ProductionScheduleAppService.cs 40 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using System.Transactions;
  16. using Volo.Abp.Application.Services;
  17. using Volo.Abp.MultiTenancy;
  18. namespace Business.Quartz
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 节假日记录表
  68. /// </summary>
  69. private ISqlRepository<HolidayMaster> _holidayMaster;
  70. /// <summary>
  71. /// 雪花算法
  72. /// </summary>
  73. SnowFlake help = new SnowFlake();
  74. private readonly ICurrentTenant _currentTenant;
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private List<ShopCalendarWorkCtr> calendars;
  79. /// <summary>
  80. /// 产线休息记录数据
  81. /// </summary>
  82. private List<QualityLineWorkDetail> qualityLines;
  83. /// <summary>
  84. /// 节假日记录数据
  85. /// </summary>
  86. private List<HolidayMaster> holidays;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  103. ISqlRepository<HolidayMaster> holidayMaster,
  104. ICurrentTenant currentTenant
  105. )
  106. {
  107. _itemMaster= itemMaster;
  108. _workOrdMaster= workOrdMaster;
  109. _workOrdDetail= workOrdDetail;
  110. _workOrdRouting= workOrdRouting;
  111. _prodLineDetail = prodLineDetail;
  112. _periodSequenceDet = periodSequenceDet;
  113. _scheduleResultOpMaster= scheduleResultOpMaster;
  114. _invMaster= invMaster;
  115. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  116. _qualityLineWorkDetail= qualityLineWorkDetail;
  117. _holidayMaster = holidayMaster;
  118. _currentTenant= currentTenant;
  119. }
  120. #endregion
  121. /// <summary>
  122. /// 执行生产排产
  123. /// </summary>
  124. public async void DoExt()
  125. {
  126. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  127. await DoProductShcedule(workOrds);
  128. }
  129. /// <summary>
  130. /// 生产排产
  131. /// </summary>
  132. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  133. /// <returns></returns>
  134. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  135. {
  136. if (workOrds.Count() == 0)//定时任务调用时,需要获取工单数据
  137. {
  138. //1、获取需要排产的工单:Status为空且IsActive==1
  139. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  140. }
  141. if (workOrds.Count() == 0)//没有工单需要排产
  142. {
  143. return;
  144. }
  145. //获取排产工单的最早计划开工日期
  146. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  147. //2、获取数据
  148. //获取工单工艺路径数据
  149. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  150. //获取物料对应的生产线信息:物料、工序对应的生产线
  151. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  152. //获取生产周期数据
  153. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  154. //获取当前日期往后的排产记录数据
  155. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001");
  156. //获取工作日历数据
  157. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive);
  158. //获取产线休息记录数据
  159. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  160. //获取节假日记录数据
  161. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  162. //3、排产
  163. //生产周期
  164. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  165. //排产记录表
  166. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  167. foreach (var item in workOrds)
  168. {
  169. //当前工单的排产计划开始时间:年-月-日
  170. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  171. //当前工单的对应的产线排产记录
  172. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  173. //工序预处理:确定每层级工序对应的产线
  174. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  175. //排产前的数据校验
  176. if (routingDtos.Count() == 0)//没有维护主工序
  177. {
  178. //记录排产异常原因
  179. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<"+ item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  180. continue;
  181. }
  182. //校验每层级工序是否都维护了产线
  183. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  184. {
  185. //记录排产异常原因
  186. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  187. continue;
  188. }
  189. //校验每个层级是否维护了工作日历
  190. bool flag = false;
  191. foreach (var rut in routingDtos)
  192. {
  193. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  194. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  195. {
  196. flag = true;
  197. break;
  198. }
  199. }
  200. if (flag)
  201. {
  202. //记录排产异常原因
  203. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  204. continue;
  205. }
  206. //产线排产
  207. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  208. //更新工单表
  209. item.Status = "r";
  210. }
  211. using (TransactionScope scope = new TransactionScope())
  212. {
  213. try {
  214. //记录排产数据
  215. _workOrdMaster.Update(workOrds);
  216. _periodSequenceDet.Insert(periodSequenceDtls);
  217. _scheduleResultOpMaster.Insert(scheduleMasters);
  218. scope.Complete();
  219. }
  220. catch(Exception ex)
  221. {
  222. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  223. scope.Dispose();
  224. }
  225. }
  226. }
  227. /// <summary>
  228. /// 排产
  229. /// </summary>
  230. /// <param name="workOrd">工单</param>
  231. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  232. /// <param name="periodsDet">生产周期</param>
  233. /// <param name="scheduleResults">排产结果</param>
  234. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  235. {
  236. //生产周期
  237. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  238. //排产明细
  239. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  240. //产线排产开始时间
  241. List<LineStartDto> lineStarts = new List<LineStartDto>();
  242. //循环产线,排产
  243. foreach (var item in routingDtos)
  244. {
  245. //当前产线的工作日历
  246. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  247. //当前产线的每天休息时间记录
  248. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  249. //产线已排产数量
  250. decimal sumQty = 0m;
  251. //产线实际排产开始时间
  252. DateTime workStartTime;
  253. if (item.level == 1)//主产线
  254. {
  255. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  256. }
  257. else
  258. {
  259. //子产线获取实际排产开始日期
  260. //获取父级排产开始时间
  261. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  262. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  263. }
  264. //记录产线排产开始时间
  265. lineStarts.Add(new LineStartDto
  266. {
  267. level = item.level,
  268. Line = item.Line,
  269. Op = item.Op,
  270. StartTime = workStartTime,
  271. ChdParentOps = item.ChdParentOps
  272. });
  273. //排产
  274. while (sumQty < workOrd.QtyOrded)
  275. {
  276. //获取当天的产能
  277. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  278. //判断已排产数量+当天的产能是否超过工单数量
  279. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  280. {
  281. //记录生产周期
  282. curSequences.Add(new PeriodSequenceDet
  283. {
  284. Domain = "1001",
  285. Line = item.Line,
  286. ItemNum = workOrd.ItemNum,
  287. PlanDate = workStartTime.Date,
  288. Period = 1,//目前只考虑一班制
  289. OrdQty = dto.ProductQty,
  290. WorkOrds = workOrd.WorkOrd,
  291. Op = item.Op,
  292. IsActive = true
  293. });
  294. //记录排产记录
  295. curScheduleRsts.Add(new ScheduleResultOpMaster
  296. {
  297. Domain = "1001",
  298. WorkOrd = workOrd.WorkOrd,
  299. Line = item.Line,
  300. ItemNum = workOrd.ItemNum,
  301. Op = item.Op,
  302. WorkDate = workStartTime.Date,
  303. WorkQty = dto.ProductQty,
  304. WorkStartTime = dto.StartTime,
  305. WorkEndTime = dto.EndTime,
  306. CreateTime = DateTime.Now
  307. });
  308. //累计已排产数量
  309. sumQty += dto.ProductQty;
  310. //继续排下一个工作日
  311. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  312. }
  313. else// 最后一天的产能只能占用一部分
  314. {
  315. //剩余需要排产的数量
  316. decimal residueQty = workOrd.QtyOrded - sumQty;
  317. //剩余数量生产需要时长(分钟)
  318. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  319. //获取当天的工作时间段
  320. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  321. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  322. TimeSpan span = curPoint.EndPoint - workStartTime;
  323. //当天工作时间段的有效生产时间
  324. decimal effMins = (decimal)span.TotalMinutes;
  325. DateTime workEndTime = workStartTime;
  326. if (effMins >= workTime)//当前工作时间段即可满足产能
  327. {
  328. workEndTime = workStartTime.AddMinutes((double)workTime);
  329. }
  330. else
  331. {
  332. //获取后续生产时间段
  333. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  334. //剩余需要工作时长
  335. decimal nextMins = workTime - effMins;
  336. foreach (var p in nextPoints)
  337. {
  338. if (p.WorkMinutes >= nextMins)
  339. {
  340. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  341. break;
  342. }
  343. nextMins -= p.WorkMinutes;
  344. }
  345. }
  346. sumQty = workOrd.QtyOrded;
  347. //记录生产周期
  348. curSequences.Add(new PeriodSequenceDet
  349. {
  350. Domain = "1001",
  351. Line = item.Line,
  352. ItemNum = workOrd.ItemNum,
  353. PlanDate = workStartTime.Date,
  354. Period = 1,//目前只考虑一班制
  355. OrdQty = residueQty,
  356. WorkOrds = workOrd.WorkOrd,
  357. Op = item.Op,
  358. IsActive = true
  359. });
  360. //记录排产记录
  361. curScheduleRsts.Add(new ScheduleResultOpMaster
  362. {
  363. Domain = "1001",
  364. WorkOrd = workOrd.WorkOrd,
  365. Line = item.Line,
  366. ItemNum = workOrd.ItemNum,
  367. Op = item.Op,
  368. WorkDate = workStartTime.Date,
  369. WorkQty = residueQty,
  370. WorkStartTime = workStartTime,
  371. WorkEndTime = workEndTime,
  372. CreateTime = DateTime.Now
  373. });
  374. }
  375. }
  376. }
  377. //记录排产结果
  378. periodsDet.AddRange(curSequences);
  379. scheduleResults.AddRange(curScheduleRsts);
  380. }
  381. /// <summary>
  382. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  383. /// </summary>
  384. /// <param name="routingDto">产线</param>
  385. /// <param name="startTime"></param>
  386. /// <param name="curCalendars"></param>
  387. /// <param name="curQtyDtls"></param>
  388. /// <returns></returns>
  389. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  390. {
  391. LineScheduledDto scheduledDto = new LineScheduledDto();
  392. //当天排产开始时间
  393. scheduledDto.StartTime = startTime;
  394. //开始时间是周几
  395. int weekDay = (int)startTime.DayOfWeek;
  396. //当天的工作日历
  397. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  398. //当前日期的工作时间段
  399. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  400. //当天排产结束时间
  401. scheduledDto.EndTime = workPoints.Last().EndPoint;
  402. //计算starttime处于那个工作时间段
  403. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  404. TimeSpan span = curPoint.EndPoint - startTime;
  405. scheduledDto.EffTime = (decimal)span.TotalHours;
  406. //获取后续工作时间段的有效工作时间
  407. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  408. foreach (var item in nextPoints)
  409. {
  410. span = item.EndPoint - item.StartPoint;
  411. scheduledDto.EffTime += (decimal)span.TotalHours;
  412. }
  413. //计算当天的产能
  414. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  415. return scheduledDto;
  416. }
  417. /// <summary>
  418. /// 计算主产线实际排产开始时间
  419. /// </summary>
  420. /// <param name="startTime">工单排产开始时间</param>
  421. /// <param name="curCalendars">当前产线工作日历</param>
  422. /// <param name="curQtyDtls">当前产线休息记录</param>
  423. /// <returns></returns>
  424. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  425. {
  426. //实际排产开始时间
  427. DateTime actStart = startTime;
  428. //开始时间是周几
  429. int weekDay = (int)startTime.DayOfWeek;
  430. //判断当天是否是工作日
  431. bool isWorkDay = CheckIsWorkDay(startTime);
  432. if (!isWorkDay)//不是工作日
  433. {
  434. //获取下一个工作日开始时间
  435. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  436. return actStart;
  437. }
  438. //开始时间往后推到半小时/整点节点
  439. actStart = CalcStartTimeAfter(actStart);
  440. //当天的工作日历
  441. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  442. //当前日期的工作时间段
  443. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  444. //计算starttime处于那个工作时间段
  445. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  446. if (curPoint == null)//不处于工作时间段
  447. {
  448. //开始时间小于当天工作开始时间
  449. if (startTime < workPoints.First().StartPoint)
  450. {
  451. actStart = workPoints.First().StartPoint;
  452. }
  453. //开始时间大于当前工作结束时间
  454. else if (startTime > workPoints.Last().EndPoint)
  455. {
  456. //获取下一个工作日开始时间
  457. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  458. }
  459. else {//开始时间位于当天的休息时间段
  460. foreach (var item in workPoints)
  461. {
  462. //获取下一个时间段
  463. var next = workPoints.First(p=>p.Level == item.Level + 1);
  464. if (item.EndPoint < startTime && startTime < next.StartPoint)
  465. {
  466. actStart = next.StartPoint;
  467. break;
  468. }
  469. }
  470. }
  471. return actStart;
  472. }
  473. if (startTime != curPoint.EndPoint)
  474. {
  475. return actStart;
  476. }
  477. //查询下一时间段的开始时间点
  478. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  479. if (nextPoint != null)
  480. {
  481. return nextPoint.StartPoint;
  482. }
  483. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  484. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  485. return actStart;
  486. }
  487. /// <summary>
  488. /// 排产开始时间处理为半小时/整点开始--向后取整
  489. /// </summary>
  490. /// <param name="startTime"></param>
  491. /// <returns></returns>
  492. public DateTime CalcStartTimeAfter(DateTime startTime)
  493. {
  494. DateTime rtnTime = startTime;
  495. DateTime curDate = startTime.Date;
  496. //时间转换为分钟
  497. TimeSpan span = rtnTime - curDate;
  498. decimal sumMinutes = (decimal)span.TotalMinutes;
  499. int times = (int)Math.Ceiling(sumMinutes / 30);
  500. rtnTime = curDate.AddMinutes(times * 30);
  501. return rtnTime;
  502. }
  503. /// <summary>
  504. /// 排产开始时间处理为半小时/整点开始--向前取整
  505. /// </summary>
  506. /// <param name="startTime"></param>
  507. /// <returns></returns>
  508. public DateTime CalcStartTimeBefore(DateTime startTime)
  509. {
  510. DateTime rtnTime = startTime;
  511. DateTime curDate = startTime.Date;
  512. //时间转换为分钟
  513. TimeSpan span = rtnTime - curDate;
  514. decimal sumMinutes = (decimal)span.TotalMinutes;
  515. int times = (int)Math.Floor(sumMinutes / 30);
  516. rtnTime = curDate.AddMinutes(times * 30);
  517. return rtnTime;
  518. }
  519. /// <summary>
  520. /// 判断当天是否是工作日
  521. /// </summary>
  522. /// <param name="dateTime"></param>
  523. /// <returns></returns>
  524. public bool CheckIsWorkDay(DateTime dateTime)
  525. {
  526. bool isWorkDay = true;
  527. //周几
  528. int weekDay = (int)dateTime.DayOfWeek;
  529. //判断当天是否是工作日
  530. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  531. {
  532. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  533. {
  534. isWorkDay = false;
  535. }
  536. return isWorkDay;
  537. }
  538. //不是周六周日,需要判断是不是节假日
  539. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  540. {
  541. isWorkDay = false;
  542. }
  543. return isWorkDay;
  544. }
  545. /// <summary>
  546. /// 计算子产线实际排产开始时间
  547. /// </summary>
  548. /// <param name="startTime">父级工单排产开始时间</param>
  549. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  550. /// <param name="curCalendars">当前产线工作日历</param>
  551. /// <param name="curQtyDtls">当前产线休息记录</param>
  552. /// <returns></returns>
  553. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  554. {
  555. //提前期转换成分钟
  556. decimal needMinute = setupTime * 60;
  557. //实际排产开始时间
  558. DateTime actStart = startTime;
  559. //开始时间是周几
  560. int weekDay = (int)startTime.DayOfWeek;
  561. //当天的工作日历
  562. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  563. //当前日期的工作时间段
  564. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  565. //计算starttime处于那个工作时间段
  566. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  567. //当前时间段可用提前期
  568. TimeSpan span = startTime - curPoint.StartPoint;
  569. decimal curMins = (decimal)span.TotalMinutes;
  570. if (curMins >= needMinute)//当前时间段的可用提前期满足
  571. {
  572. actStart = startTime.AddMinutes((double)-needMinute);
  573. //开始时间往前推到半小时/整点节点
  574. actStart = CalcStartTimeBefore(actStart);
  575. return actStart;
  576. }
  577. //当前时间段的可用提前期不满足
  578. //剩余提前期
  579. needMinute -= curMins;
  580. //获取前层级时间段
  581. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  582. bool flag = true;//标志位
  583. foreach (var item in prePoints)
  584. {
  585. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  586. {
  587. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  588. flag = false;
  589. break;
  590. }
  591. needMinute -= item.WorkMinutes;
  592. }
  593. if (!flag)
  594. {
  595. //开始时间往前推到半小时/整点节点
  596. actStart = CalcStartTimeBefore(actStart);
  597. return actStart;
  598. }
  599. //今天可用提前期不够,往前工作日找
  600. DateTime perStartTime = startTime;
  601. while (flag)
  602. {
  603. //获取前一个工作日
  604. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  605. //获取前一个工作日的工作时间段数据,倒序排
  606. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  607. //当天的工作时长(分钟)
  608. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  609. if (sumWorkMins >= needMinute)//当天可用提前期满足
  610. {
  611. //获取开始时间
  612. foreach (var item in workPoints)
  613. {
  614. if (item.WorkMinutes >= needMinute)//当前时间段满足
  615. {
  616. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  617. break;
  618. }
  619. needMinute -= item.WorkMinutes;
  620. }
  621. flag = false;
  622. }
  623. else {
  624. //当天可用提前期不满足
  625. needMinute -= sumWorkMins;
  626. }
  627. }
  628. //开始时间往前推到半小时/整点节点
  629. actStart = CalcStartTimeBefore(actStart);
  630. return actStart;
  631. }
  632. /// <summary>
  633. /// 获取下一个工作日开始时间
  634. /// </summary>
  635. /// <param name="weekDay">当前周几</param>
  636. /// <param name="startTime">开始时间</param>
  637. /// <param name="curCalendars">当前产线的工作日历</param>
  638. /// <returns></returns>
  639. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  640. {
  641. DateTime rtnData = startTime;
  642. //下一天
  643. DateTime nextDate = startTime.Date.AddDays(1);
  644. //下一天是周几
  645. int nextWeekDay = (weekDay + 1) % 7;
  646. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  647. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  648. //判断下一天是否是工作日
  649. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  650. {
  651. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  652. {
  653. //递归继续找下一个工作日
  654. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  655. return rtnData;
  656. }
  657. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  658. return rtnData;
  659. }
  660. //下一天不是周六周日,需要判断是不是节假日
  661. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  662. {
  663. //递归继续找下一个工作日
  664. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  665. return rtnData;
  666. }
  667. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  668. return rtnData;
  669. }
  670. /// <summary>
  671. /// 获取上一个工作日开始时间
  672. /// </summary>
  673. /// <param name="startTime">开始时间</param>
  674. /// <param name="curCalendars">当前产线的工作日历</param>
  675. /// <returns></returns>
  676. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  677. {
  678. DateTime rtnData = startTime;
  679. //前一天
  680. DateTime preDate = startTime.Date.AddDays(-1);
  681. //前一天是周几
  682. int preWeekDay = (int)preDate.DayOfWeek;
  683. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  684. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  685. //判断前一天是否是工作日
  686. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  687. {
  688. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  689. {
  690. //递归继续找上一个工作日
  691. rtnData = GetPreWorkDay(preDate, curCalendars);
  692. return rtnData;
  693. }
  694. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  695. return rtnData;
  696. }
  697. //前一天不是周六周日,需要判断是不是节假日
  698. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  699. {
  700. //递归继续找前一个工作日
  701. rtnData = GetPreWorkDay(preDate, curCalendars);
  702. return rtnData;
  703. }
  704. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  705. return rtnData;
  706. }
  707. /// <summary>
  708. /// 处理当前日期的工作时间段
  709. /// </summary>
  710. /// <param name="startTime"></param>
  711. /// <param name="shopCal">当前产线的工作日历-周几</param>
  712. /// <param name="curQtyDtls">每天休息记录</param>
  713. /// <returns></returns>
  714. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  715. {
  716. //年-月-日
  717. string date = startTime.Date.ToString("yyyy-MM-dd");
  718. //排产记录结束日期是周几
  719. int weekDay = (int)startTime.DayOfWeek;
  720. //计算当天的开工时间点,停工时间点
  721. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  722. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  723. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  724. //工作时间段
  725. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  726. LineWorkPointDto dto = new LineWorkPointDto();
  727. dto.Level = 1;
  728. dto.Line = shopCal.ProdLine;
  729. dto.WeekDay = weekDay;
  730. dto.StartPoint = dayStartPoint;
  731. int level = 1;
  732. TimeSpan span = TimeSpan.Zero;
  733. foreach (var item in curQtyDtls)
  734. {
  735. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  736. dto.EndPoint= endPoint;
  737. span = dto.EndPoint - dto.StartPoint;
  738. dto.WorkMinutes = (decimal)span.TotalMinutes;
  739. workPoints.Add(dto);
  740. level++;
  741. dto = new LineWorkPointDto();
  742. dto.Level = level;
  743. dto.Line = shopCal.ProdLine;
  744. dto.WeekDay = weekDay;
  745. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  746. }
  747. dto.EndPoint = dayEndPoint;
  748. span = dto.EndPoint - dto.StartPoint;
  749. dto.WorkMinutes = (decimal)span.TotalMinutes;
  750. workPoints.Add(dto);
  751. return workPoints.OrderBy(p => p.Level).ToList();
  752. }
  753. /// <summary>
  754. /// 工单工艺路线预处理
  755. /// </summary>
  756. /// <param name="workOrd">工单</param>
  757. /// <param name="woRuntings">当前工单对应的工序</param>
  758. /// <param name="prodLines">产线</param>
  759. /// <param name="schedules">当前工单对应产品的排产记录</param>
  760. /// <returns></returns>
  761. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  762. {
  763. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  764. //当前工单计划开始时间
  765. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  766. //取主工序(第一层级工序)
  767. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  768. if (firsts.Count() == 0)
  769. {
  770. return routingDtos;
  771. }
  772. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  773. //主工序按照Op排序,取最大Op
  774. var lastOp = firsts.First();
  775. dto.ParentOp = lastOp.ParentOp;
  776. dto.level = 1;
  777. dto.Op = lastOp.OP;
  778. dto.ChdParentOps = new List<int>();
  779. //获取当前层级工序中有子级的工序集合
  780. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  781. if (childs.Count() > 0)
  782. {
  783. dto.ChdParentOps = childs;
  784. }
  785. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  786. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  787. if (line != null) {
  788. dto.Line = line.Line;
  789. dto.Rate = line.Rate;
  790. dto.SetupTime = 0;
  791. //获取产线占用结束时间
  792. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  793. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  794. }
  795. routingDtos.Add(dto);
  796. //递归处理其他层级工序
  797. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  798. return routingDtos;
  799. }
  800. /// <summary>
  801. /// 递归处理工序
  802. /// </summary>
  803. /// <param name="woRuntings">工单工序</param>
  804. /// <param name="preLevels">上-层级工序</param>
  805. /// <param name="level">层级</param>
  806. /// <param name="routingDtos">返回结果</param>
  807. /// <param name="prodLines">产线</param>
  808. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  809. {
  810. //获取当前层级工序
  811. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  812. if (curLevels.Count() == 0)
  813. {
  814. return;
  815. }
  816. //获取父级Op-当前层级有几条子产线
  817. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  818. foreach (var item in parentOps)
  819. {
  820. var dto = new WorkOrdRoutingDto();
  821. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  822. if (lastOp == null){
  823. continue;
  824. }
  825. dto.Op = lastOp.OP;
  826. dto.ParentOp = lastOp.ParentOp;
  827. dto.level = level + 1;
  828. dto.ChdParentOps = new List<int>();
  829. //获取当前层级工序中有子级的工序集合
  830. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  831. if (childs.Count() > 0)
  832. {
  833. dto.ChdParentOps = childs;
  834. }
  835. //当前层级工序对应的产线
  836. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  837. if (maxRateLine != null)
  838. {
  839. dto.Line = maxRateLine.Line;
  840. dto.Rate = maxRateLine.Rate;
  841. dto.SetupTime = maxRateLine.SetupTime;
  842. }
  843. routingDtos.Add(dto);
  844. }
  845. //递归
  846. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  847. }
  848. }
  849. }