DEMOMySql/MicroServices/Business/Business.Application/ResourceExamineManagement/ProductExamineAppService.cs

using Business.Core.MongoDBHelper;
using Business.ResourceExamineManagement.Dto;
using Bussiness.Model.Production;
using Bussiness.Model.Tech;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading.Tasks;
using Volo.Abp.Application.Services;
using Volo.Abp.Domain.Repositories;

namespace Business.ResourceExamineManagement
{
    /// <summary>
    /// 产能检查
    /// </summary>
    public class ProductExamineAppService: ApplicationService
    {
        #region 服务
        /// <summary>
        /// 工艺路径
        /// </summary>
        private readonly IMongoDB<mes_technique> _mes_technique;

        /// <summary>
        /// 工序
        /// </summary>
        private readonly IMongoDB<mes_process> _mes_process;

        /// <summary>
        /// 工艺关联工序
        /// </summary>
        private readonly IMongoDB<mes_tech_process> _mes_tech_process;

        /// <summary>
        /// 工作日历
        /// </summary>
        private readonly IMongoDB<mes_work_calendar> _mes_work_calendar;

        /// <summary>
        /// 工作日历明细
        /// </summary>
        private readonly IMongoDB<mes_work_calendar_list> _mes_work_calendar_list;

        /// <summary>
        /// 工艺工序关联工位
        /// </summary>
        private readonly IMongoDB<mes_tech_proc_workshop> _mes_tech_proc_workshop;

        /// <summary>
        /// 排程占用记录
        /// </summary>
        private readonly IMongoDB<mes_schedule_occupy> _mes_schedule_occupy;
        #endregion

        /// <summary>
        /// 构造函数
        /// </summary>
        public ProductExamineAppService(
            IMongoDB<mes_technique> mes_technique,
            IMongoDB<mes_process> mes_process,
            IMongoDB<mes_tech_process> mes_tech_process,
            IMongoDB<mes_tech_proc_workshop> mes_tech_proc_workshop
            )
        {
            _mes_technique = mes_technique;
            _mes_process = mes_process;
            _mes_tech_process = mes_tech_process;
            _mes_tech_proc_workshop = mes_tech_proc_workshop;
        }

        /// <summary>
        /// 产能计算
        /// </summary>
        /// <param name="param">产能检查入参</param>
        /// <returns>生产时长</returns>
        public async Task<decimal> ProductiveExamine(ProdExamineParamDto param)
        {
            if (param.packages <= 0)
            {
                var rtn = 10 * param.packages;
                return rtn;
                //throw new NotImplementedException("产能计算参数有误！");
            }
            #region 1、数据准备
            //1.1、获取工艺路径数据
            mes_technique tech = _mes_technique.Find(p => p.bom == param.bom_number && p.bomver == param.version && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted).Result.FirstOrDefault();
            if (tech == null)
            {
                var rtn = 10 * param.packages;
                return rtn;
                //throw new NotImplementedException("请先配置工艺路径！");
            }

            //1.2、获取工艺路径关联工序数据
            List<mes_tech_process> tech_Processes = await _mes_tech_process.GetManyByCondition(p => p.tech_id == tech.Id && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
            if (tech_Processes.Count == 0)
            {
                var rtn = 10 * param.packages;
                return rtn;
                //throw new NotImplementedException("请先配置工序！");
            }

            //1.3、获取当前工艺路径下的工序数据
            //FilterDefinition<mes_process> filter = Builders<mes_process>.Filter.In(s => s.Id, tech_Processes.Select(m => m.proc_id).ToList());
            //List<mes_process> process = await _mes_process.GetManyByIds(filter);
            List<long> procIds = tech_Processes.Select(m => m.proc_id.GetValueOrDefault()).ToList();
            List<mes_process> process = await _mes_process.GetManyByCondition(p => procIds.Contains(p.Id) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);

            //1.3、获取工艺工序关联工位信息
            List<long> techProcIds = tech_Processes.Select(m => m.Id).ToList();
            List<mes_tech_proc_workshop> tech_Proc_Workshops = await _mes_tech_proc_workshop.GetManyByCondition(p => techProcIds.Contains(p.tech_proc_id.Value) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
            #endregion

            //1、获取工艺路径下的第一层级工序：目前只考虑第一层级
            List<mes_tech_process> fistLevels = tech_Processes.Where(p => p.parentprocid == tech.Id).ToList();
            if (fistLevels.Count == 0)
            {
                throw new NotImplementedException("当前工艺路径没有配置工序，请调整！");
            }
            //工艺预处理
            List<TechProcDto> teches = TechProcPretreatment(fistLevels,param.packages);
            decimal sumTimes = teches.OrderByDescending(p => p.sumTimes).First().sumTimes;
            return sumTimes;
        }

        /// <summary>
        /// 工序预处理，按照多分支生成多条单独的工艺路径
        /// </summary>
        /// <param name="proc">当前工序</param>
        /// <param name="processes">工艺关联工序list</param>
        /// <param name="packages">生产件数</param>
        /// <returns></returns>
        private List<TechProcDto> TechProcPretreatment(List<mes_tech_process> processes,int packages)
        { 
            //工艺路径预处理dto
            List<TechProcDto> techProcDtos = new List<TechProcDto>();
            TechProcDto dto;
            //获取下一步工序id
            List<long> nextProcIds = processes.Where(p=>p.nextprocid != null).Select(p => p.nextprocid.GetValueOrDefault()).ToList();
            //获取起点工序
            var startProcs = processes.Where(p => !nextProcIds.Contains(p.proc_id.GetValueOrDefault())).ToList();
            //递归处理工序返回值
            List<mes_tech_process> rtnList;
            for (int i = 0; i < startProcs.Count; i++)
            {
                dto = new TechProcDto();
                rtnList = new List<mes_tech_process>();
                GetNextProc(startProcs[i], processes, rtnList);
                dto.serialno = i + 1;
                dto.processes = rtnList;
                //dto.details = CalcTakeTimeByLq(rtnList, packages);//通过Lq计算
                dto.details = CalcTakeTimeByLqt(rtnList, packages);//通过Lqt计算
                dto.sumTimes = dto.details.Sum(p=>p.wait_time);
                techProcDtos.Add(dto);
            }
            return techProcDtos;
        }

        /// <summary>
        /// 递归:根据起始工序，获取后续工序
        /// </summary>
        /// <param name="proc"></param>
        /// <param name="processes"></param>
        /// <param name="rtnList"></param>
        private void GetNextProc(mes_tech_process proc, List<mes_tech_process> processes, List<mes_tech_process> rtnList)
        {
            rtnList.Add(proc);
            //下一工序id为null,终止
            if (proc?.nextprocid == null)
            {
                return;
            }
            //获取下一个工序
            var nextProc = processes.FirstOrDefault(p=>p.proc_id == proc.nextprocid);
            if (nextProc == null) 
            {
                return;
            }
            GetNextProc(nextProc, processes, rtnList);
        }

        /// <summary>
        /// 通过Lq计算工艺耗时
        /// </summary>
        /// <param name="Processes"></param>
        /// <param name="packages"></param>
        /// <returns></returns>
        private List<StartTimeDto> CalcTakeTimeByLq(List<mes_tech_process> Processes, int packages)
        {
            //工序需要等待时间记录
            List<StartTimeDto> starts = new List<StartTimeDto>();
            StartTimeDto dto;
            foreach (var chd in Processes)
            {
                dto = new StartTimeDto();
                if (chd.nextprocid == null)//最后一个工序
                {
                    //计算最后一个工序耗时
                    dto = CalcProcTakeTimeByLq(chd, packages, packages);
                }
                else
                {
                    dto = CalcProcTakeTimeByLq(chd, chd.lq.GetValueOrDefault(), packages);
                }
                //添加记录
                starts.Add(dto);
            }
            return starts;
        }

        /// <summary>
        /// 通过Lq计算当前工序前置准备时间
        /// </summary>
        /// <param name="proc"></param>
        /// <param name="quantity">LeadQuantity to Start Next</param>
        /// <param name="packages">件数</param>
        /// <returns></returns>
        private StartTimeDto CalcProcTakeTimeByLq(mes_tech_process proc, decimal quantity, int packages)
        {
            //记录当前工序耗时
            StartTimeDto dto = new StartTimeDto();
            //添加耗时记录
            dto.tech_id = proc.tech_id.GetValueOrDefault();
            dto.proc_id = proc.proc_id.GetValueOrDefault();
            dto.nextproc_id = proc.nextprocid;
            if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
            {
                if ( proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
                {
                    throw new NotImplementedException("当前工序uph或wsinuse参数配置错误，请调整！");
                }
                dto.wait_time = quantity / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
                dto.take_time = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
            }
            else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
            {
                if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
                {
                    throw new NotImplementedException("当前工序ct或wsinuse参数配置错误，请调整！");
                }
                dto.wait_time = quantity * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
                dto.take_time = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
            }
            else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
            {
                if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0|| proc.ct.GetValueOrDefault() == 0)
                {
                    throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误，请调整！");
                }
                dto.wait_time = Math.Ceiling(quantity / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
                dto.take_time = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
            }
            return dto;
        }

        /// <summary>
        /// 通过Lqt计算工艺耗时
        /// </summary>
        /// <param name="Processes"></param>
        /// <param name="packages"></param>
        /// <returns></returns>
        private List<StartTimeDto> CalcTakeTimeByLqt(List<mes_tech_process> Processes, int packages)
        {
            //工序需要等待时间记录
            List<StartTimeDto> starts = new List<StartTimeDto>();
            StartTimeDto dto;
            foreach (var chd in Processes)
            {
                dto = new StartTimeDto();
                //添加耗时记录
                dto.tech_id = chd.tech_id.GetValueOrDefault();
                dto.proc_id = chd.proc_id.GetValueOrDefault();
                dto.nextproc_id = chd.nextprocid;

                //计算当前工序生产耗时
                dto.take_time = CalcProcTakeTime(chd, packages);
                if (chd.nextprocid == null)//最后一个工序
                {
                    dto.wait_time = dto.take_time;
                }
                else
                {
                    dto.wait_time = chd.lqt.Value;
                }
                //添加记录
                starts.Add(dto);
            }
            return starts;
        }

        /// <summary>
        /// 计算当前工序生产时间
        /// </summary>
        /// <param name="proc"></param>
        /// <param name="packages">件数</param>
        /// <returns></returns>
        private decimal CalcProcTakeTime(mes_tech_process proc, int packages)
        {
            //当前工序生产时间
            decimal takeTiem = 0.00m;

            if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
            {
                if (proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
                {
                    throw new NotImplementedException("当前工序uph或wsinuse参数配置错误，请调整！");
                }
                takeTiem = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
            }
            else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
            {
                if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
                {
                    throw new NotImplementedException("当前工序ct或wsinuse参数配置错误，请调整！");
                }
                takeTiem = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
            }
            else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
            {
                if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0 || proc.ct.GetValueOrDefault() == 0)
                {
                    throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误，请调整！");
                }
                takeTiem = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
            }
            return takeTiem;
        }
    }
}