MonthlyCapacityLoadAppService.cs 45 KB

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  1. using Azure.Identity;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.SaleForecast;
  8. using Microsoft.CodeAnalysis.CSharp.Syntax;
  9. using Spire.Pdf.General.Render.Decode.Jpeg2000.j2k.quantization;
  10. using System;
  11. using System.Collections.Generic;
  12. using System.Linq;
  13. using System.Runtime.CompilerServices;
  14. using System.Threading.Tasks;
  15. using ThoughtWorks.QRCode.Geom;
  16. using Volo.Abp.Application.Services;
  17. using Volo.Abp.DependencyInjection;
  18. using Volo.Abp.Domain.Repositories;
  19. using Volo.Abp.MultiTenancy;
  20. using Volo.Abp.Uow;
  21. using Volo.Abp.Validation.Localization;
  22. namespace Business.SaleForecastManagement
  23. {
  24. /// <summary>
  25. /// 产能分析
  26. /// </summary>
  27. public class MonthlyCapacityLoadAppService : ApplicationService, IMonthlyCapacityLoadAppService, ITransientDependency
  28. {
  29. #region 服务
  30. /// <summary>
  31. /// 物料
  32. /// </summary>
  33. private IRepository<ic_item, long> _ic_item;
  34. /// <summary>
  35. /// 生产线明细
  36. /// </summary>
  37. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  38. /// <summary>
  39. /// 工作日历数据
  40. /// </summary>
  41. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  42. /// <summary>
  43. /// 产线休息时间记录表
  44. /// </summary>
  45. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  46. /// <summary>
  47. /// 节假日记录表
  48. /// </summary>
  49. private ISqlRepository<HolidayMaster> _holidayMaster;
  50. /// <summary>
  51. /// 工作单元
  52. /// </summary>
  53. private readonly IUnitOfWorkManager _unitOfWorkManager;
  54. /// <summary>
  55. /// 日志
  56. /// </summary>
  57. private readonly ICurrentTenant _currentTenant;
  58. /// <summary>
  59. /// 年度生产需求大纲
  60. /// </summary>
  61. private IRepository<YearDemandManagement, long> _yearDemandManagement;
  62. /// <summary>
  63. /// 年度生产需求大纲历史记录
  64. /// </summary>
  65. private IRepository<YearDemandManagementHistory, long> _yearDemandManagementHistory;
  66. /// <summary>
  67. /// 国内终端预测
  68. /// </summary>
  69. private IRepository<DomesticTerminalFcst, long> _domesticTerminalFcst;
  70. /// <summary>
  71. /// 海外销售预测
  72. /// </summary>
  73. private IRepository<OverseasSaleFcst, long> _overseasSaleFcst;
  74. /// <summary>
  75. /// 平台预测收集
  76. /// </summary>
  77. private IRepository<PlatformFcstCollect, long> _platformFcstCollect;
  78. /// <summary>
  79. /// 标准物料规格型号设置表
  80. /// </summary>
  81. private IRepository<StandardItemModelSet,long> _standardItemModelSet;
  82. /// <summary>
  83. /// 库存明细表
  84. /// </summary>
  85. private ISqlRepository<LocationDetail> _locationDetail;
  86. /// <summary>
  87. /// 工单
  88. /// </summary>
  89. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  90. /// <summary>
  91. /// 整体需求计划
  92. /// </summary>
  93. private IRepository<OverallDemandPlan, long> _overallDemandPlan;
  94. /// <summary>
  95. /// 月度产能共识表
  96. /// </summary>
  97. private IRepository<MonthlyProdCapacity, long> _monthlyProdCapacity;
  98. /// <summary>
  99. /// 月度产能共识明细表
  100. /// </summary>
  101. private IRepository<MonthlyProdCapacityDtl, long> _monthlyProdCapacityDtl;
  102. /// <summary>
  103. /// SKU版本维护表
  104. /// </summary>
  105. private IRepository<SkuVersionSet, long> _skuVersionSet;
  106. /// <summary>
  107. /// 计划订单表
  108. /// </summary>
  109. private IRepository<crm_planorder, long> _crm_planorder;
  110. /// <summary>
  111. /// 雪花算法
  112. /// </summary>
  113. SnowFlake help = new SnowFlake();
  114. #endregion
  115. #region 构造函数
  116. /// <summary>
  117. /// 构造函数
  118. /// </summary>
  119. public MonthlyCapacityLoadAppService(
  120. IRepository<ic_item, long> ic_item,
  121. ISqlRepository<ProdLineDetail> prodLineDetail,
  122. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  123. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  124. ISqlRepository<HolidayMaster> holidayMaster,
  125. IRepository<MonthlyProdCapacity, long> monthlyProdCapacity,
  126. IUnitOfWorkManager unitOfWorkManager,
  127. ICurrentTenant currentTenant,
  128. IRepository<StandardItemModelSet,long> standardItemModelSet,
  129. IRepository<YearDemandManagement, long> yearDemandManagement,
  130. IRepository<DomesticTerminalFcst, long> domesticTerminalFcst,
  131. IRepository<OverseasSaleFcst, long> overseasSaleFcst,
  132. IRepository<PlatformFcstCollect, long> platformFcstCollect,
  133. IRepository<YearDemandManagementHistory, long> yearDemandManagementHistory,
  134. ISqlRepository<LocationDetail> locationDetail,
  135. ISqlRepository<WorkOrdMaster> workOrdMaster,
  136. IRepository<OverallDemandPlan, long> overallDemandPlan,
  137. IRepository<MonthlyProdCapacityDtl, long> monthlyProdCapacityDtl,
  138. IRepository<SkuVersionSet, long> skuVersionSet,
  139. IRepository<crm_planorder, long> crm_planorder
  140. )
  141. {
  142. _ic_item = ic_item;
  143. _prodLineDetail = prodLineDetail;
  144. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  145. _qualityLineWorkDetail = qualityLineWorkDetail;
  146. _holidayMaster = holidayMaster;
  147. _monthlyProdCapacity = monthlyProdCapacity;
  148. _unitOfWorkManager = unitOfWorkManager;
  149. _currentTenant = currentTenant;
  150. _standardItemModelSet = standardItemModelSet;
  151. _yearDemandManagement= yearDemandManagement;
  152. _domesticTerminalFcst= domesticTerminalFcst;
  153. _overseasSaleFcst = overseasSaleFcst;
  154. _platformFcstCollect= platformFcstCollect;
  155. _yearDemandManagementHistory= yearDemandManagementHistory;
  156. _locationDetail = locationDetail;
  157. _workOrdMaster = workOrdMaster;
  158. _overallDemandPlan = overallDemandPlan;
  159. _monthlyProdCapacityDtl = monthlyProdCapacityDtl;
  160. _skuVersionSet= skuVersionSet;
  161. _crm_planorder= crm_planorder;
  162. }
  163. #endregion
  164. /// <summary>
  165. /// 月度需求预测更新
  166. /// </summary>
  167. /// <param name="input"></param>
  168. /// <returns></returns>
  169. /// <exception cref="NotImplementedException"></exception>
  170. public async Task<string> DemandAnalysis(InputDto input)
  171. {
  172. //1.0 获取当前年年度生产需求大纲
  173. List<YearDemandManagement> yearDemands = _yearDemandManagement.GetListAsync(p => p.Year == input.year && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result.OrderBy(p=>p.OrderNum).ToList();
  174. //1.0 获取下一年年度生产大纲
  175. List<YearDemandManagement> nextYearDemands = _yearDemandManagement.GetListAsync(p => p.Year == (input.year+1) && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result.OrderBy(p => p.OrderNum).ToList();
  176. //记录历史版本:当前年+下一年
  177. var updateMonth = input.year.ToString() + "-" + input.month.ToString("00");
  178. var histories = ObjectMapper.Map<List<YearDemandManagement>, List<YearDemandManagementHistory>>(yearDemands);
  179. histories.ForEach(p => {
  180. p.UpdateMonth = updateMonth;
  181. });
  182. var nextHistories = ObjectMapper.Map<List<YearDemandManagement>, List<YearDemandManagementHistory>>(nextYearDemands);
  183. nextHistories.ForEach(p => {
  184. p.UpdateMonth = updateMonth;
  185. });
  186. //1.1、获取海外销售预测数据
  187. List<OverseasSaleFcst> overseasSales = _overseasSaleFcst.GetListAsync(p => p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result;
  188. //1.2、获取平台预测收集数据
  189. List<PlatformFcstCollect> platformFcsts = _platformFcstCollect.GetListAsync(p => p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result;
  190. //1.3、获取国内终端预测-T1汇总数据
  191. List<DomesticTerminalFcst> domesticFcst = _domesticTerminalFcst.GetListAsync(p =>p.TypeEnum == 2 && p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result;
  192. //1.4、根据年度生产大纲,获取规格型号对应的补货周期
  193. List<string> allModels = yearDemands.Select(p=>p.Model).Distinct().ToList();
  194. if (nextYearDemands.Any())
  195. {
  196. allModels.AddRange(nextYearDemands.Select(p => p.Model).ToList());
  197. allModels = allModels.Distinct().ToList();
  198. }
  199. List<StandardItemModelSet> standards = _standardItemModelSet.GetListAsync(p => allModels.Contains(p.Model) && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result;
  200. //1.5、获取规格型号对应的标准SKU数据:获取最小包装单位
  201. List<string> itemNums = standards.Select(p=>p.ItemNumber).Distinct().ToList();
  202. List<ic_item> items = _ic_item.GetListAsync(p=> itemNums.Contains(p.number) && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result;
  203. //1.6、获取成品库存、灭菌库存
  204. //List<LocationDetail> locations = _locationDetail.Select(p=>p.Domain == input.factory_id.ToString() && p.IsActive && itemNums.Contains(p.ItemNum));
  205. //1.7、获取在制库存:计划开始时间、计划结束时间都在本月,并且未关闭的工单
  206. //DateTime monStart = Convert.ToDateTime(input.year + "-" + input.month + "-01");
  207. //DateTime monEnd = monStart.AddMonths(1).AddDays(-1);
  208. //List<WorkOrdMaster> workOrds = _workOrdMaster.Select(p=>p.Domain);
  209. //1.9、获取节假日设置
  210. List<HolidayMaster> holidays = _holidayMaster.Select(p => (p.Dated.Value.Year == input.year || p.Dated.Value.Year == (input.year + 1)) && p.Domain == input.factory_id.ToString() && p.IsActive);
  211. #region 数据校验
  212. //1、校验当前年的年度生产大纲是否导入
  213. if (!yearDemands.Any())
  214. {
  215. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "请导入" + input.year + "年的年度生产需求后再操作!", _currentTenant.Id.ToString());
  216. return "NO|请导入" + input.year + "年的年度生产需求后再操作!";
  217. }
  218. //2、如果当前月份大于10,则需校验下一年的年度生产大纲
  219. if (input.month > 10 && !nextYearDemands.Any())
  220. {
  221. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "请导入" + (input.year+1) + "年的年度生产需求后再操作!", _currentTenant.Id.ToString());
  222. return "NO|请导入" + (input.year + 1) + "年的年度生产需求后再操作!";
  223. }
  224. //3、校验当前月份的海外销售预测是否导入
  225. if (!overseasSales.Any())
  226. {
  227. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "请导入" + input.year + "年" + input.month + "月海外销售预测后再操作!", _currentTenant.Id.ToString());
  228. return "NO|请导入" + input.year + "年" + input.month + "月海外销售预测后再操作!";
  229. }
  230. //4、校验当前月份的平台预测收集是否导入
  231. if (!platformFcsts.Any())
  232. {
  233. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "请导入" + input.year + "年" + input.month + "月平台需求收集后再操作!", _currentTenant.Id.ToString());
  234. return "NO|请导入" + input.year + "年" + input.month + "月平台需求收集后再操作!";
  235. }
  236. //5、校验当前月份的国内终端预测是否导入
  237. if (!domesticFcst.Any())
  238. {
  239. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "请导入" + input.year + "年" + input.month + "月国内终端预测后再操作!", _currentTenant.Id.ToString());
  240. return "NO|请导入" + input.year + "年" + input.month + "月国内终端预测后再操作!";
  241. }
  242. //6、校验终端+平台导入的规格型号是否已维护标准SKU
  243. if (allModels.Count() != standards.Count())
  244. {
  245. allModels.RemoveAll(standards.Select(p=>p.Model).ToList());
  246. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "规格型号【" + string.Join(",",allModels) + "】没有维护标准SKU,请维护后再操作!", _currentTenant.Id.ToString());
  247. return "NO|规格型号【" + string.Join(",", allModels) + "】没有维护标准SKU,请维护后再操作!";
  248. }
  249. //7、校验是否已维护补货周期
  250. var zeros = standards.Where(p => p.ReplenishCycle == 0).ToList();
  251. if (zeros.Any())
  252. {
  253. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "规格型号【" + string.Join(",", zeros.Select(p=>p.Model).ToList()) + "】没有维护补货周期,请维护后再操作!", _currentTenant.Id.ToString());
  254. return "NO|规格型号【" + string.Join(",", zeros.Select(p => p.Model).ToList()) + "】没有维护补货周期,请维护后再操作!";
  255. }
  256. #endregion
  257. //计算当前年月的N0,N+1,N+2
  258. List<string> planMons = new List<string>();
  259. int newYear = input.month == 12 ? input.year + 1 : input.year;
  260. int newMonth = input.month == 12 ? 1 : input.month + 1;
  261. string strN1 = newYear.ToString() + "-" + newMonth.ToString("00");
  262. planMons.Add(strN1);
  263. newYear = newMonth == 12 ? newYear + 1 : newYear;
  264. newMonth = newMonth == 12 ? 1 : newMonth + 1;
  265. string strN2 = newYear.ToString() + "-" + newMonth.ToString("00");
  266. planMons.Add(strN2);
  267. //需要回写的数据
  268. List<YearDemandManagement> updates = new List<YearDemandManagement>();
  269. #region 计算国内终端预测,回写年度生产大纲
  270. //获取导入的T1、平台数据
  271. List<string> gnModels = new List<string>();
  272. if (domesticFcst.Any())
  273. {
  274. gnModels.AddRange(domesticFcst.Select(p => p.Model).ToList());
  275. }
  276. if (platformFcsts.Any())
  277. {
  278. gnModels.AddRange(platformFcsts.Select(p => p.Model).ToList());
  279. }
  280. gnModels = gnModels.Distinct().ToList();
  281. foreach (var gnModel in gnModels)
  282. {
  283. //N+1月
  284. YearDemandManagement monthN1 = new YearDemandManagement();
  285. //N+2月
  286. YearDemandManagement monthN2 = new YearDemandManagement();
  287. //获取需要回写的数据
  288. if (input.month < 11)
  289. {
  290. monthN1 = yearDemands.FirstOrDefault(p => p.Area == "国内" && p.Model == gnModel && p.PlanMonth == strN1);
  291. monthN2 = yearDemands.FirstOrDefault(p => p.Area == "国内" && p.Model == gnModel && p.PlanMonth == strN2);
  292. }
  293. if (input.month == 11)
  294. {
  295. monthN1 = yearDemands.FirstOrDefault(p => p.Area == "国内" && p.Model == gnModel && p.PlanMonth == strN1);
  296. monthN2 = nextYearDemands.FirstOrDefault(p => p.Area == "国内" && p.Model == gnModel && p.PlanMonth == strN2);
  297. }
  298. if (input.month == 12)
  299. {
  300. monthN1 = nextYearDemands.FirstOrDefault(p => p.Area == "国内" && p.Model == gnModel && p.PlanMonth == strN1);
  301. monthN2 = nextYearDemands.FirstOrDefault(p => p.Area == "国内" && p.Model == gnModel && p.PlanMonth == strN2);
  302. }
  303. if (monthN1 == null || monthN2 == null)
  304. {
  305. continue;
  306. }
  307. //T1
  308. var sumT1N1 = domesticFcst.Where(p => p.Model == gnModel && p.PlanMonth == strN1).Sum(p=>p.Qty);
  309. var sumT1N2 = domesticFcst.Where(p => p.Model == gnModel && p.PlanMonth == strN2).Sum(p => p.Qty);
  310. //平台
  311. var sumPN1 = platformFcsts.Where(p => p.Model == gnModel && p.PlanMonth == strN1).Sum(p => p.Qty);
  312. var sumPN2 = platformFcsts.Where(p => p.Model == gnModel && p.PlanMonth == strN2).Sum(p => p.Qty);
  313. //合计
  314. var sumN1 = sumT1N1+ sumPN1;
  315. var sumN2 = sumT1N2 + sumPN2;
  316. //当前规格型号对应标准SKU的最小包装单位、补货周期
  317. var curStd = standards.FirstOrDefault(p => p.Model == gnModel);
  318. decimal packQty = 1m;//最小包装单位
  319. decimal cycle = 0m;//补货周期
  320. if (curStd != null)
  321. {
  322. var curItem = items.FirstOrDefault(p => p.number == curStd.ItemNumber);
  323. packQty = curItem == null ? 1 : (curItem.minpackqty.GetValueOrDefault() == 0.0m ? 1 : curItem.minpackqty.Value);
  324. cycle = curStd.ReplenishCycle;
  325. }
  326. //TODO:获取成品库存、在制库存、灭菌库存,参与计算
  327. //N+1月使用N+2月的再订货点参与计算
  328. decimal rop = CalcRop(strN2+"-01", sumN2, packQty, holidays, cycle);
  329. monthN1.Qty = Math.Ceiling((sumN1 / 2 + sumN2 / 2 + rop - 0 - 0 - 0) / packQty) * packQty;
  330. //N+2月使用本月的需求量,下一月的工作天数
  331. rop = CalcRop(Convert.ToDateTime(strN2 + "-01").AddMonths(1).ToString("yyyy-MM-dd"), sumN2, packQty, holidays, cycle);
  332. monthN2.Qty = Math.Ceiling((sumN2 + rop - 0 - 0 - 0) / packQty) * packQty;
  333. //负数置0
  334. monthN1.Qty = monthN1.Qty < 0 ? 0m : monthN1.Qty;
  335. monthN2.Qty = monthN2.Qty < 0 ? 0m : monthN2.Qty;
  336. //记录需要回写的数据
  337. updates.Add(monthN1);
  338. updates.Add(monthN2);
  339. }
  340. #endregion
  341. #region 海外销售预测,回写年度生产大纲
  342. List<string> hwModels = overseasSales.Select(p => p.Model).Distinct().ToList();
  343. foreach (var hwModel in hwModels)
  344. {
  345. //N+1月
  346. YearDemandManagement monthN1 = new YearDemandManagement();
  347. //N+2月
  348. YearDemandManagement monthN2 = new YearDemandManagement();
  349. //获取需要回写的数据
  350. if (input.month < 11)
  351. {
  352. monthN1 = yearDemands.FirstOrDefault(p => p.Area == "海外" && p.Model == hwModel && p.PlanMonth == strN1);
  353. monthN2 = yearDemands.FirstOrDefault(p => p.Area == "海外" && p.Model == hwModel && p.PlanMonth == strN2);
  354. }
  355. if (input.month == 11)
  356. {
  357. monthN1 = yearDemands.FirstOrDefault(p => p.Area == "海外" && p.Model == hwModel && p.PlanMonth == strN1);
  358. monthN2 = nextYearDemands.FirstOrDefault(p => p.Area == "海外" && p.Model == hwModel && p.PlanMonth == strN2);
  359. }
  360. if (input.month == 12)
  361. {
  362. monthN1 = nextYearDemands.FirstOrDefault(p => p.Area == "海外" && p.Model == hwModel && p.PlanMonth == strN1);
  363. monthN2 = nextYearDemands.FirstOrDefault(p => p.Area == "海外" && p.Model == hwModel && p.PlanMonth == strN2);
  364. }
  365. if (monthN1 == null || monthN2 == null) {
  366. continue;
  367. }
  368. var sumN1 = overseasSales.Where(p => p.Model == hwModel && p.PlanMonth == strN1).Sum(p => p.Qty);
  369. var sumN2 = overseasSales.Where(p => p.Model == hwModel && p.PlanMonth == strN2).Sum(p => p.Qty);
  370. //当前规格型号对应标准SKU的最小包装单位、补货周期
  371. var curStd = standards.FirstOrDefault(p => p.Model == hwModel);
  372. decimal packQty = 1m;//最小包装单位
  373. if (curStd != null)
  374. {
  375. var curItem = items.FirstOrDefault(p => p.number == curStd.ItemNumber);
  376. packQty = curItem == null ? 1 : (curItem.minpackqty.GetValueOrDefault() == 0.0m ? 1 : curItem.minpackqty.Value);
  377. }
  378. //海外生产需求量=当月的50%+下一月的50%-成品库存-在制库存-灭菌库存
  379. //TODO:获取成品库存、在制库存、灭菌库存,参与运算
  380. //计算N+1月,N+2月
  381. monthN1.Qty = Math.Ceiling((sumN1 / 2 + sumN2 / 2 - 0 - 0 - 0) / packQty) * packQty;
  382. monthN2.Qty = Math.Ceiling((sumN2 - 0 - 0 - 0) / packQty) *packQty; ;
  383. //负数置0
  384. monthN1.Qty = monthN1.Qty < 0 ? 0m : monthN1.Qty;
  385. monthN2.Qty = monthN2.Qty < 0 ? 0m : monthN2.Qty;
  386. //记录需要回写的数据
  387. updates.Add(monthN1);
  388. updates.Add(monthN2);
  389. }
  390. #endregion
  391. //生成月度产能共识
  392. var capacityDto = CapacityAnalysis(input, updates, planMons);
  393. //生成下一个月的补货计划
  394. var nextMonPFcsts = platformFcsts.Where(p => p.PlanMonth == strN2).ToList();
  395. var nextMonDFcsts = domesticFcst.Where(p => p.PlanMonth == strN2).ToList();
  396. var replenishs = MonthlyReplenish(input, nextMonPFcsts, nextMonDFcsts, standards, items, holidays);
  397. //保存数据
  398. using (var unitOfWork = _unitOfWorkManager.Begin(false, true))
  399. {
  400. try
  401. {
  402. //判断是否存在当前年月的历史版本,不存在则插入
  403. var dbHistory = _yearDemandManagementHistory.GetListAsync(p=>p.Year ==input.year && p.UpdateMonth == updateMonth && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id).Result;
  404. if (!dbHistory.Any())
  405. {
  406. await _yearDemandManagementHistory.InsertManyAsync(histories);
  407. }
  408. if (input.month > 10)
  409. {
  410. //判断是否存在下一年月的历史版本,不存在则插入
  411. dbHistory = _yearDemandManagementHistory.GetListAsync(p =>(p.Year == input.year + 1) && p.UpdateMonth == updateMonth && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id).Result;
  412. if (!dbHistory.Any())
  413. {
  414. await _yearDemandManagementHistory.InsertManyAsync(nextHistories);
  415. }
  416. }
  417. //回写年度生产大纲
  418. await _yearDemandManagement.UpdateManyAsync(updates);
  419. //先删除产能共识、产能共识明细
  420. await _monthlyProdCapacity.HardDeleteAsync(p=>p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id);
  421. await _monthlyProdCapacityDtl.HardDeleteAsync(p => p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id);
  422. await _monthlyProdCapacity.InsertManyAsync(capacityDto.mains);
  423. await _monthlyProdCapacityDtl.InsertManyAsync(capacityDto.details);
  424. //生成下一月的补货计划
  425. await _crm_planorder.HardDeleteAsync(p=>p.PlanMonth == strN1 && p.Source =="系统运算" && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id);
  426. await _crm_planorder.InsertManyAsync(replenishs);
  427. await unitOfWork.CompleteAsync();
  428. }
  429. catch (Exception e)
  430. {
  431. unitOfWork.Dispose();
  432. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("DemandAnalysis", "【" + input.year + "年" + input.month + "月】月度需求预测更新失败:" + e.Message, _currentTenant.Id.ToString());
  433. return "NO|" + e.Message;
  434. };
  435. }
  436. return "OK|修订成功!";
  437. }
  438. /// <summary>
  439. /// 生成月度产能共识
  440. /// </summary>
  441. /// <param name="input"></param>
  442. /// <returns></returns>
  443. public MonthlyCapacityDto CapacityAnalysis(InputDto input,List<YearDemandManagement> yearDemands, List<string> planMons)
  444. {
  445. //1、获取数据
  446. //1.1 根据规格型号获取物料数据
  447. List<string> models = yearDemands.Select(p => p.Model).Distinct().ToList();
  448. List<StandardItemModelSet> standards = _standardItemModelSet.GetListAsync(p => models.Contains(p.Model) && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id).Result;
  449. //1.3 根据物料编码获取产线数据
  450. List<ProdLineDetail> lineDtls = _prodLineDetail.Select(p => standards.Select(m => m.ItemNumber).Contains(p.Part) && p.Domain == input.factory_id.ToString() && p.IsActive).OrderBy(p => p.Line).ToList();
  451. //1.4 根据产线获取工作日历数据和产线休息配置数据
  452. List<ShopCalendarWorkCtr> calendars = _shopCalendarWorkCtr.Select(p => lineDtls.Select(m => m.Line).Contains(p.ProdLine) && p.Domain == input.factory_id.ToString() && p.IsActive);
  453. List<QualityLineWorkDetail> lineWorks = _qualityLineWorkDetail.Select(p => lineDtls.Select(m => m.Line).Contains(p.ProdLine) && p.Domain == input.factory_id.ToString() && p.IsActive);
  454. //1.5 获取当前年和下一年的节假日配置数据
  455. List<HolidayMaster> holidays = _holidayMaster.Select(p => (p.Dated.Value.Year == input.year || p.Dated.Value.Year == (input.year + 1)) && p.Domain == input.factory_id.ToString() && p.IsActive);
  456. //月度产能共识表
  457. List<MonthlyProdCapacity> capacities = new List<MonthlyProdCapacity>();
  458. //月度产能共识明细表
  459. List<MonthlyProdCapacityDtl> capacityDtls = new List<MonthlyProdCapacityDtl>();
  460. //产线
  461. List<string> lines = lineDtls.Select(p => p.Line).Distinct().ToList();
  462. foreach (var item in lines)
  463. {
  464. //计算每天工作时间
  465. var curCal = calendars.FirstOrDefault(p => p.ProdLine == item);
  466. if (curCal == null)
  467. {
  468. continue;
  469. }
  470. foreach (var pm in planMons)
  471. {
  472. //添加月度产能共识产能效率数据
  473. MonthlyProdCapacity dtl = new MonthlyProdCapacity();
  474. dtl.Year = input.year;
  475. dtl.Month = input.month;
  476. dtl.PlanMonth = pm;
  477. dtl.ProdLine = item;
  478. dtl.DailyWorks = curCal.ShiftsHours1 + curCal.ShiftsHours2 + curCal.ShiftsHours3 + curCal.ShiftsHours4;
  479. dtl.FlightQty = 1;
  480. //计算当月工作天数
  481. var curHoildays = holidays.Where(p => p.Dated.Value.Year == Convert.ToInt16(pm.Substring(0,4)) && p.Dated.Value.Month == Convert.ToInt16(pm.Substring(5, 2))).ToList();
  482. //当月天数
  483. int days = DateTime.DaysInMonth(input.year, input.month);
  484. //当月周末天数
  485. int weekDays = CalcWeekDays(days, Convert.ToDateTime(pm + "-01"));
  486. dtl.MonthWorks = days - weekDays - curHoildays.Where(p => p.Ufld1 == "休假").Count() + curHoildays.Where(p => p.Ufld1 == "调班").Count();
  487. dtl.AvailableTimes = dtl.DailyWorks * dtl.MonthWorks;
  488. //计算产线耗时
  489. var curLines = lineDtls.Where(p => p.Line == item).ToList();
  490. decimal sumTimes = 0.00m;
  491. List<ProdLineDto> lineDtos = new List<ProdLineDto>();
  492. foreach (var ld in curLines)
  493. {
  494. if (lineDtos.Exists(p=>p.Part == ld.Part && p.Line == ld.Line))
  495. {
  496. continue;
  497. }
  498. var curStand = standards.FirstOrDefault(p => p.ItemNumber == ld.Part);
  499. if (curStand == null)
  500. {
  501. continue;
  502. }
  503. var curDemands = yearDemands.Where(p => p.Model == curStand.Model && p.PlanMonth == pm).ToList();
  504. var line = curLines.Where(p=>p.Part == ld.Part && p.Line == ld.Line).OrderByDescending(p => p.Op).First();
  505. sumTimes += line.Rate == 0 ? 0 : (Math.Ceiling(curDemands.Sum(p => p.Qty) / line.Rate));
  506. MonthlyProdCapacityDtl capacityDtl = new MonthlyProdCapacityDtl();
  507. capacityDtl.Year = input.year;
  508. capacityDtl.Month = input.month;
  509. capacityDtl.PlanMonth = pm;
  510. capacityDtl.ProdLine = item;
  511. capacityDtl.Model = curStand.Model;
  512. capacityDtl.Qty = curDemands.Sum(p => p.Qty);
  513. capacityDtl.tenant_id = input.tenant_id;
  514. capacityDtl.company_id = input.company_id;
  515. capacityDtl.factory_id = input.factory_id;
  516. capacityDtl.org_id = input.org_id;
  517. capacityDtl.create_by = input.create_by;
  518. capacityDtl.create_by_name = input.create_by_name;
  519. capacityDtl.create_time = DateTime.Now;
  520. capacityDtls.Add(capacityDtl);
  521. lineDtos.Add(new ProdLineDto {
  522. Part = ld.Part,
  523. Line= ld.Line
  524. });
  525. }
  526. dtl.NeedWorks = sumTimes;
  527. dtl.ProdRate = 100;
  528. dtl.Rate = dtl.AvailableTimes == 0 ? 0 : Math.Floor(dtl.NeedWorks / dtl.AvailableTimes * 100);
  529. dtl.IsOverTime = dtl.NeedWorks > dtl.AvailableTimes ? "是" : "否";
  530. dtl.OverTimes = dtl.IsOverTime == "是" ? (dtl.NeedWorks - dtl.AvailableTimes) : 0;
  531. dtl.tenant_id = input.tenant_id;
  532. dtl.company_id= input.company_id;
  533. dtl.factory_id = input.factory_id;
  534. dtl.org_id= input.org_id;
  535. dtl.create_by= input.create_by;
  536. dtl.create_by_name = input.create_by_name;
  537. dtl.create_time = DateTime.Now;
  538. capacities.Add(dtl);
  539. }
  540. }
  541. return new MonthlyCapacityDto{
  542. mains = capacities,
  543. details = capacityDtls
  544. };
  545. }
  546. /// <summary>
  547. /// T1、平台自动补货
  548. /// </summary>
  549. /// <param name="input"></param>
  550. /// <param name="platformFcsts">平台预测</param>
  551. /// <param name="domesticFcsts">T1预测</param>
  552. /// <param name="standards">标准SKU设置</param>
  553. /// <param name="items">物料</param>
  554. /// <param name="holidays">节假日</param>
  555. /// <returns></returns>
  556. public List<crm_planorder> MonthlyReplenish(InputDto input, List<PlatformFcstCollect> platformFcsts, List<DomesticTerminalFcst> domesticFcsts, List<StandardItemModelSet> standards, List<ic_item> items, List<HolidayMaster> holidays)
  557. {
  558. List<crm_planorder> planorders = new List<crm_planorder>();
  559. //获取T1、平台预测数据中规格型号对应的不同版本的物料编码
  560. var T1Models = domesticFcsts.Select(p => p.Model).Distinct().ToList();
  561. var PModels = platformFcsts.Select(p => p.Model).Distinct().ToList();
  562. List<string> models = T1Models;
  563. models.AddRange(PModels);
  564. models = models.Distinct().ToList();
  565. List<SkuVersionSet> skus = _skuVersionSet.GetListAsync(p=>models.Contains(p.Model) && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id).Result;
  566. //获取库存
  567. List<string> itemNums = skus.Select(p=>p.ItemNum).Distinct().ToList();
  568. List<LocationDetail> locationDetails = _locationDetail.Select(p=> itemNums.Contains(p.ItemNum) && p.Domain == input.factory_id.ToString() && p.IsActive);
  569. //计算T1补货
  570. foreach (var item in T1Models)
  571. {
  572. //获取当前规格型号对应的预测数据
  573. var curFcsts = domesticFcsts.Where(p=>p.Model == item).ToList();
  574. //当前规格型号对应的库存数量
  575. decimal sumQty = 0.00m;
  576. //当前的物料版本
  577. var curSkus = skus.Where(p => p.Model == item).ToList();
  578. if (curSkus.Any())
  579. {
  580. sumQty = locationDetails.Where(p => curSkus.Select(p => p.ItemNum).Contains(p.ItemNum)).Sum(p => p.QtyOnHand);
  581. }
  582. //计算Rop
  583. //当前规格型号对应标准SKU的最小包装单位、补货周期
  584. var curStd = standards.FirstOrDefault(p => p.Model == item);
  585. decimal packQty = 1m;//最小包装单位
  586. decimal cycle = 0m;//补货周期
  587. if (curStd != null)
  588. {
  589. var curItem = items.FirstOrDefault(p => p.number == curStd.ItemNumber);
  590. packQty = curItem == null ? 1 : (curItem.minpackqty.GetValueOrDefault() == 0.0m ? 1 : curItem.minpackqty.Value);
  591. cycle = curStd.ReplenishCycle;
  592. }
  593. //TODO:获取成品库存、在制库存、灭菌库存,参与计算
  594. //N+1月使用N+2月的再订货点参与计算
  595. decimal rop = CalcRop(curFcsts[0].PlanMonth + "-01", curFcsts.Sum(p=>p.Qty), packQty, holidays, cycle);
  596. if(sumQty < rop)
  597. {
  598. planorders.Add(new crm_planorder {
  599. PlanMonth = curFcsts[0].PlanMonth,
  600. Model = curFcsts[0].Model,
  601. ItemNum = curStd?.ItemNumber,
  602. ProdLine = curFcsts[0].ProdLine,
  603. ProdType = "",
  604. Qty = rop,
  605. Type = "计划单-T1直发补货",
  606. Source = "系统运算",
  607. tenant_id = input.tenant_id,
  608. company_id= input.company_id,
  609. factory_id= input.factory_id,
  610. org_id= input.org_id,
  611. create_by= input.create_by,
  612. create_by_name= input.create_by_name,
  613. create_time = DateTime.Now
  614. });
  615. }
  616. }
  617. //计算平台补货
  618. foreach (var item in PModels)
  619. {
  620. }
  621. return planorders;
  622. }
  623. /// <summary>
  624. /// 计算再订货点
  625. /// </summary>
  626. /// <param name="planMonth">计划年月(yyyy-MM-dd)</param>
  627. /// <param name="qty">需求量</param>
  628. /// <param name="qty">最小包装数量</param>
  629. /// <param name="holidays">节假日</param>
  630. /// <param name="replenishCycle">补货周期</param>
  631. /// <returns></returns>
  632. private decimal CalcRop(string planMonth,decimal qty,decimal packQty,List<HolidayMaster> holidays,decimal replenishCycle)
  633. {
  634. decimal rop = 0.0m;
  635. //获取当月天数
  636. int year = Convert.ToInt16(planMonth.Substring(0, 4));
  637. int month = Convert.ToInt16(planMonth.Substring(5, 2));
  638. int days = DateTime.DaysInMonth(year, month);
  639. //计算当前月的周末天数
  640. int weeks = CalcWeekDays(days, Convert.ToDateTime(planMonth));
  641. //获取当前年月的节假日设置
  642. var curHolidays = holidays.Where(p => p.Dated.Value.Year == year && p.Dated.Value.Month == month).ToList();
  643. //当月工作天数
  644. int workDays = days - weeks - curHolidays.Where(p => p.Ufld1 == "休假").Count() + curHolidays.Where(p => p.Ufld1 == "调班").Count();
  645. //rop = (需求量/月工作天数*补货周期)=>按照最小包装单位元整
  646. rop = Math.Ceiling(qty / workDays * replenishCycle / packQty) * packQty;
  647. return rop;
  648. }
  649. /// <summary>
  650. /// 计算当月有多少个周末
  651. /// </summary>
  652. /// <param name="days"></param>
  653. /// <param name="startDay"></param>
  654. /// <returns></returns>
  655. private int CalcWeekDays(int days, DateTime startDay)
  656. {
  657. int sumDays = 0;
  658. for (int i = 0; i < days; i++)
  659. {
  660. int weekDays = (int)startDay.AddDays(i).DayOfWeek;
  661. if (weekDays == 0 || weekDays == 6)
  662. {
  663. sumDays++;
  664. }
  665. }
  666. return sumDays;
  667. }
  668. /// <summary>
  669. /// 生成整体需求计划
  670. /// </summary>
  671. /// <param name="input"></param>
  672. /// <returns></returns>
  673. /// <exception cref="NotImplementedException"></exception>
  674. public async Task<string> OverallDemandPlan(InputDto input)
  675. {
  676. //1.1、获取海外销售预测数据
  677. List<OverseasSaleFcst> overseasSales = _overseasSaleFcst.GetListAsync(p => p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result.OrderBy(p => p.OrderNum).ToList();
  678. //1.2、获取平台预测收集数据
  679. List<PlatformFcstCollect> platformFcsts = _platformFcstCollect.GetListAsync(p => p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result.OrderBy(p=>p.OrderNum).ToList();
  680. //1.3、获取国内终端预测-T1汇总数据
  681. List<DomesticTerminalFcst> domesticFcsts = _domesticTerminalFcst.GetListAsync(p => p.TypeEnum == 2 && p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id && !p.IsDeleted).Result.OrderBy(p => p.OrderNum).ToList();
  682. //计算当前年月的N+1,N+2
  683. string strN0 = input.year.ToString() + "-" + input.month.ToString("00");
  684. int newYear = input.month == 12 ? input.year + 1 : input.year;
  685. int newMonth = input.month == 12 ? 1 : input.month + 1;
  686. string strN1 = newYear.ToString() + "-" + newMonth.ToString("00");
  687. newYear = newMonth == 12 ? newYear + 1 : newYear;
  688. newMonth = newMonth == 12 ? 1 : newMonth + 1;
  689. string strN2 = newYear.ToString() + "-" + newMonth.ToString("00");
  690. //整体需求计划
  691. List<OverallDemandPlan> plans = new List<OverallDemandPlan>();
  692. //计算海外
  693. List<string> hwModels = overseasSales.Select(p => p.Model).Distinct().ToList();
  694. int OrderNum = 1;
  695. foreach (var item in hwModels)
  696. {
  697. var curFcsts = overseasSales.Where(p => p.Model == item).ToList();
  698. OverallDemandPlan plan = new OverallDemandPlan();
  699. plan.Area = "海外";
  700. plan.Model = item;
  701. plan.PlanMonth = strN0;
  702. plan.Qty = curFcsts.Where(p => p.PlanMonth == strN0).Sum(p => p.Qty);
  703. plan.OrderNum = OrderNum;
  704. plans.Add(plan);
  705. plan = new OverallDemandPlan();
  706. plan.Area = "海外";
  707. plan.Model = item;
  708. plan.PlanMonth = strN1;
  709. plan.Qty = curFcsts.Where(p => p.PlanMonth == strN1).Sum(p => p.Qty);
  710. plan.OrderNum = OrderNum;
  711. plans.Add(plan);
  712. plan = new OverallDemandPlan();
  713. plan.Area = "海外";
  714. plan.Model = item;
  715. plan.PlanMonth = strN2;
  716. plan.Qty = curFcsts.Where(p => p.PlanMonth == strN2).Sum(p => p.Qty);
  717. plan.OrderNum = OrderNum;
  718. plans.Add(plan);
  719. OrderNum += 1;
  720. }
  721. //计算国内
  722. List<string> gnModels = domesticFcsts.Select(p=>p.Model).ToList();
  723. gnModels.AddRange(platformFcsts.Select(p => p.Model).ToList());
  724. gnModels = gnModels.Distinct().ToList();
  725. OrderNum = 1;
  726. foreach (var item in gnModels)
  727. {
  728. var curDFcsts = domesticFcsts.Where(p => p.Model == item).ToList();
  729. var curPFcsts = platformFcsts.Where(p => p.Model == item).ToList();
  730. OverallDemandPlan plan = new OverallDemandPlan();
  731. plan.Area = "国内";
  732. plan.Model = item;
  733. plan.PlanMonth = strN0;
  734. plan.Qty = curDFcsts.Where(p => p.PlanMonth == strN0).Sum(p => p.Qty) + curPFcsts.Where(p => p.PlanMonth == strN0).Sum(p => p.Qty);
  735. plan.OrderNum = OrderNum;
  736. plans.Add(plan);
  737. plan = new OverallDemandPlan();
  738. plan.Area = "国内";
  739. plan.Model = item;
  740. plan.PlanMonth = strN1;
  741. plan.Qty = curDFcsts.Where(p => p.PlanMonth == strN1).Sum(p => p.Qty) + curPFcsts.Where(p => p.PlanMonth == strN1).Sum(p => p.Qty);
  742. plan.OrderNum = OrderNum;
  743. plans.Add(plan);
  744. plan = new OverallDemandPlan();
  745. plan.Area = "国内";
  746. plan.Model = item;
  747. plan.PlanMonth = strN2;
  748. plan.Qty = curDFcsts.Where(p => p.PlanMonth == strN2).Sum(p => p.Qty) + curPFcsts.Where(p => p.PlanMonth == strN2).Sum(p => p.Qty);
  749. plan.OrderNum = OrderNum;
  750. plans.Add(plan);
  751. OrderNum += 1;
  752. }
  753. plans.ForEach(p => {
  754. p.Year= input.year;
  755. p.Month= input.month;
  756. p.tenant_id = input.tenant_id;
  757. p.company_id = input.company_id;
  758. p.factory_id= input.factory_id;
  759. p.org_id= input.org_id;
  760. p.create_by = input.create_by;
  761. p.create_by_name= input.create_by_name;
  762. p.create_time = DateTime.Now;
  763. });
  764. //保存数据
  765. using (var unitOfWork = _unitOfWorkManager.Begin(false, true))
  766. {
  767. try
  768. {
  769. //先删除
  770. await _overallDemandPlan.HardDeleteAsync(p=>p.Year == input.year && p.Month == input.month && p.tenant_id == input.tenant_id && p.company_id == input.company_id && p.factory_id == input.factory_id);
  771. //保存整体需求计划
  772. await _overallDemandPlan.InsertManyAsync(plans);
  773. await unitOfWork.CompleteAsync();
  774. }
  775. catch (Exception e)
  776. {
  777. unitOfWork.Dispose();
  778. new NLogHelper("MonthlyCapacityLoadAppService").WriteLog("OverallDemandPlan", "生成【" + input.year + "年" + input.month + "月】整体需求计划失败:" + e.Message, _currentTenant.Id.ToString());
  779. return "NO|" + e.Message;
  780. };
  781. }
  782. return "OK|刷新成功!";
  783. }
  784. }
  785. }