ProductionScheduleAppService.cs 206 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. namespace Business.ResourceExamineManagement
  23. {
  24. /// <summary>
  25. /// 生产排产服务
  26. /// </summary>
  27. public class ProductionScheduleAppService : ApplicationService
  28. {
  29. #region 服务
  30. /// <summary>
  31. /// 物料
  32. /// </summary>
  33. private ISqlRepository<ItemMaster> _itemMaster;
  34. /// <summary>
  35. /// 工单
  36. /// </summary>
  37. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  38. /// <summary>
  39. /// 工单物料明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  42. /// <summary>
  43. /// 工单工艺路线明细
  44. /// </summary>
  45. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  46. /// <summary>
  47. /// 库存主数据
  48. /// </summary>
  49. private ISqlRepository<InvMaster> _invMaster;
  50. /// <summary>
  51. /// 生产线明细
  52. /// </summary>
  53. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  54. /// <summary>
  55. /// 生产周期明细
  56. /// </summary>
  57. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  58. /// <summary>
  59. /// 排产结果明细
  60. /// </summary>
  61. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  62. /// <summary>
  63. /// 工作日历数据
  64. /// </summary>
  65. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  66. /// <summary>
  67. /// 产线休息时间记录表
  68. /// </summary>
  69. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  70. /// <summary>
  71. /// 产线人员配置表
  72. /// </summary>
  73. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  74. /// <summary>
  75. /// 加班设置表
  76. /// </summary>
  77. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  78. /// <summary>
  79. /// 加班设置表
  80. /// </summary>
  81. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  82. /// <summary>
  83. /// 节假日记录表
  84. /// </summary>
  85. private ISqlRepository<HolidayMaster> _holidayMaster;
  86. /// <summary>
  87. /// 排产异常记录
  88. /// </summary>
  89. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  90. /// <summary>
  91. /// 雪花算法
  92. /// </summary>
  93. SnowFlake help = new SnowFlake();
  94. private readonly ICurrentTenant _currentTenant;
  95. /// <summary>
  96. /// 工作日历数据
  97. /// </summary>
  98. private List<ShopCalendarWorkCtr> calendars;
  99. /// <summary>
  100. /// 产线休息记录数据
  101. /// </summary>
  102. private List<QualityLineWorkDetail> qualityLines;
  103. /// <summary>
  104. /// 节假日记录数据
  105. /// </summary>
  106. private List<HolidayMaster> holidays;
  107. /// <summary>
  108. /// 生产线UPH设置
  109. /// </summary>
  110. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  111. /// <summary>
  112. /// 加班设置
  113. /// </summary>
  114. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  115. /// <summary>
  116. /// 工厂id
  117. /// </summary>
  118. private string domain = "";
  119. #endregion
  120. #region 构造函数
  121. /// <summary>
  122. /// 构造函数
  123. /// </summary>
  124. public ProductionScheduleAppService(
  125. ISqlRepository<ItemMaster> itemMaster,
  126. ISqlRepository<WorkOrdMaster> workOrdMaster,
  127. ISqlRepository<WorkOrdDetail> workOrdDetail,
  128. ISqlRepository<WorkOrdRouting> workOrdRouting,
  129. ISqlRepository<ProdLineDetail> prodLineDetail,
  130. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  131. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  132. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  133. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  134. ISqlRepository<InvMaster> invMaster,
  135. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  136. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  137. ISqlRepository<HolidayMaster> holidayMaster,
  138. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  139. ICurrentTenant currentTenant,
  140. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster
  141. )
  142. {
  143. _itemMaster = itemMaster;
  144. _workOrdMaster = workOrdMaster;
  145. _workOrdDetail = workOrdDetail;
  146. _workOrdRouting = workOrdRouting;
  147. _prodLineDetail = prodLineDetail;
  148. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  149. _resourceOccupancyTime = resourceOccupancyTime;
  150. _periodSequenceDet = periodSequenceDet;
  151. _scheduleResultOpMaster = scheduleResultOpMaster;
  152. _invMaster = invMaster;
  153. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  154. _qualityLineWorkDetail = qualityLineWorkDetail;
  155. _holidayMaster = holidayMaster;
  156. _generalizedCodeMaster = generalizedCodeMaster;
  157. _currentTenant = currentTenant;
  158. _scheduleExceptionMaster = scheduleExceptionMaster;
  159. }
  160. #endregion
  161. /// <summary>
  162. /// 生产排产-定时任务
  163. /// </summary>
  164. public async void DoExt()
  165. {
  166. //定时任务排产:获取工厂id
  167. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  168. domain = configuration.GetConnectionString("Factory_id");
  169. //获取排产锁定期
  170. var generalizedCodeMaster = _generalizedCodeMaster.Select(p => p.FldName == "SystemConfig" && p.Val == "WorkOrderLockPeriod" && p.Domain == domain && p.IsActive).FirstOrDefault();
  171. decimal lockDays = generalizedCodeMaster != null ? generalizedCodeMaster.UDeci1 : 0;
  172. //获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  173. DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  174. //取数开始时间需要排除掉锁定期内的工单
  175. DateTime startDate = DateTime.Now.Date.AddDays(1).AddDays((double)lockDays);
  176. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && p.OrdDate < endDate && p.OrdDate >= startDate && string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.BusinessID >0 ))).ToList();
  177. await DoProductSchedule(workOrds, domain, 1);
  178. }
  179. /// <summary>
  180. /// 生产排产
  181. /// </summary>
  182. /// <param name="workOrds">需要重新排产的工单</param>
  183. /// <param name="factoryid">工单的工厂id</param>
  184. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  185. /// <returns></returns>
  186. public async Task DoProductSchedule(List<WorkOrdMaster> workOrds, string factoryid,int type)
  187. {
  188. //记录工厂id
  189. domain = factoryid;
  190. if (workOrds.Count == 0)//没有工单需要排产
  191. {
  192. return;
  193. }
  194. //工单排产的最早日期
  195. DateTime earlist = DateTime.Now.Date.AddDays(1);
  196. //特殊工单指定时间开工,不需要计算产能,只需要计算时长即可
  197. var tsWorkOrds = workOrds.Where(p => !string.IsNullOrEmpty(p.Typed)).ToList();
  198. //正常工单
  199. var zcWorkOrds = workOrds.Where(p => string.IsNullOrEmpty(p.Typed)).ToList();
  200. //2、获取数据
  201. //获取工单工艺路径数据
  202. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  203. //特殊工单的工艺路线
  204. List<WorkOrdRouting> tsWoRoutings = workOrdRoutings.Where(p => tsWorkOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  205. //获取物料对应的生产线信息:物料、工序对应的生产线
  206. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  207. List<string> lines = prodLines.Select(p => p.Line).ToList();
  208. //获取非标准产线人员配置
  209. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  210. //获取加班设置
  211. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  212. //获取生产周期数据
  213. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  214. //获取当前日期往后的排产记录数据
  215. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  216. //获取锁定期之外的工单排产数据
  217. List<PeriodSequenceDet> delPeriodSequences = dbPeriodSequences.Where(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrds)).ToList();
  218. List<ScheduleResultOpMaster> delSchedules = dbSchedules.Where(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  219. //产线占用记录排除锁定期之前的工单
  220. dbSchedules = dbSchedules.Where(p => !workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  221. //获取工作日历数据:产线的工作日历+默认的工作日历
  222. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  223. //获取产线休息记录数据
  224. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  225. //获取节假日记录数据
  226. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  227. //排产前校验
  228. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  229. if (exceptions.Any())
  230. {
  231. using (TransactionScope scope = new TransactionScope())
  232. {
  233. try
  234. {
  235. //记录排产异常数据
  236. _scheduleExceptionMaster.Insert(exceptions);
  237. scope.Complete();
  238. }
  239. catch (Exception ex)
  240. {
  241. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产异常数据失败:" + ex.Message, _currentTenant.Id.ToString());
  242. scope.Dispose();
  243. }
  244. }
  245. return;
  246. }
  247. //3、排产
  248. //生产周期
  249. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  250. //排产记录表
  251. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  252. //排产结果
  253. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  254. allResults.AddRange(dbSchedules);
  255. //记录特殊工单排产结果
  256. List<string> ypcWorkOrds = new List<string>();
  257. foreach (var item in zcWorkOrds)
  258. {
  259. //记录产线占用情况
  260. allResults.AddRange(scheduleMasters);
  261. //当前工单工艺路线主产线的关键工序
  262. var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p=>p.OP).ToList();
  263. //当前工单的产线明细
  264. var curProdLines = prodLines.Where(p => p.Part == item.ItemNum).ToList();
  265. //产线排产
  266. LineSchedule(item, curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, tsWorkOrds, ypcWorkOrds, tsWoRoutings);
  267. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  268. if (scheduleList.Any())
  269. {
  270. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  271. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  272. }
  273. }
  274. //判断是否有特殊工单没有排产,如果有,则对剩余特殊工单排产
  275. var notSchedules = tsWorkOrds.Where(p => !ypcWorkOrds.Contains(p.WorkOrd)).ToList();
  276. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  277. foreach (var item in notSchedules)
  278. {
  279. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  280. workDtos.Add(new WorkOrdMstDto
  281. {
  282. WorkOrd = item.WorkOrd,
  283. ItemNum = item.ItemNum,
  284. QtyOrded = item.QtyOrded,
  285. OrdDate = item.OrdDate.GetValueOrDefault(),
  286. ProdLine = item.ProdLine,
  287. LbrVar = item.LbrVar * 60,
  288. Worked = 0,
  289. QtyWorked = 0,
  290. Op = curOp.OP,
  291. WaitTime = curOp.WaitTime * 60
  292. });
  293. }
  294. TsLineSchedule(workDtos, periodSequenceDtls, scheduleMasters);
  295. //处理特殊工单计划开始日期、计划结束日期
  296. foreach (var item in tsWorkOrds)
  297. {
  298. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  299. if (scheduleList.Any())
  300. {
  301. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  302. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  303. }
  304. }
  305. using (TransactionScope scope = new TransactionScope())
  306. {
  307. try
  308. {
  309. //更新工单计划开工时间、计划结束时间
  310. _workOrdMaster.Update(workOrds);
  311. //删除锁定期之外的工单排产记录
  312. _periodSequenceDet.Delete(delPeriodSequences);
  313. _scheduleResultOpMaster.Delete(delSchedules);
  314. //保存排产记录
  315. _periodSequenceDet.Insert(periodSequenceDtls);
  316. _scheduleResultOpMaster.Insert(scheduleMasters);
  317. scope.Complete();
  318. }
  319. catch (Exception ex)
  320. {
  321. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  322. scope.Dispose();
  323. }
  324. }
  325. }
  326. /// <summary>
  327. /// 排产前校验
  328. /// </summary>
  329. /// <param name="workOrds">待排产工单</param>
  330. /// <param name="workOrdRoutings">工单工艺路线</param>
  331. /// <param name="prodLines">产线明细</param>
  332. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  333. /// <returns></returns>
  334. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  335. {
  336. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  337. ScheduleExceptionMaster entity;
  338. foreach (var item in workOrds)
  339. {
  340. if (!string.IsNullOrEmpty(item.Typed))//特殊工单
  341. {
  342. //校验有没有维护工艺路线即可
  343. var routings = workOrdRoutings.Where(p=>p.ItemNum == item.ItemNum).ToList();
  344. if (!routings.Any())
  345. {
  346. entity = new ScheduleExceptionMaster();
  347. entity.Domain = item.Domain;
  348. entity.WorkOrd = item.WorkOrd;
  349. entity.ItemNum = item.ItemNum;
  350. entity.CreateTime = DateTime.Now;
  351. entity.Remark = "排产异常:工单没有维护工艺路线,请维护后再操作!";
  352. entity.Type = type == 1 ? "自动排产" : "手动排产";
  353. exceptions.Add(entity);
  354. }
  355. //获取当前产线维护的工作日历
  356. var lineCals = calendars.Where(p => p.ProdLine == item.ProdLine).ToList();
  357. //获取默认工作日历
  358. var mrCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  359. if (!lineCals.Any())//当前产线未维护工作日历
  360. {
  361. if (!mrCals.Any() || mrCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  362. {
  363. entity = new ScheduleExceptionMaster();
  364. entity.Domain = item.Domain;
  365. entity.WorkOrd = item.WorkOrd;
  366. entity.ItemNum = item.ItemNum;
  367. entity.CreateTime = DateTime.Now;
  368. entity.Remark = "排产异常:产线[" + item.ProdLine + "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  369. entity.Type = type == 1 ? "自动排产" : "手动排产";
  370. exceptions.Add(entity);
  371. }
  372. }
  373. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  374. {
  375. entity = new ScheduleExceptionMaster();
  376. entity.Domain = item.Domain;
  377. entity.WorkOrd = item.WorkOrd;
  378. entity.ItemNum = item.ItemNum;
  379. entity.CreateTime = DateTime.Now;
  380. entity.Remark = "排产异常:产线[" + item.ProdLine + "]工作日历没有维护完整,请维护后再操作!";
  381. entity.Type = type == 1 ? "自动排产" : "手动排产";
  382. exceptions.Add(entity);
  383. }
  384. continue;
  385. }
  386. var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  387. //判断当前工单主产线是否设置了关键工序
  388. if (!curRoutings.Any())//当前工单没有维护关键工序
  389. {
  390. entity = new ScheduleExceptionMaster();
  391. entity.Domain = item.Domain;
  392. entity.WorkOrd = item.WorkOrd;
  393. entity.ItemNum = item.ItemNum;
  394. entity.CreateTime = DateTime.Now;
  395. entity.Remark = "排产异常:工单的工艺路径没有维护关键工序,请维护后再操作!";
  396. entity.Type = type == 1 ? "自动排产" : "手动排产";
  397. exceptions.Add(entity);
  398. continue;
  399. }
  400. //获取当前工单物料对应的产线信息
  401. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  402. if (!lineDetails.Any())
  403. {
  404. entity = new ScheduleExceptionMaster();
  405. entity.Domain = item.Domain;
  406. entity.WorkOrd = item.WorkOrd;
  407. entity.ItemNum = item.ItemNum;
  408. entity.CreateTime = DateTime.Now;
  409. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  410. entity.Type = type == 1 ? "自动排产" : "手动排产";
  411. exceptions.Add(entity);
  412. continue;
  413. }
  414. //校验关键工序是否维护了产线
  415. List<LineStartDto> lines = new List<LineStartDto>();
  416. foreach (var op in curRoutings)
  417. {
  418. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  419. if (!curLines.Any())//当前Op没有维护产线
  420. {
  421. entity = new ScheduleExceptionMaster();
  422. entity.Domain = item.Domain;
  423. entity.WorkOrd = item.WorkOrd;
  424. entity.ItemNum = item.ItemNum;
  425. entity.CreateTime = DateTime.Now;
  426. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  427. entity.Type = type == 1 ? "自动排产" : "手动排产";
  428. exceptions.Add(entity);
  429. }
  430. foreach (var line in curLines)
  431. {
  432. lines.Add(new LineStartDto {
  433. Line = line.Line,
  434. Op = op
  435. });
  436. }
  437. }
  438. //校验一条产线是否维护了多个关键工序
  439. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  440. foreach (var line in pdLines)
  441. {
  442. var curLines = lines.Where(p => p.Line == line).ToList();
  443. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  444. {
  445. entity = new ScheduleExceptionMaster();
  446. entity.Domain = item.Domain;
  447. entity.WorkOrd = item.WorkOrd;
  448. entity.ItemNum = item.ItemNum;
  449. entity.CreateTime = DateTime.Now;
  450. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线,请调整后再操作!";
  451. entity.Type = type == 1 ? "自动排产" : "手动排产";
  452. exceptions.Add(entity);
  453. }
  454. }
  455. //校验主产线关键工序对应的产线是否维护了工作日历
  456. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  457. foreach (var rut in lineDetails)
  458. {
  459. //获取当前产线维护的工作日历
  460. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  461. if (!lineCals.Any())//当前产线未维护工作日历
  462. {
  463. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  464. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  465. {
  466. entity = new ScheduleExceptionMaster();
  467. entity.Domain = item.Domain;
  468. entity.WorkOrd = item.WorkOrd;
  469. entity.ItemNum = item.ItemNum;
  470. entity.CreateTime = DateTime.Now;
  471. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  472. entity.Type = type == 1 ? "自动排产" : "手动排产";
  473. exceptions.Add(entity);
  474. }
  475. }
  476. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  477. {
  478. entity = new ScheduleExceptionMaster();
  479. entity.Domain = item.Domain;
  480. entity.WorkOrd = item.WorkOrd;
  481. entity.ItemNum = item.ItemNum;
  482. entity.CreateTime = DateTime.Now;
  483. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  484. entity.Type = type == 1 ? "自动排产" : "手动排产";
  485. exceptions.Add(entity);
  486. }
  487. }
  488. }
  489. return exceptions;
  490. }
  491. /// <summary>
  492. /// 排产
  493. /// </summary>
  494. /// <param name="workOrd">工单</param>
  495. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  496. /// <param name="prodLines">当前工单的产线明细</param>
  497. /// <param name="periodsDet">生产周期</param>
  498. /// <param name="scheduleResults">排产结果</param>
  499. /// <param name="allResults">产线占用记录</param>
  500. /// <param name="tsWorkOrds">特殊工单</param>
  501. /// <param name="ypcWorkOrds">已排产特殊工单的工单编号</param>
  502. /// <param name="tsWoRoutings">特殊工单的工艺路线</param>
  503. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults,List<WorkOrdMaster> tsWorkOrds,List<string> ypcWorkOrds, List<WorkOrdRouting> tsWoRoutings)
  504. {
  505. //生产周期
  506. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  507. //排产明细
  508. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  509. //记录上一产线排产开始时间
  510. LineStartDto lineStart = new LineStartDto();
  511. TimeSpan span = TimeSpan.Zero;
  512. //第一层级工序有几个关键工序,就有几条产线
  513. for (int i = 0; i < workOrdRoutings.Count; i++)
  514. {
  515. //产线实际排产开始时间
  516. if (i == 0)//第一条产线
  517. {
  518. lineStart = DealStartTime(workOrd, workOrdRoutings[i].OP, prodLines, allResults);
  519. }
  520. else
  521. {
  522. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  523. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i].OP, prodLines, allResults);
  524. }
  525. //当前产线的工作日历
  526. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  527. //当前产线的休息时间设置
  528. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  529. //产线排产开始时间
  530. DateTime workStartTime = lineStart.StartTime;
  531. //记录特殊工单:获取第一天是否有特殊工单
  532. List<WorkOrdMaster> fstWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  533. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  534. //记录排产开始第二天及以后安排的特殊工单
  535. var secWOMasters = new List<WorkOrdMaster>();
  536. //特殊工单总清场时长(分钟)
  537. decimal sumCleanTimes = 0m;
  538. //最后一个特殊工单的清场时长(分钟)
  539. decimal lstCleanTime = 0m;
  540. //新增特殊工单最后一个清场时长
  541. decimal secCleanTime = 0m;
  542. if (fstWOMasters.Any())
  543. {
  544. foreach (var item in fstWOMasters)
  545. {
  546. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  547. workDtos.Add(new WorkOrdMstDto
  548. {
  549. WorkOrd = item.WorkOrd,
  550. ItemNum = item.ItemNum,
  551. QtyOrded = item.QtyOrded,
  552. LbrVar = item.LbrVar * 60,
  553. Worked = 0,
  554. QtyWorked = 0,
  555. Op = curOp.OP,
  556. WaitTime = curOp.WaitTime * 60,
  557. PlanDate = item.OrdDate.Value
  558. });
  559. sumCleanTimes += curOp.WaitTime * 60;
  560. }
  561. //获取最后一个特殊工单的清场时长
  562. var last = fstWOMasters.Last();
  563. lstCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  564. }
  565. //特殊工单排产需要考虑的时长=特殊工单工作时长(分钟)+除最后一个特殊工单之外的清场时长
  566. decimal sumTsTimes = fstWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - lstCleanTime;
  567. //工单排产第一天标识
  568. bool isFstDay = true;
  569. //产线排产开始当天安排了特殊工单,则先安排特殊工单
  570. while (sumTsTimes > 0)
  571. {
  572. secWOMasters.Clear();
  573. //获取当天的产能
  574. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  575. //获取当天的工作时间段
  576. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  577. if (curCalendar == null)
  578. {
  579. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  580. }
  581. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  582. //特殊工单排产第一天之后:如果当天的可用产能大于特殊工单生产时长,此时需要考虑当天是否安排了其他的特殊工单
  583. if (dto.EffTime > sumTsTimes && !isFstDay)
  584. {
  585. //获取特殊工单
  586. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  587. if (secWOMasters.Any())
  588. {
  589. sumCleanTimes = 0m;
  590. //新增特殊工单最后一个清场时长
  591. secCleanTime = 0m;
  592. //记录新增待排产特殊工单
  593. foreach (var item in secWOMasters)
  594. {
  595. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  596. workDtos.Add(new WorkOrdMstDto
  597. {
  598. WorkOrd = item.WorkOrd,
  599. ItemNum = item.ItemNum,
  600. QtyOrded = item.QtyOrded,
  601. LbrVar = item.LbrVar * 60,
  602. Worked = 0,
  603. QtyWorked = 0,
  604. Op = curOp.OP,
  605. WaitTime = curOp.WaitTime * 60,
  606. PlanDate = item.OrdDate.Value
  607. });
  608. sumCleanTimes += curOp.WaitTime * 60;
  609. }
  610. //获取最后一个特殊工单的清场时长
  611. var last = secWOMasters.Last();
  612. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  613. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  614. sumTsTimes += (lstCleanTime + secWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - secCleanTime);
  615. lstCleanTime = secCleanTime;
  616. }
  617. }
  618. //特殊工单排序
  619. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  620. //当天的可用生产时长满足特殊工单生产时长+清场时间(最后一个工单清场时间除外)
  621. if (dto.EffTime >= sumTsTimes)
  622. {
  623. //可用生产时长(分钟)
  624. decimal remainTime = dto.EffTime;
  625. DateTime beginTime = workStartTime;
  626. DateTime endTime = dto.EndTime;
  627. //获取最后一个工单
  628. var lastWork = workDtos.Last();
  629. //开始或结束时间所处时间段
  630. var curPoint = new LineWorkPointDto();
  631. //特殊工单排产
  632. foreach (var item in workDtos)
  633. {
  634. //当前工单已排产,跳过
  635. if (item.LbrVar == item.Worked)
  636. {
  637. continue;
  638. }
  639. //当前工单排产需要时长
  640. decimal needTime = 0m;
  641. //最后一个特殊工单
  642. if (item.WorkOrd == lastWork.WorkOrd)
  643. {
  644. //最后一个工单的生产时长+清场时长
  645. needTime = lastWork.QtyOrded - lastWork.QtyWorked + lastWork.WaitTime;
  646. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  647. if (remainTime >= needTime)
  648. {
  649. //计算工单排产结束时间
  650. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  651. //获取排产结束时间所处以及之后的生产时间段
  652. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  653. //处理第一个时间段的开始时间
  654. nextPoints[0].StartPoint = beginTime;
  655. foreach (var p in nextPoints)
  656. {
  657. span = p.EndPoint - p.StartPoint;
  658. //当前工作时间段的有效生产时间
  659. decimal effMins = (decimal)span.TotalMinutes;
  660. if (effMins >= needTime)
  661. {
  662. endTime = p.StartPoint.AddMinutes((double)needTime);
  663. break;
  664. }
  665. needTime -= effMins;
  666. }
  667. remainTime -= needTime;
  668. }
  669. //剩余可用工作时长不能满足清场时长
  670. else
  671. {
  672. endTime = dto.EndTime;
  673. //还需排产的清场时间
  674. decimal qcTime = needTime - remainTime;
  675. endTime.AddMinutes((double)qcTime);
  676. remainTime = 0;
  677. }
  678. //最后一个工单的清场时长
  679. lstCleanTime = 0m;
  680. }
  681. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  682. else {
  683. //当前工单还需工作时长+工单的清场时长
  684. needTime = item.LbrVar - item.Worked + item.WaitTime;
  685. //计算工单排产结束时间
  686. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  687. span = curPoint.EndPoint - beginTime;
  688. //当天工作时间段的有效生产时间(分钟)
  689. decimal effMins = (decimal)span.TotalMinutes;
  690. if (effMins >= needTime)//当前工作时间段即可满足产能
  691. {
  692. endTime = beginTime.AddMinutes((double)needTime);
  693. }
  694. else
  695. {
  696. //获取后续生产时间段
  697. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  698. //剩余需要工作时长
  699. decimal nextMins = needTime - effMins;
  700. foreach (var p in nextPoints)
  701. {
  702. if (p.WorkMinutes >= nextMins)
  703. {
  704. endTime = p.StartPoint.AddMinutes((double)nextMins);
  705. break;
  706. }
  707. nextMins -= p.WorkMinutes;
  708. }
  709. }
  710. remainTime -= needTime;
  711. }
  712. //记录生产周期
  713. curSequences.Add(new PeriodSequenceDet
  714. {
  715. Domain = domain,
  716. Line = lineStart.Line,
  717. ItemNum = item.ItemNum,
  718. PlanDate = beginTime.Date,
  719. Period = dto.Period,
  720. OrdQty = item.QtyOrded - item.QtyWorked,
  721. WorkOrds = item.WorkOrd,
  722. Op = item.Op,
  723. IsActive = true,
  724. Status = "",
  725. CreateTime = DateTime.Now
  726. });
  727. //记录排产记录
  728. curScheduleRsts.Add(new ScheduleResultOpMaster
  729. {
  730. Domain = domain,
  731. WorkOrd = item.WorkOrd,
  732. Line = lineStart.Line,
  733. ItemNum = item.ItemNum,
  734. Op = item.Op,
  735. WorkDate = beginTime.Date,
  736. WorkQty = item.QtyOrded - item.QtyWorked,
  737. WorkStartTime = beginTime,
  738. WorkEndTime = endTime,
  739. CreateTime = DateTime.Now
  740. });
  741. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  742. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  743. //结束时间位于工作区间结尾
  744. if (curPoint != null && endTime == curPoint.EndPoint)
  745. {
  746. //获取后续生产时间段
  747. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  748. //存在后续工作区间
  749. if (curPoint != null)
  750. {
  751. endTime = curPoint.StartPoint;
  752. }
  753. }
  754. beginTime = endTime;
  755. //工单排产完成,排产时长=工单工作时长
  756. item.Worked = item.LbrVar;
  757. item.QtyWorked = item.QtyOrded;
  758. }
  759. //当天产能完全占用,且最后一个工单的清场时间刚好下班或者在下班后
  760. if (curPoint == null || endTime == dto.EndTime)
  761. {
  762. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  763. //获取下一个工作日
  764. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  765. isFstDay = true;
  766. //特殊工单排产完成,占用了当天的全部产能,则需要判断下一个工作日是否存在特殊工单,如果存在,则需要继续排特殊工单
  767. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  768. //记录新增待排产特殊工单
  769. if (secWOMasters.Any())
  770. {
  771. sumCleanTimes = 0m;
  772. //新增特殊工单最后一个清场时长(分钟)
  773. secCleanTime = 0m;
  774. foreach (var item in secWOMasters)
  775. {
  776. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  777. workDtos.Add(new WorkOrdMstDto
  778. {
  779. WorkOrd = item.WorkOrd,
  780. ItemNum = item.ItemNum,
  781. QtyOrded = item.QtyOrded,
  782. LbrVar = item.LbrVar * 60,
  783. Worked = 0,
  784. QtyWorked = 0,
  785. Op = curOp.OP,
  786. WaitTime = curOp.WaitTime * 60,
  787. PlanDate = item.OrdDate.Value
  788. });
  789. sumCleanTimes += curOp.WaitTime * 60;
  790. }
  791. //获取最后一个特殊工单的清场时长
  792. var last = secWOMasters.Last();
  793. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  794. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  795. sumTsTimes += (lstCleanTime + secWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - secCleanTime);
  796. lstCleanTime = secCleanTime;
  797. }
  798. }
  799. //当天可用生产时长大于特殊工单生产时长+最后一个工单的清场时长
  800. else
  801. {
  802. //排产完毕,特殊工单时长置0
  803. sumTsTimes = 0;
  804. //处理workStartTime
  805. workStartTime = endTime;
  806. }
  807. }
  808. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  809. else
  810. {
  811. decimal residueTime = dto.EffTime;//当天产能剩余产能(分钟)
  812. DateTime beginTime = workStartTime;//排产开始时间
  813. DateTime endTime = dto.EndTime;//排产结束时间
  814. foreach (var item in workDtos)
  815. {
  816. if (item.LbrVar == item.Worked)//当前工单已排产
  817. {
  818. continue;
  819. }
  820. //当前工单剩余待排产时长(分钟)
  821. decimal needTime = item.LbrVar - item.Worked;
  822. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  823. if (residueTime >= needTime)
  824. {
  825. //计算工单排产结束时间
  826. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  827. span = curPoint.EndPoint - beginTime;
  828. //当前工作时间段的有效生产时间(分钟)
  829. decimal effMins = (decimal)span.TotalMinutes;
  830. if (effMins >= needTime)//当前工作时间段即可满足产能
  831. {
  832. endTime = beginTime.AddMinutes((double)needTime);
  833. }
  834. else
  835. {
  836. //获取后续生产时间段
  837. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  838. //剩余需要工作时长
  839. decimal nextMins = needTime - effMins;
  840. foreach (var p in nextPoints)
  841. {
  842. if (p.WorkMinutes >= nextMins)
  843. {
  844. endTime = p.StartPoint.AddMinutes((double)nextMins);
  845. break;
  846. }
  847. nextMins -= p.WorkMinutes;
  848. }
  849. }
  850. //当天剩余可用生产时长
  851. residueTime -= needTime;
  852. //处理清场时间,两种场景:
  853. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  854. if (residueTime <= item.WaitTime)
  855. {
  856. //仍需排产的清场时长
  857. decimal otherTime = item.WaitTime - residueTime;
  858. endTime = dto.EndTime.AddMinutes((double)otherTime);
  859. residueTime = 0;
  860. }
  861. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  862. else
  863. {
  864. //清场时长
  865. needTime = item.WaitTime;
  866. //获取工单排产结束时间所处时间段
  867. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  868. span = curPoint.EndPoint - endTime;
  869. //当前工作时间段的有效生产时间(分钟)
  870. effMins = (decimal)span.TotalMinutes;
  871. //当前工作时间段即可清场时长
  872. if (effMins >= needTime)
  873. {
  874. endTime = endTime.AddMinutes((double)needTime);
  875. }
  876. else
  877. {
  878. //获取后续生产时间段
  879. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  880. //剩余需要工作时长
  881. decimal nextMins = needTime - effMins;
  882. foreach (var p in nextPoints)
  883. {
  884. if (p.WorkMinutes >= nextMins)
  885. {
  886. endTime = p.StartPoint.AddMinutes((double)nextMins);
  887. break;
  888. }
  889. nextMins -= p.WorkMinutes;
  890. }
  891. }
  892. residueTime -= needTime;
  893. }
  894. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  895. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  896. //记录生产周期
  897. curSequences.Add(new PeriodSequenceDet
  898. {
  899. Domain = domain,
  900. Line = lineStart.Line,
  901. ItemNum = item.ItemNum,
  902. PlanDate = beginTime.Date,
  903. Period = dto.Period,
  904. OrdQty = item.QtyOrded - item.QtyWorked,
  905. WorkOrds = item.WorkOrd,
  906. Op = item.Op,
  907. IsActive = true,
  908. Status = "",
  909. CreateTime = DateTime.Now
  910. });
  911. //记录排产记录
  912. curScheduleRsts.Add(new ScheduleResultOpMaster
  913. {
  914. Domain = domain,
  915. WorkOrd = item.WorkOrd,
  916. Line = lineStart.Line,
  917. ItemNum = item.ItemNum,
  918. Op = item.Op,
  919. WorkDate = beginTime.Date,
  920. WorkQty = item.QtyOrded - item.QtyWorked,
  921. WorkStartTime = beginTime,
  922. WorkEndTime = endTime,
  923. CreateTime = DateTime.Now
  924. });
  925. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  926. item.Worked = item.LbrVar;
  927. item.QtyWorked = item.QtyWorked;
  928. beginTime = endTime;
  929. //当天可用生产时长还有剩余
  930. if (residueTime > 0)
  931. {
  932. //获取结束时间所处时间段
  933. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  934. if (endTime == curPoint.EndPoint)
  935. {
  936. var nextPoint = workPoints.Find(p => p.Level == curPoint.Level + 1);
  937. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  938. }
  939. beginTime = endTime;
  940. }
  941. //当天可用产能已全部用完
  942. else {
  943. break;
  944. }
  945. }
  946. //当天剩余产能不满足当前工单的剩余待排产时长
  947. else
  948. {
  949. //计算生产数量
  950. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  951. //记录生产周期
  952. curSequences.Add(new PeriodSequenceDet
  953. {
  954. Domain = domain,
  955. Line = lineStart.Line,
  956. ItemNum = item.ItemNum,
  957. PlanDate = beginTime.Date,
  958. Period = dto.Period,
  959. OrdQty = qty,
  960. WorkOrds = item.WorkOrd,
  961. Op = item.Op,
  962. IsActive = true,
  963. Status = "",
  964. CreateTime = DateTime.Now
  965. });
  966. //记录排产记录
  967. curScheduleRsts.Add(new ScheduleResultOpMaster
  968. {
  969. Domain = domain,
  970. WorkOrd = item.WorkOrd,
  971. Line = lineStart.Line,
  972. ItemNum = item.ItemNum,
  973. Op = item.Op,
  974. WorkDate = beginTime.Date,
  975. WorkQty = qty,
  976. WorkStartTime = beginTime,
  977. WorkEndTime = endTime,
  978. CreateTime = DateTime.Now
  979. });
  980. item.Worked += residueTime;
  981. item.QtyWorked += qty;
  982. residueTime = 0;
  983. //特殊工单剩余待排产时长(分钟)
  984. sumTsTimes -= residueTime;
  985. break;
  986. }
  987. }
  988. //获取下一个工作日
  989. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  990. isFstDay = false;
  991. }
  992. }
  993. //记录已排产特殊工单
  994. ypcWorkOrds.AddRange(workDtos.Select(p => p.WorkOrd).ToList());
  995. //正常工单排产
  996. //正常工单产线已排产数量
  997. decimal sumQty = 0m;
  998. //产线准备时间(分钟)
  999. decimal sumTimes = 0m;
  1000. fstWOMasters.Clear();
  1001. workDtos.Clear();
  1002. sumTsTimes = 0m;
  1003. //工单排产第一天标识
  1004. isFstDay = true;
  1005. //前一天是否有特殊工单未排产完全
  1006. bool isFullPC = true;
  1007. while (sumQty < workOrd.QtyOrded || sumTsTimes > 0)
  1008. {
  1009. secWOMasters.Clear();
  1010. //获取当天的产能
  1011. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1012. //获取当天的工作时间段
  1013. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1014. if (curCalendar == null)
  1015. {
  1016. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1017. }
  1018. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1019. //正常工单排产第一天没有特殊工单,第一天之后才需要考虑是否有特殊工单
  1020. if (!isFstDay)
  1021. {
  1022. //获取特殊工单
  1023. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  1024. foreach (var item in secWOMasters)
  1025. {
  1026. int op = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First().OP;
  1027. workDtos.Add(new WorkOrdMstDto
  1028. {
  1029. WorkOrd = item.WorkOrd,
  1030. ItemNum = item.ItemNum,
  1031. QtyOrded = item.QtyOrded,
  1032. LbrVar = item.LbrVar * 60,
  1033. Worked = 0,
  1034. QtyWorked = 0,
  1035. Op = op
  1036. });
  1037. }
  1038. //记录特殊工单剩余生产时长
  1039. sumTsTimes += secWOMasters.Sum(p => p.LbrVar) * 60;
  1040. }
  1041. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1042. if (sumTimes < lineStart.setupTime * 60)
  1043. {
  1044. //当天的可用生产时长能满足提前期
  1045. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1046. {
  1047. //当天剩余时长(分钟)
  1048. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1049. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1050. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1051. //2、如果是排产中间日期,则先安排特殊工单排产
  1052. //当天剩余产能
  1053. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  1054. //已排产数量+当天的剩余产能小于工单数量,当天的产能需要全部排产
  1055. if (sumQty + sumAmount < workOrd.QtyOrded)
  1056. {
  1057. //当天有特殊工单,且当天的产能不能满足工单剩余需排产数量,则优先排特殊工单
  1058. if (sumTsTimes > 0)
  1059. {
  1060. DateTime beginTime = workStartTime;//排产开始时间
  1061. DateTime endTime = dto.EndTime;//排产结束时间
  1062. //当天的可用生产时长满足特殊工单生产时长
  1063. if (residueTime > sumTsTimes)
  1064. {
  1065. //特殊工单排产
  1066. foreach (var item in workDtos)
  1067. {
  1068. if (item.LbrVar == item.Worked)//当前工单已排产,跳过
  1069. {
  1070. continue;
  1071. }
  1072. //当前工单还需工作时长
  1073. decimal needTime = item.LbrVar - item.Worked;
  1074. //计算工单排产结束时间
  1075. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1076. span = curPoint.EndPoint - beginTime;
  1077. //当天工作时间段的有效生产时间(分钟)
  1078. decimal effMins = (decimal)span.TotalMinutes;
  1079. //当前工作时间段即可满足产能
  1080. if (effMins >= needTime)
  1081. {
  1082. endTime = beginTime.AddMinutes((double)needTime);
  1083. }
  1084. else
  1085. {
  1086. //获取后续生产时间段
  1087. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1088. //剩余需要工作时长
  1089. decimal nextMins = needTime - effMins;
  1090. foreach (var p in nextPoints)
  1091. {
  1092. if (p.WorkMinutes >= nextMins)
  1093. {
  1094. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1095. break;
  1096. }
  1097. nextMins -= p.WorkMinutes;
  1098. }
  1099. }
  1100. //记录生产周期
  1101. curSequences.Add(new PeriodSequenceDet
  1102. {
  1103. Domain = domain,
  1104. Line = lineStart.Line,
  1105. ItemNum = item.ItemNum,
  1106. PlanDate = beginTime.Date,
  1107. Period = dto.Period,
  1108. OrdQty = item.QtyOrded - item.QtyWorked,
  1109. WorkOrds = item.WorkOrd,
  1110. Op = item.Op,
  1111. IsActive = true,
  1112. Status = "",
  1113. CreateTime = DateTime.Now
  1114. });
  1115. //记录排产记录
  1116. curScheduleRsts.Add(new ScheduleResultOpMaster
  1117. {
  1118. Domain = domain,
  1119. WorkOrd = item.WorkOrd,
  1120. Line = lineStart.Line,
  1121. ItemNum = item.ItemNum,
  1122. Op = item.Op,
  1123. WorkDate = beginTime.Date,
  1124. WorkQty = item.QtyOrded - item.QtyWorked,
  1125. WorkStartTime = beginTime,
  1126. WorkEndTime = endTime,
  1127. CreateTime = DateTime.Now
  1128. });
  1129. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1130. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1131. //结束时间位于工作区间结尾
  1132. if (endTime == curPoint.EndPoint)
  1133. {
  1134. //获取后续生产时间段
  1135. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1136. //存在后续工作区间
  1137. if (nextPoint != null)
  1138. {
  1139. endTime = nextPoint.StartPoint;
  1140. }
  1141. }
  1142. beginTime = endTime;
  1143. //工单排产完成,排产时长=工单工作时长
  1144. item.Worked = item.LbrVar;
  1145. item.QtyWorked = item.QtyOrded;
  1146. }
  1147. //处理正常工单开工时间
  1148. workStartTime = endTime;
  1149. //剩余产能继续排正常工单
  1150. sumAmount = Math.Floor(dto.Rate * (residueTime - sumTsTimes) / 60);
  1151. //记录生产周期
  1152. curSequences.Add(new PeriodSequenceDet
  1153. {
  1154. Domain = domain,
  1155. Line = lineStart.Line,
  1156. ItemNum = workOrd.ItemNum,
  1157. PlanDate = workStartTime.Date,
  1158. Period = dto.Period,
  1159. OrdQty = sumAmount,
  1160. WorkOrds = workOrd.WorkOrd,
  1161. Op = lineStart.Op,
  1162. IsActive = true,
  1163. Status = "",
  1164. CreateTime = DateTime.Now
  1165. });
  1166. //记录排产记录
  1167. curScheduleRsts.Add(new ScheduleResultOpMaster
  1168. {
  1169. Domain = domain,
  1170. WorkOrd = workOrd.WorkOrd,
  1171. Line = lineStart.Line,
  1172. ItemNum = workOrd.ItemNum,
  1173. Op = lineStart.Op,
  1174. WorkDate = workStartTime.Date,
  1175. WorkQty = sumAmount,
  1176. WorkStartTime = workStartTime,
  1177. WorkEndTime = dto.EndTime,
  1178. CreateTime = DateTime.Now
  1179. });
  1180. //累计已排产数量
  1181. sumQty += sumAmount;
  1182. //继续排下一个工作日
  1183. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1184. isFstDay = false;
  1185. //排产完毕,特殊工单时长置0
  1186. sumTsTimes = 0;
  1187. isFullPC = true;
  1188. }
  1189. //当天的可用产能不满足或者刚好满足特殊工单生产时长
  1190. else
  1191. {
  1192. foreach (var item in workDtos)
  1193. {
  1194. if (item.LbrVar == item.Worked)//当前工单已排产
  1195. {
  1196. continue;
  1197. }
  1198. //当前工单剩余待排产时长(分钟)
  1199. decimal needTime = item.LbrVar - item.Worked;
  1200. //当天剩余产能满足当前工单的剩余待排产时长
  1201. if (residueTime >= needTime)
  1202. {
  1203. //计算工单排产结束时间
  1204. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1205. span = curPoint.EndPoint - beginTime;
  1206. //当前工作时间段的有效生产时间(分钟)
  1207. decimal effMins = (decimal)span.TotalMinutes;
  1208. //当前工作时间段即可满足产能
  1209. if (effMins >= needTime)
  1210. {
  1211. endTime = beginTime.AddMinutes((double)needTime);
  1212. }
  1213. else
  1214. {
  1215. //获取后续生产时间段
  1216. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1217. //剩余需要工作时长
  1218. decimal nextMins = needTime - effMins;
  1219. foreach (var p in nextPoints)
  1220. {
  1221. if (p.WorkMinutes >= nextMins)
  1222. {
  1223. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1224. break;
  1225. }
  1226. nextMins -= p.WorkMinutes;
  1227. }
  1228. }
  1229. //记录生产周期
  1230. curSequences.Add(new PeriodSequenceDet
  1231. {
  1232. Domain = domain,
  1233. Line = lineStart.Line,
  1234. ItemNum = item.ItemNum,
  1235. PlanDate = beginTime.Date,
  1236. Period = dto.Period,
  1237. OrdQty = item.QtyOrded - item.QtyWorked,
  1238. WorkOrds = item.WorkOrd,
  1239. Op = item.Op,
  1240. IsActive = true,
  1241. Status = "",
  1242. CreateTime = DateTime.Now
  1243. });
  1244. //记录排产记录
  1245. curScheduleRsts.Add(new ScheduleResultOpMaster
  1246. {
  1247. Domain = domain,
  1248. WorkOrd = item.WorkOrd,
  1249. Line = lineStart.Line,
  1250. ItemNum = item.ItemNum,
  1251. Op = item.Op,
  1252. WorkDate = beginTime.Date,
  1253. WorkQty = item.QtyOrded - item.QtyWorked,
  1254. WorkStartTime = beginTime,
  1255. WorkEndTime = endTime,
  1256. CreateTime = DateTime.Now
  1257. });
  1258. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1259. if (endTime == curPoint.EndPoint)
  1260. {
  1261. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1262. if (nextPoint != null)
  1263. {
  1264. endTime = nextPoint.StartPoint;
  1265. }
  1266. }
  1267. beginTime = endTime;
  1268. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1269. item.Worked = item.LbrVar;
  1270. item.QtyWorked = item.QtyWorked;
  1271. //当天剩余产能
  1272. residueTime -= needTime;
  1273. if (residueTime == 0)
  1274. {
  1275. break;
  1276. }
  1277. }
  1278. //当天剩余产能不满足当前工单的剩余待排产时长
  1279. else
  1280. {
  1281. //计算生产数量
  1282. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1283. //记录生产周期
  1284. curSequences.Add(new PeriodSequenceDet
  1285. {
  1286. Domain = domain,
  1287. Line = lineStart.Line,
  1288. ItemNum = item.ItemNum,
  1289. PlanDate = beginTime.Date,
  1290. Period = dto.Period,
  1291. OrdQty = qty,
  1292. WorkOrds = item.WorkOrd,
  1293. Op = item.Op,
  1294. IsActive = true,
  1295. Status = "",
  1296. CreateTime = DateTime.Now
  1297. });
  1298. //记录排产记录
  1299. curScheduleRsts.Add(new ScheduleResultOpMaster
  1300. {
  1301. Domain = domain,
  1302. WorkOrd = item.WorkOrd,
  1303. Line = lineStart.Line,
  1304. ItemNum = item.ItemNum,
  1305. Op = item.Op,
  1306. WorkDate = beginTime.Date,
  1307. WorkQty = qty,
  1308. WorkStartTime = beginTime,
  1309. WorkEndTime = endTime,
  1310. CreateTime = DateTime.Now
  1311. });
  1312. item.Worked += residueTime;
  1313. item.QtyWorked += qty;
  1314. break;
  1315. }
  1316. }
  1317. //特殊工单剩余待排产时长(分钟)
  1318. sumTsTimes -= residueTime;
  1319. //当天产能刚好满足特殊工单排产
  1320. isFullPC = true;
  1321. //当天的特殊工单没排产完成
  1322. if (sumTsTimes > 0)
  1323. {
  1324. isFullPC = false;
  1325. }
  1326. //获取下一个工作日
  1327. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1328. isFstDay = false;
  1329. }
  1330. }
  1331. //当天没有特殊工单,直接进行正常工单排产
  1332. else
  1333. {
  1334. //记录生产周期
  1335. curSequences.Add(new PeriodSequenceDet
  1336. {
  1337. Domain = domain,
  1338. Line = lineStart.Line,
  1339. ItemNum = workOrd.ItemNum,
  1340. PlanDate = workStartTime.Date,
  1341. Period = dto.Period,
  1342. OrdQty = sumAmount,
  1343. WorkOrds = workOrd.WorkOrd,
  1344. Op = lineStart.Op,
  1345. IsActive = true,
  1346. Status = "",
  1347. CreateTime = DateTime.Now
  1348. });
  1349. //记录排产记录
  1350. curScheduleRsts.Add(new ScheduleResultOpMaster
  1351. {
  1352. Domain = domain,
  1353. WorkOrd = workOrd.WorkOrd,
  1354. Line = lineStart.Line,
  1355. ItemNum = workOrd.ItemNum,
  1356. Op = lineStart.Op,
  1357. WorkDate = workStartTime.Date,
  1358. WorkQty = sumAmount,
  1359. WorkStartTime = dto.StartTime,
  1360. WorkEndTime = dto.EndTime,
  1361. CreateTime = DateTime.Now
  1362. });
  1363. //累计已排产数量
  1364. sumQty += sumAmount;
  1365. //继续排下一个工作日
  1366. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1367. isFstDay = false;
  1368. }
  1369. }
  1370. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,如果有特殊工单,则后排
  1371. else
  1372. {
  1373. #region 正常工单排产-开始
  1374. //剩余需要排产的数量
  1375. decimal residueQty = workOrd.QtyOrded - sumQty;
  1376. //剩余数量生产需要时长(分钟)
  1377. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1378. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1379. span = curPoint.EndPoint - workStartTime;
  1380. //当天工作时间段的有效生产时间
  1381. decimal effMins = (decimal)span.TotalMinutes;
  1382. DateTime workEndTime = workStartTime;
  1383. //当前工作时间段即可满足产能
  1384. if (effMins >= workTime)
  1385. {
  1386. workEndTime = workStartTime.AddMinutes((double)workTime);
  1387. }
  1388. else
  1389. {
  1390. //获取后续生产时间段
  1391. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1392. //剩余需要工作时长
  1393. decimal nextMins = workTime - effMins;
  1394. foreach (var p in nextPoints)
  1395. {
  1396. if (p.WorkMinutes >= nextMins)
  1397. {
  1398. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1399. break;
  1400. }
  1401. nextMins -= p.WorkMinutes;
  1402. }
  1403. }
  1404. sumQty = workOrd.QtyOrded;
  1405. //记录生产周期
  1406. curSequences.Add(new PeriodSequenceDet
  1407. {
  1408. Domain = domain,
  1409. Line = lineStart.Line,
  1410. ItemNum = workOrd.ItemNum,
  1411. PlanDate = workStartTime.Date,
  1412. Period = dto.Period,
  1413. OrdQty = residueQty,
  1414. WorkOrds = workOrd.WorkOrd,
  1415. Op = lineStart.Op,
  1416. IsActive = true,
  1417. Status = "",
  1418. CreateTime = DateTime.Now
  1419. });
  1420. //记录排产记录
  1421. curScheduleRsts.Add(new ScheduleResultOpMaster
  1422. {
  1423. Domain = domain,
  1424. WorkOrd = workOrd.WorkOrd,
  1425. Line = lineStart.Line,
  1426. ItemNum = workOrd.ItemNum,
  1427. Op = lineStart.Op,
  1428. WorkDate = workStartTime.Date,
  1429. WorkQty = residueQty,
  1430. WorkStartTime = workStartTime,
  1431. WorkEndTime = workEndTime,
  1432. CreateTime = DateTime.Now
  1433. });
  1434. #endregion 正常工单排产-结束
  1435. //处理正常工单排产结束时间<=>特殊工单排产开始时间
  1436. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1437. if (workEndTime == curPoint.EndPoint)
  1438. {
  1439. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1440. if (nextPoint != null)
  1441. {
  1442. workEndTime = nextPoint.StartPoint;
  1443. }
  1444. }
  1445. //当天排完正常工单后的剩余生产时长(分钟)
  1446. decimal restTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1447. //当天存在特殊工单
  1448. if (sumTsTimes > 0)
  1449. {
  1450. //当天剩余生产时长大于0,特殊工单排产
  1451. if (restTime > 0)
  1452. {
  1453. #region 特殊工单排产-开始
  1454. DateTime beginTime = workEndTime;//排产开始时间
  1455. DateTime endTime = dto.EndTime;//排产结束时间
  1456. //当天的剩余生产时长满足特殊工单生产时长
  1457. if (restTime >= sumTsTimes)
  1458. {
  1459. foreach (var item in workDtos)
  1460. {
  1461. if (item.LbrVar == item.Worked)//当前工单已排产
  1462. {
  1463. continue;
  1464. }
  1465. //当前工单还需工作时长
  1466. decimal needTime = item.LbrVar - item.Worked;
  1467. //计算工单排产结束时间
  1468. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1469. span = curPoint.EndPoint - beginTime;
  1470. //当天工作时间段的有效生产时间(分钟)
  1471. effMins = (decimal)span.TotalMinutes;
  1472. //当前工作时间段即可满足产能
  1473. if (effMins >= needTime)
  1474. {
  1475. endTime = beginTime.AddMinutes((double)needTime);
  1476. }
  1477. else
  1478. {
  1479. //获取后续生产时间段
  1480. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1481. //剩余需要工作时长
  1482. decimal nextMins = needTime - effMins;
  1483. foreach (var p in nextPoints)
  1484. {
  1485. if (p.WorkMinutes >= nextMins)
  1486. {
  1487. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1488. break;
  1489. }
  1490. nextMins -= p.WorkMinutes;
  1491. }
  1492. }
  1493. //记录生产周期
  1494. curSequences.Add(new PeriodSequenceDet
  1495. {
  1496. Domain = domain,
  1497. Line = lineStart.Line,
  1498. ItemNum = item.ItemNum,
  1499. PlanDate = beginTime.Date,
  1500. Period = dto.Period,
  1501. OrdQty = item.QtyOrded - item.QtyWorked,
  1502. WorkOrds = item.WorkOrd,
  1503. Op = item.Op,
  1504. IsActive = true,
  1505. Status = "",
  1506. CreateTime = DateTime.Now
  1507. });
  1508. //记录排产记录
  1509. curScheduleRsts.Add(new ScheduleResultOpMaster
  1510. {
  1511. Domain = domain,
  1512. WorkOrd = item.WorkOrd,
  1513. Line = lineStart.Line,
  1514. ItemNum = item.ItemNum,
  1515. Op = item.Op,
  1516. WorkDate = beginTime.Date,
  1517. WorkQty = item.QtyOrded - item.QtyWorked,
  1518. WorkStartTime = beginTime,
  1519. WorkEndTime = endTime,
  1520. CreateTime = DateTime.Now
  1521. });
  1522. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1523. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1524. if (endTime == curPoint.EndPoint)//结束时间位于工作区间结尾
  1525. {
  1526. //获取后续生产时间段
  1527. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1528. if (nextPoint != null)//存在后续工作区间
  1529. {
  1530. endTime = nextPoint.StartPoint;
  1531. }
  1532. }
  1533. beginTime = endTime;
  1534. //工单排产完成,排产时长=工单工作时长
  1535. item.Worked = item.LbrVar;
  1536. item.QtyWorked = item.QtyOrded;
  1537. sumTsTimes -= needTime;
  1538. }
  1539. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  1540. isFullPC = true;
  1541. }
  1542. //当天的剩余生产时长不满足特殊工单生产时长
  1543. else
  1544. {
  1545. foreach (var item in workDtos)
  1546. {
  1547. if (item.LbrVar == item.Worked)//当前工单已排产
  1548. {
  1549. continue;
  1550. }
  1551. //当前工单剩余待排产时长(分钟)
  1552. decimal needTime = item.LbrVar - item.Worked;
  1553. //当天剩余产能满足当前工单的剩余待排产时长
  1554. if (restTime >= needTime)
  1555. {
  1556. //计算工单排产结束时间
  1557. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1558. span = curPoint.EndPoint - beginTime;
  1559. //当前工作时间段的有效生产时间(分钟)
  1560. effMins = (decimal)span.TotalMinutes;
  1561. //当前工作时间段即可满足产能
  1562. if (effMins >= needTime)
  1563. {
  1564. endTime = beginTime.AddMinutes((double)needTime);
  1565. }
  1566. else
  1567. {
  1568. //获取后续生产时间段
  1569. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1570. //剩余需要工作时长
  1571. decimal nextMins = needTime - effMins;
  1572. foreach (var p in nextPoints)
  1573. {
  1574. if (p.WorkMinutes >= nextMins)
  1575. {
  1576. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1577. break;
  1578. }
  1579. nextMins -= p.WorkMinutes;
  1580. }
  1581. }
  1582. //记录生产周期
  1583. curSequences.Add(new PeriodSequenceDet
  1584. {
  1585. Domain = domain,
  1586. Line = lineStart.Line,
  1587. ItemNum = item.ItemNum,
  1588. PlanDate = beginTime.Date,
  1589. Period = dto.Period,
  1590. OrdQty = item.QtyOrded - item.QtyWorked,
  1591. WorkOrds = item.WorkOrd,
  1592. Op = item.Op,
  1593. IsActive = true,
  1594. Status = "",
  1595. CreateTime = DateTime.Now
  1596. });
  1597. //记录排产记录
  1598. curScheduleRsts.Add(new ScheduleResultOpMaster
  1599. {
  1600. Domain = domain,
  1601. WorkOrd = item.WorkOrd,
  1602. Line = lineStart.Line,
  1603. ItemNum = item.ItemNum,
  1604. Op = item.Op,
  1605. WorkDate = beginTime.Date,
  1606. WorkQty = item.QtyOrded - item.QtyWorked,
  1607. WorkStartTime = beginTime,
  1608. WorkEndTime = endTime,
  1609. CreateTime = DateTime.Now
  1610. });
  1611. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1612. if (endTime == curPoint.EndPoint)
  1613. {
  1614. var nextPoint = workPoints.FirstOrDefault(p=>p.Level == curPoint.Level + 1);
  1615. if (nextPoint != null)
  1616. {
  1617. endTime = nextPoint.StartPoint;
  1618. }
  1619. }
  1620. beginTime = endTime;
  1621. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1622. item.Worked = item.LbrVar;
  1623. item.QtyWorked = item.QtyWorked;
  1624. //当天剩余产能
  1625. restTime -= needTime;
  1626. if (restTime == 0)
  1627. {
  1628. break;
  1629. }
  1630. }
  1631. //当天剩余产能不满足当前工单的剩余待排产时长
  1632. else
  1633. {
  1634. //计算生产数量
  1635. decimal qty = Math.Ceiling(restTime / item.LbrVar * item.QtyOrded);
  1636. //记录生产周期
  1637. curSequences.Add(new PeriodSequenceDet
  1638. {
  1639. Domain = domain,
  1640. Line = lineStart.Line,
  1641. ItemNum = item.ItemNum,
  1642. PlanDate = beginTime.Date,
  1643. Period = dto.Period,
  1644. OrdQty = qty,
  1645. WorkOrds = item.WorkOrd,
  1646. Op = item.Op,
  1647. IsActive = true,
  1648. Status = "",
  1649. CreateTime = DateTime.Now
  1650. });
  1651. //记录排产记录
  1652. curScheduleRsts.Add(new ScheduleResultOpMaster
  1653. {
  1654. Domain = domain,
  1655. WorkOrd = item.WorkOrd,
  1656. Line = lineStart.Line,
  1657. ItemNum = item.ItemNum,
  1658. Op = item.Op,
  1659. WorkDate = beginTime.Date,
  1660. WorkQty = qty,
  1661. WorkStartTime = beginTime,
  1662. WorkEndTime = endTime,
  1663. CreateTime = DateTime.Now
  1664. });
  1665. item.Worked += restTime;
  1666. item.QtyWorked += qty;
  1667. break;
  1668. }
  1669. }
  1670. //特殊工单剩余待排产时长(分钟)
  1671. sumTsTimes -= restTime;
  1672. //获取下一个工作日
  1673. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1674. isFstDay = false;
  1675. //当天特殊工单未排产完全
  1676. isFullPC = false;
  1677. }
  1678. #endregion 特殊工单排产-结束
  1679. }
  1680. //当天剩余生产时长为0,由于存在特殊工单,则循环下一个工作日进行排产
  1681. else
  1682. {
  1683. //继续排下一个工作日
  1684. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1685. isFstDay = false;
  1686. //当天特殊工单未排产完全
  1687. isFullPC = false;
  1688. }
  1689. }
  1690. }
  1691. //记录提前期
  1692. sumTimes = lineStart.setupTime * 60;
  1693. }
  1694. //当天可用生产时长不能满足或者刚好满足提前期
  1695. else
  1696. {
  1697. //当天的可用生产时长不能满足提前期
  1698. sumTimes += dto.EffTime;
  1699. //获取下一个工作日
  1700. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1701. isFstDay = false;
  1702. }
  1703. }
  1704. //产线提前期满足的下一个工作日排产
  1705. else
  1706. {
  1707. //如果前一天的特殊工单没排产完,则先排特殊工单,如果当天还安排有特殊工单,则将特殊工单提前
  1708. if (!isFullPC)
  1709. {
  1710. //当天可用生产时长(分钟)
  1711. decimal residueTime = dto.EffTime;
  1712. DateTime beginTime = workStartTime;//排产开始时间
  1713. DateTime endTime = dto.EndTime;//排产结束时间
  1714. //当天的可用生产时长满足特殊工单生产时长
  1715. if (residueTime > sumTsTimes)
  1716. {
  1717. //特殊工单排产
  1718. foreach (var item in workDtos)
  1719. {
  1720. if (item.LbrVar == item.Worked)//当前工单已排产,跳过
  1721. {
  1722. continue;
  1723. }
  1724. //当前工单还需工作时长
  1725. decimal needTime = item.LbrVar - item.Worked;
  1726. //计算工单排产结束时间
  1727. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1728. span = curPoint.EndPoint - beginTime;
  1729. //当天工作时间段的有效生产时间(分钟)
  1730. decimal effMins = (decimal)span.TotalMinutes;
  1731. //当前工作时间段即可满足产能
  1732. if (effMins >= needTime)
  1733. {
  1734. endTime = beginTime.AddMinutes((double)needTime);
  1735. }
  1736. else
  1737. {
  1738. //获取后续生产时间段
  1739. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1740. //剩余需要工作时长
  1741. decimal nextMins = needTime - effMins;
  1742. foreach (var p in nextPoints)
  1743. {
  1744. if (p.WorkMinutes >= nextMins)
  1745. {
  1746. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1747. break;
  1748. }
  1749. nextMins -= p.WorkMinutes;
  1750. }
  1751. }
  1752. //记录生产周期
  1753. curSequences.Add(new PeriodSequenceDet
  1754. {
  1755. Domain = domain,
  1756. Line = lineStart.Line,
  1757. ItemNum = item.ItemNum,
  1758. PlanDate = beginTime.Date,
  1759. Period = dto.Period,
  1760. OrdQty = item.QtyOrded - item.QtyWorked,
  1761. WorkOrds = item.WorkOrd,
  1762. Op = item.Op,
  1763. IsActive = true,
  1764. Status = "",
  1765. CreateTime = DateTime.Now
  1766. });
  1767. //记录排产记录
  1768. curScheduleRsts.Add(new ScheduleResultOpMaster
  1769. {
  1770. Domain = domain,
  1771. WorkOrd = item.WorkOrd,
  1772. Line = lineStart.Line,
  1773. ItemNum = item.ItemNum,
  1774. Op = item.Op,
  1775. WorkDate = beginTime.Date,
  1776. WorkQty = item.QtyOrded - item.QtyWorked,
  1777. WorkStartTime = beginTime,
  1778. WorkEndTime = endTime,
  1779. CreateTime = DateTime.Now
  1780. });
  1781. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1782. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1783. //结束时间位于工作区间结尾
  1784. if (endTime == curPoint.EndPoint)
  1785. {
  1786. //获取后续生产时间段
  1787. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1788. //存在后续工作区间
  1789. if (nextPoint != null)
  1790. {
  1791. endTime = nextPoint.StartPoint;
  1792. }
  1793. }
  1794. beginTime = endTime;
  1795. //工单排产完成,排产时长=工单工作时长
  1796. item.Worked = item.LbrVar;
  1797. item.QtyWorked = item.QtyOrded;
  1798. }
  1799. //处理正常工单开工时间
  1800. workStartTime = endTime;
  1801. //剩余产能继续排正常工单
  1802. decimal sumAmount = Math.Floor(dto.Rate * (residueTime - sumTsTimes) / 60);
  1803. //如果剩余产能不能满足正常工单,剩余产能全部排产
  1804. if (sumQty + sumAmount < workOrd.QtyOrded)
  1805. {
  1806. //记录生产周期
  1807. curSequences.Add(new PeriodSequenceDet
  1808. {
  1809. Domain = domain,
  1810. Line = lineStart.Line,
  1811. ItemNum = workOrd.ItemNum,
  1812. PlanDate = workStartTime.Date,
  1813. Period = dto.Period,
  1814. OrdQty = sumAmount,
  1815. WorkOrds = workOrd.WorkOrd,
  1816. Op = lineStart.Op,
  1817. IsActive = true,
  1818. Status = "",
  1819. CreateTime = DateTime.Now
  1820. });
  1821. //记录排产记录
  1822. curScheduleRsts.Add(new ScheduleResultOpMaster
  1823. {
  1824. Domain = domain,
  1825. WorkOrd = workOrd.WorkOrd,
  1826. Line = lineStart.Line,
  1827. ItemNum = workOrd.ItemNum,
  1828. Op = lineStart.Op,
  1829. WorkDate = workStartTime.Date,
  1830. WorkQty = sumAmount,
  1831. WorkStartTime = workStartTime,
  1832. WorkEndTime = dto.EndTime,
  1833. CreateTime = DateTime.Now
  1834. });
  1835. //累计已排产数量
  1836. sumQty += sumAmount;
  1837. //继续排下一个工作日
  1838. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1839. isFstDay = false;
  1840. }
  1841. //剩余产能满足正常工单待排产数量
  1842. else{
  1843. //剩余需要排产的数量
  1844. decimal residueQty = workOrd.QtyOrded - sumQty;
  1845. //剩余数量生产需要时长(分钟)
  1846. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1847. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1848. span = curPoint.EndPoint - workStartTime;
  1849. //当天工作时间段的有效生产时间
  1850. decimal effMins = (decimal)span.TotalMinutes;
  1851. DateTime workEndTime = workStartTime;
  1852. //当前工作时间段即可满足产能
  1853. if (effMins >= workTime)
  1854. {
  1855. workEndTime = workStartTime.AddMinutes((double)workTime);
  1856. }
  1857. else
  1858. {
  1859. //获取后续生产时间段
  1860. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1861. //剩余需要工作时长
  1862. decimal nextMins = workTime - effMins;
  1863. foreach (var p in nextPoints)
  1864. {
  1865. if (p.WorkMinutes >= nextMins)
  1866. {
  1867. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1868. break;
  1869. }
  1870. nextMins -= p.WorkMinutes;
  1871. }
  1872. }
  1873. sumQty = workOrd.QtyOrded;
  1874. //记录生产周期
  1875. curSequences.Add(new PeriodSequenceDet
  1876. {
  1877. Domain = domain,
  1878. Line = lineStart.Line,
  1879. ItemNum = workOrd.ItemNum,
  1880. PlanDate = workStartTime.Date,
  1881. Period = dto.Period,
  1882. OrdQty = residueQty,
  1883. WorkOrds = workOrd.WorkOrd,
  1884. Op = lineStart.Op,
  1885. IsActive = true,
  1886. Status = "",
  1887. CreateTime = DateTime.Now
  1888. });
  1889. //记录排产记录
  1890. curScheduleRsts.Add(new ScheduleResultOpMaster
  1891. {
  1892. Domain = domain,
  1893. WorkOrd = workOrd.WorkOrd,
  1894. Line = lineStart.Line,
  1895. ItemNum = workOrd.ItemNum,
  1896. Op = lineStart.Op,
  1897. WorkDate = workStartTime.Date,
  1898. WorkQty = residueQty,
  1899. WorkStartTime = workStartTime,
  1900. WorkEndTime = workEndTime,
  1901. CreateTime = DateTime.Now
  1902. });
  1903. }
  1904. //排产完毕,特殊工单时长置0
  1905. sumTsTimes = 0;
  1906. //当天特殊工单全部排产完成
  1907. isFullPC = true;
  1908. }
  1909. //当天的可用产能不满足或者刚好满足特殊工单生产时长
  1910. else
  1911. {
  1912. //特殊工单排产
  1913. foreach (var item in workDtos)
  1914. {
  1915. if (item.LbrVar == item.Worked)//当前工单已排产
  1916. {
  1917. continue;
  1918. }
  1919. //当前工单剩余待排产时长(分钟)
  1920. decimal needTime = item.LbrVar - item.Worked;
  1921. //当天剩余产能满足当前工单的剩余待排产时长
  1922. if (residueTime >= needTime)
  1923. {
  1924. //计算工单排产结束时间
  1925. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1926. span = curPoint.EndPoint - beginTime;
  1927. //当前工作时间段的有效生产时间(分钟)
  1928. decimal effMins = (decimal)span.TotalMinutes;
  1929. //当前工作时间段即可满足产能
  1930. if (effMins >= needTime)
  1931. {
  1932. endTime = beginTime.AddMinutes((double)needTime);
  1933. }
  1934. else
  1935. {
  1936. //获取后续生产时间段
  1937. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1938. //剩余需要工作时长
  1939. decimal nextMins = needTime - effMins;
  1940. foreach (var p in nextPoints)
  1941. {
  1942. if (p.WorkMinutes >= nextMins)
  1943. {
  1944. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1945. break;
  1946. }
  1947. nextMins -= p.WorkMinutes;
  1948. }
  1949. }
  1950. //记录生产周期
  1951. curSequences.Add(new PeriodSequenceDet
  1952. {
  1953. Domain = domain,
  1954. Line = lineStart.Line,
  1955. ItemNum = item.ItemNum,
  1956. PlanDate = beginTime.Date,
  1957. Period = dto.Period,
  1958. OrdQty = item.QtyOrded - item.QtyWorked,
  1959. WorkOrds = item.WorkOrd,
  1960. Op = item.Op,
  1961. IsActive = true,
  1962. Status = "",
  1963. CreateTime = DateTime.Now
  1964. });
  1965. //记录排产记录
  1966. curScheduleRsts.Add(new ScheduleResultOpMaster
  1967. {
  1968. Domain = domain,
  1969. WorkOrd = item.WorkOrd,
  1970. Line = lineStart.Line,
  1971. ItemNum = item.ItemNum,
  1972. Op = item.Op,
  1973. WorkDate = beginTime.Date,
  1974. WorkQty = item.QtyOrded - item.QtyWorked,
  1975. WorkStartTime = beginTime,
  1976. WorkEndTime = endTime,
  1977. CreateTime = DateTime.Now
  1978. });
  1979. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1980. if (endTime == curPoint.EndPoint)
  1981. {
  1982. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1983. if (nextPoint != null)
  1984. {
  1985. endTime = nextPoint.StartPoint;
  1986. }
  1987. }
  1988. beginTime = endTime;
  1989. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1990. item.Worked = item.LbrVar;
  1991. item.QtyWorked = item.QtyWorked;
  1992. //当天剩余产能
  1993. residueTime -= needTime;
  1994. if (residueTime == 0)
  1995. {
  1996. break;
  1997. }
  1998. }
  1999. //当天剩余产能不满足当前工单的剩余待排产时长
  2000. else
  2001. {
  2002. //计算生产数量
  2003. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2004. //记录生产周期
  2005. curSequences.Add(new PeriodSequenceDet
  2006. {
  2007. Domain = domain,
  2008. Line = lineStart.Line,
  2009. ItemNum = item.ItemNum,
  2010. PlanDate = beginTime.Date,
  2011. Period = dto.Period,
  2012. OrdQty = qty,
  2013. WorkOrds = item.WorkOrd,
  2014. Op = item.Op,
  2015. IsActive = true,
  2016. Status = "",
  2017. CreateTime = DateTime.Now
  2018. });
  2019. //记录排产记录
  2020. curScheduleRsts.Add(new ScheduleResultOpMaster
  2021. {
  2022. Domain = domain,
  2023. WorkOrd = item.WorkOrd,
  2024. Line = lineStart.Line,
  2025. ItemNum = item.ItemNum,
  2026. Op = item.Op,
  2027. WorkDate = beginTime.Date,
  2028. WorkQty = qty,
  2029. WorkStartTime = beginTime,
  2030. WorkEndTime = endTime,
  2031. CreateTime = DateTime.Now
  2032. });
  2033. item.Worked += residueTime;
  2034. item.QtyWorked += qty;
  2035. break;
  2036. }
  2037. }
  2038. //特殊工单剩余待排产时长(分钟)
  2039. sumTsTimes -= residueTime;
  2040. //当天产能刚好满足特殊工单排产
  2041. isFullPC = true;
  2042. //当天的特殊工单没排产完成
  2043. if (sumTsTimes > 0)
  2044. {
  2045. isFullPC = false;
  2046. }
  2047. //获取下一个工作日
  2048. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2049. isFstDay = false;
  2050. }
  2051. }
  2052. //当天之前的特殊工单全部排产完毕
  2053. else {
  2054. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  2055. if (sumQty + dto.ProductQty < workOrd.QtyOrded)
  2056. {
  2057. //当天有特殊工单,先排特殊工单
  2058. if (sumTsTimes > 0)
  2059. {
  2060. //当天剩余产能(分钟)
  2061. decimal residueTime = dto.EffTime;
  2062. DateTime beginTime = workStartTime;//排产开始时间
  2063. DateTime endTime = dto.EndTime;//排产结束时间
  2064. //当天的可用产能满足特殊工单生产时长
  2065. if (residueTime > sumTsTimes)
  2066. {
  2067. //特殊工单排产
  2068. foreach (var item in workDtos)
  2069. {
  2070. if (item.LbrVar == item.Worked)//当前工单已排产
  2071. {
  2072. continue;
  2073. }
  2074. //当前工单还需工作时长
  2075. decimal needTime = item.LbrVar - item.Worked;
  2076. //计算工单排产结束时间
  2077. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2078. span = curPoint.EndPoint - beginTime;
  2079. //当天工作时间段的有效生产时间(分钟)
  2080. decimal effMins = (decimal)span.TotalMinutes;
  2081. if (effMins >= needTime)//当前工作时间段即可满足产能
  2082. {
  2083. endTime = beginTime.AddMinutes((double)needTime);
  2084. }
  2085. else
  2086. {
  2087. //获取后续生产时间段
  2088. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2089. //剩余需要工作时长
  2090. decimal nextMins = needTime - effMins;
  2091. foreach (var p in nextPoints)
  2092. {
  2093. if (p.WorkMinutes >= nextMins)
  2094. {
  2095. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2096. break;
  2097. }
  2098. nextMins -= p.WorkMinutes;
  2099. }
  2100. }
  2101. //记录生产周期
  2102. curSequences.Add(new PeriodSequenceDet
  2103. {
  2104. Domain = domain,
  2105. Line = lineStart.Line,
  2106. ItemNum = item.ItemNum,
  2107. PlanDate = beginTime.Date,
  2108. Period = dto.Period,
  2109. OrdQty = item.QtyOrded - item.QtyWorked,
  2110. WorkOrds = item.WorkOrd,
  2111. Op = item.Op,
  2112. IsActive = true,
  2113. Status = "",
  2114. CreateTime = DateTime.Now
  2115. });
  2116. //记录排产记录
  2117. curScheduleRsts.Add(new ScheduleResultOpMaster
  2118. {
  2119. Domain = domain,
  2120. WorkOrd = item.WorkOrd,
  2121. Line = lineStart.Line,
  2122. ItemNum = item.ItemNum,
  2123. Op = item.Op,
  2124. WorkDate = beginTime.Date,
  2125. WorkQty = item.QtyOrded - item.QtyWorked,
  2126. WorkStartTime = beginTime,
  2127. WorkEndTime = endTime,
  2128. CreateTime = DateTime.Now
  2129. });
  2130. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2131. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2132. if (endTime == curPoint.EndPoint)//结束时间位于工作区间结尾
  2133. {
  2134. //获取后续生产时间段
  2135. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2136. if (nextPoint != null)//存在后续工作区间
  2137. {
  2138. endTime = nextPoint.StartPoint;
  2139. }
  2140. }
  2141. beginTime = endTime;
  2142. //工单排产完成,排产时长=工单工作时长
  2143. item.Worked = item.LbrVar;
  2144. item.QtyWorked = item.QtyOrded;
  2145. sumTsTimes -= needTime;
  2146. }
  2147. //处理正常工单开工时间
  2148. workStartTime = endTime;
  2149. //剩余产能继续排正常工单
  2150. decimal sumAmount = Math.Floor(dto.Rate * (residueTime - sumTsTimes) / 60);
  2151. //记录生产周期
  2152. curSequences.Add(new PeriodSequenceDet
  2153. {
  2154. Domain = domain,
  2155. Line = lineStart.Line,
  2156. ItemNum = workOrd.ItemNum,
  2157. PlanDate = workStartTime.Date,
  2158. Period = dto.Period,
  2159. OrdQty = sumAmount,
  2160. WorkOrds = workOrd.WorkOrd,
  2161. Op = lineStart.Op,
  2162. IsActive = true,
  2163. Status = "",
  2164. CreateTime = DateTime.Now
  2165. });
  2166. //记录排产记录
  2167. curScheduleRsts.Add(new ScheduleResultOpMaster
  2168. {
  2169. Domain = domain,
  2170. WorkOrd = workOrd.WorkOrd,
  2171. Line = lineStart.Line,
  2172. ItemNum = workOrd.ItemNum,
  2173. Op = lineStart.Op,
  2174. WorkDate = workStartTime.Date,
  2175. WorkQty = sumAmount,
  2176. WorkStartTime = workStartTime,
  2177. WorkEndTime = dto.EndTime,
  2178. CreateTime = DateTime.Now
  2179. });
  2180. //累计已排产数量
  2181. sumQty += sumAmount;
  2182. //继续排下一个工作日
  2183. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2184. isFstDay = false;
  2185. //排产完毕,特殊工单时长置0
  2186. sumTsTimes = 0;
  2187. //当天的特殊工单排产完成
  2188. isFullPC = true;
  2189. }
  2190. //当天的可用产能不满足或者刚好满足特殊工单生产时长
  2191. else
  2192. {
  2193. foreach (var item in workDtos)
  2194. {
  2195. if (item.LbrVar == item.Worked)//当前工单已排产
  2196. {
  2197. continue;
  2198. }
  2199. //当前工单剩余待排产时长(分钟)
  2200. decimal needTime = item.LbrVar - item.Worked;
  2201. //当天剩余产能满足当前工单的剩余待排产时长
  2202. if (residueTime >= needTime)
  2203. {
  2204. //计算工单排产结束时间
  2205. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2206. span = curPoint.EndPoint - beginTime;
  2207. //当前工作时间段的有效生产时间(分钟)
  2208. decimal effMins = (decimal)span.TotalMinutes;
  2209. if (effMins >= needTime)//当前工作时间段即可满足产能
  2210. {
  2211. endTime = beginTime.AddMinutes((double)needTime);
  2212. }
  2213. else
  2214. {
  2215. //获取后续生产时间段
  2216. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2217. //剩余需要工作时长
  2218. decimal nextMins = needTime - effMins;
  2219. foreach (var p in nextPoints)
  2220. {
  2221. if (p.WorkMinutes >= nextMins)
  2222. {
  2223. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2224. break;
  2225. }
  2226. nextMins -= p.WorkMinutes;
  2227. }
  2228. }
  2229. //记录生产周期
  2230. curSequences.Add(new PeriodSequenceDet
  2231. {
  2232. Domain = domain,
  2233. Line = lineStart.Line,
  2234. ItemNum = item.ItemNum,
  2235. PlanDate = beginTime.Date,
  2236. Period = dto.Period,
  2237. OrdQty = item.QtyOrded - item.QtyWorked,
  2238. WorkOrds = item.WorkOrd,
  2239. Op = item.Op,
  2240. IsActive = true,
  2241. Status = "",
  2242. CreateTime = DateTime.Now
  2243. });
  2244. //记录排产记录
  2245. curScheduleRsts.Add(new ScheduleResultOpMaster
  2246. {
  2247. Domain = domain,
  2248. WorkOrd = item.WorkOrd,
  2249. Line = lineStart.Line,
  2250. ItemNum = item.ItemNum,
  2251. Op = item.Op,
  2252. WorkDate = beginTime.Date,
  2253. WorkQty = item.QtyOrded - item.QtyWorked,
  2254. WorkStartTime = beginTime,
  2255. WorkEndTime = endTime,
  2256. CreateTime = DateTime.Now
  2257. });
  2258. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2259. if (endTime == curPoint.EndPoint)
  2260. {
  2261. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2262. if (nextPoint != null)
  2263. {
  2264. endTime = nextPoint.StartPoint;
  2265. }
  2266. }
  2267. beginTime = endTime;
  2268. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2269. item.Worked = item.LbrVar;
  2270. item.QtyWorked = item.QtyWorked;
  2271. //当天剩余产能
  2272. residueTime -= needTime;
  2273. if (residueTime == 0)
  2274. {
  2275. break;
  2276. }
  2277. }
  2278. else//当天剩余产能不满足当前工单的剩余待排产时长
  2279. {
  2280. //计算生产数量
  2281. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2282. //记录生产周期
  2283. curSequences.Add(new PeriodSequenceDet
  2284. {
  2285. Domain = domain,
  2286. Line = lineStart.Line,
  2287. ItemNum = item.ItemNum,
  2288. PlanDate = beginTime.Date,
  2289. Period = dto.Period,
  2290. OrdQty = qty,
  2291. WorkOrds = item.WorkOrd,
  2292. Op = item.Op,
  2293. IsActive = true,
  2294. Status = "",
  2295. CreateTime = DateTime.Now
  2296. });
  2297. //记录排产记录
  2298. curScheduleRsts.Add(new ScheduleResultOpMaster
  2299. {
  2300. Domain = domain,
  2301. WorkOrd = item.WorkOrd,
  2302. Line = lineStart.Line,
  2303. ItemNum = item.ItemNum,
  2304. Op = item.Op,
  2305. WorkDate = beginTime.Date,
  2306. WorkQty = qty,
  2307. WorkStartTime = beginTime,
  2308. WorkEndTime = endTime,
  2309. CreateTime = DateTime.Now
  2310. });
  2311. item.Worked += residueTime;
  2312. item.QtyWorked += qty;
  2313. break;
  2314. }
  2315. }
  2316. //特殊工单剩余待排产时长(分钟)
  2317. sumTsTimes -= residueTime;
  2318. isFullPC = true;
  2319. if (sumTsTimes > 0)
  2320. {
  2321. //当天的特殊工单未排产完成
  2322. isFullPC = false;
  2323. }
  2324. //获取下一个工作日
  2325. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2326. isFstDay = false;
  2327. }
  2328. }
  2329. //不存在特殊工单
  2330. else
  2331. {
  2332. //记录生产周期
  2333. curSequences.Add(new PeriodSequenceDet
  2334. {
  2335. Domain = domain,
  2336. Line = lineStart.Line,
  2337. ItemNum = workOrd.ItemNum,
  2338. PlanDate = workStartTime.Date,
  2339. Period = dto.Period,
  2340. OrdQty = dto.ProductQty,
  2341. WorkOrds = workOrd.WorkOrd,
  2342. Op = lineStart.Op,
  2343. IsActive = true,
  2344. Status = "",
  2345. CreateTime = DateTime.Now
  2346. });
  2347. //记录排产记录
  2348. curScheduleRsts.Add(new ScheduleResultOpMaster
  2349. {
  2350. Domain = domain,
  2351. WorkOrd = workOrd.WorkOrd,
  2352. Line = lineStart.Line,
  2353. ItemNum = workOrd.ItemNum,
  2354. Op = lineStart.Op,
  2355. WorkDate = workStartTime.Date,
  2356. WorkQty = dto.ProductQty,
  2357. WorkStartTime = dto.StartTime,
  2358. WorkEndTime = dto.EndTime,
  2359. CreateTime = DateTime.Now
  2360. });
  2361. //累计已排产数量
  2362. sumQty += dto.ProductQty;
  2363. //继续排下一个工作日
  2364. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2365. isFstDay = false;
  2366. }
  2367. }
  2368. else// 当天的产能正常工单刚好占用或者只能占用一部分
  2369. {
  2370. decimal workTime = 0m;
  2371. DateTime workEndTime = workStartTime;
  2372. if (sumQty < workOrd.QtyOrded)
  2373. {
  2374. #region 正常工单排产-开始
  2375. //剩余需要排产的数量
  2376. decimal residueQty = workOrd.QtyOrded - sumQty;
  2377. //剩余数量生产需要时长(分钟)
  2378. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  2379. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2380. span = curPoint.EndPoint - workStartTime;
  2381. //当天工作时间段的有效生产时间
  2382. decimal effMins = (decimal)span.TotalMinutes;
  2383. //当前工作时间段即可满足产能
  2384. if (effMins >= workTime)
  2385. {
  2386. workEndTime = workStartTime.AddMinutes((double)workTime);
  2387. }
  2388. else
  2389. {
  2390. //获取后续生产时间段
  2391. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2392. //剩余需要工作时长
  2393. decimal nextMins = workTime - effMins;
  2394. foreach (var p in nextPoints)
  2395. {
  2396. if (p.WorkMinutes >= nextMins)
  2397. {
  2398. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  2399. break;
  2400. }
  2401. nextMins -= p.WorkMinutes;
  2402. }
  2403. }
  2404. sumQty = workOrd.QtyOrded;
  2405. //记录生产周期
  2406. curSequences.Add(new PeriodSequenceDet
  2407. {
  2408. Domain = domain,
  2409. Line = lineStart.Line,
  2410. ItemNum = workOrd.ItemNum,
  2411. PlanDate = workStartTime.Date,
  2412. Period = dto.Period,
  2413. OrdQty = residueQty,
  2414. WorkOrds = workOrd.WorkOrd,
  2415. Op = lineStart.Op,
  2416. IsActive = true,
  2417. Status = "",
  2418. CreateTime = DateTime.Now
  2419. });
  2420. //记录排产记录
  2421. curScheduleRsts.Add(new ScheduleResultOpMaster
  2422. {
  2423. Domain = domain,
  2424. WorkOrd = workOrd.WorkOrd,
  2425. Line = lineStart.Line,
  2426. ItemNum = workOrd.ItemNum,
  2427. Op = lineStart.Op,
  2428. WorkDate = workStartTime.Date,
  2429. WorkQty = residueQty,
  2430. WorkStartTime = workStartTime,
  2431. WorkEndTime = workEndTime,
  2432. CreateTime = DateTime.Now
  2433. });
  2434. #endregion 正常工单排产-结束
  2435. }
  2436. //当天剩余产能(分钟)
  2437. decimal restTime = (dto.EffTime - workTime) < 0 ? 0 : (dto.EffTime - workTime);
  2438. if (sumTsTimes > 0)//存在特殊工单
  2439. {
  2440. if (restTime > 0)
  2441. {
  2442. #region 特殊工单排产-开始
  2443. DateTime beginTime = workEndTime;//排产开始时间
  2444. DateTime endTime = dto.EndTime;//排产结束时间
  2445. //当天的可用产能满足特殊工单生产时长
  2446. if (restTime >= sumTsTimes)
  2447. {
  2448. foreach (var item in workDtos)
  2449. {
  2450. if (item.LbrVar == item.Worked)//当前工单已排产
  2451. {
  2452. continue;
  2453. }
  2454. //当前工单还需工作时长
  2455. decimal needTime = item.LbrVar - item.Worked;
  2456. //计算工单排产结束时间
  2457. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2458. span = curPoint.EndPoint - beginTime;
  2459. //当天工作时间段的有效生产时间(分钟)
  2460. decimal effMins = (decimal)span.TotalMinutes;
  2461. if (effMins >= needTime)//当前工作时间段即可满足产能
  2462. {
  2463. endTime = beginTime.AddMinutes((double)needTime);
  2464. }
  2465. else
  2466. {
  2467. //获取后续生产时间段
  2468. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2469. //剩余需要工作时长
  2470. decimal nextMins = needTime - effMins;
  2471. foreach (var p in nextPoints)
  2472. {
  2473. if (p.WorkMinutes >= nextMins)
  2474. {
  2475. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2476. break;
  2477. }
  2478. nextMins -= p.WorkMinutes;
  2479. }
  2480. }
  2481. //记录生产周期
  2482. curSequences.Add(new PeriodSequenceDet
  2483. {
  2484. Domain = domain,
  2485. Line = lineStart.Line,
  2486. ItemNum = item.ItemNum,
  2487. PlanDate = beginTime.Date,
  2488. Period = dto.Period,
  2489. OrdQty = item.QtyOrded - item.QtyWorked,
  2490. WorkOrds = item.WorkOrd,
  2491. Op = item.Op,
  2492. IsActive = true,
  2493. Status = "",
  2494. CreateTime = DateTime.Now
  2495. });
  2496. //记录排产记录
  2497. curScheduleRsts.Add(new ScheduleResultOpMaster
  2498. {
  2499. Domain = domain,
  2500. WorkOrd = item.WorkOrd,
  2501. Line = lineStart.Line,
  2502. ItemNum = item.ItemNum,
  2503. Op = item.Op,
  2504. WorkDate = beginTime.Date,
  2505. WorkQty = item.QtyOrded - item.QtyWorked,
  2506. WorkStartTime = beginTime,
  2507. WorkEndTime = endTime,
  2508. CreateTime = DateTime.Now
  2509. });
  2510. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2511. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2512. if (endTime == curPoint.EndPoint)//结束时间位于工作区间结尾
  2513. {
  2514. //获取后续生产时间段
  2515. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2516. if (nextPoint != null)//存在后续工作区间
  2517. {
  2518. endTime = nextPoint.StartPoint;
  2519. }
  2520. }
  2521. beginTime = endTime;
  2522. //工单排产完成,排产时长=工单工作时长
  2523. item.Worked = item.LbrVar;
  2524. item.QtyWorked = item.QtyOrded;
  2525. sumTsTimes -= needTime;
  2526. }
  2527. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  2528. //当天的特殊工单以排产完成
  2529. isFullPC = true;
  2530. }
  2531. //当天的可用产能不满足特殊工单生产时长
  2532. else
  2533. {
  2534. foreach (var item in workDtos)
  2535. {
  2536. if (item.LbrVar == item.Worked)//当前工单已排产
  2537. {
  2538. continue;
  2539. }
  2540. //当前工单剩余待排产时长(分钟)
  2541. decimal needTime = item.LbrVar - item.Worked;
  2542. //当天剩余产能满足当前工单的剩余待排产时长
  2543. if (restTime >= needTime)
  2544. {
  2545. //计算工单排产结束时间
  2546. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2547. span = curPoint.EndPoint - beginTime;
  2548. //当前工作时间段的有效生产时间(分钟)
  2549. decimal effMins = (decimal)span.TotalMinutes;
  2550. if (effMins >= needTime)//当前工作时间段即可满足产能
  2551. {
  2552. endTime = beginTime.AddMinutes((double)needTime);
  2553. }
  2554. else
  2555. {
  2556. //获取后续生产时间段
  2557. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2558. //剩余需要工作时长
  2559. decimal nextMins = needTime - effMins;
  2560. foreach (var p in nextPoints)
  2561. {
  2562. if (p.WorkMinutes >= nextMins)
  2563. {
  2564. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2565. break;
  2566. }
  2567. nextMins -= p.WorkMinutes;
  2568. }
  2569. }
  2570. //记录生产周期
  2571. curSequences.Add(new PeriodSequenceDet
  2572. {
  2573. Domain = domain,
  2574. Line = lineStart.Line,
  2575. ItemNum = item.ItemNum,
  2576. PlanDate = beginTime.Date,
  2577. Period = dto.Period,
  2578. OrdQty = item.QtyOrded - item.QtyWorked,
  2579. WorkOrds = item.WorkOrd,
  2580. Op = item.Op,
  2581. IsActive = true,
  2582. Status = "",
  2583. CreateTime = DateTime.Now
  2584. });
  2585. //记录排产记录
  2586. curScheduleRsts.Add(new ScheduleResultOpMaster
  2587. {
  2588. Domain = domain,
  2589. WorkOrd = item.WorkOrd,
  2590. Line = lineStart.Line,
  2591. ItemNum = item.ItemNum,
  2592. Op = item.Op,
  2593. WorkDate = beginTime.Date,
  2594. WorkQty = item.QtyOrded - item.QtyWorked,
  2595. WorkStartTime = beginTime,
  2596. WorkEndTime = endTime,
  2597. CreateTime = DateTime.Now
  2598. });
  2599. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2600. if (endTime == curPoint.EndPoint)
  2601. {
  2602. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2603. if (nextPoint != null)
  2604. {
  2605. endTime = nextPoint.StartPoint;
  2606. }
  2607. }
  2608. beginTime = endTime;
  2609. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2610. item.Worked = item.LbrVar;
  2611. item.QtyWorked = item.QtyWorked;
  2612. //当天剩余产能
  2613. restTime -= needTime;
  2614. if (restTime == 0)
  2615. {
  2616. break;
  2617. }
  2618. }
  2619. else//当天剩余产能不满足当前工单的剩余待排产时长
  2620. {
  2621. //计算生产数量
  2622. decimal qty = Math.Ceiling(restTime / item.LbrVar * item.QtyOrded);
  2623. //记录生产周期
  2624. curSequences.Add(new PeriodSequenceDet
  2625. {
  2626. Domain = domain,
  2627. Line = lineStart.Line,
  2628. ItemNum = item.ItemNum,
  2629. PlanDate = beginTime.Date,
  2630. Period = dto.Period,
  2631. OrdQty = qty,
  2632. WorkOrds = item.WorkOrd,
  2633. Op = item.Op,
  2634. IsActive = true,
  2635. Status = "",
  2636. CreateTime = DateTime.Now
  2637. });
  2638. //记录排产记录
  2639. curScheduleRsts.Add(new ScheduleResultOpMaster
  2640. {
  2641. Domain = domain,
  2642. WorkOrd = item.WorkOrd,
  2643. Line = lineStart.Line,
  2644. ItemNum = item.ItemNum,
  2645. Op = item.Op,
  2646. WorkDate = beginTime.Date,
  2647. WorkQty = qty,
  2648. WorkStartTime = beginTime,
  2649. WorkEndTime = endTime,
  2650. CreateTime = DateTime.Now
  2651. });
  2652. item.Worked += restTime;
  2653. item.QtyWorked += qty;
  2654. break;
  2655. }
  2656. }
  2657. //特殊工单剩余待排产时长(分钟)
  2658. sumTsTimes -= restTime;
  2659. //当天的特殊工单未排产完成
  2660. isFullPC = false;
  2661. //获取下一个工作日
  2662. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2663. isFstDay = false;
  2664. }
  2665. #endregion 特殊工单排产-结束
  2666. }
  2667. else
  2668. {
  2669. //继续排下一个工作日
  2670. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2671. isFstDay = false;
  2672. //当天的特殊工单未排产完成
  2673. isFullPC = false;
  2674. }
  2675. }
  2676. }
  2677. }
  2678. }
  2679. }
  2680. //记录已排产特殊工单
  2681. ypcWorkOrds.AddRange(workDtos.Select(p=>p.WorkOrd).ToList());
  2682. }
  2683. //记录排产结果
  2684. periodsDet.AddRange(curSequences);
  2685. scheduleResults.AddRange(curScheduleRsts);
  2686. }
  2687. /// <summary>
  2688. /// 特殊工单排产:和正常工单不共用产线的特殊工单
  2689. /// </summary>
  2690. /// <param name="workOrds">特殊工单</param>
  2691. /// <param name="periodsDet">生产周期</param>
  2692. /// <param name="scheduleResults">排产结果</param>
  2693. public void TsLineSchedule(List<WorkOrdMstDto> workOrds, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  2694. {
  2695. foreach (var item in workOrds)
  2696. {
  2697. //工单生产时长(分钟)
  2698. decimal sumTimes = item.LbrVar;
  2699. //工单的排产开始时间
  2700. DateTime workStartTime = item.OrdDate;
  2701. //当前产线的工作日历
  2702. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  2703. //当前产线的休息时间设置
  2704. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.ProdLine).ToList();
  2705. LineStartDto lineStart = new LineStartDto();
  2706. lineStart.RecID = 0;
  2707. lineStart.Line = item.ProdLine;
  2708. lineStart.Op = item.Op;
  2709. lineStart.StartTime = workStartTime;
  2710. lineStart.Rate = 0;
  2711. while (sumTimes > 0)
  2712. {
  2713. //获取当天的工作时间段
  2714. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  2715. if (curCalendar == null)
  2716. {
  2717. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  2718. }
  2719. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  2720. //获取当天的产能
  2721. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  2722. //当天的可用生产时长不能满足特殊工单生产时长
  2723. if (dto.EffTime < sumTimes)
  2724. {
  2725. decimal qty = Math.Ceiling(dto.EffTime / item.LbrVar * item.QtyOrded);
  2726. //记录生产周期
  2727. periodsDet.Add(new PeriodSequenceDet
  2728. {
  2729. Domain = domain,
  2730. Line = item.ProdLine,
  2731. ItemNum = item.ItemNum,
  2732. PlanDate = workStartTime.Date,
  2733. Period = dto.Period,
  2734. OrdQty = qty,
  2735. WorkOrds = item.WorkOrd,
  2736. Op = item.Op,
  2737. IsActive = true,
  2738. Status = "",
  2739. CreateTime = DateTime.Now
  2740. });
  2741. //记录排产记录
  2742. scheduleResults.Add(new ScheduleResultOpMaster
  2743. {
  2744. Domain = domain,
  2745. WorkOrd = item.WorkOrd,
  2746. Line = item.ProdLine,
  2747. ItemNum = item.ItemNum,
  2748. Op = item.Op,
  2749. WorkDate = workStartTime.Date,
  2750. WorkQty = qty,
  2751. WorkStartTime = dto.StartTime,
  2752. WorkEndTime = dto.EndTime,
  2753. CreateTime = DateTime.Now
  2754. });
  2755. //剩余待排产时长
  2756. sumTimes -= dto.EffTime;
  2757. //已排产数量
  2758. item.QtyWorked += qty;
  2759. item.Worked += dto.EffTime;
  2760. //继续排下一个工作日
  2761. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2762. }
  2763. //最后一天的产能全部占用或只能占用一部分
  2764. else
  2765. {
  2766. //剩余生产时长(分钟)
  2767. decimal workTime = sumTimes;
  2768. //排产开始时间位于哪个时间段
  2769. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2770. //结束时间位于时间段
  2771. var lastPoint = new LineWorkPointDto();
  2772. TimeSpan span = curPoint.EndPoint - workStartTime;
  2773. //当前工作时间段的有效生产时间
  2774. decimal effMins = (decimal)span.TotalMinutes;
  2775. DateTime workEndTime = workStartTime;
  2776. if (effMins >= workTime)//当前工作时间段即可满足产能
  2777. {
  2778. workEndTime = workStartTime.AddMinutes((double)workTime);
  2779. }
  2780. else
  2781. {
  2782. //获取后续生产时间段
  2783. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2784. //剩余需要工作时长
  2785. decimal nextMins = workTime - effMins;
  2786. foreach (var p in nextPoints)
  2787. {
  2788. if (p.WorkMinutes >= nextMins)
  2789. {
  2790. //记录结束时间位于哪个时间段
  2791. lastPoint = p;
  2792. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  2793. break;
  2794. }
  2795. nextMins -= p.WorkMinutes;
  2796. }
  2797. }
  2798. //计算清场时间
  2799. //剩余可用工作时长(分钟)
  2800. decimal remainTime = CalcRemainWorkTime(workEndTime,workPoints);
  2801. //剩余可用工作时长满足清场时长
  2802. if (remainTime >= item.WaitTime)
  2803. {
  2804. //清场需要时长(分钟)
  2805. decimal needTime = item.WaitTime;
  2806. //获取排产结束时间所处以及之后的生产时间段
  2807. var nextPoints = workPoints.Where(p => p.Level >= lastPoint.Level).OrderBy(p => p.Level).ToList();
  2808. //处理第一个时间段的开始时间
  2809. nextPoints[0].StartPoint = workEndTime;
  2810. foreach (var p in nextPoints)
  2811. {
  2812. span = p.EndPoint - p.StartPoint;
  2813. //当前工作时间段的有效生产时间
  2814. effMins = (decimal)span.TotalMinutes;
  2815. if (effMins >= needTime)
  2816. {
  2817. workEndTime = p.StartPoint.AddMinutes((double)needTime);
  2818. break;
  2819. }
  2820. needTime -= effMins;
  2821. }
  2822. }
  2823. //剩余可用工作时长不能满足清场时长
  2824. else
  2825. {
  2826. decimal needTime = item.WaitTime - remainTime;
  2827. workEndTime.AddMinutes((double)needTime);
  2828. }
  2829. //记录生产周期
  2830. periodsDet.Add(new PeriodSequenceDet
  2831. {
  2832. Domain = domain,
  2833. Line = item.ProdLine,
  2834. ItemNum = item.ItemNum,
  2835. PlanDate = workStartTime.Date,
  2836. Period = dto.Period,
  2837. OrdQty = item.QtyOrded - item.QtyWorked,
  2838. WorkOrds = item.WorkOrd,
  2839. Op = item.Op,
  2840. IsActive = true,
  2841. Status = "",
  2842. CreateTime = DateTime.Now
  2843. });
  2844. //记录排产记录
  2845. scheduleResults.Add(new ScheduleResultOpMaster
  2846. {
  2847. Domain = domain,
  2848. WorkOrd = item.WorkOrd,
  2849. Line = item.ProdLine,
  2850. ItemNum = item.ItemNum,
  2851. Op = item.Op,
  2852. WorkDate = workStartTime.Date,
  2853. WorkQty = item.QtyOrded - item.QtyWorked,
  2854. WorkStartTime = workStartTime,
  2855. WorkEndTime = workEndTime,
  2856. CreateTime = DateTime.Now
  2857. });
  2858. sumTimes = 0;
  2859. item.QtyWorked = item.QtyOrded;
  2860. }
  2861. }
  2862. }
  2863. }
  2864. /// <summary>
  2865. /// 计算当天排产完成的剩余生产时长
  2866. /// </summary>
  2867. /// <param name="endTime">排产结束时间</param>
  2868. /// <param name="workPoints">当天的工作时间段</param>
  2869. /// <returns></returns>
  2870. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  2871. {
  2872. decimal remainTime = 0m;
  2873. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2874. TimeSpan span = curPoint.EndPoint - endTime;
  2875. remainTime = (decimal)span.TotalMinutes;
  2876. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2877. foreach (var item in nextPoints)
  2878. {
  2879. remainTime += item.WorkMinutes;
  2880. }
  2881. return remainTime;
  2882. }
  2883. /// <summary>
  2884. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  2885. /// </summary>
  2886. /// <param name="lineStart">排产产线</param>
  2887. /// <param name="startTime">产线排产开始时间</param>
  2888. /// <param name="curCalendars"></param>
  2889. /// <param name="curQtyDtls"></param>
  2890. /// <returns></returns>
  2891. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  2892. {
  2893. LineScheduledDto scheduledDto = new LineScheduledDto();
  2894. //当天排产开始时间
  2895. scheduledDto.StartTime = startTime;
  2896. //开始时间是周几
  2897. int weekDay = (int)startTime.DayOfWeek;
  2898. //当天的工作日历
  2899. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2900. if (shopCal == null)//当前产线当天没有设置工作日历
  2901. {
  2902. //取默认工作日历
  2903. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  2904. }
  2905. //当前日期的工作时间段
  2906. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  2907. //当天排产结束时间
  2908. scheduledDto.EndTime = workPoints.Last().EndPoint;
  2909. //计算starttime处于那个工作时间段
  2910. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  2911. TimeSpan span = curPoint.EndPoint - startTime;
  2912. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  2913. //获取后续工作时间段的有效工作时间
  2914. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2915. foreach (var item in nextPoints)
  2916. {
  2917. span = item.EndPoint - item.StartPoint;
  2918. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  2919. }
  2920. //判断当前产线的UPH
  2921. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  2922. //判断当前日期是否配置了UPH
  2923. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  2924. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  2925. scheduledDto.Rate = rate;
  2926. //计算当天的产能(向下取整)
  2927. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime / 60 * rate);
  2928. //计算班次
  2929. scheduledDto.Period = 1;//默认一班制
  2930. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  2931. {
  2932. scheduledDto.Period = 2;
  2933. }
  2934. return scheduledDto;
  2935. }
  2936. /// <summary>
  2937. /// 计算主产线实际排产开始时间
  2938. /// </summary>
  2939. /// <param name="workOrd">工单</param>
  2940. /// <param name="op">工序</param>
  2941. /// <param name="prodLines">生产线明细</param>
  2942. /// <param name="allResults">产线占用记录</param>
  2943. /// <returns></returns>
  2944. public LineStartDto DealStartTime(WorkOrdMaster workOrd,int op,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  2945. {
  2946. DateTime actStart = DateTime.Now.Date.AddDays(1);
  2947. LineStartDto lineStart = new LineStartDto();
  2948. //获取工序对应的产线,根据优先级排序
  2949. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  2950. //获取第一条产线排产结束时间
  2951. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2952. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  2953. //计算实际开工时间
  2954. //产线工作日历:当前产线的工作日历+默认工作日历
  2955. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  2956. var curQtyDtls = qualityLines.Where(p=>p.ProdLine == lines[0].Line).ToList();
  2957. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  2958. lineStart.RecID = lines[0].RecID;
  2959. lineStart.Line = lines[0].Line;
  2960. lineStart.StartTime = actStart;
  2961. lineStart.setupTime = lines[0].SetupTime;
  2962. lineStart.Rate = lines[0].Rate;
  2963. lineStart.Op = op;
  2964. //循环其他产线
  2965. for (int i = 1; i < lines.Count; i++)
  2966. {
  2967. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  2968. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  2969. //计算实际开工时间
  2970. //产线工作日历:当前产线的工作日历+默认工作日历
  2971. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  2972. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  2973. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  2974. if (StartTime < lineStart.StartTime)
  2975. {
  2976. lineStart.RecID = lines[i].RecID;
  2977. lineStart.Line = lines[i].Line;
  2978. lineStart.StartTime = StartTime;
  2979. lineStart.setupTime = lines[i].SetupTime;
  2980. lineStart.Rate = lines[i].Rate;
  2981. lineStart.Op = op;
  2982. }
  2983. }
  2984. return lineStart;
  2985. }
  2986. /// <summary>
  2987. /// 计算主产线实际排产开始时间
  2988. /// </summary>
  2989. /// <param name="prodLine">生产线</param>
  2990. /// <param name="startTime">开始时间</param>
  2991. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  2992. /// <param name="curQtyDtls">当前产线休息记录</param>
  2993. /// <returns></returns>
  2994. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  2995. {
  2996. //实际排产开始时间
  2997. DateTime actStart = startTime;
  2998. //开始时间是周几
  2999. int weekDay = (int)startTime.DayOfWeek;
  3000. //判断当天是否是工作日
  3001. bool isWorkDay = CheckIsWorkDay(startTime);
  3002. if (!isWorkDay)//不是工作日
  3003. {
  3004. //获取下一个工作日开始时间
  3005. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3006. return actStart;
  3007. }
  3008. //当天的工作日历
  3009. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3010. if (shopCal == null)
  3011. {
  3012. //产线没有维护当天的工作日历,则取默认工作日历
  3013. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3014. }
  3015. //当前日期的工作时间段
  3016. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  3017. //计算starttime处于那个工作时间段
  3018. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3019. if (curPoint == null)//不处于工作时间段
  3020. {
  3021. //开始时间小于当天工作开始时间
  3022. if (startTime < workPoints.First().StartPoint)
  3023. {
  3024. actStart = workPoints.First().StartPoint;
  3025. }
  3026. //开始时间大于当前工作结束时间
  3027. else if (startTime > workPoints.Last().EndPoint)
  3028. {
  3029. //获取下一个工作日开始时间
  3030. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3031. }
  3032. else
  3033. {//开始时间位于当天的休息时间段
  3034. foreach (var item in workPoints)
  3035. {
  3036. //获取下一个时间段
  3037. var next = workPoints.First(p => p.Level == item.Level + 1);
  3038. if (item.EndPoint < startTime && startTime < next.StartPoint)
  3039. {
  3040. actStart = next.StartPoint;
  3041. break;
  3042. }
  3043. }
  3044. }
  3045. return actStart;
  3046. }
  3047. if (startTime != curPoint.EndPoint)
  3048. {
  3049. return actStart;
  3050. }
  3051. //查询下一时间段的开始时间点
  3052. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3053. if (nextPoint != null)
  3054. {
  3055. return nextPoint.StartPoint;
  3056. }
  3057. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  3058. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3059. return actStart;
  3060. }
  3061. /// <summary>
  3062. /// 排产开始时间处理为半小时/整点开始--向后取整
  3063. /// </summary>
  3064. /// <param name="startTime"></param>
  3065. /// <returns></returns>
  3066. public DateTime CalcStartTimeAfter(DateTime startTime)
  3067. {
  3068. DateTime rtnTime = startTime;
  3069. DateTime curDate = startTime.Date;
  3070. //时间转换为分钟
  3071. TimeSpan span = rtnTime - curDate;
  3072. decimal sumMinutes = (decimal)span.TotalMinutes;
  3073. int times = (int)Math.Ceiling(sumMinutes / 30);
  3074. rtnTime = curDate.AddMinutes(times * 30);
  3075. return rtnTime;
  3076. }
  3077. /// <summary>
  3078. /// 排产开始时间处理为半小时/整点开始--向前取整
  3079. /// </summary>
  3080. /// <param name="startTime"></param>
  3081. /// <returns></returns>
  3082. public DateTime CalcStartTimeBefore(DateTime startTime)
  3083. {
  3084. DateTime rtnTime = startTime;
  3085. DateTime curDate = startTime.Date;
  3086. //时间转换为分钟
  3087. TimeSpan span = rtnTime - curDate;
  3088. decimal sumMinutes = (decimal)span.TotalMinutes;
  3089. int times = (int)Math.Floor(sumMinutes / 30);
  3090. rtnTime = curDate.AddMinutes(times * 30);
  3091. return rtnTime;
  3092. }
  3093. /// <summary>
  3094. /// 判断当天是否是工作日
  3095. /// </summary>
  3096. /// <param name="dateTime"></param>
  3097. /// <returns></returns>
  3098. public bool CheckIsWorkDay(DateTime dateTime)
  3099. {
  3100. bool isWorkDay = true;
  3101. //周几
  3102. int weekDay = (int)dateTime.DayOfWeek;
  3103. //判断当天是否是工作日
  3104. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  3105. {
  3106. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  3107. {
  3108. isWorkDay = false;
  3109. }
  3110. return isWorkDay;
  3111. }
  3112. //不是周六周日,需要判断是不是节假日
  3113. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  3114. {
  3115. isWorkDay = false;
  3116. }
  3117. return isWorkDay;
  3118. }
  3119. /// <summary>
  3120. /// 计算下一产线实际排产开始时间
  3121. /// </summary>
  3122. /// <param name="workOrd">工单</param>
  3123. /// <param name="lineStart">上一产线开始时间</param>
  3124. /// <param name="op">工序</param>
  3125. /// <param name="prodLines">产线明细</param>
  3126. /// <param name="allResults">产线占用记录</param>
  3127. /// <returns></returns>
  3128. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,int op, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3129. {
  3130. LineStartDto startDto = new LineStartDto();
  3131. //获取产线
  3132. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  3133. //获取第一条产线排产结束时间
  3134. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3135. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], lineStart.StartTime, lineStart.setupTime + lines[0].OverlapTime);
  3136. startDto.RecID = lines[0].RecID;
  3137. startDto.Line = lines[0].Line;
  3138. startDto.setupTime = lines[0].SetupTime;
  3139. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  3140. startDto.Rate = lines[0].Rate;
  3141. startDto.Op = op;
  3142. //循环剩余产线,找到最早可开工产线
  3143. for (int i = 1; i < lines.Count(); i++)
  3144. {
  3145. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3146. startTime = CalcStartTimeWithSetUpTime(lines[i], lineStart.StartTime, lineStart.setupTime + lines[i].OverlapTime);
  3147. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  3148. if (startTime < startDto.StartTime)
  3149. {
  3150. startDto.RecID = lines[i].RecID;
  3151. startDto.Line = lines[i].Line;
  3152. startDto.setupTime = lines[i].SetupTime;
  3153. startDto.StartTime = startTime;
  3154. startDto.Rate = lines[i].Rate;
  3155. startDto.Op = op;
  3156. }
  3157. }
  3158. return startDto;
  3159. }
  3160. /// <summary>
  3161. /// 通过提前期计算产线排产开始时间
  3162. /// </summary>
  3163. /// <param name="line">产线</param>
  3164. /// <param name="startTime">上一产线开始时间</param>
  3165. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  3166. /// <returns></returns>
  3167. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  3168. {
  3169. //提前期转换成分钟
  3170. decimal needMinute = setupTime * 60;
  3171. //实际排产开始时间
  3172. DateTime actStart = startTime;
  3173. //开始时间是周几
  3174. int weekDay = (int)startTime.DayOfWeek;
  3175. //当天的工作日历
  3176. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  3177. if (shopCal == null)
  3178. {
  3179. //产线没有维护当天的工作日历,则取默认工作日历
  3180. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3181. }
  3182. //当前产线的休息时间设置
  3183. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  3184. //当前日期的工作时间段
  3185. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  3186. //计算starttime处于那个工作时间段
  3187. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3188. //当前时间段可用时长
  3189. TimeSpan span = curPoint.EndPoint - startTime;
  3190. decimal curMins = (decimal)span.TotalMinutes;
  3191. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  3192. {
  3193. actStart = startTime.AddMinutes((double)needMinute);
  3194. return actStart;
  3195. }
  3196. //当前时间段的可用时长不满足
  3197. //剩余提前期
  3198. needMinute -= curMins;
  3199. //获取后层级时间段
  3200. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3201. bool flag = true;//标志位
  3202. foreach (var item in prePoints)
  3203. {
  3204. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  3205. {
  3206. actStart = item.StartPoint.AddMinutes((double)needMinute);
  3207. flag = false;
  3208. break;
  3209. }
  3210. needMinute -= item.WorkMinutes;
  3211. }
  3212. if (!flag)
  3213. {
  3214. return actStart;
  3215. }
  3216. //今天可用时长不够,往后工作日找
  3217. DateTime nextStartTime = startTime;
  3218. while (flag)
  3219. {
  3220. //获取下一个工作日
  3221. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  3222. weekDay = (int)nextStartTime.DayOfWeek;
  3223. //获取前一个工作日的工作时间段数据,level顺排
  3224. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  3225. if (curCalendar == null )
  3226. {
  3227. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3228. }
  3229. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  3230. //当天的工作时长(分钟)
  3231. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  3232. if (sumWorkMins >= needMinute)//当天可用提前期满足
  3233. {
  3234. //获取开始时间
  3235. foreach (var item in workPoints)
  3236. {
  3237. if (item.WorkMinutes >= needMinute)//当前时间段满足
  3238. {
  3239. actStart = item.StartPoint.AddMinutes((double)needMinute);
  3240. break;
  3241. }
  3242. needMinute -= item.WorkMinutes;
  3243. }
  3244. flag = false;
  3245. }
  3246. else
  3247. {
  3248. //当天可用提前期不满足
  3249. needMinute -= sumWorkMins;
  3250. }
  3251. }
  3252. return actStart;
  3253. }
  3254. /// <summary>
  3255. /// 获取下一个工作日开始时间
  3256. /// </summary>
  3257. /// <param name="weekDay">当前周几</param>
  3258. /// <param name="startTime">开始时间</param>
  3259. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  3260. /// <returns></returns>
  3261. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  3262. {
  3263. DateTime rtnData = startTime;
  3264. //下一天
  3265. DateTime nextDate = startTime.Date.AddDays(1);
  3266. //下一天是周几
  3267. int nextWeekDay = (weekDay + 1) % 7;
  3268. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  3269. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  3270. if (calendar == null)
  3271. {
  3272. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  3273. }
  3274. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  3275. //判断下一天是否是工作日
  3276. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  3277. {
  3278. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  3279. {
  3280. //递归继续找下一个工作日
  3281. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  3282. return rtnData;
  3283. }
  3284. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  3285. return rtnData;
  3286. }
  3287. //下一天不是周六周日,需要判断是不是节假日
  3288. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  3289. {
  3290. //递归继续找下一个工作日
  3291. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  3292. return rtnData;
  3293. }
  3294. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  3295. return rtnData;
  3296. }
  3297. /// <summary>
  3298. /// 处理当前日期的工作时间段
  3299. /// </summary>
  3300. /// <param name="prodLine"></param>
  3301. /// <param name="startTime"></param>
  3302. /// <param name="shopCal">当前产线的工作日历-周几</param>
  3303. /// <param name="curQtyDtls">每天休息记录</param>
  3304. /// <returns></returns>
  3305. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  3306. {
  3307. //年-月-日
  3308. string date = startTime.Date.ToString("yyyy-MM-dd");
  3309. //排产记录结束日期是周几
  3310. int weekDay = (int)startTime.DayOfWeek;
  3311. //工作时间段
  3312. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  3313. LineWorkPointDto dto = new LineWorkPointDto();
  3314. int level = 1;
  3315. TimeSpan span = TimeSpan.Zero;
  3316. //开始时间
  3317. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  3318. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  3319. //结束时间
  3320. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  3321. dto.Level = level;
  3322. dto.Line = prodLine;
  3323. dto.WeekDay = weekDay;
  3324. dto.StartPoint = dayStartPoint;
  3325. //按照产线休息时间切分时间段
  3326. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  3327. foreach (var item in curQtyDtls)
  3328. {
  3329. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  3330. dto.EndPoint = endPoint;
  3331. span = dto.EndPoint - dto.StartPoint;
  3332. dto.WorkMinutes = (decimal)span.TotalMinutes;
  3333. workPoints.Add(dto);
  3334. level++;
  3335. dto = new LineWorkPointDto();
  3336. dto.Level = level;
  3337. dto.Line = prodLine;
  3338. dto.WeekDay = weekDay;
  3339. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  3340. }
  3341. dto.EndPoint = dayEndPoint;
  3342. span = dto.EndPoint - dto.StartPoint;
  3343. dto.WorkMinutes = (decimal)span.TotalMinutes;
  3344. workPoints.Add(dto);
  3345. //产线当天加班设置
  3346. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  3347. foreach (var item in curOccupyTimes)
  3348. {
  3349. level++;
  3350. dto = new LineWorkPointDto();
  3351. dto.Level = level;
  3352. dto.Line = prodLine;
  3353. dto.WeekDay = weekDay;
  3354. dto.StartPoint = item.StartTime.GetValueOrDefault();
  3355. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  3356. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  3357. workPoints.Add(dto);
  3358. }
  3359. return workPoints.OrderBy(p => p.Level).ToList();
  3360. }
  3361. }
  3362. }