ProductionScheduleAppService.cs 41 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using System.Transactions;
  16. using Volo.Abp.Application.Services;
  17. using Volo.Abp.MultiTenancy;
  18. namespace Business.Quartz
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 节假日记录表
  68. /// </summary>
  69. private ISqlRepository<HolidayMaster> _holidayMaster;
  70. /// <summary>
  71. /// 雪花算法
  72. /// </summary>
  73. SnowFlake help = new SnowFlake();
  74. private readonly ICurrentTenant _currentTenant;
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private List<ShopCalendarWorkCtr> calendars;
  79. /// <summary>
  80. /// 产线休息记录数据
  81. /// </summary>
  82. private List<QualityLineWorkDetail> qualityLines;
  83. /// <summary>
  84. /// 节假日记录数据
  85. /// </summary>
  86. private List<HolidayMaster> holidays;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  103. ISqlRepository<HolidayMaster> holidayMaster,
  104. ICurrentTenant currentTenant
  105. )
  106. {
  107. _itemMaster= itemMaster;
  108. _workOrdMaster= workOrdMaster;
  109. _workOrdDetail= workOrdDetail;
  110. _workOrdRouting= workOrdRouting;
  111. _prodLineDetail = prodLineDetail;
  112. _periodSequenceDet = periodSequenceDet;
  113. _scheduleResultOpMaster= scheduleResultOpMaster;
  114. _invMaster= invMaster;
  115. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  116. _qualityLineWorkDetail= qualityLineWorkDetail;
  117. _holidayMaster = holidayMaster;
  118. _currentTenant= currentTenant;
  119. }
  120. #endregion
  121. /// <summary>
  122. /// 执行生产排产
  123. /// </summary>
  124. public async void DoExt()
  125. {
  126. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  127. await DoProductShcedule(workOrds);
  128. }
  129. /// <summary>
  130. /// 生产排产
  131. /// </summary>
  132. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  133. /// <returns></returns>
  134. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  135. {
  136. if (workOrds.Count() == 0)//定时任务调用时,需要获取工单数据
  137. {
  138. //1、获取需要排产的工单:Status为空且IsActive==1
  139. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  140. }
  141. if (workOrds.Count() == 0)//没有工单需要排产
  142. {
  143. return;
  144. }
  145. //获取排产工单的最早计划开工日期
  146. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  147. //2、获取数据
  148. //获取工单工艺路径数据
  149. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  150. //获取物料对应的生产线信息:物料、工序对应的生产线
  151. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  152. List<string> lines = prodLines.Select(p => p.Line).ToList();
  153. //获取生产周期数据
  154. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  155. //获取当前日期往后的排产记录数据
  156. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == "1001");
  157. //获取工作日历数据
  158. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive);
  159. //获取产线休息记录数据
  160. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  161. //获取节假日记录数据
  162. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  163. //3、排产
  164. //生产周期
  165. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  166. //排产记录表
  167. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  168. //排产结果
  169. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  170. allResults.AddRange(dbSchedules);
  171. foreach (var item in workOrds)
  172. {
  173. //当前工单的排产计划开始时间:年-月-日
  174. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  175. ////当前工单对应的产线数据
  176. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  177. ////当前工单的对应的产线排产记录
  178. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  179. allResults.AddRange(scheduleMasters);
  180. //工序预处理:确定每层级工序对应的产线
  181. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  182. //排产前的数据校验
  183. if (routingDtos.Count() == 0)//没有维护主工序
  184. {
  185. //记录排产异常原因
  186. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<"+ item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  187. continue;
  188. }
  189. //校验每层级工序是否都维护了产线
  190. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  191. {
  192. //记录排产异常原因
  193. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  194. continue;
  195. }
  196. //校验每个层级是否维护了工作日历
  197. bool flag = false;
  198. foreach (var rut in routingDtos)
  199. {
  200. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  201. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  202. {
  203. flag = true;
  204. break;
  205. }
  206. }
  207. if (flag)
  208. {
  209. //记录排产异常原因
  210. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  211. continue;
  212. }
  213. //产线排产
  214. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  215. /*//更新工单表
  216. item.Status = "r";*/
  217. }
  218. using (TransactionScope scope = new TransactionScope())
  219. {
  220. try {
  221. //记录排产数据
  222. /*_workOrdMaster.Update(workOrds);*/
  223. _periodSequenceDet.Insert(periodSequenceDtls);
  224. _scheduleResultOpMaster.Insert(scheduleMasters);
  225. scope.Complete();
  226. }
  227. catch(Exception ex)
  228. {
  229. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  230. scope.Dispose();
  231. }
  232. }
  233. }
  234. /// <summary>
  235. /// 排产
  236. /// </summary>
  237. /// <param name="workOrd">工单</param>
  238. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  239. /// <param name="periodsDet">生产周期</param>
  240. /// <param name="scheduleResults">排产结果</param>
  241. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  242. {
  243. //生产周期
  244. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  245. //排产明细
  246. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  247. //产线排产开始时间
  248. List<LineStartDto> lineStarts = new List<LineStartDto>();
  249. //循环产线,排产
  250. foreach (var item in routingDtos)
  251. {
  252. //当前产线的工作日历
  253. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  254. //当前产线的每天休息时间记录
  255. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  256. //产线已排产数量
  257. decimal sumQty = 0m;
  258. //产线实际排产开始时间
  259. DateTime workStartTime;
  260. if (item.level == 1)//主产线
  261. {
  262. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  263. }
  264. else
  265. {
  266. //子产线获取实际排产开始日期
  267. //获取父级排产开始时间
  268. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  269. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  270. }
  271. //记录产线排产开始时间
  272. lineStarts.Add(new LineStartDto
  273. {
  274. level = item.level,
  275. Line = item.Line,
  276. Op = item.Op,
  277. StartTime = workStartTime,
  278. ChdParentOps = item.ChdParentOps
  279. });
  280. //排产
  281. while (sumQty < workOrd.QtyOrded)
  282. {
  283. //获取当天的产能
  284. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  285. //判断已排产数量+当天的产能是否超过工单数量
  286. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  287. {
  288. //记录生产周期
  289. curSequences.Add(new PeriodSequenceDet
  290. {
  291. Domain = "1001",
  292. Line = item.Line,
  293. ItemNum = workOrd.ItemNum,
  294. PlanDate = workStartTime.Date,
  295. Period = 1,//目前只考虑一班制
  296. OrdQty = dto.ProductQty,
  297. WorkOrds = workOrd.WorkOrd,
  298. Op = item.Op,
  299. IsActive = true
  300. });
  301. //记录排产记录
  302. curScheduleRsts.Add(new ScheduleResultOpMaster
  303. {
  304. Domain = "1001",
  305. WorkOrd = workOrd.WorkOrd,
  306. Line = item.Line,
  307. ItemNum = workOrd.ItemNum,
  308. Op = item.Op,
  309. WorkDate = workStartTime.Date,
  310. WorkQty = dto.ProductQty,
  311. WorkStartTime = dto.StartTime,
  312. WorkEndTime = dto.EndTime,
  313. CreateTime = DateTime.Now
  314. });
  315. //累计已排产数量
  316. sumQty += dto.ProductQty;
  317. //继续排下一个工作日
  318. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  319. }
  320. else// 最后一天的产能只能占用一部分
  321. {
  322. //剩余需要排产的数量
  323. decimal residueQty = workOrd.QtyOrded - sumQty;
  324. //剩余数量生产需要时长(分钟)
  325. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  326. //获取当天的工作时间段
  327. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  328. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  329. TimeSpan span = curPoint.EndPoint - workStartTime;
  330. //当天工作时间段的有效生产时间
  331. decimal effMins = (decimal)span.TotalMinutes;
  332. DateTime workEndTime = workStartTime;
  333. if (effMins >= workTime)//当前工作时间段即可满足产能
  334. {
  335. workEndTime = workStartTime.AddMinutes((double)workTime);
  336. }
  337. else
  338. {
  339. //获取后续生产时间段
  340. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  341. //剩余需要工作时长
  342. decimal nextMins = workTime - effMins;
  343. foreach (var p in nextPoints)
  344. {
  345. if (p.WorkMinutes >= nextMins)
  346. {
  347. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  348. break;
  349. }
  350. nextMins -= p.WorkMinutes;
  351. }
  352. }
  353. sumQty = workOrd.QtyOrded;
  354. //记录生产周期
  355. curSequences.Add(new PeriodSequenceDet
  356. {
  357. Domain = "1001",
  358. Line = item.Line,
  359. ItemNum = workOrd.ItemNum,
  360. PlanDate = workStartTime.Date,
  361. Period = 1,//目前只考虑一班制
  362. OrdQty = residueQty,
  363. WorkOrds = workOrd.WorkOrd,
  364. Op = item.Op,
  365. IsActive = true
  366. });
  367. //记录排产记录
  368. curScheduleRsts.Add(new ScheduleResultOpMaster
  369. {
  370. Domain = "1001",
  371. WorkOrd = workOrd.WorkOrd,
  372. Line = item.Line,
  373. ItemNum = workOrd.ItemNum,
  374. Op = item.Op,
  375. WorkDate = workStartTime.Date,
  376. WorkQty = residueQty,
  377. WorkStartTime = workStartTime,
  378. WorkEndTime = workEndTime,
  379. CreateTime = DateTime.Now
  380. });
  381. }
  382. }
  383. }
  384. //记录排产结果
  385. periodsDet.AddRange(curSequences);
  386. scheduleResults.AddRange(curScheduleRsts);
  387. }
  388. /// <summary>
  389. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  390. /// </summary>
  391. /// <param name="routingDto">产线</param>
  392. /// <param name="startTime"></param>
  393. /// <param name="curCalendars"></param>
  394. /// <param name="curQtyDtls"></param>
  395. /// <returns></returns>
  396. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  397. {
  398. LineScheduledDto scheduledDto = new LineScheduledDto();
  399. //当天排产开始时间
  400. scheduledDto.StartTime = startTime;
  401. //开始时间是周几
  402. int weekDay = (int)startTime.DayOfWeek;
  403. //当天的工作日历
  404. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  405. //当前日期的工作时间段
  406. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  407. //当天排产结束时间
  408. scheduledDto.EndTime = workPoints.Last().EndPoint;
  409. //计算starttime处于那个工作时间段
  410. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  411. TimeSpan span = curPoint.EndPoint - startTime;
  412. scheduledDto.EffTime = (decimal)span.TotalHours;
  413. //获取后续工作时间段的有效工作时间
  414. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  415. foreach (var item in nextPoints)
  416. {
  417. span = item.EndPoint - item.StartPoint;
  418. scheduledDto.EffTime += (decimal)span.TotalHours;
  419. }
  420. //计算当天的产能
  421. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  422. return scheduledDto;
  423. }
  424. /// <summary>
  425. /// 计算主产线实际排产开始时间
  426. /// </summary>
  427. /// <param name="startTime">工单排产开始时间</param>
  428. /// <param name="curCalendars">当前产线工作日历</param>
  429. /// <param name="curQtyDtls">当前产线休息记录</param>
  430. /// <returns></returns>
  431. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  432. {
  433. //实际排产开始时间
  434. DateTime actStart = startTime;
  435. //开始时间是周几
  436. int weekDay = (int)startTime.DayOfWeek;
  437. //判断当天是否是工作日
  438. bool isWorkDay = CheckIsWorkDay(startTime);
  439. if (!isWorkDay)//不是工作日
  440. {
  441. //获取下一个工作日开始时间
  442. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  443. return actStart;
  444. }
  445. //开始时间往后推到半小时/整点节点
  446. actStart = CalcStartTimeAfter(actStart);
  447. //当天的工作日历
  448. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  449. //当前日期的工作时间段
  450. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  451. //计算starttime处于那个工作时间段
  452. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  453. if (curPoint == null)//不处于工作时间段
  454. {
  455. //开始时间小于当天工作开始时间
  456. if (startTime < workPoints.First().StartPoint)
  457. {
  458. actStart = workPoints.First().StartPoint;
  459. }
  460. //开始时间大于当前工作结束时间
  461. else if (startTime > workPoints.Last().EndPoint)
  462. {
  463. //获取下一个工作日开始时间
  464. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  465. }
  466. else {//开始时间位于当天的休息时间段
  467. foreach (var item in workPoints)
  468. {
  469. //获取下一个时间段
  470. var next = workPoints.First(p=>p.Level == item.Level + 1);
  471. if (item.EndPoint < startTime && startTime < next.StartPoint)
  472. {
  473. actStart = next.StartPoint;
  474. break;
  475. }
  476. }
  477. }
  478. return actStart;
  479. }
  480. if (startTime != curPoint.EndPoint)
  481. {
  482. return actStart;
  483. }
  484. //查询下一时间段的开始时间点
  485. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  486. if (nextPoint != null)
  487. {
  488. return nextPoint.StartPoint;
  489. }
  490. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  491. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  492. return actStart;
  493. }
  494. /// <summary>
  495. /// 排产开始时间处理为半小时/整点开始--向后取整
  496. /// </summary>
  497. /// <param name="startTime"></param>
  498. /// <returns></returns>
  499. public DateTime CalcStartTimeAfter(DateTime startTime)
  500. {
  501. DateTime rtnTime = startTime;
  502. DateTime curDate = startTime.Date;
  503. //时间转换为分钟
  504. TimeSpan span = rtnTime - curDate;
  505. decimal sumMinutes = (decimal)span.TotalMinutes;
  506. int times = (int)Math.Ceiling(sumMinutes / 30);
  507. rtnTime = curDate.AddMinutes(times * 30);
  508. return rtnTime;
  509. }
  510. /// <summary>
  511. /// 排产开始时间处理为半小时/整点开始--向前取整
  512. /// </summary>
  513. /// <param name="startTime"></param>
  514. /// <returns></returns>
  515. public DateTime CalcStartTimeBefore(DateTime startTime)
  516. {
  517. DateTime rtnTime = startTime;
  518. DateTime curDate = startTime.Date;
  519. //时间转换为分钟
  520. TimeSpan span = rtnTime - curDate;
  521. decimal sumMinutes = (decimal)span.TotalMinutes;
  522. int times = (int)Math.Floor(sumMinutes / 30);
  523. rtnTime = curDate.AddMinutes(times * 30);
  524. return rtnTime;
  525. }
  526. /// <summary>
  527. /// 判断当天是否是工作日
  528. /// </summary>
  529. /// <param name="dateTime"></param>
  530. /// <returns></returns>
  531. public bool CheckIsWorkDay(DateTime dateTime)
  532. {
  533. bool isWorkDay = true;
  534. //周几
  535. int weekDay = (int)dateTime.DayOfWeek;
  536. //判断当天是否是工作日
  537. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  538. {
  539. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  540. {
  541. isWorkDay = false;
  542. }
  543. return isWorkDay;
  544. }
  545. //不是周六周日,需要判断是不是节假日
  546. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  547. {
  548. isWorkDay = false;
  549. }
  550. return isWorkDay;
  551. }
  552. /// <summary>
  553. /// 计算子产线实际排产开始时间
  554. /// </summary>
  555. /// <param name="startTime">父级工单排产开始时间</param>
  556. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  557. /// <param name="curCalendars">当前产线工作日历</param>
  558. /// <param name="curQtyDtls">当前产线休息记录</param>
  559. /// <returns></returns>
  560. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  561. {
  562. //提前期转换成分钟
  563. decimal needMinute = setupTime * 60;
  564. //实际排产开始时间
  565. DateTime actStart = startTime;
  566. //开始时间是周几
  567. int weekDay = (int)startTime.DayOfWeek;
  568. //当天的工作日历
  569. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  570. //当前日期的工作时间段
  571. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  572. //计算starttime处于那个工作时间段
  573. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  574. //当前时间段可用提前期
  575. TimeSpan span = startTime - curPoint.StartPoint;
  576. decimal curMins = (decimal)span.TotalMinutes;
  577. if (curMins >= needMinute)//当前时间段的可用提前期满足
  578. {
  579. actStart = startTime.AddMinutes((double)-needMinute);
  580. //开始时间往前推到半小时/整点节点
  581. actStart = CalcStartTimeBefore(actStart);
  582. return actStart;
  583. }
  584. //当前时间段的可用提前期不满足
  585. //剩余提前期
  586. needMinute -= curMins;
  587. //获取前层级时间段
  588. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  589. bool flag = true;//标志位
  590. foreach (var item in prePoints)
  591. {
  592. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  593. {
  594. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  595. flag = false;
  596. break;
  597. }
  598. needMinute -= item.WorkMinutes;
  599. }
  600. if (!flag)
  601. {
  602. //开始时间往前推到半小时/整点节点
  603. actStart = CalcStartTimeBefore(actStart);
  604. return actStart;
  605. }
  606. //今天可用提前期不够,往前工作日找
  607. DateTime perStartTime = startTime;
  608. while (flag)
  609. {
  610. //获取前一个工作日
  611. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  612. //获取前一个工作日的工作时间段数据,倒序排
  613. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  614. //当天的工作时长(分钟)
  615. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  616. if (sumWorkMins >= needMinute)//当天可用提前期满足
  617. {
  618. //获取开始时间
  619. foreach (var item in workPoints)
  620. {
  621. if (item.WorkMinutes >= needMinute)//当前时间段满足
  622. {
  623. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  624. break;
  625. }
  626. needMinute -= item.WorkMinutes;
  627. }
  628. flag = false;
  629. }
  630. else {
  631. //当天可用提前期不满足
  632. needMinute -= sumWorkMins;
  633. }
  634. }
  635. //开始时间往前推到半小时/整点节点
  636. actStart = CalcStartTimeBefore(actStart);
  637. return actStart;
  638. }
  639. /// <summary>
  640. /// 获取下一个工作日开始时间
  641. /// </summary>
  642. /// <param name="weekDay">当前周几</param>
  643. /// <param name="startTime">开始时间</param>
  644. /// <param name="curCalendars">当前产线的工作日历</param>
  645. /// <returns></returns>
  646. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  647. {
  648. DateTime rtnData = startTime;
  649. //下一天
  650. DateTime nextDate = startTime.Date.AddDays(1);
  651. //下一天是周几
  652. int nextWeekDay = (weekDay + 1) % 7;
  653. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  654. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  655. //判断下一天是否是工作日
  656. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  657. {
  658. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  659. {
  660. //递归继续找下一个工作日
  661. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  662. return rtnData;
  663. }
  664. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  665. return rtnData;
  666. }
  667. //下一天不是周六周日,需要判断是不是节假日
  668. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  669. {
  670. //递归继续找下一个工作日
  671. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  672. return rtnData;
  673. }
  674. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  675. return rtnData;
  676. }
  677. /// <summary>
  678. /// 获取上一个工作日开始时间
  679. /// </summary>
  680. /// <param name="startTime">开始时间</param>
  681. /// <param name="curCalendars">当前产线的工作日历</param>
  682. /// <returns></returns>
  683. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  684. {
  685. DateTime rtnData = startTime;
  686. //前一天
  687. DateTime preDate = startTime.Date.AddDays(-1);
  688. //前一天是周几
  689. int preWeekDay = (int)preDate.DayOfWeek;
  690. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  691. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  692. //判断前一天是否是工作日
  693. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  694. {
  695. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  696. {
  697. //递归继续找上一个工作日
  698. rtnData = GetPreWorkDay(preDate, curCalendars);
  699. return rtnData;
  700. }
  701. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  702. return rtnData;
  703. }
  704. //前一天不是周六周日,需要判断是不是节假日
  705. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  706. {
  707. //递归继续找前一个工作日
  708. rtnData = GetPreWorkDay(preDate, curCalendars);
  709. return rtnData;
  710. }
  711. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  712. return rtnData;
  713. }
  714. /// <summary>
  715. /// 处理当前日期的工作时间段
  716. /// </summary>
  717. /// <param name="startTime"></param>
  718. /// <param name="shopCal">当前产线的工作日历-周几</param>
  719. /// <param name="curQtyDtls">每天休息记录</param>
  720. /// <returns></returns>
  721. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  722. {
  723. //年-月-日
  724. string date = startTime.Date.ToString("yyyy-MM-dd");
  725. //排产记录结束日期是周几
  726. int weekDay = (int)startTime.DayOfWeek;
  727. //计算当天的开工时间点,停工时间点
  728. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  729. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  730. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  731. //工作时间段
  732. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  733. LineWorkPointDto dto = new LineWorkPointDto();
  734. dto.Level = 1;
  735. dto.Line = shopCal.ProdLine;
  736. dto.WeekDay = weekDay;
  737. dto.StartPoint = dayStartPoint;
  738. int level = 1;
  739. TimeSpan span = TimeSpan.Zero;
  740. foreach (var item in curQtyDtls)
  741. {
  742. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  743. dto.EndPoint= endPoint;
  744. span = dto.EndPoint - dto.StartPoint;
  745. dto.WorkMinutes = (decimal)span.TotalMinutes;
  746. workPoints.Add(dto);
  747. level++;
  748. dto = new LineWorkPointDto();
  749. dto.Level = level;
  750. dto.Line = shopCal.ProdLine;
  751. dto.WeekDay = weekDay;
  752. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  753. }
  754. dto.EndPoint = dayEndPoint;
  755. span = dto.EndPoint - dto.StartPoint;
  756. dto.WorkMinutes = (decimal)span.TotalMinutes;
  757. workPoints.Add(dto);
  758. return workPoints.OrderBy(p => p.Level).ToList();
  759. }
  760. /// <summary>
  761. /// 工单工艺路线预处理
  762. /// </summary>
  763. /// <param name="workOrd">工单</param>
  764. /// <param name="woRuntings">当前工单对应的工序</param>
  765. /// <param name="prodLines">产线</param>
  766. /// <param name="schedules">当前工单对应产品的排产记录</param>
  767. /// <returns></returns>
  768. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  769. {
  770. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  771. //当前工单计划开始时间
  772. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  773. //取主工序(第一层级工序)
  774. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  775. if (firsts.Count() == 0)
  776. {
  777. return routingDtos;
  778. }
  779. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  780. //主工序按照Op排序,取最大Op
  781. var lastOp = firsts.First();
  782. dto.ParentOp = lastOp.ParentOp;
  783. dto.level = 1;
  784. dto.Op = lastOp.OP;
  785. dto.ChdParentOps = new List<int>();
  786. //获取当前层级工序中有子级的工序集合
  787. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  788. if (childs.Count() > 0)
  789. {
  790. dto.ChdParentOps = childs;
  791. }
  792. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  793. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  794. if (line != null) {
  795. dto.Line = line.Line;
  796. dto.Rate = line.Rate;
  797. dto.SetupTime = 0;
  798. //获取产线占用结束时间
  799. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  800. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  801. }
  802. routingDtos.Add(dto);
  803. //递归处理其他层级工序
  804. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  805. return routingDtos;
  806. }
  807. /// <summary>
  808. /// 递归处理工序
  809. /// </summary>
  810. /// <param name="woRuntings">工单工序</param>
  811. /// <param name="preLevels">上-层级工序</param>
  812. /// <param name="level">层级</param>
  813. /// <param name="routingDtos">返回结果</param>
  814. /// <param name="prodLines">产线</param>
  815. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  816. {
  817. //获取当前层级工序
  818. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  819. if (curLevels.Count() == 0)
  820. {
  821. return;
  822. }
  823. //获取父级Op-当前层级有几条子产线
  824. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  825. foreach (var item in parentOps)
  826. {
  827. var dto = new WorkOrdRoutingDto();
  828. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  829. if (lastOp == null){
  830. continue;
  831. }
  832. dto.Op = lastOp.OP;
  833. dto.ParentOp = lastOp.ParentOp;
  834. dto.level = level + 1;
  835. dto.ChdParentOps = new List<int>();
  836. //获取当前层级工序中有子级的工序集合
  837. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  838. if (childs.Count() > 0)
  839. {
  840. dto.ChdParentOps = childs;
  841. }
  842. //当前层级工序对应的产线
  843. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  844. if (maxRateLine != null)
  845. {
  846. dto.Line = maxRateLine.Line;
  847. dto.Rate = maxRateLine.Rate;
  848. dto.SetupTime = maxRateLine.SetupTime;
  849. }
  850. routingDtos.Add(dto);
  851. }
  852. //递归
  853. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  854. }
  855. }
  856. }