ProductionScheduleAppService.cs 35 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Linq;
  12. using System.Threading.Tasks;
  13. using Volo.Abp.Application.Services;
  14. namespace Business.Quartz
  15. {
  16. /// <summary>
  17. /// 生产排产服务
  18. /// </summary>
  19. public class ProductionScheduleAppService : ApplicationService
  20. {
  21. #region 服务
  22. /// <summary>
  23. /// 物料
  24. /// </summary>
  25. private ISqlRepository<ItemMaster> _itemMaster;
  26. /// <summary>
  27. /// 工单
  28. /// </summary>
  29. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  30. /// <summary>
  31. /// 工单物料明细
  32. /// </summary>
  33. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  34. /// <summary>
  35. /// 工单工艺路线明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  38. /// <summary>
  39. /// 库存主数据
  40. /// </summary>
  41. private ISqlRepository<InvMaster> _invMaster;
  42. /// <summary>
  43. /// 生产线明细
  44. /// </summary>
  45. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  46. /// <summary>
  47. /// 生产周期明细
  48. /// </summary>
  49. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  50. /// <summary>
  51. /// 排产结果明细
  52. /// </summary>
  53. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  54. /// <summary>
  55. /// 工作日历数据
  56. /// </summary>
  57. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  58. /// <summary>
  59. /// 排产异常记录表
  60. /// </summary>
  61. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 节假日记录表
  68. /// </summary>
  69. private ISqlRepository<HolidayMaster> _holidayMaster;
  70. /// <summary>
  71. /// 雪花算法
  72. /// </summary>
  73. SnowFlake help = new SnowFlake();
  74. /// <summary>
  75. /// 工作日历数据
  76. /// </summary>
  77. private List<ShopCalendarWorkCtr> calendars;
  78. /// <summary>
  79. /// 产线休息记录数据
  80. /// </summary>
  81. private List<QualityLineWorkDetail> qualityLines;
  82. /// <summary>
  83. /// 节假日记录数据
  84. /// </summary>
  85. private List<HolidayMaster> holidays;
  86. private readonly BusinessDbContext _businessDbContext;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  103. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  104. ISqlRepository<HolidayMaster> holidayMaster,
  105. BusinessDbContext businessDbContext
  106. )
  107. {
  108. _itemMaster= itemMaster;
  109. _workOrdMaster= workOrdMaster;
  110. _workOrdDetail= workOrdDetail;
  111. _workOrdRouting= workOrdRouting;
  112. _prodLineDetail = prodLineDetail;
  113. _periodSequenceDet = periodSequenceDet;
  114. _scheduleResultOpMaster= scheduleResultOpMaster;
  115. _invMaster= invMaster;
  116. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  117. _scheduleExceptionMaster= scheduleExceptionMaster;
  118. _qualityLineWorkDetail= qualityLineWorkDetail;
  119. _holidayMaster = holidayMaster;
  120. _businessDbContext = businessDbContext;
  121. }
  122. #endregion
  123. /// <summary>
  124. /// 执行生产排产
  125. /// </summary>
  126. public async void DoExt()
  127. {
  128. await DoProductShcedule();
  129. }
  130. /// <summary>
  131. /// 生产排产
  132. /// </summary>
  133. public async Task DoProductShcedule()
  134. {
  135. //1、获取需要排产的工单:Status为空且IsActive==1
  136. List<WorkOrdMaster> workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive == 1).Result;
  137. if (workOrds.Count == 0)
  138. {
  139. return;
  140. }
  141. //获取排产工单的最早计划开工日期
  142. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  143. //2、获取数据
  144. //获取工单工艺路径数据
  145. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive == 1).Result;
  146. //获取物料对应的生产线信息:物料、工序对应的生产线
  147. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive == 1).Result;
  148. //获取生产周期数据
  149. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive == 1).Result;
  150. //获取当前日期往后的排产记录数据
  151. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001").Result;
  152. //获取工作日历数据
  153. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive == 1).Result;
  154. //获取产线休息记录数据
  155. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive == 1).Result;
  156. //获取节假日记录数据
  157. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive == 1 && p.Dated >= earlist).Result;
  158. //3、排产
  159. //排产异常记录
  160. List<ScheduleExceptionMaster> scheduleExceptions = new List<ScheduleExceptionMaster>();
  161. //生产周期
  162. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  163. //排产记录表
  164. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  165. foreach (var item in workOrds)
  166. {
  167. //当前工单的排产计划开始时间:年-月-日
  168. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  169. //当前工单的对应的产线排产记录
  170. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  171. //工序预处理:确定每层级工序对应的产线
  172. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  173. //排产前的数据校验
  174. if (routingDtos.Count() == 0)//没有维护主工序
  175. {
  176. //记录排产异常原因
  177. scheduleExceptions.Add(new ScheduleExceptionMaster
  178. {
  179. RecID = help.NextId(),
  180. Domain = "1001",
  181. WorkOrd = item.WorkOrd,
  182. Remark = "工单的工序数据维护错误",
  183. CreatTime = DateTime.Now
  184. });
  185. continue;
  186. }
  187. //校验每层级工序是否都维护了产线
  188. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  189. {
  190. //记录排产异常原因
  191. scheduleExceptions.Add(new ScheduleExceptionMaster
  192. {
  193. RecID = help.NextId(),
  194. Domain = "1001",
  195. WorkOrd = item.WorkOrd,
  196. Remark = "工单的产线数据维护错误",
  197. CreatTime = DateTime.Now
  198. });
  199. continue;
  200. }
  201. //校验每个层级是否维护了工作日历
  202. bool flag = false;
  203. foreach (var rut in routingDtos)
  204. {
  205. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  206. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  207. {
  208. flag = true;
  209. break;
  210. }
  211. }
  212. if (flag)
  213. {
  214. //记录排产异常原因
  215. scheduleExceptions.Add(new ScheduleExceptionMaster
  216. {
  217. RecID = help.NextId(),
  218. Domain = "1001",
  219. WorkOrd = item.WorkOrd,
  220. Remark = "工单产线的工作日历数据维护错误",
  221. CreatTime = DateTime.Now
  222. });
  223. continue;
  224. }
  225. //产线排产
  226. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  227. //更新工单表
  228. item.Status = "w";
  229. await _workOrdMaster.Update(item);
  230. }
  231. //记录排产数据
  232. await _businessDbContext.PeriodSequenceDet.BulkInsertAsync(periodSequenceDtls);
  233. await _businessDbContext.ScheduleResultOpMaster.BulkInsertAsync(scheduleMasters);
  234. await _businessDbContext.ScheduleExceptionMaster.BulkInsertAsync(scheduleExceptions);
  235. }
  236. /// <summary>
  237. /// 排产
  238. /// </summary>
  239. /// <param name="workOrd">工单</param>
  240. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  241. /// <param name="periodsDet">生产周期</param>
  242. /// <param name="scheduleResults">排产结果</param>
  243. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  244. {
  245. //生产周期
  246. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  247. //排产明细
  248. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  249. //产线排产开始时间
  250. List<LineStartDto> lineStarts = new List<LineStartDto>();
  251. //循环产线,排产
  252. foreach (var item in routingDtos)
  253. {
  254. //当前产线的工作日历
  255. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  256. //当前产线的每天休息时间记录
  257. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).ToList();
  258. //产线已排产数量
  259. decimal sumQty = 0m;
  260. //产线实际排产开始时间
  261. DateTime workStartTime;
  262. if (item.level == 1)//主产线
  263. {
  264. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  265. }
  266. else
  267. {
  268. //子产线获取实际排产开始日期
  269. //获取父级排产开始时间
  270. DateTime parentStartTime = lineStarts.First(p => p.Op == item.ParentOp).StartTime;
  271. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  272. }
  273. //记录产线排产开始时间
  274. lineStarts.Add(new LineStartDto {
  275. level = item.level,
  276. Line = item.Line,
  277. Op= item.Op,
  278. StartTime = workStartTime
  279. });
  280. //排产
  281. while (sumQty < workOrd.QtyOrded)
  282. {
  283. //获取当天的产能
  284. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  285. //判断已排产数量+当天的产能是否超过工单数量
  286. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  287. {
  288. //记录生产周期
  289. curSequences.Add(new PeriodSequenceDet
  290. {
  291. Domain = "1001",
  292. Line = item.Line,
  293. ItemNum = workOrd.ItemNum,
  294. PlanDate = workStartTime.Date,
  295. Period = 1,//目前只考虑一班制
  296. OrdQty = dto.ProductQty,
  297. WorkOrds = workOrd.WorkOrd,
  298. IsActive = 1
  299. });
  300. //记录排产记录
  301. curScheduleRsts.Add(new ScheduleResultOpMaster
  302. {
  303. Domain = "1001",
  304. WorkOrd = workOrd.WorkOrd,
  305. Line = item.Line,
  306. ItemNum = workOrd.ItemNum,
  307. Op = item.Op,
  308. WorkDate = workStartTime.Date,
  309. WorkQty = dto.ProductQty,
  310. WorkStartTime = dto.StartTime,
  311. WorkEndTime = dto.EndTime,
  312. CreatTime = DateTime.Now
  313. });
  314. //累计已排产数量
  315. sumQty += dto.ProductQty;
  316. //继续排下一个工作日
  317. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  318. }
  319. else// 最后一天的产能只能占用一部分
  320. {
  321. //剩余需要排产的数量
  322. decimal residueQty = workOrd.QtyOrded - sumQty;
  323. //剩余数量生产需要时长(分钟)
  324. decimal workTime = residueQty / item.Rate * 60;
  325. //获取当天的工作时间段
  326. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  327. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  328. TimeSpan span = curPoint.EndPoint - workStartTime;
  329. //当天工作时间段的有效生产时间
  330. decimal effMins = (decimal)span.TotalMinutes;
  331. DateTime workEndTime = workStartTime;
  332. if (effMins >= workTime)//当前工作时间段即可满足产能
  333. {
  334. workEndTime = workStartTime.AddMinutes((double)workTime);
  335. }
  336. else
  337. {
  338. //获取后续生产时间段
  339. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  340. //剩余需要工作时长
  341. decimal nextMins = workTime - effMins;
  342. foreach (var p in nextPoints)
  343. {
  344. if (p.WorkMinutes >= nextMins)
  345. {
  346. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  347. break;
  348. }
  349. nextMins -= p.WorkMinutes;
  350. }
  351. }
  352. //记录生产周期
  353. curSequences.Add(new PeriodSequenceDet
  354. {
  355. Domain = "1001",
  356. Line = item.Line,
  357. ItemNum = workOrd.ItemNum,
  358. PlanDate = workStartTime.Date,
  359. Period = 1,//目前只考虑一班制
  360. OrdQty = residueQty,
  361. WorkOrds = workOrd.WorkOrd,
  362. IsActive = 1
  363. });
  364. //记录排产记录
  365. curScheduleRsts.Add(new ScheduleResultOpMaster
  366. {
  367. Domain = "1001",
  368. WorkOrd = workOrd.WorkOrd,
  369. Line = item.Line,
  370. ItemNum = workOrd.ItemNum,
  371. Op = item.Op,
  372. WorkDate = workStartTime.Date,
  373. WorkQty = residueQty,
  374. WorkStartTime = workStartTime,
  375. WorkEndTime = workEndTime,
  376. CreatTime = DateTime.Now
  377. });
  378. }
  379. }
  380. }
  381. //记录排产结果
  382. periodsDet.AddRange(curSequences);
  383. scheduleResults.AddRange(curScheduleRsts);
  384. }
  385. /// <summary>
  386. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  387. /// </summary>
  388. /// <param name="routingDto">产线</param>
  389. /// <param name="startTime"></param>
  390. /// <param name="curCalendars"></param>
  391. /// <param name="curQtyDtls"></param>
  392. /// <returns></returns>
  393. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  394. {
  395. LineScheduledDto scheduledDto = new LineScheduledDto();
  396. //当天排产开始时间
  397. scheduledDto.StartTime = startTime;
  398. //开始时间是周几
  399. int weekDay = (int)startTime.DayOfWeek;
  400. //当天的工作日历
  401. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  402. //当前日期的工作时间段
  403. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  404. //当天排产结束时间
  405. scheduledDto.EndTime = workPoints.Last().EndPoint;
  406. //计算starttime处于那个工作时间段
  407. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  408. TimeSpan span = curPoint.EndPoint - startTime;
  409. scheduledDto.EffTime = (decimal)span.TotalHours;
  410. //获取后续工作时间段的有效工作时间
  411. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  412. foreach (var item in nextPoints)
  413. {
  414. span = item.EndPoint - item.StartPoint;
  415. scheduledDto.EffTime += (decimal)span.TotalHours;
  416. }
  417. //计算当天的产能
  418. scheduledDto.ProductQty = scheduledDto.EffTime * routingDto.Rate;
  419. return scheduledDto;
  420. }
  421. /// <summary>
  422. /// 计算主产线实际排产开始时间
  423. /// </summary>
  424. /// <param name="startTime">工单排产开始时间</param>
  425. /// <param name="curCalendars">当前产线工作日历</param>
  426. /// <param name="curQtyDtls">当前产线休息记录</param>
  427. /// <returns></returns>
  428. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  429. {
  430. //实际排产开始时间
  431. DateTime actStart = startTime;
  432. //开始时间是周几
  433. int weekDay = (int)startTime.DayOfWeek;
  434. //当天的工作日历
  435. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  436. //当前日期的工作时间段
  437. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  438. //计算starttime处于那个工作时间段
  439. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  440. if (startTime != curPoint.EndPoint)
  441. {
  442. return actStart;
  443. }
  444. //查询下一时间段的开始时间点
  445. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  446. if (nextPoint != null)
  447. {
  448. return nextPoint.StartPoint;
  449. }
  450. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  451. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  452. return actStart;
  453. }
  454. /// <summary>
  455. /// 计算子产线实际排产开始时间
  456. /// </summary>
  457. /// <param name="startTime">父级工单排产开始时间</param>
  458. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  459. /// <param name="curCalendars">当前产线工作日历</param>
  460. /// <param name="curQtyDtls">当前产线休息记录</param>
  461. /// <returns></returns>
  462. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  463. {
  464. //提前期转换成分钟
  465. decimal needMinute = setupTime * 60;
  466. //实际排产开始时间
  467. DateTime actStart = startTime;
  468. //开始时间是周几
  469. int weekDay = (int)startTime.DayOfWeek;
  470. //当天的工作日历
  471. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  472. //当前日期的工作时间段
  473. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  474. //计算starttime处于那个工作时间段
  475. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  476. //当前时间段可用提前期
  477. TimeSpan span = startTime - curPoint.StartPoint;
  478. decimal curMins = (decimal)span.TotalMinutes;
  479. if (curMins >= needMinute)//当前时间段的可用提前期满足
  480. {
  481. actStart = startTime.AddMinutes((double)-needMinute);
  482. return actStart;
  483. }
  484. //当前时间段的可用提前期不满足
  485. //剩余提前期
  486. needMinute -= curMins;
  487. //获取前层级时间段
  488. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).ToList();
  489. foreach (var item in prePoints)
  490. {
  491. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  492. {
  493. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  494. break;
  495. }
  496. needMinute -= item.WorkMinutes;
  497. }
  498. //今天可用提前期不够,往前工作日找
  499. DateTime perStartTime = startTime;
  500. bool flag = true;//标志位
  501. while (flag)
  502. {
  503. //获取前一个工作日
  504. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  505. //获取前一个工作日的工作时间段数据,倒序排
  506. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  507. //当天的工作时长(分钟)
  508. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  509. if (sumWorkMins >= needMinute)//当天可用提前期满足
  510. {
  511. //获取开始时间
  512. foreach (var item in workPoints)
  513. {
  514. if (item.WorkMinutes >= needMinute)//当前时间段满足
  515. {
  516. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  517. break;
  518. }
  519. needMinute -= item.WorkMinutes;
  520. }
  521. flag = false;
  522. }
  523. //当天可用提前期不满足
  524. needMinute -= sumWorkMins;
  525. }
  526. return actStart;
  527. }
  528. /// <summary>
  529. /// 获取下一个工作日开始时间
  530. /// </summary>
  531. /// <param name="weekDay">当前周几</param>
  532. /// <param name="startTime">开始时间</param>
  533. /// <param name="curCalendars">当前产线的工作日历</param>
  534. /// <returns></returns>
  535. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  536. {
  537. DateTime rtnData = startTime;
  538. //下一天
  539. DateTime nextDate = startTime.Date.AddDays(1);
  540. //下一天是周几
  541. int nextWeekDay = (weekDay + 1) % 7;
  542. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  543. //判断下一天是否是工作日
  544. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调休,需要加班
  545. {
  546. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调休"))//下一天是周末
  547. {
  548. //递归继续找下一个工作日
  549. GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  550. }
  551. rtnData = nextDate.AddHours((double)calendar.ShiftsStart1);
  552. return rtnData;
  553. }
  554. //下一天不是周六周日,需要判断是不是节假日
  555. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  556. {
  557. //递归继续找下一个工作日
  558. GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  559. }
  560. rtnData = nextDate.AddHours((double)calendar.ShiftsStart1);
  561. return rtnData;
  562. }
  563. /// <summary>
  564. /// 获取上一个工作日开始时间
  565. /// </summary>
  566. /// <param name="startTime">开始时间</param>
  567. /// <param name="curCalendars">当前产线的工作日历</param>
  568. /// <returns></returns>
  569. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  570. {
  571. DateTime rtnData = startTime;
  572. //前一天
  573. DateTime preDate = startTime.Date.AddDays(-1);
  574. //前一天是周几
  575. int preWeekDay = (int)preDate.DayOfWeek;
  576. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  577. //判断前一天是否是工作日
  578. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调休,需要加班
  579. {
  580. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调休"))//前一天是非工作日
  581. {
  582. //递归继续找下一个工作日
  583. GetPreWorkDay(preDate, curCalendars);
  584. }
  585. rtnData = preDate.AddHours((double)calendar.ShiftsStart1);
  586. return rtnData;
  587. }
  588. //前一天不是周六周日,需要判断是不是节假日
  589. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  590. {
  591. //递归继续找前一个工作日
  592. GetPreWorkDay(preDate, curCalendars);
  593. }
  594. rtnData = preDate.AddHours((double)calendar.ShiftsStart1);
  595. return rtnData;
  596. }
  597. /// <summary>
  598. /// 处理当前日期的工作时间段
  599. /// </summary>
  600. /// <param name="startTime"></param>
  601. /// <param name="shopCal">当前产线的工作日历-周几</param>
  602. /// <param name="curQtyDtls">每天休息记录</param>
  603. /// <returns></returns>
  604. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  605. {
  606. //年-月-日
  607. string date = startTime.Date.ToString("yyyy-MM-dd");
  608. //排产记录结束日期是周几
  609. int weekDay = (int)startTime.DayOfWeek;
  610. //计算当天的开工时间点,停工时间点
  611. DateTime dayStartPoint = startTime.Date.AddHours(Convert.ToDouble(shopCal.ShiftsStart1));
  612. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  613. //工作时间段
  614. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  615. LineWorkPointDto dto = new LineWorkPointDto();
  616. dto.Level = 1;
  617. dto.Line = shopCal.ProdLine;
  618. dto.WeekDay = weekDay;
  619. dto.StartPoint = dayStartPoint;
  620. int level = 1;
  621. TimeSpan span = TimeSpan.Zero;
  622. foreach (var item in curQtyDtls)
  623. {
  624. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  625. dto.EndPoint= endPoint;
  626. span = dto.EndPoint - dto.StartPoint;
  627. dto.WorkMinutes = (decimal)span.TotalMinutes;
  628. workPoints.Add(dto);
  629. level++;
  630. dto = new LineWorkPointDto();
  631. dto.Level = level;
  632. dto.Line = shopCal.ProdLine;
  633. dto.WeekDay = weekDay;
  634. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  635. }
  636. dto.EndPoint = dayEndPoint;
  637. span = dto.EndPoint - dto.StartPoint;
  638. dto.WorkMinutes = (decimal)span.TotalMinutes;
  639. workPoints.Add(dto);
  640. return workPoints.OrderBy(p => p.Level).ToList();
  641. }
  642. /// <summary>
  643. /// 工单工艺路线预处理
  644. /// </summary>
  645. /// <param name="workOrd">工单</param>
  646. /// <param name="woRuntings">当前工单对应的工序</param>
  647. /// <param name="prodLines">产线</param>
  648. /// <param name="schedules">当前工单对应产品的排产记录</param>
  649. /// <returns></returns>
  650. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  651. {
  652. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  653. //当前工单计划开始时间
  654. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  655. //取主工序(第一层级工序)
  656. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  657. if (firsts.Count() == 0)
  658. {
  659. return routingDtos;
  660. }
  661. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  662. //主工序按照Op排序,取最大Op
  663. var lastOp = firsts.First();
  664. dto.ParentOp = lastOp.ParentOp;
  665. dto.level = 1;
  666. dto.Op = lastOp.OP;
  667. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  668. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  669. if (line != null) {
  670. dto.Line = line.Line;
  671. dto.Rate = line.Rate;
  672. dto.SetupTime = 0;
  673. //获取产线占用结束时间
  674. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  675. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  676. }
  677. routingDtos.Add(dto);
  678. //递归处理其他层级工序
  679. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  680. return routingDtos;
  681. }
  682. /// <summary>
  683. /// 递归处理工序
  684. /// </summary>
  685. /// <param name="woRuntings">工单工序</param>
  686. /// <param name="preLevels">上-层级工序</param>
  687. /// <param name="level">层级</param>
  688. /// <param name="routingDtos">返回结果</param>
  689. /// <param name="prodLines">产线</param>
  690. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  691. {
  692. //获取当前层级工序
  693. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  694. if (curLevels.Count() == 0)
  695. {
  696. return;
  697. }
  698. //获取父级Op-当前层级有几条子产线
  699. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  700. foreach (var item in parentOps)
  701. {
  702. var dto = new WorkOrdRoutingDto();
  703. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  704. if (lastOp == null){
  705. continue;
  706. }
  707. dto.Op = lastOp.OP;
  708. dto.ParentOp = lastOp.ParentOp;
  709. dto.level = level + 1;
  710. //当前层级工序对应的产线
  711. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  712. if (maxRateLine != null)
  713. {
  714. dto.Line = maxRateLine.Line;
  715. dto.Rate = maxRateLine.Rate;
  716. dto.SetupTime = maxRateLine.SetupTime;
  717. }
  718. routingDtos.Add(dto);
  719. }
  720. //递归
  721. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  722. }
  723. }
  724. }