ProductionScheduleAppService.cs 42 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using System;
  7. using System.Collections.Generic;
  8. using System.Collections.Immutable;
  9. using System.Linq;
  10. using System.Threading.Tasks;
  11. using System.Transactions;
  12. using Volo.Abp.Application.Services;
  13. using Volo.Abp.MultiTenancy;
  14. namespace Business.ResourceExamineManagement
  15. {
  16. /// <summary>
  17. /// 生产排产服务
  18. /// </summary>
  19. public class ProductionScheduleAppService : ApplicationService
  20. {
  21. #region 服务
  22. /// <summary>
  23. /// 物料
  24. /// </summary>
  25. private ISqlRepository<ItemMaster> _itemMaster;
  26. /// <summary>
  27. /// 工单
  28. /// </summary>
  29. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  30. /// <summary>
  31. /// 工单物料明细
  32. /// </summary>
  33. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  34. /// <summary>
  35. /// 工单工艺路线明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  38. /// <summary>
  39. /// 库存主数据
  40. /// </summary>
  41. private ISqlRepository<InvMaster> _invMaster;
  42. /// <summary>
  43. /// 生产线明细
  44. /// </summary>
  45. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  46. /// <summary>
  47. /// 生产周期明细
  48. /// </summary>
  49. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  50. /// <summary>
  51. /// 排产结果明细
  52. /// </summary>
  53. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  54. /// <summary>
  55. /// 工作日历数据
  56. /// </summary>
  57. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  58. /// <summary>
  59. /// 产线休息时间记录表
  60. /// </summary>
  61. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  62. /// <summary>
  63. /// 节假日记录表
  64. /// </summary>
  65. private ISqlRepository<HolidayMaster> _holidayMaster;
  66. /// <summary>
  67. /// 雪花算法
  68. /// </summary>
  69. SnowFlake help = new SnowFlake();
  70. private readonly ICurrentTenant _currentTenant;
  71. /// <summary>
  72. /// 工作日历数据
  73. /// </summary>
  74. private List<ShopCalendarWorkCtr> calendars;
  75. /// <summary>
  76. /// 产线休息记录数据
  77. /// </summary>
  78. private List<QualityLineWorkDetail> qualityLines;
  79. /// <summary>
  80. /// 节假日记录数据
  81. /// </summary>
  82. private List<HolidayMaster> holidays;
  83. #endregion
  84. #region 构造函数
  85. /// <summary>
  86. /// 构造函数
  87. /// </summary>
  88. public ProductionScheduleAppService(
  89. ISqlRepository<ItemMaster> itemMaster,
  90. ISqlRepository<WorkOrdMaster> workOrdMaster,
  91. ISqlRepository<WorkOrdDetail> workOrdDetail,
  92. ISqlRepository<WorkOrdRouting> workOrdRouting,
  93. ISqlRepository<ProdLineDetail> prodLineDetail,
  94. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  95. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  96. ISqlRepository<InvMaster> invMaster,
  97. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  98. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  99. ISqlRepository<HolidayMaster> holidayMaster,
  100. ICurrentTenant currentTenant
  101. )
  102. {
  103. _itemMaster = itemMaster;
  104. _workOrdMaster = workOrdMaster;
  105. _workOrdDetail = workOrdDetail;
  106. _workOrdRouting = workOrdRouting;
  107. _prodLineDetail = prodLineDetail;
  108. _periodSequenceDet = periodSequenceDet;
  109. _scheduleResultOpMaster = scheduleResultOpMaster;
  110. _invMaster = invMaster;
  111. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  112. _qualityLineWorkDetail = qualityLineWorkDetail;
  113. _holidayMaster = holidayMaster;
  114. _currentTenant = currentTenant;
  115. }
  116. #endregion
  117. /// <summary>
  118. /// 执行生产排产
  119. /// </summary>
  120. public async void DoExt()
  121. {
  122. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  123. await DoProductShcedule(workOrds);
  124. }
  125. /// <summary>
  126. /// 生产排产
  127. /// </summary>
  128. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  129. /// <returns></returns>
  130. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  131. {
  132. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  133. {
  134. //1、获取需要排产的工单:Status为空且IsActive==1
  135. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  136. }
  137. if (workOrds.Count == 0)//没有工单需要排产
  138. {
  139. return;
  140. }
  141. //获取排产工单的最早计划开工日期
  142. DateTime earlist;
  143. if (workOrds.Min(p => p.OrdDate) == null)
  144. {
  145. earlist = DateTime.Now.Date.AddDays(7);
  146. }
  147. else {
  148. earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  149. }
  150. //2、获取数据
  151. //获取工单工艺路径数据
  152. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  153. //获取物料对应的生产线信息:物料、工序对应的生产线
  154. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  155. List<string> lines = prodLines.Select(p => p.Line).ToList();
  156. //获取生产周期数据
  157. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  158. //获取当前日期往后的排产记录数据
  159. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == "1001");
  160. //获取工作日历数据
  161. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == "1001" && p.IsActive);
  162. //获取产线休息记录数据
  163. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  164. //获取节假日记录数据
  165. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  166. //3、排产
  167. //生产周期
  168. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  169. //排产记录表
  170. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  171. //排产结果
  172. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  173. allResults.AddRange(dbSchedules);
  174. foreach (var item in workOrds)
  175. {
  176. ////当前工单的排产计划开始时间:年-月-日
  177. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  178. ////当前工单对应的产线数据
  179. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  180. ////当前工单的对应的产线排产记录
  181. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  182. allResults.AddRange(scheduleMasters);
  183. //工序预处理:确定每层级工序对应的产线
  184. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  185. //排产前的数据校验
  186. if (routingDtos.Count == 0)//没有维护主工序
  187. {
  188. //记录排产异常原因
  189. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  190. continue;
  191. }
  192. //校验每层级工序是否都维护了产线
  193. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  194. {
  195. //记录排产异常原因
  196. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  197. continue;
  198. }
  199. //校验每个层级是否维护了工作日历
  200. bool flag = false;
  201. foreach (var rut in routingDtos)
  202. {
  203. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  204. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  205. {
  206. flag = true;
  207. break;
  208. }
  209. }
  210. if (flag)
  211. {
  212. //记录排产异常原因
  213. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  214. continue;
  215. }
  216. //产线排产
  217. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  218. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  219. if (scheduleList.Any())
  220. {
  221. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  222. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  223. }
  224. /*//更新工单表
  225. item.Status = "r";*/
  226. }
  227. using (TransactionScope scope = new TransactionScope())
  228. {
  229. try
  230. {
  231. //记录排产数据
  232. _workOrdMaster.Update(workOrds);
  233. _periodSequenceDet.Insert(periodSequenceDtls);
  234. _scheduleResultOpMaster.Insert(scheduleMasters);
  235. scope.Complete();
  236. }
  237. catch (Exception ex)
  238. {
  239. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  240. scope.Dispose();
  241. }
  242. }
  243. }
  244. /// <summary>
  245. /// 排产
  246. /// </summary>
  247. /// <param name="workOrd">工单</param>
  248. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  249. /// <param name="periodsDet">生产周期</param>
  250. /// <param name="scheduleResults">排产结果</param>
  251. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  252. {
  253. //生产周期
  254. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  255. //排产明细
  256. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  257. //产线排产开始时间
  258. List<LineStartDto> lineStarts = new List<LineStartDto>();
  259. //循环产线,排产
  260. foreach (var item in routingDtos)
  261. {
  262. //当前产线的工作日历
  263. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  264. //当前产线的每天休息时间记录
  265. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  266. //产线已排产数量
  267. decimal sumQty = 0m;
  268. //产线实际排产开始时间
  269. DateTime workStartTime;
  270. if (item.level == 1)//主产线
  271. {
  272. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  273. }
  274. else
  275. {
  276. //子产线获取实际排产开始日期
  277. //获取父级排产开始时间
  278. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  279. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  280. }
  281. //记录产线排产开始时间
  282. lineStarts.Add(new LineStartDto
  283. {
  284. level = item.level,
  285. Line = item.Line,
  286. Op = item.Op,
  287. StartTime = workStartTime,
  288. ChdParentOps = item.ChdParentOps
  289. });
  290. //排产
  291. while (sumQty < workOrd.QtyOrded)
  292. {
  293. //获取当天的产能
  294. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  295. //判断已排产数量+当天的产能是否超过工单数量
  296. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  297. {
  298. //记录生产周期
  299. curSequences.Add(new PeriodSequenceDet
  300. {
  301. Domain = "1001",
  302. Line = item.Line,
  303. ItemNum = workOrd.ItemNum,
  304. PlanDate = workStartTime.Date,
  305. Period = 1,//目前只考虑一班制
  306. OrdQty = dto.ProductQty,
  307. WorkOrds = workOrd.WorkOrd,
  308. Op = item.Op,
  309. IsActive = true,
  310. Status = "",
  311. CreateTime = DateTime.Now
  312. });
  313. //记录排产记录
  314. curScheduleRsts.Add(new ScheduleResultOpMaster
  315. {
  316. Domain = "1001",
  317. WorkOrd = workOrd.WorkOrd,
  318. Line = item.Line,
  319. ItemNum = workOrd.ItemNum,
  320. Op = item.Op,
  321. WorkDate = workStartTime.Date,
  322. WorkQty = dto.ProductQty,
  323. WorkStartTime = dto.StartTime,
  324. WorkEndTime = dto.EndTime,
  325. CreateTime = DateTime.Now
  326. });
  327. //累计已排产数量
  328. sumQty += dto.ProductQty;
  329. //继续排下一个工作日
  330. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  331. }
  332. else// 最后一天的产能只能占用一部分
  333. {
  334. //剩余需要排产的数量
  335. decimal residueQty = workOrd.QtyOrded - sumQty;
  336. //剩余数量生产需要时长(分钟)
  337. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  338. //获取当天的工作时间段
  339. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  340. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  341. if (curPoint == null)
  342. {
  343. continue;
  344. }
  345. TimeSpan span = curPoint.EndPoint - workStartTime;
  346. //当天工作时间段的有效生产时间
  347. decimal effMins = (decimal)span.TotalMinutes;
  348. DateTime workEndTime = workStartTime;
  349. if (effMins >= workTime)//当前工作时间段即可满足产能
  350. {
  351. workEndTime = workStartTime.AddMinutes((double)workTime);
  352. }
  353. else
  354. {
  355. //获取后续生产时间段
  356. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  357. //剩余需要工作时长
  358. decimal nextMins = workTime - effMins;
  359. foreach (var p in nextPoints)
  360. {
  361. if (p.WorkMinutes >= nextMins)
  362. {
  363. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  364. break;
  365. }
  366. nextMins -= p.WorkMinutes;
  367. }
  368. }
  369. sumQty = workOrd.QtyOrded;
  370. //记录生产周期
  371. curSequences.Add(new PeriodSequenceDet
  372. {
  373. Domain = "1001",
  374. Line = item.Line,
  375. ItemNum = workOrd.ItemNum,
  376. PlanDate = workStartTime.Date,
  377. Period = 1,//目前只考虑一班制
  378. OrdQty = residueQty,
  379. WorkOrds = workOrd.WorkOrd,
  380. Op = item.Op,
  381. IsActive = true,
  382. Status = "",
  383. CreateTime = DateTime.Now
  384. });
  385. //记录排产记录
  386. curScheduleRsts.Add(new ScheduleResultOpMaster
  387. {
  388. Domain = "1001",
  389. WorkOrd = workOrd.WorkOrd,
  390. Line = item.Line,
  391. ItemNum = workOrd.ItemNum,
  392. Op = item.Op,
  393. WorkDate = workStartTime.Date,
  394. WorkQty = residueQty,
  395. WorkStartTime = workStartTime,
  396. WorkEndTime = workEndTime,
  397. CreateTime = DateTime.Now
  398. });
  399. }
  400. }
  401. }
  402. //记录排产结果
  403. periodsDet.AddRange(curSequences);
  404. scheduleResults.AddRange(curScheduleRsts);
  405. }
  406. /// <summary>
  407. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  408. /// </summary>
  409. /// <param name="routingDto">产线</param>
  410. /// <param name="startTime"></param>
  411. /// <param name="curCalendars"></param>
  412. /// <param name="curQtyDtls"></param>
  413. /// <returns></returns>
  414. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  415. {
  416. LineScheduledDto scheduledDto = new LineScheduledDto();
  417. //当天排产开始时间
  418. scheduledDto.StartTime = startTime;
  419. //开始时间是周几
  420. int weekDay = (int)startTime.DayOfWeek;
  421. //当天的工作日历
  422. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  423. //当前日期的工作时间段
  424. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  425. //当天排产结束时间
  426. scheduledDto.EndTime = workPoints.Last().EndPoint;
  427. //计算starttime处于那个工作时间段
  428. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  429. TimeSpan span = curPoint.EndPoint - startTime;
  430. scheduledDto.EffTime = (decimal)span.TotalHours;
  431. //获取后续工作时间段的有效工作时间
  432. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  433. foreach (var item in nextPoints)
  434. {
  435. span = item.EndPoint - item.StartPoint;
  436. scheduledDto.EffTime += (decimal)span.TotalHours;
  437. }
  438. //计算当天的产能
  439. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  440. return scheduledDto;
  441. }
  442. /// <summary>
  443. /// 计算主产线实际排产开始时间
  444. /// </summary>
  445. /// <param name="startTime">工单排产开始时间</param>
  446. /// <param name="curCalendars">当前产线工作日历</param>
  447. /// <param name="curQtyDtls">当前产线休息记录</param>
  448. /// <returns></returns>
  449. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  450. {
  451. //实际排产开始时间
  452. DateTime actStart = startTime;
  453. //开始时间是周几
  454. int weekDay = (int)startTime.DayOfWeek;
  455. //判断当天是否是工作日
  456. bool isWorkDay = CheckIsWorkDay(startTime);
  457. if (!isWorkDay)//不是工作日
  458. {
  459. //获取下一个工作日开始时间
  460. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  461. return actStart;
  462. }
  463. //开始时间往后推到半小时/整点节点
  464. actStart = CalcStartTimeAfter(actStart);
  465. //当天的工作日历
  466. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  467. //当前日期的工作时间段
  468. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  469. //计算starttime处于那个工作时间段
  470. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  471. if (curPoint == null)//不处于工作时间段
  472. {
  473. //开始时间小于当天工作开始时间
  474. if (startTime < workPoints.First().StartPoint)
  475. {
  476. actStart = workPoints.First().StartPoint;
  477. }
  478. //开始时间大于当前工作结束时间
  479. else if (startTime > workPoints.Last().EndPoint)
  480. {
  481. //获取下一个工作日开始时间
  482. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  483. }
  484. else
  485. {//开始时间位于当天的休息时间段
  486. foreach (var item in workPoints)
  487. {
  488. //获取下一个时间段
  489. var next = workPoints.First(p => p.Level == item.Level + 1);
  490. if (item.EndPoint < startTime && startTime < next.StartPoint)
  491. {
  492. actStart = next.StartPoint;
  493. break;
  494. }
  495. }
  496. }
  497. return actStart;
  498. }
  499. if (startTime != curPoint.EndPoint)
  500. {
  501. return actStart;
  502. }
  503. //查询下一时间段的开始时间点
  504. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  505. if (nextPoint != null)
  506. {
  507. return nextPoint.StartPoint;
  508. }
  509. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  510. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  511. return actStart;
  512. }
  513. /// <summary>
  514. /// 排产开始时间处理为半小时/整点开始--向后取整
  515. /// </summary>
  516. /// <param name="startTime"></param>
  517. /// <returns></returns>
  518. public DateTime CalcStartTimeAfter(DateTime startTime)
  519. {
  520. DateTime rtnTime = startTime;
  521. DateTime curDate = startTime.Date;
  522. //时间转换为分钟
  523. TimeSpan span = rtnTime - curDate;
  524. decimal sumMinutes = (decimal)span.TotalMinutes;
  525. int times = (int)Math.Ceiling(sumMinutes / 30);
  526. rtnTime = curDate.AddMinutes(times * 30);
  527. return rtnTime;
  528. }
  529. /// <summary>
  530. /// 排产开始时间处理为半小时/整点开始--向前取整
  531. /// </summary>
  532. /// <param name="startTime"></param>
  533. /// <returns></returns>
  534. public DateTime CalcStartTimeBefore(DateTime startTime)
  535. {
  536. DateTime rtnTime = startTime;
  537. DateTime curDate = startTime.Date;
  538. //时间转换为分钟
  539. TimeSpan span = rtnTime - curDate;
  540. decimal sumMinutes = (decimal)span.TotalMinutes;
  541. int times = (int)Math.Floor(sumMinutes / 30);
  542. rtnTime = curDate.AddMinutes(times * 30);
  543. return rtnTime;
  544. }
  545. /// <summary>
  546. /// 判断当天是否是工作日
  547. /// </summary>
  548. /// <param name="dateTime"></param>
  549. /// <returns></returns>
  550. public bool CheckIsWorkDay(DateTime dateTime)
  551. {
  552. bool isWorkDay = true;
  553. //周几
  554. int weekDay = (int)dateTime.DayOfWeek;
  555. //判断当天是否是工作日
  556. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  557. {
  558. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  559. {
  560. isWorkDay = false;
  561. }
  562. return isWorkDay;
  563. }
  564. //不是周六周日,需要判断是不是节假日
  565. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  566. {
  567. isWorkDay = false;
  568. }
  569. return isWorkDay;
  570. }
  571. /// <summary>
  572. /// 计算子产线实际排产开始时间
  573. /// </summary>
  574. /// <param name="startTime">父级工单排产开始时间</param>
  575. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  576. /// <param name="curCalendars">当前产线工作日历</param>
  577. /// <param name="curQtyDtls">当前产线休息记录</param>
  578. /// <returns></returns>
  579. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  580. {
  581. //提前期转换成分钟
  582. decimal needMinute = setupTime * 60;
  583. //实际排产开始时间
  584. DateTime actStart = startTime;
  585. //开始时间是周几
  586. int weekDay = (int)startTime.DayOfWeek;
  587. //当天的工作日历
  588. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  589. //当前日期的工作时间段
  590. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  591. //计算starttime处于那个工作时间段
  592. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  593. //当前时间段可用提前期
  594. TimeSpan span = startTime - curPoint.StartPoint;
  595. decimal curMins = (decimal)span.TotalMinutes;
  596. if (curMins >= needMinute)//当前时间段的可用提前期满足
  597. {
  598. actStart = startTime.AddMinutes((double)-needMinute);
  599. //开始时间往前推到半小时/整点节点
  600. actStart = CalcStartTimeBefore(actStart);
  601. return actStart;
  602. }
  603. //当前时间段的可用提前期不满足
  604. //剩余提前期
  605. needMinute -= curMins;
  606. //获取前层级时间段
  607. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  608. bool flag = true;//标志位
  609. foreach (var item in prePoints)
  610. {
  611. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  612. {
  613. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  614. flag = false;
  615. break;
  616. }
  617. needMinute -= item.WorkMinutes;
  618. }
  619. if (!flag)
  620. {
  621. //开始时间往前推到半小时/整点节点
  622. actStart = CalcStartTimeBefore(actStart);
  623. return actStart;
  624. }
  625. //今天可用提前期不够,往前工作日找
  626. DateTime perStartTime = startTime;
  627. while (flag)
  628. {
  629. //获取前一个工作日
  630. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  631. //获取前一个工作日的工作时间段数据,倒序排
  632. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  633. //当天的工作时长(分钟)
  634. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  635. if (sumWorkMins >= needMinute)//当天可用提前期满足
  636. {
  637. //获取开始时间
  638. foreach (var item in workPoints)
  639. {
  640. if (item.WorkMinutes >= needMinute)//当前时间段满足
  641. {
  642. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  643. break;
  644. }
  645. needMinute -= item.WorkMinutes;
  646. }
  647. flag = false;
  648. }
  649. else
  650. {
  651. //当天可用提前期不满足
  652. needMinute -= sumWorkMins;
  653. }
  654. }
  655. //开始时间往前推到半小时/整点节点
  656. actStart = CalcStartTimeBefore(actStart);
  657. return actStart;
  658. }
  659. /// <summary>
  660. /// 获取下一个工作日开始时间
  661. /// </summary>
  662. /// <param name="weekDay">当前周几</param>
  663. /// <param name="startTime">开始时间</param>
  664. /// <param name="curCalendars">当前产线的工作日历</param>
  665. /// <returns></returns>
  666. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  667. {
  668. DateTime rtnData = startTime;
  669. //下一天
  670. DateTime nextDate = startTime.Date.AddDays(1);
  671. //下一天是周几
  672. int nextWeekDay = (weekDay + 1) % 7;
  673. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  674. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  675. //判断下一天是否是工作日
  676. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  677. {
  678. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  679. {
  680. //递归继续找下一个工作日
  681. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  682. return rtnData;
  683. }
  684. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  685. return rtnData;
  686. }
  687. //下一天不是周六周日,需要判断是不是节假日
  688. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  689. {
  690. //递归继续找下一个工作日
  691. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  692. return rtnData;
  693. }
  694. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  695. return rtnData;
  696. }
  697. /// <summary>
  698. /// 获取上一个工作日开始时间
  699. /// </summary>
  700. /// <param name="startTime">开始时间</param>
  701. /// <param name="curCalendars">当前产线的工作日历</param>
  702. /// <returns></returns>
  703. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  704. {
  705. DateTime rtnData = startTime;
  706. //前一天
  707. DateTime preDate = startTime.Date.AddDays(-1);
  708. //前一天是周几
  709. int preWeekDay = (int)preDate.DayOfWeek;
  710. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  711. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  712. //判断前一天是否是工作日
  713. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  714. {
  715. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  716. {
  717. //递归继续找上一个工作日
  718. rtnData = GetPreWorkDay(preDate, curCalendars);
  719. return rtnData;
  720. }
  721. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  722. return rtnData;
  723. }
  724. //前一天不是周六周日,需要判断是不是节假日
  725. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  726. {
  727. //递归继续找前一个工作日
  728. rtnData = GetPreWorkDay(preDate, curCalendars);
  729. return rtnData;
  730. }
  731. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  732. return rtnData;
  733. }
  734. /// <summary>
  735. /// 处理当前日期的工作时间段
  736. /// </summary>
  737. /// <param name="startTime"></param>
  738. /// <param name="shopCal">当前产线的工作日历-周几</param>
  739. /// <param name="curQtyDtls">每天休息记录</param>
  740. /// <returns></returns>
  741. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  742. {
  743. //年-月-日
  744. string date = startTime.Date.ToString("yyyy-MM-dd");
  745. //排产记录结束日期是周几
  746. int weekDay = (int)startTime.DayOfWeek;
  747. //计算当天的开工时间点,停工时间点
  748. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  749. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  750. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  751. //工作时间段
  752. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  753. LineWorkPointDto dto = new LineWorkPointDto();
  754. dto.Level = 1;
  755. dto.Line = shopCal.ProdLine;
  756. dto.WeekDay = weekDay;
  757. dto.StartPoint = dayStartPoint;
  758. int level = 1;
  759. TimeSpan span = TimeSpan.Zero;
  760. foreach (var item in curQtyDtls)
  761. {
  762. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  763. dto.EndPoint = endPoint;
  764. span = dto.EndPoint - dto.StartPoint;
  765. dto.WorkMinutes = (decimal)span.TotalMinutes;
  766. workPoints.Add(dto);
  767. level++;
  768. dto = new LineWorkPointDto();
  769. dto.Level = level;
  770. dto.Line = shopCal.ProdLine;
  771. dto.WeekDay = weekDay;
  772. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  773. }
  774. dto.EndPoint = dayEndPoint;
  775. span = dto.EndPoint - dto.StartPoint;
  776. dto.WorkMinutes = (decimal)span.TotalMinutes;
  777. workPoints.Add(dto);
  778. return workPoints.OrderBy(p => p.Level).ToList();
  779. }
  780. /// <summary>
  781. /// 工单工艺路线预处理
  782. /// </summary>
  783. /// <param name="workOrd">工单</param>
  784. /// <param name="woRuntings">当前工单对应的工序</param>
  785. /// <param name="prodLines">产线</param>
  786. /// <param name="schedules">当前工单对应产品的排产记录</param>
  787. /// <returns></returns>
  788. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  789. {
  790. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  791. //当前工单计划开始时间(默认加两天)
  792. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  793. //取主工序(第一层级工序)
  794. var firsts = woRuntings.Where(p => p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  795. if (firsts.Count == 0)
  796. {
  797. return routingDtos;
  798. }
  799. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  800. //主工序按照Op排序,取最大Op
  801. var lastOp = firsts.First();
  802. dto.ParentOp = lastOp.ParentOp;
  803. dto.level = 1;
  804. dto.Op = lastOp.OP;
  805. dto.ChdParentOps = new List<int>();
  806. //获取当前层级工序中有子级的工序集合
  807. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  808. if (childs.Count > 0)
  809. {
  810. dto.ChdParentOps = childs;
  811. }
  812. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  813. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  814. if (line != null)
  815. {
  816. dto.Line = line.Line;
  817. dto.Rate = line.Rate;
  818. dto.SetupTime = 0;
  819. //获取产线占用结束时间
  820. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  821. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  822. }
  823. routingDtos.Add(dto);
  824. //递归处理其他层级工序
  825. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  826. return routingDtos;
  827. }
  828. /// <summary>
  829. /// 递归处理工序
  830. /// </summary>
  831. /// <param name="woRuntings">工单工序</param>
  832. /// <param name="preLevels">上-层级工序</param>
  833. /// <param name="level">层级</param>
  834. /// <param name="routingDtos">返回结果</param>
  835. /// <param name="prodLines">产线</param>
  836. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  837. {
  838. //获取当前层级工序
  839. var curLevels = woRuntings.Where(p => preLevels.Select(m => m.OP).Contains(p.ParentOp)).ToList();
  840. if (curLevels.Count == 0)
  841. {
  842. return;
  843. }
  844. //获取父级Op-当前层级有几条子产线
  845. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  846. foreach (var item in parentOps)
  847. {
  848. var dto = new WorkOrdRoutingDto();
  849. var lastOp = curLevels.Where(p => p.ParentOp == item).OrderByDescending(m => m.OP).FirstOrDefault();
  850. if (lastOp == null)
  851. {
  852. continue;
  853. }
  854. dto.Op = lastOp.OP;
  855. dto.ParentOp = lastOp.ParentOp;
  856. dto.level = level + 1;
  857. dto.ChdParentOps = new List<int>();
  858. //获取当前层级工序中有子级的工序集合
  859. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  860. if (childs.Count > 0)
  861. {
  862. dto.ChdParentOps = childs;
  863. }
  864. //当前层级工序对应的产线
  865. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  866. if (maxRateLine != null)
  867. {
  868. dto.Line = maxRateLine.Line;
  869. dto.Rate = maxRateLine.Rate;
  870. dto.SetupTime = maxRateLine.SetupTime;
  871. }
  872. routingDtos.Add(dto);
  873. }
  874. //递归
  875. RecursionProc(woRuntings, curLevels, level + 1, routingDtos, prodLines);
  876. }
  877. }
  878. }