ProductionScheduleAppService.cs 41 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. namespace Business.ResourceExamineManagement
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 产线人员配置表
  68. /// </summary>
  69. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  70. /// <summary>
  71. /// 加班设置表
  72. /// </summary>
  73. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  74. /// <summary>
  75. /// 节假日记录表
  76. /// </summary>
  77. private ISqlRepository<HolidayMaster> _holidayMaster;
  78. /// <summary>
  79. /// 雪花算法
  80. /// </summary>
  81. SnowFlake help = new SnowFlake();
  82. private readonly ICurrentTenant _currentTenant;
  83. /// <summary>
  84. /// 工作日历数据
  85. /// </summary>
  86. private List<ShopCalendarWorkCtr> calendars;
  87. /// <summary>
  88. /// 产线休息记录数据
  89. /// </summary>
  90. private List<QualityLineWorkDetail> qualityLines;
  91. /// <summary>
  92. /// 节假日记录数据
  93. /// </summary>
  94. private List<HolidayMaster> holidays;
  95. /// <summary>
  96. /// 工厂id
  97. /// </summary>
  98. private string domain = "";
  99. #endregion
  100. #region 构造函数
  101. /// <summary>
  102. /// 构造函数
  103. /// </summary>
  104. public ProductionScheduleAppService(
  105. ISqlRepository<ItemMaster> itemMaster,
  106. ISqlRepository<WorkOrdMaster> workOrdMaster,
  107. ISqlRepository<WorkOrdDetail> workOrdDetail,
  108. ISqlRepository<WorkOrdRouting> workOrdRouting,
  109. ISqlRepository<ProdLineDetail> prodLineDetail,
  110. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  111. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  112. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  113. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  114. ISqlRepository<InvMaster> invMaster,
  115. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  116. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  117. ISqlRepository<HolidayMaster> holidayMaster,
  118. ICurrentTenant currentTenant
  119. )
  120. {
  121. _itemMaster = itemMaster;
  122. _workOrdMaster = workOrdMaster;
  123. _workOrdDetail = workOrdDetail;
  124. _workOrdRouting = workOrdRouting;
  125. _prodLineDetail = prodLineDetail;
  126. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  127. _resourceOccupancyTime = resourceOccupancyTime;
  128. _periodSequenceDet = periodSequenceDet;
  129. _scheduleResultOpMaster = scheduleResultOpMaster;
  130. _invMaster = invMaster;
  131. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  132. _qualityLineWorkDetail = qualityLineWorkDetail;
  133. _holidayMaster = holidayMaster;
  134. _currentTenant = currentTenant;
  135. }
  136. #endregion
  137. /// <summary>
  138. /// 执行生产排产
  139. /// </summary>
  140. public async void DoExt()
  141. {
  142. //定时任务排产:获取工厂id
  143. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  144. domain = configuration.GetConnectionString("Factory_id");
  145. //获取需要排产的工单
  146. //List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  147. //排产取4周工单排产
  148. DateTime dateTime = DateTime.Now.AddDays(30);
  149. DateTime date = DateTime.Now;
  150. var workOrds = _workOrdMaster.Select(x => x.IsActive && x.Domain == domain && x.OrdDate < dateTime && x.OrdDate > date && x.Status == "初始").ToList();
  151. await DoProductShcedule(workOrds, domain);
  152. }
  153. /// <summary>
  154. /// 生产排产
  155. /// </summary>
  156. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  157. /// <param name="factoryid">工单的工厂id</param>
  158. /// <returns></returns>
  159. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds, string factoryid)
  160. {
  161. //记录工厂id
  162. domain = factoryid;
  163. if (workOrds.Count == 0)//没有工单需要排产
  164. {
  165. return;
  166. }
  167. //获取排产工单的最早计划开工日期
  168. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  169. //2、获取数据
  170. //获取工单工艺路径数据
  171. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  172. //获取物料对应的生产线信息:物料、工序对应的生产线
  173. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  174. List<string> lines = prodLines.Select(p => p.Line).ToList();
  175. //获取非标准产线人员配置
  176. List<ProdLineDetailRunCrew> prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  177. //获取加班设置
  178. List<ResourceOccupancyTime> resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain).ToList();
  179. //获取生产周期数据
  180. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  181. //获取当前日期往后的排产记录数据
  182. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  183. //获取工作日历数据
  184. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == domain && p.IsActive);
  185. //获取产线休息记录数据
  186. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == domain && p.IsActive);
  187. //获取节假日记录数据
  188. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  189. //3、排产
  190. //生产周期
  191. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  192. //排产记录表
  193. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  194. //排产结果
  195. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  196. allResults.AddRange(dbSchedules);
  197. foreach (var item in workOrds)
  198. {
  199. ////当前工单的排产计划开始时间:年-月-日
  200. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  201. ////当前工单对应的产线数据
  202. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  203. ////当前工单的对应的产线排产记录
  204. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  205. allResults.AddRange(scheduleMasters);
  206. //计算当前物料排产开始产线
  207. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  208. //排产前的数据校验
  209. if (routingDtos.Count == 0)//没有维护主工序
  210. {
  211. //记录排产异常原因
  212. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  213. continue;
  214. }
  215. //校验每层级工序是否都维护了产线
  216. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  217. {
  218. //记录排产异常原因
  219. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  220. continue;
  221. }
  222. //校验每个层级是否维护了工作日历
  223. bool flag = false;
  224. foreach (var rut in routingDtos)
  225. {
  226. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  227. //当前产线未配置工作日历取标准无产线工作日历使用
  228. if (lineCals.Count == 0)
  229. {
  230. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  231. }
  232. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  233. {
  234. flag = true;
  235. break;
  236. }
  237. }
  238. if (flag)
  239. {
  240. //记录排产异常原因
  241. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  242. continue;
  243. }
  244. //产线排产
  245. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  246. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  247. if (scheduleList.Any())
  248. {
  249. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  250. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  251. }
  252. /*//更新工单表
  253. item.Status = "r";*/
  254. }
  255. using (TransactionScope scope = new TransactionScope())
  256. {
  257. try
  258. {
  259. //记录排产数据
  260. _workOrdMaster.Update(workOrds);
  261. _periodSequenceDet.Insert(periodSequenceDtls);
  262. _scheduleResultOpMaster.Insert(scheduleMasters);
  263. scope.Complete();
  264. }
  265. catch (Exception ex)
  266. {
  267. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  268. scope.Dispose();
  269. }
  270. }
  271. }
  272. /// <summary>
  273. /// 排产
  274. /// </summary>
  275. /// <param name="workOrd">工单</param>
  276. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  277. /// <param name="periodsDet">生产周期</param>
  278. /// <param name="scheduleResults">排产结果</param>
  279. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  280. {
  281. //生产周期
  282. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  283. //排产明细
  284. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  285. //产线排产开始时间
  286. List<LineStartDto> lineStarts = new List<LineStartDto>();
  287. //循环产线,排产
  288. foreach (var item in routingDtos)
  289. {
  290. //当前产线的工作日历
  291. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  292. //当前产线的每天休息时间记录
  293. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  294. //产线已排产数量
  295. decimal sumQty = 0m;
  296. //产线实际排产开始时间
  297. DateTime workStartTime;
  298. if (item.level == 1)//主产线
  299. {
  300. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  301. }
  302. else
  303. {
  304. //子产线获取实际排产开始日期
  305. //获取父级排产开始时间
  306. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  307. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  308. }
  309. //记录产线排产开始时间
  310. lineStarts.Add(new LineStartDto
  311. {
  312. level = item.level,
  313. Line = item.Line,
  314. Op = item.Op,
  315. StartTime = workStartTime,
  316. ChdParentOps = item.ChdParentOps
  317. });
  318. //排产
  319. while (sumQty < workOrd.QtyOrded)
  320. {
  321. //获取当天的产能
  322. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  323. //判断已排产数量+当天的产能是否超过工单数量
  324. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  325. {
  326. //记录生产周期
  327. curSequences.Add(new PeriodSequenceDet
  328. {
  329. Domain = domain,
  330. Line = item.Line,
  331. ItemNum = workOrd.ItemNum,
  332. PlanDate = workStartTime.Date,
  333. Period = 1,//目前只考虑一班制
  334. OrdQty = dto.ProductQty,
  335. WorkOrds = workOrd.WorkOrd,
  336. Op = item.Op,
  337. IsActive = true,
  338. Status = "",
  339. CreateTime = DateTime.Now
  340. });
  341. //记录排产记录
  342. curScheduleRsts.Add(new ScheduleResultOpMaster
  343. {
  344. Domain = domain,
  345. WorkOrd = workOrd.WorkOrd,
  346. Line = item.Line,
  347. ItemNum = workOrd.ItemNum,
  348. Op = item.Op,
  349. WorkDate = workStartTime.Date,
  350. WorkQty = dto.ProductQty,
  351. WorkStartTime = dto.StartTime,
  352. WorkEndTime = dto.EndTime,
  353. CreateTime = DateTime.Now
  354. });
  355. //累计已排产数量
  356. sumQty += dto.ProductQty;
  357. //继续排下一个工作日
  358. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  359. }
  360. else// 最后一天的产能只能占用一部分
  361. {
  362. //剩余需要排产的数量
  363. decimal residueQty = workOrd.QtyOrded - sumQty;
  364. //剩余数量生产需要时长(分钟)
  365. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  366. //获取当天的工作时间段
  367. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  368. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  369. if (curPoint == null)
  370. {
  371. continue;
  372. }
  373. TimeSpan span = curPoint.EndPoint - workStartTime;
  374. //当天工作时间段的有效生产时间
  375. decimal effMins = (decimal)span.TotalMinutes;
  376. DateTime workEndTime = workStartTime;
  377. if (effMins >= workTime)//当前工作时间段即可满足产能
  378. {
  379. workEndTime = workStartTime.AddMinutes((double)workTime);
  380. }
  381. else
  382. {
  383. //获取后续生产时间段
  384. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  385. //剩余需要工作时长
  386. decimal nextMins = workTime - effMins;
  387. foreach (var p in nextPoints)
  388. {
  389. if (p.WorkMinutes >= nextMins)
  390. {
  391. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  392. break;
  393. }
  394. nextMins -= p.WorkMinutes;
  395. }
  396. }
  397. sumQty = workOrd.QtyOrded;
  398. //记录生产周期
  399. curSequences.Add(new PeriodSequenceDet
  400. {
  401. Domain = domain,
  402. Line = item.Line,
  403. ItemNum = workOrd.ItemNum,
  404. PlanDate = workStartTime.Date,
  405. Period = 1,//目前只考虑一班制
  406. OrdQty = residueQty,
  407. WorkOrds = workOrd.WorkOrd,
  408. Op = item.Op,
  409. IsActive = true,
  410. Status = "",
  411. CreateTime = DateTime.Now
  412. });
  413. //记录排产记录
  414. curScheduleRsts.Add(new ScheduleResultOpMaster
  415. {
  416. Domain = domain,
  417. WorkOrd = workOrd.WorkOrd,
  418. Line = item.Line,
  419. ItemNum = workOrd.ItemNum,
  420. Op = item.Op,
  421. WorkDate = workStartTime.Date,
  422. WorkQty = residueQty,
  423. WorkStartTime = workStartTime,
  424. WorkEndTime = workEndTime,
  425. CreateTime = DateTime.Now
  426. });
  427. }
  428. }
  429. }
  430. //记录排产结果
  431. periodsDet.AddRange(curSequences);
  432. scheduleResults.AddRange(curScheduleRsts);
  433. }
  434. /// <summary>
  435. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  436. /// </summary>
  437. /// <param name="routingDto">产线</param>
  438. /// <param name="startTime"></param>
  439. /// <param name="curCalendars"></param>
  440. /// <param name="curQtyDtls"></param>
  441. /// <returns></returns>
  442. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  443. {
  444. LineScheduledDto scheduledDto = new LineScheduledDto();
  445. //当天排产开始时间
  446. scheduledDto.StartTime = startTime;
  447. //开始时间是周几
  448. int weekDay = (int)startTime.DayOfWeek;
  449. //当天的工作日历
  450. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  451. //当前日期的工作时间段
  452. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  453. //当天排产结束时间
  454. scheduledDto.EndTime = workPoints.Last().EndPoint;
  455. //计算starttime处于那个工作时间段
  456. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  457. TimeSpan span = curPoint.EndPoint - startTime;
  458. scheduledDto.EffTime = (decimal)span.TotalHours;
  459. //获取后续工作时间段的有效工作时间
  460. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  461. foreach (var item in nextPoints)
  462. {
  463. span = item.EndPoint - item.StartPoint;
  464. scheduledDto.EffTime += (decimal)span.TotalHours;
  465. }
  466. //计算当天的产能
  467. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  468. return scheduledDto;
  469. }
  470. /// <summary>
  471. /// 计算主产线实际排产开始时间
  472. /// </summary>
  473. /// <param name="startTime">工单排产开始时间</param>
  474. /// <param name="curCalendars">当前产线工作日历</param>
  475. /// <param name="curQtyDtls">当前产线休息记录</param>
  476. /// <returns></returns>
  477. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  478. {
  479. //实际排产开始时间
  480. DateTime actStart = startTime;
  481. //开始时间是周几
  482. int weekDay = (int)startTime.DayOfWeek;
  483. //判断当天是否是工作日
  484. bool isWorkDay = CheckIsWorkDay(startTime);
  485. if (!isWorkDay)//不是工作日
  486. {
  487. //获取下一个工作日开始时间
  488. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  489. return actStart;
  490. }
  491. //开始时间往后推到半小时/整点节点
  492. //actStart = CalcStartTimeAfter(actStart);
  493. //当天的工作日历
  494. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  495. //当前日期的工作时间段
  496. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  497. //计算starttime处于那个工作时间段
  498. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  499. if (curPoint == null)//不处于工作时间段
  500. {
  501. //开始时间小于当天工作开始时间
  502. if (startTime < workPoints.First().StartPoint)
  503. {
  504. actStart = workPoints.First().StartPoint;
  505. }
  506. //开始时间大于当前工作结束时间
  507. else if (startTime > workPoints.Last().EndPoint)
  508. {
  509. //获取下一个工作日开始时间
  510. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  511. }
  512. else
  513. {//开始时间位于当天的休息时间段
  514. foreach (var item in workPoints)
  515. {
  516. //获取下一个时间段
  517. var next = workPoints.First(p => p.Level == item.Level + 1);
  518. if (item.EndPoint < startTime && startTime < next.StartPoint)
  519. {
  520. actStart = next.StartPoint;
  521. break;
  522. }
  523. }
  524. }
  525. return actStart;
  526. }
  527. if (startTime != curPoint.EndPoint)
  528. {
  529. return actStart;
  530. }
  531. //查询下一时间段的开始时间点
  532. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  533. if (nextPoint != null)
  534. {
  535. return nextPoint.StartPoint;
  536. }
  537. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  538. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  539. return actStart;
  540. }
  541. /// <summary>
  542. /// 排产开始时间处理为半小时/整点开始--向后取整
  543. /// </summary>
  544. /// <param name="startTime"></param>
  545. /// <returns></returns>
  546. public DateTime CalcStartTimeAfter(DateTime startTime)
  547. {
  548. DateTime rtnTime = startTime;
  549. DateTime curDate = startTime.Date;
  550. //时间转换为分钟
  551. TimeSpan span = rtnTime - curDate;
  552. decimal sumMinutes = (decimal)span.TotalMinutes;
  553. int times = (int)Math.Ceiling(sumMinutes / 30);
  554. rtnTime = curDate.AddMinutes(times * 30);
  555. return rtnTime;
  556. }
  557. /// <summary>
  558. /// 排产开始时间处理为半小时/整点开始--向前取整
  559. /// </summary>
  560. /// <param name="startTime"></param>
  561. /// <returns></returns>
  562. public DateTime CalcStartTimeBefore(DateTime startTime)
  563. {
  564. DateTime rtnTime = startTime;
  565. DateTime curDate = startTime.Date;
  566. //时间转换为分钟
  567. TimeSpan span = rtnTime - curDate;
  568. decimal sumMinutes = (decimal)span.TotalMinutes;
  569. int times = (int)Math.Floor(sumMinutes / 30);
  570. rtnTime = curDate.AddMinutes(times * 30);
  571. return rtnTime;
  572. }
  573. /// <summary>
  574. /// 判断当天是否是工作日
  575. /// </summary>
  576. /// <param name="dateTime"></param>
  577. /// <returns></returns>
  578. public bool CheckIsWorkDay(DateTime dateTime)
  579. {
  580. bool isWorkDay = true;
  581. //周几
  582. int weekDay = (int)dateTime.DayOfWeek;
  583. //判断当天是否是工作日
  584. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  585. {
  586. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  587. {
  588. isWorkDay = false;
  589. }
  590. return isWorkDay;
  591. }
  592. //不是周六周日,需要判断是不是节假日
  593. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  594. {
  595. isWorkDay = false;
  596. }
  597. return isWorkDay;
  598. }
  599. /// <summary>
  600. /// 计算子产线实际排产开始时间
  601. /// </summary>
  602. /// <param name="startTime">父级工单排产开始时间</param>
  603. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  604. /// <param name="curCalendars">当前产线工作日历</param>
  605. /// <param name="curQtyDtls">当前产线休息记录</param>
  606. /// <returns></returns>
  607. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  608. {
  609. //提前期转换成分钟
  610. decimal needMinute = setupTime * 60;
  611. //实际排产开始时间
  612. DateTime actStart = startTime;
  613. //开始时间是周几
  614. int weekDay = (int)startTime.DayOfWeek;
  615. //当天的工作日历
  616. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  617. //当前日期的工作时间段
  618. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  619. //计算starttime处于那个工作时间段
  620. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  621. //当前时间段可用提前期
  622. TimeSpan span = startTime - curPoint.StartPoint;
  623. decimal curMins = (decimal)span.TotalMinutes;
  624. if (curMins >= needMinute)//当前时间段的可用提前期满足
  625. {
  626. actStart = startTime.AddMinutes((double)-needMinute);
  627. //开始时间往前推到半小时/整点节点
  628. actStart = CalcStartTimeBefore(actStart);
  629. return actStart;
  630. }
  631. //当前时间段的可用提前期不满足
  632. //剩余提前期
  633. needMinute -= curMins;
  634. //获取前层级时间段
  635. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  636. bool flag = true;//标志位
  637. foreach (var item in prePoints)
  638. {
  639. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  640. {
  641. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  642. flag = false;
  643. break;
  644. }
  645. needMinute -= item.WorkMinutes;
  646. }
  647. if (!flag)
  648. {
  649. //开始时间往前推到半小时/整点节点
  650. actStart = CalcStartTimeBefore(actStart);
  651. return actStart;
  652. }
  653. //今天可用提前期不够,往前工作日找
  654. DateTime perStartTime = startTime;
  655. while (flag)
  656. {
  657. //获取前一个工作日
  658. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  659. //获取前一个工作日的工作时间段数据,倒序排
  660. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  661. //当天的工作时长(分钟)
  662. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  663. if (sumWorkMins >= needMinute)//当天可用提前期满足
  664. {
  665. //获取开始时间
  666. foreach (var item in workPoints)
  667. {
  668. if (item.WorkMinutes >= needMinute)//当前时间段满足
  669. {
  670. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  671. break;
  672. }
  673. needMinute -= item.WorkMinutes;
  674. }
  675. flag = false;
  676. }
  677. else
  678. {
  679. //当天可用提前期不满足
  680. needMinute -= sumWorkMins;
  681. }
  682. }
  683. //开始时间往前推到半小时/整点节点
  684. actStart = CalcStartTimeBefore(actStart);
  685. return actStart;
  686. }
  687. /// <summary>
  688. /// 获取下一个工作日开始时间
  689. /// </summary>
  690. /// <param name="weekDay">当前周几</param>
  691. /// <param name="startTime">开始时间</param>
  692. /// <param name="curCalendars">当前产线的工作日历</param>
  693. /// <returns></returns>
  694. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  695. {
  696. DateTime rtnData = startTime;
  697. //下一天
  698. DateTime nextDate = startTime.Date.AddDays(1);
  699. //下一天是周几
  700. int nextWeekDay = (weekDay + 1) % 7;
  701. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  702. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  703. //判断下一天是否是工作日
  704. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  705. {
  706. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  707. {
  708. //递归继续找下一个工作日
  709. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  710. return rtnData;
  711. }
  712. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  713. return rtnData;
  714. }
  715. //下一天不是周六周日,需要判断是不是节假日
  716. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  717. {
  718. //递归继续找下一个工作日
  719. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  720. return rtnData;
  721. }
  722. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  723. return rtnData;
  724. }
  725. /// <summary>
  726. /// 获取上一个工作日开始时间
  727. /// </summary>
  728. /// <param name="startTime">开始时间</param>
  729. /// <param name="curCalendars">当前产线的工作日历</param>
  730. /// <returns></returns>
  731. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  732. {
  733. DateTime rtnData = startTime;
  734. //前一天
  735. DateTime preDate = startTime.Date.AddDays(-1);
  736. //前一天是周几
  737. int preWeekDay = (int)preDate.DayOfWeek;
  738. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  739. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  740. //判断前一天是否是工作日
  741. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  742. {
  743. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  744. {
  745. //递归继续找上一个工作日
  746. rtnData = GetPreWorkDay(preDate, curCalendars);
  747. return rtnData;
  748. }
  749. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  750. return rtnData;
  751. }
  752. //前一天不是周六周日,需要判断是不是节假日
  753. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  754. {
  755. //递归继续找前一个工作日
  756. rtnData = GetPreWorkDay(preDate, curCalendars);
  757. return rtnData;
  758. }
  759. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  760. return rtnData;
  761. }
  762. /// <summary>
  763. /// 处理当前日期的工作时间段
  764. /// </summary>
  765. /// <param name="startTime"></param>
  766. /// <param name="shopCal">当前产线的工作日历-周几</param>
  767. /// <param name="curQtyDtls">每天休息记录</param>
  768. /// <returns></returns>
  769. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  770. {
  771. //年-月-日
  772. string date = startTime.Date.ToString("yyyy-MM-dd");
  773. //排产记录结束日期是周几
  774. int weekDay = (int)startTime.DayOfWeek;
  775. //计算当天的开工时间点,停工时间点
  776. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  777. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  778. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  779. //工作时间段
  780. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  781. LineWorkPointDto dto = new LineWorkPointDto();
  782. dto.Level = 1;
  783. dto.Line = shopCal.ProdLine;
  784. dto.WeekDay = weekDay;
  785. dto.StartPoint = dayStartPoint;
  786. int level = 1;
  787. TimeSpan span = TimeSpan.Zero;
  788. foreach (var item in curQtyDtls)
  789. {
  790. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  791. dto.EndPoint = endPoint;
  792. span = dto.EndPoint - dto.StartPoint;
  793. dto.WorkMinutes = (decimal)span.TotalMinutes;
  794. workPoints.Add(dto);
  795. level++;
  796. dto = new LineWorkPointDto();
  797. dto.Level = level;
  798. dto.Line = shopCal.ProdLine;
  799. dto.WeekDay = weekDay;
  800. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  801. }
  802. dto.EndPoint = dayEndPoint;
  803. span = dto.EndPoint - dto.StartPoint;
  804. dto.WorkMinutes = (decimal)span.TotalMinutes;
  805. workPoints.Add(dto);
  806. return workPoints.OrderBy(p => p.Level).ToList();
  807. }
  808. /// <summary>
  809. /// 工单工艺路线预处理
  810. /// </summary>
  811. /// <param name="workOrd">工单</param>
  812. /// <param name="woRuntings">当前工单对应的工序</param>
  813. /// <param name="prodLines">产线</param>
  814. /// <param name="schedules">当前工单对应产品的排产记录</param>
  815. /// <returns></returns>
  816. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  817. {
  818. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  819. //当前工单计划开始时间(默认加两天)
  820. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  821. //取主工序(第一层级工序)
  822. var firsts = woRuntings.Where(p => p.ParentOp == 0 && p.MilestoneOp).OrderByDescending(p => p.OP).ToList();
  823. if (firsts.Count == 0)
  824. {
  825. return routingDtos;
  826. }
  827. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  828. //主工序按照Op排序,取最大Op
  829. var lastOp = firsts.First();
  830. dto.ParentOp = lastOp.ParentOp;
  831. dto.level = 1;
  832. dto.Op = lastOp.OP;
  833. dto.ChdParentOps = new List<int>();
  834. //获取当前层级工序中有子级的工序集合
  835. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  836. if (childs.Count > 0)
  837. {
  838. dto.ChdParentOps = childs;
  839. }
  840. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  841. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  842. if (line != null)
  843. {
  844. dto.Line = line.Line;
  845. dto.Rate = line.Rate;
  846. dto.SetupTime = 0;
  847. //获取产线占用结束时间
  848. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  849. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  850. }
  851. routingDtos.Add(dto);
  852. return routingDtos;
  853. }
  854. }
  855. }