ProductionScheduleAppService.cs 261 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844845846847848849850851852853854855856857858859860861862863864865866867868869870871872873874875876877878879880881882883884885886887888889890891892893894895896897898899900901902903904905906907908909910911912913914915916917918919920921922923924925926927928929930931932933934935936937938939940941942943944945946947948949950951952953954955956957958959960961962963964965966967968969970971972973974975976977978979980981982983984985986987988989990991992993994995996997998999100010011002100310041005100610071008100910101011101210131014101510161017101810191020102110221023102410251026102710281029103010311032103310341035103610371038103910401041104210431044104510461047104810491050105110521053105410551056105710581059106010611062106310641065106610671068106910701071107210731074107510761077107810791080108110821083108410851086108710881089109010911092109310941095109610971098109911001101110211031104110511061107110811091110111111121113111411151116111711181119112011211122112311241125112611271128112911301131113211331134113511361137113811391140114111421143114411451146114711481149115011511152115311541155115611571158115911601161116211631164116511661167116811691170117111721173117411751176117711781179118011811182118311841185118611871188118911901191119211931194119511961197119811991200120112021203120412051206120712081209121012111212121312141215121612171218121912201221122212231224122512261227122812291230123112321233123412351236123712381239124012411242124312441245124612471248124912501251125212531254125512561257125812591260126112621263126412651266126712681269127012711272127312741275127612771278127912801281128212831284128512861287128812891290129112921293129412951296129712981299130013011302130313041305130613071308130913101311131213131314131513161317131813191320132113221323132413251326132713281329133013311332133313341335133613371338133913401341134213431344134513461347134813491350135113521353135413551356135713581359136013611362136313641365136613671368136913701371137213731374137513761377137813791380138113821383138413851386138713881389139013911392139313941395139613971398139914001401140214031404140514061407140814091410141114121413141414151416141714181419142014211422142314241425142614271428142914301431143214331434143514361437143814391440144114421443144414451446144714481449145014511452145314541455145614571458145914601461146214631464146514661467146814691470147114721473147414751476147714781479148014811482148314841485148614871488148914901491149214931494149514961497149814991500150115021503150415051506150715081509151015111512151315141515151615171518151915201521152215231524152515261527152815291530153115321533153415351536153715381539154015411542154315441545154615471548154915501551155215531554155515561557155815591560156115621563156415651566156715681569157015711572157315741575157615771578157915801581158215831584158515861587158815891590159115921593159415951596159715981599160016011602160316041605160616071608160916101611161216131614161516161617161816191620162116221623162416251626162716281629163016311632163316341635163616371638163916401641164216431644164516461647164816491650165116521653165416551656165716581659166016611662166316641665166616671668166916701671167216731674167516761677167816791680168116821683168416851686168716881689169016911692169316941695169616971698169917001701170217031704170517061707170817091710171117121713171417151716171717181719172017211722172317241725172617271728172917301731173217331734173517361737173817391740174117421743174417451746174717481749175017511752175317541755175617571758175917601761176217631764176517661767176817691770177117721773177417751776177717781779178017811782178317841785178617871788178917901791179217931794179517961797179817991800180118021803180418051806180718081809181018111812181318141815181618171818181918201821182218231824182518261827182818291830183118321833183418351836183718381839184018411842184318441845184618471848184918501851185218531854185518561857185818591860186118621863186418651866186718681869187018711872187318741875187618771878187918801881188218831884188518861887188818891890189118921893189418951896189718981899190019011902190319041905190619071908190919101911191219131914191519161917191819191920192119221923192419251926192719281929193019311932193319341935193619371938193919401941194219431944194519461947194819491950195119521953195419551956195719581959196019611962196319641965196619671968196919701971197219731974197519761977197819791980198119821983198419851986198719881989199019911992199319941995199619971998199920002001200220032004200520062007200820092010201120122013201420152016201720182019202020212022202320242025202620272028202920302031203220332034203520362037203820392040204120422043204420452046204720482049205020512052205320542055205620572058205920602061206220632064206520662067206820692070207120722073207420752076207720782079208020812082208320842085208620872088208920902091209220932094209520962097209820992100210121022103210421052106210721082109211021112112211321142115211621172118211921202121212221232124212521262127212821292130213121322133213421352136213721382139214021412142214321442145214621472148214921502151215221532154215521562157215821592160216121622163216421652166216721682169217021712172217321742175217621772178217921802181218221832184218521862187218821892190219121922193219421952196219721982199220022012202220322042205220622072208220922102211221222132214221522162217221822192220222122222223222422252226222722282229223022312232223322342235223622372238223922402241224222432244224522462247224822492250225122522253225422552256225722582259226022612262226322642265226622672268226922702271227222732274227522762277227822792280228122822283228422852286228722882289229022912292229322942295229622972298229923002301230223032304230523062307230823092310231123122313231423152316231723182319232023212322232323242325232623272328232923302331233223332334233523362337233823392340234123422343234423452346234723482349235023512352235323542355235623572358235923602361236223632364236523662367236823692370237123722373237423752376237723782379238023812382238323842385238623872388238923902391239223932394239523962397239823992400240124022403240424052406240724082409241024112412241324142415241624172418241924202421242224232424242524262427242824292430243124322433243424352436243724382439244024412442244324442445244624472448244924502451245224532454245524562457245824592460246124622463246424652466246724682469247024712472247324742475247624772478247924802481248224832484248524862487248824892490249124922493249424952496249724982499250025012502250325042505250625072508250925102511251225132514251525162517251825192520252125222523252425252526252725282529253025312532253325342535253625372538253925402541254225432544254525462547254825492550255125522553255425552556255725582559256025612562256325642565256625672568256925702571257225732574257525762577257825792580258125822583258425852586258725882589259025912592259325942595259625972598259926002601260226032604260526062607260826092610261126122613261426152616261726182619262026212622262326242625262626272628262926302631263226332634263526362637263826392640264126422643264426452646264726482649265026512652265326542655265626572658265926602661266226632664266526662667266826692670267126722673267426752676267726782679268026812682268326842685268626872688268926902691269226932694269526962697269826992700270127022703270427052706270727082709271027112712271327142715271627172718271927202721272227232724272527262727272827292730273127322733273427352736273727382739274027412742274327442745274627472748274927502751275227532754275527562757275827592760276127622763276427652766276727682769277027712772277327742775277627772778277927802781278227832784278527862787278827892790279127922793279427952796279727982799280028012802280328042805280628072808280928102811281228132814281528162817281828192820282128222823282428252826282728282829283028312832283328342835283628372838283928402841284228432844284528462847284828492850285128522853285428552856285728582859286028612862286328642865286628672868286928702871287228732874287528762877287828792880288128822883288428852886288728882889289028912892289328942895289628972898289929002901290229032904290529062907290829092910291129122913291429152916291729182919292029212922292329242925292629272928292929302931293229332934293529362937293829392940294129422943294429452946294729482949295029512952295329542955295629572958295929602961296229632964296529662967296829692970297129722973297429752976297729782979298029812982298329842985298629872988298929902991299229932994299529962997299829993000300130023003300430053006300730083009301030113012301330143015301630173018301930203021302230233024302530263027302830293030303130323033303430353036303730383039304030413042304330443045304630473048304930503051305230533054305530563057305830593060306130623063306430653066306730683069307030713072307330743075307630773078307930803081308230833084308530863087308830893090309130923093309430953096309730983099310031013102310331043105310631073108310931103111311231133114311531163117311831193120312131223123312431253126312731283129313031313132313331343135313631373138313931403141314231433144314531463147314831493150315131523153315431553156315731583159316031613162316331643165316631673168316931703171317231733174317531763177317831793180318131823183318431853186318731883189319031913192319331943195319631973198319932003201320232033204320532063207320832093210321132123213321432153216321732183219322032213222322332243225322632273228322932303231323232333234323532363237323832393240324132423243324432453246324732483249325032513252325332543255325632573258325932603261326232633264326532663267326832693270327132723273327432753276327732783279328032813282328332843285328632873288328932903291329232933294329532963297329832993300330133023303330433053306330733083309331033113312331333143315331633173318331933203321332233233324332533263327332833293330333133323333333433353336333733383339334033413342334333443345334633473348334933503351335233533354335533563357335833593360336133623363336433653366336733683369337033713372337333743375337633773378337933803381338233833384338533863387338833893390339133923393339433953396339733983399340034013402340334043405340634073408340934103411341234133414341534163417341834193420342134223423342434253426342734283429343034313432343334343435343634373438343934403441344234433444344534463447344834493450345134523453345434553456345734583459346034613462346334643465346634673468346934703471347234733474347534763477347834793480348134823483348434853486348734883489349034913492349334943495349634973498349935003501350235033504350535063507350835093510351135123513351435153516351735183519352035213522352335243525352635273528352935303531353235333534353535363537353835393540354135423543354435453546354735483549355035513552355335543555355635573558355935603561356235633564356535663567356835693570357135723573357435753576357735783579358035813582358335843585358635873588358935903591359235933594359535963597359835993600360136023603360436053606360736083609361036113612361336143615361636173618361936203621362236233624362536263627362836293630363136323633363436353636363736383639364036413642364336443645364636473648364936503651365236533654365536563657365836593660366136623663366436653666366736683669367036713672367336743675367636773678367936803681368236833684368536863687368836893690369136923693369436953696369736983699370037013702370337043705370637073708370937103711371237133714371537163717371837193720372137223723372437253726372737283729373037313732373337343735373637373738373937403741374237433744374537463747374837493750375137523753375437553756375737583759376037613762376337643765376637673768376937703771377237733774377537763777377837793780378137823783378437853786378737883789379037913792379337943795379637973798379938003801380238033804380538063807380838093810381138123813381438153816381738183819382038213822382338243825382638273828382938303831383238333834383538363837383838393840384138423843384438453846384738483849385038513852385338543855385638573858385938603861386238633864386538663867386838693870387138723873387438753876387738783879388038813882388338843885388638873888388938903891389238933894389538963897389838993900390139023903390439053906390739083909391039113912391339143915391639173918391939203921392239233924392539263927392839293930393139323933393439353936393739383939394039413942394339443945394639473948394939503951395239533954395539563957395839593960396139623963396439653966396739683969397039713972397339743975397639773978397939803981398239833984398539863987398839893990399139923993399439953996399739983999400040014002400340044005400640074008400940104011401240134014401540164017401840194020402140224023402440254026402740284029403040314032403340344035403640374038403940404041404240434044404540464047404840494050405140524053405440554056405740584059406040614062406340644065406640674068406940704071407240734074407540764077407840794080408140824083408440854086408740884089409040914092409340944095409640974098409941004101410241034104410541064107410841094110
  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. namespace Business.ResourceExamineManagement
  23. {
  24. /// <summary>
  25. /// 生产排产服务
  26. /// </summary>
  27. public class ProductionScheduleAppService : ApplicationService
  28. {
  29. #region 服务
  30. /// <summary>
  31. /// 物料
  32. /// </summary>
  33. private ISqlRepository<ItemMaster> _itemMaster;
  34. /// <summary>
  35. /// 工单
  36. /// </summary>
  37. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  38. /// <summary>
  39. /// 工单物料明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  42. /// <summary>
  43. /// 工单工艺路线明细
  44. /// </summary>
  45. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  46. /// <summary>
  47. /// 库存主数据
  48. /// </summary>
  49. private ISqlRepository<InvMaster> _invMaster;
  50. /// <summary>
  51. /// 生产线明细
  52. /// </summary>
  53. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  54. /// <summary>
  55. /// 生产周期明细
  56. /// </summary>
  57. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  58. /// <summary>
  59. /// 排产结果明细
  60. /// </summary>
  61. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  62. /// <summary>
  63. /// 工作日历数据
  64. /// </summary>
  65. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  66. /// <summary>
  67. /// 产线休息时间记录表
  68. /// </summary>
  69. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  70. /// <summary>
  71. /// 产线人员配置表
  72. /// </summary>
  73. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  74. /// <summary>
  75. /// 加班设置表
  76. /// </summary>
  77. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  78. /// <summary>
  79. /// 加班设置表
  80. /// </summary>
  81. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  82. /// <summary>
  83. /// 节假日记录表
  84. /// </summary>
  85. private ISqlRepository<HolidayMaster> _holidayMaster;
  86. /// <summary>
  87. /// 排产异常记录
  88. /// </summary>
  89. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  90. /// <summary>
  91. /// 雪花算法
  92. /// </summary>
  93. SnowFlake help = new SnowFlake();
  94. private readonly ICurrentTenant _currentTenant;
  95. /// <summary>
  96. /// 工作日历数据
  97. /// </summary>
  98. private List<ShopCalendarWorkCtr> calendars;
  99. /// <summary>
  100. /// 产线休息记录数据
  101. /// </summary>
  102. private List<QualityLineWorkDetail> qualityLines;
  103. /// <summary>
  104. /// 节假日记录数据
  105. /// </summary>
  106. private List<HolidayMaster> holidays;
  107. /// <summary>
  108. /// 生产线UPH设置
  109. /// </summary>
  110. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  111. /// <summary>
  112. /// 加班设置
  113. /// </summary>
  114. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  115. /// <summary>
  116. /// 工厂id
  117. /// </summary>
  118. private string domain = "";
  119. #endregion
  120. #region 构造函数
  121. /// <summary>
  122. /// 构造函数
  123. /// </summary>
  124. public ProductionScheduleAppService(
  125. ISqlRepository<ItemMaster> itemMaster,
  126. ISqlRepository<WorkOrdMaster> workOrdMaster,
  127. ISqlRepository<WorkOrdDetail> workOrdDetail,
  128. ISqlRepository<WorkOrdRouting> workOrdRouting,
  129. ISqlRepository<ProdLineDetail> prodLineDetail,
  130. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  131. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  132. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  133. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  134. ISqlRepository<InvMaster> invMaster,
  135. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  136. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  137. ISqlRepository<HolidayMaster> holidayMaster,
  138. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  139. ICurrentTenant currentTenant,
  140. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster
  141. )
  142. {
  143. _itemMaster = itemMaster;
  144. _workOrdMaster = workOrdMaster;
  145. _workOrdDetail = workOrdDetail;
  146. _workOrdRouting = workOrdRouting;
  147. _prodLineDetail = prodLineDetail;
  148. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  149. _resourceOccupancyTime = resourceOccupancyTime;
  150. _periodSequenceDet = periodSequenceDet;
  151. _scheduleResultOpMaster = scheduleResultOpMaster;
  152. _invMaster = invMaster;
  153. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  154. _qualityLineWorkDetail = qualityLineWorkDetail;
  155. _holidayMaster = holidayMaster;
  156. _generalizedCodeMaster = generalizedCodeMaster;
  157. _currentTenant = currentTenant;
  158. _scheduleExceptionMaster = scheduleExceptionMaster;
  159. }
  160. #endregion
  161. /// <summary>
  162. /// 生产排产-定时任务
  163. /// </summary>
  164. public async void DoExt()
  165. {
  166. //定时任务排产:获取工厂id
  167. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  168. domain = configuration.GetConnectionString("Factory_id");
  169. //获取排产锁定期
  170. var generalizedCodeMaster = _generalizedCodeMaster.Select(p => p.FldName == "SystemConfig" && p.Val == "WorkOrderLockPeriod" && p.Domain == domain && p.IsActive).FirstOrDefault();
  171. decimal lockDays = generalizedCodeMaster != null ? generalizedCodeMaster.UDeci1 : 0;
  172. //获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  173. DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  174. //取数开始时间需要排除掉锁定期内的工单
  175. DateTime startDate = DateTime.Now.Date.AddDays(1).AddDays((double)lockDays);
  176. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && p.OrdDate < endDate && p.OrdDate >= startDate && string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.BusinessID >0 ))).ToList();
  177. await DoProductSchedule(workOrds, domain, 1);
  178. }
  179. /// <summary>
  180. /// 生产排产
  181. /// </summary>
  182. /// <param name="workOrds">需要重新排产的工单</param>
  183. /// <param name="factoryid">工单的工厂id</param>
  184. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  185. /// <returns></returns>
  186. public async Task DoProductSchedule(List<WorkOrdMaster> workOrds, string factoryid,int type)
  187. {
  188. //记录工厂id
  189. domain = factoryid;
  190. if (workOrds.Count == 0)//没有工单需要排产
  191. {
  192. return;
  193. }
  194. //工单排产的最早日期
  195. DateTime earlist = DateTime.Now.Date.AddDays(1);
  196. //特殊工单指定时间开工,不需要计算产能,只需要计算时长即可
  197. var tsWorkOrds = workOrds.Where(p => !string.IsNullOrEmpty(p.Typed)).ToList();
  198. //正常工单
  199. var zcWorkOrds = workOrds.Where(p => string.IsNullOrEmpty(p.Typed)).ToList();
  200. //2、获取数据
  201. //获取工单工艺路径数据
  202. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  203. //特殊工单的工艺路线
  204. List<WorkOrdRouting> tsWoRoutings = workOrdRoutings.Where(p => tsWorkOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  205. //获取物料对应的生产线信息:物料、工序对应的生产线
  206. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  207. List<string> lines = prodLines.Select(p => p.Line).ToList();
  208. //获取非标准产线人员配置
  209. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  210. //获取加班设置
  211. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  212. //获取生产周期数据
  213. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  214. //获取当前日期往后的排产记录数据
  215. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  216. //获取锁定期之外的工单排产数据
  217. List<PeriodSequenceDet> delPeriodSequences = dbPeriodSequences.Where(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrds)).ToList();
  218. List<ScheduleResultOpMaster> delSchedules = dbSchedules.Where(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  219. //产线占用记录排除锁定期之前的工单
  220. dbSchedules = dbSchedules.Where(p => !workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  221. //获取工作日历数据:产线的工作日历+默认的工作日历
  222. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  223. //获取产线休息记录数据
  224. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  225. //获取节假日记录数据
  226. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  227. //排产前校验
  228. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  229. if (exceptions.Any())
  230. {
  231. using (TransactionScope scope = new TransactionScope())
  232. {
  233. try
  234. {
  235. //记录排产异常数据
  236. _scheduleExceptionMaster.Insert(exceptions);
  237. scope.Complete();
  238. }
  239. catch (Exception ex)
  240. {
  241. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产异常数据失败:" + ex.Message, _currentTenant.Id.ToString());
  242. scope.Dispose();
  243. }
  244. }
  245. return;
  246. }
  247. //3、排产
  248. //生产周期
  249. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  250. //排产记录表
  251. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  252. //排产结果
  253. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  254. allResults.AddRange(dbSchedules);
  255. //记录特殊工单排产结果
  256. List<string> ypcWorkOrds = new List<string>();
  257. foreach (var item in zcWorkOrds)
  258. {
  259. //记录产线占用情况
  260. allResults.AddRange(scheduleMasters);
  261. //当前工单工艺路线主产线的关键工序
  262. var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p=>p.OP).ToList();
  263. //当前工单的产线明细
  264. var curProdLines = prodLines.Where(p => p.Part == item.ItemNum).ToList();
  265. //产线排产
  266. LineSchedule(item, curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults, tsWorkOrds, ypcWorkOrds, tsWoRoutings);
  267. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  268. if (scheduleList.Any())
  269. {
  270. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  271. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  272. }
  273. }
  274. //判断是否有特殊工单没有排产,如果有,则对剩余特殊工单排产
  275. var notSchedules = tsWorkOrds.Where(p => !ypcWorkOrds.Contains(p.WorkOrd)).ToList();
  276. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  277. foreach (var item in notSchedules)
  278. {
  279. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  280. workDtos.Add(new WorkOrdMstDto
  281. {
  282. WorkOrd = item.WorkOrd,
  283. ItemNum = item.ItemNum,
  284. QtyOrded = item.QtyOrded,
  285. OrdDate = item.OrdDate.GetValueOrDefault(),
  286. ProdLine = item.ProdLine,
  287. LbrVar = item.LbrVar * 60,
  288. Worked = 0,
  289. QtyWorked = 0,
  290. Op = curOp.OP,
  291. WaitTime = curOp.WaitTime * 60
  292. });
  293. }
  294. TsLineSchedule(workDtos, periodSequenceDtls, scheduleMasters);
  295. //处理特殊工单计划开始日期、计划结束日期
  296. foreach (var item in tsWorkOrds)
  297. {
  298. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  299. if (scheduleList.Any())
  300. {
  301. item.OrdDate = scheduleList.Min(s => s.WorkStartTime);
  302. item.DueDate = scheduleList.Max(s => s.WorkEndTime);
  303. }
  304. }
  305. using (TransactionScope scope = new TransactionScope())
  306. {
  307. try
  308. {
  309. //更新工单计划开工时间、计划结束时间
  310. _workOrdMaster.Update(workOrds);
  311. //删除锁定期之外的工单排产记录
  312. _periodSequenceDet.Delete(delPeriodSequences);
  313. _scheduleResultOpMaster.Delete(delSchedules);
  314. //保存排产记录
  315. _periodSequenceDet.Insert(periodSequenceDtls);
  316. _scheduleResultOpMaster.Insert(scheduleMasters);
  317. scope.Complete();
  318. }
  319. catch (Exception ex)
  320. {
  321. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  322. scope.Dispose();
  323. }
  324. }
  325. }
  326. /// <summary>
  327. /// 排产前校验
  328. /// </summary>
  329. /// <param name="workOrds">待排产工单</param>
  330. /// <param name="workOrdRoutings">工单工艺路线</param>
  331. /// <param name="prodLines">产线明细</param>
  332. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  333. /// <returns></returns>
  334. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  335. {
  336. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  337. ScheduleExceptionMaster entity;
  338. foreach (var item in workOrds)
  339. {
  340. if (!string.IsNullOrEmpty(item.Typed))//特殊工单
  341. {
  342. //校验有没有维护工艺路线即可
  343. var routings = workOrdRoutings.Where(p=>p.ItemNum == item.ItemNum).ToList();
  344. if (!routings.Any())
  345. {
  346. entity = new ScheduleExceptionMaster();
  347. entity.Domain = item.Domain;
  348. entity.WorkOrd = item.WorkOrd;
  349. entity.ItemNum = item.ItemNum;
  350. entity.CreateTime = DateTime.Now;
  351. entity.Remark = "排产异常:工单没有维护工艺路线,请维护后再操作!";
  352. entity.Type = type == 1 ? "自动排产" : "手动排产";
  353. exceptions.Add(entity);
  354. }
  355. //获取当前产线维护的工作日历
  356. var lineCals = calendars.Where(p => p.ProdLine == item.ProdLine).ToList();
  357. //获取默认工作日历
  358. var mrCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  359. if (!lineCals.Any())//当前产线未维护工作日历
  360. {
  361. if (!mrCals.Any() || mrCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  362. {
  363. entity = new ScheduleExceptionMaster();
  364. entity.Domain = item.Domain;
  365. entity.WorkOrd = item.WorkOrd;
  366. entity.ItemNum = item.ItemNum;
  367. entity.CreateTime = DateTime.Now;
  368. entity.Remark = "排产异常:产线[" + item.ProdLine + "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  369. entity.Type = type == 1 ? "自动排产" : "手动排产";
  370. exceptions.Add(entity);
  371. }
  372. }
  373. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  374. {
  375. entity = new ScheduleExceptionMaster();
  376. entity.Domain = item.Domain;
  377. entity.WorkOrd = item.WorkOrd;
  378. entity.ItemNum = item.ItemNum;
  379. entity.CreateTime = DateTime.Now;
  380. entity.Remark = "排产异常:产线[" + item.ProdLine + "]工作日历没有维护完整,请维护后再操作!";
  381. entity.Type = type == 1 ? "自动排产" : "手动排产";
  382. exceptions.Add(entity);
  383. }
  384. continue;
  385. }
  386. var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  387. //判断当前工单主产线是否设置了关键工序
  388. if (!curRoutings.Any())//当前工单没有维护关键工序
  389. {
  390. entity = new ScheduleExceptionMaster();
  391. entity.Domain = item.Domain;
  392. entity.WorkOrd = item.WorkOrd;
  393. entity.ItemNum = item.ItemNum;
  394. entity.CreateTime = DateTime.Now;
  395. entity.Remark = "排产异常:工单的工艺路径没有维护关键工序,请维护后再操作!";
  396. entity.Type = type == 1 ? "自动排产" : "手动排产";
  397. exceptions.Add(entity);
  398. continue;
  399. }
  400. //获取当前工单物料对应的产线信息
  401. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  402. if (!lineDetails.Any())
  403. {
  404. entity = new ScheduleExceptionMaster();
  405. entity.Domain = item.Domain;
  406. entity.WorkOrd = item.WorkOrd;
  407. entity.ItemNum = item.ItemNum;
  408. entity.CreateTime = DateTime.Now;
  409. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  410. entity.Type = type == 1 ? "自动排产" : "手动排产";
  411. exceptions.Add(entity);
  412. continue;
  413. }
  414. //校验关键工序是否维护了产线
  415. List<LineStartDto> lines = new List<LineStartDto>();
  416. foreach (var op in curRoutings)
  417. {
  418. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  419. if (!curLines.Any())//当前Op没有维护产线
  420. {
  421. entity = new ScheduleExceptionMaster();
  422. entity.Domain = item.Domain;
  423. entity.WorkOrd = item.WorkOrd;
  424. entity.ItemNum = item.ItemNum;
  425. entity.CreateTime = DateTime.Now;
  426. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  427. entity.Type = type == 1 ? "自动排产" : "手动排产";
  428. exceptions.Add(entity);
  429. }
  430. foreach (var line in curLines)
  431. {
  432. lines.Add(new LineStartDto {
  433. Line = line.Line,
  434. Op = op
  435. });
  436. }
  437. }
  438. //校验一条产线是否维护了多个关键工序
  439. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  440. foreach (var line in pdLines)
  441. {
  442. var curLines = lines.Where(p => p.Line == line).ToList();
  443. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  444. {
  445. entity = new ScheduleExceptionMaster();
  446. entity.Domain = item.Domain;
  447. entity.WorkOrd = item.WorkOrd;
  448. entity.ItemNum = item.ItemNum;
  449. entity.CreateTime = DateTime.Now;
  450. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线,请调整后再操作!";
  451. entity.Type = type == 1 ? "自动排产" : "手动排产";
  452. exceptions.Add(entity);
  453. }
  454. }
  455. //校验主产线关键工序对应的产线是否维护了工作日历
  456. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  457. foreach (var rut in lineDetails)
  458. {
  459. //获取当前产线维护的工作日历
  460. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  461. if (!lineCals.Any())//当前产线未维护工作日历
  462. {
  463. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  464. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  465. {
  466. entity = new ScheduleExceptionMaster();
  467. entity.Domain = item.Domain;
  468. entity.WorkOrd = item.WorkOrd;
  469. entity.ItemNum = item.ItemNum;
  470. entity.CreateTime = DateTime.Now;
  471. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  472. entity.Type = type == 1 ? "自动排产" : "手动排产";
  473. exceptions.Add(entity);
  474. }
  475. }
  476. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  477. {
  478. entity = new ScheduleExceptionMaster();
  479. entity.Domain = item.Domain;
  480. entity.WorkOrd = item.WorkOrd;
  481. entity.ItemNum = item.ItemNum;
  482. entity.CreateTime = DateTime.Now;
  483. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  484. entity.Type = type == 1 ? "自动排产" : "手动排产";
  485. exceptions.Add(entity);
  486. }
  487. }
  488. }
  489. return exceptions;
  490. }
  491. /// <summary>
  492. /// 排产
  493. /// </summary>
  494. /// <param name="workOrd">工单</param>
  495. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  496. /// <param name="prodLines">当前工单的产线明细</param>
  497. /// <param name="periodsDet">生产周期</param>
  498. /// <param name="scheduleResults">排产结果</param>
  499. /// <param name="allResults">产线占用记录</param>
  500. /// <param name="tsWorkOrds">特殊工单</param>
  501. /// <param name="ypcWorkOrds">已排产特殊工单的工单编号</param>
  502. /// <param name="tsWoRoutings">特殊工单的工艺路线</param>
  503. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults,List<WorkOrdMaster> tsWorkOrds,List<string> ypcWorkOrds, List<WorkOrdRouting> tsWoRoutings)
  504. {
  505. //生产周期
  506. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  507. //排产明细
  508. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  509. //记录上一产线排产开始时间
  510. LineStartDto lineStart = new LineStartDto();
  511. TimeSpan span = TimeSpan.Zero;
  512. //第一层级工序有几个关键工序,就有几条产线
  513. for (int i = 0; i < workOrdRoutings.Count; i++)
  514. {
  515. //产线实际排产开始时间
  516. if (i == 0)//第一条产线
  517. {
  518. lineStart = DealStartTime(workOrd, workOrdRoutings[i].OP, prodLines, allResults);
  519. }
  520. else
  521. {
  522. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  523. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i].OP, prodLines, allResults);
  524. }
  525. //添加关键工序清场时长
  526. lineStart.WaitTime = workOrdRoutings[i].WaitTime * 60;
  527. //当前产线的工作日历
  528. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  529. //当前产线的休息时间设置
  530. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  531. //产线排产开始时间
  532. DateTime workStartTime = lineStart.StartTime;
  533. //记录特殊工单:获取第一天是否有特殊工单
  534. List<WorkOrdMaster> fstWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  535. List<WorkOrdMstDto> workDtos = new List<WorkOrdMstDto>();
  536. //记录排产开始第二天及以后安排的特殊工单
  537. var secWOMasters = new List<WorkOrdMaster>();
  538. //特殊工单总清场时长(分钟)
  539. decimal sumCleanTimes = 0m;
  540. //最后一个特殊工单的清场时长(分钟)
  541. decimal lstCleanTime = 0m;
  542. //新增特殊工单最后一个清场时长
  543. decimal secCleanTime = 0m;
  544. if (fstWOMasters.Any())
  545. {
  546. foreach (var item in fstWOMasters)
  547. {
  548. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  549. workDtos.Add(new WorkOrdMstDto
  550. {
  551. WorkOrd = item.WorkOrd,
  552. ItemNum = item.ItemNum,
  553. QtyOrded = item.QtyOrded,
  554. LbrVar = item.LbrVar * 60,
  555. Worked = 0,
  556. QtyWorked = 0,
  557. Op = curOp.OP,
  558. WaitTime = curOp.WaitTime * 60,
  559. PlanDate = item.OrdDate.Value
  560. });
  561. sumCleanTimes += curOp.WaitTime * 60;
  562. }
  563. //获取最后一个特殊工单的清场时长
  564. var last = fstWOMasters.Last();
  565. lstCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  566. }
  567. //特殊工单排产需要考虑的时长=特殊工单工作时长(分钟)+除最后一个特殊工单之外的清场时长
  568. decimal sumTsTimes = fstWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - lstCleanTime;
  569. //工单排产第一天标识
  570. bool isFstDay = true;
  571. //产线排产开始当天安排了特殊工单,则先安排特殊工单
  572. while (sumTsTimes > 0)
  573. {
  574. secWOMasters.Clear();
  575. //获取当天的产能
  576. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  577. //获取当天的工作时间段
  578. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  579. if (curCalendar == null)
  580. {
  581. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  582. }
  583. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  584. //特殊工单排产第一天之后:如果当天的可用产能大于特殊工单生产时长,此时需要考虑当天是否安排了其他的特殊工单
  585. if (dto.EffTime > sumTsTimes && !isFstDay)
  586. {
  587. //获取特殊工单
  588. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  589. if (secWOMasters.Any())
  590. {
  591. sumCleanTimes = 0m;
  592. //新增特殊工单最后一个清场时长
  593. secCleanTime = 0m;
  594. //记录新增待排产特殊工单
  595. foreach (var item in secWOMasters)
  596. {
  597. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  598. workDtos.Add(new WorkOrdMstDto
  599. {
  600. WorkOrd = item.WorkOrd,
  601. ItemNum = item.ItemNum,
  602. QtyOrded = item.QtyOrded,
  603. LbrVar = item.LbrVar * 60,
  604. Worked = 0,
  605. QtyWorked = 0,
  606. Op = curOp.OP,
  607. WaitTime = curOp.WaitTime * 60,
  608. PlanDate = item.OrdDate.Value
  609. });
  610. sumCleanTimes += curOp.WaitTime * 60;
  611. }
  612. //获取最后一个特殊工单的清场时长
  613. var last = secWOMasters.Last();
  614. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  615. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  616. sumTsTimes += (lstCleanTime + secWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - secCleanTime);
  617. lstCleanTime = secCleanTime;
  618. }
  619. }
  620. //特殊工单排序
  621. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  622. //当天的可用生产时长满足特殊工单生产时长+清场时间(最后一个工单清场时间除外)
  623. if (dto.EffTime >= sumTsTimes)
  624. {
  625. //可用生产时长(分钟)
  626. decimal remainTime = dto.EffTime;
  627. DateTime beginTime = workStartTime;
  628. DateTime endTime = dto.EndTime;
  629. //获取最后一个工单
  630. var lastWork = workDtos.Last();
  631. //开始或结束时间所处时间段
  632. var curPoint = new LineWorkPointDto();
  633. //特殊工单排产
  634. foreach (var item in workDtos)
  635. {
  636. //当前工单已排产,跳过
  637. if (item.LbrVar == item.Worked)
  638. {
  639. continue;
  640. }
  641. //当前工单排产需要时长
  642. decimal needTime = 0m;
  643. //最后一个特殊工单
  644. if (item.WorkOrd == lastWork.WorkOrd)
  645. {
  646. //最后一个工单的生产时长+清场时长
  647. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  648. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  649. if (remainTime >= needTime)
  650. {
  651. //计算工单排产结束时间
  652. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  653. //获取排产结束时间所处以及之后的生产时间段
  654. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  655. //处理第一个时间段的开始时间
  656. nextPoints[0].StartPoint = beginTime;
  657. foreach (var p in nextPoints)
  658. {
  659. span = p.EndPoint - p.StartPoint;
  660. //当前工作时间段的有效生产时间
  661. decimal effMins = (decimal)span.TotalMinutes;
  662. if (effMins >= needTime)
  663. {
  664. endTime = p.StartPoint.AddMinutes((double)needTime);
  665. break;
  666. }
  667. needTime -= effMins;
  668. remainTime -= effMins;
  669. }
  670. remainTime -= needTime;
  671. }
  672. //剩余可用工作时长不能满足清场时长
  673. else
  674. {
  675. endTime = dto.EndTime;
  676. //还需排产的清场时间
  677. decimal qcTime = needTime - remainTime;
  678. endTime.AddMinutes((double)qcTime);
  679. remainTime = 0;
  680. }
  681. //最后一个工单的清场时长
  682. lstCleanTime = 0m;
  683. }
  684. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  685. else {
  686. //当前工单还需工作时长+工单的清场时长
  687. needTime = item.LbrVar - item.Worked + item.WaitTime;
  688. //计算工单排产结束时间
  689. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  690. span = curPoint.EndPoint - beginTime;
  691. //当天工作时间段的有效生产时间(分钟)
  692. decimal effMins = (decimal)span.TotalMinutes;
  693. if (effMins >= needTime)//当前工作时间段即可满足产能
  694. {
  695. endTime = beginTime.AddMinutes((double)needTime);
  696. }
  697. else
  698. {
  699. //获取后续生产时间段
  700. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  701. //剩余需要工作时长
  702. decimal nextMins = needTime - effMins;
  703. foreach (var p in nextPoints)
  704. {
  705. if (p.WorkMinutes >= nextMins)
  706. {
  707. endTime = p.StartPoint.AddMinutes((double)nextMins);
  708. break;
  709. }
  710. nextMins -= p.WorkMinutes;
  711. }
  712. }
  713. remainTime -= needTime;
  714. }
  715. //记录生产周期
  716. curSequences.Add(new PeriodSequenceDet
  717. {
  718. Domain = domain,
  719. Line = lineStart.Line,
  720. ItemNum = item.ItemNum,
  721. PlanDate = beginTime.Date,
  722. Period = dto.Period,
  723. OrdQty = item.QtyOrded - item.QtyWorked,
  724. WorkOrds = item.WorkOrd,
  725. Op = item.Op,
  726. IsActive = true,
  727. Status = "",
  728. CreateTime = DateTime.Now
  729. });
  730. //记录排产记录
  731. curScheduleRsts.Add(new ScheduleResultOpMaster
  732. {
  733. Domain = domain,
  734. WorkOrd = item.WorkOrd,
  735. Line = lineStart.Line,
  736. ItemNum = item.ItemNum,
  737. Op = item.Op,
  738. WorkDate = beginTime.Date,
  739. WorkQty = item.QtyOrded - item.QtyWorked,
  740. WorkStartTime = beginTime,
  741. WorkEndTime = endTime,
  742. CreateTime = DateTime.Now
  743. });
  744. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  745. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  746. //结束时间位于工作区间结尾
  747. if (curPoint != null && endTime == curPoint.EndPoint)
  748. {
  749. //获取后续生产时间段
  750. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  751. //存在后续工作区间
  752. if (curPoint != null)
  753. {
  754. endTime = curPoint.StartPoint;
  755. }
  756. }
  757. beginTime = endTime;
  758. //工单排产完成,排产时长=工单工作时长
  759. item.Worked = item.LbrVar;
  760. item.QtyWorked = item.QtyOrded;
  761. }
  762. //当天产能完全占用,且最后一个工单的清场时间刚好下班或者在下班后
  763. if (curPoint == null || endTime == dto.EndTime)
  764. {
  765. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  766. //获取下一个工作日
  767. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  768. isFstDay = true;
  769. //特殊工单排产完成,占用了当天的全部产能,则需要判断下一个工作日是否存在特殊工单,如果存在,则需要继续排特殊工单
  770. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  771. //记录新增待排产特殊工单
  772. if (secWOMasters.Any())
  773. {
  774. sumCleanTimes = 0m;
  775. //新增特殊工单最后一个清场时长(分钟)
  776. secCleanTime = 0m;
  777. foreach (var item in secWOMasters)
  778. {
  779. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  780. workDtos.Add(new WorkOrdMstDto
  781. {
  782. WorkOrd = item.WorkOrd,
  783. ItemNum = item.ItemNum,
  784. QtyOrded = item.QtyOrded,
  785. LbrVar = item.LbrVar * 60,
  786. Worked = 0,
  787. QtyWorked = 0,
  788. Op = curOp.OP,
  789. WaitTime = curOp.WaitTime * 60,
  790. PlanDate = item.OrdDate.Value
  791. });
  792. sumCleanTimes += curOp.WaitTime * 60;
  793. }
  794. //获取最后一个特殊工单的清场时长
  795. var last = secWOMasters.Last();
  796. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  797. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  798. sumTsTimes += (lstCleanTime + secWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - secCleanTime);
  799. lstCleanTime = secCleanTime;
  800. }
  801. }
  802. //当天可用生产时长大于特殊工单生产时长+最后一个工单的清场时长
  803. else
  804. {
  805. //排产完毕,特殊工单时长置0
  806. sumTsTimes = 0;
  807. //处理workStartTime
  808. workStartTime = endTime;
  809. }
  810. }
  811. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  812. else
  813. {
  814. decimal residueTime = dto.EffTime;//当天产能剩余产能(分钟)
  815. DateTime beginTime = workStartTime;//排产开始时间
  816. DateTime endTime = dto.EndTime;//排产结束时间
  817. foreach (var item in workDtos)
  818. {
  819. if (item.LbrVar == item.Worked)//当前工单已排产
  820. {
  821. continue;
  822. }
  823. //当前工单剩余待排产时长(分钟)
  824. decimal needTime = item.LbrVar - item.Worked;
  825. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  826. if (residueTime >= needTime)
  827. {
  828. //计算工单排产结束时间
  829. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  830. span = curPoint.EndPoint - beginTime;
  831. //当前工作时间段的有效生产时间(分钟)
  832. decimal effMins = (decimal)span.TotalMinutes;
  833. if (effMins >= needTime)//当前工作时间段即可满足产能
  834. {
  835. endTime = beginTime.AddMinutes((double)needTime);
  836. }
  837. else
  838. {
  839. //获取后续生产时间段
  840. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  841. //剩余需要工作时长
  842. decimal nextMins = needTime - effMins;
  843. foreach (var p in nextPoints)
  844. {
  845. if (p.WorkMinutes >= nextMins)
  846. {
  847. endTime = p.StartPoint.AddMinutes((double)nextMins);
  848. break;
  849. }
  850. nextMins -= p.WorkMinutes;
  851. }
  852. }
  853. //当天剩余可用生产时长
  854. residueTime -= needTime;
  855. //处理清场时间,两种场景:
  856. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  857. if (residueTime <= item.WaitTime)
  858. {
  859. //仍需排产的清场时长
  860. decimal otherTime = item.WaitTime - residueTime;
  861. endTime = dto.EndTime.AddMinutes((double)otherTime);
  862. residueTime = 0;
  863. }
  864. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  865. else
  866. {
  867. //清场时长
  868. needTime = item.WaitTime;
  869. //获取工单排产结束时间所处时间段
  870. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  871. span = curPoint.EndPoint - endTime;
  872. //当前工作时间段的有效生产时间(分钟)
  873. effMins = (decimal)span.TotalMinutes;
  874. //当前工作时间段即可清场时长
  875. if (effMins >= needTime)
  876. {
  877. endTime = endTime.AddMinutes((double)needTime);
  878. }
  879. else
  880. {
  881. //获取后续生产时间段
  882. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  883. //剩余需要工作时长
  884. decimal nextMins = needTime - effMins;
  885. foreach (var p in nextPoints)
  886. {
  887. if (p.WorkMinutes >= nextMins)
  888. {
  889. endTime = p.StartPoint.AddMinutes((double)nextMins);
  890. break;
  891. }
  892. nextMins -= p.WorkMinutes;
  893. }
  894. }
  895. residueTime -= needTime;
  896. }
  897. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  898. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  899. //记录生产周期
  900. curSequences.Add(new PeriodSequenceDet
  901. {
  902. Domain = domain,
  903. Line = lineStart.Line,
  904. ItemNum = item.ItemNum,
  905. PlanDate = beginTime.Date,
  906. Period = dto.Period,
  907. OrdQty = item.QtyOrded - item.QtyWorked,
  908. WorkOrds = item.WorkOrd,
  909. Op = item.Op,
  910. IsActive = true,
  911. Status = "",
  912. CreateTime = DateTime.Now
  913. });
  914. //记录排产记录
  915. curScheduleRsts.Add(new ScheduleResultOpMaster
  916. {
  917. Domain = domain,
  918. WorkOrd = item.WorkOrd,
  919. Line = lineStart.Line,
  920. ItemNum = item.ItemNum,
  921. Op = item.Op,
  922. WorkDate = beginTime.Date,
  923. WorkQty = item.QtyOrded - item.QtyWorked,
  924. WorkStartTime = beginTime,
  925. WorkEndTime = endTime,
  926. CreateTime = DateTime.Now
  927. });
  928. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  929. item.Worked = item.LbrVar;
  930. item.QtyWorked = item.QtyWorked;
  931. beginTime = endTime;
  932. //当天可用生产时长还有剩余
  933. if (residueTime > 0)
  934. {
  935. //获取结束时间所处时间段
  936. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  937. if (endTime == curPoint.EndPoint)
  938. {
  939. var nextPoint = workPoints.Find(p => p.Level == curPoint.Level + 1);
  940. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  941. }
  942. beginTime = endTime;
  943. }
  944. //当天可用产能已全部用完
  945. else {
  946. break;
  947. }
  948. }
  949. //当天剩余产能不满足当前工单的剩余待排产时长
  950. else
  951. {
  952. //计算生产数量
  953. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  954. //记录生产周期
  955. curSequences.Add(new PeriodSequenceDet
  956. {
  957. Domain = domain,
  958. Line = lineStart.Line,
  959. ItemNum = item.ItemNum,
  960. PlanDate = beginTime.Date,
  961. Period = dto.Period,
  962. OrdQty = qty,
  963. WorkOrds = item.WorkOrd,
  964. Op = item.Op,
  965. IsActive = true,
  966. Status = "",
  967. CreateTime = DateTime.Now
  968. });
  969. //记录排产记录
  970. curScheduleRsts.Add(new ScheduleResultOpMaster
  971. {
  972. Domain = domain,
  973. WorkOrd = item.WorkOrd,
  974. Line = lineStart.Line,
  975. ItemNum = item.ItemNum,
  976. Op = item.Op,
  977. WorkDate = beginTime.Date,
  978. WorkQty = qty,
  979. WorkStartTime = beginTime,
  980. WorkEndTime = endTime,
  981. CreateTime = DateTime.Now
  982. });
  983. item.Worked += residueTime;
  984. item.QtyWorked += qty;
  985. //特殊工单剩余待排产时长(分钟)
  986. sumTsTimes -= residueTime;
  987. residueTime = 0;
  988. break;
  989. }
  990. }
  991. //获取下一个工作日
  992. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  993. isFstDay = false;
  994. }
  995. }
  996. //记录已排产特殊工单
  997. ypcWorkOrds.AddRange(workDtos.Select(p => p.WorkOrd).ToList());
  998. //正常工单排产
  999. //正常工单产线已排产数量
  1000. decimal sumQty = 0m;
  1001. //产线准备时间(分钟)
  1002. decimal sumTimes = 0m;
  1003. fstWOMasters.Clear();
  1004. workDtos.Clear();
  1005. sumTsTimes = 0m;
  1006. lstCleanTime = 0m;
  1007. //工单排产第一天标识
  1008. isFstDay = true;
  1009. //前一天是否有特殊工单未排产完全
  1010. bool isFullPC = true;
  1011. while (sumQty < workOrd.QtyOrded || sumTsTimes > 0)
  1012. {
  1013. secWOMasters.Clear();
  1014. sumCleanTimes = 0m;
  1015. secCleanTime = 0m;
  1016. //获取当天的产能
  1017. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  1018. //获取当天的工作时间段
  1019. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1020. if (curCalendar == null)
  1021. {
  1022. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  1023. }
  1024. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  1025. //正常工单排产第一天没有特殊工单,第一天之后才需要考虑是否有特殊工单
  1026. if (!isFstDay)
  1027. {
  1028. //获取特殊工单
  1029. secWOMasters = tsWorkOrds.Where(p => p.ProdLine == lineStart.Line && p.OrdDate.Value.Date == workStartTime.Date).OrderBy(p => p.OrdDate).ToList();
  1030. foreach (var item in secWOMasters)
  1031. {
  1032. var curOp = tsWoRoutings.Where(p => p.WorkOrd == item.WorkOrd).OrderByDescending(p => p.OP).First();
  1033. workDtos.Add(new WorkOrdMstDto
  1034. {
  1035. WorkOrd = item.WorkOrd,
  1036. ItemNum = item.ItemNum,
  1037. QtyOrded = item.QtyOrded,
  1038. LbrVar = item.LbrVar * 60,
  1039. Worked = 0,
  1040. QtyWorked = 0,
  1041. Op = curOp.OP,
  1042. WaitTime = curOp.WaitTime * 60,
  1043. PlanDate = item.OrdDate.Value
  1044. });
  1045. sumCleanTimes += curOp.WaitTime * 60;
  1046. }
  1047. //获取最后一个特殊工单的清场时长
  1048. var last = secWOMasters.Last();
  1049. secCleanTime = tsWoRoutings.Where(p => p.WorkOrd == last.WorkOrd).OrderByDescending(p => p.OP).First().WaitTime * 60;
  1050. //特殊工单待排产时长=前一天特殊工单到最后一个清场时长+新增的特殊工单生产时长+新增特殊工单除最后一个清场时长之外的清场时长之和
  1051. sumTsTimes += (lstCleanTime + secWOMasters.Sum(p => p.LbrVar) * 60 + sumCleanTimes - secCleanTime);
  1052. lstCleanTime = secCleanTime;
  1053. }
  1054. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  1055. if (sumTimes < lineStart.setupTime * 60)
  1056. {
  1057. //当天的可用生产时长能满足提前期
  1058. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  1059. {
  1060. //当天剩余时长(分钟)
  1061. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  1062. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  1063. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  1064. //2、如果是排产中间日期,则先安排特殊工单排产
  1065. //当天剩余产能
  1066. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  1067. //已排产数量+当天的剩余产能小于工单数量,当天的产能需要全部排产
  1068. if (sumQty + sumAmount < workOrd.QtyOrded)
  1069. {
  1070. //当天有特殊工单,且当天的产能不能满足工单剩余需排产数量,则优先排特殊工单
  1071. if (sumTsTimes > 0)
  1072. {
  1073. //特殊工单排序
  1074. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  1075. DateTime beginTime = workStartTime;//排产开始时间
  1076. DateTime endTime = dto.EndTime;//排产结束时间
  1077. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个特殊工单的清场时长除外)
  1078. if (residueTime >= sumTsTimes)
  1079. {
  1080. //获取最后一个工单
  1081. var lastWork = workDtos.Last();
  1082. //开始或结束时间所处时间段
  1083. var curPoint = new LineWorkPointDto();
  1084. //特殊工单排产
  1085. foreach (var item in workDtos)
  1086. {
  1087. //当前工单已排产,跳过
  1088. if (item.LbrVar == item.Worked)
  1089. {
  1090. continue;
  1091. }
  1092. //当前工单排产需要时长
  1093. decimal needTime = 0m;
  1094. //最后一个特殊工单
  1095. if (item.WorkOrd == lastWork.WorkOrd)
  1096. {
  1097. //最后一个工单的生产时长+清场时长
  1098. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1099. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长,需要过滤掉休息时间
  1100. if (residueTime >= needTime)
  1101. {
  1102. //计算工单排产结束时间
  1103. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1104. //获取排产结束时间所处以及之后的生产时间段
  1105. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1106. //处理第一个时间段的开始时间
  1107. nextPoints[0].StartPoint = beginTime;
  1108. foreach (var p in nextPoints)
  1109. {
  1110. span = p.EndPoint - p.StartPoint;
  1111. //当前工作时间段的有效生产时间
  1112. decimal effMins = (decimal)span.TotalMinutes;
  1113. if (effMins >= needTime)
  1114. {
  1115. endTime = p.StartPoint.AddMinutes((double)needTime);
  1116. break;
  1117. }
  1118. needTime -= effMins;
  1119. residueTime -= effMins;
  1120. }
  1121. //剩余可用生产时长
  1122. residueTime -= needTime;
  1123. }
  1124. //剩余可用工作时长不能满足清场时长
  1125. else
  1126. {
  1127. endTime = dto.EndTime;
  1128. //还需排产的清场时间
  1129. decimal qcTime = needTime - residueTime;
  1130. endTime.AddMinutes((double)qcTime);
  1131. residueTime = 0;
  1132. }
  1133. }
  1134. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1135. else
  1136. {
  1137. //当前工单还需工作时长+清场时长
  1138. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1139. //计算工单排产结束时间
  1140. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1141. span = curPoint.EndPoint - beginTime;
  1142. //当天工作时间段的有效生产时间(分钟)
  1143. decimal effMins = (decimal)span.TotalMinutes;
  1144. //当前工作时间段即可满足产能
  1145. if (effMins >= needTime)
  1146. {
  1147. endTime = beginTime.AddMinutes((double)needTime);
  1148. }
  1149. else
  1150. {
  1151. //获取后续生产时间段
  1152. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1153. //剩余需要工作时长
  1154. decimal nextMins = needTime - effMins;
  1155. foreach (var p in nextPoints)
  1156. {
  1157. if (p.WorkMinutes >= nextMins)
  1158. {
  1159. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1160. break;
  1161. }
  1162. nextMins -= p.WorkMinutes;
  1163. }
  1164. }
  1165. residueTime -= needTime;
  1166. }
  1167. //记录生产周期
  1168. curSequences.Add(new PeriodSequenceDet
  1169. {
  1170. Domain = domain,
  1171. Line = lineStart.Line,
  1172. ItemNum = item.ItemNum,
  1173. PlanDate = beginTime.Date,
  1174. Period = dto.Period,
  1175. OrdQty = item.QtyOrded - item.QtyWorked,
  1176. WorkOrds = item.WorkOrd,
  1177. Op = item.Op,
  1178. IsActive = true,
  1179. Status = "",
  1180. CreateTime = DateTime.Now
  1181. });
  1182. //记录排产记录
  1183. curScheduleRsts.Add(new ScheduleResultOpMaster
  1184. {
  1185. Domain = domain,
  1186. WorkOrd = item.WorkOrd,
  1187. Line = lineStart.Line,
  1188. ItemNum = item.ItemNum,
  1189. Op = item.Op,
  1190. WorkDate = beginTime.Date,
  1191. WorkQty = item.QtyOrded - item.QtyWorked,
  1192. WorkStartTime = beginTime,
  1193. WorkEndTime = endTime,
  1194. CreateTime = DateTime.Now
  1195. });
  1196. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1197. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1198. //结束时间位于工作区间结尾
  1199. if (curPoint != null && endTime == curPoint.EndPoint)
  1200. {
  1201. //获取后续生产时间段
  1202. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1203. //存在后续工作区间
  1204. if (curPoint != null)
  1205. {
  1206. endTime = curPoint.StartPoint;
  1207. }
  1208. }
  1209. beginTime = endTime;
  1210. //工单排产完成,排产时长=工单工作时长
  1211. item.Worked = item.LbrVar;
  1212. item.QtyWorked = item.QtyOrded;
  1213. }
  1214. //剩余生产时长大于0,继续排正常工单(剩余产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1215. if (residueTime >0)
  1216. {
  1217. //处理正常工单开工时间
  1218. workStartTime = endTime;
  1219. //剩余产能继续排正常工单
  1220. sumAmount = Math.Floor(dto.Rate * (residueTime - sumTsTimes - lstCleanTime) / 60);
  1221. //记录生产周期
  1222. curSequences.Add(new PeriodSequenceDet
  1223. {
  1224. Domain = domain,
  1225. Line = lineStart.Line,
  1226. ItemNum = workOrd.ItemNum,
  1227. PlanDate = workStartTime.Date,
  1228. Period = dto.Period,
  1229. OrdQty = sumAmount,
  1230. WorkOrds = workOrd.WorkOrd,
  1231. Op = lineStart.Op,
  1232. IsActive = true,
  1233. Status = "",
  1234. CreateTime = DateTime.Now
  1235. });
  1236. //记录排产记录
  1237. curScheduleRsts.Add(new ScheduleResultOpMaster
  1238. {
  1239. Domain = domain,
  1240. WorkOrd = workOrd.WorkOrd,
  1241. Line = lineStart.Line,
  1242. ItemNum = workOrd.ItemNum,
  1243. Op = lineStart.Op,
  1244. WorkDate = workStartTime.Date,
  1245. WorkQty = sumAmount,
  1246. WorkStartTime = workStartTime,
  1247. WorkEndTime = dto.EndTime,
  1248. CreateTime = DateTime.Now
  1249. });
  1250. //累计已排产数量
  1251. sumQty += sumAmount;
  1252. }
  1253. //继续排下一个工作日
  1254. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1255. isFstDay = false;
  1256. //排产完毕,特殊工单时长置0
  1257. sumTsTimes = 0;
  1258. isFullPC = true;
  1259. //最后一个工单的清场时长
  1260. lstCleanTime = 0m;
  1261. }
  1262. //当天的可用产能不满足特殊工单生产时长(最后一个工单的生产时长必定不满足)
  1263. else
  1264. {
  1265. foreach (var item in workDtos)
  1266. {
  1267. if (item.LbrVar == item.Worked)//当前工单已排产
  1268. {
  1269. continue;
  1270. }
  1271. //当前工单剩余待排产时长(分钟)
  1272. decimal needTime = item.LbrVar - item.Worked;
  1273. //当天剩余产能满足当前工单的剩余待排产时长,则当前工单的清场时长必定排完
  1274. if (residueTime >= needTime)
  1275. {
  1276. //计算工单排产结束时间
  1277. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1278. span = curPoint.EndPoint - beginTime;
  1279. //当前工作时间段的有效生产时间(分钟)
  1280. decimal effMins = (decimal)span.TotalMinutes;
  1281. //当前工作时间段即可满足产能
  1282. if (effMins >= needTime)
  1283. {
  1284. endTime = beginTime.AddMinutes((double)needTime);
  1285. }
  1286. else
  1287. {
  1288. //获取后续生产时间段
  1289. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1290. //剩余需要工作时长
  1291. decimal nextMins = needTime - effMins;
  1292. foreach (var p in nextPoints)
  1293. {
  1294. if (p.WorkMinutes >= nextMins)
  1295. {
  1296. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1297. break;
  1298. }
  1299. nextMins -= p.WorkMinutes;
  1300. }
  1301. }
  1302. //当天剩余可用生产时长
  1303. residueTime -= needTime;
  1304. //处理清场时间,两种场景:
  1305. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  1306. if (residueTime <= item.WaitTime)
  1307. {
  1308. //仍需排产的清场时长
  1309. decimal otherTime = item.WaitTime - residueTime;
  1310. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1311. residueTime = 0;
  1312. }
  1313. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1314. else
  1315. {
  1316. //清场时长
  1317. needTime = item.WaitTime;
  1318. //获取工单排产结束时间所处时间段
  1319. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1320. span = curPoint.EndPoint - endTime;
  1321. //当前工作时间段的有效生产时间(分钟)
  1322. effMins = (decimal)span.TotalMinutes;
  1323. //当前工作时间段即可清场时长
  1324. if (effMins >= needTime)
  1325. {
  1326. endTime = endTime.AddMinutes((double)needTime);
  1327. }
  1328. else
  1329. {
  1330. //获取后续生产时间段
  1331. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1332. //剩余需要工作时长
  1333. decimal nextMins = needTime - effMins;
  1334. foreach (var p in nextPoints)
  1335. {
  1336. if (p.WorkMinutes >= nextMins)
  1337. {
  1338. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1339. break;
  1340. }
  1341. nextMins -= p.WorkMinutes;
  1342. }
  1343. }
  1344. //剩余生产时长
  1345. residueTime -= needTime;
  1346. }
  1347. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1348. item.Worked = item.LbrVar;
  1349. item.QtyWorked = item.QtyWorked;
  1350. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1351. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1352. //记录生产周期
  1353. curSequences.Add(new PeriodSequenceDet
  1354. {
  1355. Domain = domain,
  1356. Line = lineStart.Line,
  1357. ItemNum = item.ItemNum,
  1358. PlanDate = beginTime.Date,
  1359. Period = dto.Period,
  1360. OrdQty = item.QtyOrded - item.QtyWorked,
  1361. WorkOrds = item.WorkOrd,
  1362. Op = item.Op,
  1363. IsActive = true,
  1364. Status = "",
  1365. CreateTime = DateTime.Now
  1366. });
  1367. //记录排产记录
  1368. curScheduleRsts.Add(new ScheduleResultOpMaster
  1369. {
  1370. Domain = domain,
  1371. WorkOrd = item.WorkOrd,
  1372. Line = lineStart.Line,
  1373. ItemNum = item.ItemNum,
  1374. Op = item.Op,
  1375. WorkDate = beginTime.Date,
  1376. WorkQty = item.QtyOrded - item.QtyWorked,
  1377. WorkStartTime = beginTime,
  1378. WorkEndTime = endTime,
  1379. CreateTime = DateTime.Now
  1380. });
  1381. beginTime = endTime;
  1382. //当天可用生产时长还有剩余
  1383. if (residueTime > 0)
  1384. {
  1385. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1386. if (endTime == curPoint.EndPoint)
  1387. {
  1388. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1389. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  1390. }
  1391. beginTime = endTime;
  1392. }
  1393. //当天剩余产能排完
  1394. else {
  1395. break;
  1396. }
  1397. }
  1398. //当天剩余产能不满足当前工单的剩余待排产时长
  1399. else
  1400. {
  1401. //计算生产数量
  1402. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  1403. //记录生产周期
  1404. curSequences.Add(new PeriodSequenceDet
  1405. {
  1406. Domain = domain,
  1407. Line = lineStart.Line,
  1408. ItemNum = item.ItemNum,
  1409. PlanDate = beginTime.Date,
  1410. Period = dto.Period,
  1411. OrdQty = qty,
  1412. WorkOrds = item.WorkOrd,
  1413. Op = item.Op,
  1414. IsActive = true,
  1415. Status = "",
  1416. CreateTime = DateTime.Now
  1417. });
  1418. //记录排产记录
  1419. curScheduleRsts.Add(new ScheduleResultOpMaster
  1420. {
  1421. Domain = domain,
  1422. WorkOrd = item.WorkOrd,
  1423. Line = lineStart.Line,
  1424. ItemNum = item.ItemNum,
  1425. Op = item.Op,
  1426. WorkDate = beginTime.Date,
  1427. WorkQty = qty,
  1428. WorkStartTime = beginTime,
  1429. WorkEndTime = endTime,
  1430. CreateTime = DateTime.Now
  1431. });
  1432. item.Worked += residueTime;
  1433. item.QtyWorked += qty;
  1434. //特殊工单剩余待排产时长(分钟)
  1435. sumTsTimes -= residueTime;
  1436. residueTime = 0m;
  1437. break;
  1438. }
  1439. }
  1440. //当天产能不能满足特殊工单排产
  1441. isFullPC = false;
  1442. //获取下一个工作日
  1443. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1444. isFstDay = false;
  1445. }
  1446. }
  1447. //当天没有特殊工单,直接进行正常工单排产(当天产能<工单剩余待排产数量,当天不需要考虑该工单的清场时间)
  1448. else
  1449. {
  1450. //记录生产周期
  1451. curSequences.Add(new PeriodSequenceDet
  1452. {
  1453. Domain = domain,
  1454. Line = lineStart.Line,
  1455. ItemNum = workOrd.ItemNum,
  1456. PlanDate = workStartTime.Date,
  1457. Period = dto.Period,
  1458. OrdQty = sumAmount,
  1459. WorkOrds = workOrd.WorkOrd,
  1460. Op = lineStart.Op,
  1461. IsActive = true,
  1462. Status = "",
  1463. CreateTime = DateTime.Now
  1464. });
  1465. //记录排产记录
  1466. curScheduleRsts.Add(new ScheduleResultOpMaster
  1467. {
  1468. Domain = domain,
  1469. WorkOrd = workOrd.WorkOrd,
  1470. Line = lineStart.Line,
  1471. ItemNum = workOrd.ItemNum,
  1472. Op = lineStart.Op,
  1473. WorkDate = workStartTime.Date,
  1474. WorkQty = sumAmount,
  1475. WorkStartTime = dto.StartTime,
  1476. WorkEndTime = dto.EndTime,
  1477. CreateTime = DateTime.Now
  1478. });
  1479. //累计已排产数量
  1480. sumQty += sumAmount;
  1481. //继续排下一个工作日
  1482. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1483. isFstDay = false;
  1484. }
  1485. }
  1486. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  1487. else
  1488. {
  1489. #region 正常工单排产-开始
  1490. //剩余需要排产的数量
  1491. decimal residueQty = workOrd.QtyOrded - sumQty;
  1492. //剩余数量生产需要时长(分钟)
  1493. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  1494. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1495. span = curPoint.EndPoint - workStartTime;
  1496. //当天工作时间段的有效生产时间
  1497. decimal effMins = (decimal)span.TotalMinutes;
  1498. DateTime workEndTime = workStartTime;
  1499. //当前工作时间段即可满足产能
  1500. if (effMins >= workTime)
  1501. {
  1502. workEndTime = workStartTime.AddMinutes((double)workTime);
  1503. }
  1504. else
  1505. {
  1506. //获取后续生产时间段
  1507. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1508. //剩余需要工作时长
  1509. decimal nextMins = workTime - effMins;
  1510. foreach (var p in nextPoints)
  1511. {
  1512. if (p.WorkMinutes >= nextMins)
  1513. {
  1514. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1515. break;
  1516. }
  1517. nextMins -= p.WorkMinutes;
  1518. }
  1519. }
  1520. //工单排产完成,已排产数量=工单数量
  1521. sumQty = workOrd.QtyOrded;
  1522. //当天剩余可用生产时长
  1523. residueTime -= workTime;
  1524. //处理清场时间,两种场景:
  1525. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1526. if (residueTime <= lineStart.WaitTime)
  1527. {
  1528. //仍需排产的清场时长
  1529. decimal otherTime = lineStart.WaitTime - residueTime;
  1530. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1531. residueTime = 0;
  1532. }
  1533. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1534. else
  1535. {
  1536. //清场时长
  1537. workTime = lineStart.WaitTime;
  1538. //获取工单排产结束时间所处时间段
  1539. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1540. span = curPoint.EndPoint - workEndTime;
  1541. //当前工作时间段的有效生产时间(分钟)
  1542. effMins = (decimal)span.TotalMinutes;
  1543. //当前工作时间段即可清场时长
  1544. if (effMins >= workTime)
  1545. {
  1546. workEndTime = workEndTime.AddMinutes((double)workTime);
  1547. }
  1548. else
  1549. {
  1550. //获取后续生产时间段
  1551. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1552. //剩余需要工作时长
  1553. decimal nextMins = workTime - effMins;
  1554. foreach (var p in nextPoints)
  1555. {
  1556. if (p.WorkMinutes >= nextMins)
  1557. {
  1558. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1559. break;
  1560. }
  1561. nextMins -= p.WorkMinutes;
  1562. }
  1563. }
  1564. residueTime -= workTime;
  1565. }
  1566. //记录生产周期
  1567. curSequences.Add(new PeriodSequenceDet
  1568. {
  1569. Domain = domain,
  1570. Line = lineStart.Line,
  1571. ItemNum = workOrd.ItemNum,
  1572. PlanDate = workStartTime.Date,
  1573. Period = dto.Period,
  1574. OrdQty = residueQty,
  1575. WorkOrds = workOrd.WorkOrd,
  1576. Op = lineStart.Op,
  1577. IsActive = true,
  1578. Status = "",
  1579. CreateTime = DateTime.Now
  1580. });
  1581. //记录排产记录
  1582. curScheduleRsts.Add(new ScheduleResultOpMaster
  1583. {
  1584. Domain = domain,
  1585. WorkOrd = workOrd.WorkOrd,
  1586. Line = lineStart.Line,
  1587. ItemNum = workOrd.ItemNum,
  1588. Op = lineStart.Op,
  1589. WorkDate = workStartTime.Date,
  1590. WorkQty = residueQty,
  1591. WorkStartTime = workStartTime,
  1592. WorkEndTime = workEndTime,
  1593. CreateTime = DateTime.Now
  1594. });
  1595. #endregion 正常工单排产-结束
  1596. //当天排完正常工单后的剩余生产时长(分钟)
  1597. decimal restTime = residueTime < 0 ? 0 : residueTime;
  1598. //当天存在特殊工单
  1599. if (sumTsTimes > 0)
  1600. {
  1601. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  1602. //当天剩余生产时长大于0,特殊工单排产
  1603. if (restTime > 0)
  1604. {
  1605. //处理正常工单排产结束时间<=>特殊工单排产开始时间
  1606. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1607. if (workEndTime == curPoint.EndPoint)
  1608. {
  1609. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1610. if (nextPoint != null)
  1611. {
  1612. workEndTime = nextPoint.StartPoint;
  1613. }
  1614. }
  1615. #region 特殊工单排产-开始
  1616. DateTime beginTime = workEndTime;//排产开始时间
  1617. DateTime endTime = dto.EndTime;//排产结束时间
  1618. //当天的剩余生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时长除外)
  1619. if (restTime >= sumTsTimes)
  1620. {
  1621. //获取最后一个工单
  1622. var lastWork = workDtos.Last();
  1623. //特殊工单排产
  1624. foreach (var item in workDtos)
  1625. {
  1626. if (item.LbrVar == item.Worked)//当前工单已排产
  1627. {
  1628. continue;
  1629. }
  1630. //当前工单还需工作时长
  1631. decimal needTime = 0m;
  1632. //最后一个特殊工单
  1633. if (item.WorkOrd == lastWork.WorkOrd)
  1634. {
  1635. //最后一个工单的生产时长+清场时长
  1636. needTime = lastWork.LbrVar - lastWork.Worked + lastWork.WaitTime;
  1637. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  1638. if (restTime >= needTime)
  1639. {
  1640. //计算工单排产结束时间
  1641. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1642. //获取排产结束时间所处以及之后的生产时间段
  1643. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  1644. //处理第一个时间段的开始时间
  1645. nextPoints[0].StartPoint = beginTime;
  1646. foreach (var p in nextPoints)
  1647. {
  1648. span = p.EndPoint - p.StartPoint;
  1649. //当前工作时间段的有效生产时间
  1650. effMins = (decimal)span.TotalMinutes;
  1651. if (effMins >= needTime)
  1652. {
  1653. endTime = p.StartPoint.AddMinutes((double)needTime);
  1654. break;
  1655. }
  1656. needTime -= effMins;
  1657. restTime -= effMins;
  1658. }
  1659. restTime -= needTime;
  1660. }
  1661. //剩余可用工作时长不能满足清场时长
  1662. else
  1663. {
  1664. endTime = dto.EndTime;
  1665. //还需排产的清场时间
  1666. decimal qcTime = needTime - restTime;
  1667. endTime.AddMinutes((double)qcTime);
  1668. restTime = 0;
  1669. }
  1670. //最后一个工单的清场时长
  1671. lstCleanTime = 0m;
  1672. }
  1673. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  1674. else
  1675. {
  1676. needTime = item.LbrVar - item.Worked + item.WaitTime;
  1677. //计算工单排产结束时间
  1678. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1679. span = curPoint.EndPoint - beginTime;
  1680. //当天工作时间段的有效生产时间(分钟)
  1681. effMins = (decimal)span.TotalMinutes;
  1682. //当前工作时间段即可满足产能
  1683. if (effMins >= needTime)
  1684. {
  1685. endTime = beginTime.AddMinutes((double)needTime);
  1686. }
  1687. else
  1688. {
  1689. //获取后续生产时间段
  1690. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1691. //剩余需要工作时长
  1692. decimal nextMins = needTime - effMins;
  1693. foreach (var p in nextPoints)
  1694. {
  1695. if (p.WorkMinutes >= nextMins)
  1696. {
  1697. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1698. break;
  1699. }
  1700. nextMins -= p.WorkMinutes;
  1701. }
  1702. }
  1703. restTime -= needTime;
  1704. }
  1705. //记录生产周期
  1706. curSequences.Add(new PeriodSequenceDet
  1707. {
  1708. Domain = domain,
  1709. Line = lineStart.Line,
  1710. ItemNum = item.ItemNum,
  1711. PlanDate = beginTime.Date,
  1712. Period = dto.Period,
  1713. OrdQty = item.QtyOrded - item.QtyWorked,
  1714. WorkOrds = item.WorkOrd,
  1715. Op = item.Op,
  1716. IsActive = true,
  1717. Status = "",
  1718. CreateTime = DateTime.Now
  1719. });
  1720. //记录排产记录
  1721. curScheduleRsts.Add(new ScheduleResultOpMaster
  1722. {
  1723. Domain = domain,
  1724. WorkOrd = item.WorkOrd,
  1725. Line = lineStart.Line,
  1726. ItemNum = item.ItemNum,
  1727. Op = item.Op,
  1728. WorkDate = beginTime.Date,
  1729. WorkQty = item.QtyOrded - item.QtyWorked,
  1730. WorkStartTime = beginTime,
  1731. WorkEndTime = endTime,
  1732. CreateTime = DateTime.Now
  1733. });
  1734. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  1735. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1736. //结束时间位于工作区间结尾
  1737. if (curPoint != null && endTime == curPoint.EndPoint)
  1738. {
  1739. //获取后续生产时间段
  1740. curPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1741. if (curPoint != null)//存在后续工作区间
  1742. {
  1743. endTime = curPoint.StartPoint;
  1744. }
  1745. }
  1746. beginTime = endTime;
  1747. //工单排产完成,排产时长=工单工作时长
  1748. item.Worked = item.LbrVar;
  1749. item.QtyWorked = item.QtyOrded;
  1750. }
  1751. sumTsTimes = 0;//排产完毕,特殊工单时长置0
  1752. isFullPC = true;
  1753. }
  1754. //当天的剩余生产时长不满足特殊工单生产时长(至少最后一个特殊工单的生产时长不能满足)
  1755. else
  1756. {
  1757. foreach (var item in workDtos)
  1758. {
  1759. if (item.LbrVar == item.Worked)//当前工单已排产
  1760. {
  1761. continue;
  1762. }
  1763. //当前工单剩余待排产时长(分钟)
  1764. decimal needTime = item.LbrVar - item.Worked;
  1765. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时长必定满足)
  1766. if (restTime >= needTime)
  1767. {
  1768. //计算工单排产结束时间
  1769. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  1770. span = curPoint.EndPoint - beginTime;
  1771. //当前工作时间段的有效生产时间(分钟)
  1772. effMins = (decimal)span.TotalMinutes;
  1773. //当前工作时间段即可满足产能
  1774. if (effMins >= needTime)
  1775. {
  1776. endTime = beginTime.AddMinutes((double)needTime);
  1777. }
  1778. else
  1779. {
  1780. //获取后续生产时间段
  1781. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1782. //剩余需要工作时长
  1783. decimal nextMins = needTime - effMins;
  1784. foreach (var p in nextPoints)
  1785. {
  1786. if (p.WorkMinutes >= nextMins)
  1787. {
  1788. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1789. break;
  1790. }
  1791. nextMins -= p.WorkMinutes;
  1792. }
  1793. }
  1794. //当天剩余可用生产时长
  1795. restTime -= needTime;
  1796. //处理清场时间,两种场景:
  1797. //1、restTime<=item.WaitTime,结束时间加上剩余清场时长
  1798. if (restTime <= item.WaitTime)
  1799. {
  1800. //仍需排产的清场时长
  1801. decimal otherTime = item.WaitTime - restTime;
  1802. endTime = dto.EndTime.AddMinutes((double)otherTime);
  1803. restTime = 0;
  1804. }
  1805. //2、restTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1806. else
  1807. {
  1808. //清场时长
  1809. needTime = item.WaitTime;
  1810. //获取工单排产结束时间所处时间段
  1811. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1812. span = curPoint.EndPoint - endTime;
  1813. //当前工作时间段的有效生产时间(分钟)
  1814. effMins = (decimal)span.TotalMinutes;
  1815. //当前工作时间段即可清场时长
  1816. if (effMins >= needTime)
  1817. {
  1818. endTime = endTime.AddMinutes((double)needTime);
  1819. }
  1820. else
  1821. {
  1822. //获取后续生产时间段
  1823. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1824. //剩余需要工作时长
  1825. decimal nextMins = needTime - effMins;
  1826. foreach (var p in nextPoints)
  1827. {
  1828. if (p.WorkMinutes >= nextMins)
  1829. {
  1830. endTime = p.StartPoint.AddMinutes((double)nextMins);
  1831. break;
  1832. }
  1833. nextMins -= p.WorkMinutes;
  1834. }
  1835. }
  1836. restTime -= needTime;
  1837. }
  1838. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  1839. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  1840. //记录生产周期
  1841. curSequences.Add(new PeriodSequenceDet
  1842. {
  1843. Domain = domain,
  1844. Line = lineStart.Line,
  1845. ItemNum = item.ItemNum,
  1846. PlanDate = beginTime.Date,
  1847. Period = dto.Period,
  1848. OrdQty = item.QtyOrded - item.QtyWorked,
  1849. WorkOrds = item.WorkOrd,
  1850. Op = item.Op,
  1851. IsActive = true,
  1852. Status = "",
  1853. CreateTime = DateTime.Now
  1854. });
  1855. //记录排产记录
  1856. curScheduleRsts.Add(new ScheduleResultOpMaster
  1857. {
  1858. Domain = domain,
  1859. WorkOrd = item.WorkOrd,
  1860. Line = lineStart.Line,
  1861. ItemNum = item.ItemNum,
  1862. Op = item.Op,
  1863. WorkDate = beginTime.Date,
  1864. WorkQty = item.QtyOrded - item.QtyWorked,
  1865. WorkStartTime = beginTime,
  1866. WorkEndTime = endTime,
  1867. CreateTime = DateTime.Now
  1868. });
  1869. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  1870. item.Worked = item.LbrVar;
  1871. item.QtyWorked = item.QtyWorked;
  1872. beginTime = endTime;
  1873. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1874. if (restTime > 0)
  1875. {
  1876. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1877. if (endTime == curPoint.EndPoint )
  1878. {
  1879. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1880. if (nextPoint != null)
  1881. {
  1882. endTime = nextPoint.StartPoint;
  1883. }
  1884. }
  1885. }
  1886. //当天产能已全部用完
  1887. else
  1888. {
  1889. break;
  1890. }
  1891. }
  1892. //当天剩余产能不满足当前工单的剩余待排产时长
  1893. else
  1894. {
  1895. //计算生产数量
  1896. decimal qty = Math.Ceiling(restTime / item.LbrVar * item.QtyOrded);
  1897. //记录生产周期
  1898. curSequences.Add(new PeriodSequenceDet
  1899. {
  1900. Domain = domain,
  1901. Line = lineStart.Line,
  1902. ItemNum = item.ItemNum,
  1903. PlanDate = beginTime.Date,
  1904. Period = dto.Period,
  1905. OrdQty = qty,
  1906. WorkOrds = item.WorkOrd,
  1907. Op = item.Op,
  1908. IsActive = true,
  1909. Status = "",
  1910. CreateTime = DateTime.Now
  1911. });
  1912. //记录排产记录
  1913. curScheduleRsts.Add(new ScheduleResultOpMaster
  1914. {
  1915. Domain = domain,
  1916. WorkOrd = item.WorkOrd,
  1917. Line = lineStart.Line,
  1918. ItemNum = item.ItemNum,
  1919. Op = item.Op,
  1920. WorkDate = beginTime.Date,
  1921. WorkQty = qty,
  1922. WorkStartTime = beginTime,
  1923. WorkEndTime = endTime,
  1924. CreateTime = DateTime.Now
  1925. });
  1926. item.Worked += restTime;
  1927. item.QtyWorked += qty;
  1928. restTime = 0m;
  1929. //特殊工单剩余待排产时长(分钟)
  1930. sumTsTimes -= restTime;
  1931. break;
  1932. }
  1933. }
  1934. //获取下一个工作日
  1935. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1936. isFstDay = false;
  1937. //当天特殊工单未排产完全
  1938. isFullPC = false;
  1939. }
  1940. #endregion 特殊工单排产-结束
  1941. }
  1942. //当天剩余生产时长为0,由于存在特殊工单,则循环下一个工作日进行排产
  1943. else
  1944. {
  1945. //继续排下一个工作日
  1946. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1947. isFstDay = false;
  1948. //当天特殊工单未排产完全
  1949. isFullPC = false;
  1950. }
  1951. }
  1952. }
  1953. //记录提前期
  1954. sumTimes = lineStart.setupTime * 60;
  1955. }
  1956. //当天可用生产时长不能满足或者刚好满足提前期
  1957. else
  1958. {
  1959. //当天的可用生产时长不能满足提前期
  1960. sumTimes += dto.EffTime;
  1961. //获取下一个工作日
  1962. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  1963. isFstDay = false;
  1964. }
  1965. }
  1966. //产线提前期满足的下一个工作日排产
  1967. else
  1968. {
  1969. //如果前一天的特殊工单没排产完,则先排特殊工单,如果当天还安排有特殊工单,则将特殊工单提前
  1970. if (!isFullPC)
  1971. {
  1972. //当天可用生产时长(分钟)
  1973. decimal residueTime = dto.EffTime;
  1974. DateTime beginTime = workStartTime;//排产开始时间
  1975. DateTime endTime = dto.EndTime;//排产结束时间
  1976. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  1977. //当天的可用生产时长满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  1978. if (residueTime >= sumTsTimes)
  1979. {
  1980. //获取最后一个工单
  1981. var lastWork = workDtos.Last();
  1982. //开始或结束时间所处时间段
  1983. var curPoint = new LineWorkPointDto();
  1984. //特殊工单排产
  1985. foreach (var item in workDtos)
  1986. {
  1987. if (item.LbrVar == item.Worked)//当前工单已排产,跳过
  1988. {
  1989. continue;
  1990. }
  1991. //当前工单还需工作时长
  1992. decimal needTime = 0m;
  1993. //最后一个特殊工单
  1994. if (item.WorkOrd == lastWork.WorkOrd)
  1995. {
  1996. //最后一个工单的生产时长+清场时长
  1997. needTime = lastWork.QtyOrded - lastWork.QtyWorked + lastWork.WaitTime;
  1998. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  1999. if (residueTime >= needTime)
  2000. {
  2001. //计算工单排产结束时间
  2002. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2003. //获取排产结束时间所处以及之后的生产时间段
  2004. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2005. //处理第一个时间段的开始时间
  2006. nextPoints[0].StartPoint = beginTime;
  2007. foreach (var p in nextPoints)
  2008. {
  2009. span = p.EndPoint - p.StartPoint;
  2010. //当前工作时间段的有效生产时间
  2011. decimal effMins = (decimal)span.TotalMinutes;
  2012. if (effMins >= needTime)
  2013. {
  2014. endTime = p.StartPoint.AddMinutes((double)needTime);
  2015. break;
  2016. }
  2017. needTime -= effMins;
  2018. residueTime -= effMins;
  2019. }
  2020. residueTime -= needTime;
  2021. }
  2022. //剩余可用工作时长不能满足清场时长
  2023. else
  2024. {
  2025. endTime = dto.EndTime;
  2026. //还需排产的清场时间
  2027. decimal qcTime = needTime - residueTime;
  2028. endTime.AddMinutes((double)qcTime);
  2029. residueTime = 0;
  2030. }
  2031. //最后一个工单的清场时长
  2032. lstCleanTime = 0m;
  2033. break;
  2034. }
  2035. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2036. else
  2037. {
  2038. //当前工单还需工作时长+清场时长
  2039. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2040. //计算工单排产结束时间
  2041. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2042. span = curPoint.EndPoint - beginTime;
  2043. //当天工作时间段的有效生产时间(分钟)
  2044. decimal effMins = (decimal)span.TotalMinutes;
  2045. //当前工作时间段即可满足产能
  2046. if (effMins >= needTime)
  2047. {
  2048. endTime = beginTime.AddMinutes((double)needTime);
  2049. }
  2050. else
  2051. {
  2052. //获取后续生产时间段
  2053. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2054. //剩余需要工作时长
  2055. decimal nextMins = needTime - effMins;
  2056. foreach (var p in nextPoints)
  2057. {
  2058. if (p.WorkMinutes >= nextMins)
  2059. {
  2060. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2061. break;
  2062. }
  2063. nextMins -= p.WorkMinutes;
  2064. }
  2065. }
  2066. //剩余可用时长
  2067. residueTime -= needTime;
  2068. }
  2069. //记录生产周期
  2070. curSequences.Add(new PeriodSequenceDet
  2071. {
  2072. Domain = domain,
  2073. Line = lineStart.Line,
  2074. ItemNum = item.ItemNum,
  2075. PlanDate = beginTime.Date,
  2076. Period = dto.Period,
  2077. OrdQty = item.QtyOrded - item.QtyWorked,
  2078. WorkOrds = item.WorkOrd,
  2079. Op = item.Op,
  2080. IsActive = true,
  2081. Status = "",
  2082. CreateTime = DateTime.Now
  2083. });
  2084. //记录排产记录
  2085. curScheduleRsts.Add(new ScheduleResultOpMaster
  2086. {
  2087. Domain = domain,
  2088. WorkOrd = item.WorkOrd,
  2089. Line = lineStart.Line,
  2090. ItemNum = item.ItemNum,
  2091. Op = item.Op,
  2092. WorkDate = beginTime.Date,
  2093. WorkQty = item.QtyOrded - item.QtyWorked,
  2094. WorkStartTime = beginTime,
  2095. WorkEndTime = endTime,
  2096. CreateTime = DateTime.Now
  2097. });
  2098. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2099. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2100. //结束时间位于工作区间结尾
  2101. if (curPoint != null && endTime == curPoint.EndPoint)
  2102. {
  2103. //获取后续生产时间段
  2104. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  2105. //存在后续工作区间
  2106. if (nextPoint != null)
  2107. {
  2108. endTime = nextPoint.StartPoint;
  2109. }
  2110. }
  2111. beginTime = endTime;
  2112. //工单排产完成,排产时长=工单工作时长
  2113. item.Worked = item.LbrVar;
  2114. item.QtyWorked = item.QtyOrded;
  2115. }
  2116. //剩余可用生产时长
  2117. residueTime = residueTime < 0 ? 0 : residueTime;
  2118. //特殊工单处理完成,剩余生产时长大于0且还有正常工单待排产,则继续排正常工单
  2119. if (residueTime > 0 && sumQty < workOrd.QtyOrded)
  2120. {
  2121. //剩余产能继续排正常工单
  2122. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  2123. //如果剩余产能不能满足正常工单,剩余产能全部排产
  2124. if (sumQty + sumAmount < workOrd.QtyOrded)
  2125. {
  2126. //记录生产周期
  2127. curSequences.Add(new PeriodSequenceDet
  2128. {
  2129. Domain = domain,
  2130. Line = lineStart.Line,
  2131. ItemNum = workOrd.ItemNum,
  2132. PlanDate = workStartTime.Date,
  2133. Period = dto.Period,
  2134. OrdQty = sumAmount,
  2135. WorkOrds = workOrd.WorkOrd,
  2136. Op = lineStart.Op,
  2137. IsActive = true,
  2138. Status = "",
  2139. CreateTime = DateTime.Now
  2140. });
  2141. //记录排产记录
  2142. curScheduleRsts.Add(new ScheduleResultOpMaster
  2143. {
  2144. Domain = domain,
  2145. WorkOrd = workOrd.WorkOrd,
  2146. Line = lineStart.Line,
  2147. ItemNum = workOrd.ItemNum,
  2148. Op = lineStart.Op,
  2149. WorkDate = workStartTime.Date,
  2150. WorkQty = sumAmount,
  2151. WorkStartTime = workStartTime,
  2152. WorkEndTime = dto.EndTime,
  2153. CreateTime = DateTime.Now
  2154. });
  2155. //累计已排产数量
  2156. sumQty += sumAmount;
  2157. //继续排下一个工作日
  2158. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2159. isFstDay = false;
  2160. }
  2161. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  2162. else
  2163. {
  2164. workStartTime = beginTime;
  2165. //剩余需要排产的数量
  2166. decimal residueQty = workOrd.QtyOrded - sumQty;
  2167. //剩余数量生产需要时长(分钟)
  2168. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  2169. curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2170. span = curPoint.EndPoint - workStartTime;
  2171. //当天工作时间段的有效生产时间
  2172. decimal effMins = (decimal)span.TotalMinutes;
  2173. DateTime workEndTime = workStartTime;
  2174. //当前工作时间段即可满足产能
  2175. if (effMins >= workTime)
  2176. {
  2177. workEndTime = workStartTime.AddMinutes((double)workTime);
  2178. }
  2179. else
  2180. {
  2181. //获取后续生产时间段
  2182. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2183. //剩余需要工作时长
  2184. decimal nextMins = workTime - effMins;
  2185. foreach (var p in nextPoints)
  2186. {
  2187. if (p.WorkMinutes >= nextMins)
  2188. {
  2189. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  2190. break;
  2191. }
  2192. nextMins -= p.WorkMinutes;
  2193. }
  2194. }
  2195. //工单排产完成,已排产数量=工单数量
  2196. sumQty = workOrd.QtyOrded;
  2197. //剩余可用生产时长
  2198. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  2199. //处理清场时间,两种场景:
  2200. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  2201. if (residueTime <= lineStart.WaitTime)
  2202. {
  2203. //仍需排产的清场时长
  2204. decimal otherTime = lineStart.WaitTime - residueTime;
  2205. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2206. residueTime = 0;
  2207. }
  2208. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2209. else
  2210. {
  2211. //清场时长
  2212. workTime = lineStart.WaitTime;
  2213. //获取工单排产结束时间所处时间段
  2214. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2215. span = curPoint.EndPoint - endTime;
  2216. //当前工作时间段的有效生产时间(分钟)
  2217. effMins = (decimal)span.TotalMinutes;
  2218. //当前工作时间段即可清场时长
  2219. if (effMins >= workTime)
  2220. {
  2221. endTime = endTime.AddMinutes((double)workTime);
  2222. }
  2223. else
  2224. {
  2225. //获取后续生产时间段
  2226. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2227. //剩余需要工作时长
  2228. decimal nextMins = workTime - effMins;
  2229. foreach (var p in nextPoints)
  2230. {
  2231. if (p.WorkMinutes >= nextMins)
  2232. {
  2233. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2234. break;
  2235. }
  2236. nextMins -= p.WorkMinutes;
  2237. }
  2238. }
  2239. residueTime -= workTime;
  2240. }
  2241. //记录生产周期
  2242. curSequences.Add(new PeriodSequenceDet
  2243. {
  2244. Domain = domain,
  2245. Line = lineStart.Line,
  2246. ItemNum = workOrd.ItemNum,
  2247. PlanDate = workStartTime.Date,
  2248. Period = dto.Period,
  2249. OrdQty = residueQty,
  2250. WorkOrds = workOrd.WorkOrd,
  2251. Op = lineStart.Op,
  2252. IsActive = true,
  2253. Status = "",
  2254. CreateTime = DateTime.Now
  2255. });
  2256. //记录排产记录
  2257. curScheduleRsts.Add(new ScheduleResultOpMaster
  2258. {
  2259. Domain = domain,
  2260. WorkOrd = workOrd.WorkOrd,
  2261. Line = lineStart.Line,
  2262. ItemNum = workOrd.ItemNum,
  2263. Op = lineStart.Op,
  2264. WorkDate = workStartTime.Date,
  2265. WorkQty = residueQty,
  2266. WorkStartTime = workStartTime,
  2267. WorkEndTime = workEndTime,
  2268. CreateTime = DateTime.Now
  2269. });
  2270. }
  2271. }
  2272. else {
  2273. //获取下一个工作日
  2274. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2275. isFstDay = false;
  2276. }
  2277. //排产完毕,特殊工单时长置0
  2278. sumTsTimes = 0;
  2279. //当天特殊工单全部排产完成
  2280. isFullPC = true;
  2281. //特殊工单排产完成,最后一个工单的清场时长置0
  2282. lstCleanTime = 0m;
  2283. }
  2284. //当天的可用产能不满特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2285. else
  2286. {
  2287. //特殊工单排产
  2288. foreach (var item in workDtos)
  2289. {
  2290. if (item.LbrVar == item.Worked)//当前工单已排产
  2291. {
  2292. continue;
  2293. }
  2294. //当前工单剩余待排产时长(分钟)
  2295. decimal needTime = item.LbrVar - item.Worked;
  2296. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2297. if (residueTime >= needTime)
  2298. {
  2299. //计算工单排产结束时间
  2300. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2301. span = curPoint.EndPoint - beginTime;
  2302. //当前工作时间段的有效生产时间(分钟)
  2303. decimal effMins = (decimal)span.TotalMinutes;
  2304. //当前工作时间段即可满足产能
  2305. if (effMins >= needTime)
  2306. {
  2307. endTime = beginTime.AddMinutes((double)needTime);
  2308. }
  2309. else
  2310. {
  2311. //获取后续生产时间段
  2312. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2313. //剩余需要工作时长
  2314. decimal nextMins = needTime - effMins;
  2315. foreach (var p in nextPoints)
  2316. {
  2317. if (p.WorkMinutes >= nextMins)
  2318. {
  2319. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2320. break;
  2321. }
  2322. nextMins -= p.WorkMinutes;
  2323. }
  2324. }
  2325. //当天剩余可用生产时长
  2326. residueTime -= needTime;
  2327. //处理清场时间,两种场景:
  2328. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2329. if (residueTime <= item.WaitTime)
  2330. {
  2331. //仍需排产的清场时长
  2332. decimal otherTime = item.WaitTime - residueTime;
  2333. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2334. residueTime = 0;
  2335. }
  2336. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2337. else
  2338. {
  2339. //清场时长
  2340. needTime = item.WaitTime;
  2341. //获取工单排产结束时间所处时间段
  2342. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2343. span = curPoint.EndPoint - endTime;
  2344. //当前工作时间段的有效生产时间(分钟)
  2345. effMins = (decimal)span.TotalMinutes;
  2346. //当前工作时间段即可清场时长
  2347. if (effMins >= needTime)
  2348. {
  2349. endTime = endTime.AddMinutes((double)needTime);
  2350. }
  2351. else
  2352. {
  2353. //获取后续生产时间段
  2354. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2355. //剩余需要工作时长
  2356. decimal nextMins = needTime - effMins;
  2357. foreach (var p in nextPoints)
  2358. {
  2359. if (p.WorkMinutes >= nextMins)
  2360. {
  2361. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2362. break;
  2363. }
  2364. nextMins -= p.WorkMinutes;
  2365. }
  2366. }
  2367. residueTime -= needTime;
  2368. }
  2369. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2370. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2371. //记录生产周期
  2372. curSequences.Add(new PeriodSequenceDet
  2373. {
  2374. Domain = domain,
  2375. Line = lineStart.Line,
  2376. ItemNum = item.ItemNum,
  2377. PlanDate = beginTime.Date,
  2378. Period = dto.Period,
  2379. OrdQty = item.QtyOrded - item.QtyWorked,
  2380. WorkOrds = item.WorkOrd,
  2381. Op = item.Op,
  2382. IsActive = true,
  2383. Status = "",
  2384. CreateTime = DateTime.Now
  2385. });
  2386. //记录排产记录
  2387. curScheduleRsts.Add(new ScheduleResultOpMaster
  2388. {
  2389. Domain = domain,
  2390. WorkOrd = item.WorkOrd,
  2391. Line = lineStart.Line,
  2392. ItemNum = item.ItemNum,
  2393. Op = item.Op,
  2394. WorkDate = beginTime.Date,
  2395. WorkQty = item.QtyOrded - item.QtyWorked,
  2396. WorkStartTime = beginTime,
  2397. WorkEndTime = endTime,
  2398. CreateTime = DateTime.Now
  2399. });
  2400. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2401. item.Worked = item.LbrVar;
  2402. item.QtyWorked = item.QtyWorked;
  2403. beginTime = endTime;
  2404. //当天可用生产时长还有剩余
  2405. if (residueTime > 0)
  2406. {
  2407. //获取结束时间所处时间段
  2408. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2409. if (endTime == curPoint.EndPoint)
  2410. {
  2411. var nextPoint = workPoints.Find(p => p.Level == curPoint.Level + 1);
  2412. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2413. }
  2414. beginTime = endTime;
  2415. }
  2416. //当天可用产能已全部用完
  2417. else
  2418. {
  2419. break;
  2420. }
  2421. }
  2422. //当天剩余产能不满足当前工单的剩余待排产时长
  2423. else
  2424. {
  2425. //计算生产数量
  2426. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2427. //记录生产周期
  2428. curSequences.Add(new PeriodSequenceDet
  2429. {
  2430. Domain = domain,
  2431. Line = lineStart.Line,
  2432. ItemNum = item.ItemNum,
  2433. PlanDate = beginTime.Date,
  2434. Period = dto.Period,
  2435. OrdQty = qty,
  2436. WorkOrds = item.WorkOrd,
  2437. Op = item.Op,
  2438. IsActive = true,
  2439. Status = "",
  2440. CreateTime = DateTime.Now
  2441. });
  2442. //记录排产记录
  2443. curScheduleRsts.Add(new ScheduleResultOpMaster
  2444. {
  2445. Domain = domain,
  2446. WorkOrd = item.WorkOrd,
  2447. Line = lineStart.Line,
  2448. ItemNum = item.ItemNum,
  2449. Op = item.Op,
  2450. WorkDate = beginTime.Date,
  2451. WorkQty = qty,
  2452. WorkStartTime = beginTime,
  2453. WorkEndTime = endTime,
  2454. CreateTime = DateTime.Now
  2455. });
  2456. item.Worked += residueTime;
  2457. item.QtyWorked += qty;
  2458. //特殊工单剩余待排产时长(分钟)
  2459. sumTsTimes -= residueTime;
  2460. residueTime = 0m;
  2461. break;
  2462. }
  2463. }
  2464. //当天特殊工单未排产完成
  2465. isFullPC = false;
  2466. //获取下一个工作日
  2467. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2468. isFstDay = false;
  2469. }
  2470. }
  2471. //当天之前的特殊工单全部排产完毕
  2472. else {
  2473. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  2474. if (sumQty + dto.ProductQty < workOrd.QtyOrded)
  2475. {
  2476. //当天有特殊工单,先排特殊工单
  2477. if (sumTsTimes > 0)
  2478. {
  2479. //当天剩余产能(分钟)
  2480. decimal residueTime = dto.EffTime;
  2481. DateTime beginTime = workStartTime;//排产开始时间
  2482. DateTime endTime = dto.EndTime;//排产结束时间
  2483. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  2484. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  2485. if (residueTime >= sumTsTimes)
  2486. {
  2487. var lastWork = workDtos.Last();
  2488. //开始或结束时间所处时间段
  2489. var curPoint = new LineWorkPointDto();
  2490. //特殊工单排产
  2491. foreach (var item in workDtos)
  2492. {
  2493. if (item.LbrVar == item.Worked)//当前工单已排产
  2494. {
  2495. continue;
  2496. }
  2497. //当前工单排产需要时长
  2498. decimal needTime = 0m;
  2499. //最后一个特殊工单
  2500. if (item.WorkOrd == lastWork.WorkOrd)
  2501. {
  2502. //最后一个工单的生产时长+清场时长
  2503. needTime = lastWork.QtyOrded - lastWork.QtyWorked + lastWork.WaitTime;
  2504. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  2505. if (residueTime >= needTime)
  2506. {
  2507. //计算工单排产结束时间
  2508. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2509. //获取排产结束时间所处以及之后的生产时间段
  2510. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  2511. //处理第一个时间段的开始时间
  2512. nextPoints[0].StartPoint = beginTime;
  2513. foreach (var p in nextPoints)
  2514. {
  2515. span = p.EndPoint - p.StartPoint;
  2516. //当前工作时间段的有效生产时间
  2517. decimal effMins = (decimal)span.TotalMinutes;
  2518. if (effMins >= needTime)
  2519. {
  2520. endTime = p.StartPoint.AddMinutes((double)needTime);
  2521. break;
  2522. }
  2523. needTime -= effMins;
  2524. residueTime -= effMins;
  2525. }
  2526. residueTime -= needTime;
  2527. }
  2528. //剩余可用工作时长不能满足清场时长
  2529. else
  2530. {
  2531. endTime = dto.EndTime;
  2532. //还需排产的清场时间
  2533. decimal qcTime = needTime - residueTime;
  2534. endTime.AddMinutes((double)qcTime);
  2535. residueTime = 0;
  2536. }
  2537. //最后一个工单的清场时长
  2538. lstCleanTime = 0m;
  2539. }
  2540. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  2541. else
  2542. {
  2543. //当前工单还需工作时长+工单的清场时长
  2544. needTime = item.LbrVar - item.Worked + item.WaitTime;
  2545. //计算工单排产结束时间
  2546. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2547. span = curPoint.EndPoint - beginTime;
  2548. //当天工作时间段的有效生产时间(分钟)
  2549. decimal effMins = (decimal)span.TotalMinutes;
  2550. if (effMins >= needTime)//当前工作时间段即可满足产能
  2551. {
  2552. endTime = beginTime.AddMinutes((double)needTime);
  2553. }
  2554. else
  2555. {
  2556. //获取后续生产时间段
  2557. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2558. //剩余需要工作时长
  2559. decimal nextMins = needTime - effMins;
  2560. foreach (var p in nextPoints)
  2561. {
  2562. if (p.WorkMinutes >= nextMins)
  2563. {
  2564. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2565. break;
  2566. }
  2567. nextMins -= p.WorkMinutes;
  2568. }
  2569. }
  2570. residueTime -= needTime;
  2571. }
  2572. //记录生产周期
  2573. curSequences.Add(new PeriodSequenceDet
  2574. {
  2575. Domain = domain,
  2576. Line = lineStart.Line,
  2577. ItemNum = item.ItemNum,
  2578. PlanDate = beginTime.Date,
  2579. Period = dto.Period,
  2580. OrdQty = item.QtyOrded - item.QtyWorked,
  2581. WorkOrds = item.WorkOrd,
  2582. Op = item.Op,
  2583. IsActive = true,
  2584. Status = "",
  2585. CreateTime = DateTime.Now
  2586. });
  2587. //记录排产记录
  2588. curScheduleRsts.Add(new ScheduleResultOpMaster
  2589. {
  2590. Domain = domain,
  2591. WorkOrd = item.WorkOrd,
  2592. Line = lineStart.Line,
  2593. ItemNum = item.ItemNum,
  2594. Op = item.Op,
  2595. WorkDate = beginTime.Date,
  2596. WorkQty = item.QtyOrded - item.QtyWorked,
  2597. WorkStartTime = beginTime,
  2598. WorkEndTime = endTime,
  2599. CreateTime = DateTime.Now
  2600. });
  2601. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  2602. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2603. //结束时间位于工作区间结尾
  2604. if (curPoint != null && endTime == curPoint.EndPoint)
  2605. {
  2606. //获取后续生产时间段
  2607. curPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2608. //存在后续工作区间
  2609. if (curPoint != null)
  2610. {
  2611. endTime = curPoint.StartPoint;
  2612. }
  2613. }
  2614. beginTime = endTime;
  2615. //工单排产完成,排产时长=工单工作时长
  2616. item.Worked = item.LbrVar;
  2617. item.QtyWorked = item.QtyOrded;
  2618. }
  2619. //剩余可用生产时长
  2620. residueTime = residueTime < 0 ? 0 : residueTime;
  2621. //特殊工单处理完成,剩余生产时长大于0继续排正常工单
  2622. if (residueTime > 0)
  2623. {
  2624. //处理正常工单开工时间
  2625. workStartTime = endTime;
  2626. //剩余产能继续排正常工单
  2627. decimal sumAmount = Math.Floor(dto.Rate * residueTime / 60);
  2628. //记录生产周期
  2629. curSequences.Add(new PeriodSequenceDet
  2630. {
  2631. Domain = domain,
  2632. Line = lineStart.Line,
  2633. ItemNum = workOrd.ItemNum,
  2634. PlanDate = workStartTime.Date,
  2635. Period = dto.Period,
  2636. OrdQty = sumAmount,
  2637. WorkOrds = workOrd.WorkOrd,
  2638. Op = lineStart.Op,
  2639. IsActive = true,
  2640. Status = "",
  2641. CreateTime = DateTime.Now
  2642. });
  2643. //记录排产记录
  2644. curScheduleRsts.Add(new ScheduleResultOpMaster
  2645. {
  2646. Domain = domain,
  2647. WorkOrd = workOrd.WorkOrd,
  2648. Line = lineStart.Line,
  2649. ItemNum = workOrd.ItemNum,
  2650. Op = lineStart.Op,
  2651. WorkDate = workStartTime.Date,
  2652. WorkQty = sumAmount,
  2653. WorkStartTime = workStartTime,
  2654. WorkEndTime = dto.EndTime,
  2655. CreateTime = DateTime.Now
  2656. });
  2657. //累计已排产数量
  2658. sumQty += sumAmount;
  2659. }
  2660. //继续排下一个工作日
  2661. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2662. isFstDay = false;
  2663. //排产完毕,特殊工单时长置0
  2664. sumTsTimes = 0;
  2665. //当天的特殊工单排产完成
  2666. isFullPC = true;
  2667. //最后一个特殊工单清场时长置0
  2668. lstCleanTime = 0m;
  2669. }
  2670. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  2671. else
  2672. {
  2673. foreach (var item in workDtos)
  2674. {
  2675. if (item.LbrVar == item.Worked)//当前工单已排产
  2676. {
  2677. continue;
  2678. }
  2679. //当前工单剩余待排产时长(分钟)
  2680. decimal needTime = item.LbrVar - item.Worked;
  2681. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  2682. if (residueTime >= needTime)
  2683. {
  2684. //计算工单排产结束时间
  2685. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  2686. span = curPoint.EndPoint - beginTime;
  2687. //当前工作时间段的有效生产时间(分钟)
  2688. decimal effMins = (decimal)span.TotalMinutes;
  2689. if (effMins >= needTime)//当前工作时间段即可满足产能
  2690. {
  2691. endTime = beginTime.AddMinutes((double)needTime);
  2692. }
  2693. else
  2694. {
  2695. //获取后续生产时间段
  2696. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2697. //剩余需要工作时长
  2698. decimal nextMins = needTime - effMins;
  2699. foreach (var p in nextPoints)
  2700. {
  2701. if (p.WorkMinutes >= nextMins)
  2702. {
  2703. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2704. break;
  2705. }
  2706. nextMins -= p.WorkMinutes;
  2707. }
  2708. }
  2709. //当天剩余可用生产时长
  2710. residueTime -= needTime;
  2711. //处理清场时间,两种场景:
  2712. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  2713. if (residueTime <= item.WaitTime)
  2714. {
  2715. //仍需排产的清场时长
  2716. decimal otherTime = item.WaitTime - residueTime;
  2717. endTime = dto.EndTime.AddMinutes((double)otherTime);
  2718. residueTime = 0;
  2719. }
  2720. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2721. else
  2722. {
  2723. //清场时长
  2724. needTime = item.WaitTime;
  2725. //获取工单排产结束时间所处时间段
  2726. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2727. span = curPoint.EndPoint - endTime;
  2728. //当前工作时间段的有效生产时间(分钟)
  2729. effMins = (decimal)span.TotalMinutes;
  2730. //当前工作时间段即可清场时长
  2731. if (effMins >= needTime)
  2732. {
  2733. endTime = endTime.AddMinutes((double)needTime);
  2734. }
  2735. else
  2736. {
  2737. //获取后续生产时间段
  2738. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2739. //剩余需要工作时长
  2740. decimal nextMins = needTime - effMins;
  2741. foreach (var p in nextPoints)
  2742. {
  2743. if (p.WorkMinutes >= nextMins)
  2744. {
  2745. endTime = p.StartPoint.AddMinutes((double)nextMins);
  2746. break;
  2747. }
  2748. nextMins -= p.WorkMinutes;
  2749. }
  2750. }
  2751. residueTime -= needTime;
  2752. }
  2753. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  2754. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  2755. //记录生产周期
  2756. curSequences.Add(new PeriodSequenceDet
  2757. {
  2758. Domain = domain,
  2759. Line = lineStart.Line,
  2760. ItemNum = item.ItemNum,
  2761. PlanDate = beginTime.Date,
  2762. Period = dto.Period,
  2763. OrdQty = item.QtyOrded - item.QtyWorked,
  2764. WorkOrds = item.WorkOrd,
  2765. Op = item.Op,
  2766. IsActive = true,
  2767. Status = "",
  2768. CreateTime = DateTime.Now
  2769. });
  2770. //记录排产记录
  2771. curScheduleRsts.Add(new ScheduleResultOpMaster
  2772. {
  2773. Domain = domain,
  2774. WorkOrd = item.WorkOrd,
  2775. Line = lineStart.Line,
  2776. ItemNum = item.ItemNum,
  2777. Op = item.Op,
  2778. WorkDate = beginTime.Date,
  2779. WorkQty = item.QtyOrded - item.QtyWorked,
  2780. WorkStartTime = beginTime,
  2781. WorkEndTime = endTime,
  2782. CreateTime = DateTime.Now
  2783. });
  2784. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  2785. item.Worked = item.LbrVar;
  2786. item.QtyWorked = item.QtyWorked;
  2787. beginTime = endTime;
  2788. if (residueTime > 0)
  2789. {
  2790. //获取结束时间所处时间段
  2791. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  2792. if (endTime == curPoint.EndPoint)
  2793. {
  2794. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  2795. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  2796. }
  2797. beginTime = endTime;
  2798. }
  2799. //当天可用产能已全部用完
  2800. else
  2801. {
  2802. break;
  2803. }
  2804. }
  2805. //当天剩余产能不满足当前工单的剩余待排产时长
  2806. else
  2807. {
  2808. //计算生产数量
  2809. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  2810. //记录生产周期
  2811. curSequences.Add(new PeriodSequenceDet
  2812. {
  2813. Domain = domain,
  2814. Line = lineStart.Line,
  2815. ItemNum = item.ItemNum,
  2816. PlanDate = beginTime.Date,
  2817. Period = dto.Period,
  2818. OrdQty = qty,
  2819. WorkOrds = item.WorkOrd,
  2820. Op = item.Op,
  2821. IsActive = true,
  2822. Status = "",
  2823. CreateTime = DateTime.Now
  2824. });
  2825. //记录排产记录
  2826. curScheduleRsts.Add(new ScheduleResultOpMaster
  2827. {
  2828. Domain = domain,
  2829. WorkOrd = item.WorkOrd,
  2830. Line = lineStart.Line,
  2831. ItemNum = item.ItemNum,
  2832. Op = item.Op,
  2833. WorkDate = beginTime.Date,
  2834. WorkQty = qty,
  2835. WorkStartTime = beginTime,
  2836. WorkEndTime = endTime,
  2837. CreateTime = DateTime.Now
  2838. });
  2839. item.Worked += residueTime;
  2840. item.QtyWorked += qty;
  2841. //特殊工单剩余待排产时长(分钟)
  2842. sumTsTimes -= residueTime;
  2843. residueTime = 0;
  2844. break;
  2845. }
  2846. }
  2847. //当天的特殊工单未排产完成
  2848. isFullPC = false;
  2849. //获取下一个工作日
  2850. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2851. isFstDay = false;
  2852. }
  2853. }
  2854. //不存在特殊工单(此时不想需要考虑清场时间)
  2855. else
  2856. {
  2857. //记录生产周期
  2858. curSequences.Add(new PeriodSequenceDet
  2859. {
  2860. Domain = domain,
  2861. Line = lineStart.Line,
  2862. ItemNum = workOrd.ItemNum,
  2863. PlanDate = workStartTime.Date,
  2864. Period = dto.Period,
  2865. OrdQty = dto.ProductQty,
  2866. WorkOrds = workOrd.WorkOrd,
  2867. Op = lineStart.Op,
  2868. IsActive = true,
  2869. Status = "",
  2870. CreateTime = DateTime.Now
  2871. });
  2872. //记录排产记录
  2873. curScheduleRsts.Add(new ScheduleResultOpMaster
  2874. {
  2875. Domain = domain,
  2876. WorkOrd = workOrd.WorkOrd,
  2877. Line = lineStart.Line,
  2878. ItemNum = workOrd.ItemNum,
  2879. Op = lineStart.Op,
  2880. WorkDate = workStartTime.Date,
  2881. WorkQty = dto.ProductQty,
  2882. WorkStartTime = dto.StartTime,
  2883. WorkEndTime = dto.EndTime,
  2884. CreateTime = DateTime.Now
  2885. });
  2886. //累计已排产数量
  2887. sumQty += dto.ProductQty;
  2888. //继续排下一个工作日
  2889. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  2890. isFstDay = false;
  2891. }
  2892. }
  2893. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  2894. else
  2895. {
  2896. //当天可用生产时长
  2897. decimal residueTime = dto.EffTime;
  2898. //正常工单生产时长
  2899. decimal workTime = 0m;
  2900. DateTime workEndTime = workStartTime;
  2901. if (sumQty < workOrd.QtyOrded)
  2902. {
  2903. #region 正常工单排产-开始
  2904. //剩余需要排产的数量
  2905. decimal residueQty = workOrd.QtyOrded - sumQty;
  2906. //剩余数量生产需要时长(分钟)
  2907. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  2908. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  2909. span = curPoint.EndPoint - workStartTime;
  2910. //当天工作时间段的有效生产时间
  2911. decimal effMins = (decimal)span.TotalMinutes;
  2912. //当前工作时间段即可满足产能
  2913. if (effMins >= workTime)
  2914. {
  2915. workEndTime = workStartTime.AddMinutes((double)workTime);
  2916. }
  2917. else
  2918. {
  2919. //获取后续生产时间段
  2920. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2921. //剩余需要工作时长
  2922. decimal nextMins = workTime - effMins;
  2923. foreach (var p in nextPoints)
  2924. {
  2925. if (p.WorkMinutes >= nextMins)
  2926. {
  2927. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  2928. break;
  2929. }
  2930. nextMins -= p.WorkMinutes;
  2931. }
  2932. }
  2933. //工单排产完成,已排产数量=工单数量
  2934. sumQty = workOrd.QtyOrded;
  2935. //剩余可用生产时长
  2936. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  2937. //处理清场时间,两种场景:
  2938. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  2939. if (residueTime <= lineStart.WaitTime)
  2940. {
  2941. //仍需排产的清场时长
  2942. decimal otherTime = lineStart.WaitTime - residueTime;
  2943. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  2944. residueTime = 0;
  2945. }
  2946. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  2947. else
  2948. {
  2949. //清场时长
  2950. workTime = lineStart.WaitTime;
  2951. //获取工单排产结束时间所处时间段
  2952. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  2953. span = curPoint.EndPoint - workEndTime;
  2954. //当前工作时间段的有效生产时间(分钟)
  2955. effMins = (decimal)span.TotalMinutes;
  2956. //当前工作时间段即可清场时长
  2957. if (effMins >= workTime)
  2958. {
  2959. workEndTime = workEndTime.AddMinutes((double)workTime);
  2960. }
  2961. else
  2962. {
  2963. //获取后续生产时间段
  2964. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  2965. //剩余需要工作时长
  2966. decimal nextMins = workTime - effMins;
  2967. foreach (var p in nextPoints)
  2968. {
  2969. if (p.WorkMinutes >= nextMins)
  2970. {
  2971. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  2972. break;
  2973. }
  2974. nextMins -= p.WorkMinutes;
  2975. }
  2976. }
  2977. //剩余生产时长
  2978. residueTime -= workTime;
  2979. }
  2980. //记录生产周期
  2981. curSequences.Add(new PeriodSequenceDet
  2982. {
  2983. Domain = domain,
  2984. Line = lineStart.Line,
  2985. ItemNum = workOrd.ItemNum,
  2986. PlanDate = workStartTime.Date,
  2987. Period = dto.Period,
  2988. OrdQty = residueQty,
  2989. WorkOrds = workOrd.WorkOrd,
  2990. Op = lineStart.Op,
  2991. IsActive = true,
  2992. Status = "",
  2993. CreateTime = DateTime.Now
  2994. });
  2995. //记录排产记录
  2996. curScheduleRsts.Add(new ScheduleResultOpMaster
  2997. {
  2998. Domain = domain,
  2999. WorkOrd = workOrd.WorkOrd,
  3000. Line = lineStart.Line,
  3001. ItemNum = workOrd.ItemNum,
  3002. Op = lineStart.Op,
  3003. WorkDate = workStartTime.Date,
  3004. WorkQty = residueQty,
  3005. WorkStartTime = workStartTime,
  3006. WorkEndTime = workEndTime,
  3007. CreateTime = DateTime.Now
  3008. });
  3009. //处理排产开始时间
  3010. workStartTime = workEndTime;
  3011. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3012. if (curPoint != null && workStartTime == curPoint.EndPoint)
  3013. {
  3014. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3015. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  3016. }
  3017. #endregion 正常工单排产-结束
  3018. }
  3019. //当天剩余产能(分钟)
  3020. residueTime = residueTime < 0 ? 0 : residueTime;
  3021. if (sumTsTimes > 0)//存在特殊工单
  3022. {
  3023. if (residueTime > 0)
  3024. {
  3025. #region 特殊工单排产-开始
  3026. DateTime beginTime = workStartTime;//排产开始时间
  3027. DateTime endTime = dto.EndTime;//排产结束时间
  3028. workDtos = workDtos.OrderBy(p => p.PlanDate).ToList();
  3029. //当天的可用产能满足特殊工单生产时长+清场时长(最后一个工单清场时间除外)
  3030. if (residueTime >= sumTsTimes)
  3031. {
  3032. //最后一个工单
  3033. var lastWork = workDtos.Last();
  3034. //开始或结束时间所处时间段
  3035. var curPoint = new LineWorkPointDto();
  3036. foreach (var item in workDtos)
  3037. {
  3038. if (item.LbrVar == item.Worked)//当前工单已排产
  3039. {
  3040. continue;
  3041. }
  3042. //当前工单排产需要时长
  3043. decimal needTime = 0m;
  3044. //最后一个特殊工单
  3045. if (item.WorkOrd == lastWork.WorkOrd)
  3046. {
  3047. //最后一个工单的生产时长+清场时长
  3048. needTime = lastWork.QtyOrded - lastWork.QtyWorked + lastWork.WaitTime;
  3049. //剩余可用工作时长满足最后一个特殊工单的生产时长+清场时长
  3050. if (residueTime >= needTime)
  3051. {
  3052. //计算工单排产结束时间
  3053. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3054. //获取排产结束时间所处以及之后的生产时间段
  3055. var nextPoints = workPoints.Where(p => p.Level >= curPoint.Level).OrderBy(p => p.Level).ToList();
  3056. //处理第一个时间段的开始时间
  3057. nextPoints[0].StartPoint = beginTime;
  3058. foreach (var p in nextPoints)
  3059. {
  3060. span = p.EndPoint - p.StartPoint;
  3061. //当前工作时间段的有效生产时间
  3062. decimal effMins = (decimal)span.TotalMinutes;
  3063. if (effMins >= needTime)
  3064. {
  3065. endTime = p.StartPoint.AddMinutes((double)needTime);
  3066. break;
  3067. }
  3068. needTime -= effMins;
  3069. residueTime -= effMins;
  3070. }
  3071. //剩余可用时长
  3072. residueTime -= needTime;
  3073. }
  3074. //剩余可用工作时长不能满足清场时长
  3075. else
  3076. {
  3077. endTime = dto.EndTime;
  3078. //还需排产的清场时间
  3079. decimal qcTime = needTime - residueTime;
  3080. endTime.AddMinutes((double)qcTime);
  3081. residueTime = 0;
  3082. }
  3083. //最后一个工单的清场时长
  3084. lstCleanTime = 0m;
  3085. }
  3086. //最后一个特殊工单之前的工单:剩余排产时长和清场时间全部排产
  3087. else
  3088. {
  3089. //当前工单还需工作时长+工单的清场时长
  3090. needTime = item.LbrVar - item.Worked + item.WaitTime;
  3091. //计算工单排产结束时间
  3092. curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3093. span = curPoint.EndPoint - beginTime;
  3094. //当天工作时间段的有效生产时间(分钟)
  3095. decimal effMins = (decimal)span.TotalMinutes;
  3096. if (effMins >= needTime)//当前工作时间段即可满足产能
  3097. {
  3098. endTime = beginTime.AddMinutes((double)needTime);
  3099. }
  3100. else
  3101. {
  3102. //获取后续生产时间段
  3103. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3104. //剩余需要工作时长
  3105. decimal nextMins = needTime - effMins;
  3106. foreach (var p in nextPoints)
  3107. {
  3108. if (p.WorkMinutes >= nextMins)
  3109. {
  3110. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3111. break;
  3112. }
  3113. nextMins -= p.WorkMinutes;
  3114. }
  3115. }
  3116. residueTime -= needTime;
  3117. }
  3118. //记录生产周期
  3119. curSequences.Add(new PeriodSequenceDet
  3120. {
  3121. Domain = domain,
  3122. Line = lineStart.Line,
  3123. ItemNum = item.ItemNum,
  3124. PlanDate = beginTime.Date,
  3125. Period = dto.Period,
  3126. OrdQty = item.QtyOrded - item.QtyWorked,
  3127. WorkOrds = item.WorkOrd,
  3128. Op = item.Op,
  3129. IsActive = true,
  3130. Status = "",
  3131. CreateTime = DateTime.Now
  3132. });
  3133. //记录排产记录
  3134. curScheduleRsts.Add(new ScheduleResultOpMaster
  3135. {
  3136. Domain = domain,
  3137. WorkOrd = item.WorkOrd,
  3138. Line = lineStart.Line,
  3139. ItemNum = item.ItemNum,
  3140. Op = item.Op,
  3141. WorkDate = beginTime.Date,
  3142. WorkQty = item.QtyOrded - item.QtyWorked,
  3143. WorkStartTime = beginTime,
  3144. WorkEndTime = endTime,
  3145. CreateTime = DateTime.Now
  3146. });
  3147. //下一工单开始时间=当前工单结束时间,如果位于工作区间结尾,则为下一工作区间开始时间
  3148. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3149. //结束时间位于工作区间结尾
  3150. if (curPoint != null && endTime == curPoint.EndPoint)
  3151. {
  3152. //获取后续生产时间段
  3153. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3154. if (nextPoint != null)//存在后续工作区间
  3155. {
  3156. endTime = nextPoint.StartPoint;
  3157. }
  3158. }
  3159. beginTime = endTime;
  3160. //工单排产完成,排产时长=工单工作时长
  3161. item.Worked = item.LbrVar;
  3162. item.QtyWorked = item.QtyOrded;
  3163. }
  3164. //排产完毕,特殊工单时长置0
  3165. sumTsTimes = 0;
  3166. //当天的特殊工单以排产完成
  3167. isFullPC = true;
  3168. //最后一个工单的清场时间置0
  3169. lstCleanTime = 0m;
  3170. }
  3171. //当天的可用产能不满足特殊工单生产时长,则当天产能全部排特殊工单(至少最后一个特殊工单的生产时长不能满足)
  3172. else
  3173. {
  3174. foreach (var item in workDtos)
  3175. {
  3176. if (item.LbrVar == item.Worked)//当前工单已排产
  3177. {
  3178. continue;
  3179. }
  3180. //当前工单剩余待排产时长(分钟)
  3181. decimal needTime = item.LbrVar - item.Worked;
  3182. //当天剩余产能满足当前工单的剩余待排产时长(则当前工单的清场时间必定排完)
  3183. if (residueTime >= needTime)
  3184. {
  3185. //计算工单排产结束时间
  3186. var curPoint = workPoints.Find(p => p.StartPoint <= beginTime && beginTime <= p.EndPoint);
  3187. span = curPoint.EndPoint - beginTime;
  3188. //当前工作时间段的有效生产时间(分钟)
  3189. decimal effMins = (decimal)span.TotalMinutes;
  3190. if (effMins >= needTime)//当前工作时间段即可满足产能
  3191. {
  3192. endTime = beginTime.AddMinutes((double)needTime);
  3193. }
  3194. else
  3195. {
  3196. //获取后续生产时间段
  3197. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3198. //剩余需要工作时长
  3199. decimal nextMins = needTime - effMins;
  3200. foreach (var p in nextPoints)
  3201. {
  3202. if (p.WorkMinutes >= nextMins)
  3203. {
  3204. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3205. break;
  3206. }
  3207. nextMins -= p.WorkMinutes;
  3208. }
  3209. }
  3210. //当天剩余可用生产时长
  3211. residueTime -= needTime;
  3212. //处理清场时间,两种场景:
  3213. //1、residueTime<=item.WaitTime,结束时间加上剩余清场时长
  3214. if (residueTime <= item.WaitTime)
  3215. {
  3216. //仍需排产的清场时长
  3217. decimal otherTime = item.WaitTime - residueTime;
  3218. endTime = dto.EndTime.AddMinutes((double)otherTime);
  3219. residueTime = 0;
  3220. }
  3221. //2、residueTime>item.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  3222. else
  3223. {
  3224. //清场时长
  3225. needTime = item.WaitTime;
  3226. //获取工单排产结束时间所处时间段
  3227. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3228. span = curPoint.EndPoint - endTime;
  3229. //当前工作时间段的有效生产时间(分钟)
  3230. effMins = (decimal)span.TotalMinutes;
  3231. //当前工作时间段即可清场时长
  3232. if (effMins >= needTime)
  3233. {
  3234. endTime = endTime.AddMinutes((double)needTime);
  3235. }
  3236. else
  3237. {
  3238. //获取后续生产时间段
  3239. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3240. //剩余需要工作时长
  3241. decimal nextMins = needTime - effMins;
  3242. foreach (var p in nextPoints)
  3243. {
  3244. if (p.WorkMinutes >= nextMins)
  3245. {
  3246. endTime = p.StartPoint.AddMinutes((double)nextMins);
  3247. break;
  3248. }
  3249. nextMins -= p.WorkMinutes;
  3250. }
  3251. }
  3252. residueTime -= needTime;
  3253. }
  3254. //处理特殊工单剩余时长减去当前工单待排产时长和清场时长
  3255. sumTsTimes -= (item.LbrVar - item.Worked + item.WaitTime);
  3256. //记录生产周期
  3257. curSequences.Add(new PeriodSequenceDet
  3258. {
  3259. Domain = domain,
  3260. Line = lineStart.Line,
  3261. ItemNum = item.ItemNum,
  3262. PlanDate = beginTime.Date,
  3263. Period = dto.Period,
  3264. OrdQty = item.QtyOrded - item.QtyWorked,
  3265. WorkOrds = item.WorkOrd,
  3266. Op = item.Op,
  3267. IsActive = true,
  3268. Status = "",
  3269. CreateTime = DateTime.Now
  3270. });
  3271. //记录排产记录
  3272. curScheduleRsts.Add(new ScheduleResultOpMaster
  3273. {
  3274. Domain = domain,
  3275. WorkOrd = item.WorkOrd,
  3276. Line = lineStart.Line,
  3277. ItemNum = item.ItemNum,
  3278. Op = item.Op,
  3279. WorkDate = beginTime.Date,
  3280. WorkQty = item.QtyOrded - item.QtyWorked,
  3281. WorkStartTime = beginTime,
  3282. WorkEndTime = endTime,
  3283. CreateTime = DateTime.Now
  3284. });
  3285. //当前工单已排产完成,已排产时间=工单生产时长,已排产数量=工单数量
  3286. item.Worked = item.LbrVar;
  3287. item.QtyWorked = item.QtyWorked;
  3288. beginTime = endTime;
  3289. if (residueTime > 0)
  3290. {
  3291. curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3292. if (endTime == curPoint.EndPoint)
  3293. {
  3294. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  3295. endTime = nextPoint == null ? endTime : nextPoint.StartPoint;
  3296. beginTime = endTime;
  3297. }
  3298. }
  3299. //当天可用产能已全部用完
  3300. else
  3301. {
  3302. break;
  3303. }
  3304. }
  3305. else//当天剩余产能不满足当前工单的剩余待排产时长
  3306. {
  3307. //计算生产数量
  3308. decimal qty = Math.Ceiling(residueTime / item.LbrVar * item.QtyOrded);
  3309. //记录生产周期
  3310. curSequences.Add(new PeriodSequenceDet
  3311. {
  3312. Domain = domain,
  3313. Line = lineStart.Line,
  3314. ItemNum = item.ItemNum,
  3315. PlanDate = beginTime.Date,
  3316. Period = dto.Period,
  3317. OrdQty = qty,
  3318. WorkOrds = item.WorkOrd,
  3319. Op = item.Op,
  3320. IsActive = true,
  3321. Status = "",
  3322. CreateTime = DateTime.Now
  3323. });
  3324. //记录排产记录
  3325. curScheduleRsts.Add(new ScheduleResultOpMaster
  3326. {
  3327. Domain = domain,
  3328. WorkOrd = item.WorkOrd,
  3329. Line = lineStart.Line,
  3330. ItemNum = item.ItemNum,
  3331. Op = item.Op,
  3332. WorkDate = beginTime.Date,
  3333. WorkQty = qty,
  3334. WorkStartTime = beginTime,
  3335. WorkEndTime = endTime,
  3336. CreateTime = DateTime.Now
  3337. });
  3338. item.Worked += residueTime;
  3339. item.QtyWorked += qty;
  3340. //特殊工单剩余待排产时长(分钟)
  3341. sumTsTimes -= residueTime;
  3342. residueTime = 0;
  3343. break;
  3344. }
  3345. }
  3346. //当天的特殊工单未排产完成
  3347. isFullPC = false;
  3348. //获取下一个工作日
  3349. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3350. isFstDay = false;
  3351. }
  3352. #endregion 特殊工单排产-结束
  3353. }
  3354. else
  3355. {
  3356. //继续排下一个工作日
  3357. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3358. isFstDay = false;
  3359. //当天的特殊工单未排产完成
  3360. isFullPC = false;
  3361. }
  3362. }
  3363. }
  3364. }
  3365. }
  3366. }
  3367. //记录已排产特殊工单
  3368. ypcWorkOrds.AddRange(workDtos.Select(p=>p.WorkOrd).ToList());
  3369. }
  3370. //记录排产结果
  3371. periodsDet.AddRange(curSequences);
  3372. scheduleResults.AddRange(curScheduleRsts);
  3373. }
  3374. /// <summary>
  3375. /// 特殊工单排产:和正常工单不共用产线的特殊工单
  3376. /// </summary>
  3377. /// <param name="workOrds">特殊工单</param>
  3378. /// <param name="periodsDet">生产周期</param>
  3379. /// <param name="scheduleResults">排产结果</param>
  3380. public void TsLineSchedule(List<WorkOrdMstDto> workOrds, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  3381. {
  3382. foreach (var item in workOrds)
  3383. {
  3384. //工单生产时长(分钟)
  3385. decimal sumTimes = item.LbrVar;
  3386. //工单的排产开始时间
  3387. DateTime workStartTime = item.OrdDate;
  3388. //当前产线的工作日历
  3389. var mLCalendars = calendars.Where(p => p.ProdLine == item.ProdLine || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3390. //当前产线的休息时间设置
  3391. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.ProdLine).ToList();
  3392. LineStartDto lineStart = new LineStartDto();
  3393. lineStart.RecID = 0;
  3394. lineStart.Line = item.ProdLine;
  3395. lineStart.Op = item.Op;
  3396. lineStart.StartTime = workStartTime;
  3397. lineStart.Rate = 0;
  3398. while (sumTimes > 0)
  3399. {
  3400. //获取当天的工作时间段
  3401. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3402. if (curCalendar == null)
  3403. {
  3404. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  3405. }
  3406. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  3407. //获取当天的产能
  3408. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  3409. //当天的可用生产时长不能满足特殊工单生产时长
  3410. if (dto.EffTime < sumTimes)
  3411. {
  3412. decimal qty = Math.Ceiling(dto.EffTime / item.LbrVar * item.QtyOrded);
  3413. //记录生产周期
  3414. periodsDet.Add(new PeriodSequenceDet
  3415. {
  3416. Domain = domain,
  3417. Line = item.ProdLine,
  3418. ItemNum = item.ItemNum,
  3419. PlanDate = workStartTime.Date,
  3420. Period = dto.Period,
  3421. OrdQty = qty,
  3422. WorkOrds = item.WorkOrd,
  3423. Op = item.Op,
  3424. IsActive = true,
  3425. Status = "",
  3426. CreateTime = DateTime.Now
  3427. });
  3428. //记录排产记录
  3429. scheduleResults.Add(new ScheduleResultOpMaster
  3430. {
  3431. Domain = domain,
  3432. WorkOrd = item.WorkOrd,
  3433. Line = item.ProdLine,
  3434. ItemNum = item.ItemNum,
  3435. Op = item.Op,
  3436. WorkDate = workStartTime.Date,
  3437. WorkQty = qty,
  3438. WorkStartTime = dto.StartTime,
  3439. WorkEndTime = dto.EndTime,
  3440. CreateTime = DateTime.Now
  3441. });
  3442. //剩余待排产时长
  3443. sumTimes -= dto.EffTime;
  3444. //已排产数量
  3445. item.QtyWorked += qty;
  3446. item.Worked += dto.EffTime;
  3447. //继续排下一个工作日
  3448. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  3449. }
  3450. //最后一天的产能全部占用或只能占用一部分
  3451. else
  3452. {
  3453. //结束时间
  3454. DateTime workEndTime = workStartTime;
  3455. //需要排产时长=剩余生产时长(分钟) + 清场时长
  3456. decimal workTime = sumTimes + item.WaitTime;
  3457. //当天可用时长满足生产时长+清场时长
  3458. if (dto.EffTime > workTime)
  3459. {
  3460. //排产开始时间位于哪个时间段
  3461. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  3462. TimeSpan span = curPoint.EndPoint - workStartTime;
  3463. //当前工作时间段的有效生产时间
  3464. decimal effMins = (decimal)span.TotalMinutes;
  3465. if (effMins >= workTime)//当前工作时间段即可满足产能
  3466. {
  3467. workEndTime = workStartTime.AddMinutes((double)workTime);
  3468. }
  3469. else
  3470. {
  3471. //获取后续生产时间段
  3472. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3473. //剩余需要工作时长
  3474. decimal nextMins = workTime - effMins;
  3475. foreach (var p in nextPoints)
  3476. {
  3477. if (p.WorkMinutes >= nextMins)
  3478. {
  3479. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  3480. break;
  3481. }
  3482. nextMins -= p.WorkMinutes;
  3483. }
  3484. }
  3485. }
  3486. //当天可用时长满足生产时长,但是不满足清场时长
  3487. else {
  3488. //剩余清场时长
  3489. decimal needTime = workTime - dto.EffTime;
  3490. workEndTime = dto.EndTime.AddMinutes((double)needTime);
  3491. }
  3492. //记录生产周期
  3493. periodsDet.Add(new PeriodSequenceDet
  3494. {
  3495. Domain = domain,
  3496. Line = item.ProdLine,
  3497. ItemNum = item.ItemNum,
  3498. PlanDate = workStartTime.Date,
  3499. Period = dto.Period,
  3500. OrdQty = item.QtyOrded - item.QtyWorked,
  3501. WorkOrds = item.WorkOrd,
  3502. Op = item.Op,
  3503. IsActive = true,
  3504. Status = "",
  3505. CreateTime = DateTime.Now
  3506. });
  3507. //记录排产记录
  3508. scheduleResults.Add(new ScheduleResultOpMaster
  3509. {
  3510. Domain = domain,
  3511. WorkOrd = item.WorkOrd,
  3512. Line = item.ProdLine,
  3513. ItemNum = item.ItemNum,
  3514. Op = item.Op,
  3515. WorkDate = workStartTime.Date,
  3516. WorkQty = item.QtyOrded - item.QtyWorked,
  3517. WorkStartTime = workStartTime,
  3518. WorkEndTime = workEndTime,
  3519. CreateTime = DateTime.Now
  3520. });
  3521. sumTimes = 0;
  3522. item.QtyWorked = item.QtyOrded;
  3523. item.Worked = item.LbrVar;
  3524. }
  3525. }
  3526. }
  3527. }
  3528. /// <summary>
  3529. /// 计算当天排产完成的剩余生产时长
  3530. /// </summary>
  3531. /// <param name="endTime">排产结束时间</param>
  3532. /// <param name="workPoints">当天的工作时间段</param>
  3533. /// <returns></returns>
  3534. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  3535. {
  3536. decimal remainTime = 0m;
  3537. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  3538. TimeSpan span = curPoint.EndPoint - endTime;
  3539. remainTime = (decimal)span.TotalMinutes;
  3540. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3541. foreach (var item in nextPoints)
  3542. {
  3543. remainTime += item.WorkMinutes;
  3544. }
  3545. return remainTime;
  3546. }
  3547. /// <summary>
  3548. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  3549. /// </summary>
  3550. /// <param name="lineStart">排产产线</param>
  3551. /// <param name="startTime">产线排产开始时间</param>
  3552. /// <param name="curCalendars"></param>
  3553. /// <param name="curQtyDtls"></param>
  3554. /// <returns></returns>
  3555. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3556. {
  3557. LineScheduledDto scheduledDto = new LineScheduledDto();
  3558. //当天排产开始时间
  3559. scheduledDto.StartTime = startTime;
  3560. //开始时间是周几
  3561. int weekDay = (int)startTime.DayOfWeek;
  3562. //当天的工作日历
  3563. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3564. if (shopCal == null)//当前产线当天没有设置工作日历
  3565. {
  3566. //取默认工作日历
  3567. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3568. }
  3569. //当前日期的工作时间段
  3570. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  3571. //当天排产结束时间
  3572. scheduledDto.EndTime = workPoints.Last().EndPoint;
  3573. //计算starttime处于那个工作时间段
  3574. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  3575. TimeSpan span = curPoint.EndPoint - startTime;
  3576. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  3577. //获取后续工作时间段的有效工作时间
  3578. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3579. foreach (var item in nextPoints)
  3580. {
  3581. span = item.EndPoint - item.StartPoint;
  3582. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  3583. }
  3584. //判断当前产线的UPH
  3585. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  3586. //判断当前日期是否配置了UPH
  3587. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  3588. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  3589. scheduledDto.Rate = rate;
  3590. //计算当天的产能(向下取整)
  3591. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime / 60 * rate);
  3592. //计算班次
  3593. scheduledDto.Period = 1;//默认一班制
  3594. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  3595. {
  3596. scheduledDto.Period = 2;
  3597. }
  3598. return scheduledDto;
  3599. }
  3600. /// <summary>
  3601. /// 计算主产线实际排产开始时间
  3602. /// </summary>
  3603. /// <param name="workOrd">工单</param>
  3604. /// <param name="op">工序</param>
  3605. /// <param name="prodLines">生产线明细</param>
  3606. /// <param name="allResults">产线占用记录</param>
  3607. /// <returns></returns>
  3608. public LineStartDto DealStartTime(WorkOrdMaster workOrd,int op,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3609. {
  3610. DateTime actStart = DateTime.Now.Date.AddDays(1);
  3611. LineStartDto lineStart = new LineStartDto();
  3612. //获取工序对应的产线,根据优先级排序
  3613. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  3614. //获取第一条产线排产结束时间
  3615. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3616. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3617. //计算实际开工时间
  3618. //产线工作日历:当前产线的工作日历+默认工作日历
  3619. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3620. var curQtyDtls = qualityLines.Where(p=>p.ProdLine == lines[0].Line).ToList();
  3621. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  3622. lineStart.RecID = lines[0].RecID;
  3623. lineStart.Line = lines[0].Line;
  3624. lineStart.StartTime = actStart;
  3625. lineStart.setupTime = lines[0].SetupTime;
  3626. lineStart.Rate = lines[0].Rate;
  3627. lineStart.Op = op;
  3628. //循环其他产线
  3629. for (int i = 1; i < lines.Count; i++)
  3630. {
  3631. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3632. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  3633. //计算实际开工时间
  3634. //产线工作日历:当前产线的工作日历+默认工作日历
  3635. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  3636. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  3637. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  3638. if (StartTime < lineStart.StartTime)
  3639. {
  3640. lineStart.RecID = lines[i].RecID;
  3641. lineStart.Line = lines[i].Line;
  3642. lineStart.StartTime = StartTime;
  3643. lineStart.setupTime = lines[i].SetupTime;
  3644. lineStart.Rate = lines[i].Rate;
  3645. lineStart.Op = op;
  3646. }
  3647. }
  3648. return lineStart;
  3649. }
  3650. /// <summary>
  3651. /// 计算主产线实际排产开始时间
  3652. /// </summary>
  3653. /// <param name="prodLine">生产线</param>
  3654. /// <param name="startTime">开始时间</param>
  3655. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  3656. /// <param name="curQtyDtls">当前产线休息记录</param>
  3657. /// <returns></returns>
  3658. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  3659. {
  3660. //实际排产开始时间
  3661. DateTime actStart = startTime;
  3662. //开始时间是周几
  3663. int weekDay = (int)startTime.DayOfWeek;
  3664. //判断当天是否是工作日
  3665. bool isWorkDay = CheckIsWorkDay(startTime);
  3666. if (!isWorkDay)//不是工作日
  3667. {
  3668. //获取下一个工作日开始时间
  3669. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3670. return actStart;
  3671. }
  3672. //当天的工作日历
  3673. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3674. if (shopCal == null)
  3675. {
  3676. //产线没有维护当天的工作日历,则取默认工作日历
  3677. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3678. }
  3679. //当前日期的工作时间段
  3680. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  3681. //计算starttime处于那个工作时间段
  3682. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3683. if (curPoint == null)//不处于工作时间段
  3684. {
  3685. //开始时间小于当天工作开始时间
  3686. if (startTime < workPoints.First().StartPoint)
  3687. {
  3688. actStart = workPoints.First().StartPoint;
  3689. }
  3690. //开始时间大于当前工作结束时间
  3691. else if (startTime > workPoints.Last().EndPoint)
  3692. {
  3693. //获取下一个工作日开始时间
  3694. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3695. }
  3696. else
  3697. {//开始时间位于当天的休息时间段
  3698. foreach (var item in workPoints)
  3699. {
  3700. //获取下一个时间段
  3701. var next = workPoints.Find(p => p.Level == item.Level + 1);
  3702. if (item.EndPoint < startTime && startTime < next.StartPoint)
  3703. {
  3704. actStart = next.StartPoint;
  3705. break;
  3706. }
  3707. }
  3708. }
  3709. return actStart;
  3710. }
  3711. if (startTime != curPoint.EndPoint)
  3712. {
  3713. return actStart;
  3714. }
  3715. //查询下一时间段的开始时间点
  3716. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  3717. if (nextPoint != null)
  3718. {
  3719. return nextPoint.StartPoint;
  3720. }
  3721. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  3722. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  3723. return actStart;
  3724. }
  3725. /// <summary>
  3726. /// 排产开始时间处理为半小时/整点开始--向后取整
  3727. /// </summary>
  3728. /// <param name="startTime"></param>
  3729. /// <returns></returns>
  3730. public DateTime CalcStartTimeAfter(DateTime startTime)
  3731. {
  3732. DateTime rtnTime = startTime;
  3733. DateTime curDate = startTime.Date;
  3734. //时间转换为分钟
  3735. TimeSpan span = rtnTime - curDate;
  3736. decimal sumMinutes = (decimal)span.TotalMinutes;
  3737. int times = (int)Math.Ceiling(sumMinutes / 30);
  3738. rtnTime = curDate.AddMinutes(times * 30);
  3739. return rtnTime;
  3740. }
  3741. /// <summary>
  3742. /// 排产开始时间处理为半小时/整点开始--向前取整
  3743. /// </summary>
  3744. /// <param name="startTime"></param>
  3745. /// <returns></returns>
  3746. public DateTime CalcStartTimeBefore(DateTime startTime)
  3747. {
  3748. DateTime rtnTime = startTime;
  3749. DateTime curDate = startTime.Date;
  3750. //时间转换为分钟
  3751. TimeSpan span = rtnTime - curDate;
  3752. decimal sumMinutes = (decimal)span.TotalMinutes;
  3753. int times = (int)Math.Floor(sumMinutes / 30);
  3754. rtnTime = curDate.AddMinutes(times * 30);
  3755. return rtnTime;
  3756. }
  3757. /// <summary>
  3758. /// 判断当天是否是工作日
  3759. /// </summary>
  3760. /// <param name="dateTime"></param>
  3761. /// <returns></returns>
  3762. public bool CheckIsWorkDay(DateTime dateTime)
  3763. {
  3764. bool isWorkDay = true;
  3765. //周几
  3766. int weekDay = (int)dateTime.DayOfWeek;
  3767. //判断当天是否是工作日
  3768. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  3769. {
  3770. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  3771. {
  3772. isWorkDay = false;
  3773. }
  3774. return isWorkDay;
  3775. }
  3776. //不是周六周日,需要判断是不是节假日
  3777. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  3778. {
  3779. isWorkDay = false;
  3780. }
  3781. return isWorkDay;
  3782. }
  3783. /// <summary>
  3784. /// 计算下一产线实际排产开始时间
  3785. /// </summary>
  3786. /// <param name="workOrd">工单</param>
  3787. /// <param name="lineStart">上一产线开始时间</param>
  3788. /// <param name="op">工序</param>
  3789. /// <param name="prodLines">产线明细</param>
  3790. /// <param name="allResults">产线占用记录</param>
  3791. /// <returns></returns>
  3792. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,int op, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  3793. {
  3794. LineStartDto startDto = new LineStartDto();
  3795. //获取产线
  3796. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  3797. //获取第一条产线排产结束时间
  3798. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3799. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], lineStart.StartTime, lineStart.setupTime + lines[0].OverlapTime);
  3800. startDto.RecID = lines[0].RecID;
  3801. startDto.Line = lines[0].Line;
  3802. startDto.setupTime = lines[0].SetupTime;
  3803. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  3804. startDto.Rate = lines[0].Rate;
  3805. startDto.Op = op;
  3806. //循环剩余产线,找到最早可开工产线
  3807. for (int i = 1; i < lines.Count(); i++)
  3808. {
  3809. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  3810. startTime = CalcStartTimeWithSetUpTime(lines[i], lineStart.StartTime, lineStart.setupTime + lines[i].OverlapTime);
  3811. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  3812. if (startTime < startDto.StartTime)
  3813. {
  3814. startDto.RecID = lines[i].RecID;
  3815. startDto.Line = lines[i].Line;
  3816. startDto.setupTime = lines[i].SetupTime;
  3817. startDto.StartTime = startTime;
  3818. startDto.Rate = lines[i].Rate;
  3819. startDto.Op = op;
  3820. }
  3821. }
  3822. return startDto;
  3823. }
  3824. /// <summary>
  3825. /// 通过提前期计算产线排产开始时间
  3826. /// </summary>
  3827. /// <param name="line">产线</param>
  3828. /// <param name="startTime">上一产线开始时间</param>
  3829. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  3830. /// <returns></returns>
  3831. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  3832. {
  3833. //提前期转换成分钟
  3834. decimal needMinute = setupTime * 60;
  3835. //实际排产开始时间
  3836. DateTime actStart = startTime;
  3837. //开始时间是周几
  3838. int weekDay = (int)startTime.DayOfWeek;
  3839. //当天的工作日历
  3840. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  3841. if (shopCal == null)
  3842. {
  3843. //产线没有维护当天的工作日历,则取默认工作日历
  3844. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3845. }
  3846. //当前产线的休息时间设置
  3847. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  3848. //当前日期的工作时间段
  3849. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  3850. //计算starttime处于那个工作时间段
  3851. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  3852. //当前时间段可用时长
  3853. TimeSpan span = curPoint.EndPoint - startTime;
  3854. decimal curMins = (decimal)span.TotalMinutes;
  3855. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  3856. {
  3857. actStart = startTime.AddMinutes((double)needMinute);
  3858. return actStart;
  3859. }
  3860. //当前时间段的可用时长不满足
  3861. //剩余提前期
  3862. needMinute -= curMins;
  3863. //获取后层级时间段
  3864. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  3865. bool flag = true;//标志位
  3866. foreach (var item in prePoints)
  3867. {
  3868. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  3869. {
  3870. actStart = item.StartPoint.AddMinutes((double)needMinute);
  3871. flag = false;
  3872. break;
  3873. }
  3874. needMinute -= item.WorkMinutes;
  3875. }
  3876. if (!flag)
  3877. {
  3878. return actStart;
  3879. }
  3880. //今天可用时长不够,往后工作日找
  3881. DateTime nextStartTime = startTime;
  3882. while (flag)
  3883. {
  3884. //获取下一个工作日
  3885. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  3886. weekDay = (int)nextStartTime.DayOfWeek;
  3887. //获取前一个工作日的工作时间段数据,level顺排
  3888. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  3889. if (curCalendar == null )
  3890. {
  3891. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  3892. }
  3893. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  3894. //当天的工作时长(分钟)
  3895. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  3896. if (sumWorkMins >= needMinute)//当天可用提前期满足
  3897. {
  3898. //获取开始时间
  3899. foreach (var item in workPoints)
  3900. {
  3901. if (item.WorkMinutes >= needMinute)//当前时间段满足
  3902. {
  3903. actStart = item.StartPoint.AddMinutes((double)needMinute);
  3904. break;
  3905. }
  3906. needMinute -= item.WorkMinutes;
  3907. }
  3908. flag = false;
  3909. }
  3910. else
  3911. {
  3912. //当天可用提前期不满足
  3913. needMinute -= sumWorkMins;
  3914. }
  3915. }
  3916. return actStart;
  3917. }
  3918. /// <summary>
  3919. /// 获取下一个工作日开始时间
  3920. /// </summary>
  3921. /// <param name="weekDay">当前周几</param>
  3922. /// <param name="startTime">开始时间</param>
  3923. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  3924. /// <returns></returns>
  3925. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  3926. {
  3927. DateTime rtnData = startTime;
  3928. //下一天
  3929. DateTime nextDate = startTime.Date.AddDays(1);
  3930. //下一天是周几
  3931. int nextWeekDay = (weekDay + 1) % 7;
  3932. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  3933. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  3934. if (calendar == null)
  3935. {
  3936. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  3937. }
  3938. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  3939. //判断下一天是否是工作日
  3940. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  3941. {
  3942. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  3943. {
  3944. //递归继续找下一个工作日
  3945. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  3946. return rtnData;
  3947. }
  3948. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  3949. return rtnData;
  3950. }
  3951. //下一天不是周六周日,需要判断是不是节假日
  3952. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  3953. {
  3954. //递归继续找下一个工作日
  3955. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  3956. return rtnData;
  3957. }
  3958. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  3959. return rtnData;
  3960. }
  3961. /// <summary>
  3962. /// 处理当前日期的工作时间段
  3963. /// </summary>
  3964. /// <param name="prodLine"></param>
  3965. /// <param name="startTime"></param>
  3966. /// <param name="shopCal">当前产线的工作日历-周几</param>
  3967. /// <param name="curQtyDtls">每天休息记录</param>
  3968. /// <returns></returns>
  3969. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  3970. {
  3971. //年-月-日
  3972. string date = startTime.Date.ToString("yyyy-MM-dd");
  3973. //排产记录结束日期是周几
  3974. int weekDay = (int)startTime.DayOfWeek;
  3975. //工作时间段
  3976. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  3977. LineWorkPointDto dto = new LineWorkPointDto();
  3978. int level = 1;
  3979. TimeSpan span = TimeSpan.Zero;
  3980. //开始时间
  3981. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  3982. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  3983. //结束时间
  3984. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  3985. dto.Level = level;
  3986. dto.Line = prodLine;
  3987. dto.WeekDay = weekDay;
  3988. dto.StartPoint = dayStartPoint;
  3989. //按照产线休息时间切分时间段
  3990. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  3991. foreach (var item in curQtyDtls)
  3992. {
  3993. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  3994. dto.EndPoint = endPoint;
  3995. span = dto.EndPoint - dto.StartPoint;
  3996. dto.WorkMinutes = (decimal)span.TotalMinutes;
  3997. workPoints.Add(dto);
  3998. level++;
  3999. dto = new LineWorkPointDto();
  4000. dto.Level = level;
  4001. dto.Line = prodLine;
  4002. dto.WeekDay = weekDay;
  4003. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  4004. }
  4005. dto.EndPoint = dayEndPoint;
  4006. span = dto.EndPoint - dto.StartPoint;
  4007. dto.WorkMinutes = (decimal)span.TotalMinutes;
  4008. workPoints.Add(dto);
  4009. //产线当天加班设置
  4010. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  4011. foreach (var item in curOccupyTimes)
  4012. {
  4013. level++;
  4014. dto = new LineWorkPointDto();
  4015. dto.Level = level;
  4016. dto.Line = prodLine;
  4017. dto.WeekDay = weekDay;
  4018. dto.StartPoint = item.StartTime.GetValueOrDefault();
  4019. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  4020. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  4021. workPoints.Add(dto);
  4022. }
  4023. return workPoints.OrderBy(p => p.Level).ToList();
  4024. }
  4025. }
  4026. }