ProductionScheduleAppService.cs 41 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using System;
  7. using System.Collections.Generic;
  8. using System.Collections.Immutable;
  9. using System.Linq;
  10. using System.Threading.Tasks;
  11. using System.Transactions;
  12. using Volo.Abp.Application.Services;
  13. using Volo.Abp.MultiTenancy;
  14. namespace Business.ResourceExamineManagement
  15. {
  16. /// <summary>
  17. /// 生产排产服务
  18. /// </summary>
  19. public class ProductionScheduleAppService : ApplicationService
  20. {
  21. #region 服务
  22. /// <summary>
  23. /// 物料
  24. /// </summary>
  25. private ISqlRepository<ItemMaster> _itemMaster;
  26. /// <summary>
  27. /// 工单
  28. /// </summary>
  29. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  30. /// <summary>
  31. /// 工单物料明细
  32. /// </summary>
  33. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  34. /// <summary>
  35. /// 工单工艺路线明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  38. /// <summary>
  39. /// 库存主数据
  40. /// </summary>
  41. private ISqlRepository<InvMaster> _invMaster;
  42. /// <summary>
  43. /// 生产线明细
  44. /// </summary>
  45. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  46. /// <summary>
  47. /// 生产周期明细
  48. /// </summary>
  49. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  50. /// <summary>
  51. /// 排产结果明细
  52. /// </summary>
  53. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  54. /// <summary>
  55. /// 工作日历数据
  56. /// </summary>
  57. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  58. /// <summary>
  59. /// 产线休息时间记录表
  60. /// </summary>
  61. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  62. /// <summary>
  63. /// 节假日记录表
  64. /// </summary>
  65. private ISqlRepository<HolidayMaster> _holidayMaster;
  66. /// <summary>
  67. /// 雪花算法
  68. /// </summary>
  69. SnowFlake help = new SnowFlake();
  70. private readonly ICurrentTenant _currentTenant;
  71. /// <summary>
  72. /// 工作日历数据
  73. /// </summary>
  74. private List<ShopCalendarWorkCtr> calendars;
  75. /// <summary>
  76. /// 产线休息记录数据
  77. /// </summary>
  78. private List<QualityLineWorkDetail> qualityLines;
  79. /// <summary>
  80. /// 节假日记录数据
  81. /// </summary>
  82. private List<HolidayMaster> holidays;
  83. #endregion
  84. #region 构造函数
  85. /// <summary>
  86. /// 构造函数
  87. /// </summary>
  88. public ProductionScheduleAppService(
  89. ISqlRepository<ItemMaster> itemMaster,
  90. ISqlRepository<WorkOrdMaster> workOrdMaster,
  91. ISqlRepository<WorkOrdDetail> workOrdDetail,
  92. ISqlRepository<WorkOrdRouting> workOrdRouting,
  93. ISqlRepository<ProdLineDetail> prodLineDetail,
  94. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  95. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  96. ISqlRepository<InvMaster> invMaster,
  97. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  98. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  99. ISqlRepository<HolidayMaster> holidayMaster,
  100. ICurrentTenant currentTenant
  101. )
  102. {
  103. _itemMaster = itemMaster;
  104. _workOrdMaster = workOrdMaster;
  105. _workOrdDetail = workOrdDetail;
  106. _workOrdRouting = workOrdRouting;
  107. _prodLineDetail = prodLineDetail;
  108. _periodSequenceDet = periodSequenceDet;
  109. _scheduleResultOpMaster = scheduleResultOpMaster;
  110. _invMaster = invMaster;
  111. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  112. _qualityLineWorkDetail = qualityLineWorkDetail;
  113. _holidayMaster = holidayMaster;
  114. _currentTenant = currentTenant;
  115. }
  116. #endregion
  117. /// <summary>
  118. /// 执行生产排产
  119. /// </summary>
  120. public async void DoExt()
  121. {
  122. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  123. await DoProductShcedule(workOrds);
  124. }
  125. /// <summary>
  126. /// 生产排产
  127. /// </summary>
  128. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  129. /// <returns></returns>
  130. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  131. {
  132. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  133. {
  134. //1、获取需要排产的工单:Status为空且IsActive==1
  135. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  136. }
  137. if (workOrds.Count == 0)//没有工单需要排产
  138. {
  139. return;
  140. }
  141. //获取排产工单的最早计划开工日期
  142. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  143. //2、获取数据
  144. //获取工单工艺路径数据
  145. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  146. //获取物料对应的生产线信息:物料、工序对应的生产线
  147. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  148. List<string> lines = prodLines.Select(p => p.Line).ToList();
  149. //获取生产周期数据
  150. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  151. //获取当前日期往后的排产记录数据
  152. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == "1001");
  153. //获取工作日历数据
  154. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == "1001" && p.IsActive);
  155. //获取产线休息记录数据
  156. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  157. //获取节假日记录数据
  158. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  159. //3、排产
  160. //生产周期
  161. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  162. //排产记录表
  163. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  164. //排产结果
  165. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  166. allResults.AddRange(dbSchedules);
  167. foreach (var item in workOrds)
  168. {
  169. ////当前工单的排产计划开始时间:年-月-日
  170. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  171. ////当前工单对应的产线数据
  172. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  173. ////当前工单的对应的产线排产记录
  174. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  175. allResults.AddRange(scheduleMasters);
  176. //工序预处理:确定每层级工序对应的产线
  177. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  178. //排产前的数据校验
  179. if (routingDtos.Count == 0)//没有维护主工序
  180. {
  181. //记录排产异常原因
  182. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  183. continue;
  184. }
  185. //校验每层级工序是否都维护了产线
  186. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  187. {
  188. //记录排产异常原因
  189. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  190. continue;
  191. }
  192. //校验每个层级是否维护了工作日历
  193. bool flag = false;
  194. foreach (var rut in routingDtos)
  195. {
  196. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  197. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  198. {
  199. flag = true;
  200. break;
  201. }
  202. }
  203. if (flag)
  204. {
  205. //记录排产异常原因
  206. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  207. continue;
  208. }
  209. //产线排产
  210. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  211. /*//更新工单表
  212. item.Status = "r";*/
  213. }
  214. using (TransactionScope scope = new TransactionScope())
  215. {
  216. try
  217. {
  218. //记录排产数据
  219. /*_workOrdMaster.Update(workOrds);*/
  220. _periodSequenceDet.Insert(periodSequenceDtls);
  221. _scheduleResultOpMaster.Insert(scheduleMasters);
  222. scope.Complete();
  223. }
  224. catch (Exception ex)
  225. {
  226. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  227. scope.Dispose();
  228. }
  229. }
  230. }
  231. /// <summary>
  232. /// 排产
  233. /// </summary>
  234. /// <param name="workOrd">工单</param>
  235. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  236. /// <param name="periodsDet">生产周期</param>
  237. /// <param name="scheduleResults">排产结果</param>
  238. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  239. {
  240. //生产周期
  241. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  242. //排产明细
  243. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  244. //产线排产开始时间
  245. List<LineStartDto> lineStarts = new List<LineStartDto>();
  246. //循环产线,排产
  247. foreach (var item in routingDtos)
  248. {
  249. //当前产线的工作日历
  250. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  251. //当前产线的每天休息时间记录
  252. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  253. //产线已排产数量
  254. decimal sumQty = 0m;
  255. //产线实际排产开始时间
  256. DateTime workStartTime;
  257. if (item.level == 1)//主产线
  258. {
  259. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  260. }
  261. else
  262. {
  263. //子产线获取实际排产开始日期
  264. //获取父级排产开始时间
  265. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  266. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  267. }
  268. //记录产线排产开始时间
  269. lineStarts.Add(new LineStartDto
  270. {
  271. level = item.level,
  272. Line = item.Line,
  273. Op = item.Op,
  274. StartTime = workStartTime,
  275. ChdParentOps = item.ChdParentOps
  276. });
  277. //排产
  278. while (sumQty < workOrd.QtyOrded)
  279. {
  280. //获取当天的产能
  281. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  282. //判断已排产数量+当天的产能是否超过工单数量
  283. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  284. {
  285. //记录生产周期
  286. curSequences.Add(new PeriodSequenceDet
  287. {
  288. Domain = "1001",
  289. Line = item.Line,
  290. ItemNum = workOrd.ItemNum,
  291. PlanDate = workStartTime.Date,
  292. Period = 1,//目前只考虑一班制
  293. OrdQty = dto.ProductQty,
  294. WorkOrds = workOrd.WorkOrd,
  295. Op = item.Op,
  296. IsActive = true,
  297. Status = "",
  298. CreateTime = DateTime.Now
  299. });
  300. //记录排产记录
  301. curScheduleRsts.Add(new ScheduleResultOpMaster
  302. {
  303. Domain = "1001",
  304. WorkOrd = workOrd.WorkOrd,
  305. Line = item.Line,
  306. ItemNum = workOrd.ItemNum,
  307. Op = item.Op,
  308. WorkDate = workStartTime.Date,
  309. WorkQty = dto.ProductQty,
  310. WorkStartTime = dto.StartTime,
  311. WorkEndTime = dto.EndTime,
  312. CreateTime = DateTime.Now
  313. });
  314. //累计已排产数量
  315. sumQty += dto.ProductQty;
  316. //继续排下一个工作日
  317. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  318. }
  319. else// 最后一天的产能只能占用一部分
  320. {
  321. //剩余需要排产的数量
  322. decimal residueQty = workOrd.QtyOrded - sumQty;
  323. //剩余数量生产需要时长(分钟)
  324. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  325. //获取当天的工作时间段
  326. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  327. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  328. if (curPoint == null)
  329. {
  330. continue;
  331. }
  332. TimeSpan span = curPoint.EndPoint - workStartTime;
  333. //当天工作时间段的有效生产时间
  334. decimal effMins = (decimal)span.TotalMinutes;
  335. DateTime workEndTime = workStartTime;
  336. if (effMins >= workTime)//当前工作时间段即可满足产能
  337. {
  338. workEndTime = workStartTime.AddMinutes((double)workTime);
  339. }
  340. else
  341. {
  342. //获取后续生产时间段
  343. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  344. //剩余需要工作时长
  345. decimal nextMins = workTime - effMins;
  346. foreach (var p in nextPoints)
  347. {
  348. if (p.WorkMinutes >= nextMins)
  349. {
  350. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  351. break;
  352. }
  353. nextMins -= p.WorkMinutes;
  354. }
  355. }
  356. sumQty = workOrd.QtyOrded;
  357. //记录生产周期
  358. curSequences.Add(new PeriodSequenceDet
  359. {
  360. Domain = "1001",
  361. Line = item.Line,
  362. ItemNum = workOrd.ItemNum,
  363. PlanDate = workStartTime.Date,
  364. Period = 1,//目前只考虑一班制
  365. OrdQty = residueQty,
  366. WorkOrds = workOrd.WorkOrd,
  367. Op = item.Op,
  368. IsActive = true,
  369. Status = "",
  370. CreateTime = DateTime.Now
  371. });
  372. //记录排产记录
  373. curScheduleRsts.Add(new ScheduleResultOpMaster
  374. {
  375. Domain = "1001",
  376. WorkOrd = workOrd.WorkOrd,
  377. Line = item.Line,
  378. ItemNum = workOrd.ItemNum,
  379. Op = item.Op,
  380. WorkDate = workStartTime.Date,
  381. WorkQty = residueQty,
  382. WorkStartTime = workStartTime,
  383. WorkEndTime = workEndTime,
  384. CreateTime = DateTime.Now
  385. });
  386. }
  387. }
  388. }
  389. //记录排产结果
  390. periodsDet.AddRange(curSequences);
  391. scheduleResults.AddRange(curScheduleRsts);
  392. }
  393. /// <summary>
  394. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  395. /// </summary>
  396. /// <param name="routingDto">产线</param>
  397. /// <param name="startTime"></param>
  398. /// <param name="curCalendars"></param>
  399. /// <param name="curQtyDtls"></param>
  400. /// <returns></returns>
  401. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  402. {
  403. LineScheduledDto scheduledDto = new LineScheduledDto();
  404. //当天排产开始时间
  405. scheduledDto.StartTime = startTime;
  406. //开始时间是周几
  407. int weekDay = (int)startTime.DayOfWeek;
  408. //当天的工作日历
  409. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  410. //当前日期的工作时间段
  411. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  412. //当天排产结束时间
  413. scheduledDto.EndTime = workPoints.Last().EndPoint;
  414. //计算starttime处于那个工作时间段
  415. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  416. TimeSpan span = curPoint.EndPoint - startTime;
  417. scheduledDto.EffTime = (decimal)span.TotalHours;
  418. //获取后续工作时间段的有效工作时间
  419. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  420. foreach (var item in nextPoints)
  421. {
  422. span = item.EndPoint - item.StartPoint;
  423. scheduledDto.EffTime += (decimal)span.TotalHours;
  424. }
  425. //计算当天的产能
  426. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  427. return scheduledDto;
  428. }
  429. /// <summary>
  430. /// 计算主产线实际排产开始时间
  431. /// </summary>
  432. /// <param name="startTime">工单排产开始时间</param>
  433. /// <param name="curCalendars">当前产线工作日历</param>
  434. /// <param name="curQtyDtls">当前产线休息记录</param>
  435. /// <returns></returns>
  436. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  437. {
  438. //实际排产开始时间
  439. DateTime actStart = startTime;
  440. //开始时间是周几
  441. int weekDay = (int)startTime.DayOfWeek;
  442. //判断当天是否是工作日
  443. bool isWorkDay = CheckIsWorkDay(startTime);
  444. if (!isWorkDay)//不是工作日
  445. {
  446. //获取下一个工作日开始时间
  447. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  448. return actStart;
  449. }
  450. //开始时间往后推到半小时/整点节点
  451. actStart = CalcStartTimeAfter(actStart);
  452. //当天的工作日历
  453. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  454. //当前日期的工作时间段
  455. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  456. //计算starttime处于那个工作时间段
  457. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  458. if (curPoint == null)//不处于工作时间段
  459. {
  460. //开始时间小于当天工作开始时间
  461. if (startTime < workPoints.First().StartPoint)
  462. {
  463. actStart = workPoints.First().StartPoint;
  464. }
  465. //开始时间大于当前工作结束时间
  466. else if (startTime > workPoints.Last().EndPoint)
  467. {
  468. //获取下一个工作日开始时间
  469. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  470. }
  471. else
  472. {//开始时间位于当天的休息时间段
  473. foreach (var item in workPoints)
  474. {
  475. //获取下一个时间段
  476. var next = workPoints.First(p => p.Level == item.Level + 1);
  477. if (item.EndPoint < startTime && startTime < next.StartPoint)
  478. {
  479. actStart = next.StartPoint;
  480. break;
  481. }
  482. }
  483. }
  484. return actStart;
  485. }
  486. if (startTime != curPoint.EndPoint)
  487. {
  488. return actStart;
  489. }
  490. //查询下一时间段的开始时间点
  491. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  492. if (nextPoint != null)
  493. {
  494. return nextPoint.StartPoint;
  495. }
  496. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  497. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  498. return actStart;
  499. }
  500. /// <summary>
  501. /// 排产开始时间处理为半小时/整点开始--向后取整
  502. /// </summary>
  503. /// <param name="startTime"></param>
  504. /// <returns></returns>
  505. public DateTime CalcStartTimeAfter(DateTime startTime)
  506. {
  507. DateTime rtnTime = startTime;
  508. DateTime curDate = startTime.Date;
  509. //时间转换为分钟
  510. TimeSpan span = rtnTime - curDate;
  511. decimal sumMinutes = (decimal)span.TotalMinutes;
  512. int times = (int)Math.Ceiling(sumMinutes / 30);
  513. rtnTime = curDate.AddMinutes(times * 30);
  514. return rtnTime;
  515. }
  516. /// <summary>
  517. /// 排产开始时间处理为半小时/整点开始--向前取整
  518. /// </summary>
  519. /// <param name="startTime"></param>
  520. /// <returns></returns>
  521. public DateTime CalcStartTimeBefore(DateTime startTime)
  522. {
  523. DateTime rtnTime = startTime;
  524. DateTime curDate = startTime.Date;
  525. //时间转换为分钟
  526. TimeSpan span = rtnTime - curDate;
  527. decimal sumMinutes = (decimal)span.TotalMinutes;
  528. int times = (int)Math.Floor(sumMinutes / 30);
  529. rtnTime = curDate.AddMinutes(times * 30);
  530. return rtnTime;
  531. }
  532. /// <summary>
  533. /// 判断当天是否是工作日
  534. /// </summary>
  535. /// <param name="dateTime"></param>
  536. /// <returns></returns>
  537. public bool CheckIsWorkDay(DateTime dateTime)
  538. {
  539. bool isWorkDay = true;
  540. //周几
  541. int weekDay = (int)dateTime.DayOfWeek;
  542. //判断当天是否是工作日
  543. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  544. {
  545. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  546. {
  547. isWorkDay = false;
  548. }
  549. return isWorkDay;
  550. }
  551. //不是周六周日,需要判断是不是节假日
  552. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  553. {
  554. isWorkDay = false;
  555. }
  556. return isWorkDay;
  557. }
  558. /// <summary>
  559. /// 计算子产线实际排产开始时间
  560. /// </summary>
  561. /// <param name="startTime">父级工单排产开始时间</param>
  562. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  563. /// <param name="curCalendars">当前产线工作日历</param>
  564. /// <param name="curQtyDtls">当前产线休息记录</param>
  565. /// <returns></returns>
  566. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  567. {
  568. //提前期转换成分钟
  569. decimal needMinute = setupTime * 60;
  570. //实际排产开始时间
  571. DateTime actStart = startTime;
  572. //开始时间是周几
  573. int weekDay = (int)startTime.DayOfWeek;
  574. //当天的工作日历
  575. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  576. //当前日期的工作时间段
  577. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  578. //计算starttime处于那个工作时间段
  579. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  580. //当前时间段可用提前期
  581. TimeSpan span = startTime - curPoint.StartPoint;
  582. decimal curMins = (decimal)span.TotalMinutes;
  583. if (curMins >= needMinute)//当前时间段的可用提前期满足
  584. {
  585. actStart = startTime.AddMinutes((double)-needMinute);
  586. //开始时间往前推到半小时/整点节点
  587. actStart = CalcStartTimeBefore(actStart);
  588. return actStart;
  589. }
  590. //当前时间段的可用提前期不满足
  591. //剩余提前期
  592. needMinute -= curMins;
  593. //获取前层级时间段
  594. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  595. bool flag = true;//标志位
  596. foreach (var item in prePoints)
  597. {
  598. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  599. {
  600. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  601. flag = false;
  602. break;
  603. }
  604. needMinute -= item.WorkMinutes;
  605. }
  606. if (!flag)
  607. {
  608. //开始时间往前推到半小时/整点节点
  609. actStart = CalcStartTimeBefore(actStart);
  610. return actStart;
  611. }
  612. //今天可用提前期不够,往前工作日找
  613. DateTime perStartTime = startTime;
  614. while (flag)
  615. {
  616. //获取前一个工作日
  617. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  618. //获取前一个工作日的工作时间段数据,倒序排
  619. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  620. //当天的工作时长(分钟)
  621. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  622. if (sumWorkMins >= needMinute)//当天可用提前期满足
  623. {
  624. //获取开始时间
  625. foreach (var item in workPoints)
  626. {
  627. if (item.WorkMinutes >= needMinute)//当前时间段满足
  628. {
  629. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  630. break;
  631. }
  632. needMinute -= item.WorkMinutes;
  633. }
  634. flag = false;
  635. }
  636. else
  637. {
  638. //当天可用提前期不满足
  639. needMinute -= sumWorkMins;
  640. }
  641. }
  642. //开始时间往前推到半小时/整点节点
  643. actStart = CalcStartTimeBefore(actStart);
  644. return actStart;
  645. }
  646. /// <summary>
  647. /// 获取下一个工作日开始时间
  648. /// </summary>
  649. /// <param name="weekDay">当前周几</param>
  650. /// <param name="startTime">开始时间</param>
  651. /// <param name="curCalendars">当前产线的工作日历</param>
  652. /// <returns></returns>
  653. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  654. {
  655. DateTime rtnData = startTime;
  656. //下一天
  657. DateTime nextDate = startTime.Date.AddDays(1);
  658. //下一天是周几
  659. int nextWeekDay = (weekDay + 1) % 7;
  660. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  661. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  662. //判断下一天是否是工作日
  663. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  664. {
  665. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  666. {
  667. //递归继续找下一个工作日
  668. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  669. return rtnData;
  670. }
  671. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  672. return rtnData;
  673. }
  674. //下一天不是周六周日,需要判断是不是节假日
  675. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  676. {
  677. //递归继续找下一个工作日
  678. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  679. return rtnData;
  680. }
  681. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  682. return rtnData;
  683. }
  684. /// <summary>
  685. /// 获取上一个工作日开始时间
  686. /// </summary>
  687. /// <param name="startTime">开始时间</param>
  688. /// <param name="curCalendars">当前产线的工作日历</param>
  689. /// <returns></returns>
  690. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  691. {
  692. DateTime rtnData = startTime;
  693. //前一天
  694. DateTime preDate = startTime.Date.AddDays(-1);
  695. //前一天是周几
  696. int preWeekDay = (int)preDate.DayOfWeek;
  697. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  698. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  699. //判断前一天是否是工作日
  700. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  701. {
  702. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  703. {
  704. //递归继续找上一个工作日
  705. rtnData = GetPreWorkDay(preDate, curCalendars);
  706. return rtnData;
  707. }
  708. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  709. return rtnData;
  710. }
  711. //前一天不是周六周日,需要判断是不是节假日
  712. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  713. {
  714. //递归继续找前一个工作日
  715. rtnData = GetPreWorkDay(preDate, curCalendars);
  716. return rtnData;
  717. }
  718. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  719. return rtnData;
  720. }
  721. /// <summary>
  722. /// 处理当前日期的工作时间段
  723. /// </summary>
  724. /// <param name="startTime"></param>
  725. /// <param name="shopCal">当前产线的工作日历-周几</param>
  726. /// <param name="curQtyDtls">每天休息记录</param>
  727. /// <returns></returns>
  728. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  729. {
  730. //年-月-日
  731. string date = startTime.Date.ToString("yyyy-MM-dd");
  732. //排产记录结束日期是周几
  733. int weekDay = (int)startTime.DayOfWeek;
  734. //计算当天的开工时间点,停工时间点
  735. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  736. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  737. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  738. //工作时间段
  739. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  740. LineWorkPointDto dto = new LineWorkPointDto();
  741. dto.Level = 1;
  742. dto.Line = shopCal.ProdLine;
  743. dto.WeekDay = weekDay;
  744. dto.StartPoint = dayStartPoint;
  745. int level = 1;
  746. TimeSpan span = TimeSpan.Zero;
  747. foreach (var item in curQtyDtls)
  748. {
  749. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  750. dto.EndPoint = endPoint;
  751. span = dto.EndPoint - dto.StartPoint;
  752. dto.WorkMinutes = (decimal)span.TotalMinutes;
  753. workPoints.Add(dto);
  754. level++;
  755. dto = new LineWorkPointDto();
  756. dto.Level = level;
  757. dto.Line = shopCal.ProdLine;
  758. dto.WeekDay = weekDay;
  759. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  760. }
  761. dto.EndPoint = dayEndPoint;
  762. span = dto.EndPoint - dto.StartPoint;
  763. dto.WorkMinutes = (decimal)span.TotalMinutes;
  764. workPoints.Add(dto);
  765. return workPoints.OrderBy(p => p.Level).ToList();
  766. }
  767. /// <summary>
  768. /// 工单工艺路线预处理
  769. /// </summary>
  770. /// <param name="workOrd">工单</param>
  771. /// <param name="woRuntings">当前工单对应的工序</param>
  772. /// <param name="prodLines">产线</param>
  773. /// <param name="schedules">当前工单对应产品的排产记录</param>
  774. /// <returns></returns>
  775. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  776. {
  777. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  778. //当前工单计划开始时间(默认加两天)
  779. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  780. //取主工序(第一层级工序)
  781. var firsts = woRuntings.Where(p => p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  782. if (firsts.Count == 0)
  783. {
  784. return routingDtos;
  785. }
  786. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  787. //主工序按照Op排序,取最大Op
  788. var lastOp = firsts.First();
  789. dto.ParentOp = lastOp.ParentOp;
  790. dto.level = 1;
  791. dto.Op = lastOp.OP;
  792. dto.ChdParentOps = new List<int>();
  793. //获取当前层级工序中有子级的工序集合
  794. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  795. if (childs.Count > 0)
  796. {
  797. dto.ChdParentOps = childs;
  798. }
  799. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  800. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  801. if (line != null)
  802. {
  803. dto.Line = line.Line;
  804. dto.Rate = line.Rate;
  805. dto.SetupTime = 0;
  806. //获取产线占用结束时间
  807. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  808. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  809. }
  810. routingDtos.Add(dto);
  811. //递归处理其他层级工序
  812. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  813. return routingDtos;
  814. }
  815. /// <summary>
  816. /// 递归处理工序
  817. /// </summary>
  818. /// <param name="woRuntings">工单工序</param>
  819. /// <param name="preLevels">上-层级工序</param>
  820. /// <param name="level">层级</param>
  821. /// <param name="routingDtos">返回结果</param>
  822. /// <param name="prodLines">产线</param>
  823. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  824. {
  825. //获取当前层级工序
  826. var curLevels = woRuntings.Where(p => preLevels.Select(m => m.OP).Contains(p.ParentOp)).ToList();
  827. if (curLevels.Count == 0)
  828. {
  829. return;
  830. }
  831. //获取父级Op-当前层级有几条子产线
  832. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  833. foreach (var item in parentOps)
  834. {
  835. var dto = new WorkOrdRoutingDto();
  836. var lastOp = curLevels.Where(p => p.ParentOp == item).OrderByDescending(m => m.OP).FirstOrDefault();
  837. if (lastOp == null)
  838. {
  839. continue;
  840. }
  841. dto.Op = lastOp.OP;
  842. dto.ParentOp = lastOp.ParentOp;
  843. dto.level = level + 1;
  844. dto.ChdParentOps = new List<int>();
  845. //获取当前层级工序中有子级的工序集合
  846. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  847. if (childs.Count > 0)
  848. {
  849. dto.ChdParentOps = childs;
  850. }
  851. //当前层级工序对应的产线
  852. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  853. if (maxRateLine != null)
  854. {
  855. dto.Line = maxRateLine.Line;
  856. dto.Rate = maxRateLine.Rate;
  857. dto.SetupTime = maxRateLine.SetupTime;
  858. }
  859. routingDtos.Add(dto);
  860. }
  861. //递归
  862. RecursionProc(woRuntings, curLevels, level + 1, routingDtos, prodLines);
  863. }
  864. }
  865. }