  2964. //记录排产记录
  2965. curScheduleRsts.Add(new ScheduleResultOpMaster
  2966. {
  2967. Domain = domain,
  2968. WorkOrd = workOrd.WorkOrd,
  2969. Line = lineStart.Line,
  2970. ItemNum = workOrd.ItemNum,
  2971. Op = lineStart.Op,
  2972. WorkDate = workStartTime.Date,
  2973. WorkQty = dto.ProductQty,
  2974. WorkStartTime = dto.StartTime,
  2975. WorkEndTime = dto.EndTime,
  2976. CreateTime = DateTime.Now
  2977. });
  2978. //累计已排产数量
  2979. sumQty += dto.ProductQty;
  2980. //继续排下一个工作日
  2981. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2982. isFstDay = false;
  2983. isFullPC = true;
  2984. }
  2985. }
  2986. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  2987. else
  2988. {
  2989. //当天可用生产时长
  2990. decimal residueTime = dto.EffTime;
  2991. //正常工单生产时长
  2992. decimal workTime = 0m;
  2993. DateTime workEndTime = workStartTime;
  2994. if (sumQty < lineStart.QtyRemain)
  2995. {
  2996. #region 正常工单排产-开始
  2997. //剩余需要排产的数量
  2998. decimal residueQty = lineStart.QtyRemain - sumQty;
  2999. //剩余数量生产需要时长(分钟)
  3000. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  3001. //处理需要生产时长
  3002. workTime = workTime >= residueTime ? residueTime : workTime;
  3003. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3004. span = curPoint.EndPoint - workStartTime;
  3005. //当天工作时间段的有效生产时间
  3006. decimal effMins = (decimal)span.TotalMinutes;
  3007. //当前工作时间段即可满足产能
  3008. if (effMins >= workTime)
  3009. {
  3010. workEndTime = workStartTime.AddMinutes((double)workTime);
  3011. }
  3012. else
  3013. {
  3014. //获取后续生产时间段
  3015. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3016. //剩余需要工作时长
  3017. decimal nextMins = workTime - effMins;
  3018. foreach (var p in nextPoints)
  3019. {
  3020. if (p.WorkMinutes >= nextMins)
  3021. {
  3022. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3023. break;
  3024. }
  3025. nextMins -= p.WorkMinutes;
  3026. }
  3027. }
  3028. //工单排产完成,已排产数量=工单数量
  3029. sumQty = lineStart.QtyRemain;
  3030. //剩余可用生产时长
  3031. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  3032. //处理清场时间,两种场景:
  3033. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  3034. if (residueTime <= lineStart.WaitTime)
  3035. {
  3036. //仍需排产的清场时长
  3037. decimal otherTime = lineStart.WaitTime - residueTime;
  3038. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  3039. residueTime = 0;
  3040. }
  3041. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3042. else
  3043. {
  3044. //清场时长
  3045. workTime = lineStart.WaitTime;
  3046. //获取工单排产结束时间所处时间段
  3047. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  3048. span = curPoint.EndPoint - workEndTime;
  3049. //当前工作时间段的有效生产时间(分钟)
  3050. effMins = (decimal)span.TotalMinutes;
  3051. //当前工作时间段即可清场时长
  3052. if (effMins >= workTime)
  3053. {
  3054. workEndTime = workEndTime.AddMinutes((double)workTime);
  3055. }
  3056. else
  3057. {
  3058. //获取后续生产时间段
  3059. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3060. //剩余需要工作时长
  3061. decimal nextMins = workTime - effMins;
  3062. foreach (var p in nextPoints)
  3063. {
  3064. if (p.WorkMinutes >= nextMins)
  3065. {
  3066. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3067. break;
  3068. }
  3069. nextMins -= p.WorkMinutes;
  3070. }
  3071. }
  3072. //剩余生产时长
  3073. residueTime -= workTime;
  3074. }
  3075. //记录生产周期
  3076. curSequences.Add(new PeriodSequenceDet
  3077. {
  3078. Domain = domain,
  3079. Line = lineStart.Line,
  3080. ItemNum = workOrd.ItemNum,
  3081. PlanDate = workStartTime.Date,
  3082. Period = dto.Period,
  3083. OrdQty = residueQty,
  3084. WorkOrds = workOrd.WorkOrd,
  3085. Op = lineStart.Op,
  3086. IsActive = true,
  3087. Status = "",
  3088. CreateTime = DateTime.Now
  3089. });
  3090. //记录排产记录
  3091. curScheduleRsts.Add(new ScheduleResultOpMaster
  3092. {
  3093. Domain = domain,
  3094. WorkOrd = workOrd.WorkOrd,
  3095. Line = lineStart.Line,
  3096. ItemNum = workOrd.ItemNum,
  3097. Op = lineStart.Op,
  3098. WorkDate = workStartTime.Date,
  3099. WorkQty = residueQty,
  3100. WorkStartTime = workStartTime,
  3101. WorkEndTime = workEndTime,
  3102. CreateTime = DateTime.Now
  3103. });
  3104. //处理排产开始时间
  3105. workStartTime = workEndTime;
  3106. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3107. if (curPoint != null && workStartTime == curPoint.EndPoint)
  3108. {
  3109. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3110. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  3111. }
  3112. #endregion 正常工单排产-结束
  3113. }
  3114. //当天剩余产能(分钟)
  3115. residueTime = residueTime < 0 ? 0 : residueTime;
  3116. if (sumTsTimes > 0)//存在特殊工单
  3117. {
  3118. if (residueTime > 0)
  3119. {
  3120. #region 特殊工单排产-开始
  3121. DateTime beginTime = workStartTime;//排产开始时间
  3122. DateTime endTime = dto.EndTime;//排产结束时间
  3123. workDtos = workDtos.OrderBy(p => p.Priority).ToList();
  3124. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  3125. if (residueTime >= sumTsTimes)
  3126. {
  3127. //最后一个工单
  3128. var lastWork = workDtos.Last();
  3129. //开始或结束时间所处时间段
  3130. var curPoint = new LineWorkPointDto();
  3131. foreach (var item in workDtos)
  3132. {
  3133. if (item.LbrVar == item.Worked)//当前工单已排产
  3134. {
  3135. continue;
  3136. }
  3137. //当前工单排产需要时长
  3138. decimal needTime = 0m;
  3139. //最后一个特殊工单
  3140. if (item.WorkOrd == lastWork.WorkOrd)
  3141. {
  3142. //最后一个工单的生产时长+清场时长
  3143. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  3144. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  3145. if (residueTime >= needTime)
  3146. {
  3147. //计算工单排产结束时间
  3148. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3149. //获取排产结束时间所处以及之后的生产时间段
  3150. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  3151. //处理第一个时间段的开始时间
  3152. nextPoints[0].StartPoint = beginTime;
  3153. foreach (var p in nextPoints)
  3154. {
  3155. span = p.EndPoint - p.StartPoint;
  3156. //当前工作时间段的有效生产时间
  3157. decimal effMins = (decimal)span.TotalMinutes;
  3158. if (effMins >= needTime)
  3159. {
  3160. endTime = p.StartPoint.AddMinutes((double)needTime);
  3161. break;
  3162. }
  3163. needTime -= effMins;
  3164. residueTime -= effMins;
  3165. }
  3166. //剩余可用时长
  3167. residueTime -= needTime;
  3168. }
  3169. //剩余可用工作时长不能满足清场时长
  3170. else
  3171. {
  3172. //还需排产的清场时间
  3173. decimal qcTime = needTime - residueTime;
  3174. endTime = dto.EndTime.AddMinutes((double)qcTime);
  3175. residueTime = 0;
  3176. }
  3177. //最后一个工单的清场时长
  3178. lstCleanTime = 0m;
  3179. }
  3180. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  3181. else
  3182. {
  3183. //当前工单还需工作时长+工单的清场时长
  3184. needTime = item.LbrVar - item.Worked + item.WaitTime;
  3185. //计算工单排产结束时间
  3186. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3187. span = curPoint.EndPoint - beginTime;
  3188. //当天工作时间段的有效生产时间(分钟)
  3189. decimal effMins = (decimal)span.TotalMinutes;
  3190. if (effMins >= needTime)//当前工作时间段即可满足产能
  3191. {
  3192. endTime = beginTime.AddMinutes((double)needTime);
  3193. }
  3194. else
  3195. {
  3196. //获取后续生产时间段
  3197. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3198. //剩余需要工作时长
  3199. decimal nextMins = needTime - effMins;
  3200. foreach (var p in nextPoints)
  3201. {
  3202. if (p.WorkMinutes >= nextMins)
  3203. {
  3204. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3205. break;
  3206. }
  3207. nextMins -= p.WorkMinutes;
  3208. }
  3209. }
  3210. residueTime -= needTime;
  3211. }
  3212. //记录生产周期
  3213. curSequences.Add(new PeriodSequenceDet
  3214. {
  3215. Domain = domain,
  3216. Line = lineStart.Line,
  3217. ItemNum = item.ItemNum,
  3218. PlanDate = beginTime.Date,
  3219. Period = dto.Period,
  3220. OrdQty = item.QtyOrded - item.QtyWorked,
  3221. WorkOrds = item.WorkOrd,
  3222. Op = item.Op,
  3223. IsActive = true,
  3224. Status = "",
  3225. CreateTime = DateTime.Now
  3226. });
  3227. //记录排产记录
  3228. curScheduleRsts.Add(new ScheduleResultOpMaster
  3229. {
  3230. Domain = domain,
  3231. WorkOrd = item.WorkOrd,
  3232. Line = lineStart.Line,
  3233. ItemNum = item.ItemNum,
  3234. Op = item.Op,
  3235. WorkDate = beginTime.Date,
  3236. WorkQty = item.QtyOrded - item.QtyWorked,
  3237. WorkStartTime = beginTime,
  3238. WorkEndTime = endTime,
  3239. CreateTime = DateTime.Now
  3240. });
  3241. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  3242. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3243. //结束时间位于工作区间结尾
  3244. if (curPoint != null && endTime == curPoint.EndPoint)
  3245. {
  3246. //获取后续生产时间段
  3247. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3248. if (nextPoint != null)//存在后续工作区间
  3249. {
  3250. endTime = nextPoint.StartPoint;
  3251. }
  3252. }
  3253. beginTime = endTime;
  3254. //工单排产完成,排产时长=工单工作时长
  3255. item.Worked = item.LbrVar;
  3256. item.QtyWorked = item.QtyOrded;
  3257. }
  3258. //排产完毕,特殊工单时长置0
  3259. sumTsTimes = 0;
  3260. //当天的特殊工单以排产完成
  3261. isFullPC = true;
  3262. //最后一个工单的清场时间置0
  3263. lstCleanTime = 0m;
  3264. }
  3265. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  3266. else
  3267. {
  3268. foreach (var item in workDtos)
  3269. {
  3270. if (item.LbrVar == item.Worked)//当前工单已排产
  3271. {
  3272. continue;
  3273. }
  3274. //当前工单剩余待排产时长(分钟)
  3275. decimal needTime = item.LbrVar - item.Worked;
  3276. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  3277. if (residueTime >= needTime)
  3278. {
  3279. //计算工单排产结束时间
  3280. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3281. span = curPoint.EndPoint - beginTime;
  3282. //当前工作时间段的有效生产时间(分钟)
  3283. decimal effMins = (decimal)span.TotalMinutes;
  3284. if (effMins >= needTime)//当前工作时间段即可满足产能
  3285. {
  3286. endTime = beginTime.AddMinutes((double)needTime);
  3287. }
  3288. else
  3289. {
  3290. //获取后续生产时间段
  3291. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3292. //剩余需要工作时长
  3293. decimal nextMins = needTime - effMins;
  3294. foreach (var p in nextPoints)
  3295. {
  3296. if (p.WorkMinutes >= nextMins)
  3297. {
  3298. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3299. break;
  3300. }
  3301. nextMins -= p.WorkMinutes;
  3302. }
  3303. }
  3304. //当天剩余可用生产时长
  3305. residueTime -= needTime;
  3306. //处理清场时间,两种场景:
  3307. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  3308. if (residueTime <= item.WaitTime)
  3309. {
  3310. //仍需排产的清场时长
  3311. decimal otherTime = item.WaitTime - residueTime;
  3312. endTime = dto.EndTime.AddMinutes((double)otherTime);
  3313. residueTime = 0;
  3314. }
  3315. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3316. else
  3317. {
  3318. //清场时长
  3319. needTime = item.WaitTime;
  3320. //获取工单排产结束时间所处时间段
  3321. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3322. span = curPoint.EndPoint - endTime;
  3323. //当前工作时间段的有效生产时间(分钟)
  3324. effMins = (decimal)span.TotalMinutes;
  3325. //当前工作时间段即可清场时长
  3326. if (effMins >= needTime)
  3327. {
  3328. endTime = endTime.AddMinutes((double)needTime);
  3329. }
  3330. else
  3331. {
  3332. //获取后续生产时间段
  3333. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3334. //剩余需要工作时长
  3335. decimal nextMins = needTime - effMins;
  3336. foreach (var p in nextPoints)
  3337. {
  3338. if (p.WorkMinutes >= nextMins)
  3339. {
  3340. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3341. break;
  3342. }
  3343. nextMins -= p.WorkMinutes;
  3344. }
  3345. }
  3346. residueTime -= needTime;
  3347. }
  3348. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  3349. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  3350. //记录生产周期
  3351. curSequences.Add(new PeriodSequenceDet
  3352. {
  3353. Domain = domain,
  3354. Line = lineStart.Line,
  3355. ItemNum = item.ItemNum,
  3356. PlanDate = beginTime.Date,
  3357. Period = dto.Period,
  3358. OrdQty = item.QtyOrded - item.QtyWorked,
  3359. WorkOrds = item.WorkOrd,
  3360. Op = item.Op,
  3361. IsActive = true,
  3362. Status = "",
  3363. CreateTime = DateTime.Now
  3364. });
  3365. //记录排产记录
  3366. curScheduleRsts.Add(new ScheduleResultOpMaster
  3367. {
  3368. Domain = domain,
  3369. WorkOrd = item.WorkOrd,
  3370. Line = lineStart.Line,
  3371. ItemNum = item.ItemNum,
  3372. Op = item.Op,
  3373. WorkDate = beginTime.Date,
  3374. WorkQty = item.QtyOrded - item.QtyWorked,
  3375. WorkStartTime = beginTime,
  3376. WorkEndTime = endTime,
  3377. CreateTime = DateTime.Now
  3378. });
  3379. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  3380. item.Worked = item.LbrVar;
  3381. item.QtyWorked = item.QtyOrded;
  3382. beginTime = endTime;
  3383. if (residueTime > 0)
  3384. {
  3385. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3386. if (endTime == curPoint.EndPoint)
  3387. {
  3388. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3389. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  3390. beginTime = endTime;
  3391. }
  3392. }
  3393. //当天可用产能已全部用完
  3394. else
  3395. {
  3396. break;
  3397. }
  3398. }
  3399. else//当天剩余产能不满足当前工单的剩余待排产时长
  3400. {
  3401. //计算生产数量
  3402. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  3403. //记录生产周期
  3404. curSequences.Add(new PeriodSequenceDet
  3405. {
  3406. Domain = domain,
  3407. Line = lineStart.Line,
  3408. ItemNum = item.ItemNum,
  3409. PlanDate = beginTime.Date,
  3410. Period = dto.Period,
  3411. OrdQty = qty,
  3412. WorkOrds = item.WorkOrd,
  3413. Op = item.Op,
  3414. IsActive = true,
  3415. Status = "",
  3416. CreateTime = DateTime.Now
  3417. });
  3418. //记录排产记录
  3419. curScheduleRsts.Add(new ScheduleResultOpMaster
  3420. {
  3421. Domain = domain,
  3422. WorkOrd = item.WorkOrd,
  3423. Line = lineStart.Line,
  3424. ItemNum = item.ItemNum,
  3425. Op = item.Op,
  3426. WorkDate = beginTime.Date,
  3427. WorkQty = qty,
  3428. WorkStartTime = beginTime,
  3429. WorkEndTime = dto.EndTime,
  3430. CreateTime = DateTime.Now
  3431. });
  3432. item.Worked += residueTime;
  3433. item.QtyWorked += qty;
  3434. //特殊工单剩余待排产时长(分钟)
  3435. sumTsTimes -= residueTime;
  3436. residueTime = 0;
  3437. break;
  3438. }
  3439. }
  3440. //当天的特殊工单未排产完成
  3441. isFullPC = false;
  3442. //获取下一个工作日
  3443. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3444. isFstDay = false;
  3445. }
  3446. #endregion 特殊工单排产-结束
  3447. }
  3448. else
  3449. {
  3450. //继续排下一个工作日
  3451. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3452. isFstDay = false;
  3453. //当天的特殊工单未排产完成
  3454. isFullPC = false;
  3455. }
  3456. }
  3457. }
  3458. }
  3459. }
  3460. }
  3461. //记录已排产特殊工单
  3462. ypcWorkOrds.AddRange(workDtos.Select(p=>p.WorkOrd).ToList());
  3463. }
  3464. //记录排产结果
  3465. periodsDet.AddRange(curSequences);
  3466. scheduleResults.AddRange(curScheduleRsts);
  3467. }
  3468. /// <summary>
  3469. /// 特殊工单排产:和正常工单不共用产线的特殊工单
  3470. /// </summary>
  3471. /// <param name="workOrds">特殊工单</param>
  3472. /// <param name="periodsDet">生产周期</param>
  3473. /// <param name="scheduleResults">排产结果</param>
  3474. public void TsLineSchedule(List<WorkOrdMstDto> workOrds, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  3475. {
  3476. foreach (var item in workOrds)
  3477. {
  3478. //工单生产时长(分钟)
  3479. decimal sumTimes = item.LbrVar;
  3480. //工单的排产开始时间
  3481. DateTime workStartTime = item.OrdDate;
  3482. //当前产线的工作日历
  3483. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3484. //当前产线的休息时间设置
  3485. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.ProdLine).ToList();
  3486. LineStartDto lineStart = new LineStartDto();
  3487. lineStart.RecID = 0;
  3488. lineStart.Line = item.ProdLine;
  3489. lineStart.Op = item.Op;
  3490. lineStart.StartTime = workStartTime;
  3491. lineStart.Rate = 0;
  3492. while (sumTimes > 0)
  3493. {
  3494. //获取当天的工作时间段
  3495. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3496. if (curCalendar == null)
  3497. {
  3498. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3499. }
  3500. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  3501. //获取当天的产能
  3502. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  3503. //当天的可用生产时长不能满足特殊工单生产时长
  3504. if (dto.EffTime < sumTimes)
  3505. {
  3506. decimal qty = Math.Ceiling(dto.EffTime / item.LbrVar * item.QtyOrded);
  3507. //记录生产周期
  3508. periodsDet.Add(new PeriodSequenceDet
  3509. {
  3510. Domain = domain,
  3511. Line = item.ProdLine,
  3512. ItemNum = item.ItemNum,
  3513. PlanDate = workStartTime.Date,
  3514. Period = dto.Period,
  3515. OrdQty = qty,
  3516. WorkOrds = item.WorkOrd,
  3517. Op = item.Op,
  3518. IsActive = true,
  3519. Status = "",
  3520. CreateTime = DateTime.Now
  3521. });
  3522. //记录排产记录
  3523. scheduleResults.Add(new ScheduleResultOpMaster
  3524. {
  3525. Domain = domain,
  3526. WorkOrd = item.WorkOrd,
  3527. Line = item.ProdLine,
  3528. ItemNum = item.ItemNum,
  3529. Op = item.Op,
  3530. WorkDate = workStartTime.Date,
  3531. WorkQty = qty,
  3532. WorkStartTime = dto.StartTime,
  3533. WorkEndTime = dto.EndTime,
  3534. CreateTime = DateTime.Now
  3535. });
  3536. //剩余待排产时长
  3537. sumTimes -= dto.EffTime;
  3538. //已排产数量
  3539. item.QtyWorked += qty;
  3540. item.Worked += dto.EffTime;
  3541. //继续排下一个工作日
  3542. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3543. }
  3544. //最后一天的产能全部占用或只能占用一部分
  3545. else
  3546. {
  3547. //结束时间
  3548. DateTime workEndTime = workStartTime;
  3549. //需要排产时长=剩余生产时长(分钟) + 清场时长
  3550. decimal workTime = sumTimes + item.WaitTime;
  3551. //当天可用时长满足生产时长+清场时长
  3552. if (dto.EffTime > workTime)
  3553. {
  3554. //排产开始时间位于哪个时间段
  3555. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3556. TimeSpan span = curPoint.EndPoint - workStartTime;
  3557. //当前工作时间段的有效生产时间
  3558. decimal effMins = (decimal)span.TotalMinutes;
  3559. if (effMins >= workTime)//当前工作时间段即可满足产能
  3560. {
  3561. workEndTime = workStartTime.AddMinutes((double)workTime);
  3562. }
  3563. else
  3564. {
  3565. //获取后续生产时间段
  3566. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3567. //剩余需要工作时长
  3568. decimal nextMins = workTime - effMins;
  3569. foreach (var p in nextPoints)
  3570. {
  3571. if (p.WorkMinutes >= nextMins)
  3572. {
  3573. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3574. break;
  3575. }
  3576. nextMins -= p.WorkMinutes;
  3577. }
  3578. }
  3579. }
  3580. //当天可用时长满足生产时长,但是不满足清场时长
  3581. else {
  3582. //剩余清场时长
  3583. decimal needTime = workTime - dto.EffTime;
  3584. workEndTime = dto.EndTime.AddMinutes((double)needTime);
  3585. }
  3586. //记录生产周期
  3587. periodsDet.Add(new PeriodSequenceDet
  3588. {
  3589. Domain = domain,
  3590. Line = item.ProdLine,
  3591. ItemNum = item.ItemNum,
  3592. PlanDate = workStartTime.Date,
  3593. Period = dto.Period,
  3594. OrdQty = item.QtyOrded - item.QtyWorked,
  3595. WorkOrds = item.WorkOrd,
  3596. Op = item.Op,
  3597. IsActive = true,
  3598. Status = "",
  3599. CreateTime = DateTime.Now
  3600. });
  3601. //记录排产记录
  3602. scheduleResults.Add(new ScheduleResultOpMaster
  3603. {
  3604. Domain = domain,
  3605. WorkOrd = item.WorkOrd,
  3606. Line = item.ProdLine,
  3607. ItemNum = item.ItemNum,
  3608. Op = item.Op,
  3609. WorkDate = workStartTime.Date,
  3610. WorkQty = item.QtyOrded - item.QtyWorked,
  3611. WorkStartTime = workStartTime,
  3612. WorkEndTime = workEndTime,
  3613. CreateTime = DateTime.Now
  3614. });
  3615. sumTimes = 0;
  3616. item.QtyWorked = item.QtyOrded;
  3617. item.Worked = item.LbrVar;
  3618. }
  3619. }
  3620. }
  3621. }
  3622. /// <summary>
  3623. /// 计算当天排产完成的剩余生产时长
  3624. /// </summary>
  3625. /// <param name="endTime">排产结束时间</param>
  3626. /// <param name="workPoints">当天的工作时间段</param>
  3627. /// <returns></returns>
  3628. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  3629. {
  3630. decimal remainTime = 0m;
  3631. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3632. TimeSpan span = curPoint.EndPoint - endTime;
  3633. remainTime = (decimal)span.TotalMinutes;
  3634. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3635. foreach (var item in nextPoints)
  3636. {
  3637. remainTime += item.WorkMinutes;
  3638. }
  3639. return remainTime;
  3640. }
  3641. /// <summary>
  3642. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  3643. /// </summary>
  3644. /// <param name="lineStart">排产产线</param>
  3645. /// <param name="startTime">产线排产开始时间</param>
  3646. /// <param name="curCalendars"></param>
  3647. /// <param name="curQtyDtls"></param>
  3648. /// <returns></returns>
  3649. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3650. {
  3651. LineScheduledDto scheduledDto = new LineScheduledDto();
  3652. //当天排产开始时间
  3653. scheduledDto.StartTime = startTime;
  3654. //开始时间是周几
  3655. int weekDay = (int)startTime.DayOfWeek;
  3656. //当天的工作日历
  3657. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3658. if (shopCal == null)//当前产线当天没有设置工作日历
  3659. {
  3660. //取默认工作日历
  3661. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3662. }
  3663. //当前日期的工作时间段
  3664. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  3665. //当天排产结束时间
  3666. scheduledDto.EndTime = workPoints.Last().EndPoint;
  3667. //计算starttime处于那个工作时间段
  3668. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  3669. TimeSpan span = curPoint.EndPoint - startTime;
  3670. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  3671. //获取后续工作时间段的有效工作时间
  3672. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3673. foreach (var item in nextPoints)
  3674. {
  3675. span = item.EndPoint - item.StartPoint;
  3676. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  3677. }
  3678. //判断当前产线的UPH
  3679. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  3680. //判断当前日期是否配置了UPH
  3681. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  3682. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  3683. scheduledDto.Rate = rate;
  3684. //计算当天的产能(向下取整)
  3685. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime / 60 * rate);
  3686. //计算班次
  3687. scheduledDto.Period = 1;//默认一班制
  3688. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  3689. {
  3690. scheduledDto.Period = 2;
  3691. }
  3692. return scheduledDto;
  3693. }
  3694. /// <summary>
  3695. /// 计算主产线实际排产开始时间
  3696. /// </summary>
  3697. /// <param name="workOrd">工单</param>
  3698. /// <param name="routing">工序</param>
  3699. /// <param name="prodLines">生产线明细</param>
  3700. /// <param name="allResults">产线占用记录</param>
  3701. /// <returns></returns>
  3702. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3703. {
  3704. int op = routing.OP;
  3705. DateTime actStart = DateTime.Now.Date.AddDays(1);
  3706. LineStartDto lineStart = new LineStartDto();
  3707. //获取工序对应的产线,根据优先级排序
  3708. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  3709. //获取第一条产线排产结束时间
  3710. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3711. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3712. //计算实际开工时间
  3713. //产线工作日历:当前产线的工作日历+默认工作日历
  3714. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3715. var curQtyDtls = qualityLines.Where(p=>p.ProdLine == lines[0].Line).ToList();
  3716. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  3717. lineStart.RecID = lines[0].RecID;
  3718. lineStart.Line = lines[0].Line;
  3719. lineStart.StartTime = actStart;
  3720. lineStart.setupTime = lines[0].SetupTime;
  3721. lineStart.Rate = lines[0].Rate;
  3722. //循环其他产线
  3723. for (int i = 1; i < lines.Count; i++)
  3724. {
  3725. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3726. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3727. //计算实际开工时间
  3728. //产线工作日历:当前产线的工作日历+默认工作日历
  3729. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3730. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  3731. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  3732. if (StartTime < lineStart.StartTime)
  3733. {
  3734. lineStart.RecID = lines[i].RecID;
  3735. lineStart.Line = lines[i].Line;
  3736. lineStart.StartTime = StartTime;
  3737. lineStart.setupTime = lines[i].SetupTime;
  3738. lineStart.Rate = lines[i].Rate;
  3739. }
  3740. }
  3741. //如果当前工单正在排产,且是连续排产时,重新排产不需要考虑产线准备时间
  3742. if (workOrd.Status.ToLower() == "w" && workOrd.JointTyped.ToUpper() !="B")
  3743. {
  3744. lineStart.setupTime = 0m;
  3745. }
  3746. lineStart.Op = op;
  3747. lineStart.WaitTime = routing.WaitTime * 60;
  3748. lineStart.QtyRemain = workOrd.QtyOrded - routing.QtyComplete;
  3749. return lineStart;
  3750. }
  3751. /// <summary>
  3752. /// 计算主产线实际排产开始时间
  3753. /// </summary>
  3754. /// <param name="prodLine">生产线</param>
  3755. /// <param name="startTime">开始时间</param>
  3756. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  3757. /// <param name="curQtyDtls">当前产线休息记录</param>
  3758. /// <returns></returns>
  3759. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3760. {
  3761. //实际排产开始时间
  3762. DateTime actStart = startTime;
  3763. //开始时间是周几
  3764. int weekDay = (int)startTime.DayOfWeek;
  3765. //判断当天是否是工作日
  3766. bool isWorkDay = CheckIsWorkDay(startTime);
  3767. if (!isWorkDay)//不是工作日
  3768. {
  3769. //获取下一个工作日开始时间
  3770. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3771. return actStart;
  3772. }
  3773. //当天的工作日历
  3774. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3775. if (shopCal == null)
  3776. {
  3777. //产线没有维护当天的工作日历,则取默认工作日历
  3778. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3779. }
  3780. //当前日期的工作时间段
  3781. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  3782. //计算starttime处于那个工作时间段
  3783. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3784. if (curPoint == null)//不处于工作时间段
  3785. {
  3786. //开始时间小于当天工作开始时间
  3787. if (startTime < workPoints.First().StartPoint)
  3788. {
  3789. actStart = workPoints.First().StartPoint;
  3790. }
  3791. //开始时间大于当前工作结束时间
  3792. else if (startTime > workPoints.Last().EndPoint)
  3793. {
  3794. //获取下一个工作日开始时间
  3795. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3796. }
  3797. else
  3798. {//开始时间位于当天的休息时间段
  3799. foreach (var item in workPoints)
  3800. {
  3801. //获取下一个时间段
  3802. var next = workPoints.Find(p => p.Level == item.Level + 1);
  3803. if (item.EndPoint < startTime && startTime < next.StartPoint)
  3804. {
  3805. actStart = next.StartPoint;
  3806. break;
  3807. }
  3808. }
  3809. }
  3810. return actStart;
  3811. }
  3812. if (startTime != curPoint.EndPoint)
  3813. {
  3814. return actStart;
  3815. }
  3816. //查询下一时间段的开始时间点
  3817. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3818. if (nextPoint != null)
  3819. {
  3820. return nextPoint.StartPoint;
  3821. }
  3822. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  3823. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3824. return actStart;
  3825. }
  3826. /// <summary>
  3827. /// 排产开始时间处理为半小时/整点开始--向后取整
  3828. /// </summary>
  3829. /// <param name="startTime"></param>
  3830. /// <returns></returns>
  3831. public DateTime CalcStartTimeAfter(DateTime startTime)
  3832. {
  3833. DateTime rtnTime = startTime;
  3834. DateTime curDate = startTime.Date;
  3835. //时间转换为分钟
  3836. TimeSpan span = rtnTime - curDate;
  3837. decimal sumMinutes = (decimal)span.TotalMinutes;
  3838. int times = (int)Math.Ceiling(sumMinutes / 30);
  3839. rtnTime = curDate.AddMinutes(times * 30);
  3840. return rtnTime;
  3841. }
  3842. /// <summary>
  3843. /// 排产开始时间处理为半小时/整点开始--向前取整
  3844. /// </summary>
  3845. /// <param name="startTime"></param>
  3846. /// <returns></returns>
  3847. public DateTime CalcStartTimeBefore(DateTime startTime)
  3848. {
  3849. DateTime rtnTime = startTime;
  3850. DateTime curDate = startTime.Date;
  3851. //时间转换为分钟
  3852. TimeSpan span = rtnTime - curDate;
  3853. decimal sumMinutes = (decimal)span.TotalMinutes;
  3854. int times = (int)Math.Floor(sumMinutes / 30);
  3855. rtnTime = curDate.AddMinutes(times * 30);
  3856. return rtnTime;
  3857. }
  3858. /// <summary>
  3859. /// 判断当天是否是工作日
  3860. /// </summary>
  3861. /// <param name="dateTime"></param>
  3862. /// <returns></returns>
  3863. public bool CheckIsWorkDay(DateTime dateTime)
  3864. {
  3865. bool isWorkDay = true;
  3866. //周几
  3867. int weekDay = (int)dateTime.DayOfWeek;
  3868. //判断当天是否是工作日
  3869. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  3870. {
  3871. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  3872. {
  3873. isWorkDay = false;
  3874. }
  3875. return isWorkDay;
  3876. }
  3877. //不是周六周日,需要判断是不是节假日
  3878. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  3879. {
  3880. isWorkDay = false;
  3881. }
  3882. return isWorkDay;
  3883. }
  3884. /// <summary>
  3885. /// 计算下一产线实际排产开始时间
  3886. /// </summary>
  3887. /// <param name="workOrd">工单</param>
  3888. /// <param name="lineStart">上一产线开始时间</param>
  3889. /// <param name="routing">工序</param>
  3890. /// <param name="prodLines">产线明细</param>
  3891. /// <param name="allResults">产线占用记录</param>
  3892. /// <returns></returns>
  3893. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3894. {
  3895. int op = routing.OP;
  3896. LineStartDto startDto = new LineStartDto();
  3897. //获取产线
  3898. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  3899. //获取第一条产线排产结束时间
  3900. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3901. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], lineStart.StartTime, lineStart.setupTime + lines[0].OverlapTime);
  3902. startDto.RecID = lines[0].RecID;
  3903. startDto.Line = lines[0].Line;
  3904. startDto.setupTime = lines[0].SetupTime;
  3905. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  3906. startDto.Rate = lines[0].Rate;
  3907. //循环剩余产线,找到最早可开工产线
  3908. for (int i = 1; i < lines.Count(); i++)
  3909. {
  3910. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3911. startTime = CalcStartTimeWithSetUpTime(lines[i], lineStart.StartTime, lineStart.setupTime + lines[i].OverlapTime);
  3912. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  3913. if (startTime < startDto.StartTime)
  3914. {
  3915. startDto.RecID = lines[i].RecID;
  3916. startDto.Line = lines[i].Line;
  3917. startDto.setupTime = lines[i].SetupTime;
  3918. startDto.StartTime = startTime;
  3919. startDto.Rate = lines[i].Rate;
  3920. }
  3921. }
  3922. //如果当前工单正在排产,且是连续排产时,重新排产不需要考虑产线准备时间
  3923. if (workOrd.Status.ToLower() == "w" && workOrd.JointTyped.ToUpper() != "B")
  3924. {
  3925. startDto.setupTime = 0m;
  3926. }
  3927. startDto.Op = op;
  3928. startDto.WaitTime = routing.WaitTime * 60;
  3929. startDto.QtyRemain = workOrd.QtyOrded - routing.QtyComplete;
  3930. return startDto;
  3931. }
  3932. /// <summary>
  3933. /// 通过提前期计算产线排产开始时间
  3934. /// </summary>
  3935. /// <param name="line">产线</param>
  3936. /// <param name="startTime">上一产线开始时间</param>
  3937. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  3938. /// <returns></returns>
  3939. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  3940. {
  3941. //提前期转换成分钟
  3942. decimal needMinute = setupTime * 60;
  3943. //实际排产开始时间
  3944. DateTime actStart = startTime;
  3945. //开始时间是周几
  3946. int weekDay = (int)startTime.DayOfWeek;
  3947. //当天的工作日历
  3948. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  3949. if (shopCal == null)
  3950. {
  3951. //产线没有维护当天的工作日历,则取默认工作日历
  3952. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3953. }
  3954. //当前产线的休息时间设置
  3955. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  3956. //当前日期的工作时间段
  3957. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  3958. //计算starttime处于那个工作时间段
  3959. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3960. //当前时间段可用时长
  3961. TimeSpan span = curPoint.EndPoint - startTime;
  3962. decimal curMins = (decimal)span.TotalMinutes;
  3963. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  3964. {
  3965. actStart = startTime.AddMinutes((double)needMinute);
  3966. return actStart;
  3967. }
  3968. //当前时间段的可用时长不满足
  3969. //剩余提前期
  3970. needMinute -= curMins;
  3971. //获取后层级时间段
  3972. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3973. bool flag = true;//标志位
  3974. foreach (var item in prePoints)
  3975. {
  3976. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  3977. {
  3978. actStart = item.StartPoint.AddMinutes((double)needMinute);
  3979. flag = false;
  3980. break;
  3981. }
  3982. needMinute -= item.WorkMinutes;
  3983. }
  3984. if (!flag)
  3985. {
  3986. return actStart;
  3987. }
  3988. //今天可用时长不够,往后工作日找
  3989. DateTime nextStartTime = startTime;
  3990. while (flag)
  3991. {
  3992. //获取下一个工作日
  3993. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  3994. weekDay = (int)nextStartTime.DayOfWeek;
  3995. //获取前一个工作日的工作时间段数据,level顺排
  3996. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  3997. if (curCalendar == null )
  3998. {
  3999. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  4000. }
  4001. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  4002. //当天的工作时长(分钟)
  4003. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  4004. if (sumWorkMins >= needMinute)//当天可用提前期满足
  4005. {
  4006. //获取开始时间
  4007. foreach (var item in workPoints)
  4008. {
  4009. if (item.WorkMinutes >= needMinute)//当前时间段满足
  4010. {
  4011. actStart = item.StartPoint.AddMinutes((double)needMinute);
  4012. break;
  4013. }
  4014. needMinute -= item.WorkMinutes;
  4015. }
  4016. flag = false;
  4017. }
  4018. else
  4019. {
  4020. //当天可用提前期不满足
  4021. needMinute -= sumWorkMins;
  4022. }
  4023. }
  4024. return actStart;
  4025. }
  4026. /// <summary>
  4027. /// 获取下一个工作日开始时间
  4028. /// </summary>
  4029. /// <param name="weekDay">当前周几</param>
  4030. /// <param name="startTime">开始时间</param>
  4031. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  4032. /// <returns></returns>
  4033. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  4034. {
  4035. DateTime rtnData = startTime;
  4036. //下一天
  4037. DateTime nextDate = startTime.Date.AddDays(1);
  4038. //下一天是周几
  4039. int nextWeekDay = (weekDay + 1) % 7;
  4040. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  4041. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  4042. if (calendar == null)
  4043. {
  4044. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  4045. }
  4046. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  4047. //判断下一天是否是工作日
  4048. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  4049. {
  4050. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  4051. {
  4052. //递归继续找下一个工作日
  4053. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  4054. return rtnData;
  4055. }
  4056. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  4057. return rtnData;
  4058. }
  4059. //下一天不是周六周日,需要判断是不是节假日
  4060. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  4061. {
  4062. //递归继续找下一个工作日
  4063. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  4064. return rtnData;
  4065. }
  4066. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  4067. return rtnData;
  4068. }
  4069. /// <summary>
  4070. /// 处理当前日期的工作时间段
  4071. /// </summary>
  4072. /// <param name="prodLine"></param>
  4073. /// <param name="startTime"></param>
  4074. /// <param name="shopCal">当前产线的工作日历-周几</param>
  4075. /// <param name="curQtyDtls">每天休息记录</param>
  4076. /// <returns></returns>
  4077. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  4078. {
  4079. //年-月-日
  4080. string date = startTime.Date.ToString("yyyy-MM-dd");
  4081. //排产记录结束日期是周几
  4082. int weekDay = (int)startTime.DayOfWeek;
  4083. //工作时间段
  4084. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  4085. LineWorkPointDto dto = new LineWorkPointDto();
  4086. int level = 1;
  4087. TimeSpan span = TimeSpan.Zero;
  4088. //开始时间
  4089. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  4090. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  4091. //结束时间
  4092. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  4093. dto.Level = level;
  4094. dto.Line = prodLine;
  4095. dto.WeekDay = weekDay;
  4096. dto.StartPoint = dayStartPoint;
  4097. //按照产线休息时间切分时间段
  4098. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  4099. foreach (var item in curQtyDtls)
  4100. {
  4101. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  4102. dto.EndPoint = endPoint;
  4103. span = dto.EndPoint - dto.StartPoint;
  4104. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4105. workPoints.Add(dto);
  4106. level++;
  4107. dto = new LineWorkPointDto();
  4108. dto.Level = level;
  4109. dto.Line = prodLine;
  4110. dto.WeekDay = weekDay;
  4111. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  4112. }
  4113. dto.EndPoint = dayEndPoint;
  4114. span = dto.EndPoint - dto.StartPoint;
  4115. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4116. workPoints.Add(dto);
  4117. //产线当天加班设置
  4118. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  4119. foreach (var item in curOccupyTimes)
  4120. {
  4121. level++;
  4122. dto = new LineWorkPointDto();
  4123. dto.Level = level;
  4124. dto.Line = prodLine;
  4125. dto.WeekDay = weekDay;
  4126. dto.StartPoint = item.StartTime.GetValueOrDefault();
  4127. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  4128. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  4129. workPoints.Add(dto);
  4130. }
  4131. return workPoints.OrderBy(p => p.Level).ToList();
  4132. }
  4133. /// <summary>
  4134. /// 调整领料单时间
  4135. /// </summary>
  4136. /// <param name="workords"></param>
  4137. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  4138. {
  4139. if (workords.Any())
  4140. {
  4141. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  4142. //1.如果未生成领料单,则无需调整。
  4143. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  4144. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  4145. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  4146. if (nbrlist.Any())
  4147. {
  4148. foreach (var work in workords)
  4149. {
  4150. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  4151. foreach (var nbr in workNbr)
  4152. {
  4153. if (string.IsNullOrEmpty(nbr.Status))
  4154. {
  4155. if (nbr.TransType == "PrevProcess")
  4156. {
  4157. //前处理领料单
  4158. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  4159. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  4160. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  4161. }
  4162. else
  4163. {
  4164. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  4165. nbr.Date = nbr.EffDate;
  4166. }
  4167. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  4168. {
  4169. nbr.Date = DateTime.Now.AddDays(1).Date;
  4170. }
  4171. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  4172. {
  4173. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  4174. }
  4175. }
  4176. }
  4177. }
  4178. _nbrMaster.Update(nbrlist);
  4179. }
  4180. }
  4181. }
  4182. }
  4183. }