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- using Business.Business.Dto;
- using Business.Core.Utilities;
- using Business.Domain;
- using Business.Dto;
- using Business.EntityFrameworkCore.SqlRepositories;
- using Business.ResourceExamineManagement.Dto;
- using Business.StructuredDB.Production;
- using System;
- using System.Collections.Generic;
- using System.Collections.Immutable;
- using System.Configuration;
- using System.Linq;
- using System.Threading.Tasks;
- using System.Transactions;
- using Volo.Abp.Application.Services;
- using Volo.Abp.MultiTenancy;
- using Microsoft.Extensions.Configuration;
- using MongoDB.Driver.Linq;
- using Amazon.Runtime.Internal.Util;
- using IdentityModel.Client;
- using Amazon.Runtime;
- using Magicodes.ExporterAndImporter.Core.Extension;
- using Volo.Abp.Domain.Repositories;
- using System.Runtime.CompilerServices;
- using NUglify.JavaScript;
- using MathNet.Numerics.Optimization.LineSearch;
- using MathNet.Numerics;
- using Volo.Abp.Options;
- namespace Business.ResourceExamineManagement
- {
- /// <summary>
- /// 生产排产服务
- /// </summary>
- public class ProductionScheduleAppService : ApplicationService
- {
- #region 服务
- /// <summary>
- /// 物料
- /// </summary>
- private ISqlRepository<ItemMaster> _itemMaster;
- /// <summary>
- /// 工单
- /// </summary>
- private ISqlRepository<WorkOrdMaster> _workOrdMaster;
- /// <summary>
- /// 工单物料明细
- /// </summary>
- private ISqlRepository<WorkOrdDetail> _workOrdDetail;
- /// <summary>
- /// 工单工艺路线明细
- /// </summary>
- private ISqlRepository<WorkOrdRouting> _workOrdRouting;
- /// <summary>
- /// 库存主数据
- /// </summary>
- private ISqlRepository<InvMaster> _invMaster;
- /// <summary>
- /// 生产线明细
- /// </summary>
- private ISqlRepository<ProdLineDetail> _prodLineDetail;
- /// <summary>
- /// 生产周期明细
- /// </summary>
- private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
- /// <summary>
- /// 排产结果明细
- /// </summary>
- private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
- /// <summary>
- /// 工作日历数据
- /// </summary>
- private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
- /// <summary>
- /// 产线休息时间记录表
- /// </summary>
- private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
- /// <summary>
- /// 产线人员配置表
- /// </summary>
- private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
- /// <summary>
- /// 加班设置表
- /// </summary>
- private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
- /// <summary>
- /// 加班设置表
- /// </summary>
- private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
- /// <summary>
- /// 节假日记录表
- /// </summary>
- private ISqlRepository<HolidayMaster> _holidayMaster;
- /// <summary>
- /// 排产异常记录
- /// </summary>
- private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
- /// <summary>
- /// 雪花算法
- /// </summary>
- SnowFlake help = new SnowFlake();
- private readonly ICurrentTenant _currentTenant;
- /// <summary>
- /// 工作日历数据
- /// </summary>
- private List<ShopCalendarWorkCtr> calendars;
- /// <summary>
- /// 产线休息记录数据
- /// </summary>
- private List<QualityLineWorkDetail> qualityLines;
- /// <summary>
- /// 节假日记录数据
- /// </summary>
- private List<HolidayMaster> holidays;
- /// <summary>
- /// 生产线UPH设置
- /// </summary>
- private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
- /// <summary>
- /// 加班设置
- /// </summary>
- private List<ResourceOccupancyTime> resourceOccupancyTimes;
- /// <summary>
- /// 领料单
- /// </summary>
- private ISqlRepository<NbrMaster> _nbrMaster;
- /// <summary>
- /// 领料单明细
- /// </summary>
- private ISqlRepository<NbrDetail> _nbrDetail;
- /// <summary>
- /// 工单工序开始准备时间记录
- /// </summary>
- private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
- /// <summary>
- /// 工单工序开始准备时间记录
- /// </summary>
- private List<WorkOrdSetupTimeRecord> timeRecords;
- /// <summary>
- /// 新增工序准备开始时间记录
- /// </summary>
- private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
- /// <summary>
- /// 更新工序准备开始时间记录
- /// </summary>
- private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
- /// <summary>
- /// 生产工单主表
- /// </summary>
- private readonly IRepository<mes_morder, long> _mysql_mes_morder;
- /// <summary>
- /// 工厂id
- /// </summary>
- private string domain = "";
- /// <summary>
- /// 排产任务执行时间
- /// </summary>
- private DateTime scheTime;
- #endregion
- #region 构造函数
- /// <summary>
- /// 构造函数
- /// </summary>
- public ProductionScheduleAppService(
- ISqlRepository<ItemMaster> itemMaster,
- ISqlRepository<WorkOrdMaster> workOrdMaster,
- ISqlRepository<WorkOrdDetail> workOrdDetail,
- ISqlRepository<WorkOrdRouting> workOrdRouting,
- ISqlRepository<ProdLineDetail> prodLineDetail,
- ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
- ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
- ISqlRepository<PeriodSequenceDet> periodSequenceDet,
- ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
- ISqlRepository<InvMaster> invMaster,
- ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
- ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
- ISqlRepository<HolidayMaster> holidayMaster,
- ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
- ICurrentTenant currentTenant,
- ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
- ISqlRepository<NbrMaster> nbrMaster,
- IRepository<mes_morder, long> mysql_mes_morder,
- ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
- ISqlRepository<NbrDetail> nbrDetail
- )
- {
- _itemMaster = itemMaster;
- _workOrdMaster = workOrdMaster;
- _workOrdDetail = workOrdDetail;
- _workOrdRouting = workOrdRouting;
- _nbrMaster = nbrMaster;
- _prodLineDetail = prodLineDetail;
- _prodLineDetailRunCrew = prodLineDetailRunCrew;
- _resourceOccupancyTime = resourceOccupancyTime;
- _periodSequenceDet = periodSequenceDet;
- _scheduleResultOpMaster = scheduleResultOpMaster;
- _invMaster = invMaster;
- _shopCalendarWorkCtr = shopCalendarWorkCtr;
- _qualityLineWorkDetail = qualityLineWorkDetail;
- _holidayMaster = holidayMaster;
- _generalizedCodeMaster = generalizedCodeMaster;
- _currentTenant = currentTenant;
- _scheduleExceptionMaster = scheduleExceptionMaster;
- _mysql_mes_morder = mysql_mes_morder;
- _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
- _nbrDetail = nbrDetail;
- }
- #endregion
- /// <summary>
- /// 生产排产-定时任务
- /// </summary>
- public async void DoExt()
- {
- //定时任务排产:获取工厂id
- IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
- domain = configuration.GetConnectionString("Factory_id");
- ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
- //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
- //取数开始时间为当前时间
- DateTime startTime = DateTime.Now;
- scheTime = startTime;
- //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
- var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
- if (workOrds.Any())
- {
- await DoProductSchedule(startTime, workOrds, domain, 1);
- }
- }
- /// <summary>
- /// 生产排产
- /// </summary>
- /// <param name="startTime">排产开始时间</param>
- /// <param name="workOrds">需要重新排产的工单</param>
- /// <param name="factoryid">工单的工厂id</param>
- /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
- /// <returns></returns>
- public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type, List<WorkPriorityDto> dbWorkOrds=null)
- {
- //记录工厂id
- domain = factoryid;
- //记录排产开始时间
- scheTime = startTime;
- if (dbWorkOrds == null)
- {
- //获取工单领料单
- var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
- //获取领料单明细
- var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
- workOrds = workOrds.OrderBy(p => p.Priority).ToList();
- //记录工单数据
- dbWorkOrds = workOrds.Select(p => new WorkPriorityDto
- {
- WorkOrd = p.WorkOrd,
- Priority = p.Priority,
- QtyOrded = p.QtyOrded
- }).ToList();
- //处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
- decimal ytc = 1m;
- decimal ktc = 10000m;
- decimal bktc = 20000m;
- for (int i = 0; i < workOrds.Count; i++)
- {
- //正在投产
- if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
- {
- workOrds[i].Priority = ytc;
- ytc++;
- continue;
- }
- //需要前处理的领料单
- var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
- //不需要前处理的领料单
- var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
- List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
- if (bqclNbr != null)
- {
- bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
- }
- //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
- if (qclNbr != null && bqclNbr != null)
- {
- if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
- {
- workOrds[i].Priority = ktc;
- ktc++;
- continue;
- }
- workOrds[i].Priority = bktc;
- bktc++;
- continue;
- }
- if (qclNbr != null && bqclNbr == null)
- {
- if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
- {
- workOrds[i].Priority = ktc;
- ktc++;
- continue;
- }
- workOrds[i].Priority = bktc;
- bktc++;
- continue;
- }
- if (qclNbr == null && bqclNbr != null)
- {
- if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
- {
- workOrds[i].Priority = ktc;
- ktc++;
- continue;
- }
- workOrds[i].Priority = bktc;
- bktc++;
- continue;
- }
- if (qclNbr == null && bqclNbr == null)
- {
- workOrds[i].Priority = bktc;
- bktc++;
- continue;
- }
- }
- }
-
- //2、获取数据
- //获取工单工艺路径数据
- List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
- //修改工序需求数为最大完成数+齐套数量
- workOrds.ForEach(w => {
- w.QtyOrded= w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault();
- var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
- routings.ForEach(r => {
- r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
- });
- });
- //获取物料对应的生产线信息:物料、工序对应的生产线
- List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
- List<string> lines = prodLines.Select(p => p.Line).ToList();
- //获取非标准产线人员配置
- prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
- //获取加班设置
- resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
-
- //获取工作日历数据:产线的工作日历+默认的工作日历
- calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
- //获取产线休息记录数据
- qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
- //获取节假日记录数据
- holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
- //获取工单的准备开始时间记录
- timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
- //获取当天的生产周期数据
- List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
- //获取当前日期往后的排产记录数据
- List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
- //排产前校验
- List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
- //过滤校验未通过的工单
- if (exceptions.Any())
- {
- workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
- }
- //3、排产
- //生产周期
- List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
- //排产记录表
- List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
- //记录排产结果
- List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
- //按照优先级排序
- workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
- for (int i = 0; i < workOrds.Count; i++)
- {
- //记录产线占用情况
- allResults.AddRange(scheduleMasters);
- //当前工单工艺路线主产线的关键工序
- var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
- //当前工单的产线明细
- var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
- //产线排产
- LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
- }
- //回写工单优先级
- foreach (var item in workOrds)
- {
- var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
- if (curInfo != null)
- {
- item.Priority = curInfo.Priority;
- item.QtyOrded = curInfo.QtyOrded;
- }
- }
-
- //更新当天日计划的计划数量,排产数量
- foreach (var item in periodSequenceDtls)
- {
- //item.UDeci5 = item.OrdQty;
- //获取历史排产数据
- var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
- //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
- item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
- }
- using (TransactionScope scope = new TransactionScope())
- {
- try
- {
- //记录排产异常数据
- if (exceptions.Any())
- {
- _scheduleExceptionMaster.Insert(exceptions);
- }
- //更新工单优先级
- _workOrdMaster.Update(workOrds);
- //添加工单工序准备开始时间记录
- if (inserts.Any())
- {
- _workOrdSetupTimeRecord.Insert(inserts);
- }
- //更新工单工序准备开始时间记录
- if (updates.Any())
- {
- _workOrdSetupTimeRecord.Update(updates);
- }
- //已投产的工单,只需要保存当前日期下一天的排产记录
- List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
- if (sczWorkords.Any())
- {
- //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
- List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
- List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
- //获取当天的日计划
- List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
- List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
- //需要更新的日计划
- List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
- List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
- //需要删除的日计划
- List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
- List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
- //需要新增的日计划
- List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
- List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
- PeriodSequenceDet seqInfo = new PeriodSequenceDet();
- ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
- foreach (var gdh in sczWorkords)
- {
- //提前投产的日计划
- var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
- //当前工单存在未来日期投产的日计划
- if (tcSeqs.Any())
- {
- //获取提前投产的工序
- List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
- foreach (var op in ops)
- {
- //当前工序提前投产的日计划
- var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
- //获取当天的日计划
- var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
- if (dtSeq != null )
- {
- delSequenceDets.Add(dtSeq);
- }
- seqInfo = new PeriodSequenceDet();
- seqInfo = opSeqs[0];
- seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
- seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
- //获取提前投产的日计划
- var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
- if (!opSchs.Any()) continue;
- schInfo = opSchs[0];
- string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
- schInfo.WorkDate = scheTime.Date;
- schInfo.WorkQty = seqInfo.OrdQty;
- schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
- schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
- upScheduleResults.Add(schInfo);
- //获取当天的日计划
- var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
- if (dtSch != null)//当天有日计划
- {
- delScheduleResults.Add(dtSch);
- }
- seqInfo.PlanDate = scheTime.Date;
- upSequenceDets.Add(seqInfo);
- }
- }
-
- //今天未投产的计划清空
- var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
- if (delp.Any())
- {
- //删除今天的
- delSequenceDets.AddRange(delp);
- var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
- delScheduleResults.AddRange(delr);
- //同一个工序有下达记录则不进行新增
- var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
- delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
- //新增今天的
- inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
- inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
- }
- //无计划的今天的工序新增
- var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
- var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
- if (ins.Any())
- {
- //新增今天的
- inSequenceDets.AddRange(ins);
- inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
- }
- }
- //更新提前投产的日计划
- if (upSequenceDets.Any())
- {
- _periodSequenceDet.Update(upSequenceDets);
- }
- if (upScheduleResults.Any())
- {
- _scheduleResultOpMaster.Update(upScheduleResults);
- }
- //删除当天的日计划
- if (delSequenceDets.Any())
- {
- _periodSequenceDet.Delete(delSequenceDets);
- }
- if (delScheduleResults.Any())
- {
- _scheduleResultOpMaster.Delete(delScheduleResults);
- }
- //新增当天的日计划
- if (inSequenceDets.Any())
- {
- _periodSequenceDet.Insert(inSequenceDets);
- }
- if (inScheduleResults.Any())
- {
- _scheduleResultOpMaster.Insert(inScheduleResults);
- }
- //删除当前日期下一天开始的工单排产记录
- _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
- _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
- //保存下一天的日计划数据
- _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
- _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
- }
- //未投产的工单,当前日期及以后的排产记录全部删除
- List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
- if (wscWorkords.Any())
- {
- //删除当前日期及以后的工单排产记录
- _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
- _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
- //保存当前日期及以后的日计划数据
- var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
- _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
- var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
- _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
- }
- scope.Complete();
- }
- catch (Exception ex)
- {
- new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
- scope.Dispose();
- return "NO|排产数据保存失败";
- }
- }
- //领料单重新处理
- AdjustNbrDate(workOrds);
- //日计划自动下达
- await ProductionDailyPlanAutoPublish(domain);
- return "OK";
- }
- /// <summary>
- /// 排产前校验
- /// </summary>
- /// <param name="workOrds">待排产工单</param>
- /// <param name="workOrdRoutings">工单工艺路线</param>
- /// <param name="prodLines">产线明细</param>
- /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
- /// <returns></returns>
- public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
- {
- //记录操作时间
- string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
- List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
- ScheduleExceptionMaster entity;
- foreach (var item in workOrds)
- {
- var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
- //判断当前工单主产线是否设置了关键工序
- if (!curRoutings.Any())//当前工单没有维护关键工序
- {
- entity = new ScheduleExceptionMaster();
- entity.Domain = item.Domain;
- entity.WorkOrd = item.WorkOrd;
- entity.ItemNum = item.ItemNum;
- entity.CreateTime = DateTime.Now;
- entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
- entity.Type = type == 1 ? "自动排产" : "手动排产";
- entity.OptTime = optTime;
- exceptions.Add(entity);
- continue;
- }
- //获取当前工单物料对应的产线信息
- var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
- if (!lineDetails.Any())
- {
- entity = new ScheduleExceptionMaster();
- entity.Domain = item.Domain;
- entity.WorkOrd = item.WorkOrd;
- entity.ItemNum = item.ItemNum;
- entity.CreateTime = DateTime.Now;
- entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
- entity.Type = type == 1 ? "自动排产" : "手动排产";
- entity.OptTime = optTime;
- exceptions.Add(entity);
- continue;
- }
- //校验关键工序是否维护了产线
- List<LineStartDto> lines = new List<LineStartDto>();
- foreach (var op in curRoutings)
- {
- var curLines = lineDetails.Where(p => p.Op == op).ToList();
- if (!curLines.Any())//当前Op没有维护产线
- {
- entity = new ScheduleExceptionMaster();
- entity.Domain = item.Domain;
- entity.WorkOrd = item.WorkOrd;
- entity.ItemNum = item.ItemNum;
- entity.CreateTime = DateTime.Now;
- entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
- entity.Type = type == 1 ? "自动排产" : "手动排产";
- entity.OptTime = optTime;
- exceptions.Add(entity);
- }
- foreach (var line in curLines)
- {
- lines.Add(new LineStartDto {
- Line = line.Line,
- Op = op
- });
- }
- }
- //校验一条产线是否维护了多个关键工序
- List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
- foreach (var line in pdLines)
- {
- var curLines = lines.Where(p => p.Line == line).ToList();
- if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
- {
- entity = new ScheduleExceptionMaster();
- entity.Domain = item.Domain;
- entity.WorkOrd = item.WorkOrd;
- entity.ItemNum = item.ItemNum;
- entity.CreateTime = DateTime.Now;
- entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
- entity.Type = type == 1 ? "自动排产" : "手动排产";
- entity.OptTime = optTime;
- exceptions.Add(entity);
- }
- }
-
- //校验主产线关键工序对应的产线是否维护了工作日历
- var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
- foreach (var rut in lineDetails)
- {
- //获取当前产线维护的工作日历
- var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
- if (!lineCals.Any())//当前产线未维护工作日历
- {
- lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
- if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
- {
- entity = new ScheduleExceptionMaster();
- entity.Domain = item.Domain;
- entity.WorkOrd = item.WorkOrd;
- entity.ItemNum = item.ItemNum;
- entity.CreateTime = DateTime.Now;
- entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
- entity.Type = type == 1 ? "自动排产" : "手动排产";
- entity.OptTime = optTime;
- exceptions.Add(entity);
- }
- }
- else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
- {
- entity = new ScheduleExceptionMaster();
- entity.Domain = item.Domain;
- entity.WorkOrd = item.WorkOrd;
- entity.ItemNum = item.ItemNum;
- entity.CreateTime = DateTime.Now;
- entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
- entity.Type = type == 1 ? "自动排产" : "手动排产";
- entity.OptTime = optTime;
- exceptions.Add(entity);
- }
- }
- }
- return exceptions;
- }
- /// <summary>
- /// 排产
- /// </summary>
- /// <param name="workOrd">工单</param>
- /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
- /// <param name="prodLines">当前工单的产线明细</param>
- /// <param name="periodsDet">生产周期</param>
- /// <param name="scheduleResults">排产结果</param>
- /// <param name="allResults">产线占用记录</param>
- public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
- {
- //生产周期
- List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
- //排产明细
- List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
- //记录上一产线排产开始时间
- LineStartDto lineStart = new LineStartDto();
- //产线开工时间默认为当前时间
- lineStart.StartTime = scheTime;
- TimeSpan span = TimeSpan.Zero;
- //第一层级工序有几个关键工序,就有几条产线
- for (int i = 0; i < workOrdRoutings.Count; i++)
- {
- //产线实际排产开始时间
- if (i == 0)//第一条产线
- {
- lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
- }
- else
- {
- //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
- lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
- }
- //如果当前工序已经生产完成,则跳过
- if (lineStart.QtyRemain == 0)
- {
- continue;
- }
- //当前产线的工作日历
- var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- //当前产线的休息时间设置
- var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
- //产线排产开始时间
- DateTime workStartTime = lineStart.StartTime;
- //正常工单排产
- //正常工单产线已排产数量
- decimal sumQty = 0m;
- //产线准备时间(分钟)
- decimal sumTimes = 0m;
- while (sumQty < lineStart.QtyRemain)
- {
- //获取当天的产能
- LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
- //获取当天的工作时间段
- var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
- if (curCalendar == null)
- {
- curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
- }
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
- //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
- if (sumTimes < lineStart.setupTime * 60)
- {
- //当天的可用生产时长能满足提前期
- if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
- {
- //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
- decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
- //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
- //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
- //2、如果是排产中间日期,则先安排特殊工单排产
- //当天剩余产能
- decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
- //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
- if (sumQty + sumAmount < lineStart.QtyRemain)
- {
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,
- OrdQty = sumAmount,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = sumAmount,
- WorkStartTime = dto.StartTime,
- WorkEndTime = dto.EndTime,
- CreateTime = DateTime.Now
- });
- //累计已排产数量
- sumQty += sumAmount;
- //继续排下一个工作日
- workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
- }
- //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
- else
- {
- //剩余需要排产的数量
- decimal residueQty = lineStart.QtyRemain - sumQty;
- //剩余数量生产需要时长(分钟)
- decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
- //处理工作时长:防止相上取整导致时间大于剩余可用时长
- workTime = workTime >= residueTime ? residueTime : workTime;
- //排产结束时间
- DateTime workEndTime = workStartTime;
- var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
- //开始时间为凌晨时,改为寻找8点开始的工作时间段
- if (curPoint == null)
- {
- curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
- workStartTime = curPoint.StartPoint;
- }
- span = curPoint.EndPoint - workStartTime;
- //当天工作时间段的有效生产时间
- decimal effMins = (decimal)span.TotalMinutes;
- //当前工作时间段即可满足产能
- if (effMins >= workTime)
- {
- workEndTime = workStartTime.AddMinutes((double)workTime);
- }
- else
- {
- //获取后续生产时间段
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- //剩余需要工作时长
- decimal nextMins = workTime - effMins;
- foreach (var p in nextPoints)
- {
- if (p.WorkMinutes >= nextMins)
- {
- workEndTime = p.StartPoint.AddMinutes((double)nextMins);
- break;
- }
- nextMins -= p.WorkMinutes;
- }
- }
- //工单排产完成,已排产数量=工单需排产数量数量
- sumQty = lineStart.QtyRemain;
- //当天剩余可用生产时长
- residueTime -= workTime;
- //处理清场时间,两种场景:
- //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
- if (residueTime <= lineStart.WaitTime)
- {
- //仍需排产的清场时长
- decimal otherTime = lineStart.WaitTime - residueTime;
- workEndTime = dto.EndTime.AddMinutes((double)otherTime);
- residueTime = 0;
- }
- //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
- else
- {
- //清场时长
- workTime = lineStart.WaitTime;
- //获取工单排产结束时间所处时间段
- curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
- span = curPoint.EndPoint - workEndTime;
- //当前工作时间段的有效生产时间(分钟)
- effMins = (decimal)span.TotalMinutes;
- //当前工作时间段即可清场时长
- if (effMins >= workTime)
- {
- workEndTime = workEndTime.AddMinutes((double)workTime);
- }
- else
- {
- //获取后续生产时间段
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- //剩余需要工作时长
- decimal nextMins = workTime - effMins;
- foreach (var p in nextPoints)
- {
- if (p.WorkMinutes >= nextMins)
- {
- workEndTime = p.StartPoint.AddMinutes((double)nextMins);
- break;
- }
- nextMins -= p.WorkMinutes;
- }
- }
- residueTime -= workTime;
- }
-
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,
- OrdQty = residueQty,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = residueQty,
- WorkStartTime = workStartTime,
- WorkEndTime = workEndTime,
- CreateTime = DateTime.Now
- });
- }
- //记录提前期
- sumTimes = lineStart.setupTime * 60;
- }
- //当天可用生产时长不能满足或者刚好满足提前期
- else
- {
- //当天的可用生产时长不能满足提前期
- sumTimes += dto.EffTime;
- //获取下一个工作日
- workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
- }
- }
- //产线提前期满足的下一个工作日排产
- else
- {
- //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
- if (sumQty + dto.ProductQty < lineStart.QtyRemain)
- {
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,
- OrdQty = dto.ProductQty,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = dto.ProductQty,
- WorkStartTime = dto.StartTime,
- WorkEndTime = dto.EndTime,
- CreateTime = DateTime.Now
- });
- //累计已排产数量
- sumQty += dto.ProductQty;
- //继续排下一个工作日
- workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
- }
- //剩余产能满足正常工单待排产数量,此时需要排清场时长
- else
- {
- //当天可用生产时长
- decimal residueTime = dto.EffTime;
- //正常工单生产时长
- decimal workTime = 0m;
- DateTime workEndTime = workStartTime;
- if (sumQty < lineStart.QtyRemain)
- {
- //剩余需要排产的数量
- decimal residueQty = lineStart.QtyRemain - sumQty;
- //剩余数量生产需要时长(分钟)
- workTime = Math.Ceiling(residueQty / dto.Rate * 60);
- //处理需要生产时长
- workTime = workTime >= residueTime ? residueTime : workTime;
- var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
- //开始时间为凌晨时,改为寻找8点开始的工作时间段
- if (curPoint == null)
- {
- curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
- workStartTime = curPoint.StartPoint;
- }
- span = curPoint.EndPoint - workStartTime;
- //当天工作时间段的有效生产时间
- decimal effMins = (decimal)span.TotalMinutes;
- //当前工作时间段即可满足产能
- if (effMins >= workTime)
- {
- workEndTime = workStartTime.AddMinutes((double)workTime);
- }
- else
- {
- //获取后续生产时间段
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- //剩余需要工作时长
- decimal nextMins = workTime - effMins;
- foreach (var p in nextPoints)
- {
- if (p.WorkMinutes >= nextMins)
- {
- workEndTime = p.StartPoint.AddMinutes((double)nextMins);
- break;
- }
- nextMins -= p.WorkMinutes;
- }
- }
- //工单排产完成,已排产数量=工单数量
- sumQty = lineStart.QtyRemain;
- //剩余可用生产时长
- residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
- //处理清场时间,两种场景:
- //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
- if (residueTime <= lineStart.WaitTime)
- {
- //仍需排产的清场时长
- decimal otherTime = lineStart.WaitTime - residueTime;
- workEndTime = dto.EndTime.AddMinutes((double)otherTime);
- residueTime = 0;
- }
- //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
- else
- {
- //清场时长
- workTime = lineStart.WaitTime;
- //获取工单排产结束时间所处时间段
- curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
- span = curPoint.EndPoint - workEndTime;
- //当前工作时间段的有效生产时间(分钟)
- effMins = (decimal)span.TotalMinutes;
- //当前工作时间段即可清场时长
- if (effMins >= workTime)
- {
- workEndTime = workEndTime.AddMinutes((double)workTime);
- }
- else
- {
- //获取后续生产时间段
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- //剩余需要工作时长
- decimal nextMins = workTime - effMins;
- foreach (var p in nextPoints)
- {
- if (p.WorkMinutes >= nextMins)
- {
- workEndTime = p.StartPoint.AddMinutes((double)nextMins);
- break;
- }
- nextMins -= p.WorkMinutes;
- }
- }
- //剩余生产时长
- residueTime -= workTime;
- }
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,
- OrdQty = residueQty,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = residueQty,
- WorkStartTime = workStartTime,
- WorkEndTime = workEndTime,
- CreateTime = DateTime.Now
- });
- //处理排产开始时间
- workStartTime = workEndTime;
- curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
- if (curPoint != null && workStartTime == curPoint.EndPoint)
- {
- var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
- workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
- }
- }
- }
- }
- }
- }
- //记录排产结果
- periodsDet.AddRange(curSequences);
- scheduleResults.AddRange(curScheduleRsts);
- }
- /// <summary>
- /// 计算当天排产完成的剩余生产时长
- /// </summary>
- /// <param name="endTime">排产结束时间</param>
- /// <param name="workPoints">当天的工作时间段</param>
- /// <returns></returns>
- public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
- {
- decimal remainTime = 0m;
- var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
- TimeSpan span = curPoint.EndPoint - endTime;
- remainTime = (decimal)span.TotalMinutes;
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- foreach (var item in nextPoints)
- {
- remainTime += item.WorkMinutes;
- }
- return remainTime;
- }
- /// <summary>
- /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
- /// </summary>
- /// <param name="lineStart">排产产线</param>
- /// <param name="startTime">产线排产开始时间</param>
- /// <param name="curCalendars"></param>
- /// <param name="curQtyDtls"></param>
- /// <returns></returns>
- public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
- {
- LineScheduledDto scheduledDto = new LineScheduledDto();
- //当天排产开始时间
- scheduledDto.StartTime = startTime;
- //开始时间是周几
- int weekDay = (int)startTime.DayOfWeek;
- //当天的工作日历
- var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- if (shopCal == null)//当前产线当天没有设置工作日历
- {
- //取默认工作日历
- shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- //当前日期的工作时间段
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
- //当天排产结束时间
- scheduledDto.EndTime = workPoints.Last().EndPoint;
- //计算starttime处于那个工作时间段
- var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
- //开始时间不在工作时间段
- if (curPoint == null)
- {
- //获取离开始时间最近的时间段
- curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
- if (curPoint == null)
- {
- curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
- }
- startTime = curPoint.EndPoint;
- }
- TimeSpan span = curPoint.EndPoint - startTime;
- scheduledDto.EffTime = (decimal)span.TotalMinutes;
- //获取后续工作时间段的有效工作时间
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- foreach (var item in nextPoints)
- {
- span = item.EndPoint - item.StartPoint;
- scheduledDto.EffTime += (decimal)span.TotalMinutes;
- }
- //判断当前产线的UPH
- var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
- //判断当前日期是否配置了UPH
- var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
- decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
- scheduledDto.Rate = rate;
- //产线当天加班设置
- var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
- scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
- if (curOccupyTimes.Any())
- {
- var last = curOccupyTimes.Last();
- scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
- }
- //计算当天的产能(向上取整)
- scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
- //计算班次
- scheduledDto.Period = 1;//默认一班制
- if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
- {
- scheduledDto.Period = 2;
- }
- return scheduledDto;
- }
- /// <summary>
- /// 计算主产线实际排产开始时间
- /// </summary>
- /// <param name="workOrd">工单</param>
- /// <param name="routing">工序</param>
- /// <param name="prodLines">生产线明细</param>
- /// <param name="allResults">产线占用记录</param>
- /// <returns></returns>
- public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
- {
- LineStartDto lineStart = new LineStartDto();
- //排产工序
- int op = routing.OP;
- //排产任务执行时间
- DateTime actStart = scheTime;
- if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
- {
- actStart = workOrd.OrdDate.GetValueOrDefault();
- }
- //获取工序对应的产线,根据优先级排序
- var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
- //获取工序开始准备时长记录
- var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
- //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
- if (curRecord != null && curRecord.StartTime < actStart)
- {
- var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
- if (curLine != null)
- {
- //计算产线实际开始时间
- //产线工作日历:当前产线的工作日历 + 默认工作日历
- var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
- actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
- lineStart.RecID = curLine.RecID;
- lineStart.Line = curLine.Line;
- lineStart.StartTime = actStart;
- lineStart.setupTime = curLine.SetupTime;
- lineStart.Rate = curLine.Rate;
- }
- }
- else {
- //获取第一条产线排产结束时间
- var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
- //计算实际开工时间
- //产线工作日历:当前产线的工作日历+默认工作日历
- var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
- actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
- lineStart.RecID = lines[0].RecID;
- lineStart.Line = lines[0].Line;
- lineStart.StartTime = actStart;
- lineStart.setupTime = lines[0].SetupTime;
- lineStart.Rate = lines[0].Rate;
- //循环其他产线
- for (int i = 1; i < lines.Count; i++)
- {
- schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
- //计算实际开工时间
- //产线工作日历:当前产线的工作日历+默认工作日历
- curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
- StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
- if (StartTime < lineStart.StartTime)
- {
- lineStart.RecID = lines[i].RecID;
- lineStart.Line = lines[i].Line;
- lineStart.StartTime = StartTime;
- lineStart.setupTime = lines[i].SetupTime;
- lineStart.Rate = lines[i].Rate;
- }
- }
- //当前工序没有开始准备时间记录
- if (curRecord == null)
- {
- //添加记录
- inserts.Add(new WorkOrdSetupTimeRecord
- {
- Domain = workOrd.Domain,
- WorkOrd = workOrd.WorkOrd,
- ItemNum = workOrd.ItemNum,
- Op = op,
- Line = lineStart.Line,
- StartTime = lineStart.StartTime,
- CreateTime = DateTime.Now
- });
- //记录工序开始准备时间记录
- timeRecords.Add(new WorkOrdSetupTimeRecord
- {
- Domain = workOrd.Domain,
- WorkOrd = workOrd.WorkOrd,
- ItemNum = workOrd.ItemNum,
- Op = op,
- Line = lineStart.Line,
- StartTime = lineStart.StartTime,
- CreateTime = DateTime.Now
- });
- }
- else {
- //更新准备开始时间记录
- timeRecords.ForEach(p => {
- p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
- p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
- });
- //存在开始准备时间记录,则更新
- curRecord.Line = lineStart.Line;
- curRecord.StartTime = lineStart.StartTime;
- updates.Add(curRecord);
- }
- }
- //计算准备开始时间点与当前时间点的有效时长
- decimal sumTimes = 0m;
- if (curRecord != null)
- {
- sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
- //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
- if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
- {
- sumTimes = 0m;
- }
- }
- //产线准备完成之后到当前时间点剩余时长(小时)
- decimal restTime = lineStart.setupTime - sumTimes / 60;
- lineStart.setupTime = restTime <= 0 ? 0 : restTime;
- lineStart.Op = op;
- lineStart.WaitTime = routing.WaitTime * 60;
- //判断当前产线的UPH
- var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
- //判断当前日期是否配置了UPH
- var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
- //当天的实际UPH
- decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
- //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
- decimal planQty = 0m;
- if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
- {
- //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
- planQty = Math.Floor(Math.Abs(restTime) * rate);
- }
- else if(routing.Last != null)
- {
- //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
- sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
- planQty = Math.Floor(sumTimes / 60 * rate);
- }
- //剩余待排产数量=工单数量-已报工数量-预估数量
- decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
- lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
- return lineStart;
- }
- /// <summary>
- /// 计算两个时间点之间的有效时长
- /// </summary>
- /// <param name="startTime">开始时间</param>
- /// <param name="endTime">结束时间</param>
- /// <param name="line">产线</param>
- /// <returns></returns>
- public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
- {
- decimal sumTimes = 0m;
- //如果开始时间大于结束时间直接返回0
- if (endTime <= startTime)
- {
- return sumTimes;
- }
- TimeSpan span = TimeSpan.Zero;
- //产线休息时间段设置
- var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
- //获取产线在开始时间当天的工作时间段
- var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
- if (curCalendar == null)
- {
- curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
- }
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
- //开始时间所处时间段
- var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
- if (srtPoint == null)
- {
- //获取开始时间最近的时间段
- //开始时间小于工作开始时间
- if (startTime <= workPoints[0].StartPoint)
- {
- srtPoint = workPoints[0];
- startTime = srtPoint.StartPoint;
- }
- else {
- srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
- startTime = srtPoint.EndPoint;
- }
- }
- //开始时间、结束时间处于同一天
- if (startTime.Date == endTime.Date)
- {
- //结束时间所处时间段
- var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
- //结束时间位于休息时间段
- if (lstPoint == null)
- {
- //获取结束时间最近的时间段
- //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
- //endTime = lstPoint.EndPoint;
- //获取开始时间最近的时间段
- //结束时间小于工作开始时间
- if (endTime <= workPoints[0].StartPoint)
- {
- lstPoint = workPoints[0];
- endTime = lstPoint.StartPoint;
- }
- else
- {
- lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
- endTime = lstPoint.EndPoint;
- }
- }
- //开始时间和结束时间位于同一时间段
- if (srtPoint.Level == lstPoint.Level)
- {
- span = endTime - startTime;
- sumTimes = (decimal)span.TotalMinutes;
- return sumTimes;
- }
- //开始时间,结束时间位于不同时间段
- //计算开始时间所处时间段的有效时长
- span = srtPoint.EndPoint - startTime;
- sumTimes += (decimal)span.TotalMinutes;
- //计算结束时间所处时间段的有效时长
- span = endTime - lstPoint.StartPoint;
- sumTimes += (decimal)span.TotalMinutes;
- //计算开始时间,结束时间中间的工作时长
- var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
- sumTimes += others.Sum(p => p.WorkMinutes);
- return sumTimes;
- }
- //开始时间、结束时间不处于同一天
- //1、计算开始时间所在当天剩余有效工作时长
- span = srtPoint.EndPoint - startTime;
- sumTimes += (decimal)span.TotalMinutes;
- var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
- sumTimes += nextPoints.Sum(p => p.WorkMinutes);
- //2、计算结束时间所在当天有效工作时长
- curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
- if (curCalendar == null)
- {
- curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
- }
- workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
- var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
- if (curPoint == null)
- {
- //获取结束时间最近的时间段
- //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
- //endTime = curPoint.EndPoint;
- //结束时间小于工作开始时间
- if (endTime <= workPoints[0].StartPoint)
- {
- curPoint = workPoints[0];
- endTime = curPoint.StartPoint;
- }
- else
- {
- curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
- endTime = curPoint.EndPoint;
- }
- }
- span = endTime - curPoint.StartPoint;
- sumTimes += (decimal)span.TotalMinutes;
- nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
- sumTimes += nextPoints.Sum(p => p.WorkMinutes);
- //3、计算中间天数的有效工作时长
- span = endTime.Date - startTime.Date;
- int days = span.Days;
- for (int i = 1; i < days; i++)
- {
- var newDate = startTime.Date.AddDays(i);
- //获取产线的工作时间段
- curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
- if (curCalendar == null)
- {
- curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
- }
- workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
- //当天的有效工作时长
- sumTimes += workPoints.Sum(p => p.WorkMinutes);
- }
- return sumTimes;
- }
- /// <summary>
- /// 计算主产线实际排产开始时间
- /// </summary>
- /// <param name="prodLine">生产线</param>
- /// <param name="startTime">开始时间</param>
- /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
- /// <param name="curQtyDtls">当前产线休息记录</param>
- /// <returns></returns>
- public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
- {
- //实际排产开始时间
- DateTime actStart = startTime;
- //开始时间是周几
- int weekDay = (int)startTime.DayOfWeek;
- //判断当天是否是工作日
- bool isWorkDay = CheckIsWorkDay(startTime);
- if (!isWorkDay)//不是工作日
- {
- //获取下一个工作日开始时间
- actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
- return actStart;
- }
- //当天的工作日历
- var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- if (shopCal == null)
- {
- //产线没有维护当天的工作日历,则取默认工作日历
- shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- //当前日期的工作时间段
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
- //计算starttime处于那个工作时间段
- var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
- if (curPoint == null)//不处于工作时间段
- {
- //开始时间小于当天工作开始时间
- if (startTime < workPoints.First().StartPoint)
- {
- actStart = workPoints.First().StartPoint;
- }
- //开始时间大于当前工作结束时间
- else if (startTime > workPoints.Last().EndPoint)
- {
- //获取下一个工作日开始时间
- actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
- }
- else
- {//开始时间位于当天的休息时间段
- foreach (var item in workPoints)
- {
- //获取下一个时间段
- var next = workPoints.Find(p => p.Level == item.Level + 1);
- if (item.EndPoint < startTime && startTime < next.StartPoint)
- {
- actStart = next.StartPoint;
- break;
- }
- }
- }
- return actStart;
- }
- if (startTime != curPoint.EndPoint)
- {
- return actStart;
- }
- //查询下一时间段的开始时间点
- var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
- if (nextPoint != null)
- {
- return nextPoint.StartPoint;
- }
- //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
- actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
- return actStart;
- }
- /// <summary>
- /// 排产开始时间处理为半小时/整点开始--向后取整
- /// </summary>
- /// <param name="startTime"></param>
- /// <returns></returns>
- public DateTime CalcStartTimeAfter(DateTime startTime)
- {
- DateTime rtnTime = startTime;
- DateTime curDate = startTime.Date;
- //时间转换为分钟
- TimeSpan span = rtnTime - curDate;
- decimal sumMinutes = (decimal)span.TotalMinutes;
- int times = (int)Math.Ceiling(sumMinutes / 30);
- rtnTime = curDate.AddMinutes(times * 30);
- return rtnTime;
- }
- /// <summary>
- /// 排产开始时间处理为半小时/整点开始--向前取整
- /// </summary>
- /// <param name="startTime"></param>
- /// <returns></returns>
- public DateTime CalcStartTimeBefore(DateTime startTime)
- {
- DateTime rtnTime = startTime;
- DateTime curDate = startTime.Date;
- //时间转换为分钟
- TimeSpan span = rtnTime - curDate;
- decimal sumMinutes = (decimal)span.TotalMinutes;
- int times = (int)Math.Floor(sumMinutes / 30);
- rtnTime = curDate.AddMinutes(times * 30);
- return rtnTime;
- }
- /// <summary>
- /// 判断当天是否是工作日
- /// </summary>
- /// <param name="dateTime"></param>
- /// <returns></returns>
- public bool CheckIsWorkDay(DateTime dateTime)
- {
- bool isWorkDay = true;
- //周几
- int weekDay = (int)dateTime.DayOfWeek;
- //判断当天是否是工作日
- if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
- {
- if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
- {
- isWorkDay = false;
- }
- return isWorkDay;
- }
- //不是周六周日,需要判断是不是节假日
- if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
- {
- isWorkDay = false;
- }
- return isWorkDay;
- }
- /// <summary>
- /// 计算下一产线实际排产开始时间
- /// </summary>
- /// <param name="workOrd">工单</param>
- /// <param name="lineStart">上一产线开始时间</param>
- /// <param name="routing">工序</param>
- /// <param name="prodLines">产线明细</param>
- /// <param name="allResults">产线占用记录</param>
- /// <returns></returns>
- public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
- {
- //本序工序编码
- int op = routing.OP;
- //获取上序实际开工时间
- DateTime preStartTime = lineStart.StartTime;
- //上序的开始准备时间记录
- var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
- if (preRecord != null)
- {
- preStartTime = preRecord.StartTime;
- }
- LineStartDto startDto = new LineStartDto();
- //获取产线
- var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
- //当前工序的开始准备时间记录
- var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
- //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
- if (curRecord != null && curRecord.StartTime < scheTime)
- {
- var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
- if (curLine != null) {
- //产线工作日历:当前产线的工作日历 + 默认工作日历
- var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
- DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
- startDto.RecID = curLine.RecID;
- startDto.Line = curLine.Line;
- startDto.StartTime = startTime;
- startDto.setupTime = curLine.SetupTime;
- startDto.Rate = curLine.Rate;
- }
- }
- else {
- //获取第一条产线排产结束时间
- var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
- startDto.RecID = lines[0].RecID;
- startDto.Line = lines[0].Line;
- startDto.setupTime = lines[0].SetupTime;
- startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
- startDto.Rate = lines[0].Rate;
- //循环剩余产线,找到最早可开工产线
- for (int i = 1; i < lines.Count(); i++)
- {
- schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
- startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
- if (startTime < startDto.StartTime)
- {
- startDto.RecID = lines[i].RecID;
- startDto.Line = lines[i].Line;
- startDto.setupTime = lines[i].SetupTime;
- startDto.StartTime = startTime;
- startDto.Rate = lines[i].Rate;
- }
- }
- //当前工序没有开始准备时间记录
- if (curRecord == null)
- {
- //添加记录
- inserts.Add(new WorkOrdSetupTimeRecord
- {
- Domain = workOrd.Domain,
- WorkOrd = workOrd.WorkOrd,
- ItemNum = workOrd.ItemNum,
- Op = op,
- Line = startDto.Line,
- StartTime = startDto.StartTime,
- CreateTime = DateTime.Now
- });
- //记录工序开始准备时间记录
- timeRecords.Add(new WorkOrdSetupTimeRecord
- {
- Domain = workOrd.Domain,
- WorkOrd = workOrd.WorkOrd,
- ItemNum = workOrd.ItemNum,
- Op = op,
- Line = startDto.Line,
- StartTime = startDto.StartTime,
- CreateTime = DateTime.Now
- });
- }
- else
- {
- //更新准备开始时间记录
- timeRecords.ForEach(p => {
- p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
- p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
- });
- //存在开始准备时间记录,则更新
- curRecord.Line = startDto.Line;
- curRecord.StartTime = startDto.StartTime;
- updates.Add(curRecord);
- }
- }
- //计算准备开始时间点与当前时间点的有效时长
- decimal sumTimes = 0m;
- if (curRecord != null)
- {
- sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
- //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
- if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
- {
- sumTimes = 0m;
- }
- }
- //产线准备完成之后到当前时间点剩余时长(小时)
- decimal restTime = startDto.setupTime - sumTimes / 60;
- startDto.setupTime = restTime <= 0 ? 0 : restTime;
- startDto.Op = op;
- startDto.WaitTime = routing.WaitTime * 60;
- //判断当前产线的UPH
- var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
- //判断当前日期是否配置了UPH
- var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
- //当天的实际UPH
- decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
- //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
- decimal planQty = 0m;
- if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
- {
- //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
- planQty = Math.Floor(Math.Abs(restTime) * rate);
- }
- else if (routing.Last != null)
- {
- //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
- sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
- planQty = Math.Floor(sumTimes / 60 * rate);
- }
- //剩余待排产数量=工单数量-已报工数量-预估数量
- decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
- startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
- return startDto;
- }
- /// <summary>
- /// 通过提前期计算产线排产开始时间
- /// </summary>
- /// <param name="line">产线</param>
- /// <param name="startTime">上一产线开始时间</param>
- /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
- /// <returns></returns>
- public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
- {
- //提前期转换成分钟
- decimal needMinute = setupTime * 60;
- //实际排产开始时间
- DateTime actStart = startTime;
- //开始时间是周几
- int weekDay = (int)startTime.DayOfWeek;
- //当天的工作日历
- var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
- if (shopCal == null)
- {
- //产线没有维护当天的工作日历,则取默认工作日历
- shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- //当前产线的休息时间设置
- var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
- //当前日期的工作时间段
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
- //计算starttime处于那个工作时间段
- var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
- //如果找不到对应时间段
- if (curPoint == null)
- {
- //如果开始时间在开始上班之前
- if (startTime < workPoints.First().StartPoint)
- {
- curPoint = workPoints.First();
- startTime = curPoint.StartPoint;
- }
- else {
- //判断开始时间处于哪个空闲时间段
- curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
- startTime = curPoint.EndPoint;
- }
- }
- //当前时间段可用时长
- TimeSpan span = curPoint.EndPoint - startTime;
- decimal curMins = (decimal)span.TotalMinutes;
- if (curMins >= needMinute)//当前时间段的可用时长满足提前期
- {
- actStart = startTime.AddMinutes((double)needMinute);
- return actStart;
- }
- //当前时间段的可用时长不满足
- //剩余提前期
- needMinute -= curMins;
- //获取后层级时间段
- var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- bool flag = true;//标志位
- foreach (var item in prePoints)
- {
- if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
- {
- actStart = item.StartPoint.AddMinutes((double)needMinute);
- flag = false;
- break;
- }
- needMinute -= item.WorkMinutes;
- }
- if (!flag)
- {
- return actStart;
- }
- //今天可用时长不够,往后工作日找
- DateTime nextStartTime = startTime;
- while (flag)
- {
- //获取下一个工作日
- nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
- weekDay = (int)nextStartTime.DayOfWeek;
- //获取前一个工作日的工作时间段数据,level顺排
- var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
- if (curCalendar == null )
- {
- curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
- //当天的工作时长(分钟)
- decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
- if (sumWorkMins >= needMinute)//当天可用提前期满足
- {
- //获取开始时间
- foreach (var item in workPoints)
- {
- if (item.WorkMinutes >= needMinute)//当前时间段满足
- {
- actStart = item.StartPoint.AddMinutes((double)needMinute);
- break;
- }
- needMinute -= item.WorkMinutes;
- }
- flag = false;
- }
- else
- {
- //当天可用提前期不满足
- needMinute -= sumWorkMins;
- }
- }
- return actStart;
- }
- /// <summary>
- /// 获取下一个工作日开始时间
- /// </summary>
- /// <param name="weekDay">当前周几</param>
- /// <param name="startTime">开始时间</param>
- /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
- /// <returns></returns>
- public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
- {
- DateTime rtnData = startTime;
- //下一天
- DateTime nextDate = startTime.Date.AddDays(1);
- //下一天是周几
- int nextWeekDay = (weekDay + 1) % 7;
- //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
- var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
- if (calendar == null)
- {
- calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
- }
- string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
- //判断下一天是否是工作日
- if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
- {
- if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
- {
- //递归继续找下一个工作日
- rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
- return rtnData;
- }
- rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
- return rtnData;
- }
- //下一天不是周六周日,需要判断是不是节假日
- if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
- {
- //递归继续找下一个工作日
- rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
- return rtnData;
- }
- rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
- return rtnData;
- }
- /// <summary>
- /// 处理当前日期的工作时间段
- /// </summary>
- /// <param name="prodLine"></param>
- /// <param name="startTime"></param>
- /// <param name="shopCal">当前产线的工作日历-周几</param>
- /// <param name="curQtyDtls">每天休息记录</param>
- /// <returns></returns>
- public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
- {
- //年-月-日
- string date = startTime.Date.ToString("yyyy-MM-dd");
- //排产记录结束日期是周几
- int weekDay = (int)startTime.DayOfWeek;
- //工作时间段
- List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
- LineWorkPointDto dto = new LineWorkPointDto();
- int level = 1;
- TimeSpan span = TimeSpan.Zero;
- //开始时间
- string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
- DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
- //结束时间
- DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
- dto.Level = level;
- dto.Line = prodLine;
- dto.WeekDay = weekDay;
- dto.StartPoint = dayStartPoint;
- //按照产线休息时间切分时间段
- curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
- foreach (var item in curQtyDtls)
- {
- DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
- //休息时间段开始时间不在工作时间内,不考虑
- if (endPoint < dayStartPoint || endPoint > dayEndPoint)
- {
- continue;
- }
- dto.EndPoint = endPoint;
- span = dto.EndPoint - dto.StartPoint;
- dto.WorkMinutes = (decimal)span.TotalMinutes;
- workPoints.Add(dto);
- level++;
- dto = new LineWorkPointDto();
- dto.Level = level;
- dto.Line = prodLine;
- dto.WeekDay = weekDay;
- dto.StartPoint = endPoint.AddMinutes(item.RestTime);
- }
- dto.EndPoint = dayEndPoint;
- span = dto.EndPoint - dto.StartPoint;
- dto.WorkMinutes = (decimal)span.TotalMinutes;
- workPoints.Add(dto);
- //产线当天加班设置
- var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
- foreach (var item in curOccupyTimes)
- {
- //如果加班开始时间在工作时间内,则不考虑
- if (item.StartTime.GetValueOrDefault() < dayEndPoint)
- {
- continue;
- }
- level++;
- dto = new LineWorkPointDto();
- dto.Level = level;
- dto.Line = prodLine;
- dto.WeekDay = weekDay;
- dto.StartPoint = item.StartTime.GetValueOrDefault();
- dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
- dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
- workPoints.Add(dto);
- }
- return workPoints.OrderBy(p => p.Level).ToList();
- }
- /// <summary>
- /// 调整领料单时间
- /// </summary>
- /// <param name="workords"></param>
- public void AdjustNbrDate(List<WorkOrdMaster> workords)
- {
- if (workords.Any())
- {
- //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
- //1.如果未生成领料单,则无需调整。
- //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
- //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
- var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
- if (nbrlist.Any())
- {
- foreach (var work in workords)
- {
- var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
- foreach (var nbr in workNbr)
- {
- if (string.IsNullOrEmpty(nbr.Status))
- {
- if (nbr.TransType == "PrevProcess")
- {
- //前处理领料单
- var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
- nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
- nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
- }
- else
- {
- nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
- nbr.Date = nbr.EffDate;
- }
- if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
- {
- nbr.Date = DateTime.Now.AddDays(1).Date;
- }
- if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
- {
- nbr.EffDate = DateTime.Now.AddDays(1).Date;
- }
- }
- }
- }
- _nbrMaster.Update(nbrlist);
- }
- }
- }
- /// <summary>
- /// 日计划自动发布
- /// </summary>
- public async Task<string> ProductionDailyPlanAutoPublish(string domain)
- {
- //取数开始时间为当前日期
- DateTime startTime = DateTime.Now.Date;
- DateTime endDate = DateTime.Now.Date.AddDays(6);
- var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
- if (periodList.Any())
- {
- try
- {
- List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
- var workords = periodList.Select(s => s.WorkOrds);
- var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
- var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
- var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
- foreach (var work in workordList)
- {
- bool flag = false;
- var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
- if (nbrlist.Any())
- {
- flag = true;
- foreach (var nbr in nbrlist)
- {
- //还有未出库数据
- //如果有任意一个出库,则下达
- if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
- {
- flag = false;
- break;
- }
- /*if (nbr.Status.ToLower() != "c")
- {
- flag = false;
- break;
- }*/
- //需要前处理,但是前处理还未完成
- if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
- {
- flag = false;
- break;
- }
- }
- }
- if (flag)
- {
- var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
- publish.ForEach(x =>
- {
- x.Status = "r";
- });
- updateList.AddRange(publish);
- }
- }
- if (updateList.Any())
- {
- _periodSequenceDet.Update(updateList);
- }
- }
- catch (Exception e)
- {
- new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
- return "保存失败,请联系管理员。";
- }
- }
- return "ok";
- }
- }
- }
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