ProductionScheduleAppService.cs 115 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 库存主数据
  55. /// </summary>
  56. private ISqlRepository<InvMaster> _invMaster;
  57. /// <summary>
  58. /// 生产线明细
  59. /// </summary>
  60. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  61. /// <summary>
  62. /// 生产周期明细
  63. /// </summary>
  64. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  65. /// <summary>
  66. /// 排产结果明细
  67. /// </summary>
  68. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  69. /// <summary>
  70. /// 工作日历数据
  71. /// </summary>
  72. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  73. /// <summary>
  74. /// 产线休息时间记录表
  75. /// </summary>
  76. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  77. /// <summary>
  78. /// 产线人员配置表
  79. /// </summary>
  80. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  81. /// <summary>
  82. /// 加班设置表
  83. /// </summary>
  84. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  85. /// <summary>
  86. /// 加班设置表
  87. /// </summary>
  88. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  89. /// <summary>
  90. /// 节假日记录表
  91. /// </summary>
  92. private ISqlRepository<HolidayMaster> _holidayMaster;
  93. /// <summary>
  94. /// 排产异常记录
  95. /// </summary>
  96. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  97. /// <summary>
  98. /// 雪花算法
  99. /// </summary>
  100. SnowFlake help = new SnowFlake();
  101. private readonly ICurrentTenant _currentTenant;
  102. /// <summary>
  103. /// 工作日历数据
  104. /// </summary>
  105. private List<ShopCalendarWorkCtr> calendars;
  106. /// <summary>
  107. /// 产线休息记录数据
  108. /// </summary>
  109. private List<QualityLineWorkDetail> qualityLines;
  110. /// <summary>
  111. /// 节假日记录数据
  112. /// </summary>
  113. private List<HolidayMaster> holidays;
  114. /// <summary>
  115. /// 生产线UPH设置
  116. /// </summary>
  117. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  118. /// <summary>
  119. /// 加班设置
  120. /// </summary>
  121. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  122. /// <summary>
  123. /// 领料单
  124. /// </summary>
  125. private ISqlRepository<NbrMaster> _nbrMaster;
  126. /// <summary>
  127. /// 领料单明细
  128. /// </summary>
  129. private ISqlRepository<NbrDetail> _nbrDetail;
  130. /// <summary>
  131. /// 工单工序开始准备时间记录
  132. /// </summary>
  133. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  134. /// <summary>
  135. /// 工单工序开始准备时间记录
  136. /// </summary>
  137. private List<WorkOrdSetupTimeRecord> timeRecords;
  138. /// <summary>
  139. /// 新增工序准备开始时间记录
  140. /// </summary>
  141. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  142. /// <summary>
  143. /// 更新工序准备开始时间记录
  144. /// </summary>
  145. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  146. /// <summary>
  147. /// 生产工单主表
  148. /// </summary>
  149. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  150. /// <summary>
  151. /// 工厂id
  152. /// </summary>
  153. private string domain = "";
  154. /// <summary>
  155. /// 排产任务执行时间
  156. /// </summary>
  157. private DateTime scheTime;
  158. #endregion
  159. #region 构造函数
  160. /// <summary>
  161. /// 构造函数
  162. /// </summary>
  163. public ProductionScheduleAppService(
  164. ISqlRepository<ItemMaster> itemMaster,
  165. ISqlRepository<WorkOrdMaster> workOrdMaster,
  166. ISqlRepository<WorkOrdDetail> workOrdDetail,
  167. ISqlRepository<WorkOrdRouting> workOrdRouting,
  168. ISqlRepository<ProdLineDetail> prodLineDetail,
  169. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  170. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  171. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  172. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  173. ISqlRepository<InvMaster> invMaster,
  174. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  175. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  176. ISqlRepository<HolidayMaster> holidayMaster,
  177. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  178. ICurrentTenant currentTenant,
  179. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  180. ISqlRepository<NbrMaster> nbrMaster,
  181. IRepository<mes_morder, long> mysql_mes_morder,
  182. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  183. ISqlRepository<NbrDetail> nbrDetail
  184. )
  185. {
  186. _itemMaster = itemMaster;
  187. _workOrdMaster = workOrdMaster;
  188. _workOrdDetail = workOrdDetail;
  189. _workOrdRouting = workOrdRouting;
  190. _nbrMaster = nbrMaster;
  191. _prodLineDetail = prodLineDetail;
  192. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  193. _resourceOccupancyTime = resourceOccupancyTime;
  194. _periodSequenceDet = periodSequenceDet;
  195. _scheduleResultOpMaster = scheduleResultOpMaster;
  196. _invMaster = invMaster;
  197. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  198. _qualityLineWorkDetail = qualityLineWorkDetail;
  199. _holidayMaster = holidayMaster;
  200. _generalizedCodeMaster = generalizedCodeMaster;
  201. _currentTenant = currentTenant;
  202. _scheduleExceptionMaster = scheduleExceptionMaster;
  203. _mysql_mes_morder = mysql_mes_morder;
  204. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  205. _nbrDetail = nbrDetail;
  206. }
  207. #endregion
  208. /// <summary>
  209. /// 生产排产-定时任务
  210. /// </summary>
  211. public async void DoExt()
  212. {
  213. //定时任务排产:获取工厂id
  214. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  215. domain = configuration.GetConnectionString("Factory_id");
  216. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  217. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  218. //取数开始时间为当前时间
  219. DateTime startTime = DateTime.Now;
  220. scheTime = startTime;
  221. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  222. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  223. if (workOrds.Any())
  224. {
  225. await DoProductSchedule(startTime, workOrds, domain, 1);
  226. }
  227. }
  228. /// <summary>
  229. /// 生产排产
  230. /// </summary>
  231. /// <param name="startTime">排产开始时间</param>
  232. /// <param name="workOrds">需要重新排产的工单</param>
  233. /// <param name="factoryid">工单的工厂id</param>
  234. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  235. /// <returns></returns>
  236. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type)
  237. {
  238. //记录工厂id
  239. domain = factoryid;
  240. //记录排产开始时间
  241. scheTime = startTime;
  242. //获取工单领料单
  243. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  244. //获取领料单明细
  245. var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  246. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  247. //记录工单数据
  248. List<WorkPriorityDto> dbWorkOrds = workOrds.Select(p => new WorkPriorityDto {
  249. WorkOrd = p.WorkOrd,
  250. Priority = p.Priority,
  251. QtyOrded= p.QtyOrded
  252. }).ToList();
  253. //处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  254. decimal ytc = 1m;
  255. decimal ktc = 10000m;
  256. decimal bktc = 20000m;
  257. for (int i = 0; i < workOrds.Count; i++)
  258. {
  259. //正在投产
  260. if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  261. {
  262. workOrds[i].Priority = ytc;
  263. ytc++;
  264. continue;
  265. }
  266. //需要前处理的领料单
  267. var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  268. //不需要前处理的领料单
  269. var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  270. List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  271. if (bqclNbr!= null)
  272. {
  273. bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  274. }
  275. //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  276. if (qclNbr != null && bqclNbr != null)
  277. {
  278. if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p=>p.Status.ToUpper() == "C"))
  279. {
  280. workOrds[i].Priority = ktc;
  281. ktc++;
  282. continue;
  283. }
  284. workOrds[i].Priority = bktc;
  285. bktc++;
  286. continue;
  287. }
  288. if (qclNbr != null && bqclNbr == null)
  289. {
  290. if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  291. {
  292. workOrds[i].Priority = ktc;
  293. ktc++;
  294. continue;
  295. }
  296. workOrds[i].Priority = bktc;
  297. bktc++;
  298. continue;
  299. }
  300. if (qclNbr == null && bqclNbr != null)
  301. {
  302. if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  303. {
  304. workOrds[i].Priority = ktc;
  305. ktc++;
  306. continue;
  307. }
  308. workOrds[i].Priority = bktc;
  309. bktc++;
  310. continue;
  311. }
  312. if (qclNbr == null && bqclNbr == null)
  313. {
  314. workOrds[i].Priority = bktc;
  315. bktc++;
  316. continue;
  317. }
  318. }
  319. //2、获取数据
  320. //获取工单工艺路径数据
  321. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  322. //修改工序需求数为最大完成数+齐套数量
  323. workOrds.ForEach(w => {
  324. w.QtyOrded= w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault();
  325. var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
  326. routings.ForEach(r => {
  327. r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
  328. });
  329. });
  330. //获取物料对应的生产线信息:物料、工序对应的生产线
  331. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  332. List<string> lines = prodLines.Select(p => p.Line).ToList();
  333. //获取非标准产线人员配置
  334. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  335. //获取加班设置
  336. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  337. //获取工作日历数据:产线的工作日历+默认的工作日历
  338. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  339. //获取产线休息记录数据
  340. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  341. //获取节假日记录数据
  342. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  343. //获取工单的准备开始时间记录
  344. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  345. //获取当天的生产周期数据
  346. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  347. //获取当前日期往后的排产记录数据
  348. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  349. //排产前校验
  350. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  351. //过滤校验未通过的工单
  352. if (exceptions.Any())
  353. {
  354. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  355. }
  356. //3、排产
  357. //生产周期
  358. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  359. //排产记录表
  360. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  361. //记录排产结果
  362. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  363. //按照优先级排序
  364. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  365. for (int i = 0; i < workOrds.Count; i++)
  366. {
  367. //记录产线占用情况
  368. allResults.AddRange(scheduleMasters);
  369. //当前工单工艺路线主产线的关键工序
  370. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  371. //当前工单的产线明细
  372. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  373. //产线排产
  374. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
  375. }
  376. //回写工单优先级
  377. foreach (var item in workOrds)
  378. {
  379. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  380. if (curInfo != null)
  381. {
  382. item.Priority = curInfo.Priority;
  383. item.QtyOrded = curInfo.QtyOrded;
  384. }
  385. }
  386. //更新当天日计划的计划数量,排产数量
  387. foreach (var item in periodSequenceDtls)
  388. {
  389. //item.UDeci5 = item.OrdQty;
  390. //获取历史排产数据
  391. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  392. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  393. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  394. }
  395. using (TransactionScope scope = new TransactionScope())
  396. {
  397. try
  398. {
  399. //记录排产异常数据
  400. if (exceptions.Any())
  401. {
  402. _scheduleExceptionMaster.Insert(exceptions);
  403. }
  404. //更新工单优先级
  405. _workOrdMaster.Update(workOrds);
  406. //添加工单工序准备开始时间记录
  407. if (inserts.Any())
  408. {
  409. _workOrdSetupTimeRecord.Insert(inserts);
  410. }
  411. //更新工单工序准备开始时间记录
  412. if (updates.Any())
  413. {
  414. _workOrdSetupTimeRecord.Update(updates);
  415. }
  416. //已投产的工单,只需要保存当前日期下一天的排产记录
  417. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  418. if (sczWorkords.Any())
  419. {
  420. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  421. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  422. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  423. //获取当天的日计划
  424. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  425. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  426. //需要更新的日计划
  427. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  428. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  429. //需要删除的日计划
  430. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  431. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  432. //需要新增的日计划
  433. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  434. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  435. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  436. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  437. foreach (var gdh in sczWorkords)
  438. {
  439. //提前投产的日计划
  440. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  441. //当前工单存在未来日期投产的日计划
  442. if (tcSeqs.Any())
  443. {
  444. //获取提前投产的工序
  445. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  446. foreach (var op in ops)
  447. {
  448. //当前工序提前投产的日计划
  449. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  450. //获取当天的日计划
  451. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  452. if (dtSeq != null )
  453. {
  454. delSequenceDets.Add(dtSeq);
  455. }
  456. seqInfo = new PeriodSequenceDet();
  457. seqInfo = opSeqs[0];
  458. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  459. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  460. //获取提前投产的日计划
  461. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  462. if (!opSchs.Any()) continue;
  463. schInfo = opSchs[0];
  464. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  465. schInfo.WorkDate = scheTime.Date;
  466. schInfo.WorkQty = seqInfo.OrdQty;
  467. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  468. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  469. upScheduleResults.Add(schInfo);
  470. //获取当天的日计划
  471. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  472. if (dtSch != null)//当天有日计划
  473. {
  474. delScheduleResults.Add(dtSch);
  475. }
  476. seqInfo.PlanDate = scheTime.Date;
  477. upSequenceDets.Add(seqInfo);
  478. }
  479. }
  480. //今天未投产的计划清空
  481. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  482. if (delp.Any())
  483. {
  484. //删除今天的
  485. delSequenceDets.AddRange(delp);
  486. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  487. delScheduleResults.AddRange(delr);
  488. //同一个工序有下达记录则不进行新增
  489. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  490. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  491. //新增今天的
  492. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  493. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  494. }
  495. //无计划的今天的工序新增
  496. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  497. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  498. if (ins.Any())
  499. {
  500. //新增今天的
  501. inSequenceDets.AddRange(ins);
  502. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  503. }
  504. }
  505. //更新提前投产的日计划
  506. if (upSequenceDets.Any())
  507. {
  508. _periodSequenceDet.Update(upSequenceDets);
  509. }
  510. if (upScheduleResults.Any())
  511. {
  512. _scheduleResultOpMaster.Update(upScheduleResults);
  513. }
  514. //删除当天的日计划
  515. if (delSequenceDets.Any())
  516. {
  517. _periodSequenceDet.Delete(delSequenceDets);
  518. }
  519. if (delScheduleResults.Any())
  520. {
  521. _scheduleResultOpMaster.Delete(delScheduleResults);
  522. }
  523. //新增当天的日计划
  524. if (inSequenceDets.Any())
  525. {
  526. _periodSequenceDet.Insert(inSequenceDets);
  527. }
  528. if (inScheduleResults.Any())
  529. {
  530. _scheduleResultOpMaster.Insert(inScheduleResults);
  531. }
  532. //删除当前日期下一天开始的工单排产记录
  533. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
  534. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
  535. //保存下一天的日计划数据
  536. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  537. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  538. }
  539. //未投产的工单,当前日期及以后的排产记录全部删除
  540. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  541. if (wscWorkords.Any())
  542. {
  543. //删除当前日期及以后的工单排产记录
  544. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
  545. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
  546. //保存当前日期及以后的日计划数据
  547. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  548. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  549. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  550. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  551. }
  552. scope.Complete();
  553. }
  554. catch (Exception ex)
  555. {
  556. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  557. scope.Dispose();
  558. return "NO|排产数据保存失败";
  559. }
  560. }
  561. //领料单重新处理
  562. AdjustNbrDate(workOrds);
  563. //日计划自动下达
  564. await ProductionDailyPlanAutoPublish(domain);
  565. return "OK";
  566. }
  567. /// <summary>
  568. /// 排产前校验
  569. /// </summary>
  570. /// <param name="workOrds">待排产工单</param>
  571. /// <param name="workOrdRoutings">工单工艺路线</param>
  572. /// <param name="prodLines">产线明细</param>
  573. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  574. /// <returns></returns>
  575. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  576. {
  577. //记录操作时间
  578. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  579. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  580. ScheduleExceptionMaster entity;
  581. foreach (var item in workOrds)
  582. {
  583. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  584. //判断当前工单主产线是否设置了关键工序
  585. if (!curRoutings.Any())//当前工单没有维护关键工序
  586. {
  587. entity = new ScheduleExceptionMaster();
  588. entity.Domain = item.Domain;
  589. entity.WorkOrd = item.WorkOrd;
  590. entity.ItemNum = item.ItemNum;
  591. entity.CreateTime = DateTime.Now;
  592. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  593. entity.Type = type == 1 ? "自动排产" : "手动排产";
  594. entity.OptTime = optTime;
  595. exceptions.Add(entity);
  596. continue;
  597. }
  598. //获取当前工单物料对应的产线信息
  599. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  600. if (!lineDetails.Any())
  601. {
  602. entity = new ScheduleExceptionMaster();
  603. entity.Domain = item.Domain;
  604. entity.WorkOrd = item.WorkOrd;
  605. entity.ItemNum = item.ItemNum;
  606. entity.CreateTime = DateTime.Now;
  607. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  608. entity.Type = type == 1 ? "自动排产" : "手动排产";
  609. entity.OptTime = optTime;
  610. exceptions.Add(entity);
  611. continue;
  612. }
  613. //校验关键工序是否维护了产线
  614. List<LineStartDto> lines = new List<LineStartDto>();
  615. foreach (var op in curRoutings)
  616. {
  617. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  618. if (!curLines.Any())//当前Op没有维护产线
  619. {
  620. entity = new ScheduleExceptionMaster();
  621. entity.Domain = item.Domain;
  622. entity.WorkOrd = item.WorkOrd;
  623. entity.ItemNum = item.ItemNum;
  624. entity.CreateTime = DateTime.Now;
  625. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  626. entity.Type = type == 1 ? "自动排产" : "手动排产";
  627. entity.OptTime = optTime;
  628. exceptions.Add(entity);
  629. }
  630. foreach (var line in curLines)
  631. {
  632. lines.Add(new LineStartDto {
  633. Line = line.Line,
  634. Op = op
  635. });
  636. }
  637. }
  638. //校验一条产线是否维护了多个关键工序
  639. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  640. foreach (var line in pdLines)
  641. {
  642. var curLines = lines.Where(p => p.Line == line).ToList();
  643. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  644. {
  645. entity = new ScheduleExceptionMaster();
  646. entity.Domain = item.Domain;
  647. entity.WorkOrd = item.WorkOrd;
  648. entity.ItemNum = item.ItemNum;
  649. entity.CreateTime = DateTime.Now;
  650. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  651. entity.Type = type == 1 ? "自动排产" : "手动排产";
  652. entity.OptTime = optTime;
  653. exceptions.Add(entity);
  654. }
  655. }
  656. //校验主产线关键工序对应的产线是否维护了工作日历
  657. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  658. foreach (var rut in lineDetails)
  659. {
  660. //获取当前产线维护的工作日历
  661. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  662. if (!lineCals.Any())//当前产线未维护工作日历
  663. {
  664. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  665. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  666. {
  667. entity = new ScheduleExceptionMaster();
  668. entity.Domain = item.Domain;
  669. entity.WorkOrd = item.WorkOrd;
  670. entity.ItemNum = item.ItemNum;
  671. entity.CreateTime = DateTime.Now;
  672. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  673. entity.Type = type == 1 ? "自动排产" : "手动排产";
  674. entity.OptTime = optTime;
  675. exceptions.Add(entity);
  676. }
  677. }
  678. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  679. {
  680. entity = new ScheduleExceptionMaster();
  681. entity.Domain = item.Domain;
  682. entity.WorkOrd = item.WorkOrd;
  683. entity.ItemNum = item.ItemNum;
  684. entity.CreateTime = DateTime.Now;
  685. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  686. entity.Type = type == 1 ? "自动排产" : "手动排产";
  687. entity.OptTime = optTime;
  688. exceptions.Add(entity);
  689. }
  690. }
  691. }
  692. return exceptions;
  693. }
  694. /// <summary>
  695. /// 排产
  696. /// </summary>
  697. /// <param name="workOrd">工单</param>
  698. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  699. /// <param name="prodLines">当前工单的产线明细</param>
  700. /// <param name="periodsDet">生产周期</param>
  701. /// <param name="scheduleResults">排产结果</param>
  702. /// <param name="allResults">产线占用记录</param>
  703. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
  704. {
  705. //生产周期
  706. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  707. //排产明细
  708. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  709. //记录上一产线排产开始时间
  710. LineStartDto lineStart = new LineStartDto();
  711. //产线开工时间默认为当前时间
  712. lineStart.StartTime = scheTime;
  713. TimeSpan span = TimeSpan.Zero;
  714. //第一层级工序有几个关键工序,就有几条产线
  715. for (int i = 0; i < workOrdRoutings.Count; i++)
  716. {
  717. //产线实际排产开始时间
  718. if (i == 0)//第一条产线
  719. {
  720. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  721. }
  722. else
  723. {
  724. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  725. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  726. }
  727. //如果当前工序已经生产完成,则跳过
  728. if (lineStart.QtyRemain == 0)
  729. {
  730. continue;
  731. }
  732. //当前产线的工作日历
  733. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  734. //当前产线的休息时间设置
  735. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  736. //产线排产开始时间
  737. DateTime workStartTime = lineStart.StartTime;
  738. //正常工单排产
  739. //正常工单产线已排产数量
  740. decimal sumQty = 0m;
  741. //产线准备时间(分钟)
  742. decimal sumTimes = 0m;
  743. while (sumQty < lineStart.QtyRemain)
  744. {
  745. //获取当天的产能
  746. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  747. //获取当天的工作时间段
  748. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  749. if (curCalendar == null)
  750. {
  751. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  752. }
  753. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  754. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  755. if (sumTimes < lineStart.setupTime * 60)
  756. {
  757. //当天的可用生产时长能满足提前期
  758. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  759. {
  760. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  761. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  762. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  763. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  764. //2、如果是排产中间日期,则先安排特殊工单排产
  765. //当天剩余产能
  766. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  767. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  768. if (sumQty + sumAmount < lineStart.QtyRemain)
  769. {
  770. //记录生产周期
  771. curSequences.Add(new PeriodSequenceDet
  772. {
  773. Domain = domain,
  774. Line = lineStart.Line,
  775. ItemNum = workOrd.ItemNum,
  776. PlanDate = workStartTime.Date,
  777. Period = dto.Period,
  778. OrdQty = sumAmount,
  779. WorkOrds = workOrd.WorkOrd,
  780. Op = lineStart.Op,
  781. IsActive = true,
  782. Status = "",
  783. CreateTime = DateTime.Now
  784. });
  785. //记录排产记录
  786. curScheduleRsts.Add(new ScheduleResultOpMaster
  787. {
  788. Domain = domain,
  789. WorkOrd = workOrd.WorkOrd,
  790. Line = lineStart.Line,
  791. ItemNum = workOrd.ItemNum,
  792. Op = lineStart.Op,
  793. WorkDate = workStartTime.Date,
  794. WorkQty = sumAmount,
  795. WorkStartTime = dto.StartTime,
  796. WorkEndTime = dto.EndTime,
  797. CreateTime = DateTime.Now
  798. });
  799. //累计已排产数量
  800. sumQty += sumAmount;
  801. //继续排下一个工作日
  802. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  803. }
  804. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  805. else
  806. {
  807. //剩余需要排产的数量
  808. decimal residueQty = lineStart.QtyRemain - sumQty;
  809. //剩余数量生产需要时长(分钟)
  810. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  811. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  812. workTime = workTime >= residueTime ? residueTime : workTime;
  813. //排产结束时间
  814. DateTime workEndTime = workStartTime;
  815. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  816. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  817. if (curPoint == null)
  818. {
  819. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  820. workStartTime = curPoint.StartPoint;
  821. }
  822. span = curPoint.EndPoint - workStartTime;
  823. //当天工作时间段的有效生产时间
  824. decimal effMins = (decimal)span.TotalMinutes;
  825. //当前工作时间段即可满足产能
  826. if (effMins >= workTime)
  827. {
  828. workEndTime = workStartTime.AddMinutes((double)workTime);
  829. }
  830. else
  831. {
  832. //获取后续生产时间段
  833. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  834. //剩余需要工作时长
  835. decimal nextMins = workTime - effMins;
  836. foreach (var p in nextPoints)
  837. {
  838. if (p.WorkMinutes >= nextMins)
  839. {
  840. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  841. break;
  842. }
  843. nextMins -= p.WorkMinutes;
  844. }
  845. }
  846. //工单排产完成,已排产数量=工单需排产数量数量
  847. sumQty = lineStart.QtyRemain;
  848. //当天剩余可用生产时长
  849. residueTime -= workTime;
  850. //处理清场时间,两种场景:
  851. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  852. if (residueTime <= lineStart.WaitTime)
  853. {
  854. //仍需排产的清场时长
  855. decimal otherTime = lineStart.WaitTime - residueTime;
  856. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  857. residueTime = 0;
  858. }
  859. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  860. else
  861. {
  862. //清场时长
  863. workTime = lineStart.WaitTime;
  864. //获取工单排产结束时间所处时间段
  865. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  866. span = curPoint.EndPoint - workEndTime;
  867. //当前工作时间段的有效生产时间(分钟)
  868. effMins = (decimal)span.TotalMinutes;
  869. //当前工作时间段即可清场时长
  870. if (effMins >= workTime)
  871. {
  872. workEndTime = workEndTime.AddMinutes((double)workTime);
  873. }
  874. else
  875. {
  876. //获取后续生产时间段
  877. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  878. //剩余需要工作时长
  879. decimal nextMins = workTime - effMins;
  880. foreach (var p in nextPoints)
  881. {
  882. if (p.WorkMinutes >= nextMins)
  883. {
  884. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  885. break;
  886. }
  887. nextMins -= p.WorkMinutes;
  888. }
  889. }
  890. residueTime -= workTime;
  891. }
  892. //记录生产周期
  893. curSequences.Add(new PeriodSequenceDet
  894. {
  895. Domain = domain,
  896. Line = lineStart.Line,
  897. ItemNum = workOrd.ItemNum,
  898. PlanDate = workStartTime.Date,
  899. Period = dto.Period,
  900. OrdQty = residueQty,
  901. WorkOrds = workOrd.WorkOrd,
  902. Op = lineStart.Op,
  903. IsActive = true,
  904. Status = "",
  905. CreateTime = DateTime.Now
  906. });
  907. //记录排产记录
  908. curScheduleRsts.Add(new ScheduleResultOpMaster
  909. {
  910. Domain = domain,
  911. WorkOrd = workOrd.WorkOrd,
  912. Line = lineStart.Line,
  913. ItemNum = workOrd.ItemNum,
  914. Op = lineStart.Op,
  915. WorkDate = workStartTime.Date,
  916. WorkQty = residueQty,
  917. WorkStartTime = workStartTime,
  918. WorkEndTime = workEndTime,
  919. CreateTime = DateTime.Now
  920. });
  921. }
  922. //记录提前期
  923. sumTimes = lineStart.setupTime * 60;
  924. }
  925. //当天可用生产时长不能满足或者刚好满足提前期
  926. else
  927. {
  928. //当天的可用生产时长不能满足提前期
  929. sumTimes += dto.EffTime;
  930. //获取下一个工作日
  931. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  932. }
  933. }
  934. //产线提前期满足的下一个工作日排产
  935. else
  936. {
  937. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  938. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  939. {
  940. //记录生产周期
  941. curSequences.Add(new PeriodSequenceDet
  942. {
  943. Domain = domain,
  944. Line = lineStart.Line,
  945. ItemNum = workOrd.ItemNum,
  946. PlanDate = workStartTime.Date,
  947. Period = dto.Period,
  948. OrdQty = dto.ProductQty,
  949. WorkOrds = workOrd.WorkOrd,
  950. Op = lineStart.Op,
  951. IsActive = true,
  952. Status = "",
  953. CreateTime = DateTime.Now
  954. });
  955. //记录排产记录
  956. curScheduleRsts.Add(new ScheduleResultOpMaster
  957. {
  958. Domain = domain,
  959. WorkOrd = workOrd.WorkOrd,
  960. Line = lineStart.Line,
  961. ItemNum = workOrd.ItemNum,
  962. Op = lineStart.Op,
  963. WorkDate = workStartTime.Date,
  964. WorkQty = dto.ProductQty,
  965. WorkStartTime = dto.StartTime,
  966. WorkEndTime = dto.EndTime,
  967. CreateTime = DateTime.Now
  968. });
  969. //累计已排产数量
  970. sumQty += dto.ProductQty;
  971. //继续排下一个工作日
  972. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  973. }
  974. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  975. else
  976. {
  977. //当天可用生产时长
  978. decimal residueTime = dto.EffTime;
  979. //正常工单生产时长
  980. decimal workTime = 0m;
  981. DateTime workEndTime = workStartTime;
  982. if (sumQty < lineStart.QtyRemain)
  983. {
  984. //剩余需要排产的数量
  985. decimal residueQty = lineStart.QtyRemain - sumQty;
  986. //剩余数量生产需要时长(分钟)
  987. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  988. //处理需要生产时长
  989. workTime = workTime >= residueTime ? residueTime : workTime;
  990. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  991. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  992. if (curPoint == null)
  993. {
  994. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  995. workStartTime = curPoint.StartPoint;
  996. }
  997. span = curPoint.EndPoint - workStartTime;
  998. //当天工作时间段的有效生产时间
  999. decimal effMins = (decimal)span.TotalMinutes;
  1000. //当前工作时间段即可满足产能
  1001. if (effMins >= workTime)
  1002. {
  1003. workEndTime = workStartTime.AddMinutes((double)workTime);
  1004. }
  1005. else
  1006. {
  1007. //获取后续生产时间段
  1008. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1009. //剩余需要工作时长
  1010. decimal nextMins = workTime - effMins;
  1011. foreach (var p in nextPoints)
  1012. {
  1013. if (p.WorkMinutes >= nextMins)
  1014. {
  1015. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1016. break;
  1017. }
  1018. nextMins -= p.WorkMinutes;
  1019. }
  1020. }
  1021. //工单排产完成,已排产数量=工单数量
  1022. sumQty = lineStart.QtyRemain;
  1023. //剩余可用生产时长
  1024. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1025. //处理清场时间,两种场景:
  1026. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1027. if (residueTime <= lineStart.WaitTime)
  1028. {
  1029. //仍需排产的清场时长
  1030. decimal otherTime = lineStart.WaitTime - residueTime;
  1031. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1032. residueTime = 0;
  1033. }
  1034. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1035. else
  1036. {
  1037. //清场时长
  1038. workTime = lineStart.WaitTime;
  1039. //获取工单排产结束时间所处时间段
  1040. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1041. span = curPoint.EndPoint - workEndTime;
  1042. //当前工作时间段的有效生产时间(分钟)
  1043. effMins = (decimal)span.TotalMinutes;
  1044. //当前工作时间段即可清场时长
  1045. if (effMins >= workTime)
  1046. {
  1047. workEndTime = workEndTime.AddMinutes((double)workTime);
  1048. }
  1049. else
  1050. {
  1051. //获取后续生产时间段
  1052. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1053. //剩余需要工作时长
  1054. decimal nextMins = workTime - effMins;
  1055. foreach (var p in nextPoints)
  1056. {
  1057. if (p.WorkMinutes >= nextMins)
  1058. {
  1059. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1060. break;
  1061. }
  1062. nextMins -= p.WorkMinutes;
  1063. }
  1064. }
  1065. //剩余生产时长
  1066. residueTime -= workTime;
  1067. }
  1068. //记录生产周期
  1069. curSequences.Add(new PeriodSequenceDet
  1070. {
  1071. Domain = domain,
  1072. Line = lineStart.Line,
  1073. ItemNum = workOrd.ItemNum,
  1074. PlanDate = workStartTime.Date,
  1075. Period = dto.Period,
  1076. OrdQty = residueQty,
  1077. WorkOrds = workOrd.WorkOrd,
  1078. Op = lineStart.Op,
  1079. IsActive = true,
  1080. Status = "",
  1081. CreateTime = DateTime.Now
  1082. });
  1083. //记录排产记录
  1084. curScheduleRsts.Add(new ScheduleResultOpMaster
  1085. {
  1086. Domain = domain,
  1087. WorkOrd = workOrd.WorkOrd,
  1088. Line = lineStart.Line,
  1089. ItemNum = workOrd.ItemNum,
  1090. Op = lineStart.Op,
  1091. WorkDate = workStartTime.Date,
  1092. WorkQty = residueQty,
  1093. WorkStartTime = workStartTime,
  1094. WorkEndTime = workEndTime,
  1095. CreateTime = DateTime.Now
  1096. });
  1097. //处理排产开始时间
  1098. workStartTime = workEndTime;
  1099. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1100. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1101. {
  1102. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1103. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1104. }
  1105. }
  1106. }
  1107. }
  1108. }
  1109. }
  1110. //记录排产结果
  1111. periodsDet.AddRange(curSequences);
  1112. scheduleResults.AddRange(curScheduleRsts);
  1113. }
  1114. /// <summary>
  1115. /// 计算当天排产完成的剩余生产时长
  1116. /// </summary>
  1117. /// <param name="endTime">排产结束时间</param>
  1118. /// <param name="workPoints">当天的工作时间段</param>
  1119. /// <returns></returns>
  1120. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1121. {
  1122. decimal remainTime = 0m;
  1123. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1124. TimeSpan span = curPoint.EndPoint - endTime;
  1125. remainTime = (decimal)span.TotalMinutes;
  1126. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1127. foreach (var item in nextPoints)
  1128. {
  1129. remainTime += item.WorkMinutes;
  1130. }
  1131. return remainTime;
  1132. }
  1133. /// <summary>
  1134. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1135. /// </summary>
  1136. /// <param name="lineStart">排产产线</param>
  1137. /// <param name="startTime">产线排产开始时间</param>
  1138. /// <param name="curCalendars"></param>
  1139. /// <param name="curQtyDtls"></param>
  1140. /// <returns></returns>
  1141. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1142. {
  1143. LineScheduledDto scheduledDto = new LineScheduledDto();
  1144. //当天排产开始时间
  1145. scheduledDto.StartTime = startTime;
  1146. //开始时间是周几
  1147. int weekDay = (int)startTime.DayOfWeek;
  1148. //当天的工作日历
  1149. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1150. if (shopCal == null)//当前产线当天没有设置工作日历
  1151. {
  1152. //取默认工作日历
  1153. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1154. }
  1155. //当前日期的工作时间段
  1156. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1157. //当天排产结束时间
  1158. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1159. //计算starttime处于那个工作时间段
  1160. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1161. //开始时间不在工作时间段
  1162. if (curPoint == null)
  1163. {
  1164. //获取离开始时间最近的时间段
  1165. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1166. if (curPoint == null)
  1167. {
  1168. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1169. }
  1170. startTime = curPoint.EndPoint;
  1171. }
  1172. TimeSpan span = curPoint.EndPoint - startTime;
  1173. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1174. //获取后续工作时间段的有效工作时间
  1175. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1176. foreach (var item in nextPoints)
  1177. {
  1178. span = item.EndPoint - item.StartPoint;
  1179. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1180. }
  1181. //判断当前产线的UPH
  1182. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1183. //判断当前日期是否配置了UPH
  1184. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1185. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1186. scheduledDto.Rate = rate;
  1187. //产线当天加班设置
  1188. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1189. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1190. if (curOccupyTimes.Any())
  1191. {
  1192. var last = curOccupyTimes.Last();
  1193. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1194. }
  1195. //计算当天的产能(向上取整)
  1196. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1197. //计算班次
  1198. scheduledDto.Period = 1;//默认一班制
  1199. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1200. {
  1201. scheduledDto.Period = 2;
  1202. }
  1203. return scheduledDto;
  1204. }
  1205. /// <summary>
  1206. /// 计算主产线实际排产开始时间
  1207. /// </summary>
  1208. /// <param name="workOrd">工单</param>
  1209. /// <param name="routing">工序</param>
  1210. /// <param name="prodLines">生产线明细</param>
  1211. /// <param name="allResults">产线占用记录</param>
  1212. /// <returns></returns>
  1213. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1214. {
  1215. LineStartDto lineStart = new LineStartDto();
  1216. //排产工序
  1217. int op = routing.OP;
  1218. //排产任务执行时间
  1219. DateTime actStart = scheTime;
  1220. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1221. {
  1222. actStart = workOrd.OrdDate.GetValueOrDefault();
  1223. }
  1224. //获取工序对应的产线,根据优先级排序
  1225. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1226. //获取工序开始准备时长记录
  1227. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1228. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1229. if (curRecord != null && curRecord.StartTime < actStart)
  1230. {
  1231. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1232. if (curLine != null)
  1233. {
  1234. //计算产线实际开始时间
  1235. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1236. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1237. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1238. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1239. lineStart.RecID = curLine.RecID;
  1240. lineStart.Line = curLine.Line;
  1241. lineStart.StartTime = actStart;
  1242. lineStart.setupTime = curLine.SetupTime;
  1243. lineStart.Rate = curLine.Rate;
  1244. }
  1245. }
  1246. else {
  1247. //获取第一条产线排产结束时间
  1248. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1249. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1250. //计算实际开工时间
  1251. //产线工作日历:当前产线的工作日历+默认工作日历
  1252. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1253. var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1254. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1255. lineStart.RecID = lines[0].RecID;
  1256. lineStart.Line = lines[0].Line;
  1257. lineStart.StartTime = actStart;
  1258. lineStart.setupTime = lines[0].SetupTime;
  1259. lineStart.Rate = lines[0].Rate;
  1260. //循环其他产线
  1261. for (int i = 1; i < lines.Count; i++)
  1262. {
  1263. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1264. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1265. //计算实际开工时间
  1266. //产线工作日历:当前产线的工作日历+默认工作日历
  1267. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1268. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1269. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1270. if (StartTime < lineStart.StartTime)
  1271. {
  1272. lineStart.RecID = lines[i].RecID;
  1273. lineStart.Line = lines[i].Line;
  1274. lineStart.StartTime = StartTime;
  1275. lineStart.setupTime = lines[i].SetupTime;
  1276. lineStart.Rate = lines[i].Rate;
  1277. }
  1278. }
  1279. //当前工序没有开始准备时间记录
  1280. if (curRecord == null)
  1281. {
  1282. //添加记录
  1283. inserts.Add(new WorkOrdSetupTimeRecord
  1284. {
  1285. Domain = workOrd.Domain,
  1286. WorkOrd = workOrd.WorkOrd,
  1287. ItemNum = workOrd.ItemNum,
  1288. Op = op,
  1289. Line = lineStart.Line,
  1290. StartTime = lineStart.StartTime,
  1291. CreateTime = DateTime.Now
  1292. });
  1293. //记录工序开始准备时间记录
  1294. timeRecords.Add(new WorkOrdSetupTimeRecord
  1295. {
  1296. Domain = workOrd.Domain,
  1297. WorkOrd = workOrd.WorkOrd,
  1298. ItemNum = workOrd.ItemNum,
  1299. Op = op,
  1300. Line = lineStart.Line,
  1301. StartTime = lineStart.StartTime,
  1302. CreateTime = DateTime.Now
  1303. });
  1304. }
  1305. else {
  1306. //更新准备开始时间记录
  1307. timeRecords.ForEach(p => {
  1308. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1309. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1310. });
  1311. //存在开始准备时间记录,则更新
  1312. curRecord.Line = lineStart.Line;
  1313. curRecord.StartTime = lineStart.StartTime;
  1314. updates.Add(curRecord);
  1315. }
  1316. }
  1317. //计算准备开始时间点与当前时间点的有效时长
  1318. decimal sumTimes = 0m;
  1319. if (curRecord != null)
  1320. {
  1321. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1322. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1323. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1324. {
  1325. sumTimes = 0m;
  1326. }
  1327. }
  1328. //产线准备完成之后到当前时间点剩余时长(小时)
  1329. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1330. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1331. lineStart.Op = op;
  1332. lineStart.WaitTime = routing.WaitTime * 60;
  1333. //判断当前产线的UPH
  1334. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1335. //判断当前日期是否配置了UPH
  1336. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1337. //当天的实际UPH
  1338. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1339. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1340. decimal planQty = 0m;
  1341. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1342. {
  1343. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1344. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1345. }
  1346. else if(routing.Last != null)
  1347. {
  1348. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1349. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1350. planQty = Math.Floor(sumTimes / 60 * rate);
  1351. }
  1352. //剩余待排产数量=工单数量-已报工数量-预估数量
  1353. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1354. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1355. return lineStart;
  1356. }
  1357. /// <summary>
  1358. /// 计算两个时间点之间的有效时长
  1359. /// </summary>
  1360. /// <param name="startTime">开始时间</param>
  1361. /// <param name="endTime">结束时间</param>
  1362. /// <param name="line">产线</param>
  1363. /// <returns></returns>
  1364. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1365. {
  1366. decimal sumTimes = 0m;
  1367. //如果开始时间大于结束时间直接返回0
  1368. if (endTime <= startTime)
  1369. {
  1370. return sumTimes;
  1371. }
  1372. TimeSpan span = TimeSpan.Zero;
  1373. //产线休息时间段设置
  1374. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1375. //获取产线在开始时间当天的工作时间段
  1376. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1377. if (curCalendar == null)
  1378. {
  1379. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1380. }
  1381. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1382. //开始时间所处时间段
  1383. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1384. if (srtPoint == null)
  1385. {
  1386. //获取开始时间最近的时间段
  1387. //开始时间小于工作开始时间
  1388. if (startTime <= workPoints[0].StartPoint)
  1389. {
  1390. srtPoint = workPoints[0];
  1391. startTime = srtPoint.StartPoint;
  1392. }
  1393. else {
  1394. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1395. startTime = srtPoint.EndPoint;
  1396. }
  1397. }
  1398. //开始时间、结束时间处于同一天
  1399. if (startTime.Date == endTime.Date)
  1400. {
  1401. //结束时间所处时间段
  1402. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1403. //结束时间位于休息时间段
  1404. if (lstPoint == null)
  1405. {
  1406. //获取结束时间最近的时间段
  1407. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1408. //endTime = lstPoint.EndPoint;
  1409. //获取开始时间最近的时间段
  1410. //结束时间小于工作开始时间
  1411. if (endTime <= workPoints[0].StartPoint)
  1412. {
  1413. lstPoint = workPoints[0];
  1414. endTime = lstPoint.StartPoint;
  1415. }
  1416. else
  1417. {
  1418. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1419. endTime = lstPoint.EndPoint;
  1420. }
  1421. }
  1422. //开始时间和结束时间位于同一时间段
  1423. if (srtPoint.Level == lstPoint.Level)
  1424. {
  1425. span = endTime - startTime;
  1426. sumTimes = (decimal)span.TotalMinutes;
  1427. return sumTimes;
  1428. }
  1429. //开始时间,结束时间位于不同时间段
  1430. //计算开始时间所处时间段的有效时长
  1431. span = srtPoint.EndPoint - startTime;
  1432. sumTimes += (decimal)span.TotalMinutes;
  1433. //计算结束时间所处时间段的有效时长
  1434. span = endTime - lstPoint.StartPoint;
  1435. sumTimes += (decimal)span.TotalMinutes;
  1436. //计算开始时间,结束时间中间的工作时长
  1437. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1438. sumTimes += others.Sum(p => p.WorkMinutes);
  1439. return sumTimes;
  1440. }
  1441. //开始时间、结束时间不处于同一天
  1442. //1、计算开始时间所在当天剩余有效工作时长
  1443. span = srtPoint.EndPoint - startTime;
  1444. sumTimes += (decimal)span.TotalMinutes;
  1445. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1446. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1447. //2、计算结束时间所在当天有效工作时长
  1448. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1449. if (curCalendar == null)
  1450. {
  1451. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1452. }
  1453. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1454. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1455. if (curPoint == null)
  1456. {
  1457. //获取结束时间最近的时间段
  1458. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1459. //endTime = curPoint.EndPoint;
  1460. //结束时间小于工作开始时间
  1461. if (endTime <= workPoints[0].StartPoint)
  1462. {
  1463. curPoint = workPoints[0];
  1464. endTime = curPoint.StartPoint;
  1465. }
  1466. else
  1467. {
  1468. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1469. endTime = curPoint.EndPoint;
  1470. }
  1471. }
  1472. span = endTime - curPoint.StartPoint;
  1473. sumTimes += (decimal)span.TotalMinutes;
  1474. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1475. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1476. //3、计算中间天数的有效工作时长
  1477. span = endTime.Date - startTime.Date;
  1478. int days = span.Days;
  1479. for (int i = 1; i < days; i++)
  1480. {
  1481. var newDate = startTime.Date.AddDays(i);
  1482. //获取产线的工作时间段
  1483. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  1484. if (curCalendar == null)
  1485. {
  1486. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  1487. }
  1488. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  1489. //当天的有效工作时长
  1490. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  1491. }
  1492. return sumTimes;
  1493. }
  1494. /// <summary>
  1495. /// 计算主产线实际排产开始时间
  1496. /// </summary>
  1497. /// <param name="prodLine">生产线</param>
  1498. /// <param name="startTime">开始时间</param>
  1499. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  1500. /// <param name="curQtyDtls">当前产线休息记录</param>
  1501. /// <returns></returns>
  1502. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1503. {
  1504. //实际排产开始时间
  1505. DateTime actStart = startTime;
  1506. //开始时间是周几
  1507. int weekDay = (int)startTime.DayOfWeek;
  1508. //判断当天是否是工作日
  1509. bool isWorkDay = CheckIsWorkDay(startTime);
  1510. if (!isWorkDay)//不是工作日
  1511. {
  1512. //获取下一个工作日开始时间
  1513. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1514. return actStart;
  1515. }
  1516. //当天的工作日历
  1517. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1518. if (shopCal == null)
  1519. {
  1520. //产线没有维护当天的工作日历,则取默认工作日历
  1521. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1522. }
  1523. //当前日期的工作时间段
  1524. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  1525. //计算starttime处于那个工作时间段
  1526. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1527. if (curPoint == null)//不处于工作时间段
  1528. {
  1529. //开始时间小于当天工作开始时间
  1530. if (startTime < workPoints.First().StartPoint)
  1531. {
  1532. actStart = workPoints.First().StartPoint;
  1533. }
  1534. //开始时间大于当前工作结束时间
  1535. else if (startTime > workPoints.Last().EndPoint)
  1536. {
  1537. //获取下一个工作日开始时间
  1538. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1539. }
  1540. else
  1541. {//开始时间位于当天的休息时间段
  1542. foreach (var item in workPoints)
  1543. {
  1544. //获取下一个时间段
  1545. var next = workPoints.Find(p => p.Level == item.Level + 1);
  1546. if (item.EndPoint < startTime && startTime < next.StartPoint)
  1547. {
  1548. actStart = next.StartPoint;
  1549. break;
  1550. }
  1551. }
  1552. }
  1553. return actStart;
  1554. }
  1555. if (startTime != curPoint.EndPoint)
  1556. {
  1557. return actStart;
  1558. }
  1559. //查询下一时间段的开始时间点
  1560. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1561. if (nextPoint != null)
  1562. {
  1563. return nextPoint.StartPoint;
  1564. }
  1565. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  1566. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1567. return actStart;
  1568. }
  1569. /// <summary>
  1570. /// 排产开始时间处理为半小时/整点开始--向后取整
  1571. /// </summary>
  1572. /// <param name="startTime"></param>
  1573. /// <returns></returns>
  1574. public DateTime CalcStartTimeAfter(DateTime startTime)
  1575. {
  1576. DateTime rtnTime = startTime;
  1577. DateTime curDate = startTime.Date;
  1578. //时间转换为分钟
  1579. TimeSpan span = rtnTime - curDate;
  1580. decimal sumMinutes = (decimal)span.TotalMinutes;
  1581. int times = (int)Math.Ceiling(sumMinutes / 30);
  1582. rtnTime = curDate.AddMinutes(times * 30);
  1583. return rtnTime;
  1584. }
  1585. /// <summary>
  1586. /// 排产开始时间处理为半小时/整点开始--向前取整
  1587. /// </summary>
  1588. /// <param name="startTime"></param>
  1589. /// <returns></returns>
  1590. public DateTime CalcStartTimeBefore(DateTime startTime)
  1591. {
  1592. DateTime rtnTime = startTime;
  1593. DateTime curDate = startTime.Date;
  1594. //时间转换为分钟
  1595. TimeSpan span = rtnTime - curDate;
  1596. decimal sumMinutes = (decimal)span.TotalMinutes;
  1597. int times = (int)Math.Floor(sumMinutes / 30);
  1598. rtnTime = curDate.AddMinutes(times * 30);
  1599. return rtnTime;
  1600. }
  1601. /// <summary>
  1602. /// 判断当天是否是工作日
  1603. /// </summary>
  1604. /// <param name="dateTime"></param>
  1605. /// <returns></returns>
  1606. public bool CheckIsWorkDay(DateTime dateTime)
  1607. {
  1608. bool isWorkDay = true;
  1609. //周几
  1610. int weekDay = (int)dateTime.DayOfWeek;
  1611. //判断当天是否是工作日
  1612. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  1613. {
  1614. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  1615. {
  1616. isWorkDay = false;
  1617. }
  1618. return isWorkDay;
  1619. }
  1620. //不是周六周日,需要判断是不是节假日
  1621. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  1622. {
  1623. isWorkDay = false;
  1624. }
  1625. return isWorkDay;
  1626. }
  1627. /// <summary>
  1628. /// 计算下一产线实际排产开始时间
  1629. /// </summary>
  1630. /// <param name="workOrd">工单</param>
  1631. /// <param name="lineStart">上一产线开始时间</param>
  1632. /// <param name="routing">工序</param>
  1633. /// <param name="prodLines">产线明细</param>
  1634. /// <param name="allResults">产线占用记录</param>
  1635. /// <returns></returns>
  1636. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1637. {
  1638. //本序工序编码
  1639. int op = routing.OP;
  1640. //获取上序实际开工时间
  1641. DateTime preStartTime = lineStart.StartTime;
  1642. //上序的开始准备时间记录
  1643. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  1644. if (preRecord != null)
  1645. {
  1646. preStartTime = preRecord.StartTime;
  1647. }
  1648. LineStartDto startDto = new LineStartDto();
  1649. //获取产线
  1650. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  1651. //当前工序的开始准备时间记录
  1652. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1653. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1654. if (curRecord != null && curRecord.StartTime < scheTime)
  1655. {
  1656. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  1657. if (curLine != null) {
  1658. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1659. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1660. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1661. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  1662. startDto.RecID = curLine.RecID;
  1663. startDto.Line = curLine.Line;
  1664. startDto.StartTime = startTime;
  1665. startDto.setupTime = curLine.SetupTime;
  1666. startDto.Rate = curLine.Rate;
  1667. }
  1668. }
  1669. else {
  1670. //获取第一条产线排产结束时间
  1671. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1672. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  1673. startDto.RecID = lines[0].RecID;
  1674. startDto.Line = lines[0].Line;
  1675. startDto.setupTime = lines[0].SetupTime;
  1676. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1677. startDto.Rate = lines[0].Rate;
  1678. //循环剩余产线,找到最早可开工产线
  1679. for (int i = 1; i < lines.Count(); i++)
  1680. {
  1681. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1682. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  1683. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1684. if (startTime < startDto.StartTime)
  1685. {
  1686. startDto.RecID = lines[i].RecID;
  1687. startDto.Line = lines[i].Line;
  1688. startDto.setupTime = lines[i].SetupTime;
  1689. startDto.StartTime = startTime;
  1690. startDto.Rate = lines[i].Rate;
  1691. }
  1692. }
  1693. //当前工序没有开始准备时间记录
  1694. if (curRecord == null)
  1695. {
  1696. //添加记录
  1697. inserts.Add(new WorkOrdSetupTimeRecord
  1698. {
  1699. Domain = workOrd.Domain,
  1700. WorkOrd = workOrd.WorkOrd,
  1701. ItemNum = workOrd.ItemNum,
  1702. Op = op,
  1703. Line = startDto.Line,
  1704. StartTime = startDto.StartTime,
  1705. CreateTime = DateTime.Now
  1706. });
  1707. //记录工序开始准备时间记录
  1708. timeRecords.Add(new WorkOrdSetupTimeRecord
  1709. {
  1710. Domain = workOrd.Domain,
  1711. WorkOrd = workOrd.WorkOrd,
  1712. ItemNum = workOrd.ItemNum,
  1713. Op = op,
  1714. Line = startDto.Line,
  1715. StartTime = startDto.StartTime,
  1716. CreateTime = DateTime.Now
  1717. });
  1718. }
  1719. else
  1720. {
  1721. //更新准备开始时间记录
  1722. timeRecords.ForEach(p => {
  1723. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  1724. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  1725. });
  1726. //存在开始准备时间记录,则更新
  1727. curRecord.Line = startDto.Line;
  1728. curRecord.StartTime = startDto.StartTime;
  1729. updates.Add(curRecord);
  1730. }
  1731. }
  1732. //计算准备开始时间点与当前时间点的有效时长
  1733. decimal sumTimes = 0m;
  1734. if (curRecord != null)
  1735. {
  1736. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  1737. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1738. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1739. {
  1740. sumTimes = 0m;
  1741. }
  1742. }
  1743. //产线准备完成之后到当前时间点剩余时长(小时)
  1744. decimal restTime = startDto.setupTime - sumTimes / 60;
  1745. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  1746. startDto.Op = op;
  1747. startDto.WaitTime = routing.WaitTime * 60;
  1748. //判断当前产线的UPH
  1749. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  1750. //判断当前日期是否配置了UPH
  1751. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  1752. //当天的实际UPH
  1753. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  1754. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1755. decimal planQty = 0m;
  1756. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1757. {
  1758. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1759. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1760. }
  1761. else if (routing.Last != null)
  1762. {
  1763. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1764. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  1765. planQty = Math.Floor(sumTimes / 60 * rate);
  1766. }
  1767. //剩余待排产数量=工单数量-已报工数量-预估数量
  1768. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1769. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1770. return startDto;
  1771. }
  1772. /// <summary>
  1773. /// 通过提前期计算产线排产开始时间
  1774. /// </summary>
  1775. /// <param name="line">产线</param>
  1776. /// <param name="startTime">上一产线开始时间</param>
  1777. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  1778. /// <returns></returns>
  1779. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  1780. {
  1781. //提前期转换成分钟
  1782. decimal needMinute = setupTime * 60;
  1783. //实际排产开始时间
  1784. DateTime actStart = startTime;
  1785. //开始时间是周几
  1786. int weekDay = (int)startTime.DayOfWeek;
  1787. //当天的工作日历
  1788. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1789. if (shopCal == null)
  1790. {
  1791. //产线没有维护当天的工作日历,则取默认工作日历
  1792. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1793. }
  1794. //当前产线的休息时间设置
  1795. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  1796. //当前日期的工作时间段
  1797. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  1798. //计算starttime处于那个工作时间段
  1799. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1800. //如果找不到对应时间段
  1801. if (curPoint == null)
  1802. {
  1803. //如果开始时间在开始上班之前
  1804. if (startTime < workPoints.First().StartPoint)
  1805. {
  1806. curPoint = workPoints.First();
  1807. startTime = curPoint.StartPoint;
  1808. }
  1809. else {
  1810. //判断开始时间处于哪个空闲时间段
  1811. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  1812. startTime = curPoint.EndPoint;
  1813. }
  1814. }
  1815. //当前时间段可用时长
  1816. TimeSpan span = curPoint.EndPoint - startTime;
  1817. decimal curMins = (decimal)span.TotalMinutes;
  1818. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  1819. {
  1820. actStart = startTime.AddMinutes((double)needMinute);
  1821. return actStart;
  1822. }
  1823. //当前时间段的可用时长不满足
  1824. //剩余提前期
  1825. needMinute -= curMins;
  1826. //获取后层级时间段
  1827. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1828. bool flag = true;//标志位
  1829. foreach (var item in prePoints)
  1830. {
  1831. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  1832. {
  1833. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1834. flag = false;
  1835. break;
  1836. }
  1837. needMinute -= item.WorkMinutes;
  1838. }
  1839. if (!flag)
  1840. {
  1841. return actStart;
  1842. }
  1843. //今天可用时长不够,往后工作日找
  1844. DateTime nextStartTime = startTime;
  1845. while (flag)
  1846. {
  1847. //获取下一个工作日
  1848. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  1849. weekDay = (int)nextStartTime.DayOfWeek;
  1850. //获取前一个工作日的工作时间段数据,level顺排
  1851. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1852. if (curCalendar == null )
  1853. {
  1854. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1855. }
  1856. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  1857. //当天的工作时长(分钟)
  1858. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  1859. if (sumWorkMins >= needMinute)//当天可用提前期满足
  1860. {
  1861. //获取开始时间
  1862. foreach (var item in workPoints)
  1863. {
  1864. if (item.WorkMinutes >= needMinute)//当前时间段满足
  1865. {
  1866. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1867. break;
  1868. }
  1869. needMinute -= item.WorkMinutes;
  1870. }
  1871. flag = false;
  1872. }
  1873. else
  1874. {
  1875. //当天可用提前期不满足
  1876. needMinute -= sumWorkMins;
  1877. }
  1878. }
  1879. return actStart;
  1880. }
  1881. /// <summary>
  1882. /// 获取下一个工作日开始时间
  1883. /// </summary>
  1884. /// <param name="weekDay">当前周几</param>
  1885. /// <param name="startTime">开始时间</param>
  1886. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  1887. /// <returns></returns>
  1888. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  1889. {
  1890. DateTime rtnData = startTime;
  1891. //下一天
  1892. DateTime nextDate = startTime.Date.AddDays(1);
  1893. //下一天是周几
  1894. int nextWeekDay = (weekDay + 1) % 7;
  1895. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  1896. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1897. if (calendar == null)
  1898. {
  1899. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1900. }
  1901. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1902. //判断下一天是否是工作日
  1903. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  1904. {
  1905. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  1906. {
  1907. //递归继续找下一个工作日
  1908. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1909. return rtnData;
  1910. }
  1911. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1912. return rtnData;
  1913. }
  1914. //下一天不是周六周日,需要判断是不是节假日
  1915. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  1916. {
  1917. //递归继续找下一个工作日
  1918. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1919. return rtnData;
  1920. }
  1921. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1922. return rtnData;
  1923. }
  1924. /// <summary>
  1925. /// 处理当前日期的工作时间段
  1926. /// </summary>
  1927. /// <param name="prodLine"></param>
  1928. /// <param name="startTime"></param>
  1929. /// <param name="shopCal">当前产线的工作日历-周几</param>
  1930. /// <param name="curQtyDtls">每天休息记录</param>
  1931. /// <returns></returns>
  1932. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  1933. {
  1934. //年-月-日
  1935. string date = startTime.Date.ToString("yyyy-MM-dd");
  1936. //排产记录结束日期是周几
  1937. int weekDay = (int)startTime.DayOfWeek;
  1938. //工作时间段
  1939. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  1940. LineWorkPointDto dto = new LineWorkPointDto();
  1941. int level = 1;
  1942. TimeSpan span = TimeSpan.Zero;
  1943. //开始时间
  1944. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1945. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  1946. //结束时间
  1947. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  1948. dto.Level = level;
  1949. dto.Line = prodLine;
  1950. dto.WeekDay = weekDay;
  1951. dto.StartPoint = dayStartPoint;
  1952. //按照产线休息时间切分时间段
  1953. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  1954. foreach (var item in curQtyDtls)
  1955. {
  1956. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  1957. //休息时间段开始时间不在工作时间内,不考虑
  1958. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  1959. {
  1960. continue;
  1961. }
  1962. dto.EndPoint = endPoint;
  1963. span = dto.EndPoint - dto.StartPoint;
  1964. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1965. workPoints.Add(dto);
  1966. level++;
  1967. dto = new LineWorkPointDto();
  1968. dto.Level = level;
  1969. dto.Line = prodLine;
  1970. dto.WeekDay = weekDay;
  1971. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  1972. }
  1973. dto.EndPoint = dayEndPoint;
  1974. span = dto.EndPoint - dto.StartPoint;
  1975. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1976. workPoints.Add(dto);
  1977. //产线当天加班设置
  1978. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  1979. foreach (var item in curOccupyTimes)
  1980. {
  1981. //如果加班开始时间在工作时间内,则不考虑
  1982. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  1983. {
  1984. continue;
  1985. }
  1986. level++;
  1987. dto = new LineWorkPointDto();
  1988. dto.Level = level;
  1989. dto.Line = prodLine;
  1990. dto.WeekDay = weekDay;
  1991. dto.StartPoint = item.StartTime.GetValueOrDefault();
  1992. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  1993. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  1994. workPoints.Add(dto);
  1995. }
  1996. return workPoints.OrderBy(p => p.Level).ToList();
  1997. }
  1998. /// <summary>
  1999. /// 调整领料单时间
  2000. /// </summary>
  2001. /// <param name="workords"></param>
  2002. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  2003. {
  2004. if (workords.Any())
  2005. {
  2006. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  2007. //1.如果未生成领料单,则无需调整。
  2008. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  2009. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2010. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2011. if (nbrlist.Any())
  2012. {
  2013. foreach (var work in workords)
  2014. {
  2015. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2016. foreach (var nbr in workNbr)
  2017. {
  2018. if (string.IsNullOrEmpty(nbr.Status))
  2019. {
  2020. if (nbr.TransType == "PrevProcess")
  2021. {
  2022. //前处理领料单
  2023. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2024. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2025. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2026. }
  2027. else
  2028. {
  2029. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2030. nbr.Date = nbr.EffDate;
  2031. }
  2032. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2033. {
  2034. nbr.Date = DateTime.Now.AddDays(1).Date;
  2035. }
  2036. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2037. {
  2038. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2039. }
  2040. }
  2041. }
  2042. }
  2043. _nbrMaster.Update(nbrlist);
  2044. }
  2045. }
  2046. }
  2047. /// <summary>
  2048. /// 日计划自动发布
  2049. /// </summary>
  2050. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2051. {
  2052. //取数开始时间为当前日期
  2053. DateTime startTime = DateTime.Now.Date;
  2054. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2055. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2056. if (periodList.Any())
  2057. {
  2058. try
  2059. {
  2060. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2061. var workords = periodList.Select(s => s.WorkOrds);
  2062. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2063. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2064. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2065. foreach (var work in workordList)
  2066. {
  2067. bool flag = false;
  2068. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2069. if (nbrlist.Any())
  2070. {
  2071. flag = true;
  2072. foreach (var nbr in nbrlist)
  2073. {
  2074. //还有未出库数据
  2075. //如果有任意一个出库,则下达
  2076. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2077. {
  2078. flag = false;
  2079. break;
  2080. }
  2081. /*if (nbr.Status.ToLower() != "c")
  2082. {
  2083. flag = false;
  2084. break;
  2085. }*/
  2086. //需要前处理,但是前处理还未完成
  2087. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2088. {
  2089. flag = false;
  2090. break;
  2091. }
  2092. }
  2093. }
  2094. if (flag)
  2095. {
  2096. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2097. publish.ForEach(x =>
  2098. {
  2099. x.Status = "r";
  2100. });
  2101. updateList.AddRange(publish);
  2102. }
  2103. }
  2104. if (updateList.Any())
  2105. {
  2106. _periodSequenceDet.Update(updateList);
  2107. }
  2108. }
  2109. catch (Exception e)
  2110. {
  2111. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2112. return "保存失败,请联系管理员。";
  2113. }
  2114. }
  2115. return "ok";
  2116. }
  2117. }
  2118. }