ProductionScheduleAppService.cs 42 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using System.Transactions;
  16. using Volo.Abp.Application.Services;
  17. using Volo.Abp.MultiTenancy;
  18. namespace Business.ResourceExamineManagement
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 节假日记录表
  68. /// </summary>
  69. private ISqlRepository<HolidayMaster> _holidayMaster;
  70. /// <summary>
  71. /// 雪花算法
  72. /// </summary>
  73. SnowFlake help = new SnowFlake();
  74. private readonly ICurrentTenant _currentTenant;
  75. /// <summary>
  76. /// 工作日历数据
  77. /// </summary>
  78. private List<ShopCalendarWorkCtr> calendars;
  79. /// <summary>
  80. /// 产线休息记录数据
  81. /// </summary>
  82. private List<QualityLineWorkDetail> qualityLines;
  83. /// <summary>
  84. /// 节假日记录数据
  85. /// </summary>
  86. private List<HolidayMaster> holidays;
  87. #endregion
  88. #region 构造函数
  89. /// <summary>
  90. /// 构造函数
  91. /// </summary>
  92. public ProductionScheduleAppService(
  93. ISqlRepository<ItemMaster> itemMaster,
  94. ISqlRepository<WorkOrdMaster> workOrdMaster,
  95. ISqlRepository<WorkOrdDetail> workOrdDetail,
  96. ISqlRepository<WorkOrdRouting> workOrdRouting,
  97. ISqlRepository<ProdLineDetail> prodLineDetail,
  98. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  99. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  100. ISqlRepository<InvMaster> invMaster,
  101. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  102. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  103. ISqlRepository<HolidayMaster> holidayMaster,
  104. ICurrentTenant currentTenant
  105. )
  106. {
  107. _itemMaster = itemMaster;
  108. _workOrdMaster = workOrdMaster;
  109. _workOrdDetail = workOrdDetail;
  110. _workOrdRouting = workOrdRouting;
  111. _prodLineDetail = prodLineDetail;
  112. _periodSequenceDet = periodSequenceDet;
  113. _scheduleResultOpMaster = scheduleResultOpMaster;
  114. _invMaster = invMaster;
  115. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  116. _qualityLineWorkDetail = qualityLineWorkDetail;
  117. _holidayMaster = holidayMaster;
  118. _currentTenant = currentTenant;
  119. }
  120. #endregion
  121. /// <summary>
  122. /// 执行生产排产
  123. /// </summary>
  124. public async void DoExt()
  125. {
  126. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  127. await DoProductShcedule(workOrds);
  128. }
  129. /// <summary>
  130. /// 生产排产
  131. /// </summary>
  132. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  133. /// <returns></returns>
  134. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  135. {
  136. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  137. {
  138. //1、获取需要排产的工单:Status为空且IsActive==1
  139. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  140. }
  141. if (workOrds.Count == 0)//没有工单需要排产
  142. {
  143. return;
  144. }
  145. //获取排产工单的最早计划开工日期
  146. DateTime earlist;
  147. if (workOrds.Min(p => p.OrdDate) == null)
  148. {
  149. earlist = DateTime.Now.Date.AddDays(7);
  150. }
  151. else {
  152. earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  153. }
  154. //2、获取数据
  155. //获取工单工艺路径数据
  156. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  157. //获取物料对应的生产线信息:物料、工序对应的生产线
  158. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  159. List<string> lines = prodLines.Select(p => p.Line).ToList();
  160. //获取生产周期数据
  161. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  162. //获取当前日期往后的排产记录数据
  163. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == "1001");
  164. //获取工作日历数据
  165. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == "1001" && p.IsActive);
  166. //获取产线休息记录数据
  167. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  168. //获取节假日记录数据
  169. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  170. //3、排产
  171. //生产周期
  172. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  173. //排产记录表
  174. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  175. //排产结果
  176. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  177. allResults.AddRange(dbSchedules);
  178. foreach (var item in workOrds)
  179. {
  180. ////当前工单的排产计划开始时间:年-月-日
  181. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  182. ////当前工单对应的产线数据
  183. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  184. ////当前工单的对应的产线排产记录
  185. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  186. allResults.AddRange(scheduleMasters);
  187. //工序预处理:确定每层级工序对应的产线
  188. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  189. //排产前的数据校验
  190. if (routingDtos.Count == 0)//没有维护主工序
  191. {
  192. //记录排产异常原因
  193. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  194. continue;
  195. }
  196. //校验每层级工序是否都维护了产线
  197. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  198. {
  199. //记录排产异常原因
  200. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  201. continue;
  202. }
  203. //校验每个层级是否维护了工作日历
  204. bool flag = false;
  205. foreach (var rut in routingDtos)
  206. {
  207. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  208. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  209. {
  210. flag = true;
  211. break;
  212. }
  213. }
  214. if (flag)
  215. {
  216. //记录排产异常原因
  217. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  218. continue;
  219. }
  220. //产线排产
  221. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  222. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  223. if (scheduleList.Any())
  224. {
  225. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  226. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  227. }
  228. /*//更新工单表
  229. item.Status = "r";*/
  230. }
  231. using (TransactionScope scope = new TransactionScope())
  232. {
  233. try
  234. {
  235. //记录排产数据
  236. _workOrdMaster.Update(workOrds);
  237. _periodSequenceDet.Insert(periodSequenceDtls);
  238. _scheduleResultOpMaster.Insert(scheduleMasters);
  239. scope.Complete();
  240. }
  241. catch (Exception ex)
  242. {
  243. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  244. scope.Dispose();
  245. }
  246. }
  247. }
  248. /// <summary>
  249. /// 排产
  250. /// </summary>
  251. /// <param name="workOrd">工单</param>
  252. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  253. /// <param name="periodsDet">生产周期</param>
  254. /// <param name="scheduleResults">排产结果</param>
  255. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  256. {
  257. //生产周期
  258. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  259. //排产明细
  260. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  261. //产线排产开始时间
  262. List<LineStartDto> lineStarts = new List<LineStartDto>();
  263. //循环产线,排产
  264. foreach (var item in routingDtos)
  265. {
  266. //当前产线的工作日历
  267. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  268. //当前产线的每天休息时间记录
  269. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  270. //产线已排产数量
  271. decimal sumQty = 0m;
  272. //产线实际排产开始时间
  273. DateTime workStartTime;
  274. if (item.level == 1)//主产线
  275. {
  276. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  277. }
  278. else
  279. {
  280. //子产线获取实际排产开始日期
  281. //获取父级排产开始时间
  282. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  283. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  284. }
  285. //记录产线排产开始时间
  286. lineStarts.Add(new LineStartDto
  287. {
  288. level = item.level,
  289. Line = item.Line,
  290. Op = item.Op,
  291. StartTime = workStartTime,
  292. ChdParentOps = item.ChdParentOps
  293. });
  294. //排产
  295. while (sumQty < workOrd.QtyOrded)
  296. {
  297. //获取当天的产能
  298. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  299. //判断已排产数量+当天的产能是否超过工单数量
  300. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  301. {
  302. //记录生产周期
  303. curSequences.Add(new PeriodSequenceDet
  304. {
  305. Domain = "1001",
  306. Line = item.Line,
  307. ItemNum = workOrd.ItemNum,
  308. PlanDate = workStartTime.Date,
  309. Period = 1,//目前只考虑一班制
  310. OrdQty = dto.ProductQty,
  311. WorkOrds = workOrd.WorkOrd,
  312. Op = item.Op,
  313. IsActive = true,
  314. Status = "",
  315. CreateTime = DateTime.Now
  316. });
  317. //记录排产记录
  318. curScheduleRsts.Add(new ScheduleResultOpMaster
  319. {
  320. Domain = "1001",
  321. WorkOrd = workOrd.WorkOrd,
  322. Line = item.Line,
  323. ItemNum = workOrd.ItemNum,
  324. Op = item.Op,
  325. WorkDate = workStartTime.Date,
  326. WorkQty = dto.ProductQty,
  327. WorkStartTime = dto.StartTime,
  328. WorkEndTime = dto.EndTime,
  329. CreateTime = DateTime.Now
  330. });
  331. //累计已排产数量
  332. sumQty += dto.ProductQty;
  333. //继续排下一个工作日
  334. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  335. }
  336. else// 最后一天的产能只能占用一部分
  337. {
  338. //剩余需要排产的数量
  339. decimal residueQty = workOrd.QtyOrded - sumQty;
  340. //剩余数量生产需要时长(分钟)
  341. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  342. //获取当天的工作时间段
  343. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  344. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  345. if (curPoint == null)
  346. {
  347. continue;
  348. }
  349. TimeSpan span = curPoint.EndPoint - workStartTime;
  350. //当天工作时间段的有效生产时间
  351. decimal effMins = (decimal)span.TotalMinutes;
  352. DateTime workEndTime = workStartTime;
  353. if (effMins >= workTime)//当前工作时间段即可满足产能
  354. {
  355. workEndTime = workStartTime.AddMinutes((double)workTime);
  356. }
  357. else
  358. {
  359. //获取后续生产时间段
  360. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  361. //剩余需要工作时长
  362. decimal nextMins = workTime - effMins;
  363. foreach (var p in nextPoints)
  364. {
  365. if (p.WorkMinutes >= nextMins)
  366. {
  367. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  368. break;
  369. }
  370. nextMins -= p.WorkMinutes;
  371. }
  372. }
  373. sumQty = workOrd.QtyOrded;
  374. //记录生产周期
  375. curSequences.Add(new PeriodSequenceDet
  376. {
  377. Domain = "1001",
  378. Line = item.Line,
  379. ItemNum = workOrd.ItemNum,
  380. PlanDate = workStartTime.Date,
  381. Period = 1,//目前只考虑一班制
  382. OrdQty = residueQty,
  383. WorkOrds = workOrd.WorkOrd,
  384. Op = item.Op,
  385. IsActive = true,
  386. Status = "",
  387. CreateTime = DateTime.Now
  388. });
  389. //记录排产记录
  390. curScheduleRsts.Add(new ScheduleResultOpMaster
  391. {
  392. Domain = "1001",
  393. WorkOrd = workOrd.WorkOrd,
  394. Line = item.Line,
  395. ItemNum = workOrd.ItemNum,
  396. Op = item.Op,
  397. WorkDate = workStartTime.Date,
  398. WorkQty = residueQty,
  399. WorkStartTime = workStartTime,
  400. WorkEndTime = workEndTime,
  401. CreateTime = DateTime.Now
  402. });
  403. }
  404. }
  405. }
  406. //记录排产结果
  407. periodsDet.AddRange(curSequences);
  408. scheduleResults.AddRange(curScheduleRsts);
  409. }
  410. /// <summary>
  411. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  412. /// </summary>
  413. /// <param name="routingDto">产线</param>
  414. /// <param name="startTime"></param>
  415. /// <param name="curCalendars"></param>
  416. /// <param name="curQtyDtls"></param>
  417. /// <returns></returns>
  418. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  419. {
  420. LineScheduledDto scheduledDto = new LineScheduledDto();
  421. //当天排产开始时间
  422. scheduledDto.StartTime = startTime;
  423. //开始时间是周几
  424. int weekDay = (int)startTime.DayOfWeek;
  425. //当天的工作日历
  426. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  427. //当前日期的工作时间段
  428. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  429. //当天排产结束时间
  430. scheduledDto.EndTime = workPoints.Last().EndPoint;
  431. //计算starttime处于那个工作时间段
  432. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  433. TimeSpan span = curPoint.EndPoint - startTime;
  434. scheduledDto.EffTime = (decimal)span.TotalHours;
  435. //获取后续工作时间段的有效工作时间
  436. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  437. foreach (var item in nextPoints)
  438. {
  439. span = item.EndPoint - item.StartPoint;
  440. scheduledDto.EffTime += (decimal)span.TotalHours;
  441. }
  442. //计算当天的产能
  443. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  444. return scheduledDto;
  445. }
  446. /// <summary>
  447. /// 计算主产线实际排产开始时间
  448. /// </summary>
  449. /// <param name="startTime">工单排产开始时间</param>
  450. /// <param name="curCalendars">当前产线工作日历</param>
  451. /// <param name="curQtyDtls">当前产线休息记录</param>
  452. /// <returns></returns>
  453. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  454. {
  455. //实际排产开始时间
  456. DateTime actStart = startTime;
  457. //开始时间是周几
  458. int weekDay = (int)startTime.DayOfWeek;
  459. //判断当天是否是工作日
  460. bool isWorkDay = CheckIsWorkDay(startTime);
  461. if (!isWorkDay)//不是工作日
  462. {
  463. //获取下一个工作日开始时间
  464. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  465. return actStart;
  466. }
  467. //开始时间往后推到半小时/整点节点
  468. actStart = CalcStartTimeAfter(actStart);
  469. //当天的工作日历
  470. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  471. //当前日期的工作时间段
  472. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  473. //计算starttime处于那个工作时间段
  474. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  475. if (curPoint == null)//不处于工作时间段
  476. {
  477. //开始时间小于当天工作开始时间
  478. if (startTime < workPoints.First().StartPoint)
  479. {
  480. actStart = workPoints.First().StartPoint;
  481. }
  482. //开始时间大于当前工作结束时间
  483. else if (startTime > workPoints.Last().EndPoint)
  484. {
  485. //获取下一个工作日开始时间
  486. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  487. }
  488. else
  489. {//开始时间位于当天的休息时间段
  490. foreach (var item in workPoints)
  491. {
  492. //获取下一个时间段
  493. var next = workPoints.First(p => p.Level == item.Level + 1);
  494. if (item.EndPoint < startTime && startTime < next.StartPoint)
  495. {
  496. actStart = next.StartPoint;
  497. break;
  498. }
  499. }
  500. }
  501. return actStart;
  502. }
  503. if (startTime != curPoint.EndPoint)
  504. {
  505. return actStart;
  506. }
  507. //查询下一时间段的开始时间点
  508. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  509. if (nextPoint != null)
  510. {
  511. return nextPoint.StartPoint;
  512. }
  513. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  514. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  515. return actStart;
  516. }
  517. /// <summary>
  518. /// 排产开始时间处理为半小时/整点开始--向后取整
  519. /// </summary>
  520. /// <param name="startTime"></param>
  521. /// <returns></returns>
  522. public DateTime CalcStartTimeAfter(DateTime startTime)
  523. {
  524. DateTime rtnTime = startTime;
  525. DateTime curDate = startTime.Date;
  526. //时间转换为分钟
  527. TimeSpan span = rtnTime - curDate;
  528. decimal sumMinutes = (decimal)span.TotalMinutes;
  529. int times = (int)Math.Ceiling(sumMinutes / 30);
  530. rtnTime = curDate.AddMinutes(times * 30);
  531. return rtnTime;
  532. }
  533. /// <summary>
  534. /// 排产开始时间处理为半小时/整点开始--向前取整
  535. /// </summary>
  536. /// <param name="startTime"></param>
  537. /// <returns></returns>
  538. public DateTime CalcStartTimeBefore(DateTime startTime)
  539. {
  540. DateTime rtnTime = startTime;
  541. DateTime curDate = startTime.Date;
  542. //时间转换为分钟
  543. TimeSpan span = rtnTime - curDate;
  544. decimal sumMinutes = (decimal)span.TotalMinutes;
  545. int times = (int)Math.Floor(sumMinutes / 30);
  546. rtnTime = curDate.AddMinutes(times * 30);
  547. return rtnTime;
  548. }
  549. /// <summary>
  550. /// 判断当天是否是工作日
  551. /// </summary>
  552. /// <param name="dateTime"></param>
  553. /// <returns></returns>
  554. public bool CheckIsWorkDay(DateTime dateTime)
  555. {
  556. bool isWorkDay = true;
  557. //周几
  558. int weekDay = (int)dateTime.DayOfWeek;
  559. //判断当天是否是工作日
  560. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  561. {
  562. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  563. {
  564. isWorkDay = false;
  565. }
  566. return isWorkDay;
  567. }
  568. //不是周六周日,需要判断是不是节假日
  569. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  570. {
  571. isWorkDay = false;
  572. }
  573. return isWorkDay;
  574. }
  575. /// <summary>
  576. /// 计算子产线实际排产开始时间
  577. /// </summary>
  578. /// <param name="startTime">父级工单排产开始时间</param>
  579. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  580. /// <param name="curCalendars">当前产线工作日历</param>
  581. /// <param name="curQtyDtls">当前产线休息记录</param>
  582. /// <returns></returns>
  583. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  584. {
  585. //提前期转换成分钟
  586. decimal needMinute = setupTime * 60;
  587. //实际排产开始时间
  588. DateTime actStart = startTime;
  589. //开始时间是周几
  590. int weekDay = (int)startTime.DayOfWeek;
  591. //当天的工作日历
  592. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  593. //当前日期的工作时间段
  594. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  595. //计算starttime处于那个工作时间段
  596. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  597. //当前时间段可用提前期
  598. TimeSpan span = startTime - curPoint.StartPoint;
  599. decimal curMins = (decimal)span.TotalMinutes;
  600. if (curMins >= needMinute)//当前时间段的可用提前期满足
  601. {
  602. actStart = startTime.AddMinutes((double)-needMinute);
  603. //开始时间往前推到半小时/整点节点
  604. actStart = CalcStartTimeBefore(actStart);
  605. return actStart;
  606. }
  607. //当前时间段的可用提前期不满足
  608. //剩余提前期
  609. needMinute -= curMins;
  610. //获取前层级时间段
  611. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  612. bool flag = true;//标志位
  613. foreach (var item in prePoints)
  614. {
  615. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  616. {
  617. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  618. flag = false;
  619. break;
  620. }
  621. needMinute -= item.WorkMinutes;
  622. }
  623. if (!flag)
  624. {
  625. //开始时间往前推到半小时/整点节点
  626. actStart = CalcStartTimeBefore(actStart);
  627. return actStart;
  628. }
  629. //今天可用提前期不够,往前工作日找
  630. DateTime perStartTime = startTime;
  631. while (flag)
  632. {
  633. //获取前一个工作日
  634. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  635. //获取前一个工作日的工作时间段数据,倒序排
  636. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  637. //当天的工作时长(分钟)
  638. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  639. if (sumWorkMins >= needMinute)//当天可用提前期满足
  640. {
  641. //获取开始时间
  642. foreach (var item in workPoints)
  643. {
  644. if (item.WorkMinutes >= needMinute)//当前时间段满足
  645. {
  646. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  647. break;
  648. }
  649. needMinute -= item.WorkMinutes;
  650. }
  651. flag = false;
  652. }
  653. else
  654. {
  655. //当天可用提前期不满足
  656. needMinute -= sumWorkMins;
  657. }
  658. }
  659. //开始时间往前推到半小时/整点节点
  660. actStart = CalcStartTimeBefore(actStart);
  661. return actStart;
  662. }
  663. /// <summary>
  664. /// 获取下一个工作日开始时间
  665. /// </summary>
  666. /// <param name="weekDay">当前周几</param>
  667. /// <param name="startTime">开始时间</param>
  668. /// <param name="curCalendars">当前产线的工作日历</param>
  669. /// <returns></returns>
  670. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  671. {
  672. DateTime rtnData = startTime;
  673. //下一天
  674. DateTime nextDate = startTime.Date.AddDays(1);
  675. //下一天是周几
  676. int nextWeekDay = (weekDay + 1) % 7;
  677. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  678. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  679. //判断下一天是否是工作日
  680. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  681. {
  682. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  683. {
  684. //递归继续找下一个工作日
  685. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  686. return rtnData;
  687. }
  688. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  689. return rtnData;
  690. }
  691. //下一天不是周六周日,需要判断是不是节假日
  692. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  693. {
  694. //递归继续找下一个工作日
  695. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  696. return rtnData;
  697. }
  698. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  699. return rtnData;
  700. }
  701. /// <summary>
  702. /// 获取上一个工作日开始时间
  703. /// </summary>
  704. /// <param name="startTime">开始时间</param>
  705. /// <param name="curCalendars">当前产线的工作日历</param>
  706. /// <returns></returns>
  707. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  708. {
  709. DateTime rtnData = startTime;
  710. //前一天
  711. DateTime preDate = startTime.Date.AddDays(-1);
  712. //前一天是周几
  713. int preWeekDay = (int)preDate.DayOfWeek;
  714. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  715. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  716. //判断前一天是否是工作日
  717. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  718. {
  719. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  720. {
  721. //递归继续找上一个工作日
  722. rtnData = GetPreWorkDay(preDate, curCalendars);
  723. return rtnData;
  724. }
  725. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  726. return rtnData;
  727. }
  728. //前一天不是周六周日,需要判断是不是节假日
  729. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  730. {
  731. //递归继续找前一个工作日
  732. rtnData = GetPreWorkDay(preDate, curCalendars);
  733. return rtnData;
  734. }
  735. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  736. return rtnData;
  737. }
  738. /// <summary>
  739. /// 处理当前日期的工作时间段
  740. /// </summary>
  741. /// <param name="startTime"></param>
  742. /// <param name="shopCal">当前产线的工作日历-周几</param>
  743. /// <param name="curQtyDtls">每天休息记录</param>
  744. /// <returns></returns>
  745. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  746. {
  747. //年-月-日
  748. string date = startTime.Date.ToString("yyyy-MM-dd");
  749. //排产记录结束日期是周几
  750. int weekDay = (int)startTime.DayOfWeek;
  751. //计算当天的开工时间点,停工时间点
  752. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  753. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  754. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  755. //工作时间段
  756. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  757. LineWorkPointDto dto = new LineWorkPointDto();
  758. dto.Level = 1;
  759. dto.Line = shopCal.ProdLine;
  760. dto.WeekDay = weekDay;
  761. dto.StartPoint = dayStartPoint;
  762. int level = 1;
  763. TimeSpan span = TimeSpan.Zero;
  764. foreach (var item in curQtyDtls)
  765. {
  766. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  767. dto.EndPoint = endPoint;
  768. span = dto.EndPoint - dto.StartPoint;
  769. dto.WorkMinutes = (decimal)span.TotalMinutes;
  770. workPoints.Add(dto);
  771. level++;
  772. dto = new LineWorkPointDto();
  773. dto.Level = level;
  774. dto.Line = shopCal.ProdLine;
  775. dto.WeekDay = weekDay;
  776. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  777. }
  778. dto.EndPoint = dayEndPoint;
  779. span = dto.EndPoint - dto.StartPoint;
  780. dto.WorkMinutes = (decimal)span.TotalMinutes;
  781. workPoints.Add(dto);
  782. return workPoints.OrderBy(p => p.Level).ToList();
  783. }
  784. /// <summary>
  785. /// 工单工艺路线预处理
  786. /// </summary>
  787. /// <param name="workOrd">工单</param>
  788. /// <param name="woRuntings">当前工单对应的工序</param>
  789. /// <param name="prodLines">产线</param>
  790. /// <param name="schedules">当前工单对应产品的排产记录</param>
  791. /// <returns></returns>
  792. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  793. {
  794. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  795. //当前工单计划开始时间(默认加两天)
  796. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  797. //取主工序(第一层级工序)
  798. var firsts = woRuntings.Where(p => p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  799. if (firsts.Count == 0)
  800. {
  801. return routingDtos;
  802. }
  803. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  804. //主工序按照Op排序,取最大Op
  805. var lastOp = firsts.First();
  806. dto.ParentOp = lastOp.ParentOp;
  807. dto.level = 1;
  808. dto.Op = lastOp.OP;
  809. dto.ChdParentOps = new List<int>();
  810. //获取当前层级工序中有子级的工序集合
  811. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  812. if (childs.Count > 0)
  813. {
  814. dto.ChdParentOps = childs;
  815. }
  816. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  817. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  818. if (line != null)
  819. {
  820. dto.Line = line.Line;
  821. dto.Rate = line.Rate;
  822. dto.SetupTime = 0;
  823. //获取产线占用结束时间
  824. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  825. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  826. }
  827. routingDtos.Add(dto);
  828. //递归处理其他层级工序
  829. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  830. return routingDtos;
  831. }
  832. /// <summary>
  833. /// 递归处理工序
  834. /// </summary>
  835. /// <param name="woRuntings">工单工序</param>
  836. /// <param name="preLevels">上-层级工序</param>
  837. /// <param name="level">层级</param>
  838. /// <param name="routingDtos">返回结果</param>
  839. /// <param name="prodLines">产线</param>
  840. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  841. {
  842. //获取当前层级工序
  843. var curLevels = woRuntings.Where(p => preLevels.Select(m => m.OP).Contains(p.ParentOp)).ToList();
  844. if (curLevels.Count == 0)
  845. {
  846. return;
  847. }
  848. //获取父级Op-当前层级有几条子产线
  849. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  850. foreach (var item in parentOps)
  851. {
  852. var dto = new WorkOrdRoutingDto();
  853. var lastOp = curLevels.Where(p => p.ParentOp == item).OrderByDescending(m => m.OP).FirstOrDefault();
  854. if (lastOp == null)
  855. {
  856. continue;
  857. }
  858. dto.Op = lastOp.OP;
  859. dto.ParentOp = lastOp.ParentOp;
  860. dto.level = level + 1;
  861. dto.ChdParentOps = new List<int>();
  862. //获取当前层级工序中有子级的工序集合
  863. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  864. if (childs.Count > 0)
  865. {
  866. dto.ChdParentOps = childs;
  867. }
  868. //当前层级工序对应的产线
  869. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  870. if (maxRateLine != null)
  871. {
  872. dto.Line = maxRateLine.Line;
  873. dto.Rate = maxRateLine.Rate;
  874. dto.SetupTime = maxRateLine.SetupTime;
  875. }
  876. routingDtos.Add(dto);
  877. }
  878. //递归
  879. RecursionProc(woRuntings, curLevels, level + 1, routingDtos, prodLines);
  880. }
  881. }
  882. }