ProductionScheduleAppService.cs 112 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 库存主数据
  55. /// </summary>
  56. private ISqlRepository<InvMaster> _invMaster;
  57. /// <summary>
  58. /// 生产线明细
  59. /// </summary>
  60. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  61. /// <summary>
  62. /// 生产周期明细
  63. /// </summary>
  64. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  65. /// <summary>
  66. /// 排产结果明细
  67. /// </summary>
  68. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  69. /// <summary>
  70. /// 工作日历数据
  71. /// </summary>
  72. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  73. /// <summary>
  74. /// 产线休息时间记录表
  75. /// </summary>
  76. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  77. /// <summary>
  78. /// 产线人员配置表
  79. /// </summary>
  80. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  81. /// <summary>
  82. /// 加班设置表
  83. /// </summary>
  84. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  85. /// <summary>
  86. /// 加班设置表
  87. /// </summary>
  88. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  89. /// <summary>
  90. /// 节假日记录表
  91. /// </summary>
  92. private ISqlRepository<HolidayMaster> _holidayMaster;
  93. /// <summary>
  94. /// 排产异常记录
  95. /// </summary>
  96. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  97. /// <summary>
  98. /// 雪花算法
  99. /// </summary>
  100. SnowFlake help = new SnowFlake();
  101. private readonly ICurrentTenant _currentTenant;
  102. /// <summary>
  103. /// 工作日历数据
  104. /// </summary>
  105. private List<ShopCalendarWorkCtr> calendars;
  106. /// <summary>
  107. /// 产线休息记录数据
  108. /// </summary>
  109. private List<QualityLineWorkDetail> qualityLines;
  110. /// <summary>
  111. /// 节假日记录数据
  112. /// </summary>
  113. private List<HolidayMaster> holidays;
  114. /// <summary>
  115. /// 生产线UPH设置
  116. /// </summary>
  117. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  118. /// <summary>
  119. /// 加班设置
  120. /// </summary>
  121. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  122. /// <summary>
  123. /// 领料单
  124. /// </summary>
  125. private ISqlRepository<NbrMaster> _nbrMaster;
  126. /// <summary>
  127. /// 领料单明细
  128. /// </summary>
  129. private ISqlRepository<NbrDetail> _nbrDetail;
  130. /// <summary>
  131. /// 工单工序开始准备时间记录
  132. /// </summary>
  133. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  134. /// <summary>
  135. /// 工单工序开始准备时间记录
  136. /// </summary>
  137. private List<WorkOrdSetupTimeRecord> timeRecords;
  138. /// <summary>
  139. /// 新增工序准备开始时间记录
  140. /// </summary>
  141. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  142. /// <summary>
  143. /// 更新工序准备开始时间记录
  144. /// </summary>
  145. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  146. /// <summary>
  147. /// 生产工单主表
  148. /// </summary>
  149. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  150. /// <summary>
  151. /// 工厂id
  152. /// </summary>
  153. private string domain = "";
  154. /// <summary>
  155. /// 排产任务执行时间
  156. /// </summary>
  157. private DateTime scheTime;
  158. #endregion
  159. #region 构造函数
  160. /// <summary>
  161. /// 构造函数
  162. /// </summary>
  163. public ProductionScheduleAppService(
  164. ISqlRepository<ItemMaster> itemMaster,
  165. ISqlRepository<WorkOrdMaster> workOrdMaster,
  166. ISqlRepository<WorkOrdDetail> workOrdDetail,
  167. ISqlRepository<WorkOrdRouting> workOrdRouting,
  168. ISqlRepository<ProdLineDetail> prodLineDetail,
  169. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  170. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  171. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  172. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  173. ISqlRepository<InvMaster> invMaster,
  174. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  175. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  176. ISqlRepository<HolidayMaster> holidayMaster,
  177. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  178. ICurrentTenant currentTenant,
  179. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  180. ISqlRepository<NbrMaster> nbrMaster,
  181. IRepository<mes_morder, long> mysql_mes_morder,
  182. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  183. ISqlRepository<NbrDetail> nbrDetail
  184. )
  185. {
  186. _itemMaster = itemMaster;
  187. _workOrdMaster = workOrdMaster;
  188. _workOrdDetail = workOrdDetail;
  189. _workOrdRouting = workOrdRouting;
  190. _nbrMaster = nbrMaster;
  191. _prodLineDetail = prodLineDetail;
  192. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  193. _resourceOccupancyTime = resourceOccupancyTime;
  194. _periodSequenceDet = periodSequenceDet;
  195. _scheduleResultOpMaster = scheduleResultOpMaster;
  196. _invMaster = invMaster;
  197. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  198. _qualityLineWorkDetail = qualityLineWorkDetail;
  199. _holidayMaster = holidayMaster;
  200. _generalizedCodeMaster = generalizedCodeMaster;
  201. _currentTenant = currentTenant;
  202. _scheduleExceptionMaster = scheduleExceptionMaster;
  203. _mysql_mes_morder = mysql_mes_morder;
  204. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  205. _nbrDetail = nbrDetail;
  206. }
  207. #endregion
  208. /// <summary>
  209. /// 生产排产-定时任务
  210. /// </summary>
  211. public async void DoExt()
  212. {
  213. //定时任务排产:获取工厂id
  214. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  215. domain = configuration.GetConnectionString("Factory_id");
  216. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  217. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  218. //取数开始时间为当前时间
  219. DateTime startTime = DateTime.Now;
  220. scheTime = startTime;
  221. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  222. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  223. if (workOrds.Any())
  224. {
  225. await DoProductSchedule(startTime, workOrds, domain, 1);
  226. }
  227. }
  228. /// <summary>
  229. /// 生产排产
  230. /// </summary>
  231. /// <param name="startTime">排产开始时间</param>
  232. /// <param name="workOrds">需要重新排产的工单</param>
  233. /// <param name="factoryid">工单的工厂id</param>
  234. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  235. /// <returns></returns>
  236. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type)
  237. {
  238. //记录工厂id
  239. domain = factoryid;
  240. //记录排产开始时间
  241. scheTime = startTime;
  242. //获取工单领料单
  243. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  244. //获取领料单明细
  245. var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  246. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  247. //记录工单数据
  248. List<WorkPriorityDto> dbWorkOrds = workOrds.Select(p => new WorkPriorityDto {
  249. WorkOrd = p.WorkOrd,
  250. Priority = p.Priority
  251. }).ToList();
  252. //处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  253. decimal ytc = 1m;
  254. decimal ktc = 10000m;
  255. decimal bktc = 20000m;
  256. for (int i = 0; i < workOrds.Count; i++)
  257. {
  258. //正在投产
  259. if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  260. {
  261. workOrds[i].Priority = ytc;
  262. ytc++;
  263. continue;
  264. }
  265. //需要前处理的领料单
  266. var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  267. //不需要前处理的领料单
  268. var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  269. List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  270. if (bqclNbr!= null)
  271. {
  272. bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  273. }
  274. //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  275. if (qclNbr != null && bqclNbr != null)
  276. {
  277. if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p=>p.Status.ToUpper() == "C"))
  278. {
  279. workOrds[i].Priority = ktc;
  280. ktc++;
  281. continue;
  282. }
  283. workOrds[i].Priority = bktc;
  284. bktc++;
  285. continue;
  286. }
  287. if (qclNbr != null && bqclNbr == null)
  288. {
  289. if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  290. {
  291. workOrds[i].Priority = ktc;
  292. ktc++;
  293. continue;
  294. }
  295. workOrds[i].Priority = bktc;
  296. bktc++;
  297. continue;
  298. }
  299. if (qclNbr == null && bqclNbr != null)
  300. {
  301. if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  302. {
  303. workOrds[i].Priority = ktc;
  304. ktc++;
  305. continue;
  306. }
  307. workOrds[i].Priority = bktc;
  308. bktc++;
  309. continue;
  310. }
  311. if (qclNbr == null && bqclNbr == null)
  312. {
  313. workOrds[i].Priority = bktc;
  314. bktc++;
  315. continue;
  316. }
  317. }
  318. //2、获取数据
  319. //获取工单工艺路径数据
  320. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  321. //获取物料对应的生产线信息:物料、工序对应的生产线
  322. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  323. List<string> lines = prodLines.Select(p => p.Line).ToList();
  324. //获取非标准产线人员配置
  325. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  326. //获取加班设置
  327. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  328. //获取工作日历数据:产线的工作日历+默认的工作日历
  329. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  330. //获取产线休息记录数据
  331. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  332. //获取节假日记录数据
  333. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  334. //获取工单的准备开始时间记录
  335. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  336. //获取当天的生产周期数据
  337. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  338. //获取当前日期往后的排产记录数据
  339. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  340. //排产前校验
  341. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  342. //过滤校验未通过的工单
  343. if (exceptions.Any())
  344. {
  345. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  346. }
  347. //3、排产
  348. //生产周期
  349. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  350. //排产记录表
  351. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  352. //记录排产结果
  353. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  354. //按照优先级排序
  355. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  356. for (int i = 0; i < workOrds.Count; i++)
  357. {
  358. //记录产线占用情况
  359. allResults.AddRange(scheduleMasters);
  360. //当前工单工艺路线主产线的关键工序
  361. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  362. //当前工单的产线明细
  363. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  364. //产线排产
  365. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
  366. }
  367. //回写工单优先级
  368. foreach (var item in workOrds)
  369. {
  370. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  371. if (curInfo != null)
  372. {
  373. item.Priority = curInfo.Priority;
  374. }
  375. }
  376. //更新当天日计划的计划数量,排产数量
  377. foreach (var item in periodSequenceDtls)
  378. {
  379. item.UDeci5 = item.OrdQty;
  380. //获取历史排产数据
  381. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  382. item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  383. }
  384. using (TransactionScope scope = new TransactionScope())
  385. {
  386. try
  387. {
  388. //记录排产异常数据
  389. if (exceptions.Any())
  390. {
  391. _scheduleExceptionMaster.Insert(exceptions);
  392. }
  393. //更新工单优先级
  394. _workOrdMaster.Update(workOrds);
  395. //添加工单工序准备开始时间记录
  396. if (inserts.Any())
  397. {
  398. _workOrdSetupTimeRecord.Insert(inserts);
  399. }
  400. //更新工单工序准备开始时间记录
  401. if (updates.Any())
  402. {
  403. _workOrdSetupTimeRecord.Update(updates);
  404. }
  405. //已投产的工单,只需要保存当前日期下一天的排产记录
  406. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  407. if (sczWorkords.Any())
  408. {
  409. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  410. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  411. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  412. //获取当天的日计划
  413. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  414. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  415. //需要更新的日计划
  416. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  417. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  418. //需要删除的日计划
  419. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  420. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  421. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  422. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  423. foreach (var gdh in sczWorkords)
  424. {
  425. //提前投产的日计划
  426. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  427. //当前工单存在未来日期投产的日计划
  428. if (tcSeqs.Any())
  429. {
  430. //获取提前投产的工序
  431. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  432. foreach (var op in ops)
  433. {
  434. //当前工序提前投产的日计划
  435. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  436. //获取当天的日计划
  437. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  438. if (dtSeq != null )
  439. {
  440. delSequenceDets.Add(dtSeq);
  441. }
  442. seqInfo = new PeriodSequenceDet();
  443. seqInfo = opSeqs[0];
  444. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  445. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  446. //获取提前投产的日计划
  447. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  448. schInfo = opSchs[0];
  449. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  450. schInfo.WorkDate = scheTime.Date;
  451. schInfo.WorkQty = seqInfo.OrdQty;
  452. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  453. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  454. upScheduleResults.Add(schInfo);
  455. //获取当天的日计划
  456. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  457. if (dtSch != null)//当天有日计划
  458. {
  459. delScheduleResults.Add(dtSch);
  460. }
  461. seqInfo.PlanDate = scheTime.Date;
  462. upSequenceDets.Add(seqInfo);
  463. }
  464. }
  465. }
  466. //更新提前投产的日计划
  467. if (upSequenceDets.Any())
  468. {
  469. _periodSequenceDet.Update(upSequenceDets);
  470. }
  471. if (upScheduleResults.Any())
  472. {
  473. _scheduleResultOpMaster.Update(upScheduleResults);
  474. }
  475. //删除当天的日计划
  476. if (delSequenceDets.Any())
  477. {
  478. _periodSequenceDet.Delete(delSequenceDets);
  479. }
  480. if (delScheduleResults.Any())
  481. {
  482. _scheduleResultOpMaster.Delete(delScheduleResults);
  483. }
  484. //删除当前日期下一天开始的工单排产记录
  485. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
  486. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
  487. //保存下一天的日计划数据
  488. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  489. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  490. }
  491. //未投产的工单,当前日期及以后的排产记录全部删除
  492. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  493. if (wscWorkords.Any())
  494. {
  495. //删除当前日期及以后的工单排产记录
  496. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
  497. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
  498. //保存当前日期及以后的日计划数据
  499. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  500. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  501. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  502. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  503. }
  504. scope.Complete();
  505. }
  506. catch (Exception ex)
  507. {
  508. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  509. scope.Dispose();
  510. return "NO|排产数据保存失败";
  511. }
  512. }
  513. //领料单重新处理
  514. AdjustNbrDate(workOrds);
  515. //日计划自动下达
  516. await ProductionDailyPlanAutoPublish(domain);
  517. return "OK";
  518. }
  519. /// <summary>
  520. /// 排产前校验
  521. /// </summary>
  522. /// <param name="workOrds">待排产工单</param>
  523. /// <param name="workOrdRoutings">工单工艺路线</param>
  524. /// <param name="prodLines">产线明细</param>
  525. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  526. /// <returns></returns>
  527. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  528. {
  529. //记录操作时间
  530. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  531. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  532. ScheduleExceptionMaster entity;
  533. foreach (var item in workOrds)
  534. {
  535. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  536. //判断当前工单主产线是否设置了关键工序
  537. if (!curRoutings.Any())//当前工单没有维护关键工序
  538. {
  539. entity = new ScheduleExceptionMaster();
  540. entity.Domain = item.Domain;
  541. entity.WorkOrd = item.WorkOrd;
  542. entity.ItemNum = item.ItemNum;
  543. entity.CreateTime = DateTime.Now;
  544. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  545. entity.Type = type == 1 ? "自动排产" : "手动排产";
  546. entity.OptTime = optTime;
  547. exceptions.Add(entity);
  548. continue;
  549. }
  550. //获取当前工单物料对应的产线信息
  551. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  552. if (!lineDetails.Any())
  553. {
  554. entity = new ScheduleExceptionMaster();
  555. entity.Domain = item.Domain;
  556. entity.WorkOrd = item.WorkOrd;
  557. entity.ItemNum = item.ItemNum;
  558. entity.CreateTime = DateTime.Now;
  559. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  560. entity.Type = type == 1 ? "自动排产" : "手动排产";
  561. entity.OptTime = optTime;
  562. exceptions.Add(entity);
  563. continue;
  564. }
  565. //校验关键工序是否维护了产线
  566. List<LineStartDto> lines = new List<LineStartDto>();
  567. foreach (var op in curRoutings)
  568. {
  569. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  570. if (!curLines.Any())//当前Op没有维护产线
  571. {
  572. entity = new ScheduleExceptionMaster();
  573. entity.Domain = item.Domain;
  574. entity.WorkOrd = item.WorkOrd;
  575. entity.ItemNum = item.ItemNum;
  576. entity.CreateTime = DateTime.Now;
  577. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  578. entity.Type = type == 1 ? "自动排产" : "手动排产";
  579. entity.OptTime = optTime;
  580. exceptions.Add(entity);
  581. }
  582. foreach (var line in curLines)
  583. {
  584. lines.Add(new LineStartDto {
  585. Line = line.Line,
  586. Op = op
  587. });
  588. }
  589. }
  590. //校验一条产线是否维护了多个关键工序
  591. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  592. foreach (var line in pdLines)
  593. {
  594. var curLines = lines.Where(p => p.Line == line).ToList();
  595. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  596. {
  597. entity = new ScheduleExceptionMaster();
  598. entity.Domain = item.Domain;
  599. entity.WorkOrd = item.WorkOrd;
  600. entity.ItemNum = item.ItemNum;
  601. entity.CreateTime = DateTime.Now;
  602. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  603. entity.Type = type == 1 ? "自动排产" : "手动排产";
  604. entity.OptTime = optTime;
  605. exceptions.Add(entity);
  606. }
  607. }
  608. //校验主产线关键工序对应的产线是否维护了工作日历
  609. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  610. foreach (var rut in lineDetails)
  611. {
  612. //获取当前产线维护的工作日历
  613. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  614. if (!lineCals.Any())//当前产线未维护工作日历
  615. {
  616. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  617. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  618. {
  619. entity = new ScheduleExceptionMaster();
  620. entity.Domain = item.Domain;
  621. entity.WorkOrd = item.WorkOrd;
  622. entity.ItemNum = item.ItemNum;
  623. entity.CreateTime = DateTime.Now;
  624. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  625. entity.Type = type == 1 ? "自动排产" : "手动排产";
  626. entity.OptTime = optTime;
  627. exceptions.Add(entity);
  628. }
  629. }
  630. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  631. {
  632. entity = new ScheduleExceptionMaster();
  633. entity.Domain = item.Domain;
  634. entity.WorkOrd = item.WorkOrd;
  635. entity.ItemNum = item.ItemNum;
  636. entity.CreateTime = DateTime.Now;
  637. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  638. entity.Type = type == 1 ? "自动排产" : "手动排产";
  639. entity.OptTime = optTime;
  640. exceptions.Add(entity);
  641. }
  642. }
  643. }
  644. return exceptions;
  645. }
  646. /// <summary>
  647. /// 排产
  648. /// </summary>
  649. /// <param name="workOrd">工单</param>
  650. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  651. /// <param name="prodLines">当前工单的产线明细</param>
  652. /// <param name="periodsDet">生产周期</param>
  653. /// <param name="scheduleResults">排产结果</param>
  654. /// <param name="allResults">产线占用记录</param>
  655. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
  656. {
  657. if (workOrd.WorkOrd == "M500077443")
  658. {
  659. var isy = 1;
  660. }
  661. //生产周期
  662. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  663. //排产明细
  664. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  665. //记录上一产线排产开始时间
  666. LineStartDto lineStart = new LineStartDto();
  667. //产线开工时间默认为当前时间
  668. lineStart.StartTime = scheTime;
  669. TimeSpan span = TimeSpan.Zero;
  670. //第一层级工序有几个关键工序,就有几条产线
  671. for (int i = 0; i < workOrdRoutings.Count; i++)
  672. {
  673. //产线实际排产开始时间
  674. if (i == 0)//第一条产线
  675. {
  676. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  677. }
  678. else
  679. {
  680. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  681. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  682. }
  683. //如果当前工序已经生产完成,则跳过
  684. if (lineStart.QtyRemain == 0)
  685. {
  686. continue;
  687. }
  688. //当前产线的工作日历
  689. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  690. //当前产线的休息时间设置
  691. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  692. //产线排产开始时间
  693. DateTime workStartTime = lineStart.StartTime;
  694. //正常工单排产
  695. //正常工单产线已排产数量
  696. decimal sumQty = 0m;
  697. //产线准备时间(分钟)
  698. decimal sumTimes = 0m;
  699. while (sumQty < lineStart.QtyRemain)
  700. {
  701. //获取当天的产能
  702. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  703. //获取当天的工作时间段
  704. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  705. if (curCalendar == null)
  706. {
  707. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  708. }
  709. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  710. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  711. if (sumTimes < lineStart.setupTime * 60)
  712. {
  713. //当天的可用生产时长能满足提前期
  714. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  715. {
  716. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  717. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  718. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  719. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  720. //2、如果是排产中间日期,则先安排特殊工单排产
  721. //当天剩余产能
  722. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  723. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  724. if (sumQty + sumAmount < lineStart.QtyRemain)
  725. {
  726. //记录生产周期
  727. curSequences.Add(new PeriodSequenceDet
  728. {
  729. Domain = domain,
  730. Line = lineStart.Line,
  731. ItemNum = workOrd.ItemNum,
  732. PlanDate = workStartTime.Date,
  733. Period = dto.Period,
  734. OrdQty = sumAmount,
  735. WorkOrds = workOrd.WorkOrd,
  736. Op = lineStart.Op,
  737. IsActive = true,
  738. Status = "",
  739. CreateTime = DateTime.Now
  740. });
  741. //记录排产记录
  742. curScheduleRsts.Add(new ScheduleResultOpMaster
  743. {
  744. Domain = domain,
  745. WorkOrd = workOrd.WorkOrd,
  746. Line = lineStart.Line,
  747. ItemNum = workOrd.ItemNum,
  748. Op = lineStart.Op,
  749. WorkDate = workStartTime.Date,
  750. WorkQty = sumAmount,
  751. WorkStartTime = dto.StartTime,
  752. WorkEndTime = dto.EndTime,
  753. CreateTime = DateTime.Now
  754. });
  755. //累计已排产数量
  756. sumQty += sumAmount;
  757. //继续排下一个工作日
  758. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  759. }
  760. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  761. else
  762. {
  763. //剩余需要排产的数量
  764. decimal residueQty = lineStart.QtyRemain - sumQty;
  765. //剩余数量生产需要时长(分钟)
  766. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  767. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  768. workTime = workTime >= residueTime ? residueTime : workTime;
  769. //排产结束时间
  770. DateTime workEndTime = workStartTime;
  771. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  772. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  773. if (curPoint == null)
  774. {
  775. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  776. workStartTime = curPoint.StartPoint;
  777. }
  778. span = curPoint.EndPoint - workStartTime;
  779. //当天工作时间段的有效生产时间
  780. decimal effMins = (decimal)span.TotalMinutes;
  781. //当前工作时间段即可满足产能
  782. if (effMins >= workTime)
  783. {
  784. workEndTime = workStartTime.AddMinutes((double)workTime);
  785. }
  786. else
  787. {
  788. //获取后续生产时间段
  789. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  790. //剩余需要工作时长
  791. decimal nextMins = workTime - effMins;
  792. foreach (var p in nextPoints)
  793. {
  794. if (p.WorkMinutes >= nextMins)
  795. {
  796. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  797. break;
  798. }
  799. nextMins -= p.WorkMinutes;
  800. }
  801. }
  802. //工单排产完成,已排产数量=工单需排产数量数量
  803. sumQty = lineStart.QtyRemain;
  804. //当天剩余可用生产时长
  805. residueTime -= workTime;
  806. //处理清场时间,两种场景:
  807. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  808. if (residueTime <= lineStart.WaitTime)
  809. {
  810. //仍需排产的清场时长
  811. decimal otherTime = lineStart.WaitTime - residueTime;
  812. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  813. residueTime = 0;
  814. }
  815. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  816. else
  817. {
  818. //清场时长
  819. workTime = lineStart.WaitTime;
  820. //获取工单排产结束时间所处时间段
  821. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  822. span = curPoint.EndPoint - workEndTime;
  823. //当前工作时间段的有效生产时间(分钟)
  824. effMins = (decimal)span.TotalMinutes;
  825. //当前工作时间段即可清场时长
  826. if (effMins >= workTime)
  827. {
  828. workEndTime = workEndTime.AddMinutes((double)workTime);
  829. }
  830. else
  831. {
  832. //获取后续生产时间段
  833. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  834. //剩余需要工作时长
  835. decimal nextMins = workTime - effMins;
  836. foreach (var p in nextPoints)
  837. {
  838. if (p.WorkMinutes >= nextMins)
  839. {
  840. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  841. break;
  842. }
  843. nextMins -= p.WorkMinutes;
  844. }
  845. }
  846. residueTime -= workTime;
  847. }
  848. //记录生产周期
  849. curSequences.Add(new PeriodSequenceDet
  850. {
  851. Domain = domain,
  852. Line = lineStart.Line,
  853. ItemNum = workOrd.ItemNum,
  854. PlanDate = workStartTime.Date,
  855. Period = dto.Period,
  856. OrdQty = residueQty,
  857. WorkOrds = workOrd.WorkOrd,
  858. Op = lineStart.Op,
  859. IsActive = true,
  860. Status = "",
  861. CreateTime = DateTime.Now
  862. });
  863. //记录排产记录
  864. curScheduleRsts.Add(new ScheduleResultOpMaster
  865. {
  866. Domain = domain,
  867. WorkOrd = workOrd.WorkOrd,
  868. Line = lineStart.Line,
  869. ItemNum = workOrd.ItemNum,
  870. Op = lineStart.Op,
  871. WorkDate = workStartTime.Date,
  872. WorkQty = residueQty,
  873. WorkStartTime = workStartTime,
  874. WorkEndTime = workEndTime,
  875. CreateTime = DateTime.Now
  876. });
  877. }
  878. //记录提前期
  879. sumTimes = lineStart.setupTime * 60;
  880. }
  881. //当天可用生产时长不能满足或者刚好满足提前期
  882. else
  883. {
  884. //当天的可用生产时长不能满足提前期
  885. sumTimes += dto.EffTime;
  886. //获取下一个工作日
  887. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  888. }
  889. }
  890. //产线提前期满足的下一个工作日排产
  891. else
  892. {
  893. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  894. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  895. {
  896. //记录生产周期
  897. curSequences.Add(new PeriodSequenceDet
  898. {
  899. Domain = domain,
  900. Line = lineStart.Line,
  901. ItemNum = workOrd.ItemNum,
  902. PlanDate = workStartTime.Date,
  903. Period = dto.Period,
  904. OrdQty = dto.ProductQty,
  905. WorkOrds = workOrd.WorkOrd,
  906. Op = lineStart.Op,
  907. IsActive = true,
  908. Status = "",
  909. CreateTime = DateTime.Now
  910. });
  911. //记录排产记录
  912. curScheduleRsts.Add(new ScheduleResultOpMaster
  913. {
  914. Domain = domain,
  915. WorkOrd = workOrd.WorkOrd,
  916. Line = lineStart.Line,
  917. ItemNum = workOrd.ItemNum,
  918. Op = lineStart.Op,
  919. WorkDate = workStartTime.Date,
  920. WorkQty = dto.ProductQty,
  921. WorkStartTime = dto.StartTime,
  922. WorkEndTime = dto.EndTime,
  923. CreateTime = DateTime.Now
  924. });
  925. //累计已排产数量
  926. sumQty += dto.ProductQty;
  927. //继续排下一个工作日
  928. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  929. }
  930. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  931. else
  932. {
  933. //当天可用生产时长
  934. decimal residueTime = dto.EffTime;
  935. //正常工单生产时长
  936. decimal workTime = 0m;
  937. DateTime workEndTime = workStartTime;
  938. if (sumQty < lineStart.QtyRemain)
  939. {
  940. //剩余需要排产的数量
  941. decimal residueQty = lineStart.QtyRemain - sumQty;
  942. //剩余数量生产需要时长(分钟)
  943. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  944. //处理需要生产时长
  945. workTime = workTime >= residueTime ? residueTime : workTime;
  946. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  947. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  948. if (curPoint == null)
  949. {
  950. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  951. workStartTime = curPoint.StartPoint;
  952. }
  953. span = curPoint.EndPoint - workStartTime;
  954. //当天工作时间段的有效生产时间
  955. decimal effMins = (decimal)span.TotalMinutes;
  956. //当前工作时间段即可满足产能
  957. if (effMins >= workTime)
  958. {
  959. workEndTime = workStartTime.AddMinutes((double)workTime);
  960. }
  961. else
  962. {
  963. //获取后续生产时间段
  964. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  965. //剩余需要工作时长
  966. decimal nextMins = workTime - effMins;
  967. foreach (var p in nextPoints)
  968. {
  969. if (p.WorkMinutes >= nextMins)
  970. {
  971. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  972. break;
  973. }
  974. nextMins -= p.WorkMinutes;
  975. }
  976. }
  977. //工单排产完成,已排产数量=工单数量
  978. sumQty = lineStart.QtyRemain;
  979. //剩余可用生产时长
  980. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  981. //处理清场时间,两种场景:
  982. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  983. if (residueTime <= lineStart.WaitTime)
  984. {
  985. //仍需排产的清场时长
  986. decimal otherTime = lineStart.WaitTime - residueTime;
  987. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  988. residueTime = 0;
  989. }
  990. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  991. else
  992. {
  993. //清场时长
  994. workTime = lineStart.WaitTime;
  995. //获取工单排产结束时间所处时间段
  996. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  997. span = curPoint.EndPoint - workEndTime;
  998. //当前工作时间段的有效生产时间(分钟)
  999. effMins = (decimal)span.TotalMinutes;
  1000. //当前工作时间段即可清场时长
  1001. if (effMins >= workTime)
  1002. {
  1003. workEndTime = workEndTime.AddMinutes((double)workTime);
  1004. }
  1005. else
  1006. {
  1007. //获取后续生产时间段
  1008. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1009. //剩余需要工作时长
  1010. decimal nextMins = workTime - effMins;
  1011. foreach (var p in nextPoints)
  1012. {
  1013. if (p.WorkMinutes >= nextMins)
  1014. {
  1015. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1016. break;
  1017. }
  1018. nextMins -= p.WorkMinutes;
  1019. }
  1020. }
  1021. //剩余生产时长
  1022. residueTime -= workTime;
  1023. }
  1024. //记录生产周期
  1025. curSequences.Add(new PeriodSequenceDet
  1026. {
  1027. Domain = domain,
  1028. Line = lineStart.Line,
  1029. ItemNum = workOrd.ItemNum,
  1030. PlanDate = workStartTime.Date,
  1031. Period = dto.Period,
  1032. OrdQty = residueQty,
  1033. WorkOrds = workOrd.WorkOrd,
  1034. Op = lineStart.Op,
  1035. IsActive = true,
  1036. Status = "",
  1037. CreateTime = DateTime.Now
  1038. });
  1039. //记录排产记录
  1040. curScheduleRsts.Add(new ScheduleResultOpMaster
  1041. {
  1042. Domain = domain,
  1043. WorkOrd = workOrd.WorkOrd,
  1044. Line = lineStart.Line,
  1045. ItemNum = workOrd.ItemNum,
  1046. Op = lineStart.Op,
  1047. WorkDate = workStartTime.Date,
  1048. WorkQty = residueQty,
  1049. WorkStartTime = workStartTime,
  1050. WorkEndTime = workEndTime,
  1051. CreateTime = DateTime.Now
  1052. });
  1053. //处理排产开始时间
  1054. workStartTime = workEndTime;
  1055. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1056. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1057. {
  1058. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1059. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1060. }
  1061. }
  1062. }
  1063. }
  1064. }
  1065. }
  1066. //记录排产结果
  1067. periodsDet.AddRange(curSequences);
  1068. scheduleResults.AddRange(curScheduleRsts);
  1069. }
  1070. /// <summary>
  1071. /// 计算当天排产完成的剩余生产时长
  1072. /// </summary>
  1073. /// <param name="endTime">排产结束时间</param>
  1074. /// <param name="workPoints">当天的工作时间段</param>
  1075. /// <returns></returns>
  1076. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1077. {
  1078. decimal remainTime = 0m;
  1079. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1080. TimeSpan span = curPoint.EndPoint - endTime;
  1081. remainTime = (decimal)span.TotalMinutes;
  1082. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1083. foreach (var item in nextPoints)
  1084. {
  1085. remainTime += item.WorkMinutes;
  1086. }
  1087. return remainTime;
  1088. }
  1089. /// <summary>
  1090. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1091. /// </summary>
  1092. /// <param name="lineStart">排产产线</param>
  1093. /// <param name="startTime">产线排产开始时间</param>
  1094. /// <param name="curCalendars"></param>
  1095. /// <param name="curQtyDtls"></param>
  1096. /// <returns></returns>
  1097. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1098. {
  1099. LineScheduledDto scheduledDto = new LineScheduledDto();
  1100. //当天排产开始时间
  1101. scheduledDto.StartTime = startTime;
  1102. //开始时间是周几
  1103. int weekDay = (int)startTime.DayOfWeek;
  1104. //当天的工作日历
  1105. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1106. if (shopCal == null)//当前产线当天没有设置工作日历
  1107. {
  1108. //取默认工作日历
  1109. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1110. }
  1111. //当前日期的工作时间段
  1112. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1113. //当天排产结束时间
  1114. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1115. //计算starttime处于那个工作时间段
  1116. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1117. //开始时间不在工作时间段
  1118. if (curPoint == null)
  1119. {
  1120. //获取离开始时间最近的时间段
  1121. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1122. if (curPoint == null)
  1123. {
  1124. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1125. }
  1126. startTime = curPoint.EndPoint;
  1127. }
  1128. TimeSpan span = curPoint.EndPoint - startTime;
  1129. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1130. //获取后续工作时间段的有效工作时间
  1131. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1132. foreach (var item in nextPoints)
  1133. {
  1134. span = item.EndPoint - item.StartPoint;
  1135. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1136. }
  1137. //判断当前产线的UPH
  1138. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1139. //判断当前日期是否配置了UPH
  1140. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1141. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1142. scheduledDto.Rate = rate;
  1143. //产线当天加班设置
  1144. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1145. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1146. if (curOccupyTimes.Any())
  1147. {
  1148. var last = curOccupyTimes.Last();
  1149. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1150. }
  1151. //计算当天的产能(向上取整)
  1152. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1153. //计算班次
  1154. scheduledDto.Period = 1;//默认一班制
  1155. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1156. {
  1157. scheduledDto.Period = 2;
  1158. }
  1159. return scheduledDto;
  1160. }
  1161. /// <summary>
  1162. /// 计算主产线实际排产开始时间
  1163. /// </summary>
  1164. /// <param name="workOrd">工单</param>
  1165. /// <param name="routing">工序</param>
  1166. /// <param name="prodLines">生产线明细</param>
  1167. /// <param name="allResults">产线占用记录</param>
  1168. /// <returns></returns>
  1169. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1170. {
  1171. LineStartDto lineStart = new LineStartDto();
  1172. //排产工序
  1173. int op = routing.OP;
  1174. //排产任务执行时间
  1175. DateTime actStart = scheTime;
  1176. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1177. {
  1178. actStart = workOrd.OrdDate.GetValueOrDefault();
  1179. }
  1180. //获取工序对应的产线,根据优先级排序
  1181. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1182. //获取工序开始准备时长记录
  1183. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1184. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1185. if (curRecord != null && curRecord.StartTime < actStart)
  1186. {
  1187. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1188. if (curLine != null)
  1189. {
  1190. //计算产线实际开始时间
  1191. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1192. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1193. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1194. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1195. lineStart.RecID = curLine.RecID;
  1196. lineStart.Line = curLine.Line;
  1197. lineStart.StartTime = actStart;
  1198. lineStart.setupTime = curLine.SetupTime;
  1199. lineStart.Rate = curLine.Rate;
  1200. }
  1201. }
  1202. else {
  1203. //获取第一条产线排产结束时间
  1204. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1205. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1206. //计算实际开工时间
  1207. //产线工作日历:当前产线的工作日历+默认工作日历
  1208. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1209. var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1210. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1211. lineStart.RecID = lines[0].RecID;
  1212. lineStart.Line = lines[0].Line;
  1213. lineStart.StartTime = actStart;
  1214. lineStart.setupTime = lines[0].SetupTime;
  1215. lineStart.Rate = lines[0].Rate;
  1216. //循环其他产线
  1217. for (int i = 1; i < lines.Count; i++)
  1218. {
  1219. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1220. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1221. //计算实际开工时间
  1222. //产线工作日历:当前产线的工作日历+默认工作日历
  1223. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1224. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1225. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1226. if (StartTime < lineStart.StartTime)
  1227. {
  1228. lineStart.RecID = lines[i].RecID;
  1229. lineStart.Line = lines[i].Line;
  1230. lineStart.StartTime = StartTime;
  1231. lineStart.setupTime = lines[i].SetupTime;
  1232. lineStart.Rate = lines[i].Rate;
  1233. }
  1234. }
  1235. //当前工序没有开始准备时间记录
  1236. if (curRecord == null)
  1237. {
  1238. //添加记录
  1239. inserts.Add(new WorkOrdSetupTimeRecord
  1240. {
  1241. Domain = workOrd.Domain,
  1242. WorkOrd = workOrd.WorkOrd,
  1243. ItemNum = workOrd.ItemNum,
  1244. Op = op,
  1245. Line = lineStart.Line,
  1246. StartTime = lineStart.StartTime,
  1247. CreateTime = DateTime.Now
  1248. });
  1249. //记录工序开始准备时间记录
  1250. timeRecords.Add(new WorkOrdSetupTimeRecord
  1251. {
  1252. Domain = workOrd.Domain,
  1253. WorkOrd = workOrd.WorkOrd,
  1254. ItemNum = workOrd.ItemNum,
  1255. Op = op,
  1256. Line = lineStart.Line,
  1257. StartTime = lineStart.StartTime,
  1258. CreateTime = DateTime.Now
  1259. });
  1260. }
  1261. else {
  1262. //更新准备开始时间记录
  1263. timeRecords.ForEach(p => {
  1264. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1265. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1266. });
  1267. //存在开始准备时间记录,则更新
  1268. curRecord.Line = lineStart.Line;
  1269. curRecord.StartTime = lineStart.StartTime;
  1270. updates.Add(curRecord);
  1271. }
  1272. }
  1273. //计算准备开始时间点与当前时间点的有效时长
  1274. decimal sumTimes = 0m;
  1275. if (curRecord != null)
  1276. {
  1277. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1278. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1279. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1280. {
  1281. sumTimes = 0m;
  1282. }
  1283. }
  1284. //产线准备完成之后到当前时间点剩余时长(小时)
  1285. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1286. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1287. lineStart.Op = op;
  1288. lineStart.WaitTime = routing.WaitTime * 60;
  1289. //判断当前产线的UPH
  1290. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1291. //判断当前日期是否配置了UPH
  1292. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1293. //当天的实际UPH
  1294. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1295. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1296. decimal planQty = 0m;
  1297. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1298. {
  1299. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1300. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1301. }
  1302. else if(routing.Last != null)
  1303. {
  1304. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1305. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1306. planQty = Math.Floor(sumTimes / 60 * rate);
  1307. }
  1308. //剩余待排产数量=工单数量-已报工数量-预估数量
  1309. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1310. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1311. return lineStart;
  1312. }
  1313. /// <summary>
  1314. /// 计算两个时间点之间的有效时长
  1315. /// </summary>
  1316. /// <param name="startTime">开始时间</param>
  1317. /// <param name="endTime">结束时间</param>
  1318. /// <param name="line">产线</param>
  1319. /// <returns></returns>
  1320. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1321. {
  1322. decimal sumTimes = 0m;
  1323. //如果开始时间大于结束时间直接返回0
  1324. if (endTime <= startTime)
  1325. {
  1326. return sumTimes;
  1327. }
  1328. TimeSpan span = TimeSpan.Zero;
  1329. //产线休息时间段设置
  1330. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1331. //获取产线在开始时间当天的工作时间段
  1332. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1333. if (curCalendar == null)
  1334. {
  1335. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1336. }
  1337. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1338. //开始时间所处时间段
  1339. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1340. if (srtPoint == null)
  1341. {
  1342. //获取开始时间最近的时间段
  1343. //开始时间小于工作开始时间
  1344. if (startTime <= workPoints[0].StartPoint)
  1345. {
  1346. srtPoint = workPoints[0];
  1347. startTime = srtPoint.StartPoint;
  1348. }
  1349. else {
  1350. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1351. startTime = srtPoint.EndPoint;
  1352. }
  1353. }
  1354. //开始时间、结束时间处于同一天
  1355. if (startTime.Date == endTime.Date)
  1356. {
  1357. //结束时间所处时间段
  1358. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1359. //结束时间位于休息时间段
  1360. if (lstPoint == null)
  1361. {
  1362. //获取结束时间最近的时间段
  1363. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1364. //endTime = lstPoint.EndPoint;
  1365. //获取开始时间最近的时间段
  1366. //结束时间小于工作开始时间
  1367. if (endTime <= workPoints[0].StartPoint)
  1368. {
  1369. lstPoint = workPoints[0];
  1370. endTime = lstPoint.StartPoint;
  1371. }
  1372. else
  1373. {
  1374. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1375. endTime = lstPoint.EndPoint;
  1376. }
  1377. }
  1378. //开始时间和结束时间位于同一时间段
  1379. if (srtPoint.Level == lstPoint.Level)
  1380. {
  1381. span = endTime - startTime;
  1382. sumTimes = (decimal)span.TotalMinutes;
  1383. return sumTimes;
  1384. }
  1385. //开始时间,结束时间位于不同时间段
  1386. //计算开始时间所处时间段的有效时长
  1387. span = srtPoint.EndPoint - startTime;
  1388. sumTimes += (decimal)span.TotalMinutes;
  1389. //计算结束时间所处时间段的有效时长
  1390. span = endTime - lstPoint.StartPoint;
  1391. sumTimes += (decimal)span.TotalMinutes;
  1392. //计算开始时间,结束时间中间的工作时长
  1393. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1394. sumTimes += others.Sum(p => p.WorkMinutes);
  1395. return sumTimes;
  1396. }
  1397. //开始时间、结束时间不处于同一天
  1398. //1、计算开始时间所在当天剩余有效工作时长
  1399. span = srtPoint.EndPoint - startTime;
  1400. sumTimes += (decimal)span.TotalMinutes;
  1401. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1402. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1403. //2、计算结束时间所在当天有效工作时长
  1404. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1405. if (curCalendar == null)
  1406. {
  1407. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1408. }
  1409. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1410. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1411. if (curPoint == null)
  1412. {
  1413. //获取结束时间最近的时间段
  1414. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1415. //endTime = curPoint.EndPoint;
  1416. //结束时间小于工作开始时间
  1417. if (endTime <= workPoints[0].StartPoint)
  1418. {
  1419. curPoint = workPoints[0];
  1420. endTime = curPoint.StartPoint;
  1421. }
  1422. else
  1423. {
  1424. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1425. endTime = curPoint.EndPoint;
  1426. }
  1427. }
  1428. span = endTime - curPoint.StartPoint;
  1429. sumTimes += (decimal)span.TotalMinutes;
  1430. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1431. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1432. //3、计算中间天数的有效工作时长
  1433. span = endTime.Date - startTime.Date;
  1434. int days = span.Days;
  1435. for (int i = 1; i < days; i++)
  1436. {
  1437. var newDate = startTime.Date.AddDays(i);
  1438. //获取产线的工作时间段
  1439. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  1440. if (curCalendar == null)
  1441. {
  1442. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  1443. }
  1444. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  1445. //当天的有效工作时长
  1446. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  1447. }
  1448. return sumTimes;
  1449. }
  1450. /// <summary>
  1451. /// 计算主产线实际排产开始时间
  1452. /// </summary>
  1453. /// <param name="prodLine">生产线</param>
  1454. /// <param name="startTime">开始时间</param>
  1455. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  1456. /// <param name="curQtyDtls">当前产线休息记录</param>
  1457. /// <returns></returns>
  1458. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1459. {
  1460. //实际排产开始时间
  1461. DateTime actStart = startTime;
  1462. //开始时间是周几
  1463. int weekDay = (int)startTime.DayOfWeek;
  1464. //判断当天是否是工作日
  1465. bool isWorkDay = CheckIsWorkDay(startTime);
  1466. if (!isWorkDay)//不是工作日
  1467. {
  1468. //获取下一个工作日开始时间
  1469. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1470. return actStart;
  1471. }
  1472. //当天的工作日历
  1473. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1474. if (shopCal == null)
  1475. {
  1476. //产线没有维护当天的工作日历,则取默认工作日历
  1477. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1478. }
  1479. //当前日期的工作时间段
  1480. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  1481. //计算starttime处于那个工作时间段
  1482. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1483. if (curPoint == null)//不处于工作时间段
  1484. {
  1485. //开始时间小于当天工作开始时间
  1486. if (startTime < workPoints.First().StartPoint)
  1487. {
  1488. actStart = workPoints.First().StartPoint;
  1489. }
  1490. //开始时间大于当前工作结束时间
  1491. else if (startTime > workPoints.Last().EndPoint)
  1492. {
  1493. //获取下一个工作日开始时间
  1494. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1495. }
  1496. else
  1497. {//开始时间位于当天的休息时间段
  1498. foreach (var item in workPoints)
  1499. {
  1500. //获取下一个时间段
  1501. var next = workPoints.Find(p => p.Level == item.Level + 1);
  1502. if (item.EndPoint < startTime && startTime < next.StartPoint)
  1503. {
  1504. actStart = next.StartPoint;
  1505. break;
  1506. }
  1507. }
  1508. }
  1509. return actStart;
  1510. }
  1511. if (startTime != curPoint.EndPoint)
  1512. {
  1513. return actStart;
  1514. }
  1515. //查询下一时间段的开始时间点
  1516. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1517. if (nextPoint != null)
  1518. {
  1519. return nextPoint.StartPoint;
  1520. }
  1521. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  1522. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1523. return actStart;
  1524. }
  1525. /// <summary>
  1526. /// 排产开始时间处理为半小时/整点开始--向后取整
  1527. /// </summary>
  1528. /// <param name="startTime"></param>
  1529. /// <returns></returns>
  1530. public DateTime CalcStartTimeAfter(DateTime startTime)
  1531. {
  1532. DateTime rtnTime = startTime;
  1533. DateTime curDate = startTime.Date;
  1534. //时间转换为分钟
  1535. TimeSpan span = rtnTime - curDate;
  1536. decimal sumMinutes = (decimal)span.TotalMinutes;
  1537. int times = (int)Math.Ceiling(sumMinutes / 30);
  1538. rtnTime = curDate.AddMinutes(times * 30);
  1539. return rtnTime;
  1540. }
  1541. /// <summary>
  1542. /// 排产开始时间处理为半小时/整点开始--向前取整
  1543. /// </summary>
  1544. /// <param name="startTime"></param>
  1545. /// <returns></returns>
  1546. public DateTime CalcStartTimeBefore(DateTime startTime)
  1547. {
  1548. DateTime rtnTime = startTime;
  1549. DateTime curDate = startTime.Date;
  1550. //时间转换为分钟
  1551. TimeSpan span = rtnTime - curDate;
  1552. decimal sumMinutes = (decimal)span.TotalMinutes;
  1553. int times = (int)Math.Floor(sumMinutes / 30);
  1554. rtnTime = curDate.AddMinutes(times * 30);
  1555. return rtnTime;
  1556. }
  1557. /// <summary>
  1558. /// 判断当天是否是工作日
  1559. /// </summary>
  1560. /// <param name="dateTime"></param>
  1561. /// <returns></returns>
  1562. public bool CheckIsWorkDay(DateTime dateTime)
  1563. {
  1564. bool isWorkDay = true;
  1565. //周几
  1566. int weekDay = (int)dateTime.DayOfWeek;
  1567. //判断当天是否是工作日
  1568. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  1569. {
  1570. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  1571. {
  1572. isWorkDay = false;
  1573. }
  1574. return isWorkDay;
  1575. }
  1576. //不是周六周日,需要判断是不是节假日
  1577. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  1578. {
  1579. isWorkDay = false;
  1580. }
  1581. return isWorkDay;
  1582. }
  1583. /// <summary>
  1584. /// 计算下一产线实际排产开始时间
  1585. /// </summary>
  1586. /// <param name="workOrd">工单</param>
  1587. /// <param name="lineStart">上一产线开始时间</param>
  1588. /// <param name="routing">工序</param>
  1589. /// <param name="prodLines">产线明细</param>
  1590. /// <param name="allResults">产线占用记录</param>
  1591. /// <returns></returns>
  1592. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1593. {
  1594. //本序工序编码
  1595. int op = routing.OP;
  1596. //获取上序实际开工时间
  1597. DateTime preStartTime = lineStart.StartTime;
  1598. //上序的开始准备时间记录
  1599. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  1600. if (preRecord != null)
  1601. {
  1602. preStartTime = preRecord.StartTime;
  1603. }
  1604. LineStartDto startDto = new LineStartDto();
  1605. //获取产线
  1606. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  1607. //当前工序的开始准备时间记录
  1608. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1609. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1610. if (curRecord != null && curRecord.StartTime < scheTime)
  1611. {
  1612. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  1613. if (curLine != null) {
  1614. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1615. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1616. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1617. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  1618. startDto.RecID = curLine.RecID;
  1619. startDto.Line = curLine.Line;
  1620. startDto.StartTime = startTime;
  1621. startDto.setupTime = curLine.SetupTime;
  1622. startDto.Rate = curLine.Rate;
  1623. }
  1624. }
  1625. else {
  1626. //获取第一条产线排产结束时间
  1627. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1628. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  1629. startDto.RecID = lines[0].RecID;
  1630. startDto.Line = lines[0].Line;
  1631. startDto.setupTime = lines[0].SetupTime;
  1632. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1633. startDto.Rate = lines[0].Rate;
  1634. //循环剩余产线,找到最早可开工产线
  1635. for (int i = 1; i < lines.Count(); i++)
  1636. {
  1637. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1638. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  1639. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1640. if (startTime < startDto.StartTime)
  1641. {
  1642. startDto.RecID = lines[i].RecID;
  1643. startDto.Line = lines[i].Line;
  1644. startDto.setupTime = lines[i].SetupTime;
  1645. startDto.StartTime = startTime;
  1646. startDto.Rate = lines[i].Rate;
  1647. }
  1648. }
  1649. //当前工序没有开始准备时间记录
  1650. if (curRecord == null)
  1651. {
  1652. //添加记录
  1653. inserts.Add(new WorkOrdSetupTimeRecord
  1654. {
  1655. Domain = workOrd.Domain,
  1656. WorkOrd = workOrd.WorkOrd,
  1657. ItemNum = workOrd.ItemNum,
  1658. Op = op,
  1659. Line = startDto.Line,
  1660. StartTime = startDto.StartTime,
  1661. CreateTime = DateTime.Now
  1662. });
  1663. //记录工序开始准备时间记录
  1664. timeRecords.Add(new WorkOrdSetupTimeRecord
  1665. {
  1666. Domain = workOrd.Domain,
  1667. WorkOrd = workOrd.WorkOrd,
  1668. ItemNum = workOrd.ItemNum,
  1669. Op = op,
  1670. Line = startDto.Line,
  1671. StartTime = startDto.StartTime,
  1672. CreateTime = DateTime.Now
  1673. });
  1674. }
  1675. else
  1676. {
  1677. //更新准备开始时间记录
  1678. timeRecords.ForEach(p => {
  1679. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  1680. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  1681. });
  1682. //存在开始准备时间记录,则更新
  1683. curRecord.Line = startDto.Line;
  1684. curRecord.StartTime = startDto.StartTime;
  1685. updates.Add(curRecord);
  1686. }
  1687. }
  1688. //计算准备开始时间点与当前时间点的有效时长
  1689. decimal sumTimes = 0m;
  1690. if (curRecord != null)
  1691. {
  1692. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  1693. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1694. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1695. {
  1696. sumTimes = 0m;
  1697. }
  1698. }
  1699. //产线准备完成之后到当前时间点剩余时长(小时)
  1700. decimal restTime = startDto.setupTime - sumTimes / 60;
  1701. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  1702. startDto.Op = op;
  1703. startDto.WaitTime = routing.WaitTime * 60;
  1704. //判断当前产线的UPH
  1705. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  1706. //判断当前日期是否配置了UPH
  1707. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  1708. //当天的实际UPH
  1709. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  1710. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1711. decimal planQty = 0m;
  1712. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1713. {
  1714. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1715. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1716. }
  1717. else if (routing.Last != null)
  1718. {
  1719. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1720. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  1721. planQty = Math.Floor(sumTimes / 60 * rate);
  1722. }
  1723. //剩余待排产数量=工单数量-已报工数量-预估数量
  1724. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1725. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1726. return startDto;
  1727. }
  1728. /// <summary>
  1729. /// 通过提前期计算产线排产开始时间
  1730. /// </summary>
  1731. /// <param name="line">产线</param>
  1732. /// <param name="startTime">上一产线开始时间</param>
  1733. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  1734. /// <returns></returns>
  1735. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  1736. {
  1737. //提前期转换成分钟
  1738. decimal needMinute = setupTime * 60;
  1739. //实际排产开始时间
  1740. DateTime actStart = startTime;
  1741. //开始时间是周几
  1742. int weekDay = (int)startTime.DayOfWeek;
  1743. //当天的工作日历
  1744. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1745. if (shopCal == null)
  1746. {
  1747. //产线没有维护当天的工作日历,则取默认工作日历
  1748. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1749. }
  1750. //当前产线的休息时间设置
  1751. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  1752. //当前日期的工作时间段
  1753. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  1754. //计算starttime处于那个工作时间段
  1755. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1756. //如果找不到对应时间段
  1757. if (curPoint == null)
  1758. {
  1759. //如果开始时间在开始上班之前
  1760. if (startTime < workPoints.First().StartPoint)
  1761. {
  1762. curPoint = workPoints.First();
  1763. startTime = curPoint.StartPoint;
  1764. }
  1765. else {
  1766. //判断开始时间处于哪个空闲时间段
  1767. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  1768. startTime = curPoint.EndPoint;
  1769. }
  1770. }
  1771. //当前时间段可用时长
  1772. TimeSpan span = curPoint.EndPoint - startTime;
  1773. decimal curMins = (decimal)span.TotalMinutes;
  1774. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  1775. {
  1776. actStart = startTime.AddMinutes((double)needMinute);
  1777. return actStart;
  1778. }
  1779. //当前时间段的可用时长不满足
  1780. //剩余提前期
  1781. needMinute -= curMins;
  1782. //获取后层级时间段
  1783. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1784. bool flag = true;//标志位
  1785. foreach (var item in prePoints)
  1786. {
  1787. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  1788. {
  1789. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1790. flag = false;
  1791. break;
  1792. }
  1793. needMinute -= item.WorkMinutes;
  1794. }
  1795. if (!flag)
  1796. {
  1797. return actStart;
  1798. }
  1799. //今天可用时长不够,往后工作日找
  1800. DateTime nextStartTime = startTime;
  1801. while (flag)
  1802. {
  1803. //获取下一个工作日
  1804. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  1805. weekDay = (int)nextStartTime.DayOfWeek;
  1806. //获取前一个工作日的工作时间段数据,level顺排
  1807. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1808. if (curCalendar == null )
  1809. {
  1810. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1811. }
  1812. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  1813. //当天的工作时长(分钟)
  1814. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  1815. if (sumWorkMins >= needMinute)//当天可用提前期满足
  1816. {
  1817. //获取开始时间
  1818. foreach (var item in workPoints)
  1819. {
  1820. if (item.WorkMinutes >= needMinute)//当前时间段满足
  1821. {
  1822. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1823. break;
  1824. }
  1825. needMinute -= item.WorkMinutes;
  1826. }
  1827. flag = false;
  1828. }
  1829. else
  1830. {
  1831. //当天可用提前期不满足
  1832. needMinute -= sumWorkMins;
  1833. }
  1834. }
  1835. return actStart;
  1836. }
  1837. /// <summary>
  1838. /// 获取下一个工作日开始时间
  1839. /// </summary>
  1840. /// <param name="weekDay">当前周几</param>
  1841. /// <param name="startTime">开始时间</param>
  1842. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  1843. /// <returns></returns>
  1844. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  1845. {
  1846. DateTime rtnData = startTime;
  1847. //下一天
  1848. DateTime nextDate = startTime.Date.AddDays(1);
  1849. //下一天是周几
  1850. int nextWeekDay = (weekDay + 1) % 7;
  1851. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  1852. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1853. if (calendar == null)
  1854. {
  1855. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1856. }
  1857. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1858. //判断下一天是否是工作日
  1859. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  1860. {
  1861. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  1862. {
  1863. //递归继续找下一个工作日
  1864. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1865. return rtnData;
  1866. }
  1867. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1868. return rtnData;
  1869. }
  1870. //下一天不是周六周日,需要判断是不是节假日
  1871. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  1872. {
  1873. //递归继续找下一个工作日
  1874. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1875. return rtnData;
  1876. }
  1877. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1878. return rtnData;
  1879. }
  1880. /// <summary>
  1881. /// 处理当前日期的工作时间段
  1882. /// </summary>
  1883. /// <param name="prodLine"></param>
  1884. /// <param name="startTime"></param>
  1885. /// <param name="shopCal">当前产线的工作日历-周几</param>
  1886. /// <param name="curQtyDtls">每天休息记录</param>
  1887. /// <returns></returns>
  1888. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  1889. {
  1890. //年-月-日
  1891. string date = startTime.Date.ToString("yyyy-MM-dd");
  1892. //排产记录结束日期是周几
  1893. int weekDay = (int)startTime.DayOfWeek;
  1894. //工作时间段
  1895. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  1896. LineWorkPointDto dto = new LineWorkPointDto();
  1897. int level = 1;
  1898. TimeSpan span = TimeSpan.Zero;
  1899. //开始时间
  1900. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1901. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  1902. //结束时间
  1903. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  1904. dto.Level = level;
  1905. dto.Line = prodLine;
  1906. dto.WeekDay = weekDay;
  1907. dto.StartPoint = dayStartPoint;
  1908. //按照产线休息时间切分时间段
  1909. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  1910. foreach (var item in curQtyDtls)
  1911. {
  1912. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  1913. //休息时间段开始时间不在工作时间内,不考虑
  1914. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  1915. {
  1916. continue;
  1917. }
  1918. dto.EndPoint = endPoint;
  1919. span = dto.EndPoint - dto.StartPoint;
  1920. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1921. workPoints.Add(dto);
  1922. level++;
  1923. dto = new LineWorkPointDto();
  1924. dto.Level = level;
  1925. dto.Line = prodLine;
  1926. dto.WeekDay = weekDay;
  1927. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  1928. }
  1929. dto.EndPoint = dayEndPoint;
  1930. span = dto.EndPoint - dto.StartPoint;
  1931. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1932. workPoints.Add(dto);
  1933. //产线当天加班设置
  1934. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  1935. foreach (var item in curOccupyTimes)
  1936. {
  1937. //如果加班开始时间在工作时间内,则不考虑
  1938. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  1939. {
  1940. continue;
  1941. }
  1942. level++;
  1943. dto = new LineWorkPointDto();
  1944. dto.Level = level;
  1945. dto.Line = prodLine;
  1946. dto.WeekDay = weekDay;
  1947. dto.StartPoint = item.StartTime.GetValueOrDefault();
  1948. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  1949. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  1950. workPoints.Add(dto);
  1951. }
  1952. return workPoints.OrderBy(p => p.Level).ToList();
  1953. }
  1954. /// <summary>
  1955. /// 调整领料单时间
  1956. /// </summary>
  1957. /// <param name="workords"></param>
  1958. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  1959. {
  1960. if (workords.Any())
  1961. {
  1962. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  1963. //1.如果未生成领料单,则无需调整。
  1964. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  1965. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  1966. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  1967. if (nbrlist.Any())
  1968. {
  1969. foreach (var work in workords)
  1970. {
  1971. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  1972. foreach (var nbr in workNbr)
  1973. {
  1974. if (string.IsNullOrEmpty(nbr.Status))
  1975. {
  1976. if (nbr.TransType == "PrevProcess")
  1977. {
  1978. //前处理领料单
  1979. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  1980. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  1981. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  1982. }
  1983. else
  1984. {
  1985. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  1986. nbr.Date = nbr.EffDate;
  1987. }
  1988. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  1989. {
  1990. nbr.Date = DateTime.Now.AddDays(1).Date;
  1991. }
  1992. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  1993. {
  1994. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  1995. }
  1996. }
  1997. }
  1998. }
  1999. _nbrMaster.Update(nbrlist);
  2000. }
  2001. }
  2002. }
  2003. /// <summary>
  2004. /// 日计划自动发布
  2005. /// </summary>
  2006. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2007. {
  2008. //取数开始时间为当前日期
  2009. DateTime startTime = DateTime.Now.Date;
  2010. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2011. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2012. if (periodList.Any())
  2013. {
  2014. try
  2015. {
  2016. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2017. var workords = periodList.Select(s => s.WorkOrds);
  2018. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2019. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2020. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2021. foreach (var work in workordList)
  2022. {
  2023. bool flag = false;
  2024. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2025. if (nbrlist.Any())
  2026. {
  2027. flag = true;
  2028. foreach (var nbr in nbrlist)
  2029. {
  2030. //还有未出库数据
  2031. //如果有任意一个出库,则下达
  2032. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2033. {
  2034. flag = false;
  2035. break;
  2036. }
  2037. /*if (nbr.Status.ToLower() != "c")
  2038. {
  2039. flag = false;
  2040. break;
  2041. }*/
  2042. //需要前处理,但是前处理还未完成
  2043. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2044. {
  2045. flag = false;
  2046. break;
  2047. }
  2048. }
  2049. }
  2050. if (flag)
  2051. {
  2052. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2053. publish.ForEach(x =>
  2054. {
  2055. x.Status = "r";
  2056. });
  2057. updateList.AddRange(publish);
  2058. }
  2059. }
  2060. if (updateList.Any())
  2061. {
  2062. _periodSequenceDet.Update(updateList);
  2063. }
  2064. }
  2065. catch (Exception e)
  2066. {
  2067. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2068. return "保存失败,请联系管理员。";
  2069. }
  2070. }
  2071. return "ok";
  2072. }
  2073. }
  2074. }