ProductionScheduleAppService.cs 158 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 采购订单
  55. /// </summary>
  56. private ISqlRepository<PurOrdMaster> _purOrdMaster;
  57. private ISqlRepository<PurOrdDetail> _purOrdDetail;
  58. /// <summary>
  59. /// 库存主数据
  60. /// </summary>
  61. private ISqlRepository<InvMaster> _invMaster;
  62. /// <summary>
  63. /// 生产线明细
  64. /// </summary>
  65. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  66. /// <summary>
  67. /// 生产周期明细
  68. /// </summary>
  69. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  70. /// <summary>
  71. /// 排产结果明细
  72. /// </summary>
  73. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  74. /// <summary>
  75. /// 工作日历数据
  76. /// </summary>
  77. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  78. /// <summary>
  79. /// 产线休息时间记录表
  80. /// </summary>
  81. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  82. /// <summary>
  83. /// 产线人员配置表
  84. /// </summary>
  85. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  86. /// <summary>
  87. /// 加班设置表
  88. /// </summary>
  89. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  90. /// <summary>
  91. /// 加班设置表
  92. /// </summary>
  93. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  94. /// <summary>
  95. /// 节假日记录表
  96. /// </summary>
  97. private ISqlRepository<HolidayMaster> _holidayMaster;
  98. /// <summary>
  99. /// 排产异常记录
  100. /// </summary>
  101. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  102. /// <summary>
  103. /// 排产结果明细
  104. /// </summary>
  105. private ISqlRepository<ProductScheduleControl> _productScheduleControl;
  106. /// <summary>
  107. /// 雪花算法
  108. /// </summary>
  109. SnowFlake help = new SnowFlake();
  110. private readonly ICurrentTenant _currentTenant;
  111. /// <summary>
  112. /// 工作日历数据
  113. /// </summary>
  114. private List<ShopCalendarWorkCtr> calendars;
  115. /// <summary>
  116. /// 产线休息记录数据
  117. /// </summary>
  118. private List<QualityLineWorkDetail> qualityLines;
  119. /// <summary>
  120. /// 节假日记录数据
  121. /// </summary>
  122. private List<HolidayMaster> holidays;
  123. /// <summary>
  124. /// 生产线UPH设置
  125. /// </summary>
  126. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  127. /// <summary>
  128. /// 加班设置
  129. /// </summary>
  130. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  131. /// <summary>
  132. /// 领料单
  133. /// </summary>
  134. private ISqlRepository<NbrMaster> _nbrMaster;
  135. /// <summary>
  136. /// 领料单明细
  137. /// </summary>
  138. private ISqlRepository<NbrDetail> _nbrDetail;
  139. /// <summary>
  140. /// 工单工序开始准备时间记录
  141. /// </summary>
  142. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  143. /// <summary>
  144. /// 工单工序开始准备时间记录
  145. /// </summary>
  146. private List<WorkOrdSetupTimeRecord> timeRecords;
  147. /// <summary>
  148. /// 新增工序准备开始时间记录
  149. /// </summary>
  150. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  151. /// <summary>
  152. /// 更新工序准备开始时间记录
  153. /// </summary>
  154. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  155. /// <summary>
  156. /// 生产工单主表
  157. /// </summary>
  158. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  159. /// <summary>
  160. /// 工厂id
  161. /// </summary>
  162. private string domain = "";
  163. /// <summary>
  164. /// 排产任务执行时间
  165. /// </summary>
  166. private DateTime scheTime;
  167. /// <summary>
  168. /// 可用设备数
  169. /// </summary>
  170. private readonly GetAvailableEquipmentAppService _getAvailableEquipmentAppService;
  171. #endregion
  172. #region 构造函数
  173. /// <summary>
  174. /// 构造函数
  175. /// </summary>
  176. public ProductionScheduleAppService(
  177. ISqlRepository<ItemMaster> itemMaster,
  178. ISqlRepository<WorkOrdMaster> workOrdMaster,
  179. ISqlRepository<WorkOrdDetail> workOrdDetail,
  180. ISqlRepository<WorkOrdRouting> workOrdRouting,
  181. ISqlRepository<ProdLineDetail> prodLineDetail,
  182. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  183. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  184. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  185. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  186. ISqlRepository<InvMaster> invMaster,
  187. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  188. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  189. ISqlRepository<HolidayMaster> holidayMaster,
  190. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  191. ICurrentTenant currentTenant,
  192. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  193. ISqlRepository<NbrMaster> nbrMaster,
  194. IRepository<mes_morder, long> mysql_mes_morder,
  195. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  196. ISqlRepository<ProductScheduleControl> productScheduleControl,
  197. ISqlRepository<PurOrdMaster> purOrdMaster,
  198. ISqlRepository<PurOrdDetail> purOrdDetail,
  199. ISqlRepository<NbrDetail> nbrDetail
  200. )
  201. {
  202. _itemMaster = itemMaster;
  203. _workOrdMaster = workOrdMaster;
  204. _workOrdDetail = workOrdDetail;
  205. _workOrdRouting = workOrdRouting;
  206. _nbrMaster = nbrMaster;
  207. _prodLineDetail = prodLineDetail;
  208. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  209. _resourceOccupancyTime = resourceOccupancyTime;
  210. _periodSequenceDet = periodSequenceDet;
  211. _scheduleResultOpMaster = scheduleResultOpMaster;
  212. _invMaster = invMaster;
  213. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  214. _qualityLineWorkDetail = qualityLineWorkDetail;
  215. _holidayMaster = holidayMaster;
  216. _generalizedCodeMaster = generalizedCodeMaster;
  217. _currentTenant = currentTenant;
  218. _scheduleExceptionMaster = scheduleExceptionMaster;
  219. _productScheduleControl = productScheduleControl;
  220. _mysql_mes_morder = mysql_mes_morder;
  221. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  222. _nbrDetail = nbrDetail;
  223. _purOrdMaster = purOrdMaster;
  224. _purOrdDetail = purOrdDetail;
  225. }
  226. #endregion
  227. /// <summary>
  228. /// 生产排产-定时任务
  229. /// </summary>
  230. public async void DoExt()
  231. {
  232. //定时任务排产:获取工厂id
  233. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  234. domain = configuration.GetConnectionString("Factory_id");
  235. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  236. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  237. //取数开始时间为当前时间
  238. DateTime startTime = DateTime.Now;
  239. scheTime = startTime;
  240. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  241. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  242. if (workOrds.Any())
  243. {
  244. await DoProductSchedule(startTime, workOrds, domain, 1);
  245. }
  246. }
  247. /// <summary>
  248. /// 生产排产
  249. /// </summary>
  250. /// <param name="startTime">排产开始时间</param>
  251. /// <param name="workOrds">需要重新排产的工单</param>
  252. /// <param name="factoryid">工单的工厂id</param>
  253. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  254. /// <returns></returns>
  255. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type, List<WorkPriorityDto> dbWorkOrds=null)
  256. {
  257. //记录工厂id
  258. domain = factoryid;
  259. //记录排产开始时间
  260. scheTime = startTime;
  261. if (dbWorkOrds == null)
  262. {
  263. //获取工单领料单
  264. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  265. //获取领料单明细
  266. var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  267. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  268. //记录工单数据
  269. dbWorkOrds = workOrds.Select(p => new WorkPriorityDto
  270. {
  271. WorkOrd = p.WorkOrd,
  272. Priority = p.Priority,
  273. QtyOrded = p.QtyOrded
  274. }).ToList();
  275. #region 优先级
  276. ////处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  277. //decimal ytc = 1m;
  278. //decimal ktc = 10000m;
  279. //decimal bktc = 20000m;
  280. //for (int i = 0; i < workOrds.Count; i++)
  281. //{
  282. // //正在投产
  283. // if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  284. // {
  285. // workOrds[i].Priority = ytc;
  286. // ytc++;
  287. // continue;
  288. // }
  289. // //需要前处理的领料单
  290. // var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  291. // //不需要前处理的领料单
  292. // var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  293. // List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  294. // if (bqclNbr != null)
  295. // {
  296. // bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  297. // }
  298. // //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  299. // if (qclNbr != null && bqclNbr != null)
  300. // {
  301. // if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  302. // {
  303. // workOrds[i].Priority = ktc;
  304. // ktc++;
  305. // continue;
  306. // }
  307. // workOrds[i].Priority = bktc;
  308. // bktc++;
  309. // continue;
  310. // }
  311. // if (qclNbr != null && bqclNbr == null)
  312. // {
  313. // if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  314. // {
  315. // workOrds[i].Priority = ktc;
  316. // ktc++;
  317. // continue;
  318. // }
  319. // workOrds[i].Priority = bktc;
  320. // bktc++;
  321. // continue;
  322. // }
  323. // if (qclNbr == null && bqclNbr != null)
  324. // {
  325. // if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  326. // {
  327. // workOrds[i].Priority = ktc;
  328. // ktc++;
  329. // continue;
  330. // }
  331. // workOrds[i].Priority = bktc;
  332. // bktc++;
  333. // continue;
  334. // }
  335. // if (qclNbr == null && bqclNbr == null)
  336. // {
  337. // workOrds[i].Priority = bktc;
  338. // bktc++;
  339. // continue;
  340. // }
  341. //}
  342. #endregion
  343. }
  344. //2、获取数据
  345. //获取工单工艺路径数据
  346. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  347. //获取物料对应的生产线信息:物料、工序对应的生产线
  348. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  349. List<string> lines = prodLines.Select(p => p.Line).ToList();
  350. //获取非标准产线人员配置
  351. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  352. //获取加班设置
  353. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  354. //获取当前日期往后的排产记录数据
  355. List<ItemMaster> itemMasters = _itemMaster.Select(p => p.Domain == domain && p.IsActive);
  356. //获取工作日历数据:产线的工作日历+默认的工作日历
  357. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  358. //获取产线休息记录数据
  359. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  360. //外协采购订单
  361. var pur = _purOrdMaster.Select(p => p.Potype == "PW" && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  362. List<string> purs = pur?.Select(p => p.PurOrd).Distinct().ToList();
  363. var purd = _purOrdDetail.Select(p => purs.Contains(p.PurOrd)).ToList();
  364. //历史排产记录
  365. List<ScheduleResultOpMaster> previouslyOP = _scheduleResultOpMaster.Select(s => workOrds.Select(m => m.WorkOrd).Contains(s.WorkOrd) && s.WorkEndTime < scheTime.Date);
  366. //获取节假日记录数据
  367. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  368. //获取工单的准备开始时间记录
  369. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  370. //获取当天的生产周期数据
  371. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  372. //获取当前日期往后的排产记录数据
  373. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  374. //排产前校验
  375. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  376. //过滤校验未通过的工单
  377. if (exceptions.Any())
  378. {
  379. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  380. }
  381. //修改工序需求数为最大完成数+齐套数量
  382. workOrds.ForEach(w => {
  383. w.QtyOrded = w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : Math.Ceiling(w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault());
  384. var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
  385. routings.ForEach(r => {
  386. r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
  387. });
  388. });
  389. //3、排产
  390. //生产周期
  391. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  392. //排产记录表
  393. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  394. //记录排产结果
  395. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  396. //按照优先级排序
  397. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  398. var scheduleControl = _productScheduleControl.Select().FirstOrDefault();
  399. var waitWork = workOrds.Where(w => !string.IsNullOrEmpty(w.WorkOrd)).ToList();
  400. for (int i = 0; i < workOrds.Count; i++)
  401. {
  402. //记录产线占用情况
  403. allResults.AddRange(scheduleMasters);
  404. //当前工单工艺路线主产线的关键工序
  405. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  406. //当前工单的产线明细
  407. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  408. //当前工单的物料主数据
  409. var itemlist = itemMasters.Where(p => p.ItemNum == workOrds[i].ItemNum).ToList();
  410. var check = new ItemMaster();
  411. if (!itemlist.Any())
  412. {
  413. ScheduleExceptionMaster entity = new ScheduleExceptionMaster();
  414. entity.Domain = workOrds[i].Domain;
  415. entity.WorkOrd = workOrds[i].WorkOrd;
  416. entity.ItemNum = workOrds[i].ItemNum;
  417. entity.CreateTime = DateTime.Now;
  418. entity.Remark = "排产异常:工单主物料在物料主数据中不存在,请维护后再操作!";
  419. entity.Type = type == 1 ? "自动排产" : "手动排产";
  420. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  421. exceptions.Add(entity);
  422. continue;
  423. }
  424. else
  425. {
  426. check = itemMasters.First(p => p.ItemNum == workOrds[i].ItemNum);
  427. }
  428. //产线排产
  429. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, exceptions, previouslyOP,pur,purd, true, true);
  430. waitWork.Remove(workOrds[i]);
  431. if (scheduleMasters.Count > 0)
  432. {
  433. var isy = scheduleMasters.Where(s => s.WorkOrd == workOrds[i].WorkOrd).Count() > 0;
  434. //当前工单未排产
  435. if (!isy) { continue; }
  436. var endTime = scheduleMasters.Where(s => s.WorkOrd == workOrds[i].WorkOrd).Max(s => s.WorkEndTime);
  437. //换型优先级提前排产工单
  438. var advanceWorkOrdNo = GetShortSetUpTimeWorkOrdNo(endTime, workOrds[i], curRoutings, curProdLines, waitWork, workOrdRoutings, prodLines);
  439. if (!string.IsNullOrEmpty(advanceWorkOrdNo))
  440. {
  441. var advanceWorkOrd = workOrds.Where(w => w.WorkOrd == advanceWorkOrdNo).FirstOrDefault();
  442. if (advanceWorkOrd != null && i != workOrds.Count - 1)
  443. {
  444. var curWork = workOrds[i];
  445. //更改顺序为下一个
  446. workOrds.Remove(advanceWorkOrd);
  447. var index = workOrds.IndexOf(curWork);
  448. i = index;
  449. workOrds.Insert(index + 1, advanceWorkOrd);
  450. }
  451. }
  452. }
  453. }
  454. //回写工单优先级
  455. foreach (var item in workOrds)
  456. {
  457. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  458. if (curInfo != null)
  459. {
  460. //item.Priority = curInfo.Priority;
  461. item.QtyOrded = curInfo.QtyOrded;
  462. }
  463. }
  464. //更新当天日计划的计划数量,排产数量
  465. foreach (var item in periodSequenceDtls)
  466. {
  467. //item.UDeci5 = item.OrdQty;
  468. //获取历史排产数据
  469. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  470. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  471. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  472. }
  473. using (TransactionScope scope = new TransactionScope())
  474. {
  475. try
  476. {
  477. //记录排产异常数据
  478. if (exceptions.Any())
  479. {
  480. _scheduleExceptionMaster.Insert(exceptions);
  481. }
  482. //更新工单优先级
  483. _workOrdMaster.Update(workOrds);
  484. //添加工单工序准备开始时间记录
  485. if (inserts.Any())
  486. {
  487. _workOrdSetupTimeRecord.Insert(inserts);
  488. }
  489. //更新工单工序准备开始时间记录
  490. if (updates.Any())
  491. {
  492. _workOrdSetupTimeRecord.Update(updates);
  493. }
  494. //已投产的工单,只需要保存当前日期下一天的排产记录
  495. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  496. if (sczWorkords.Any())
  497. {
  498. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  499. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  500. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  501. //获取当天的日计划
  502. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  503. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  504. //需要更新的日计划
  505. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  506. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  507. //需要删除的日计划
  508. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  509. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  510. //需要新增的日计划
  511. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  512. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  513. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  514. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  515. foreach (var gdh in sczWorkords)
  516. {
  517. //提前投产的日计划
  518. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  519. //当前工单存在未来日期投产的日计划
  520. if (tcSeqs.Any())
  521. {
  522. //获取提前投产的工序
  523. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  524. foreach (var op in ops)
  525. {
  526. //当前工序提前投产的日计划
  527. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  528. //获取当天的日计划
  529. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  530. if (dtSeq != null )
  531. {
  532. delSequenceDets.Add(dtSeq);
  533. }
  534. seqInfo = new PeriodSequenceDet();
  535. seqInfo = opSeqs[0];
  536. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  537. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  538. //获取提前投产的日计划
  539. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  540. if (!opSchs.Any()) continue;
  541. schInfo = opSchs[0];
  542. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  543. schInfo.WorkDate = scheTime.Date;
  544. schInfo.WorkQty = seqInfo.OrdQty;
  545. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  546. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  547. upScheduleResults.Add(schInfo);
  548. //获取当天的日计划
  549. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  550. if (dtSch != null)//当天有日计划
  551. {
  552. delScheduleResults.Add(dtSch);
  553. }
  554. seqInfo.PlanDate = scheTime.Date;
  555. upSequenceDets.Add(seqInfo);
  556. }
  557. }
  558. //今天未投产的计划清空
  559. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  560. if (delp.Any())
  561. {
  562. //删除今天的
  563. delSequenceDets.AddRange(delp);
  564. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  565. delScheduleResults.AddRange(delr);
  566. //同一个工序有下达记录则不进行新增
  567. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  568. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  569. //新增今天的
  570. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  571. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  572. }
  573. //无计划的今天的工序新增
  574. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  575. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  576. if (ins.Any())
  577. {
  578. //新增今天的
  579. inSequenceDets.AddRange(ins);
  580. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  581. }
  582. }
  583. //更新提前投产的日计划
  584. if (upSequenceDets.Any())
  585. {
  586. _periodSequenceDet.Update(upSequenceDets);
  587. }
  588. if (upScheduleResults.Any())
  589. {
  590. _scheduleResultOpMaster.Update(upScheduleResults);
  591. }
  592. //删除当天的日计划
  593. if (delSequenceDets.Any())
  594. {
  595. _periodSequenceDet.Delete(delSequenceDets);
  596. }
  597. if (delScheduleResults.Any())
  598. {
  599. _scheduleResultOpMaster.Delete(delScheduleResults);
  600. }
  601. //新增当天的日计划
  602. if (inSequenceDets.Any())
  603. {
  604. _periodSequenceDet.Insert(inSequenceDets);
  605. }
  606. if (inScheduleResults.Any())
  607. {
  608. _scheduleResultOpMaster.Insert(inScheduleResults);
  609. }
  610. //删除当前日期下一天开始的工单排产记录
  611. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
  612. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
  613. //保存下一天的日计划数据
  614. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  615. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  616. }
  617. //未投产的工单,当前日期及以后的排产记录全部删除
  618. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  619. if (wscWorkords.Any())
  620. {
  621. //删除当前日期及以后的工单排产记录
  622. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
  623. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
  624. //保存当前日期及以后的日计划数据
  625. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  626. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  627. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  628. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  629. }
  630. scope.Complete();
  631. }
  632. catch (Exception ex)
  633. {
  634. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  635. scope.Dispose();
  636. return "NO|排产数据保存失败";
  637. }
  638. }
  639. //领料单重新处理
  640. AdjustNbrDate(workOrds);
  641. //日计划自动下达
  642. await ProductionDailyPlanAutoPublish(domain);
  643. return "OK";
  644. }
  645. //换型最短工单优先排产
  646. public string GetShortSetUpTimeWorkOrdNo(DateTime startTime, WorkOrdMaster workOrd, List<WorkOrdRouting> curRoutings, List<ProdLineDetail> curProdLines, List<WorkOrdMaster> workOrds, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines)
  647. {
  648. //三天内的工单
  649. var scopeWork = workOrds.Where(p => p.OrdDate >= startTime && p.OrdDate <= startTime.AddDays(3) && p.Priority > workOrd.Priority).ToList();
  650. if (scopeWork.Any())
  651. {
  652. //相同物料的工单
  653. var equalWork = scopeWork.Where(p => p.ItemNum == workOrd.ItemNum).OrderBy(p => p.Priority).FirstOrDefault();
  654. if (equalWork == null)
  655. {
  656. //三天范围内工序
  657. var scopeWorkNo = scopeWork.Select(p => p.WorkOrd).ToList();
  658. var scopeRoutings = workOrdRoutings.Join(prodLines, r => new { ItemNum = r.ItemNum, OP = r.OP }, p => new { ItemNum = p.Part, OP = p.Op }, (r, p) => new { r, p.InternalEquipmentCode, p.MoldTypeCode, p.SetupTime }).Where(n => scopeWorkNo.Contains(n.r.WorkOrd)).ToList();
  659. if (!scopeRoutings.Any()) { return ""; }
  660. //本工单所有模具
  661. var molds = curProdLines.Where(c => !string.IsNullOrEmpty(c.MoldTypeCode)).Select(c => c.MoldTypeCode).Distinct().ToList();
  662. if (!molds.Any()) { return ""; }
  663. //删除相同模具的准备时间
  664. scopeRoutings.RemoveAll(r => molds.Contains(r.MoldTypeCode));
  665. if (!scopeRoutings.Any()) { return ""; }
  666. //计算剩下工序的总准备时间,取出最小值
  667. var routings = scopeRoutings.GroupBy(s => s.r.WorkOrd).Select(g => new { WorkOrd = g.Key, SumTime = g.Sum(p => p.SetupTime) }).OrderBy(g => g.SumTime).ToList();
  668. equalWork = scopeWork.Where(s => s.WorkOrd == routings[0].WorkOrd).First();
  669. //物料不一样但工序一样导致全部删除的工单换型时间为0
  670. if (routings.Count < scopeWorkNo.Count && scopeWorkNo.Count > 0 && routings.Count > 0)
  671. {
  672. var works = routings.Select(p => p.WorkOrd).ToList();
  673. scopeWorkNo.RemoveAll(p => works.Contains(p));
  674. equalWork = workOrds.Where(w => scopeWorkNo.Contains(w.WorkOrd)).OrderBy(w => w.Priority).First();
  675. }
  676. }
  677. return equalWork == null ? "" : equalWork.WorkOrd;
  678. }
  679. return "";
  680. }
  681. /// <summary>
  682. /// 排产前校验
  683. /// </summary>
  684. /// <param name="workOrds">待排产工单</param>
  685. /// <param name="workOrdRoutings">工单工艺路线</param>
  686. /// <param name="prodLines">产线明细</param>
  687. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  688. /// <returns></returns>
  689. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  690. {
  691. //记录操作时间
  692. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  693. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  694. ScheduleExceptionMaster entity;
  695. foreach (var item in workOrds)
  696. {
  697. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  698. //判断当前工单主产线是否设置了关键工序
  699. if (!curRoutings.Any())//当前工单没有维护关键工序
  700. {
  701. entity = new ScheduleExceptionMaster();
  702. entity.Domain = item.Domain;
  703. entity.WorkOrd = item.WorkOrd;
  704. entity.ItemNum = item.ItemNum;
  705. entity.CreateTime = DateTime.Now;
  706. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  707. entity.Type = type == 1 ? "自动排产" : "手动排产";
  708. entity.OptTime = optTime;
  709. exceptions.Add(entity);
  710. continue;
  711. }
  712. //获取当前工单物料对应的产线信息
  713. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  714. if (!lineDetails.Any())
  715. {
  716. entity = new ScheduleExceptionMaster();
  717. entity.Domain = item.Domain;
  718. entity.WorkOrd = item.WorkOrd;
  719. entity.ItemNum = item.ItemNum;
  720. entity.CreateTime = DateTime.Now;
  721. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  722. entity.Type = type == 1 ? "自动排产" : "手动排产";
  723. entity.OptTime = optTime;
  724. exceptions.Add(entity);
  725. continue;
  726. }
  727. //校验关键工序是否维护了产线
  728. List<LineStartDto> lines = new List<LineStartDto>();
  729. foreach (var op in curRoutings)
  730. {
  731. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  732. if (!curLines.Any())//当前Op没有维护产线
  733. {
  734. entity = new ScheduleExceptionMaster();
  735. entity.Domain = item.Domain;
  736. entity.WorkOrd = item.WorkOrd;
  737. entity.ItemNum = item.ItemNum;
  738. entity.CreateTime = DateTime.Now;
  739. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  740. entity.Type = type == 1 ? "自动排产" : "手动排产";
  741. entity.OptTime = optTime;
  742. exceptions.Add(entity);
  743. }
  744. foreach (var line in curLines)
  745. {
  746. lines.Add(new LineStartDto {
  747. Line = line.Line,
  748. Op = op
  749. });
  750. }
  751. }
  752. //校验一条产线是否维护了多个关键工序
  753. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  754. foreach (var line in pdLines)
  755. {
  756. var curLines = lines.Where(p => p.Line == line).ToList();
  757. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  758. {
  759. entity = new ScheduleExceptionMaster();
  760. entity.Domain = item.Domain;
  761. entity.WorkOrd = item.WorkOrd;
  762. entity.ItemNum = item.ItemNum;
  763. entity.CreateTime = DateTime.Now;
  764. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  765. entity.Type = type == 1 ? "自动排产" : "手动排产";
  766. entity.OptTime = optTime;
  767. exceptions.Add(entity);
  768. }
  769. }
  770. //获取当前工单物料对应的产线信息
  771. var curRoutingss = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp && p.ProcessOut != 1).ToList();
  772. lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutingss.Select(c => c.OP).ToList().Contains(x.Op)).ToList();
  773. if (exceptions.FindIndex(e => e.WorkOrd == item.WorkOrd) < 0)
  774. {
  775. if (!lineDetails.Any() || lineDetails?.Count == 0)
  776. {
  777. //产线物料中找不到时检查工单工序表是否有维护
  778. var curRoutingsOp = workOrdRoutings.Where(r => curRoutingss.Select(c => c.OP).ToList().Contains(r.OP) && r.MachBdnRate != 0 && (r.WorkCode != "P" && !string.IsNullOrEmpty(r.Machine) || r.WorkCode == "P")).ToList();
  779. if (!curRoutingsOp.Any() || curRoutingsOp?.Count == 0)
  780. {
  781. entity = new ScheduleExceptionMaster();
  782. entity.Domain = item.Domain;
  783. entity.WorkOrd = item.WorkOrd;
  784. entity.ItemNum = item.ItemNum;
  785. entity.CreateTime = DateTime.Now;
  786. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  787. entity.Type = type == 1 ? "自动排产" : "手动排产";
  788. entity.OptTime = optTime;
  789. exceptions.Add(entity);
  790. continue;
  791. }
  792. else
  793. {
  794. var Routings = curRoutingsOp.Where(p => (p.WorkCode != "P" && string.IsNullOrEmpty(p.Machine)) || (p.Engineer != "" && p.Engineer != "/" && p.RunCrew == 0)).ToList();
  795. if (Routings.Any())
  796. {
  797. entity = new ScheduleExceptionMaster();
  798. entity.Domain = item.Domain;
  799. entity.WorkOrd = item.WorkOrd;
  800. entity.ItemNum = item.ItemNum;
  801. entity.CreateTime = DateTime.Now;
  802. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  803. entity.Type = type == 1 ? "自动排产" : "手动排产";
  804. entity.OptTime = optTime;
  805. exceptions.Add(entity);
  806. continue;
  807. }
  808. }
  809. }
  810. else
  811. {
  812. var line = lineDetails.Where(p => (p.OpType != "P" && string.IsNullOrEmpty(p.InternalEquipmentCode)) || (p.SkillNo != "" && p.SkillNo != "/" && p.StandardStaffCount == 0)).ToList();
  813. if (line.Any())
  814. {
  815. entity = new ScheduleExceptionMaster();
  816. entity.Domain = item.Domain;
  817. entity.WorkOrd = item.WorkOrd;
  818. entity.ItemNum = item.ItemNum;
  819. entity.CreateTime = DateTime.Now;
  820. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  821. entity.Type = type == 1 ? "自动排产" : "手动排产";
  822. entity.OptTime = optTime;
  823. exceptions.Add(entity);
  824. continue;
  825. }
  826. }
  827. }
  828. //校验主产线关键工序对应的产线是否维护了工作日历
  829. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  830. foreach (var rut in lineDetails)
  831. {
  832. //获取当前产线维护的工作日历
  833. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  834. if (!lineCals.Any())//当前产线未维护工作日历
  835. {
  836. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  837. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  838. {
  839. entity = new ScheduleExceptionMaster();
  840. entity.Domain = item.Domain;
  841. entity.WorkOrd = item.WorkOrd;
  842. entity.ItemNum = item.ItemNum;
  843. entity.CreateTime = DateTime.Now;
  844. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  845. entity.Type = type == 1 ? "自动排产" : "手动排产";
  846. entity.OptTime = optTime;
  847. exceptions.Add(entity);
  848. }
  849. }
  850. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  851. {
  852. entity = new ScheduleExceptionMaster();
  853. entity.Domain = item.Domain;
  854. entity.WorkOrd = item.WorkOrd;
  855. entity.ItemNum = item.ItemNum;
  856. entity.CreateTime = DateTime.Now;
  857. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  858. entity.Type = type == 1 ? "自动排产" : "手动排产";
  859. entity.OptTime = optTime;
  860. exceptions.Add(entity);
  861. }
  862. }
  863. }
  864. return exceptions;
  865. }
  866. /// <summary>
  867. /// 排产
  868. /// </summary>
  869. /// <param name="workOrd">工单</param>
  870. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  871. /// <param name="prodLines">当前工单的产线明细</param>
  872. /// <param name="periodsDet">生产周期</param>
  873. /// <param name="scheduleResults">排产结果</param>
  874. /// <param name="allResults">产线占用记录</param>
  875. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, List<ScheduleResultOpMaster> previouslyOP,List<PurOrdMaster> pur,List<PurOrdDetail> purd, bool Check = false, bool UseSkill = true)
  876. {
  877. //生产周期
  878. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  879. //排产明细
  880. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  881. //记录上一产线排产开始时间
  882. LineStartDto lineStart = new LineStartDto();
  883. //产线开工时间默认为当前时间
  884. lineStart.StartTime = scheTime;
  885. TimeSpan span = TimeSpan.Zero;
  886. var remainNum = 0m;
  887. //第一层级工序有几个关键工序,就有几条产线
  888. for (int i = 0; i < workOrdRoutings.Count; i++)
  889. {
  890. var Maxednum = 0;
  891. List<ScheduleResultOpMaster> LastcurScheduleRsts = new List<ScheduleResultOpMaster>();
  892. //获取工序对应的产线,根据优先级排序
  893. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP && p.Bom == workOrd.Refs).OrderBy(p => p.Sequence).ToList();
  894. //没有对应工艺且工序表无记录
  895. if (!lines.Any() && workOrdRoutings[i].MachBdnRate == 0)
  896. {
  897. lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP).OrderBy(p => p.Sequence).ToList();
  898. }
  899. var Line = !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : (lines.Count > 0 ? lines[0].Line : workOrdRoutings[i].ProdLine);
  900. //当前产线的工作日历
  901. var mLCalendars = calendars.Where(p => p.WorkCtr == Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  902. //当前产线的休息时间设置
  903. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == Line).ToList();
  904. var Rate = workOrdRoutings[i].MachBdnRate > 0 ? workOrdRoutings[i].MachBdnRate : (lines.Count > 0 ? lines[0].Rate : workOrdRoutings[i].MachBdnRate);
  905. var OpType = !string.IsNullOrEmpty(workOrdRoutings[i].WorkCode) ? workOrdRoutings[i].WorkCode : (lines.Count > 0 ? lines[0].OpType : workOrdRoutings[i].WorkCode);
  906. decimal ScaleNum = 1m;
  907. if (!Check && lineStart.Rate < Rate && lineStart.Rate != 0 && i != 0)
  908. {
  909. ScaleNum = lineStart.Rate / Rate;
  910. }
  911. //var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == workOrdRoutings[i].OP).OrderBy(p => p.Sequence).ToList();
  912. //外协工序特殊处理,不进入产能计算
  913. if (workOrdRoutings[i].ProcessOut == 1)
  914. {
  915. //对应外协采购订单
  916. var curpur = pur.Where(p => p.Potype == "PW" && p.WorkOrd == workOrd.WorkOrd).First();
  917. List<string> purs = pur?.Select(p => p.PurOrd).Distinct().ToList();
  918. PurOrdDetail curpurd = purd.Where(p => purs.Contains(p.PurOrd) && p.ItemNum == workOrdRoutings[i].ItemNum && p.Op == workOrdRoutings[i].OP).Count() > 0 ? _purOrdDetail.Select(p => purs.Contains(p.PurOrd) && p.ItemNum == workOrdRoutings[i].ItemNum && p.Op == workOrdRoutings[i].OP).First() : null;
  919. //前序排产记录
  920. LastcurScheduleRsts = curScheduleRsts?.Where(c => c.Op == lineStart.Op).ToList();
  921. //如果有采购订单则取订单日期,没有则取上序的开始时间,再没有则取当前日期
  922. //DateTime StartTime = purd != null ? pur.Where(p => p.PurOrd == purd.PurOrd).First().OrdDate.GetValueOrDefault() :
  923. DateTime StartTime = LastcurScheduleRsts != null && LastcurScheduleRsts.Count > 0 ? LastcurScheduleRsts[LastcurScheduleRsts.Count - 1].WorkStartTime : scheTime;
  924. //判断是否工作日
  925. var isworkday = CheckIsWorkDay(StartTime);
  926. while (!isworkday)
  927. {
  928. StartTime = StartTime.AddDays(1);
  929. isworkday = CheckIsWorkDay(StartTime);
  930. }
  931. var line = pur.Count > 0 ? pur.Where(p => p.PurOrd == curpur.PurOrd).First().Supp : workOrdRoutings[i].ProcessOutSupp;
  932. var qty = purd != null ? curpurd.QtyOrded : workOrd.QtyOrded;
  933. //记录生产周期
  934. curSequences.Add(new PeriodSequenceDet
  935. {
  936. Domain = domain,
  937. Line = line,
  938. ItemNum = workOrd.ItemNum,
  939. PlanDate = StartTime.Date,
  940. Period = 1,
  941. OrdQty = qty,
  942. WorkOrds = workOrd.WorkOrd,
  943. Op = workOrdRoutings[i].OP,
  944. IsActive = true,
  945. Status = "",
  946. CreateTime = DateTime.Now,
  947. UDate2 = StartTime
  948. });
  949. //记录排产记录
  950. curScheduleRsts.Add(new ScheduleResultOpMaster
  951. {
  952. Domain = domain,
  953. WorkOrd = workOrd.WorkOrd,
  954. WorkCtr = "",
  955. OpDescr = workOrdRoutings[i].Descr,
  956. Line = line,
  957. ItemNum = workOrd.ItemNum,
  958. Op = workOrdRoutings[i].OP,
  959. WorkDate = StartTime.Date,
  960. WorkQty = qty,
  961. WorkStartTime = StartTime,
  962. WorkEndTime = curpurd != null ? (curpurd.DueDate.GetValueOrDefault() < StartTime.Date ? StartTime.AddDays(7) : curpurd.DueDate.GetValueOrDefault()) : StartTime.AddDays(7),//默认七天后到
  963. CreateTime = DateTime.Now,
  964. WorkActivateTime = StartTime,
  965. SetupTime = 0,
  966. DeviceAllocationCount = 0,
  967. InternalEquipmentCode = "",
  968. MoldTypeCode = "",
  969. MoldAllocationCount = 0
  970. });
  971. //修改后序开始时间
  972. lineStart.QtyRemain = qty;
  973. lineStart.StartTime = StartTime;
  974. lineStart.OneQty = qty;
  975. lineStart.Op = workOrdRoutings[i].OP;
  976. lineStart.Line = line;
  977. lineStart.Rate = qty;
  978. lineStart.setupTime = 0;
  979. lineStart.WaitTime = 0;
  980. continue;
  981. }
  982. //委外工序两边不同步
  983. if (OpType == "M" && Rate == 0)
  984. {
  985. var entity = new ScheduleExceptionMaster();
  986. entity.Domain = workOrd.Domain;
  987. entity.WorkOrd = workOrd.WorkOrd;
  988. entity.ItemNum = workOrd.ItemNum;
  989. entity.CreateTime = DateTime.Now;
  990. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-机器工序未维护单位产能!";
  991. entity.Type = "手动排产";
  992. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  993. exceptions.Add(entity);
  994. return;
  995. }
  996. if (OpType == "P" && Rate == 0)
  997. {
  998. var entity = new ScheduleExceptionMaster();
  999. entity.Domain = workOrd.Domain;
  1000. entity.WorkOrd = workOrd.WorkOrd;
  1001. entity.ItemNum = workOrd.ItemNum;
  1002. entity.CreateTime = DateTime.Now;
  1003. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-人工工序未维护单位产能!";
  1004. entity.Type = "手动排产";
  1005. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1006. exceptions.Add(entity);
  1007. return;
  1008. }
  1009. if (Rate == 0)
  1010. {
  1011. var entity = new ScheduleExceptionMaster();
  1012. entity.Domain = workOrd.Domain;
  1013. entity.WorkOrd = workOrd.WorkOrd;
  1014. entity.ItemNum = workOrd.ItemNum;
  1015. entity.CreateTime = DateTime.Now;
  1016. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-工序未维护单位产能!";
  1017. entity.Type = "手动排产";
  1018. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1019. exceptions.Add(entity);
  1020. return;
  1021. }
  1022. //产线实际排产开始时间
  1023. if (i == 0)//第一条产线
  1024. {
  1025. lineStart = DealStartTime(workOrd, workOrdRoutings[i], lines, allResults, exceptions, mLCalendars, mlqtyWorkDtls, Check, UseSkill);
  1026. //var s = _scheduleResultOpMaster.Select(p => p.WorkOrd == workOrd.WorkOrd).ToList();
  1027. if (lineStart.equipmentNum == 0 && lineStart.OpType != "P" && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  1028. {
  1029. var entity = new ScheduleExceptionMaster();
  1030. entity.Domain = workOrd.Domain;
  1031. entity.WorkOrd = workOrd.WorkOrd;
  1032. entity.ItemNum = workOrd.ItemNum;
  1033. entity.CreateTime = DateTime.Now;
  1034. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}无可用设备!";
  1035. entity.Type = "手动排产";
  1036. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1037. exceptions.Add(entity);
  1038. return;
  1039. }
  1040. //工单剩余制程(产能最小的工序使用最低设备数的时长+1天),排除人工工序和外协工序
  1041. var minrate = 0m;
  1042. var rcount = workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate > 0).ToList().Count;
  1043. if (rcount > 0)
  1044. {
  1045. minrate = workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate > 0).Min(r => r.MachBdnRate);
  1046. }
  1047. else
  1048. {
  1049. if (prodLines.Where(p => p.Rate > 0).ToList().Count > 0)
  1050. {
  1051. rcount = prodLines.Where(p => p.OpType != "P" && p.Rate > 0).ToList().Count;
  1052. if (rcount > 0)
  1053. {
  1054. minrate = prodLines.Where(p => p.OpType != "P" && p.Rate > 0).Min(p => p.Rate);
  1055. }
  1056. else
  1057. {
  1058. minrate = prodLines.Where(p => p.Rate > 0).Min(p => p.Rate);
  1059. }
  1060. }
  1061. else
  1062. {
  1063. rcount = workOrdRoutings.Where(r => r.MachBdnRate > 0).ToList().Count;
  1064. if (rcount > 0)
  1065. {
  1066. minrate = workOrdRoutings.Where(r => r.MachBdnRate > 0).Min(p => p.MachBdnRate);
  1067. }
  1068. }
  1069. }
  1070. //>0? workOrdRoutings.Where(r => r.WorkCode != "P" && r.MachBdnRate != 0).Min(r=>r.MachBdnRate) : (prodLines.Where(p => p.OpType != "P" && p.Rate != 0).ToList().Count>0?prodLines.Where(p => p.OpType != "P" && p.Rate != 0).Min(p => p.Rate): prodLines.Where(p => p.Rate > 0).Min(p => p.Rate));
  1071. //var minrate = prodLines.Where(p => p.OpType != "P" && p.Rate != 0).Min(p => p.Rate);
  1072. var workMaxTime = (lineStart.QtyRemain / minrate) + 24;
  1073. //工单预计剩余生产天数
  1074. var wkspan = workOrd.DueDate.GetValueOrDefault() - lineStart.StartTime;
  1075. if (wkspan.TotalHours < 0)
  1076. {
  1077. wkspan = lineStart.StartTime.AddDays(1) - lineStart.StartTime;
  1078. }
  1079. var remainDay = ((decimal)wkspan.TotalHours - workMaxTime) / 2;
  1080. if (remainDay <= 0)
  1081. {
  1082. //remainDay = workMaxTime;
  1083. remainDay = (decimal)wkspan.TotalHours;
  1084. }
  1085. //预估每天生产量
  1086. remainNum = lineStart.QtyRemain / remainDay * 24;
  1087. }
  1088. else
  1089. {
  1090. decimal lastsumqty = 0m;
  1091. int j = 0;
  1092. bool ispc = true;
  1093. //前序排产记录
  1094. LastcurScheduleRsts = curScheduleRsts.Where(c => c.Op == lineStart.Op).ToList();
  1095. if (LastcurScheduleRsts.Count == 0)
  1096. {
  1097. var entity = new ScheduleExceptionMaster();
  1098. entity.Domain = workOrd.Domain;
  1099. entity.WorkOrd = workOrd.WorkOrd;
  1100. entity.ItemNum = workOrd.ItemNum;
  1101. entity.CreateTime = DateTime.Now;
  1102. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}前序准备时间未刷新!";
  1103. entity.Type = "手动排产";
  1104. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1105. exceptions.Add(entity);
  1106. return;
  1107. }
  1108. //每天所需设备数(向上圆整)
  1109. Maxednum = OpType == "P" && remainNum > 0 ? Convert.ToInt32(Math.Ceiling(remainNum / (Rate * 24))) : (remainNum <= 0 ? 1 : Convert.ToInt32(Math.Ceiling(remainNum / (Rate * 24) / 2)));
  1110. //非人工工序要获取可用设备数量
  1111. if (OpType != "P")
  1112. {
  1113. //可用数量
  1114. var numList = new List<string>();
  1115. //可插班的明细
  1116. ScheduleResultOpMaster schedule = null;
  1117. //维修结束时间
  1118. DateTime wxEndTime = lineStart.StartTime;
  1119. LineStartDto startDto = new LineStartDto();
  1120. startDto.InternalEquipmentCode = !string.IsNullOrEmpty(workOrdRoutings[i].Machine) ? workOrdRoutings[i].Machine : (lines.Count > 0 ? lines[0].InternalEquipmentCode : workOrdRoutings[i].Machine);
  1121. startDto.MoldTypeCode = !string.IsNullOrEmpty(workOrdRoutings[i].ToolCode) ? workOrdRoutings[i].ToolCode : (lines.Count > 0 ? lines[0].MoldTypeCode : workOrdRoutings[i].ToolCode);
  1122. startDto.WorkCtr = !string.IsNullOrEmpty(workOrdRoutings[i].WorkCtr) ? workOrdRoutings[i].WorkCtr : (lines.Count > 0 ? (lines[0].Site != workOrdRoutings[i].WorkCtr && !string.IsNullOrEmpty(workOrdRoutings[i].WorkCtr) ? workOrdRoutings[i].WorkCtr : lines[0].Site) : workOrdRoutings[i].WorkCtr);
  1123. startDto.RecID = lines.Count > 0 ? lines[0].RecID : 0;
  1124. startDto.Line = !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : (lines.Count > 0 ? (lines[0].Line != workOrdRoutings[i].ProdLine && !string.IsNullOrEmpty(workOrdRoutings[i].ProdLine) ? workOrdRoutings[i].ProdLine : lines[0].Line) : workOrdRoutings[i].ProdLine);
  1125. startDto.setupTime = workOrdRoutings[i].StdSetupTime > 0 ? workOrdRoutings[i].StdSetupTime : (lines.Count > 0 ? lines[0].SetupTime : workOrdRoutings[i].StdSetupTime);
  1126. startDto.SkillNo = !string.IsNullOrEmpty(workOrdRoutings[i].Engineer) ? workOrdRoutings[i].Engineer : (lines.Count > 0 ? lines[0].SkillNo : workOrdRoutings[i].Engineer);
  1127. startDto.StandardStaffCount = workOrdRoutings[i].RunCrew > 0 ? workOrdRoutings[i].RunCrew : (lines.Count > 0 ? lines[0].StandardStaffCount : workOrdRoutings[i].RunCrew);
  1128. startDto.Rate = Rate;
  1129. startDto.OpType = OpType;
  1130. startDto.Op = workOrdRoutings[i].OP;
  1131. //设备可用数量和可用时间
  1132. AvailableQuantity(workOrd, lineStart.StartTime, startDto, lines, allResults, exceptions, out numList, out schedule, out wxEndTime, UseSkill);
  1133. Maxednum = numList.Count > 0 ? (numList[0].ToInt() > Maxednum ? Maxednum : numList[0].ToInt()) : Maxednum;
  1134. }
  1135. //true:按班次,false:按小时
  1136. var hourNum = Check ? 8 : 1;
  1137. var NowQty = lines.Count > 0 ? Maxednum * lines[0].Rate * hourNum * ScaleNum : Maxednum * workOrdRoutings[i].MachBdnRate * hourNum * ScaleNum;
  1138. while (ispc)
  1139. {
  1140. //前序满足本序产量
  1141. lineStart.StartTime = j >= LastcurScheduleRsts.Count ? LastcurScheduleRsts[j - 1].WorkEndTime : LastcurScheduleRsts[j].WorkEndTime;
  1142. lastsumqty += j == LastcurScheduleRsts.Count ? LastcurScheduleRsts[j - 1].WorkQty : LastcurScheduleRsts[j].WorkQty;
  1143. if (lastsumqty > NowQty || j == LastcurScheduleRsts.Count || i == workOrdRoutings.Count - 1)
  1144. {
  1145. if (!Check)
  1146. {
  1147. var hours = Math.Ceiling(NowQty / lineStart.Rate);
  1148. lineStart.StartTime = j == LastcurScheduleRsts.Count ? (LastcurScheduleRsts[j - 1].WorkEndTime > LastcurScheduleRsts[j - 1].WorkActivateTime.AddHours((double)hours) ? LastcurScheduleRsts[j - 1].WorkActivateTime.AddHours((double)hours) : LastcurScheduleRsts[j - 1].WorkEndTime) : (LastcurScheduleRsts[j].WorkEndTime > LastcurScheduleRsts[j].WorkActivateTime.AddHours((double)hours) ? LastcurScheduleRsts[j].WorkActivateTime.AddHours((double)hours) : LastcurScheduleRsts[j].WorkEndTime);
  1149. }
  1150. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], lines, allResults, calendars, exceptions, mLCalendars, mlqtyWorkDtls, Check, UseSkill);
  1151. ispc = false;
  1152. }
  1153. j++;
  1154. }
  1155. if (lineStart.equipmentNum == 0 && lineStart.OpType != "P" && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  1156. {
  1157. var entity = new ScheduleExceptionMaster();
  1158. entity.Domain = workOrd.Domain;
  1159. entity.WorkOrd = workOrd.WorkOrd;
  1160. entity.ItemNum = workOrd.ItemNum;
  1161. entity.CreateTime = DateTime.Now;
  1162. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}无可用设备!";
  1163. entity.Type = "手动排产";
  1164. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1165. exceptions.Add(entity);
  1166. return;
  1167. }
  1168. }
  1169. if (exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) >= 0)
  1170. {
  1171. return;
  1172. }
  1173. //如果当前工序已经生产完成,则跳过
  1174. if (lineStart.QtyRemain == 0)
  1175. {
  1176. continue;
  1177. }
  1178. if (lineStart.StartTime == DateTime.MinValue)
  1179. {
  1180. var entity = new ScheduleExceptionMaster();
  1181. entity.Domain = workOrd.Domain;
  1182. entity.WorkOrd = workOrd.WorkOrd;
  1183. entity.ItemNum = workOrd.ItemNum;
  1184. entity.CreateTime = DateTime.Now;
  1185. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}工序准备记录的产线错误!";
  1186. entity.Type = "手动排产";
  1187. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1188. exceptions.Add(entity);
  1189. return;
  1190. }
  1191. if (lineStart.setupTime > 240)
  1192. {
  1193. var entity = new ScheduleExceptionMaster();
  1194. entity.Domain = workOrd.Domain;
  1195. entity.WorkOrd = workOrd.WorkOrd;
  1196. entity.ItemNum = workOrd.ItemNum;
  1197. entity.CreateTime = DateTime.Now;
  1198. entity.Remark = $"{workOrd.WorkOrd}排产异常:{workOrdRoutings[i].OP}-{lineStart.InternalEquipmentCode}工序生产准备时长超过10天!";
  1199. entity.Type = "手动排产";
  1200. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  1201. exceptions.Add(entity);
  1202. return;
  1203. }
  1204. //每天所需设备数(向上圆整)
  1205. Maxednum = lineStart.OpType == "P" && remainNum > 0 ? Convert.ToInt32(Math.Ceiling(remainNum / (lineStart.Rate * 24))) : (remainNum <= 0 ? 1 : Convert.ToInt32(Math.Ceiling(remainNum / (lineStart.Rate * 24) / 2)));
  1206. //当前班次可用设备数,无模具取设备数,有模具取模具数
  1207. lineStart.equipmentNum = lineStart.OpType == "P" ? Maxednum : lineStart.equipmentNum;
  1208. //实际使用设备数,Maxednum=0代表所需时长超过剩余时长,直接使用所有设备生产
  1209. lineStart.equipmentNum = Maxednum == 0 ? lineStart.equipmentNum : (lineStart.equipmentNum > Maxednum ? Maxednum : (lineStart.equipmentNum == 0 ? Maxednum : lineStart.equipmentNum));
  1210. //产线排产开始时间
  1211. DateTime workStartTime = lineStart.StartTime;
  1212. //正常工单排产
  1213. //正常工单产线已排产数量
  1214. decimal sumQty = 0m;
  1215. //产线准备时间(分钟)
  1216. decimal sumTimes = 0m;
  1217. //之前的排产记录
  1218. var previouslyOPNum = previouslyOP.Where(s => s.WorkOrd == workOrd.WorkOrd && s.Op == lineStart.Op && s.WorkStartTime < lineStart.StartTime && s.SetupTime > 0).Count();
  1219. while (sumQty < lineStart.QtyRemain)
  1220. {
  1221. //获取当天的产能
  1222. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1223. //获取当天的工作时间段
  1224. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1225. if (curCalendar == null)
  1226. {
  1227. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1228. }
  1229. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1230. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1231. if (sumTimes < lineStart.setupTime * 60)
  1232. {
  1233. //当天的可用生产时长能满足提前期
  1234. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1235. {
  1236. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  1237. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1238. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1239. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1240. //2、如果是排产中间日期,则先安排特殊工单排产
  1241. //当天剩余产能
  1242. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  1243. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  1244. if (sumQty + sumAmount < lineStart.QtyRemain)
  1245. {
  1246. //记录生产周期
  1247. curSequences.Add(new PeriodSequenceDet
  1248. {
  1249. Domain = domain,
  1250. Line = lineStart.Line,
  1251. ItemNum = workOrd.ItemNum,
  1252. PlanDate = workStartTime.Date,
  1253. Period = dto.Period,
  1254. OrdQty = sumAmount,
  1255. WorkOrds = workOrd.WorkOrd,
  1256. Op = lineStart.Op,
  1257. IsActive = true,
  1258. Status = "",
  1259. CreateTime = DateTime.Now
  1260. });
  1261. //记录排产记录
  1262. curScheduleRsts.Add(new ScheduleResultOpMaster
  1263. {
  1264. Domain = domain,
  1265. WorkOrd = workOrd.WorkOrd,
  1266. Line = lineStart.Line,
  1267. ItemNum = workOrd.ItemNum,
  1268. Op = lineStart.Op,
  1269. WorkDate = workStartTime.Date,
  1270. WorkQty = sumAmount,
  1271. WorkStartTime = dto.StartTime,
  1272. WorkEndTime = dto.EndTime,
  1273. CreateTime = DateTime.Now
  1274. });
  1275. //累计已排产数量
  1276. sumQty += sumAmount;
  1277. //继续排下一个工作日
  1278. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1279. }
  1280. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1281. else
  1282. {
  1283. //剩余需要排产的数量
  1284. decimal residueQty = lineStart.QtyRemain - sumQty;
  1285. //剩余数量生产需要时长(分钟)
  1286. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1287. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  1288. workTime = workTime >= residueTime ? residueTime : workTime;
  1289. //排产结束时间
  1290. DateTime workEndTime = workStartTime;
  1291. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1292. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  1293. if (curPoint == null)
  1294. {
  1295. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1296. workStartTime = curPoint.StartPoint;
  1297. }
  1298. span = curPoint.EndPoint - workStartTime;
  1299. //当天工作时间段的有效生产时间
  1300. decimal effMins = (decimal)span.TotalMinutes;
  1301. //当前工作时间段即可满足产能
  1302. if (effMins >= workTime)
  1303. {
  1304. workEndTime = workStartTime.AddMinutes((double)workTime);
  1305. }
  1306. else
  1307. {
  1308. //获取后续生产时间段
  1309. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1310. //剩余需要工作时长
  1311. decimal nextMins = workTime - effMins;
  1312. foreach (var p in nextPoints)
  1313. {
  1314. if (p.WorkMinutes >= nextMins)
  1315. {
  1316. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1317. break;
  1318. }
  1319. nextMins -= p.WorkMinutes;
  1320. }
  1321. }
  1322. //工单排产完成,已排产数量=工单需排产数量数量
  1323. sumQty = lineStart.QtyRemain;
  1324. //当天剩余可用生产时长
  1325. residueTime -= workTime;
  1326. //处理清场时间,两种场景:
  1327. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1328. if (residueTime <= lineStart.WaitTime)
  1329. {
  1330. //仍需排产的清场时长
  1331. decimal otherTime = lineStart.WaitTime - residueTime;
  1332. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1333. residueTime = 0;
  1334. }
  1335. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1336. else
  1337. {
  1338. //清场时长
  1339. workTime = lineStart.WaitTime;
  1340. //获取工单排产结束时间所处时间段
  1341. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1342. span = curPoint.EndPoint - workEndTime;
  1343. //当前工作时间段的有效生产时间(分钟)
  1344. effMins = (decimal)span.TotalMinutes;
  1345. //当前工作时间段即可清场时长
  1346. if (effMins >= workTime)
  1347. {
  1348. workEndTime = workEndTime.AddMinutes((double)workTime);
  1349. }
  1350. else
  1351. {
  1352. //获取后续生产时间段
  1353. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1354. //剩余需要工作时长
  1355. decimal nextMins = workTime - effMins;
  1356. foreach (var p in nextPoints)
  1357. {
  1358. if (p.WorkMinutes >= nextMins)
  1359. {
  1360. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1361. break;
  1362. }
  1363. nextMins -= p.WorkMinutes;
  1364. }
  1365. }
  1366. residueTime -= workTime;
  1367. }
  1368. //记录生产周期
  1369. curSequences.Add(new PeriodSequenceDet
  1370. {
  1371. Domain = domain,
  1372. Line = lineStart.Line,
  1373. ItemNum = workOrd.ItemNum,
  1374. PlanDate = workStartTime.Date,
  1375. Period = dto.Period,
  1376. OrdQty = residueQty,
  1377. WorkOrds = workOrd.WorkOrd,
  1378. Op = lineStart.Op,
  1379. IsActive = true,
  1380. Status = "",
  1381. CreateTime = DateTime.Now
  1382. });
  1383. //记录排产记录
  1384. curScheduleRsts.Add(new ScheduleResultOpMaster
  1385. {
  1386. Domain = domain,
  1387. WorkOrd = workOrd.WorkOrd,
  1388. Line = lineStart.Line,
  1389. ItemNum = workOrd.ItemNum,
  1390. Op = lineStart.Op,
  1391. WorkDate = workStartTime.Date,
  1392. WorkQty = residueQty,
  1393. WorkStartTime = workStartTime,
  1394. WorkEndTime = workEndTime,
  1395. CreateTime = DateTime.Now
  1396. });
  1397. }
  1398. //记录提前期
  1399. sumTimes = lineStart.setupTime * 60;
  1400. }
  1401. //当天可用生产时长不能满足或者刚好满足提前期
  1402. else
  1403. {
  1404. //当天的可用生产时长不能满足提前期
  1405. sumTimes += dto.EffTime;
  1406. //获取下一个工作日
  1407. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1408. }
  1409. }
  1410. //产线提前期满足的下一个工作日排产
  1411. else
  1412. {
  1413. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  1414. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  1415. {
  1416. //记录生产周期
  1417. curSequences.Add(new PeriodSequenceDet
  1418. {
  1419. Domain = domain,
  1420. Line = lineStart.Line,
  1421. ItemNum = workOrd.ItemNum,
  1422. PlanDate = workStartTime.Date,
  1423. Period = dto.Period,
  1424. OrdQty = dto.ProductQty,
  1425. WorkOrds = workOrd.WorkOrd,
  1426. Op = lineStart.Op,
  1427. IsActive = true,
  1428. Status = "",
  1429. CreateTime = DateTime.Now
  1430. });
  1431. //记录排产记录
  1432. curScheduleRsts.Add(new ScheduleResultOpMaster
  1433. {
  1434. Domain = domain,
  1435. WorkOrd = workOrd.WorkOrd,
  1436. Line = lineStart.Line,
  1437. ItemNum = workOrd.ItemNum,
  1438. Op = lineStart.Op,
  1439. WorkDate = workStartTime.Date,
  1440. WorkQty = dto.ProductQty,
  1441. WorkStartTime = dto.StartTime,
  1442. WorkEndTime = dto.EndTime,
  1443. CreateTime = DateTime.Now
  1444. });
  1445. //累计已排产数量
  1446. sumQty += dto.ProductQty;
  1447. //继续排下一个工作日
  1448. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1449. }
  1450. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  1451. else
  1452. {
  1453. //当天可用生产时长
  1454. decimal residueTime = dto.EffTime;
  1455. //正常工单生产时长
  1456. decimal workTime = 0m;
  1457. DateTime workEndTime = workStartTime;
  1458. if (sumQty < lineStart.QtyRemain)
  1459. {
  1460. //剩余需要排产的数量
  1461. decimal residueQty = lineStart.QtyRemain - sumQty;
  1462. //剩余数量生产需要时长(分钟)
  1463. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1464. //处理需要生产时长
  1465. workTime = workTime >= residueTime ? residueTime : workTime;
  1466. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1467. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  1468. if (curPoint == null)
  1469. {
  1470. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  1471. workStartTime = curPoint.StartPoint;
  1472. }
  1473. span = curPoint.EndPoint - workStartTime;
  1474. //当天工作时间段的有效生产时间
  1475. decimal effMins = (decimal)span.TotalMinutes;
  1476. //当前工作时间段即可满足产能
  1477. if (effMins >= workTime)
  1478. {
  1479. workEndTime = workStartTime.AddMinutes((double)workTime);
  1480. }
  1481. else
  1482. {
  1483. //获取后续生产时间段
  1484. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1485. //剩余需要工作时长
  1486. decimal nextMins = workTime - effMins;
  1487. foreach (var p in nextPoints)
  1488. {
  1489. if (p.WorkMinutes >= nextMins)
  1490. {
  1491. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1492. break;
  1493. }
  1494. nextMins -= p.WorkMinutes;
  1495. }
  1496. }
  1497. //工单排产完成,已排产数量=工单数量
  1498. sumQty = lineStart.QtyRemain;
  1499. //剩余可用生产时长
  1500. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1501. //处理清场时间,两种场景:
  1502. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1503. if (residueTime <= lineStart.WaitTime)
  1504. {
  1505. //仍需排产的清场时长
  1506. decimal otherTime = lineStart.WaitTime - residueTime;
  1507. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1508. residueTime = 0;
  1509. }
  1510. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1511. else
  1512. {
  1513. //清场时长
  1514. workTime = lineStart.WaitTime;
  1515. //获取工单排产结束时间所处时间段
  1516. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1517. span = curPoint.EndPoint - workEndTime;
  1518. //当前工作时间段的有效生产时间(分钟)
  1519. effMins = (decimal)span.TotalMinutes;
  1520. //当前工作时间段即可清场时长
  1521. if (effMins >= workTime)
  1522. {
  1523. workEndTime = workEndTime.AddMinutes((double)workTime);
  1524. }
  1525. else
  1526. {
  1527. //获取后续生产时间段
  1528. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1529. //剩余需要工作时长
  1530. decimal nextMins = workTime - effMins;
  1531. foreach (var p in nextPoints)
  1532. {
  1533. if (p.WorkMinutes >= nextMins)
  1534. {
  1535. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1536. break;
  1537. }
  1538. nextMins -= p.WorkMinutes;
  1539. }
  1540. }
  1541. //剩余生产时长
  1542. residueTime -= workTime;
  1543. }
  1544. //记录生产周期
  1545. curSequences.Add(new PeriodSequenceDet
  1546. {
  1547. Domain = domain,
  1548. Line = lineStart.Line,
  1549. ItemNum = workOrd.ItemNum,
  1550. PlanDate = workStartTime.Date,
  1551. Period = dto.Period,
  1552. OrdQty = residueQty,
  1553. WorkOrds = workOrd.WorkOrd,
  1554. Op = lineStart.Op,
  1555. IsActive = true,
  1556. Status = "",
  1557. CreateTime = DateTime.Now
  1558. });
  1559. //记录排产记录
  1560. curScheduleRsts.Add(new ScheduleResultOpMaster
  1561. {
  1562. Domain = domain,
  1563. WorkOrd = workOrd.WorkOrd,
  1564. Line = lineStart.Line,
  1565. ItemNum = workOrd.ItemNum,
  1566. Op = lineStart.Op,
  1567. WorkDate = workStartTime.Date,
  1568. WorkQty = residueQty,
  1569. WorkStartTime = workStartTime,
  1570. WorkEndTime = workEndTime,
  1571. CreateTime = DateTime.Now
  1572. });
  1573. //处理排产开始时间
  1574. workStartTime = workEndTime;
  1575. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1576. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1577. {
  1578. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1579. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1580. }
  1581. }
  1582. }
  1583. }
  1584. }
  1585. }
  1586. //记录排产结果
  1587. periodsDet.AddRange(curSequences);
  1588. scheduleResults.AddRange(curScheduleRsts);
  1589. }
  1590. /// <summary>
  1591. /// 计算当天排产完成的剩余生产时长
  1592. /// </summary>
  1593. /// <param name="endTime">排产结束时间</param>
  1594. /// <param name="workPoints">当天的工作时间段</param>
  1595. /// <returns></returns>
  1596. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1597. {
  1598. decimal remainTime = 0m;
  1599. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1600. TimeSpan span = curPoint.EndPoint - endTime;
  1601. remainTime = (decimal)span.TotalMinutes;
  1602. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1603. foreach (var item in nextPoints)
  1604. {
  1605. remainTime += item.WorkMinutes;
  1606. }
  1607. return remainTime;
  1608. }
  1609. /// <summary>
  1610. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1611. /// </summary>
  1612. /// <param name="lineStart">排产产线</param>
  1613. /// <param name="startTime">产线排产开始时间</param>
  1614. /// <param name="curCalendars"></param>
  1615. /// <param name="curQtyDtls"></param>
  1616. /// <returns></returns>
  1617. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1618. {
  1619. LineScheduledDto scheduledDto = new LineScheduledDto();
  1620. //当天排产开始时间
  1621. scheduledDto.StartTime = startTime;
  1622. //开始时间是周几
  1623. int weekDay = (int)startTime.DayOfWeek;
  1624. //当天的工作日历
  1625. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1626. if (shopCal == null)//当前产线当天没有设置工作日历
  1627. {
  1628. //取默认工作日历
  1629. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1630. }
  1631. //当前日期的工作时间段
  1632. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1633. //当天排产结束时间
  1634. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1635. //计算starttime处于那个工作时间段
  1636. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1637. //开始时间不在工作时间段
  1638. if (curPoint == null)
  1639. {
  1640. //获取离开始时间最近的时间段
  1641. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1642. if (curPoint == null)
  1643. {
  1644. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1645. }
  1646. startTime = curPoint.EndPoint;
  1647. }
  1648. TimeSpan span = curPoint.EndPoint - startTime;
  1649. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1650. //获取后续工作时间段的有效工作时间
  1651. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1652. foreach (var item in nextPoints)
  1653. {
  1654. span = item.EndPoint - item.StartPoint;
  1655. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1656. }
  1657. //判断当前产线的UPH
  1658. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1659. //判断当前日期是否配置了UPH
  1660. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1661. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1662. scheduledDto.Rate = rate;
  1663. //产线当天加班设置
  1664. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1665. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1666. if (curOccupyTimes.Any())
  1667. {
  1668. var last = curOccupyTimes.Last();
  1669. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1670. }
  1671. //计算当天的产能(向上取整)
  1672. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1673. //计算班次
  1674. scheduledDto.Period = 1;//默认一班制
  1675. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1676. {
  1677. scheduledDto.Period = 2;
  1678. }
  1679. return scheduledDto;
  1680. }
  1681. /// <summary>
  1682. /// 计算主产线实际排产开始时间
  1683. /// </summary>
  1684. /// <param name="workOrd">工单</param>
  1685. /// <param name="routing">工序</param>
  1686. /// <param name="prodLines">生产线明细</param>
  1687. /// <param name="allResults">产线占用记录</param>
  1688. /// <returns></returns>
  1689. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls, bool Check = false, bool UseSkill = true)
  1690. {
  1691. LineStartDto lineStart = new LineStartDto();
  1692. //排产工序
  1693. int op = routing.OP;
  1694. //排产任务执行时间
  1695. DateTime actStart = scheTime;
  1696. lineStart.WorkCtr = !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : (prodLines.Count > 0 ? (prodLines[0].Site != routing.WorkCtr && !string.IsNullOrEmpty(routing.WorkCtr) ? routing.WorkCtr : prodLines[0].Site) : routing.WorkCtr);
  1697. lineStart.SkillNo = !string.IsNullOrEmpty(routing.Engineer) ? routing.Engineer : (prodLines.Count > 0 ? prodLines[0].SkillNo : routing.Engineer);
  1698. lineStart.StandardStaffCount = routing.RunCrew > 0 ? routing.RunCrew : (prodLines.Count > 0 ? prodLines[0].StandardStaffCount : routing.RunCrew);
  1699. lineStart.OpType = !string.IsNullOrEmpty(routing.WorkCode) ? routing.WorkCode : (prodLines.Count > 0 ? prodLines[0].OpType : routing.WorkCode);
  1700. lineStart.Op = routing.OP;
  1701. lineStart.InternalEquipmentCode = lineStart.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.Machine) ? routing.Machine : (prodLines.Count > 0 ? prodLines[0].InternalEquipmentCode : routing.Machine));
  1702. lineStart.MoldTypeCode = lineStart.OpType == "P" ? "" : (!string.IsNullOrEmpty(routing.ToolCode) ? routing.ToolCode : (prodLines.Count > 0 ? prodLines[0].MoldTypeCode : routing.ToolCode));
  1703. lineStart.RecID = prodLines.Count > 0 ? prodLines[0].RecID : 0;
  1704. lineStart.Line = !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : (prodLines.Count > 0 ? (prodLines[0].Line != routing.ProdLine && !string.IsNullOrEmpty(routing.ProdLine) ? routing.ProdLine : prodLines[0].Line) : routing.ProdLine);
  1705. lineStart.setupTime = routing.StdSetupTime > 0 ? routing.StdSetupTime : (prodLines.Count > 0 ? prodLines[0].SetupTime : routing.StdSetupTime);
  1706. lineStart.Rate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (prodLines.Count > 0 ? prodLines[0].Rate : routing.MachBdnRate);
  1707. lineStart.OldRate = routing.MachBdnRate > 0 ? routing.MachBdnRate : (prodLines.Count > 0 ? prodLines[0].Rate : routing.MachBdnRate);
  1708. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1709. {
  1710. actStart = workOrd.OrdDate.GetValueOrDefault();
  1711. }
  1712. //获取工序对应的产线,根据优先级排序
  1713. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1714. //获取工序开始准备时长记录
  1715. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1716. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1717. if (curRecord != null && curRecord.StartTime < actStart)
  1718. {
  1719. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1720. if (curLine != null)
  1721. {
  1722. //计算产线实际开始时间
  1723. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1724. //var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1725. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1726. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1727. lineStart.RecID = curLine.RecID;
  1728. lineStart.Line = curLine.Line;
  1729. lineStart.StartTime = actStart;
  1730. lineStart.setupTime = curLine.SetupTime;
  1731. lineStart.Rate = curLine.Rate;
  1732. }
  1733. }
  1734. else {
  1735. //获取第一条产线排产结束时间
  1736. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1737. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1738. //计算实际开工时间
  1739. //产线工作日历:当前产线的工作日历+默认工作日历
  1740. //var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1741. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1742. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1743. lineStart.RecID = lines[0].RecID;
  1744. lineStart.Line = lines[0].Line;
  1745. lineStart.StartTime = actStart;
  1746. lineStart.setupTime = lines[0].SetupTime;
  1747. lineStart.Rate = lines[0].Rate;
  1748. //循环其他产线
  1749. for (int i = 1; i < lines.Count; i++)
  1750. {
  1751. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1752. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1753. //计算实际开工时间
  1754. //产线工作日历:当前产线的工作日历+默认工作日历
  1755. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1756. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1757. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1758. if (StartTime < lineStart.StartTime)
  1759. {
  1760. lineStart.RecID = lines[i].RecID;
  1761. lineStart.Line = lines[i].Line;
  1762. lineStart.StartTime = StartTime;
  1763. lineStart.setupTime = lines[i].SetupTime;
  1764. lineStart.Rate = lines[i].Rate;
  1765. }
  1766. }
  1767. //当前工序没有开始准备时间记录
  1768. if (curRecord == null)
  1769. {
  1770. //添加记录
  1771. inserts.Add(new WorkOrdSetupTimeRecord
  1772. {
  1773. Domain = workOrd.Domain,
  1774. WorkOrd = workOrd.WorkOrd,
  1775. ItemNum = workOrd.ItemNum,
  1776. Op = op,
  1777. Line = lineStart.Line,
  1778. StartTime = lineStart.StartTime,
  1779. CreateTime = DateTime.Now
  1780. });
  1781. //记录工序开始准备时间记录
  1782. timeRecords.Add(new WorkOrdSetupTimeRecord
  1783. {
  1784. Domain = workOrd.Domain,
  1785. WorkOrd = workOrd.WorkOrd,
  1786. ItemNum = workOrd.ItemNum,
  1787. Op = op,
  1788. Line = lineStart.Line,
  1789. StartTime = lineStart.StartTime,
  1790. CreateTime = DateTime.Now
  1791. });
  1792. }
  1793. else {
  1794. //更新准备开始时间记录
  1795. timeRecords.ForEach(p => {
  1796. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1797. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1798. });
  1799. //存在开始准备时间记录,则更新
  1800. curRecord.Line = lineStart.Line;
  1801. curRecord.StartTime = lineStart.StartTime;
  1802. updates.Add(curRecord);
  1803. }
  1804. }
  1805. //计算准备开始时间点与当前时间点的有效时长
  1806. decimal sumTimes = 0m;
  1807. if (curRecord != null)
  1808. {
  1809. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1810. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1811. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1812. {
  1813. sumTimes = 0m;
  1814. }
  1815. }
  1816. //产线准备完成之后到当前时间点剩余时长(小时)
  1817. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1818. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1819. lineStart.Op = op;
  1820. lineStart.WaitTime = routing.WaitTime * 60;
  1821. //判断当前产线的UPH
  1822. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1823. //判断当前日期是否配置了UPH
  1824. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1825. //当天的实际UPH
  1826. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1827. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1828. decimal planQty = 0m;
  1829. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1830. {
  1831. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1832. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1833. }
  1834. else if(routing.Last != null)
  1835. {
  1836. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1837. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1838. planQty = Math.Floor(sumTimes / 60 * rate);
  1839. }
  1840. //剩余待排产数量=工单数量-已报工数量-预估数量
  1841. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1842. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1843. return lineStart;
  1844. }
  1845. /// <summary>
  1846. /// 计算两个时间点之间的有效时长
  1847. /// </summary>
  1848. /// <param name="startTime">开始时间</param>
  1849. /// <param name="endTime">结束时间</param>
  1850. /// <param name="line">产线</param>
  1851. /// <returns></returns>
  1852. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1853. {
  1854. decimal sumTimes = 0m;
  1855. //如果开始时间大于结束时间直接返回0
  1856. if (endTime <= startTime)
  1857. {
  1858. return sumTimes;
  1859. }
  1860. TimeSpan span = TimeSpan.Zero;
  1861. //产线休息时间段设置
  1862. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1863. //获取产线在开始时间当天的工作时间段
  1864. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1865. if (curCalendar == null)
  1866. {
  1867. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1868. }
  1869. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1870. //开始时间所处时间段
  1871. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1872. if (srtPoint == null)
  1873. {
  1874. //获取开始时间最近的时间段
  1875. //开始时间小于工作开始时间
  1876. if (startTime <= workPoints[0].StartPoint)
  1877. {
  1878. srtPoint = workPoints[0];
  1879. startTime = srtPoint.StartPoint;
  1880. }
  1881. else {
  1882. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1883. startTime = srtPoint.EndPoint;
  1884. }
  1885. }
  1886. //开始时间、结束时间处于同一天
  1887. if (startTime.Date == endTime.Date)
  1888. {
  1889. //结束时间所处时间段
  1890. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1891. //结束时间位于休息时间段
  1892. if (lstPoint == null)
  1893. {
  1894. //获取结束时间最近的时间段
  1895. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1896. //endTime = lstPoint.EndPoint;
  1897. //获取开始时间最近的时间段
  1898. //结束时间小于工作开始时间
  1899. if (endTime <= workPoints[0].StartPoint)
  1900. {
  1901. lstPoint = workPoints[0];
  1902. endTime = lstPoint.StartPoint;
  1903. }
  1904. else
  1905. {
  1906. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1907. endTime = lstPoint.EndPoint;
  1908. }
  1909. }
  1910. //开始时间和结束时间位于同一时间段
  1911. if (srtPoint.Level == lstPoint.Level)
  1912. {
  1913. span = endTime - startTime;
  1914. sumTimes = (decimal)span.TotalMinutes;
  1915. return sumTimes;
  1916. }
  1917. //开始时间,结束时间位于不同时间段
  1918. //计算开始时间所处时间段的有效时长
  1919. span = srtPoint.EndPoint - startTime;
  1920. sumTimes += (decimal)span.TotalMinutes;
  1921. //计算结束时间所处时间段的有效时长
  1922. span = endTime - lstPoint.StartPoint;
  1923. sumTimes += (decimal)span.TotalMinutes;
  1924. //计算开始时间,结束时间中间的工作时长
  1925. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1926. sumTimes += others.Sum(p => p.WorkMinutes);
  1927. return sumTimes;
  1928. }
  1929. //开始时间、结束时间不处于同一天
  1930. //1、计算开始时间所在当天剩余有效工作时长
  1931. span = srtPoint.EndPoint - startTime;
  1932. sumTimes += (decimal)span.TotalMinutes;
  1933. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1934. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1935. //2、计算结束时间所在当天有效工作时长
  1936. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1937. if (curCalendar == null)
  1938. {
  1939. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1940. }
  1941. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1942. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1943. if (curPoint == null)
  1944. {
  1945. //获取结束时间最近的时间段
  1946. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1947. //endTime = curPoint.EndPoint;
  1948. //结束时间小于工作开始时间
  1949. if (endTime <= workPoints[0].StartPoint)
  1950. {
  1951. curPoint = workPoints[0];
  1952. endTime = curPoint.StartPoint;
  1953. }
  1954. else
  1955. {
  1956. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1957. endTime = curPoint.EndPoint;
  1958. }
  1959. }
  1960. span = endTime - curPoint.StartPoint;
  1961. sumTimes += (decimal)span.TotalMinutes;
  1962. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1963. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1964. //3、计算中间天数的有效工作时长
  1965. span = endTime.Date - startTime.Date;
  1966. int days = span.Days;
  1967. for (int i = 1; i < days; i++)
  1968. {
  1969. var newDate = startTime.Date.AddDays(i);
  1970. //获取产线的工作时间段
  1971. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  1972. if (curCalendar == null)
  1973. {
  1974. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  1975. }
  1976. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  1977. //当天的有效工作时长
  1978. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  1979. }
  1980. return sumTimes;
  1981. }
  1982. /// <summary>
  1983. /// 计算主产线实际排产开始时间
  1984. /// </summary>
  1985. /// <param name="prodLine">生产线</param>
  1986. /// <param name="startTime">开始时间</param>
  1987. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  1988. /// <param name="curQtyDtls">当前产线休息记录</param>
  1989. /// <returns></returns>
  1990. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1991. {
  1992. //实际排产开始时间
  1993. DateTime actStart = startTime;
  1994. //开始时间是周几
  1995. int weekDay = (int)startTime.DayOfWeek;
  1996. //判断当天是否是工作日
  1997. bool isWorkDay = CheckIsWorkDay(startTime);
  1998. if (!isWorkDay)//不是工作日
  1999. {
  2000. //获取下一个工作日开始时间
  2001. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2002. return actStart;
  2003. }
  2004. //当天的工作日历
  2005. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2006. if (shopCal == null)
  2007. {
  2008. //产线没有维护当天的工作日历,则取默认工作日历
  2009. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2010. }
  2011. //当前日期的工作时间段
  2012. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  2013. //计算starttime处于那个工作时间段
  2014. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  2015. if (curPoint == null)//不处于工作时间段
  2016. {
  2017. //开始时间小于当天工作开始时间
  2018. if (startTime < workPoints.First().StartPoint)
  2019. {
  2020. actStart = workPoints.First().StartPoint;
  2021. }
  2022. //开始时间大于当前工作结束时间
  2023. else if (startTime > workPoints.Last().EndPoint)
  2024. {
  2025. //获取下一个工作日开始时间
  2026. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2027. }
  2028. else
  2029. {//开始时间位于当天的休息时间段
  2030. foreach (var item in workPoints)
  2031. {
  2032. //获取下一个时间段
  2033. var next = workPoints.Find(p => p.Level == item.Level + 1);
  2034. if (item.EndPoint < startTime && startTime < next.StartPoint)
  2035. {
  2036. actStart = next.StartPoint;
  2037. break;
  2038. }
  2039. }
  2040. }
  2041. return actStart;
  2042. }
  2043. if (startTime != curPoint.EndPoint)
  2044. {
  2045. return actStart;
  2046. }
  2047. //查询下一时间段的开始时间点
  2048. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2049. if (nextPoint != null)
  2050. {
  2051. return nextPoint.StartPoint;
  2052. }
  2053. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  2054. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  2055. return actStart;
  2056. }
  2057. /// <summary>
  2058. /// 排产开始时间处理为半小时/整点开始--向后取整
  2059. /// </summary>
  2060. /// <param name="startTime"></param>
  2061. /// <returns></returns>
  2062. public DateTime CalcStartTimeAfter(DateTime startTime)
  2063. {
  2064. DateTime rtnTime = startTime;
  2065. DateTime curDate = startTime.Date;
  2066. //时间转换为分钟
  2067. TimeSpan span = rtnTime - curDate;
  2068. decimal sumMinutes = (decimal)span.TotalMinutes;
  2069. int times = (int)Math.Ceiling(sumMinutes / 30);
  2070. rtnTime = curDate.AddMinutes(times * 30);
  2071. return rtnTime;
  2072. }
  2073. /// <summary>
  2074. /// 排产开始时间处理为半小时/整点开始--向前取整
  2075. /// </summary>
  2076. /// <param name="startTime"></param>
  2077. /// <returns></returns>
  2078. public DateTime CalcStartTimeBefore(DateTime startTime)
  2079. {
  2080. DateTime rtnTime = startTime;
  2081. DateTime curDate = startTime.Date;
  2082. //时间转换为分钟
  2083. TimeSpan span = rtnTime - curDate;
  2084. decimal sumMinutes = (decimal)span.TotalMinutes;
  2085. int times = (int)Math.Floor(sumMinutes / 30);
  2086. rtnTime = curDate.AddMinutes(times * 30);
  2087. return rtnTime;
  2088. }
  2089. /// <summary>
  2090. /// 判断当天是否是工作日
  2091. /// </summary>
  2092. /// <param name="dateTime"></param>
  2093. /// <returns></returns>
  2094. public bool CheckIsWorkDay(DateTime dateTime)
  2095. {
  2096. bool isWorkDay = true;
  2097. //周几
  2098. int weekDay = (int)dateTime.DayOfWeek;
  2099. //判断当天是否是工作日
  2100. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  2101. {
  2102. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  2103. {
  2104. isWorkDay = false;
  2105. }
  2106. return isWorkDay;
  2107. }
  2108. //不是周六周日,需要判断是不是节假日
  2109. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  2110. {
  2111. isWorkDay = false;
  2112. }
  2113. return isWorkDay;
  2114. }
  2115. /// <summary>
  2116. /// 计算下一产线实际排产开始时间
  2117. /// </summary>
  2118. /// <param name="workOrd">工单</param>
  2119. /// <param name="lineStart">上一产线开始时间</param>
  2120. /// <param name="routing">工序</param>
  2121. /// <param name="prodLines">产线明细</param>
  2122. /// <param name="allResults">产线占用记录</param>
  2123. /// <returns></returns>
  2124. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults, List<ShopCalendarWorkCtr> calendars, List<ScheduleExceptionMaster> exceptions, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls, bool Check = false, bool UseSkill = true)
  2125. {
  2126. //本序工序编码
  2127. int op = routing.OP;
  2128. //获取上序实际开工时间
  2129. DateTime preStartTime = lineStart.StartTime;
  2130. //上序的开始准备时间记录
  2131. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  2132. if (preRecord != null)
  2133. {
  2134. preStartTime = preRecord.StartTime;
  2135. }
  2136. LineStartDto startDto = new LineStartDto();
  2137. //获取产线
  2138. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  2139. //当前工序的开始准备时间记录
  2140. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  2141. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  2142. if (curRecord != null && curRecord.StartTime < scheTime)
  2143. {
  2144. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  2145. if (curLine != null) {
  2146. //产线工作日历:当前产线的工作日历 + 默认工作日历
  2147. //var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  2148. //var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  2149. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  2150. startDto.RecID = curLine.RecID;
  2151. startDto.Line = curLine.Line;
  2152. startDto.StartTime = startTime;
  2153. startDto.setupTime = curLine.SetupTime;
  2154. startDto.Rate = curLine.Rate;
  2155. }
  2156. }
  2157. else {
  2158. //获取第一条产线排产结束时间
  2159. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2160. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  2161. startDto.RecID = lines[0].RecID;
  2162. startDto.Line = lines[0].Line;
  2163. startDto.setupTime = lines[0].SetupTime;
  2164. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  2165. startDto.Rate = lines[0].Rate;
  2166. //循环剩余产线,找到最早可开工产线
  2167. for (int i = 1; i < lines.Count(); i++)
  2168. {
  2169. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2170. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  2171. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  2172. if (startTime < startDto.StartTime)
  2173. {
  2174. startDto.RecID = lines[i].RecID;
  2175. startDto.Line = lines[i].Line;
  2176. startDto.setupTime = lines[i].SetupTime;
  2177. startDto.StartTime = startTime;
  2178. startDto.Rate = lines[i].Rate;
  2179. }
  2180. }
  2181. //当前工序没有开始准备时间记录
  2182. if (curRecord == null)
  2183. {
  2184. //添加记录
  2185. inserts.Add(new WorkOrdSetupTimeRecord
  2186. {
  2187. Domain = workOrd.Domain,
  2188. WorkOrd = workOrd.WorkOrd,
  2189. ItemNum = workOrd.ItemNum,
  2190. Op = op,
  2191. Line = startDto.Line,
  2192. StartTime = startDto.StartTime,
  2193. CreateTime = DateTime.Now
  2194. });
  2195. //记录工序开始准备时间记录
  2196. timeRecords.Add(new WorkOrdSetupTimeRecord
  2197. {
  2198. Domain = workOrd.Domain,
  2199. WorkOrd = workOrd.WorkOrd,
  2200. ItemNum = workOrd.ItemNum,
  2201. Op = op,
  2202. Line = startDto.Line,
  2203. StartTime = startDto.StartTime,
  2204. CreateTime = DateTime.Now
  2205. });
  2206. }
  2207. else
  2208. {
  2209. //更新准备开始时间记录
  2210. timeRecords.ForEach(p => {
  2211. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  2212. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  2213. });
  2214. //存在开始准备时间记录,则更新
  2215. curRecord.Line = startDto.Line;
  2216. curRecord.StartTime = startDto.StartTime;
  2217. updates.Add(curRecord);
  2218. }
  2219. }
  2220. //计算准备开始时间点与当前时间点的有效时长
  2221. decimal sumTimes = 0m;
  2222. if (curRecord != null)
  2223. {
  2224. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  2225. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  2226. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  2227. {
  2228. sumTimes = 0m;
  2229. }
  2230. }
  2231. //产线准备完成之后到当前时间点剩余时长(小时)
  2232. decimal restTime = startDto.setupTime - sumTimes / 60;
  2233. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  2234. startDto.Op = op;
  2235. startDto.WaitTime = routing.WaitTime * 60;
  2236. //判断当前产线的UPH
  2237. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  2238. //判断当前日期是否配置了UPH
  2239. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  2240. //当天的实际UPH
  2241. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  2242. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  2243. decimal planQty = 0m;
  2244. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  2245. {
  2246. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  2247. planQty = Math.Floor(Math.Abs(restTime) * rate);
  2248. }
  2249. else if (routing.Last != null)
  2250. {
  2251. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  2252. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  2253. planQty = Math.Floor(sumTimes / 60 * rate);
  2254. }
  2255. //剩余待排产数量=工单数量-已报工数量-预估数量
  2256. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  2257. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  2258. return startDto;
  2259. }
  2260. /// <summary>
  2261. /// 可用数量和可用时间
  2262. /// </summary>
  2263. /// <param name="actStart">开始时间</param>
  2264. /// <param name="lineStart">工序</param>
  2265. /// <param name="schedule">可插班明细</param>
  2266. /// <param name="lines">生产线明细</param>
  2267. /// <param name="allResults">产线占用记录</param>
  2268. /// <param name="numList">可用数量</param>
  2269. /// <returns></returns>
  2270. public void AvailableQuantity(WorkOrdMaster workOrd, DateTime actStart, LineStartDto lineStart, List<ProdLineDetail> lines, List<ScheduleResultOpMaster> allResults, List<ScheduleExceptionMaster> exceptions, out List<string> numList, out ScheduleResultOpMaster schedule, out DateTime wxEndTime, bool UseSkill = true)
  2271. {
  2272. wxEndTime = actStart;
  2273. numList = new List<string>();
  2274. schedule = null;
  2275. var num = 0;
  2276. var scheduleList = lineStart.OpType == "P" ? new List<ScheduleResultOpMaster>() : allResults.Where(p => p.InternalEquipmentCode == lineStart.InternalEquipmentCode && ((p.WorkStartTime <= actStart && p.WorkEndTime > actStart) || p.WorkStartTime >= actStart)).OrderBy(p => p.WorkStartTime).ToList();
  2277. if (scheduleList.Any())
  2278. {
  2279. schedule = null;
  2280. for (int i = 0; i < scheduleList.Count(); i++)
  2281. {
  2282. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2283. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, actStart, allResults, lineStart.StandardStaffCount);
  2284. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2285. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults, lineStart.MoldTypeCode);
  2286. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2287. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults);
  2288. if (numList.Any() && numList.Count > 0)
  2289. {
  2290. if (Convert.ToInt32(numList[0]) > 0)
  2291. {
  2292. schedule = scheduleList[i];
  2293. break;
  2294. }
  2295. else
  2296. {
  2297. actStart = scheduleList[i].WorkEndTime;
  2298. }
  2299. }
  2300. }
  2301. //没有可插班时间
  2302. if (schedule == null)
  2303. {
  2304. schedule = scheduleList[scheduleList.Count - 1];
  2305. }
  2306. }
  2307. else
  2308. {
  2309. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2310. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, actStart, allResults, lineStart.StandardStaffCount);
  2311. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2312. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults, lineStart.MoldTypeCode);
  2313. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2314. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, actStart, allResults);
  2315. }
  2316. //占用时间过后依然无可用设备
  2317. if (scheduleList.Any() && numList.Any() && numList.Count > 0 || (scheduleList.Any() && num == 0 && numList.Count == 0))
  2318. {
  2319. num = numList.Count > 0 ? Convert.ToInt32(numList[0]) : 0;
  2320. //无可用设备
  2321. if (num <= 0)
  2322. {
  2323. if (num == -99)
  2324. {
  2325. var entity = new ScheduleExceptionMaster();
  2326. entity.Domain = workOrd.Domain;
  2327. entity.WorkOrd = workOrd.WorkOrd;
  2328. entity.ItemNum = workOrd.ItemNum;
  2329. entity.CreateTime = DateTime.Now;
  2330. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2331. entity.Type = "手动排产";
  2332. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2333. exceptions.Add(entity);
  2334. }
  2335. else
  2336. {
  2337. //是否是维修
  2338. wxEndTime = num < 0 ? (numList.Count >= 3 ? Convert.ToDateTime(numList[2]) : schedule.WorkEndTime) : schedule.WorkEndTime;
  2339. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2340. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, wxEndTime, allResults, lineStart.StandardStaffCount);
  2341. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2342. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, wxEndTime, allResults, lineStart.MoldTypeCode);
  2343. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2344. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, wxEndTime, allResults);
  2345. }
  2346. }
  2347. }
  2348. if (numList.Count > 0)
  2349. {
  2350. if (Convert.ToInt32(numList[0]) == -99 && exceptions.FindIndex(e => e.WorkOrd == workOrd.WorkOrd) < 0)
  2351. {
  2352. var entity = new ScheduleExceptionMaster();
  2353. entity.Domain = workOrd.Domain;
  2354. entity.WorkOrd = workOrd.WorkOrd;
  2355. entity.ItemNum = workOrd.ItemNum;
  2356. entity.CreateTime = DateTime.Now;
  2357. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2358. entity.Type = "手动排产";
  2359. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2360. exceptions.Add(entity);
  2361. }
  2362. else if (Convert.ToInt32(numList[0]) == 0)
  2363. {
  2364. for (int i = 1; i < 10; i++)
  2365. {
  2366. var newtime = actStart.AddHours(12 * i);
  2367. if (!string.IsNullOrEmpty(lineStart.SkillNo) && UseSkill)
  2368. numList = _getAvailableEquipmentAppService.GetEquipmentCountBySkillRestrictions(lineStart.SkillNo, lineStart.MoldTypeCode, lineStart.InternalEquipmentCode, newtime, allResults, lineStart.StandardStaffCount);
  2369. else if (!string.IsNullOrEmpty(lineStart.MoldTypeCode))
  2370. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, newtime, allResults, lineStart.MoldTypeCode);
  2371. else if (!string.IsNullOrEmpty(lineStart.InternalEquipmentCode))
  2372. numList = _getAvailableEquipmentAppService.GetAvailableEquipmentForCurrentTeam(lineStart.InternalEquipmentCode, newtime, allResults);
  2373. if (Convert.ToInt32(numList[0]) > 0)
  2374. {
  2375. break;
  2376. }
  2377. }
  2378. if (Convert.ToInt32(numList[0]) == -99)
  2379. {
  2380. var entity = new ScheduleExceptionMaster();
  2381. entity.Domain = workOrd.Domain;
  2382. entity.WorkOrd = workOrd.WorkOrd;
  2383. entity.ItemNum = workOrd.ItemNum;
  2384. entity.CreateTime = DateTime.Now;
  2385. entity.Remark = $"{workOrd.WorkOrd}排产异常:{lineStart.Op}-{numList[1]}";
  2386. entity.Type = "手动排产";
  2387. entity.OptTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  2388. exceptions.Add(entity);
  2389. }
  2390. }
  2391. }
  2392. }
  2393. /// <summary>
  2394. /// 通过提前期计算产线排产开始时间
  2395. /// </summary>
  2396. /// <param name="line">产线</param>
  2397. /// <param name="startTime">上一产线开始时间</param>
  2398. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  2399. /// <returns></returns>
  2400. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  2401. {
  2402. //提前期转换成分钟
  2403. decimal needMinute = setupTime * 60;
  2404. //实际排产开始时间
  2405. DateTime actStart = startTime;
  2406. //开始时间是周几
  2407. int weekDay = (int)startTime.DayOfWeek;
  2408. //当天的工作日历
  2409. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  2410. if (shopCal == null)
  2411. {
  2412. //产线没有维护当天的工作日历,则取默认工作日历
  2413. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2414. }
  2415. //当前产线的休息时间设置
  2416. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  2417. //当前日期的工作时间段
  2418. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  2419. //计算starttime处于那个工作时间段
  2420. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  2421. //如果找不到对应时间段
  2422. if (curPoint == null)
  2423. {
  2424. //如果开始时间在开始上班之前
  2425. if (startTime < workPoints.First().StartPoint)
  2426. {
  2427. curPoint = workPoints.First();
  2428. startTime = curPoint.StartPoint;
  2429. }
  2430. else {
  2431. //判断开始时间处于哪个空闲时间段
  2432. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  2433. startTime = curPoint.EndPoint;
  2434. }
  2435. }
  2436. //当前时间段可用时长
  2437. TimeSpan span = curPoint.EndPoint - startTime;
  2438. decimal curMins = (decimal)span.TotalMinutes;
  2439. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  2440. {
  2441. actStart = startTime.AddMinutes((double)needMinute);
  2442. return actStart;
  2443. }
  2444. //当前时间段的可用时长不满足
  2445. //剩余提前期
  2446. needMinute -= curMins;
  2447. //获取后层级时间段
  2448. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2449. bool flag = true;//标志位
  2450. foreach (var item in prePoints)
  2451. {
  2452. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  2453. {
  2454. actStart = item.StartPoint.AddMinutes((double)needMinute);
  2455. flag = false;
  2456. break;
  2457. }
  2458. needMinute -= item.WorkMinutes;
  2459. }
  2460. if (!flag)
  2461. {
  2462. return actStart;
  2463. }
  2464. //今天可用时长不够,往后工作日找
  2465. DateTime nextStartTime = startTime;
  2466. while (flag)
  2467. {
  2468. //获取下一个工作日
  2469. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  2470. weekDay = (int)nextStartTime.DayOfWeek;
  2471. //获取前一个工作日的工作时间段数据,level顺排
  2472. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  2473. if (curCalendar == null )
  2474. {
  2475. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2476. }
  2477. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  2478. //当天的工作时长(分钟)
  2479. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  2480. if (sumWorkMins >= needMinute)//当天可用提前期满足
  2481. {
  2482. //获取开始时间
  2483. foreach (var item in workPoints)
  2484. {
  2485. if (item.WorkMinutes >= needMinute)//当前时间段满足
  2486. {
  2487. actStart = item.StartPoint.AddMinutes((double)needMinute);
  2488. break;
  2489. }
  2490. needMinute -= item.WorkMinutes;
  2491. }
  2492. flag = false;
  2493. }
  2494. else
  2495. {
  2496. //当天可用提前期不满足
  2497. needMinute -= sumWorkMins;
  2498. }
  2499. }
  2500. return actStart;
  2501. }
  2502. /// <summary>
  2503. /// 获取下一个工作日开始时间
  2504. /// </summary>
  2505. /// <param name="weekDay">当前周几</param>
  2506. /// <param name="startTime">开始时间</param>
  2507. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  2508. /// <returns></returns>
  2509. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  2510. {
  2511. DateTime rtnData = startTime;
  2512. //下一天
  2513. DateTime nextDate = startTime.Date.AddDays(1);
  2514. //下一天是周几
  2515. int nextWeekDay = (weekDay + 1) % 7;
  2516. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  2517. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  2518. if (calendar == null)
  2519. {
  2520. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  2521. }
  2522. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  2523. //判断下一天是否是工作日
  2524. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  2525. {
  2526. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  2527. {
  2528. //递归继续找下一个工作日
  2529. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  2530. return rtnData;
  2531. }
  2532. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  2533. return rtnData;
  2534. }
  2535. //下一天不是周六周日,需要判断是不是节假日
  2536. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  2537. {
  2538. //递归继续找下一个工作日
  2539. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  2540. return rtnData;
  2541. }
  2542. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  2543. return rtnData;
  2544. }
  2545. /// <summary>
  2546. /// 处理当前日期的工作时间段
  2547. /// </summary>
  2548. /// <param name="prodLine"></param>
  2549. /// <param name="startTime"></param>
  2550. /// <param name="shopCal">当前产线的工作日历-周几</param>
  2551. /// <param name="curQtyDtls">每天休息记录</param>
  2552. /// <returns></returns>
  2553. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  2554. {
  2555. //年-月-日
  2556. string date = startTime.Date.ToString("yyyy-MM-dd");
  2557. //排产记录结束日期是周几
  2558. int weekDay = (int)startTime.DayOfWeek;
  2559. //工作时间段
  2560. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  2561. LineWorkPointDto dto = new LineWorkPointDto();
  2562. int level = 1;
  2563. TimeSpan span = TimeSpan.Zero;
  2564. //开始时间
  2565. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  2566. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  2567. //结束时间
  2568. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  2569. dto.Level = level;
  2570. dto.Line = prodLine;
  2571. dto.WeekDay = weekDay;
  2572. dto.StartPoint = dayStartPoint;
  2573. //按照产线休息时间切分时间段
  2574. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  2575. foreach (var item in curQtyDtls)
  2576. {
  2577. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  2578. //休息时间段开始时间不在工作时间内,不考虑
  2579. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  2580. {
  2581. continue;
  2582. }
  2583. dto.EndPoint = endPoint;
  2584. span = dto.EndPoint - dto.StartPoint;
  2585. dto.WorkMinutes = (decimal)span.TotalMinutes;
  2586. workPoints.Add(dto);
  2587. level++;
  2588. dto = new LineWorkPointDto();
  2589. dto.Level = level;
  2590. dto.Line = prodLine;
  2591. dto.WeekDay = weekDay;
  2592. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  2593. }
  2594. dto.EndPoint = dayEndPoint;
  2595. span = dto.EndPoint - dto.StartPoint;
  2596. dto.WorkMinutes = (decimal)span.TotalMinutes;
  2597. workPoints.Add(dto);
  2598. //产线当天加班设置
  2599. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  2600. foreach (var item in curOccupyTimes)
  2601. {
  2602. //如果加班开始时间在工作时间内,则不考虑
  2603. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  2604. {
  2605. continue;
  2606. }
  2607. level++;
  2608. dto = new LineWorkPointDto();
  2609. dto.Level = level;
  2610. dto.Line = prodLine;
  2611. dto.WeekDay = weekDay;
  2612. dto.StartPoint = item.StartTime.GetValueOrDefault();
  2613. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  2614. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  2615. workPoints.Add(dto);
  2616. }
  2617. return workPoints.OrderBy(p => p.Level).ToList();
  2618. }
  2619. /// <summary>
  2620. /// 调整领料单时间
  2621. /// </summary>
  2622. /// <param name="workords"></param>
  2623. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  2624. {
  2625. if (workords.Any())
  2626. {
  2627. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  2628. //1.如果未生成领料单,则无需调整。
  2629. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  2630. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2631. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2632. if (nbrlist.Any())
  2633. {
  2634. foreach (var work in workords)
  2635. {
  2636. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2637. foreach (var nbr in workNbr)
  2638. {
  2639. if (string.IsNullOrEmpty(nbr.Status))
  2640. {
  2641. if (nbr.TransType == "PrevProcess")
  2642. {
  2643. //前处理领料单
  2644. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2645. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2646. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2647. }
  2648. else
  2649. {
  2650. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2651. nbr.Date = nbr.EffDate;
  2652. }
  2653. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2654. {
  2655. nbr.Date = DateTime.Now.AddDays(1).Date;
  2656. }
  2657. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2658. {
  2659. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2660. }
  2661. }
  2662. }
  2663. }
  2664. _nbrMaster.Update(nbrlist);
  2665. }
  2666. }
  2667. }
  2668. /// <summary>
  2669. /// 日计划自动发布
  2670. /// </summary>
  2671. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2672. {
  2673. //取数开始时间为当前日期
  2674. DateTime startTime = DateTime.Now.Date;
  2675. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2676. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2677. if (periodList.Any())
  2678. {
  2679. try
  2680. {
  2681. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2682. var workords = periodList.Select(s => s.WorkOrds);
  2683. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2684. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2685. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2686. foreach (var work in workordList)
  2687. {
  2688. bool flag = false;
  2689. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2690. if (nbrlist.Any())
  2691. {
  2692. flag = true;
  2693. foreach (var nbr in nbrlist)
  2694. {
  2695. //还有未出库数据
  2696. //如果有任意一个出库,则下达
  2697. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2698. {
  2699. flag = false;
  2700. break;
  2701. }
  2702. /*if (nbr.Status.ToLower() != "c")
  2703. {
  2704. flag = false;
  2705. break;
  2706. }*/
  2707. //需要前处理,但是前处理还未完成
  2708. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2709. {
  2710. flag = false;
  2711. break;
  2712. }
  2713. }
  2714. }
  2715. if (flag)
  2716. {
  2717. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2718. publish.ForEach(x =>
  2719. {
  2720. x.Status = "r";
  2721. });
  2722. updateList.AddRange(publish);
  2723. }
  2724. }
  2725. if (updateList.Any())
  2726. {
  2727. _periodSequenceDet.Update(updateList);
  2728. }
  2729. }
  2730. catch (Exception e)
  2731. {
  2732. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2733. return "保存失败,请联系管理员。";
  2734. }
  2735. }
  2736. return "ok";
  2737. }
  2738. }
  2739. }