ProductionScheduleAppService.cs 116 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. using MongoDB.Driver.Linq;
  19. using Amazon.Runtime.Internal.Util;
  20. using IdentityModel.Client;
  21. using Amazon.Runtime;
  22. using Magicodes.ExporterAndImporter.Core.Extension;
  23. using Volo.Abp.Domain.Repositories;
  24. using System.Runtime.CompilerServices;
  25. using NUglify.JavaScript;
  26. using MathNet.Numerics.Optimization.LineSearch;
  27. using MathNet.Numerics;
  28. using Volo.Abp.Options;
  29. namespace Business.ResourceExamineManagement
  30. {
  31. /// <summary>
  32. /// 生产排产服务
  33. /// </summary>
  34. public class ProductionScheduleAppService : ApplicationService
  35. {
  36. #region 服务
  37. /// <summary>
  38. /// 物料
  39. /// </summary>
  40. private ISqlRepository<ItemMaster> _itemMaster;
  41. /// <summary>
  42. /// 工单
  43. /// </summary>
  44. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  45. /// <summary>
  46. /// 工单物料明细
  47. /// </summary>
  48. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  49. /// <summary>
  50. /// 工单工艺路线明细
  51. /// </summary>
  52. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  53. /// <summary>
  54. /// 库存主数据
  55. /// </summary>
  56. private ISqlRepository<InvMaster> _invMaster;
  57. /// <summary>
  58. /// 生产线明细
  59. /// </summary>
  60. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  61. /// <summary>
  62. /// 生产周期明细
  63. /// </summary>
  64. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  65. /// <summary>
  66. /// 排产结果明细
  67. /// </summary>
  68. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  69. /// <summary>
  70. /// 工作日历数据
  71. /// </summary>
  72. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  73. /// <summary>
  74. /// 产线休息时间记录表
  75. /// </summary>
  76. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  77. /// <summary>
  78. /// 产线人员配置表
  79. /// </summary>
  80. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  81. /// <summary>
  82. /// 加班设置表
  83. /// </summary>
  84. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  85. /// <summary>
  86. /// 加班设置表
  87. /// </summary>
  88. private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
  89. /// <summary>
  90. /// 节假日记录表
  91. /// </summary>
  92. private ISqlRepository<HolidayMaster> _holidayMaster;
  93. /// <summary>
  94. /// 排产异常记录
  95. /// </summary>
  96. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  97. /// <summary>
  98. /// 雪花算法
  99. /// </summary>
  100. SnowFlake help = new SnowFlake();
  101. private readonly ICurrentTenant _currentTenant;
  102. /// <summary>
  103. /// 工作日历数据
  104. /// </summary>
  105. private List<ShopCalendarWorkCtr> calendars;
  106. /// <summary>
  107. /// 产线休息记录数据
  108. /// </summary>
  109. private List<QualityLineWorkDetail> qualityLines;
  110. /// <summary>
  111. /// 节假日记录数据
  112. /// </summary>
  113. private List<HolidayMaster> holidays;
  114. /// <summary>
  115. /// 生产线UPH设置
  116. /// </summary>
  117. private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
  118. /// <summary>
  119. /// 加班设置
  120. /// </summary>
  121. private List<ResourceOccupancyTime> resourceOccupancyTimes;
  122. /// <summary>
  123. /// 领料单
  124. /// </summary>
  125. private ISqlRepository<NbrMaster> _nbrMaster;
  126. /// <summary>
  127. /// 领料单明细
  128. /// </summary>
  129. private ISqlRepository<NbrDetail> _nbrDetail;
  130. /// <summary>
  131. /// 工单工序开始准备时间记录
  132. /// </summary>
  133. private ISqlRepository<WorkOrdSetupTimeRecord> _workOrdSetupTimeRecord;
  134. /// <summary>
  135. /// 工单工序开始准备时间记录
  136. /// </summary>
  137. private List<WorkOrdSetupTimeRecord> timeRecords;
  138. /// <summary>
  139. /// 新增工序准备开始时间记录
  140. /// </summary>
  141. private List<WorkOrdSetupTimeRecord> inserts = new List<WorkOrdSetupTimeRecord>();
  142. /// <summary>
  143. /// 更新工序准备开始时间记录
  144. /// </summary>
  145. private List<WorkOrdSetupTimeRecord> updates = new List<WorkOrdSetupTimeRecord>();
  146. /// <summary>
  147. /// 生产工单主表
  148. /// </summary>
  149. private readonly IRepository<mes_morder, long> _mysql_mes_morder;
  150. /// <summary>
  151. /// 工厂id
  152. /// </summary>
  153. private string domain = "";
  154. /// <summary>
  155. /// 排产任务执行时间
  156. /// </summary>
  157. private DateTime scheTime;
  158. #endregion
  159. #region 构造函数
  160. /// <summary>
  161. /// 构造函数
  162. /// </summary>
  163. public ProductionScheduleAppService(
  164. ISqlRepository<ItemMaster> itemMaster,
  165. ISqlRepository<WorkOrdMaster> workOrdMaster,
  166. ISqlRepository<WorkOrdDetail> workOrdDetail,
  167. ISqlRepository<WorkOrdRouting> workOrdRouting,
  168. ISqlRepository<ProdLineDetail> prodLineDetail,
  169. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  170. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  171. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  172. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  173. ISqlRepository<InvMaster> invMaster,
  174. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  175. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  176. ISqlRepository<HolidayMaster> holidayMaster,
  177. ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
  178. ICurrentTenant currentTenant,
  179. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  180. ISqlRepository<NbrMaster> nbrMaster,
  181. IRepository<mes_morder, long> mysql_mes_morder,
  182. ISqlRepository<WorkOrdSetupTimeRecord> workOrdSetupTimeRecord,
  183. ISqlRepository<NbrDetail> nbrDetail
  184. )
  185. {
  186. _itemMaster = itemMaster;
  187. _workOrdMaster = workOrdMaster;
  188. _workOrdDetail = workOrdDetail;
  189. _workOrdRouting = workOrdRouting;
  190. _nbrMaster = nbrMaster;
  191. _prodLineDetail = prodLineDetail;
  192. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  193. _resourceOccupancyTime = resourceOccupancyTime;
  194. _periodSequenceDet = periodSequenceDet;
  195. _scheduleResultOpMaster = scheduleResultOpMaster;
  196. _invMaster = invMaster;
  197. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  198. _qualityLineWorkDetail = qualityLineWorkDetail;
  199. _holidayMaster = holidayMaster;
  200. _generalizedCodeMaster = generalizedCodeMaster;
  201. _currentTenant = currentTenant;
  202. _scheduleExceptionMaster = scheduleExceptionMaster;
  203. _mysql_mes_morder = mysql_mes_morder;
  204. _workOrdSetupTimeRecord = workOrdSetupTimeRecord;
  205. _nbrDetail = nbrDetail;
  206. }
  207. #endregion
  208. /// <summary>
  209. /// 生产排产-定时任务
  210. /// </summary>
  211. public async void DoExt()
  212. {
  213. //定时任务排产:获取工厂id
  214. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  215. domain = configuration.GetConnectionString("Factory_id");
  216. ////获取需要排产的工单(获取四周的工单:正常工单+已审批通过的特殊工单)
  217. //DateTime endDate = DateTime.Now.Date.AddDays(28).AddDays(1);
  218. //取数开始时间为当前时间
  219. DateTime startTime = DateTime.Now;
  220. scheTime = startTime;
  221. //尚未开始生产的工单+正在生产的工单(工单需求数量>已完成数量)
  222. var workOrds = _workOrdMaster.Select(p => p.IsActive && p.Domain == domain && (p.QtyOrded - p.QtyCompleted) > 0 && p.Status !="C" && p.Status != "c" && !string.IsNullOrEmpty(p.Status) && (string.IsNullOrEmpty(p.Typed) || (!string.IsNullOrEmpty(p.Typed) && p.Typed.ToUpper() != "PW" && p.BusinessID >0 ))).ToList();
  223. if (workOrds.Any())
  224. {
  225. await DoProductSchedule(startTime, workOrds, domain, 1);
  226. }
  227. }
  228. /// <summary>
  229. /// 生产排产
  230. /// </summary>
  231. /// <param name="startTime">排产开始时间</param>
  232. /// <param name="workOrds">需要重新排产的工单</param>
  233. /// <param name="factoryid">工单的工厂id</param>
  234. /// <param name="type">排产类型:1-自动排产;2-手动排产</param>
  235. /// <returns></returns>
  236. public async Task<string> DoProductSchedule(DateTime startTime,List<WorkOrdMaster> workOrds, string factoryid,int type, List<WorkPriorityDto> dbWorkOrds=null)
  237. {
  238. //记录工厂id
  239. domain = factoryid;
  240. //记录排产开始时间
  241. scheTime = startTime;
  242. if (dbWorkOrds == null)
  243. {
  244. //获取工单领料单
  245. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type.ToUpper() == "SM" && workOrds.Select(s => s.WorkOrd).Contains(x.WorkOrd)).ToList();
  246. //获取领料单明细
  247. var nbrDtlLists = _nbrDetail.Select(x => x.Domain == domain && nbrMasterList.Select(s => s.Nbr).Contains(x.Nbr)).ToList();
  248. workOrds = workOrds.OrderBy(p => p.Priority).ToList();
  249. //记录工单数据
  250. dbWorkOrds = workOrds.Select(p => new WorkPriorityDto
  251. {
  252. WorkOrd = p.WorkOrd,
  253. Priority = p.Priority,
  254. QtyOrded = p.QtyOrded
  255. }).ToList();
  256. //处理工单优先级:正常投产工单优先级最高,其次是前处理状态为部分完成/全部完成,其他按照工单优先级排
  257. decimal ytc = 1m;
  258. decimal ktc = 10000m;
  259. decimal bktc = 20000m;
  260. for (int i = 0; i < workOrds.Count; i++)
  261. {
  262. //正在投产
  263. if (!string.IsNullOrEmpty(workOrds[i].Status) && workOrds[i].Status.ToUpper() == "W")
  264. {
  265. workOrds[i].Priority = ytc;
  266. ytc++;
  267. continue;
  268. }
  269. //需要前处理的领料单
  270. var qclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType == "PrevProcess");
  271. //不需要前处理的领料单
  272. var bqclNbr = nbrMasterList.FirstOrDefault(p => p.WorkOrd == workOrds[i].WorkOrd && p.TransType != "PrevProcess");
  273. List<NbrDetail> bqclNbrDtls = new List<NbrDetail>();
  274. if (bqclNbr != null)
  275. {
  276. bqclNbrDtls = nbrDtlLists.Where(p => p.Nbr == bqclNbr.Nbr).ToList();
  277. }
  278. //存在领料单:不需要前处理-领料单明细存在已关闭物料,需要前处理-状态为部分完成或者全部完成
  279. if (qclNbr != null && bqclNbr != null)
  280. {
  281. if ((qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed") && bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  282. {
  283. workOrds[i].Priority = ktc;
  284. ktc++;
  285. continue;
  286. }
  287. workOrds[i].Priority = bktc;
  288. bktc++;
  289. continue;
  290. }
  291. if (qclNbr != null && bqclNbr == null)
  292. {
  293. if (qclNbr.PretreatmentState == "50" || qclNbr.PretreatmentState == "completed")
  294. {
  295. workOrds[i].Priority = ktc;
  296. ktc++;
  297. continue;
  298. }
  299. workOrds[i].Priority = bktc;
  300. bktc++;
  301. continue;
  302. }
  303. if (qclNbr == null && bqclNbr != null)
  304. {
  305. if (bqclNbrDtls.Exists(p => p.Status.ToUpper() == "C"))
  306. {
  307. workOrds[i].Priority = ktc;
  308. ktc++;
  309. continue;
  310. }
  311. workOrds[i].Priority = bktc;
  312. bktc++;
  313. continue;
  314. }
  315. if (qclNbr == null && bqclNbr == null)
  316. {
  317. workOrds[i].Priority = bktc;
  318. bktc++;
  319. continue;
  320. }
  321. }
  322. }
  323. //2、获取数据
  324. //获取工单工艺路径数据
  325. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  326. //修改工序需求数为最大完成数+齐套数量
  327. workOrds.ForEach(w => {
  328. w.QtyOrded= w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault() > w.QtyOrded ? w.QtyOrded : w.LocationStock.GetValueOrDefault() + w.OpQtyCompleted.GetValueOrDefault();
  329. var routings = workOrdRoutings.Where(r => r.WorkOrd == w.WorkOrd).ToList();
  330. routings.ForEach(r => {
  331. r.QtyOrded = w.LocationStock + w.OpQtyCompleted > w.QtyOrded ? w.QtyOrded : w.LocationStock + w.OpQtyCompleted;
  332. });
  333. });
  334. //获取物料对应的生产线信息:物料、工序对应的生产线
  335. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  336. List<string> lines = prodLines.Select(p => p.Line).ToList();
  337. //获取非标准产线人员配置
  338. prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  339. //获取加班设置
  340. resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
  341. //获取工作日历数据:产线的工作日历+默认的工作日历
  342. calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
  343. //获取产线休息记录数据
  344. qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
  345. //获取节假日记录数据
  346. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= scheTime.Date);
  347. //获取工单的准备开始时间记录
  348. timeRecords = _workOrdSetupTimeRecord.Select(p=>p.Domain == domain && workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd));
  349. //获取当天的生产周期数据
  350. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate == scheTime.Date && p.Domain == domain && p.IsActive);
  351. //获取当前日期往后的排产记录数据
  352. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate == scheTime.Date && p.Domain == domain);
  353. //排产前校验
  354. List<ScheduleExceptionMaster> exceptions = BeforeScheduleCheck(workOrds, workOrdRoutings, prodLines,type);
  355. //过滤校验未通过的工单
  356. if (exceptions.Any())
  357. {
  358. workOrds = workOrds.Where(p => !exceptions.Select(m => m.WorkOrd).Contains(p.WorkOrd)).ToList();
  359. }
  360. //3、排产
  361. //生产周期
  362. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  363. //排产记录表
  364. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  365. //记录排产结果
  366. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  367. //按照优先级排序
  368. workOrds = workOrds.OrderBy(p=>p.Priority).ToList();
  369. for (int i = 0; i < workOrds.Count; i++)
  370. {
  371. //记录产线占用情况
  372. allResults.AddRange(scheduleMasters);
  373. //当前工单工艺路线主产线的关键工序
  374. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == workOrds[i].WorkOrd && p.ItemNum == workOrds[i].ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p => p.OP).ToList();
  375. //当前工单的产线明细
  376. var curProdLines = prodLines.Where(p => p.Part == workOrds[i].ItemNum).ToList();
  377. //产线排产
  378. LineSchedule(workOrds[i], curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
  379. }
  380. //回写工单优先级
  381. foreach (var item in workOrds)
  382. {
  383. var curInfo = dbWorkOrds.FirstOrDefault(p => p.WorkOrd == item.WorkOrd);
  384. if (curInfo != null)
  385. {
  386. //item.Priority = curInfo.Priority;
  387. item.QtyOrded = curInfo.QtyOrded;
  388. }
  389. }
  390. //更新当天日计划的计划数量,排产数量
  391. foreach (var item in periodSequenceDtls)
  392. {
  393. //item.UDeci5 = item.OrdQty;
  394. //获取历史排产数据
  395. var curDtl = dbPeriodSequences.FirstOrDefault(p =>p.OrdQty > 0 && p.Op == item.Op && p.WorkOrds == item.WorkOrds && p.Line == item.Line && p.PlanDate == item.PlanDate && p.PlanDate == scheTime.Date);
  396. //item.OrdQty = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  397. item.UDeci5 = curDtl == null ? item.OrdQty : curDtl.OrdQty;
  398. }
  399. using (TransactionScope scope = new TransactionScope())
  400. {
  401. try
  402. {
  403. //记录排产异常数据
  404. if (exceptions.Any())
  405. {
  406. _scheduleExceptionMaster.Insert(exceptions);
  407. }
  408. //更新工单优先级
  409. _workOrdMaster.Update(workOrds);
  410. //添加工单工序准备开始时间记录
  411. if (inserts.Any())
  412. {
  413. _workOrdSetupTimeRecord.Insert(inserts);
  414. }
  415. //更新工单工序准备开始时间记录
  416. if (updates.Any())
  417. {
  418. _workOrdSetupTimeRecord.Update(updates);
  419. }
  420. //已投产的工单,只需要保存当前日期下一天的排产记录
  421. List<string> sczWorkords = workOrds.Where(p => p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S").Select(p=>p.WorkOrd).ToList();
  422. if (sczWorkords.Any())
  423. {
  424. //获取计划日期在当前日期之后且已投产的日计划,将其计划开工日期改为当天
  425. List<PeriodSequenceDet> wlSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList();
  426. List<ScheduleResultOpMaster> wlSchedules = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList();
  427. //获取当天的日计划
  428. List<PeriodSequenceDet> dtSequenceDets = _periodSequenceDet.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrds) && p.PlanDate == scheTime.Date).ToList();
  429. List<ScheduleResultOpMaster> dtScheduleResults = _scheduleResultOpMaster.Select(p => p.Domain == domain && sczWorkords.Contains(p.WorkOrd) && p.WorkDate == scheTime.Date).ToList();
  430. //需要更新的日计划
  431. List<PeriodSequenceDet> upSequenceDets = new List<PeriodSequenceDet>();
  432. List<ScheduleResultOpMaster> upScheduleResults = new List<ScheduleResultOpMaster>();
  433. //需要删除的日计划
  434. List<PeriodSequenceDet> delSequenceDets = new List<PeriodSequenceDet>();
  435. List<ScheduleResultOpMaster> delScheduleResults = new List<ScheduleResultOpMaster>();
  436. //需要新增的日计划
  437. List<PeriodSequenceDet> inSequenceDets = new List<PeriodSequenceDet>();
  438. List<ScheduleResultOpMaster> inScheduleResults = new List<ScheduleResultOpMaster>();
  439. PeriodSequenceDet seqInfo = new PeriodSequenceDet();
  440. ScheduleResultOpMaster schInfo = new ScheduleResultOpMaster();
  441. foreach (var gdh in sczWorkords)
  442. {
  443. //提前投产的日计划
  444. var tcSeqs = wlSequenceDets.Where(p => p.WorkOrds == gdh && (p.Status.ToUpper() == "W" || p.Status.ToUpper() == "S")).ToList();
  445. //当前工单存在未来日期投产的日计划
  446. if (tcSeqs.Any())
  447. {
  448. //获取提前投产的工序
  449. List<int> ops = tcSeqs.Select(p => p.Op).Distinct().ToList();
  450. foreach (var op in ops)
  451. {
  452. //当前工序提前投产的日计划
  453. var opSeqs = tcSeqs.Where(p => p.Op == op).ToList();
  454. //获取当天的日计划
  455. var dtSeq = dtSequenceDets.FirstOrDefault(p=>p.WorkOrds == gdh && p.Op == op);
  456. if (dtSeq != null )
  457. {
  458. delSequenceDets.Add(dtSeq);
  459. }
  460. seqInfo = new PeriodSequenceDet();
  461. seqInfo = opSeqs[0];
  462. seqInfo.OrdQty = opSeqs.Sum(p => p.OrdQty) + (dtSeq != null ? dtSeq.OrdQty : 0m);
  463. seqInfo.CompQty = opSeqs.Sum(p => p.CompQty) + (dtSeq != null ? dtSeq.CompQty : 0m);
  464. //获取提前投产的日计划
  465. var opSchs = wlSchedules.Where(p => p.WorkOrd == gdh && p.Op == op && opSeqs.Select(m => m.PlanDate).Contains(p.WorkDate)).ToList();
  466. if (!opSchs.Any()) continue;
  467. schInfo = opSchs[0];
  468. string strScheTime = scheTime.Date.ToString("yyyy-MM-dd");
  469. schInfo.WorkDate = scheTime.Date;
  470. schInfo.WorkQty = seqInfo.OrdQty;
  471. schInfo.WorkStartTime = Convert.ToDateTime(schInfo.WorkStartTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkStartTime.ToString("yyyy-MM-dd"), strScheTime));
  472. schInfo.WorkEndTime = Convert.ToDateTime(schInfo.WorkEndTime.ToString("yyyy-MM-dd HH:mm:ss").Replace(schInfo.WorkEndTime.ToString("yyyy-MM-dd"), strScheTime));
  473. upScheduleResults.Add(schInfo);
  474. //获取当天的日计划
  475. var dtSch = dtScheduleResults.FirstOrDefault(p=>p.WorkOrd == gdh && p.Op == op);
  476. if (dtSch != null)//当天有日计划
  477. {
  478. delScheduleResults.Add(dtSch);
  479. }
  480. seqInfo.PlanDate = scheTime.Date;
  481. upSequenceDets.Add(seqInfo);
  482. }
  483. }
  484. //今天未投产的计划清空
  485. var delp = dtSequenceDets.Where(p => string.IsNullOrEmpty(p.Status) && p.WorkOrds==gdh).ToList();
  486. if (delp.Any())
  487. {
  488. //删除今天的
  489. delSequenceDets.AddRange(delp);
  490. var delr = dtScheduleResults.Where(p => p.WorkOrd == gdh && delp.Select(d => d.Op).Contains(p.Op)).ToList();
  491. delScheduleResults.AddRange(delr);
  492. //同一个工序有下达记录则不进行新增
  493. var pc= dtSequenceDets.Where(p => !string.IsNullOrEmpty(p.Status) && p.WorkOrds == gdh).ToList();
  494. delp = delp.Where(d=> !pc.Select(p=>p.Op).Contains(d.Op)).ToList();
  495. //新增今天的
  496. inSequenceDets.AddRange(periodSequenceDtls.Where(p=>p.WorkOrds==gdh && p.PlanDate== scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  497. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && delp.Select(d => d.Op).Contains(p.Op)));
  498. }
  499. //无计划的今天的工序新增
  500. var inss = dtScheduleResults.Where(p => p.WorkOrd == gdh).ToList();
  501. var ins = periodSequenceDtls.Where(p => p.WorkOrds == gdh && p.PlanDate == scheTime.Date && !inss.Select(n=>n.Op).Contains(p.Op)).ToList();
  502. if (ins.Any())
  503. {
  504. //新增今天的
  505. inSequenceDets.AddRange(ins);
  506. inScheduleResults.AddRange(scheduleMasters.Where(p => p.WorkOrd == gdh && p.WorkDate == scheTime.Date && ins.Select(d => d.Op).Contains(p.Op)));
  507. }
  508. }
  509. //更新提前投产的日计划
  510. if (upSequenceDets.Any())
  511. {
  512. _periodSequenceDet.Update(upSequenceDets);
  513. }
  514. if (upScheduleResults.Any())
  515. {
  516. _scheduleResultOpMaster.Update(upScheduleResults);
  517. }
  518. //删除当天的日计划
  519. if (delSequenceDets.Any())
  520. {
  521. _periodSequenceDet.Delete(delSequenceDets);
  522. }
  523. if (delScheduleResults.Any())
  524. {
  525. _scheduleResultOpMaster.Delete(delScheduleResults);
  526. }
  527. //新增当天的日计划
  528. if (inSequenceDets.Any())
  529. {
  530. _periodSequenceDet.Insert(inSequenceDets);
  531. }
  532. if (inScheduleResults.Any())
  533. {
  534. _scheduleResultOpMaster.Insert(inScheduleResults);
  535. }
  536. //删除当前日期下一天开始的工单排产记录
  537. _periodSequenceDet.Delete(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date && p.Domain == domain);
  538. _scheduleResultOpMaster.Delete(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date && p.Domain == domain);
  539. //保存下一天的日计划数据
  540. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => sczWorkords.Contains(p.WorkOrds) && p.PlanDate > scheTime.Date).ToList());
  541. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => sczWorkords.Contains(p.WorkOrd) && p.WorkDate > scheTime.Date).ToList());
  542. }
  543. //未投产的工单,当前日期及以后的排产记录全部删除
  544. List<string> wscWorkords = workOrds.Where(p => p.Status.ToUpper() != "W" && p.Status.ToUpper() != "S").Select(p => p.WorkOrd).ToList();
  545. if (wscWorkords.Any())
  546. {
  547. //删除当前日期及以后的工单排产记录
  548. _periodSequenceDet.Delete(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date && p.Domain == domain && p.OrdQty != 0);
  549. _scheduleResultOpMaster.Delete(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date && p.Domain == domain);
  550. //保存当前日期及以后的日计划数据
  551. var ins1 = periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList();
  552. _periodSequenceDet.Insert(periodSequenceDtls.Where(p => wscWorkords.Contains(p.WorkOrds) && p.PlanDate >= scheTime.Date).ToList());
  553. var ins2 = scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList();
  554. _scheduleResultOpMaster.Insert(scheduleMasters.Where(p => wscWorkords.Contains(p.WorkOrd) && p.WorkDate >= scheTime.Date).ToList());
  555. }
  556. scope.Complete();
  557. }
  558. catch (Exception ex)
  559. {
  560. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductSchedule", "保存排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  561. scope.Dispose();
  562. return "NO|排产数据保存失败";
  563. }
  564. }
  565. //领料单重新处理
  566. AdjustNbrDate(workOrds);
  567. //日计划自动下达
  568. await ProductionDailyPlanAutoPublish(domain);
  569. return "OK";
  570. }
  571. /// <summary>
  572. /// 排产前校验
  573. /// </summary>
  574. /// <param name="workOrds">待排产工单</param>
  575. /// <param name="workOrdRoutings">工单工艺路线</param>
  576. /// <param name="prodLines">产线明细</param>
  577. /// <param name="type">排产类型:1-自动排产,2-手动排产</param>
  578. /// <returns></returns>
  579. public List<ScheduleExceptionMaster> BeforeScheduleCheck(List<WorkOrdMaster> workOrds,List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,int type)
  580. {
  581. //记录操作时间
  582. string optTime = DateTime.Now.ToString("yyyyMMddHHmmss");
  583. List<ScheduleExceptionMaster> exceptions = new List<ScheduleExceptionMaster>();
  584. ScheduleExceptionMaster entity;
  585. foreach (var item in workOrds)
  586. {
  587. var curRoutings = workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd && p.ItemNum == item.ItemNum && p.MilestoneOp).OrderBy(p=>p.OP).Select(p=>p.OP).ToList();
  588. //判断当前工单主产线是否设置了关键工序
  589. if (!curRoutings.Any())//当前工单没有维护关键工序
  590. {
  591. entity = new ScheduleExceptionMaster();
  592. entity.Domain = item.Domain;
  593. entity.WorkOrd = item.WorkOrd;
  594. entity.ItemNum = item.ItemNum;
  595. entity.CreateTime = DateTime.Now;
  596. entity.Remark = "排产异常:工单的工艺路线没有维护关键工序,请维护后再操作!";
  597. entity.Type = type == 1 ? "自动排产" : "手动排产";
  598. entity.OptTime = optTime;
  599. exceptions.Add(entity);
  600. continue;
  601. }
  602. //获取当前工单物料对应的产线信息
  603. var lineDetails = prodLines.Where(x => x.Part == item.ItemNum && curRoutings.Contains(x.Op)).ToList();
  604. if (!lineDetails.Any())
  605. {
  606. entity = new ScheduleExceptionMaster();
  607. entity.Domain = item.Domain;
  608. entity.WorkOrd = item.WorkOrd;
  609. entity.ItemNum = item.ItemNum;
  610. entity.CreateTime = DateTime.Now;
  611. entity.Remark = "排产异常:工单的关键工序没有维护产线数据,请维护后再操作!";
  612. entity.Type = type == 1 ? "自动排产" : "手动排产";
  613. entity.OptTime = optTime;
  614. exceptions.Add(entity);
  615. continue;
  616. }
  617. //校验关键工序是否维护了产线
  618. List<LineStartDto> lines = new List<LineStartDto>();
  619. foreach (var op in curRoutings)
  620. {
  621. var curLines = lineDetails.Where(p => p.Op == op).ToList();
  622. if (!curLines.Any())//当前Op没有维护产线
  623. {
  624. entity = new ScheduleExceptionMaster();
  625. entity.Domain = item.Domain;
  626. entity.WorkOrd = item.WorkOrd;
  627. entity.ItemNum = item.ItemNum;
  628. entity.CreateTime = DateTime.Now;
  629. entity.Remark = "排产异常:工单的关键工序["+ op + "]没有维护产线数据,请维护后再操作!";
  630. entity.Type = type == 1 ? "自动排产" : "手动排产";
  631. entity.OptTime = optTime;
  632. exceptions.Add(entity);
  633. }
  634. foreach (var line in curLines)
  635. {
  636. lines.Add(new LineStartDto {
  637. Line = line.Line,
  638. Op = op
  639. });
  640. }
  641. }
  642. //校验一条产线是否维护了多个关键工序
  643. List<string> pdLines = lines.Select(p => p.Line).Distinct().ToList();
  644. foreach (var line in pdLines)
  645. {
  646. var curLines = lines.Where(p => p.Line == line).ToList();
  647. if (curLines.Count() > 1)//当前物料的多个关键工序对应一条产线
  648. {
  649. entity = new ScheduleExceptionMaster();
  650. entity.Domain = item.Domain;
  651. entity.WorkOrd = item.WorkOrd;
  652. entity.ItemNum = item.ItemNum;
  653. entity.CreateTime = DateTime.Now;
  654. entity.Remark = "排产异常:工单的多个关键工序[" + string.Join("、",curLines.Select(p=>p.Op).ToList()) + "]对应同一条产线[" + curLines[0].Line +"],请调整后再操作!";
  655. entity.Type = type == 1 ? "自动排产" : "手动排产";
  656. entity.OptTime = optTime;
  657. exceptions.Add(entity);
  658. }
  659. }
  660. //校验主产线关键工序对应的产线是否维护了工作日历
  661. var curCalendars = calendars.Where(x => lineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
  662. foreach (var rut in lineDetails)
  663. {
  664. //获取当前产线维护的工作日历
  665. var lineCals = curCalendars.Where(p => p.ProdLine == rut.Line).ToList();
  666. if (!lineCals.Any())//当前产线未维护工作日历
  667. {
  668. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  669. if (!lineCals.Any() || lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  670. {
  671. entity = new ScheduleExceptionMaster();
  672. entity.Domain = item.Domain;
  673. entity.WorkOrd = item.WorkOrd;
  674. entity.ItemNum = item.ItemNum;
  675. entity.CreateTime = DateTime.Now;
  676. entity.Remark = "排产异常:产线["+rut.Line+ "]没有维护工作日历且标准工作日历未维护完全,请维护后再操作!";
  677. entity.Type = type == 1 ? "自动排产" : "手动排产";
  678. entity.OptTime = optTime;
  679. exceptions.Add(entity);
  680. }
  681. }
  682. else if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)//当前产线维护了工作日历,但是没有维护完全
  683. {
  684. entity = new ScheduleExceptionMaster();
  685. entity.Domain = item.Domain;
  686. entity.WorkOrd = item.WorkOrd;
  687. entity.ItemNum = item.ItemNum;
  688. entity.CreateTime = DateTime.Now;
  689. entity.Remark = "排产异常:产线[" + rut.Line + "]工作日历没有维护完整,请维护后再操作!";
  690. entity.Type = type == 1 ? "自动排产" : "手动排产";
  691. entity.OptTime = optTime;
  692. exceptions.Add(entity);
  693. }
  694. }
  695. }
  696. return exceptions;
  697. }
  698. /// <summary>
  699. /// 排产
  700. /// </summary>
  701. /// <param name="workOrd">工单</param>
  702. /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
  703. /// <param name="prodLines">当前工单的产线明细</param>
  704. /// <param name="periodsDet">生产周期</param>
  705. /// <param name="scheduleResults">排产结果</param>
  706. /// <param name="allResults">产线占用记录</param>
  707. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
  708. {
  709. //生产周期
  710. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  711. //排产明细
  712. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  713. //记录上一产线排产开始时间
  714. LineStartDto lineStart = new LineStartDto();
  715. //产线开工时间默认为当前时间
  716. lineStart.StartTime = scheTime;
  717. TimeSpan span = TimeSpan.Zero;
  718. //第一层级工序有几个关键工序,就有几条产线
  719. for (int i = 0; i < workOrdRoutings.Count; i++)
  720. {
  721. //产线实际排产开始时间
  722. if (i == 0)//第一条产线
  723. {
  724. lineStart = DealStartTime(workOrd, workOrdRoutings[i], prodLines, allResults);
  725. }
  726. else
  727. {
  728. //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
  729. lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i], prodLines, allResults);
  730. }
  731. //如果当前工序已经生产完成,则跳过
  732. if (lineStart.QtyRemain == 0)
  733. {
  734. continue;
  735. }
  736. //当前产线的工作日历
  737. var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  738. //当前产线的休息时间设置
  739. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
  740. //产线排产开始时间
  741. DateTime workStartTime = lineStart.StartTime;
  742. //正常工单排产
  743. //正常工单产线已排产数量
  744. decimal sumQty = 0m;
  745. //产线准备时间(分钟)
  746. decimal sumTimes = 0m;
  747. while (sumQty < lineStart.QtyRemain)
  748. {
  749. //获取当天的产能
  750. LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
  751. //获取当天的工作时间段
  752. var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  753. if (curCalendar == null)
  754. {
  755. curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
  756. }
  757. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, workStartTime, curCalendar, mlqtyWorkDtls);
  758. //排产开始时,需要先减去产线准备时间(产线提前期满足的当天排产)
  759. if (sumTimes < lineStart.setupTime * 60)
  760. {
  761. //当天的可用生产时长能满足提前期
  762. if (dto.EffTime > lineStart.setupTime * 60 - sumTimes)
  763. {
  764. //当天剩余时长(分钟)=当天可用上产时长-剩余产线准备时间
  765. decimal residueTime = dto.EffTime - (lineStart.setupTime * 60 - sumTimes);
  766. //产线提前期安排完之后,需要考虑当前是否存在特殊工单:
  767. //1、如果当天是排产的最后一天,则先排完正常工单,再安排特殊工单;
  768. //2、如果是排产中间日期,则先安排特殊工单排产
  769. //当天剩余产能
  770. decimal sumAmount = Math.Ceiling(dto.Rate * residueTime / 60);
  771. //已排产数量+当天的剩余产能小于工单剩余需排产数量,当天的产能需要全部排产
  772. if (sumQty + sumAmount < lineStart.QtyRemain)
  773. {
  774. //记录生产周期
  775. curSequences.Add(new PeriodSequenceDet
  776. {
  777. Domain = domain,
  778. Line = lineStart.Line,
  779. ItemNum = workOrd.ItemNum,
  780. PlanDate = workStartTime.Date,
  781. Period = dto.Period,
  782. OrdQty = sumAmount,
  783. WorkOrds = workOrd.WorkOrd,
  784. Op = lineStart.Op,
  785. IsActive = true,
  786. Status = "",
  787. CreateTime = DateTime.Now
  788. });
  789. //记录排产记录
  790. curScheduleRsts.Add(new ScheduleResultOpMaster
  791. {
  792. Domain = domain,
  793. WorkOrd = workOrd.WorkOrd,
  794. Line = lineStart.Line,
  795. ItemNum = workOrd.ItemNum,
  796. Op = lineStart.Op,
  797. WorkDate = workStartTime.Date,
  798. WorkQty = sumAmount,
  799. WorkStartTime = dto.StartTime,
  800. WorkEndTime = dto.EndTime,
  801. CreateTime = DateTime.Now
  802. });
  803. //累计已排产数量
  804. sumQty += sumAmount;
  805. //继续排下一个工作日
  806. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  807. }
  808. //当天的剩余产能可满足正常工单剩余待排产数量,则先排正常工单,需要考虑清场时间,如果有特殊工单,则后排
  809. else
  810. {
  811. //剩余需要排产的数量
  812. decimal residueQty = lineStart.QtyRemain - sumQty;
  813. //剩余数量生产需要时长(分钟)
  814. decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  815. //处理工作时长:防止相上取整导致时间大于剩余可用时长
  816. workTime = workTime >= residueTime ? residueTime : workTime;
  817. //排产结束时间
  818. DateTime workEndTime = workStartTime;
  819. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  820. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  821. if (curPoint == null)
  822. {
  823. curPoint=workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  824. workStartTime = curPoint.StartPoint;
  825. }
  826. span = curPoint.EndPoint - workStartTime;
  827. //当天工作时间段的有效生产时间
  828. decimal effMins = (decimal)span.TotalMinutes;
  829. //当前工作时间段即可满足产能
  830. if (effMins >= workTime)
  831. {
  832. workEndTime = workStartTime.AddMinutes((double)workTime);
  833. }
  834. else
  835. {
  836. //获取后续生产时间段
  837. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  838. //剩余需要工作时长
  839. decimal nextMins = workTime - effMins;
  840. foreach (var p in nextPoints)
  841. {
  842. if (p.WorkMinutes >= nextMins)
  843. {
  844. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  845. break;
  846. }
  847. nextMins -= p.WorkMinutes;
  848. }
  849. }
  850. //工单排产完成,已排产数量=工单需排产数量数量
  851. sumQty = lineStart.QtyRemain;
  852. //当天剩余可用生产时长
  853. residueTime -= workTime;
  854. //处理清场时间,两种场景:
  855. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  856. if (residueTime <= lineStart.WaitTime)
  857. {
  858. //仍需排产的清场时长
  859. decimal otherTime = lineStart.WaitTime - residueTime;
  860. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  861. residueTime = 0;
  862. }
  863. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  864. else
  865. {
  866. //清场时长
  867. workTime = lineStart.WaitTime;
  868. //获取工单排产结束时间所处时间段
  869. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  870. span = curPoint.EndPoint - workEndTime;
  871. //当前工作时间段的有效生产时间(分钟)
  872. effMins = (decimal)span.TotalMinutes;
  873. //当前工作时间段即可清场时长
  874. if (effMins >= workTime)
  875. {
  876. workEndTime = workEndTime.AddMinutes((double)workTime);
  877. }
  878. else
  879. {
  880. //获取后续生产时间段
  881. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  882. //剩余需要工作时长
  883. decimal nextMins = workTime - effMins;
  884. foreach (var p in nextPoints)
  885. {
  886. if (p.WorkMinutes >= nextMins)
  887. {
  888. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  889. break;
  890. }
  891. nextMins -= p.WorkMinutes;
  892. }
  893. }
  894. residueTime -= workTime;
  895. }
  896. //记录生产周期
  897. curSequences.Add(new PeriodSequenceDet
  898. {
  899. Domain = domain,
  900. Line = lineStart.Line,
  901. ItemNum = workOrd.ItemNum,
  902. PlanDate = workStartTime.Date,
  903. Period = dto.Period,
  904. OrdQty = residueQty,
  905. WorkOrds = workOrd.WorkOrd,
  906. Op = lineStart.Op,
  907. IsActive = true,
  908. Status = "",
  909. CreateTime = DateTime.Now
  910. });
  911. //记录排产记录
  912. curScheduleRsts.Add(new ScheduleResultOpMaster
  913. {
  914. Domain = domain,
  915. WorkOrd = workOrd.WorkOrd,
  916. Line = lineStart.Line,
  917. ItemNum = workOrd.ItemNum,
  918. Op = lineStart.Op,
  919. WorkDate = workStartTime.Date,
  920. WorkQty = residueQty,
  921. WorkStartTime = workStartTime,
  922. WorkEndTime = workEndTime,
  923. CreateTime = DateTime.Now
  924. });
  925. }
  926. //记录提前期
  927. sumTimes = lineStart.setupTime * 60;
  928. }
  929. //当天可用生产时长不能满足或者刚好满足提前期
  930. else
  931. {
  932. //当天的可用生产时长不能满足提前期
  933. sumTimes += dto.EffTime;
  934. //获取下一个工作日
  935. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  936. }
  937. }
  938. //产线提前期满足的下一个工作日排产
  939. else
  940. {
  941. //已排产数量+当天的产能小于工单数量,当天的产能需要全部排产
  942. if (sumQty + dto.ProductQty < lineStart.QtyRemain)
  943. {
  944. //记录生产周期
  945. curSequences.Add(new PeriodSequenceDet
  946. {
  947. Domain = domain,
  948. Line = lineStart.Line,
  949. ItemNum = workOrd.ItemNum,
  950. PlanDate = workStartTime.Date,
  951. Period = dto.Period,
  952. OrdQty = dto.ProductQty,
  953. WorkOrds = workOrd.WorkOrd,
  954. Op = lineStart.Op,
  955. IsActive = true,
  956. Status = "",
  957. CreateTime = DateTime.Now
  958. });
  959. //记录排产记录
  960. curScheduleRsts.Add(new ScheduleResultOpMaster
  961. {
  962. Domain = domain,
  963. WorkOrd = workOrd.WorkOrd,
  964. Line = lineStart.Line,
  965. ItemNum = workOrd.ItemNum,
  966. Op = lineStart.Op,
  967. WorkDate = workStartTime.Date,
  968. WorkQty = dto.ProductQty,
  969. WorkStartTime = dto.StartTime,
  970. WorkEndTime = dto.EndTime,
  971. CreateTime = DateTime.Now
  972. });
  973. //累计已排产数量
  974. sumQty += dto.ProductQty;
  975. //继续排下一个工作日
  976. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  977. }
  978. //剩余产能满足正常工单待排产数量,此时需要排清场时长
  979. else
  980. {
  981. //当天可用生产时长
  982. decimal residueTime = dto.EffTime;
  983. //正常工单生产时长
  984. decimal workTime = 0m;
  985. DateTime workEndTime = workStartTime;
  986. if (sumQty < lineStart.QtyRemain)
  987. {
  988. //剩余需要排产的数量
  989. decimal residueQty = lineStart.QtyRemain - sumQty;
  990. //剩余数量生产需要时长(分钟)
  991. workTime = Math.Ceiling(residueQty / dto.Rate * 60);
  992. //处理需要生产时长
  993. workTime = workTime >= residueTime ? residueTime : workTime;
  994. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  995. //开始时间为凌晨时,改为寻找8点开始的工作时间段
  996. if (curPoint == null)
  997. {
  998. curPoint = workPoints.Find(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  999. workStartTime = curPoint.StartPoint;
  1000. }
  1001. span = curPoint.EndPoint - workStartTime;
  1002. //当天工作时间段的有效生产时间
  1003. decimal effMins = (decimal)span.TotalMinutes;
  1004. //当前工作时间段即可满足产能
  1005. if (effMins >= workTime)
  1006. {
  1007. workEndTime = workStartTime.AddMinutes((double)workTime);
  1008. }
  1009. else
  1010. {
  1011. //获取后续生产时间段
  1012. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1013. //剩余需要工作时长
  1014. decimal nextMins = workTime - effMins;
  1015. foreach (var p in nextPoints)
  1016. {
  1017. if (p.WorkMinutes >= nextMins)
  1018. {
  1019. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1020. break;
  1021. }
  1022. nextMins -= p.WorkMinutes;
  1023. }
  1024. }
  1025. //工单排产完成,已排产数量=工单数量
  1026. sumQty = lineStart.QtyRemain;
  1027. //剩余可用生产时长
  1028. residueTime = (residueTime - workTime) < 0 ? 0 : (residueTime - workTime);
  1029. //处理清场时间,两种场景:
  1030. //1、residueTime<=lineStart.WaitTime,结束时间加上剩余清场时长
  1031. if (residueTime <= lineStart.WaitTime)
  1032. {
  1033. //仍需排产的清场时长
  1034. decimal otherTime = lineStart.WaitTime - residueTime;
  1035. workEndTime = dto.EndTime.AddMinutes((double)otherTime);
  1036. residueTime = 0;
  1037. }
  1038. //2、residueTime>lineStart.WaitTime,剩余时长大于清场时长,需要过滤休息时间
  1039. else
  1040. {
  1041. //清场时长
  1042. workTime = lineStart.WaitTime;
  1043. //获取工单排产结束时间所处时间段
  1044. curPoint = workPoints.Find(p => p.StartPoint <= workEndTime && workEndTime <= p.EndPoint);
  1045. span = curPoint.EndPoint - workEndTime;
  1046. //当前工作时间段的有效生产时间(分钟)
  1047. effMins = (decimal)span.TotalMinutes;
  1048. //当前工作时间段即可清场时长
  1049. if (effMins >= workTime)
  1050. {
  1051. workEndTime = workEndTime.AddMinutes((double)workTime);
  1052. }
  1053. else
  1054. {
  1055. //获取后续生产时间段
  1056. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1057. //剩余需要工作时长
  1058. decimal nextMins = workTime - effMins;
  1059. foreach (var p in nextPoints)
  1060. {
  1061. if (p.WorkMinutes >= nextMins)
  1062. {
  1063. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  1064. break;
  1065. }
  1066. nextMins -= p.WorkMinutes;
  1067. }
  1068. }
  1069. //剩余生产时长
  1070. residueTime -= workTime;
  1071. }
  1072. //记录生产周期
  1073. curSequences.Add(new PeriodSequenceDet
  1074. {
  1075. Domain = domain,
  1076. Line = lineStart.Line,
  1077. ItemNum = workOrd.ItemNum,
  1078. PlanDate = workStartTime.Date,
  1079. Period = dto.Period,
  1080. OrdQty = residueQty,
  1081. WorkOrds = workOrd.WorkOrd,
  1082. Op = lineStart.Op,
  1083. IsActive = true,
  1084. Status = "",
  1085. CreateTime = DateTime.Now
  1086. });
  1087. //记录排产记录
  1088. curScheduleRsts.Add(new ScheduleResultOpMaster
  1089. {
  1090. Domain = domain,
  1091. WorkOrd = workOrd.WorkOrd,
  1092. Line = lineStart.Line,
  1093. ItemNum = workOrd.ItemNum,
  1094. Op = lineStart.Op,
  1095. WorkDate = workStartTime.Date,
  1096. WorkQty = residueQty,
  1097. WorkStartTime = workStartTime,
  1098. WorkEndTime = workEndTime,
  1099. CreateTime = DateTime.Now
  1100. });
  1101. //处理排产开始时间
  1102. workStartTime = workEndTime;
  1103. curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  1104. if (curPoint != null && workStartTime == curPoint.EndPoint)
  1105. {
  1106. var nextPoint = workPoints.FirstOrDefault(p => p.Level == curPoint.Level + 1);
  1107. workStartTime = nextPoint == null ? workStartTime : nextPoint.StartPoint;
  1108. }
  1109. }
  1110. }
  1111. }
  1112. }
  1113. }
  1114. //记录排产结果
  1115. periodsDet.AddRange(curSequences);
  1116. scheduleResults.AddRange(curScheduleRsts);
  1117. }
  1118. /// <summary>
  1119. /// 计算当天排产完成的剩余生产时长
  1120. /// </summary>
  1121. /// <param name="endTime">排产结束时间</param>
  1122. /// <param name="workPoints">当天的工作时间段</param>
  1123. /// <returns></returns>
  1124. public decimal CalcRemainWorkTime(DateTime endTime, List<LineWorkPointDto> workPoints)
  1125. {
  1126. decimal remainTime = 0m;
  1127. var curPoint = workPoints.Find(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1128. TimeSpan span = curPoint.EndPoint - endTime;
  1129. remainTime = (decimal)span.TotalMinutes;
  1130. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1131. foreach (var item in nextPoints)
  1132. {
  1133. remainTime += item.WorkMinutes;
  1134. }
  1135. return remainTime;
  1136. }
  1137. /// <summary>
  1138. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  1139. /// </summary>
  1140. /// <param name="lineStart">排产产线</param>
  1141. /// <param name="startTime">产线排产开始时间</param>
  1142. /// <param name="curCalendars"></param>
  1143. /// <param name="curQtyDtls"></param>
  1144. /// <returns></returns>
  1145. public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1146. {
  1147. LineScheduledDto scheduledDto = new LineScheduledDto();
  1148. //当天排产开始时间
  1149. scheduledDto.StartTime = startTime;
  1150. //开始时间是周几
  1151. int weekDay = (int)startTime.DayOfWeek;
  1152. //当天的工作日历
  1153. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1154. if (shopCal == null)//当前产线当天没有设置工作日历
  1155. {
  1156. //取默认工作日历
  1157. shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1158. }
  1159. //当前日期的工作时间段
  1160. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(lineStart.Line, startTime, shopCal, curQtyDtls);
  1161. //当天排产结束时间
  1162. scheduledDto.EndTime = workPoints.Last().EndPoint;
  1163. //计算starttime处于那个工作时间段
  1164. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1165. //开始时间不在工作时间段
  1166. if (curPoint == null)
  1167. {
  1168. //获取离开始时间最近的时间段
  1169. curPoint = workPoints.Where(p => p.EndPoint < startTime).OrderBy(p => p.Level).LastOrDefault();
  1170. if (curPoint == null)
  1171. {
  1172. curPoint = workPoints.Where(p => startTime < p.StartPoint).OrderBy(p => p.Level).FirstOrDefault();
  1173. }
  1174. startTime = curPoint.EndPoint;
  1175. }
  1176. TimeSpan span = curPoint.EndPoint - startTime;
  1177. scheduledDto.EffTime = (decimal)span.TotalMinutes;
  1178. //获取后续工作时间段的有效工作时间
  1179. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1180. foreach (var item in nextPoints)
  1181. {
  1182. span = item.EndPoint - item.StartPoint;
  1183. scheduledDto.EffTime += (decimal)span.TotalMinutes;
  1184. }
  1185. //判断当前产线的UPH
  1186. var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1187. //判断当前日期是否配置了UPH
  1188. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
  1189. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1190. scheduledDto.Rate = rate;
  1191. //产线当天加班设置
  1192. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p => p.StartTime).ToList();
  1193. scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1) * 60);
  1194. if (curOccupyTimes.Any())
  1195. {
  1196. var last = curOccupyTimes.Last();
  1197. scheduledDto.EndTime = last.StartTime.GetValueOrDefault().AddHours(Convert.ToDouble(last.Ufld1));
  1198. }
  1199. //计算当天的产能(向上取整)
  1200. scheduledDto.ProductQty = Math.Ceiling(scheduledDto.EffTime / 60 * rate);
  1201. //计算班次
  1202. scheduledDto.Period = 1;//默认一班制
  1203. if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
  1204. {
  1205. scheduledDto.Period = 2;
  1206. }
  1207. return scheduledDto;
  1208. }
  1209. /// <summary>
  1210. /// 计算主产线实际排产开始时间
  1211. /// </summary>
  1212. /// <param name="workOrd">工单</param>
  1213. /// <param name="routing">工序</param>
  1214. /// <param name="prodLines">生产线明细</param>
  1215. /// <param name="allResults">产线占用记录</param>
  1216. /// <returns></returns>
  1217. public LineStartDto DealStartTime(WorkOrdMaster workOrd,WorkOrdRouting routing,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1218. {
  1219. LineStartDto lineStart = new LineStartDto();
  1220. //排产工序
  1221. int op = routing.OP;
  1222. //排产任务执行时间
  1223. DateTime actStart = scheTime;
  1224. if (!string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1225. {
  1226. actStart = workOrd.OrdDate.GetValueOrDefault();
  1227. }
  1228. //获取工序对应的产线,根据优先级排序
  1229. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
  1230. //获取工序开始准备时长记录
  1231. var curRecord = timeRecords.FirstOrDefault(p => p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1232. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1233. if (curRecord != null && curRecord.StartTime < actStart)
  1234. {
  1235. var curLine = lines.FirstOrDefault(p=>p.Line == curRecord.Line);
  1236. if (curLine != null)
  1237. {
  1238. //计算产线实际开始时间
  1239. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1240. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1241. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1242. actStart = CalcActStartTime(curLine.Line, actStart, curCalendars, curQtyDtls);
  1243. lineStart.RecID = curLine.RecID;
  1244. lineStart.Line = curLine.Line;
  1245. lineStart.StartTime = actStart;
  1246. lineStart.setupTime = curLine.SetupTime;
  1247. lineStart.Rate = curLine.Rate;
  1248. }
  1249. }
  1250. else {
  1251. //获取第一条产线排产结束时间
  1252. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1253. actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1254. //计算实际开工时间
  1255. //产线工作日历:当前产线的工作日历+默认工作日历
  1256. var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1257. var curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[0].Line).ToList();
  1258. actStart = CalcActStartTime(lines[0].Line, actStart, curCalendars, curQtyDtls);
  1259. lineStart.RecID = lines[0].RecID;
  1260. lineStart.Line = lines[0].Line;
  1261. lineStart.StartTime = actStart;
  1262. lineStart.setupTime = lines[0].SetupTime;
  1263. lineStart.Rate = lines[0].Rate;
  1264. //循环其他产线
  1265. for (int i = 1; i < lines.Count; i++)
  1266. {
  1267. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1268. DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
  1269. //计算实际开工时间
  1270. //产线工作日历:当前产线的工作日历+默认工作日历
  1271. curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1272. curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
  1273. StartTime = CalcActStartTime(lines[0].Line, StartTime, curCalendars, curQtyDtls);
  1274. if (StartTime < lineStart.StartTime)
  1275. {
  1276. lineStart.RecID = lines[i].RecID;
  1277. lineStart.Line = lines[i].Line;
  1278. lineStart.StartTime = StartTime;
  1279. lineStart.setupTime = lines[i].SetupTime;
  1280. lineStart.Rate = lines[i].Rate;
  1281. }
  1282. }
  1283. //当前工序没有开始准备时间记录
  1284. if (curRecord == null)
  1285. {
  1286. //添加记录
  1287. inserts.Add(new WorkOrdSetupTimeRecord
  1288. {
  1289. Domain = workOrd.Domain,
  1290. WorkOrd = workOrd.WorkOrd,
  1291. ItemNum = workOrd.ItemNum,
  1292. Op = op,
  1293. Line = lineStart.Line,
  1294. StartTime = lineStart.StartTime,
  1295. CreateTime = DateTime.Now
  1296. });
  1297. //记录工序开始准备时间记录
  1298. timeRecords.Add(new WorkOrdSetupTimeRecord
  1299. {
  1300. Domain = workOrd.Domain,
  1301. WorkOrd = workOrd.WorkOrd,
  1302. ItemNum = workOrd.ItemNum,
  1303. Op = op,
  1304. Line = lineStart.Line,
  1305. StartTime = lineStart.StartTime,
  1306. CreateTime = DateTime.Now
  1307. });
  1308. }
  1309. else {
  1310. //更新准备开始时间记录
  1311. timeRecords.ForEach(p => {
  1312. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.Line : p.Line;
  1313. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? lineStart.StartTime : p.StartTime;
  1314. });
  1315. //存在开始准备时间记录,则更新
  1316. curRecord.Line = lineStart.Line;
  1317. curRecord.StartTime = lineStart.StartTime;
  1318. updates.Add(curRecord);
  1319. }
  1320. }
  1321. //计算准备开始时间点与当前时间点的有效时长
  1322. decimal sumTimes = 0m;
  1323. if (curRecord != null)
  1324. {
  1325. sumTimes = CalcTimeMins(curRecord.StartTime, lineStart.StartTime, lineStart.Line);
  1326. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1327. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1328. {
  1329. sumTimes = 0m;
  1330. }
  1331. }
  1332. //产线准备完成之后到当前时间点剩余时长(小时)
  1333. decimal restTime = lineStart.setupTime - sumTimes / 60;
  1334. lineStart.setupTime = restTime <= 0 ? 0 : restTime;
  1335. lineStart.Op = op;
  1336. lineStart.WaitTime = routing.WaitTime * 60;
  1337. //判断当前产线的UPH
  1338. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == lineStart.RecID).ToList();
  1339. //判断当前日期是否配置了UPH
  1340. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= lineStart.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= lineStart.StartTime.Date);
  1341. //当天的实际UPH
  1342. decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
  1343. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1344. decimal planQty = 0m;
  1345. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1346. {
  1347. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1348. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1349. }
  1350. else if(routing.Last != null)
  1351. {
  1352. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1353. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), lineStart.StartTime, lineStart.Line);
  1354. planQty = Math.Floor(sumTimes / 60 * rate);
  1355. }
  1356. //剩余待排产数量=工单数量-已报工数量-预估数量
  1357. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1358. lineStart.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1359. return lineStart;
  1360. }
  1361. /// <summary>
  1362. /// 计算两个时间点之间的有效时长
  1363. /// </summary>
  1364. /// <param name="startTime">开始时间</param>
  1365. /// <param name="endTime">结束时间</param>
  1366. /// <param name="line">产线</param>
  1367. /// <returns></returns>
  1368. public decimal CalcTimeMins(DateTime startTime, DateTime endTime, string line)
  1369. {
  1370. decimal sumTimes = 0m;
  1371. //如果开始时间大于结束时间直接返回0
  1372. if (endTime <= startTime)
  1373. {
  1374. return sumTimes;
  1375. }
  1376. TimeSpan span = TimeSpan.Zero;
  1377. //产线休息时间段设置
  1378. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line).ToList();
  1379. //获取产线在开始时间当天的工作时间段
  1380. var curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)startTime.DayOfWeek);
  1381. if (curCalendar == null)
  1382. {
  1383. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)startTime.DayOfWeek);
  1384. }
  1385. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line, startTime, curCalendar, curQtyDtls);
  1386. //开始时间所处时间段
  1387. var srtPoint = workPoints.FirstOrDefault(p => p.StartPoint <= startTime && startTime <= p.EndPoint);
  1388. if (srtPoint == null)
  1389. {
  1390. //获取开始时间最近的时间段
  1391. //开始时间小于工作开始时间
  1392. if (startTime <= workPoints[0].StartPoint)
  1393. {
  1394. srtPoint = workPoints[0];
  1395. startTime = srtPoint.StartPoint;
  1396. }
  1397. else {
  1398. srtPoint = workPoints.Where(p => p.EndPoint <= startTime).OrderBy(p => p.Level).Last();
  1399. startTime = srtPoint.EndPoint;
  1400. }
  1401. }
  1402. //开始时间、结束时间处于同一天
  1403. if (startTime.Date == endTime.Date)
  1404. {
  1405. //结束时间所处时间段
  1406. var lstPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1407. //结束时间位于休息时间段
  1408. if (lstPoint == null)
  1409. {
  1410. //获取结束时间最近的时间段
  1411. //lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1412. //endTime = lstPoint.EndPoint;
  1413. //获取开始时间最近的时间段
  1414. //结束时间小于工作开始时间
  1415. if (endTime <= workPoints[0].StartPoint)
  1416. {
  1417. lstPoint = workPoints[0];
  1418. endTime = lstPoint.StartPoint;
  1419. }
  1420. else
  1421. {
  1422. lstPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1423. endTime = lstPoint.EndPoint;
  1424. }
  1425. }
  1426. //开始时间和结束时间位于同一时间段
  1427. if (srtPoint.Level == lstPoint.Level)
  1428. {
  1429. span = endTime - startTime;
  1430. sumTimes = (decimal)span.TotalMinutes;
  1431. return sumTimes;
  1432. }
  1433. //开始时间,结束时间位于不同时间段
  1434. //计算开始时间所处时间段的有效时长
  1435. span = srtPoint.EndPoint - startTime;
  1436. sumTimes += (decimal)span.TotalMinutes;
  1437. //计算结束时间所处时间段的有效时长
  1438. span = endTime - lstPoint.StartPoint;
  1439. sumTimes += (decimal)span.TotalMinutes;
  1440. //计算开始时间,结束时间中间的工作时长
  1441. var others = workPoints.Where(p => p.Level > srtPoint.Level && p.Level < lstPoint.Level).ToList();
  1442. sumTimes += others.Sum(p => p.WorkMinutes);
  1443. return sumTimes;
  1444. }
  1445. //开始时间、结束时间不处于同一天
  1446. //1、计算开始时间所在当天剩余有效工作时长
  1447. span = srtPoint.EndPoint - startTime;
  1448. sumTimes += (decimal)span.TotalMinutes;
  1449. var nextPoints = workPoints.Where(p => p.Level > srtPoint.Level);
  1450. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1451. //2、计算结束时间所在当天有效工作时长
  1452. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)endTime.DayOfWeek);
  1453. if (curCalendar == null)
  1454. {
  1455. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)endTime.DayOfWeek);
  1456. }
  1457. workPoints = DealWorkDayToLevels(line, endTime, curCalendar, curQtyDtls);
  1458. var curPoint = workPoints.FirstOrDefault(p => p.StartPoint <= endTime && endTime <= p.EndPoint);
  1459. if (curPoint == null)
  1460. {
  1461. //获取结束时间最近的时间段
  1462. //curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1463. //endTime = curPoint.EndPoint;
  1464. //结束时间小于工作开始时间
  1465. if (endTime <= workPoints[0].StartPoint)
  1466. {
  1467. curPoint = workPoints[0];
  1468. endTime = curPoint.StartPoint;
  1469. }
  1470. else
  1471. {
  1472. curPoint = workPoints.Where(p => p.EndPoint <= endTime).OrderBy(p => p.Level).Last();
  1473. endTime = curPoint.EndPoint;
  1474. }
  1475. }
  1476. span = endTime - curPoint.StartPoint;
  1477. sumTimes += (decimal)span.TotalMinutes;
  1478. nextPoints = workPoints.Where(p => p.Level < curPoint.Level);
  1479. sumTimes += nextPoints.Sum(p => p.WorkMinutes);
  1480. //3、计算中间天数的有效工作时长
  1481. span = endTime.Date - startTime.Date;
  1482. int days = span.Days;
  1483. for (int i = 1; i < days; i++)
  1484. {
  1485. var newDate = startTime.Date.AddDays(i);
  1486. //获取产线的工作时间段
  1487. curCalendar = calendars.FirstOrDefault(p => p.ProdLine == line && p.WeekDay == (int)newDate.DayOfWeek);
  1488. if (curCalendar == null)
  1489. {
  1490. curCalendar = calendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)newDate.DayOfWeek);
  1491. }
  1492. workPoints = DealWorkDayToLevels(line, newDate, curCalendar, curQtyDtls);
  1493. //当天的有效工作时长
  1494. sumTimes += workPoints.Sum(p => p.WorkMinutes);
  1495. }
  1496. return sumTimes;
  1497. }
  1498. /// <summary>
  1499. /// 计算主产线实际排产开始时间
  1500. /// </summary>
  1501. /// <param name="prodLine">生产线</param>
  1502. /// <param name="startTime">开始时间</param>
  1503. /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
  1504. /// <param name="curQtyDtls">当前产线休息记录</param>
  1505. /// <returns></returns>
  1506. public DateTime CalcActStartTime(string prodLine,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  1507. {
  1508. //实际排产开始时间
  1509. DateTime actStart = startTime;
  1510. //开始时间是周几
  1511. int weekDay = (int)startTime.DayOfWeek;
  1512. //判断当天是否是工作日
  1513. bool isWorkDay = CheckIsWorkDay(startTime);
  1514. if (!isWorkDay)//不是工作日
  1515. {
  1516. //获取下一个工作日开始时间
  1517. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1518. return actStart;
  1519. }
  1520. //当天的工作日历
  1521. var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1522. if (shopCal == null)
  1523. {
  1524. //产线没有维护当天的工作日历,则取默认工作日历
  1525. shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1526. }
  1527. //当前日期的工作时间段
  1528. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(prodLine, startTime, shopCal, curQtyDtls);
  1529. //计算starttime处于那个工作时间段
  1530. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1531. if (curPoint == null)//不处于工作时间段
  1532. {
  1533. //开始时间小于当天工作开始时间
  1534. if (startTime < workPoints.First().StartPoint)
  1535. {
  1536. actStart = workPoints.First().StartPoint;
  1537. }
  1538. //开始时间大于当前工作结束时间
  1539. else if (startTime > workPoints.Last().EndPoint)
  1540. {
  1541. //获取下一个工作日开始时间
  1542. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1543. }
  1544. else
  1545. {//开始时间位于当天的休息时间段
  1546. foreach (var item in workPoints)
  1547. {
  1548. //获取下一个时间段
  1549. var next = workPoints.Find(p => p.Level == item.Level + 1);
  1550. if (item.EndPoint < startTime && startTime < next.StartPoint)
  1551. {
  1552. actStart = next.StartPoint;
  1553. break;
  1554. }
  1555. }
  1556. }
  1557. return actStart;
  1558. }
  1559. if (startTime != curPoint.EndPoint)
  1560. {
  1561. return actStart;
  1562. }
  1563. //查询下一时间段的开始时间点
  1564. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  1565. if (nextPoint != null)
  1566. {
  1567. return nextPoint.StartPoint;
  1568. }
  1569. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  1570. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  1571. return actStart;
  1572. }
  1573. /// <summary>
  1574. /// 排产开始时间处理为半小时/整点开始--向后取整
  1575. /// </summary>
  1576. /// <param name="startTime"></param>
  1577. /// <returns></returns>
  1578. public DateTime CalcStartTimeAfter(DateTime startTime)
  1579. {
  1580. DateTime rtnTime = startTime;
  1581. DateTime curDate = startTime.Date;
  1582. //时间转换为分钟
  1583. TimeSpan span = rtnTime - curDate;
  1584. decimal sumMinutes = (decimal)span.TotalMinutes;
  1585. int times = (int)Math.Ceiling(sumMinutes / 30);
  1586. rtnTime = curDate.AddMinutes(times * 30);
  1587. return rtnTime;
  1588. }
  1589. /// <summary>
  1590. /// 排产开始时间处理为半小时/整点开始--向前取整
  1591. /// </summary>
  1592. /// <param name="startTime"></param>
  1593. /// <returns></returns>
  1594. public DateTime CalcStartTimeBefore(DateTime startTime)
  1595. {
  1596. DateTime rtnTime = startTime;
  1597. DateTime curDate = startTime.Date;
  1598. //时间转换为分钟
  1599. TimeSpan span = rtnTime - curDate;
  1600. decimal sumMinutes = (decimal)span.TotalMinutes;
  1601. int times = (int)Math.Floor(sumMinutes / 30);
  1602. rtnTime = curDate.AddMinutes(times * 30);
  1603. return rtnTime;
  1604. }
  1605. /// <summary>
  1606. /// 判断当天是否是工作日
  1607. /// </summary>
  1608. /// <param name="dateTime"></param>
  1609. /// <returns></returns>
  1610. public bool CheckIsWorkDay(DateTime dateTime)
  1611. {
  1612. bool isWorkDay = true;
  1613. //周几
  1614. int weekDay = (int)dateTime.DayOfWeek;
  1615. //判断当天是否是工作日
  1616. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  1617. {
  1618. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  1619. {
  1620. isWorkDay = false;
  1621. }
  1622. return isWorkDay;
  1623. }
  1624. //不是周六周日,需要判断是不是节假日
  1625. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  1626. {
  1627. isWorkDay = false;
  1628. }
  1629. return isWorkDay;
  1630. }
  1631. /// <summary>
  1632. /// 计算下一产线实际排产开始时间
  1633. /// </summary>
  1634. /// <param name="workOrd">工单</param>
  1635. /// <param name="lineStart">上一产线开始时间</param>
  1636. /// <param name="routing">工序</param>
  1637. /// <param name="prodLines">产线明细</param>
  1638. /// <param name="allResults">产线占用记录</param>
  1639. /// <returns></returns>
  1640. public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,WorkOrdRouting routing, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
  1641. {
  1642. //本序工序编码
  1643. int op = routing.OP;
  1644. //获取上序实际开工时间
  1645. DateTime preStartTime = lineStart.StartTime;
  1646. //上序的开始准备时间记录
  1647. var preRecord = timeRecords.FirstOrDefault(p=>p.WorkOrd == workOrd.WorkOrd && p.Domain == domain && p.Op == lineStart.Op);
  1648. if (preRecord != null)
  1649. {
  1650. preStartTime = preRecord.StartTime;
  1651. }
  1652. LineStartDto startDto = new LineStartDto();
  1653. //获取产线
  1654. var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
  1655. //当前工序的开始准备时间记录
  1656. var curRecord = timeRecords.FirstOrDefault(p=>p.Domain == domain && p.WorkOrd == workOrd.WorkOrd && p.Op == op);
  1657. //如果产线有准备时间记录且准备开始时间在当前时间之前,说明已在排产中,此时不需要重新获取产线
  1658. if (curRecord != null && curRecord.StartTime < scheTime)
  1659. {
  1660. var curLine = lines.FirstOrDefault(p => p.Line == curRecord.Line);
  1661. if (curLine != null) {
  1662. //产线工作日历:当前产线的工作日历 + 默认工作日历
  1663. var curCalendars = calendars.Where(p => p.ProdLine == curLine.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
  1664. var curQtyDtls = qualityLines.Where(p => p.ProdLine == curLine.Line).ToList();
  1665. DateTime startTime = CalcActStartTime(curLine.Line, scheTime, curCalendars, curQtyDtls);
  1666. startDto.RecID = curLine.RecID;
  1667. startDto.Line = curLine.Line;
  1668. startDto.StartTime = startTime;
  1669. startDto.setupTime = curLine.SetupTime;
  1670. startDto.Rate = curLine.Rate;
  1671. }
  1672. }
  1673. else {
  1674. //获取第一条产线排产结束时间
  1675. var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1676. DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], preStartTime, lineStart.setupTime + lines[0].OverlapTime);
  1677. startDto.RecID = lines[0].RecID;
  1678. startDto.Line = lines[0].Line;
  1679. startDto.setupTime = lines[0].SetupTime;
  1680. startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1681. startDto.Rate = lines[0].Rate;
  1682. //循环剩余产线,找到最早可开工产线
  1683. for (int i = 1; i < lines.Count(); i++)
  1684. {
  1685. schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  1686. startTime = CalcStartTimeWithSetUpTime(lines[i], preStartTime, lineStart.setupTime + lines[i].OverlapTime);
  1687. startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
  1688. if (startTime < startDto.StartTime)
  1689. {
  1690. startDto.RecID = lines[i].RecID;
  1691. startDto.Line = lines[i].Line;
  1692. startDto.setupTime = lines[i].SetupTime;
  1693. startDto.StartTime = startTime;
  1694. startDto.Rate = lines[i].Rate;
  1695. }
  1696. }
  1697. //当前工序没有开始准备时间记录
  1698. if (curRecord == null)
  1699. {
  1700. //添加记录
  1701. inserts.Add(new WorkOrdSetupTimeRecord
  1702. {
  1703. Domain = workOrd.Domain,
  1704. WorkOrd = workOrd.WorkOrd,
  1705. ItemNum = workOrd.ItemNum,
  1706. Op = op,
  1707. Line = startDto.Line,
  1708. StartTime = startDto.StartTime,
  1709. CreateTime = DateTime.Now
  1710. });
  1711. //记录工序开始准备时间记录
  1712. timeRecords.Add(new WorkOrdSetupTimeRecord
  1713. {
  1714. Domain = workOrd.Domain,
  1715. WorkOrd = workOrd.WorkOrd,
  1716. ItemNum = workOrd.ItemNum,
  1717. Op = op,
  1718. Line = startDto.Line,
  1719. StartTime = startDto.StartTime,
  1720. CreateTime = DateTime.Now
  1721. });
  1722. }
  1723. else
  1724. {
  1725. //更新准备开始时间记录
  1726. timeRecords.ForEach(p => {
  1727. p.Line = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.Line : p.Line;
  1728. p.StartTime = p.WorkOrd == workOrd.WorkOrd && p.Op == curRecord.Op ? startDto.StartTime : p.StartTime;
  1729. });
  1730. //存在开始准备时间记录,则更新
  1731. curRecord.Line = startDto.Line;
  1732. curRecord.StartTime = startDto.StartTime;
  1733. updates.Add(curRecord);
  1734. }
  1735. }
  1736. //计算准备开始时间点与当前时间点的有效时长
  1737. decimal sumTimes = 0m;
  1738. if (curRecord != null)
  1739. {
  1740. sumTimes = CalcTimeMins(curRecord.StartTime, startDto.StartTime, startDto.Line);
  1741. //如果当前工单状态为生产中"W",但是,调整了日计划开工时间,则需要重新准备
  1742. if (workOrd.Status.ToUpper() == "W" && !string.IsNullOrEmpty(workOrd.JointTyped) && workOrd.JointTyped.ToUpper() == "B")
  1743. {
  1744. sumTimes = 0m;
  1745. }
  1746. }
  1747. //产线准备完成之后到当前时间点剩余时长(小时)
  1748. decimal restTime = startDto.setupTime - sumTimes / 60;
  1749. startDto.setupTime = restTime <= 0 ? 0 : restTime;
  1750. startDto.Op = op;
  1751. startDto.WaitTime = routing.WaitTime * 60;
  1752. //判断当前产线的UPH
  1753. var curRunCrews = prodLineDetailRunCrews.Where(p => p.ProdLineDetailRecID == startDto.RecID).ToList();
  1754. //判断当前日期是否配置了UPH
  1755. var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startDto.StartTime.Date && p.EndDate.GetValueOrDefault().Date >= startDto.StartTime.Date);
  1756. //当天的实际UPH
  1757. decimal rate = curLevel == null ? startDto.Rate : curLevel.Rate;
  1758. //计算上次报工到当前时间点的预估生产数量,如果没有报工记录,则计算产线准备时间完成到当前时间点的预估生产数量
  1759. decimal planQty = 0m;
  1760. if (routing.Last == null && restTime < 0 && workOrd.Status.ToUpper() == "W")
  1761. {
  1762. //工序没有报工,使用产线准备完成之后到当前时间点剩余时长计算预估生产数量
  1763. planQty = Math.Floor(Math.Abs(restTime) * rate);
  1764. }
  1765. else if (routing.Last != null)
  1766. {
  1767. //工序存在报工记录,计算报工时间点到当前时间点的有效生产时长,然后计算预估生产数量
  1768. sumTimes = CalcTimeMins(routing.Last.GetValueOrDefault(), startDto.StartTime, startDto.Line);
  1769. planQty = Math.Floor(sumTimes / 60 * rate);
  1770. }
  1771. //剩余待排产数量=工单数量-已报工数量-预估数量
  1772. decimal restQty = workOrd.QtyOrded - routing.QtyComplete - planQty;
  1773. startDto.QtyRemain = restQty < 0 ? (workOrd.QtyOrded - routing.QtyComplete) : restQty;
  1774. return startDto;
  1775. }
  1776. /// <summary>
  1777. /// 通过提前期计算产线排产开始时间
  1778. /// </summary>
  1779. /// <param name="line">产线</param>
  1780. /// <param name="startTime">上一产线开始时间</param>
  1781. /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
  1782. /// <returns></returns>
  1783. public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
  1784. {
  1785. //提前期转换成分钟
  1786. decimal needMinute = setupTime * 60;
  1787. //实际排产开始时间
  1788. DateTime actStart = startTime;
  1789. //开始时间是周几
  1790. int weekDay = (int)startTime.DayOfWeek;
  1791. //当天的工作日历
  1792. var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1793. if (shopCal == null)
  1794. {
  1795. //产线没有维护当天的工作日历,则取默认工作日历
  1796. shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1797. }
  1798. //当前产线的休息时间设置
  1799. var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
  1800. //当前日期的工作时间段
  1801. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(line.Line, startTime, shopCal, curQtyDtls);
  1802. //计算starttime处于那个工作时间段
  1803. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  1804. //如果找不到对应时间段
  1805. if (curPoint == null)
  1806. {
  1807. //如果开始时间在开始上班之前
  1808. if (startTime < workPoints.First().StartPoint)
  1809. {
  1810. curPoint = workPoints.First();
  1811. startTime = curPoint.StartPoint;
  1812. }
  1813. else {
  1814. //判断开始时间处于哪个空闲时间段
  1815. curPoint = workPoints.Where(p => startTime > p.EndPoint).OrderBy(p => p.Level).Last();
  1816. startTime = curPoint.EndPoint;
  1817. }
  1818. }
  1819. //当前时间段可用时长
  1820. TimeSpan span = curPoint.EndPoint - startTime;
  1821. decimal curMins = (decimal)span.TotalMinutes;
  1822. if (curMins >= needMinute)//当前时间段的可用时长满足提前期
  1823. {
  1824. actStart = startTime.AddMinutes((double)needMinute);
  1825. return actStart;
  1826. }
  1827. //当前时间段的可用时长不满足
  1828. //剩余提前期
  1829. needMinute -= curMins;
  1830. //获取后层级时间段
  1831. var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
  1832. bool flag = true;//标志位
  1833. foreach (var item in prePoints)
  1834. {
  1835. if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
  1836. {
  1837. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1838. flag = false;
  1839. break;
  1840. }
  1841. needMinute -= item.WorkMinutes;
  1842. }
  1843. if (!flag)
  1844. {
  1845. return actStart;
  1846. }
  1847. //今天可用时长不够,往后工作日找
  1848. DateTime nextStartTime = startTime;
  1849. while (flag)
  1850. {
  1851. //获取下一个工作日
  1852. nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
  1853. weekDay = (int)nextStartTime.DayOfWeek;
  1854. //获取前一个工作日的工作时间段数据,level顺排
  1855. var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
  1856. if (curCalendar == null )
  1857. {
  1858. curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
  1859. }
  1860. workPoints = DealWorkDayToLevels(line.Line, nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
  1861. //当天的工作时长(分钟)
  1862. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  1863. if (sumWorkMins >= needMinute)//当天可用提前期满足
  1864. {
  1865. //获取开始时间
  1866. foreach (var item in workPoints)
  1867. {
  1868. if (item.WorkMinutes >= needMinute)//当前时间段满足
  1869. {
  1870. actStart = item.StartPoint.AddMinutes((double)needMinute);
  1871. break;
  1872. }
  1873. needMinute -= item.WorkMinutes;
  1874. }
  1875. flag = false;
  1876. }
  1877. else
  1878. {
  1879. //当天可用提前期不满足
  1880. needMinute -= sumWorkMins;
  1881. }
  1882. }
  1883. return actStart;
  1884. }
  1885. /// <summary>
  1886. /// 获取下一个工作日开始时间
  1887. /// </summary>
  1888. /// <param name="weekDay">当前周几</param>
  1889. /// <param name="startTime">开始时间</param>
  1890. /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
  1891. /// <returns></returns>
  1892. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  1893. {
  1894. DateTime rtnData = startTime;
  1895. //下一天
  1896. DateTime nextDate = startTime.Date.AddDays(1);
  1897. //下一天是周几
  1898. int nextWeekDay = (weekDay + 1) % 7;
  1899. //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
  1900. var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1901. if (calendar == null)
  1902. {
  1903. calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
  1904. }
  1905. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1906. //判断下一天是否是工作日
  1907. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  1908. {
  1909. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  1910. {
  1911. //递归继续找下一个工作日
  1912. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1913. return rtnData;
  1914. }
  1915. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1916. return rtnData;
  1917. }
  1918. //下一天不是周六周日,需要判断是不是节假日
  1919. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  1920. {
  1921. //递归继续找下一个工作日
  1922. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  1923. return rtnData;
  1924. }
  1925. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  1926. return rtnData;
  1927. }
  1928. /// <summary>
  1929. /// 处理当前日期的工作时间段
  1930. /// </summary>
  1931. /// <param name="prodLine"></param>
  1932. /// <param name="startTime"></param>
  1933. /// <param name="shopCal">当前产线的工作日历-周几</param>
  1934. /// <param name="curQtyDtls">每天休息记录</param>
  1935. /// <returns></returns>
  1936. public List<LineWorkPointDto> DealWorkDayToLevels(string prodLine, DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  1937. {
  1938. //年-月-日
  1939. string date = startTime.Date.ToString("yyyy-MM-dd");
  1940. //排产记录结束日期是周几
  1941. int weekDay = (int)startTime.DayOfWeek;
  1942. //工作时间段
  1943. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  1944. LineWorkPointDto dto = new LineWorkPointDto();
  1945. int level = 1;
  1946. TimeSpan span = TimeSpan.Zero;
  1947. //开始时间
  1948. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  1949. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  1950. //结束时间
  1951. DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
  1952. dto.Level = level;
  1953. dto.Line = prodLine;
  1954. dto.WeekDay = weekDay;
  1955. dto.StartPoint = dayStartPoint;
  1956. //按照产线休息时间切分时间段
  1957. curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
  1958. foreach (var item in curQtyDtls)
  1959. {
  1960. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  1961. //休息时间段开始时间不在工作时间内,不考虑
  1962. if (endPoint < dayStartPoint || endPoint > dayEndPoint)
  1963. {
  1964. continue;
  1965. }
  1966. dto.EndPoint = endPoint;
  1967. span = dto.EndPoint - dto.StartPoint;
  1968. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1969. workPoints.Add(dto);
  1970. level++;
  1971. dto = new LineWorkPointDto();
  1972. dto.Level = level;
  1973. dto.Line = prodLine;
  1974. dto.WeekDay = weekDay;
  1975. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  1976. }
  1977. dto.EndPoint = dayEndPoint;
  1978. span = dto.EndPoint - dto.StartPoint;
  1979. dto.WorkMinutes = (decimal)span.TotalMinutes;
  1980. workPoints.Add(dto);
  1981. //产线当天加班设置
  1982. var curOccupyTimes = resourceOccupancyTimes.Where(p => p.Resource == prodLine && p.StartTime.GetValueOrDefault().Date == startTime.Date).OrderBy(p=>p.StartTime).ToList();
  1983. foreach (var item in curOccupyTimes)
  1984. {
  1985. //如果加班开始时间在工作时间内,则不考虑
  1986. if (item.StartTime.GetValueOrDefault() < dayEndPoint)
  1987. {
  1988. continue;
  1989. }
  1990. level++;
  1991. dto = new LineWorkPointDto();
  1992. dto.Level = level;
  1993. dto.Line = prodLine;
  1994. dto.WeekDay = weekDay;
  1995. dto.StartPoint = item.StartTime.GetValueOrDefault();
  1996. dto.EndPoint = dto.StartPoint.AddHours(Convert.ToDouble(item.Ufld1));
  1997. dto.WorkMinutes = Convert.ToDecimal(item.Ufld1) * 60;
  1998. workPoints.Add(dto);
  1999. }
  2000. return workPoints.OrderBy(p => p.Level).ToList();
  2001. }
  2002. /// <summary>
  2003. /// 调整领料单时间
  2004. /// </summary>
  2005. /// <param name="workords"></param>
  2006. public void AdjustNbrDate(List<WorkOrdMaster> workords)
  2007. {
  2008. if (workords.Any())
  2009. {
  2010. //找出当前工单的所有领料单,更新领料单的前处理时间和完成日期。
  2011. //1.如果未生成领料单,则无需调整。
  2012. //2.已生成领料单,但是领料单已出库,也不调整。nbr.Status='C'
  2013. //3.当领料单未出库,则代表需要调整这个领料单的处理时间。
  2014. var nbrlist = _nbrMaster.Select(s => workords.Select(x => x.WorkOrd).Contains(s.WorkOrd) && s.Domain == workords[0].Domain).ToList();
  2015. if (nbrlist.Any())
  2016. {
  2017. foreach (var work in workords)
  2018. {
  2019. var workNbr = nbrlist.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2020. foreach (var nbr in workNbr)
  2021. {
  2022. if (string.IsNullOrEmpty(nbr.Status))
  2023. {
  2024. if (nbr.TransType == "PrevProcess")
  2025. {
  2026. //前处理领料单
  2027. var ts = nbr.EffDate.GetValueOrDefault() - nbr.Date.GetValueOrDefault();
  2028. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2029. nbr.Date = nbr.EffDate.GetValueOrDefault().AddDays(-ts.Days);
  2030. }
  2031. else
  2032. {
  2033. nbr.EffDate = work.OrdDate.GetValueOrDefault().AddDays(-1);
  2034. nbr.Date = nbr.EffDate;
  2035. }
  2036. if (nbr.Date.GetValueOrDefault().Date <= DateTime.Now.Date)
  2037. {
  2038. nbr.Date = DateTime.Now.AddDays(1).Date;
  2039. }
  2040. if (nbr.EffDate.GetValueOrDefault().Date <= DateTime.Now.Date)
  2041. {
  2042. nbr.EffDate = DateTime.Now.AddDays(1).Date;
  2043. }
  2044. }
  2045. }
  2046. }
  2047. _nbrMaster.Update(nbrlist);
  2048. }
  2049. }
  2050. }
  2051. /// <summary>
  2052. /// 日计划自动发布
  2053. /// </summary>
  2054. public async Task<string> ProductionDailyPlanAutoPublish(string domain)
  2055. {
  2056. //取数开始时间为当前日期
  2057. DateTime startTime = DateTime.Now.Date;
  2058. DateTime endDate = DateTime.Now.Date.AddDays(6);
  2059. var periodList = _periodSequenceDet.Select(x => x.PlanDate >= startTime && x.PlanDate <= endDate && string.IsNullOrEmpty(x.Status) == true && x.Domain == domain).ToList();
  2060. if (periodList.Any())
  2061. {
  2062. try
  2063. {
  2064. List<PeriodSequenceDet> updateList = new List<PeriodSequenceDet>();
  2065. var workords = periodList.Select(s => s.WorkOrds);
  2066. var workordList = _workOrdMaster.Select(x => x.Domain == domain && x.Status.ToLower() == "r" && workords.Contains(x.WorkOrd)).ToList();
  2067. var nbrMasterList = _nbrMaster.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2068. var nbrDetailList = _nbrDetail.Select(x => x.Domain == domain && x.Type == "SM" && workords.Contains(x.WorkOrd)).ToList();
  2069. foreach (var work in workordList)
  2070. {
  2071. bool flag = false;
  2072. var nbrlist = nbrMasterList.Where(s => s.WorkOrd == work.WorkOrd).ToList();
  2073. if (nbrlist.Any())
  2074. {
  2075. flag = true;
  2076. foreach (var nbr in nbrlist)
  2077. {
  2078. //还有未出库数据
  2079. //如果有任意一个出库,则下达
  2080. if (!nbrDetailList.Where(x => x.NbrRecID == nbr.RecID && x.Status.ToUpper() == "C").Any())
  2081. {
  2082. flag = false;
  2083. break;
  2084. }
  2085. /*if (nbr.Status.ToLower() != "c")
  2086. {
  2087. flag = false;
  2088. break;
  2089. }*/
  2090. //需要前处理,但是前处理还未完成
  2091. if (nbr.TransType == "PrevProcess" && nbr.PretreatmentState != "completed" && nbr.PretreatmentState != "50")
  2092. {
  2093. flag = false;
  2094. break;
  2095. }
  2096. }
  2097. }
  2098. if (flag)
  2099. {
  2100. var publish = periodList.Where(x => x.WorkOrds == work.WorkOrd).ToList();
  2101. publish.ForEach(x =>
  2102. {
  2103. x.Status = "r";
  2104. });
  2105. updateList.AddRange(publish);
  2106. }
  2107. }
  2108. if (updateList.Any())
  2109. {
  2110. _periodSequenceDet.Update(updateList);
  2111. }
  2112. }
  2113. catch (Exception e)
  2114. {
  2115. new NLogHelper("ResourceExamineAppService").WriteLog("ProductionDailyPlanAutoPublish", "日计划自动任务失败:" + e.Message, _currentTenant.Id.ToString());
  2116. return "保存失败,请联系管理员。";
  2117. }
  2118. }
  2119. return "ok";
  2120. }
  2121. }
  2122. }