ProductionScheduleAppService.cs 41 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844845846847848849850851852853854855856857858859860861862863864865866867868869870871872873874875876877878879880881882883884885886887888889890891892893894895896897898899900901902903904905906907908
  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using System.Transactions;
  16. using Volo.Abp.Application.Services;
  17. using Volo.Abp.MultiTenancy;
  18. namespace Business.Quartz
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 节假日记录表
  68. /// </summary>
  69. private ISqlRepository<HolidayMaster> _holidayMaster;
  70. /// <summary>
  71. /// 雪花算法
  72. /// </summary>
  73. SnowFlake help = new SnowFlake();
  74. private readonly ICurrentTenant _currentTenant;
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private List<ShopCalendarWorkCtr> calendars;
  79. /// <summary>
  80. /// 产线休息记录数据
  81. /// </summary>
  82. private List<QualityLineWorkDetail> qualityLines;
  83. /// <summary>
  84. /// 节假日记录数据
  85. /// </summary>
  86. private List<HolidayMaster> holidays;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  103. ISqlRepository<HolidayMaster> holidayMaster,
  104. ICurrentTenant currentTenant
  105. )
  106. {
  107. _itemMaster= itemMaster;
  108. _workOrdMaster= workOrdMaster;
  109. _workOrdDetail= workOrdDetail;
  110. _workOrdRouting= workOrdRouting;
  111. _prodLineDetail = prodLineDetail;
  112. _periodSequenceDet = periodSequenceDet;
  113. _scheduleResultOpMaster= scheduleResultOpMaster;
  114. _invMaster= invMaster;
  115. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  116. _qualityLineWorkDetail= qualityLineWorkDetail;
  117. _holidayMaster = holidayMaster;
  118. _currentTenant= currentTenant;
  119. }
  120. #endregion
  121. /// <summary>
  122. /// 执行生产排产
  123. /// </summary>
  124. public async void DoExt()
  125. {
  126. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  127. await DoProductShcedule(workOrds);
  128. }
  129. /// <summary>
  130. /// 生产排产
  131. /// </summary>
  132. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  133. /// <returns></returns>
  134. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  135. {
  136. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  137. {
  138. //1、获取需要排产的工单:Status为空且IsActive==1
  139. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  140. }
  141. if (workOrds.Count == 0)//没有工单需要排产
  142. {
  143. return;
  144. }
  145. //获取排产工单的最早计划开工日期
  146. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  147. //2、获取数据
  148. //获取工单工艺路径数据
  149. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  150. //获取物料对应的生产线信息:物料、工序对应的生产线
  151. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  152. List<string> lines = prodLines.Select(p => p.Line).ToList();
  153. //获取生产周期数据
  154. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  155. //获取当前日期往后的排产记录数据
  156. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == "1001");
  157. //获取工作日历数据
  158. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive);
  159. //获取产线休息记录数据
  160. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  161. //获取节假日记录数据
  162. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  163. //3、排产
  164. //生产周期
  165. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  166. //排产记录表
  167. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  168. //排产结果
  169. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  170. allResults.AddRange(dbSchedules);
  171. foreach (var item in workOrds)
  172. {
  173. ////当前工单的排产计划开始时间:年-月-日
  174. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  175. ////当前工单对应的产线数据
  176. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  177. ////当前工单的对应的产线排产记录
  178. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  179. allResults.AddRange(scheduleMasters);
  180. //工序预处理:确定每层级工序对应的产线
  181. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  182. //排产前的数据校验
  183. if (routingDtos.Count == 0)//没有维护主工序
  184. {
  185. //记录排产异常原因
  186. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<"+ item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  187. continue;
  188. }
  189. //校验每层级工序是否都维护了产线
  190. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  191. {
  192. //记录排产异常原因
  193. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  194. continue;
  195. }
  196. //校验每个层级是否维护了工作日历
  197. bool flag = false;
  198. foreach (var rut in routingDtos)
  199. {
  200. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  201. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  202. {
  203. flag = true;
  204. break;
  205. }
  206. }
  207. if (flag)
  208. {
  209. //记录排产异常原因
  210. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  211. continue;
  212. }
  213. //产线排产
  214. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  215. /*//更新工单表
  216. item.Status = "r";*/
  217. }
  218. using (TransactionScope scope = new TransactionScope())
  219. {
  220. try {
  221. //记录排产数据
  222. /*_workOrdMaster.Update(workOrds);*/
  223. _periodSequenceDet.Insert(periodSequenceDtls);
  224. _scheduleResultOpMaster.Insert(scheduleMasters);
  225. scope.Complete();
  226. }
  227. catch(Exception ex)
  228. {
  229. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  230. scope.Dispose();
  231. }
  232. }
  233. }
  234. /// <summary>
  235. /// 排产
  236. /// </summary>
  237. /// <param name="workOrd">工单</param>
  238. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  239. /// <param name="periodsDet">生产周期</param>
  240. /// <param name="scheduleResults">排产结果</param>
  241. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  242. {
  243. //生产周期
  244. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  245. //排产明细
  246. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  247. //产线排产开始时间
  248. List<LineStartDto> lineStarts = new List<LineStartDto>();
  249. //循环产线,排产
  250. foreach (var item in routingDtos)
  251. {
  252. //当前产线的工作日历
  253. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  254. //当前产线的每天休息时间记录
  255. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  256. //产线已排产数量
  257. decimal sumQty = 0m;
  258. //产线实际排产开始时间
  259. DateTime workStartTime;
  260. if (item.level == 1)//主产线
  261. {
  262. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  263. }
  264. else
  265. {
  266. //子产线获取实际排产开始日期
  267. //获取父级排产开始时间
  268. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  269. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  270. }
  271. //记录产线排产开始时间
  272. lineStarts.Add(new LineStartDto
  273. {
  274. level = item.level,
  275. Line = item.Line,
  276. Op = item.Op,
  277. StartTime = workStartTime,
  278. ChdParentOps = item.ChdParentOps
  279. });
  280. //排产
  281. while (sumQty < workOrd.QtyOrded)
  282. {
  283. //获取当天的产能
  284. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  285. //判断已排产数量+当天的产能是否超过工单数量
  286. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  287. {
  288. //记录生产周期
  289. curSequences.Add(new PeriodSequenceDet
  290. {
  291. Domain = "1001",
  292. Line = item.Line,
  293. ItemNum = workOrd.ItemNum,
  294. PlanDate = workStartTime.Date,
  295. Period = 1,//目前只考虑一班制
  296. OrdQty = dto.ProductQty,
  297. WorkOrds = workOrd.WorkOrd,
  298. Op = item.Op,
  299. IsActive = true,
  300. Status = "",
  301. CreateTime = DateTime.Now
  302. });
  303. //记录排产记录
  304. curScheduleRsts.Add(new ScheduleResultOpMaster
  305. {
  306. Domain = "1001",
  307. WorkOrd = workOrd.WorkOrd,
  308. Line = item.Line,
  309. ItemNum = workOrd.ItemNum,
  310. Op = item.Op,
  311. WorkDate = workStartTime.Date,
  312. WorkQty = dto.ProductQty,
  313. WorkStartTime = dto.StartTime,
  314. WorkEndTime = dto.EndTime,
  315. CreateTime = DateTime.Now
  316. });
  317. //累计已排产数量
  318. sumQty += dto.ProductQty;
  319. //继续排下一个工作日
  320. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  321. }
  322. else// 最后一天的产能只能占用一部分
  323. {
  324. //剩余需要排产的数量
  325. decimal residueQty = workOrd.QtyOrded - sumQty;
  326. //剩余数量生产需要时长(分钟)
  327. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  328. //获取当天的工作时间段
  329. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  330. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  331. if (curPoint == null)
  332. {
  333. continue;
  334. }
  335. TimeSpan span = curPoint.EndPoint - workStartTime;
  336. //当天工作时间段的有效生产时间
  337. decimal effMins = (decimal)span.TotalMinutes;
  338. DateTime workEndTime = workStartTime;
  339. if (effMins >= workTime)//当前工作时间段即可满足产能
  340. {
  341. workEndTime = workStartTime.AddMinutes((double)workTime);
  342. }
  343. else
  344. {
  345. //获取后续生产时间段
  346. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  347. //剩余需要工作时长
  348. decimal nextMins = workTime - effMins;
  349. foreach (var p in nextPoints)
  350. {
  351. if (p.WorkMinutes >= nextMins)
  352. {
  353. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  354. break;
  355. }
  356. nextMins -= p.WorkMinutes;
  357. }
  358. }
  359. sumQty = workOrd.QtyOrded;
  360. //记录生产周期
  361. curSequences.Add(new PeriodSequenceDet
  362. {
  363. Domain = "1001",
  364. Line = item.Line,
  365. ItemNum = workOrd.ItemNum,
  366. PlanDate = workStartTime.Date,
  367. Period = 1,//目前只考虑一班制
  368. OrdQty = residueQty,
  369. WorkOrds = workOrd.WorkOrd,
  370. Op = item.Op,
  371. IsActive = true,
  372. Status = "",
  373. CreateTime = DateTime.Now
  374. });
  375. //记录排产记录
  376. curScheduleRsts.Add(new ScheduleResultOpMaster
  377. {
  378. Domain = "1001",
  379. WorkOrd = workOrd.WorkOrd,
  380. Line = item.Line,
  381. ItemNum = workOrd.ItemNum,
  382. Op = item.Op,
  383. WorkDate = workStartTime.Date,
  384. WorkQty = residueQty,
  385. WorkStartTime = workStartTime,
  386. WorkEndTime = workEndTime,
  387. CreateTime = DateTime.Now
  388. });
  389. }
  390. }
  391. }
  392. //记录排产结果
  393. periodsDet.AddRange(curSequences);
  394. scheduleResults.AddRange(curScheduleRsts);
  395. }
  396. /// <summary>
  397. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  398. /// </summary>
  399. /// <param name="routingDto">产线</param>
  400. /// <param name="startTime"></param>
  401. /// <param name="curCalendars"></param>
  402. /// <param name="curQtyDtls"></param>
  403. /// <returns></returns>
  404. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  405. {
  406. LineScheduledDto scheduledDto = new LineScheduledDto();
  407. //当天排产开始时间
  408. scheduledDto.StartTime = startTime;
  409. //开始时间是周几
  410. int weekDay = (int)startTime.DayOfWeek;
  411. //当天的工作日历
  412. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  413. //当前日期的工作时间段
  414. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  415. //当天排产结束时间
  416. scheduledDto.EndTime = workPoints.Last().EndPoint;
  417. //计算starttime处于那个工作时间段
  418. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  419. TimeSpan span = curPoint.EndPoint - startTime;
  420. scheduledDto.EffTime = (decimal)span.TotalHours;
  421. //获取后续工作时间段的有效工作时间
  422. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  423. foreach (var item in nextPoints)
  424. {
  425. span = item.EndPoint - item.StartPoint;
  426. scheduledDto.EffTime += (decimal)span.TotalHours;
  427. }
  428. //计算当天的产能
  429. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  430. return scheduledDto;
  431. }
  432. /// <summary>
  433. /// 计算主产线实际排产开始时间
  434. /// </summary>
  435. /// <param name="startTime">工单排产开始时间</param>
  436. /// <param name="curCalendars">当前产线工作日历</param>
  437. /// <param name="curQtyDtls">当前产线休息记录</param>
  438. /// <returns></returns>
  439. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  440. {
  441. //实际排产开始时间
  442. DateTime actStart = startTime;
  443. //开始时间是周几
  444. int weekDay = (int)startTime.DayOfWeek;
  445. //判断当天是否是工作日
  446. bool isWorkDay = CheckIsWorkDay(startTime);
  447. if (!isWorkDay)//不是工作日
  448. {
  449. //获取下一个工作日开始时间
  450. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  451. return actStart;
  452. }
  453. //开始时间往后推到半小时/整点节点
  454. actStart = CalcStartTimeAfter(actStart);
  455. //当天的工作日历
  456. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  457. //当前日期的工作时间段
  458. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  459. //计算starttime处于那个工作时间段
  460. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  461. if (curPoint == null)//不处于工作时间段
  462. {
  463. //开始时间小于当天工作开始时间
  464. if (startTime < workPoints.First().StartPoint)
  465. {
  466. actStart = workPoints.First().StartPoint;
  467. }
  468. //开始时间大于当前工作结束时间
  469. else if (startTime > workPoints.Last().EndPoint)
  470. {
  471. //获取下一个工作日开始时间
  472. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  473. }
  474. else {//开始时间位于当天的休息时间段
  475. foreach (var item in workPoints)
  476. {
  477. //获取下一个时间段
  478. var next = workPoints.First(p=>p.Level == item.Level + 1);
  479. if (item.EndPoint < startTime && startTime < next.StartPoint)
  480. {
  481. actStart = next.StartPoint;
  482. break;
  483. }
  484. }
  485. }
  486. return actStart;
  487. }
  488. if (startTime != curPoint.EndPoint)
  489. {
  490. return actStart;
  491. }
  492. //查询下一时间段的开始时间点
  493. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  494. if (nextPoint != null)
  495. {
  496. return nextPoint.StartPoint;
  497. }
  498. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  499. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  500. return actStart;
  501. }
  502. /// <summary>
  503. /// 排产开始时间处理为半小时/整点开始--向后取整
  504. /// </summary>
  505. /// <param name="startTime"></param>
  506. /// <returns></returns>
  507. public DateTime CalcStartTimeAfter(DateTime startTime)
  508. {
  509. DateTime rtnTime = startTime;
  510. DateTime curDate = startTime.Date;
  511. //时间转换为分钟
  512. TimeSpan span = rtnTime - curDate;
  513. decimal sumMinutes = (decimal)span.TotalMinutes;
  514. int times = (int)Math.Ceiling(sumMinutes / 30);
  515. rtnTime = curDate.AddMinutes(times * 30);
  516. return rtnTime;
  517. }
  518. /// <summary>
  519. /// 排产开始时间处理为半小时/整点开始--向前取整
  520. /// </summary>
  521. /// <param name="startTime"></param>
  522. /// <returns></returns>
  523. public DateTime CalcStartTimeBefore(DateTime startTime)
  524. {
  525. DateTime rtnTime = startTime;
  526. DateTime curDate = startTime.Date;
  527. //时间转换为分钟
  528. TimeSpan span = rtnTime - curDate;
  529. decimal sumMinutes = (decimal)span.TotalMinutes;
  530. int times = (int)Math.Floor(sumMinutes / 30);
  531. rtnTime = curDate.AddMinutes(times * 30);
  532. return rtnTime;
  533. }
  534. /// <summary>
  535. /// 判断当天是否是工作日
  536. /// </summary>
  537. /// <param name="dateTime"></param>
  538. /// <returns></returns>
  539. public bool CheckIsWorkDay(DateTime dateTime)
  540. {
  541. bool isWorkDay = true;
  542. //周几
  543. int weekDay = (int)dateTime.DayOfWeek;
  544. //判断当天是否是工作日
  545. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  546. {
  547. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  548. {
  549. isWorkDay = false;
  550. }
  551. return isWorkDay;
  552. }
  553. //不是周六周日,需要判断是不是节假日
  554. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  555. {
  556. isWorkDay = false;
  557. }
  558. return isWorkDay;
  559. }
  560. /// <summary>
  561. /// 计算子产线实际排产开始时间
  562. /// </summary>
  563. /// <param name="startTime">父级工单排产开始时间</param>
  564. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  565. /// <param name="curCalendars">当前产线工作日历</param>
  566. /// <param name="curQtyDtls">当前产线休息记录</param>
  567. /// <returns></returns>
  568. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  569. {
  570. //提前期转换成分钟
  571. decimal needMinute = setupTime * 60;
  572. //实际排产开始时间
  573. DateTime actStart = startTime;
  574. //开始时间是周几
  575. int weekDay = (int)startTime.DayOfWeek;
  576. //当天的工作日历
  577. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  578. //当前日期的工作时间段
  579. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  580. //计算starttime处于那个工作时间段
  581. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  582. //当前时间段可用提前期
  583. TimeSpan span = startTime - curPoint.StartPoint;
  584. decimal curMins = (decimal)span.TotalMinutes;
  585. if (curMins >= needMinute)//当前时间段的可用提前期满足
  586. {
  587. actStart = startTime.AddMinutes((double)-needMinute);
  588. //开始时间往前推到半小时/整点节点
  589. actStart = CalcStartTimeBefore(actStart);
  590. return actStart;
  591. }
  592. //当前时间段的可用提前期不满足
  593. //剩余提前期
  594. needMinute -= curMins;
  595. //获取前层级时间段
  596. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  597. bool flag = true;//标志位
  598. foreach (var item in prePoints)
  599. {
  600. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  601. {
  602. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  603. flag = false;
  604. break;
  605. }
  606. needMinute -= item.WorkMinutes;
  607. }
  608. if (!flag)
  609. {
  610. //开始时间往前推到半小时/整点节点
  611. actStart = CalcStartTimeBefore(actStart);
  612. return actStart;
  613. }
  614. //今天可用提前期不够,往前工作日找
  615. DateTime perStartTime = startTime;
  616. while (flag)
  617. {
  618. //获取前一个工作日
  619. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  620. //获取前一个工作日的工作时间段数据,倒序排
  621. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  622. //当天的工作时长(分钟)
  623. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  624. if (sumWorkMins >= needMinute)//当天可用提前期满足
  625. {
  626. //获取开始时间
  627. foreach (var item in workPoints)
  628. {
  629. if (item.WorkMinutes >= needMinute)//当前时间段满足
  630. {
  631. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  632. break;
  633. }
  634. needMinute -= item.WorkMinutes;
  635. }
  636. flag = false;
  637. }
  638. else {
  639. //当天可用提前期不满足
  640. needMinute -= sumWorkMins;
  641. }
  642. }
  643. //开始时间往前推到半小时/整点节点
  644. actStart = CalcStartTimeBefore(actStart);
  645. return actStart;
  646. }
  647. /// <summary>
  648. /// 获取下一个工作日开始时间
  649. /// </summary>
  650. /// <param name="weekDay">当前周几</param>
  651. /// <param name="startTime">开始时间</param>
  652. /// <param name="curCalendars">当前产线的工作日历</param>
  653. /// <returns></returns>
  654. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  655. {
  656. DateTime rtnData = startTime;
  657. //下一天
  658. DateTime nextDate = startTime.Date.AddDays(1);
  659. //下一天是周几
  660. int nextWeekDay = (weekDay + 1) % 7;
  661. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  662. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  663. //判断下一天是否是工作日
  664. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  665. {
  666. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  667. {
  668. //递归继续找下一个工作日
  669. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  670. return rtnData;
  671. }
  672. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  673. return rtnData;
  674. }
  675. //下一天不是周六周日,需要判断是不是节假日
  676. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  677. {
  678. //递归继续找下一个工作日
  679. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  680. return rtnData;
  681. }
  682. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  683. return rtnData;
  684. }
  685. /// <summary>
  686. /// 获取上一个工作日开始时间
  687. /// </summary>
  688. /// <param name="startTime">开始时间</param>
  689. /// <param name="curCalendars">当前产线的工作日历</param>
  690. /// <returns></returns>
  691. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  692. {
  693. DateTime rtnData = startTime;
  694. //前一天
  695. DateTime preDate = startTime.Date.AddDays(-1);
  696. //前一天是周几
  697. int preWeekDay = (int)preDate.DayOfWeek;
  698. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  699. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  700. //判断前一天是否是工作日
  701. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  702. {
  703. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  704. {
  705. //递归继续找上一个工作日
  706. rtnData = GetPreWorkDay(preDate, curCalendars);
  707. return rtnData;
  708. }
  709. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  710. return rtnData;
  711. }
  712. //前一天不是周六周日,需要判断是不是节假日
  713. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  714. {
  715. //递归继续找前一个工作日
  716. rtnData = GetPreWorkDay(preDate, curCalendars);
  717. return rtnData;
  718. }
  719. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  720. return rtnData;
  721. }
  722. /// <summary>
  723. /// 处理当前日期的工作时间段
  724. /// </summary>
  725. /// <param name="startTime"></param>
  726. /// <param name="shopCal">当前产线的工作日历-周几</param>
  727. /// <param name="curQtyDtls">每天休息记录</param>
  728. /// <returns></returns>
  729. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  730. {
  731. //年-月-日
  732. string date = startTime.Date.ToString("yyyy-MM-dd");
  733. //排产记录结束日期是周几
  734. int weekDay = (int)startTime.DayOfWeek;
  735. //计算当天的开工时间点,停工时间点
  736. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  737. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  738. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  739. //工作时间段
  740. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  741. LineWorkPointDto dto = new LineWorkPointDto();
  742. dto.Level = 1;
  743. dto.Line = shopCal.ProdLine;
  744. dto.WeekDay = weekDay;
  745. dto.StartPoint = dayStartPoint;
  746. int level = 1;
  747. TimeSpan span = TimeSpan.Zero;
  748. foreach (var item in curQtyDtls)
  749. {
  750. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  751. dto.EndPoint= endPoint;
  752. span = dto.EndPoint - dto.StartPoint;
  753. dto.WorkMinutes = (decimal)span.TotalMinutes;
  754. workPoints.Add(dto);
  755. level++;
  756. dto = new LineWorkPointDto();
  757. dto.Level = level;
  758. dto.Line = shopCal.ProdLine;
  759. dto.WeekDay = weekDay;
  760. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  761. }
  762. dto.EndPoint = dayEndPoint;
  763. span = dto.EndPoint - dto.StartPoint;
  764. dto.WorkMinutes = (decimal)span.TotalMinutes;
  765. workPoints.Add(dto);
  766. return workPoints.OrderBy(p => p.Level).ToList();
  767. }
  768. /// <summary>
  769. /// 工单工艺路线预处理
  770. /// </summary>
  771. /// <param name="workOrd">工单</param>
  772. /// <param name="woRuntings">当前工单对应的工序</param>
  773. /// <param name="prodLines">产线</param>
  774. /// <param name="schedules">当前工单对应产品的排产记录</param>
  775. /// <returns></returns>
  776. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  777. {
  778. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  779. //当前工单计划开始时间(默认加两天)
  780. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  781. //取主工序(第一层级工序)
  782. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  783. if (firsts.Count == 0)
  784. {
  785. return routingDtos;
  786. }
  787. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  788. //主工序按照Op排序,取最大Op
  789. var lastOp = firsts.First();
  790. dto.ParentOp = lastOp.ParentOp;
  791. dto.level = 1;
  792. dto.Op = lastOp.OP;
  793. dto.ChdParentOps = new List<int>();
  794. //获取当前层级工序中有子级的工序集合
  795. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  796. if (childs.Count > 0)
  797. {
  798. dto.ChdParentOps = childs;
  799. }
  800. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  801. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  802. if (line != null) {
  803. dto.Line = line.Line;
  804. dto.Rate = line.Rate;
  805. dto.SetupTime = 0;
  806. //获取产线占用结束时间
  807. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  808. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  809. }
  810. routingDtos.Add(dto);
  811. //递归处理其他层级工序
  812. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  813. return routingDtos;
  814. }
  815. /// <summary>
  816. /// 递归处理工序
  817. /// </summary>
  818. /// <param name="woRuntings">工单工序</param>
  819. /// <param name="preLevels">上-层级工序</param>
  820. /// <param name="level">层级</param>
  821. /// <param name="routingDtos">返回结果</param>
  822. /// <param name="prodLines">产线</param>
  823. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  824. {
  825. //获取当前层级工序
  826. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  827. if (curLevels.Count == 0)
  828. {
  829. return;
  830. }
  831. //获取父级Op-当前层级有几条子产线
  832. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  833. foreach (var item in parentOps)
  834. {
  835. var dto = new WorkOrdRoutingDto();
  836. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  837. if (lastOp == null){
  838. continue;
  839. }
  840. dto.Op = lastOp.OP;
  841. dto.ParentOp = lastOp.ParentOp;
  842. dto.level = level + 1;
  843. dto.ChdParentOps = new List<int>();
  844. //获取当前层级工序中有子级的工序集合
  845. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  846. if (childs.Count > 0)
  847. {
  848. dto.ChdParentOps = childs;
  849. }
  850. //当前层级工序对应的产线
  851. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  852. if (maxRateLine != null)
  853. {
  854. dto.Line = maxRateLine.Line;
  855. dto.Rate = maxRateLine.Rate;
  856. dto.SetupTime = maxRateLine.SetupTime;
  857. }
  858. routingDtos.Add(dto);
  859. }
  860. //递归
  861. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  862. }
  863. }
  864. }