ProductionScheduleAppService.cs 39 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using Volo.Abp.Application.Services;
  16. namespace Business.Quartz
  17. {
  18. /// <summary>
  19. /// 生产排产服务
  20. /// </summary>
  21. public class ProductionScheduleAppService : ApplicationService
  22. {
  23. #region 服务
  24. /// <summary>
  25. /// 物料
  26. /// </summary>
  27. private ISqlRepository<ItemMaster> _itemMaster;
  28. /// <summary>
  29. /// 工单
  30. /// </summary>
  31. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  32. /// <summary>
  33. /// 工单物料明细
  34. /// </summary>
  35. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  36. /// <summary>
  37. /// 工单工艺路线明细
  38. /// </summary>
  39. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  40. /// <summary>
  41. /// 库存主数据
  42. /// </summary>
  43. private ISqlRepository<InvMaster> _invMaster;
  44. /// <summary>
  45. /// 生产线明细
  46. /// </summary>
  47. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  48. /// <summary>
  49. /// 生产周期明细
  50. /// </summary>
  51. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  52. /// <summary>
  53. /// 排产结果明细
  54. /// </summary>
  55. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  56. /// <summary>
  57. /// 工作日历数据
  58. /// </summary>
  59. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  60. /// <summary>
  61. /// 排产异常记录表
  62. /// </summary>
  63. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  64. /// <summary>
  65. /// 产线休息时间记录表
  66. /// </summary>
  67. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  68. /// <summary>
  69. /// 节假日记录表
  70. /// </summary>
  71. private ISqlRepository<HolidayMaster> _holidayMaster;
  72. /// <summary>
  73. /// 雪花算法
  74. /// </summary>
  75. SnowFlake help = new SnowFlake();
  76. /// <summary>
  77. /// 工作日历数据
  78. /// </summary>
  79. private List<ShopCalendarWorkCtr> calendars;
  80. /// <summary>
  81. /// 产线休息记录数据
  82. /// </summary>
  83. private List<QualityLineWorkDetail> qualityLines;
  84. /// <summary>
  85. /// 节假日记录数据
  86. /// </summary>
  87. private List<HolidayMaster> holidays;
  88. #endregion
  89. #region 构造函数
  90. /// <summary>
  91. /// 构造函数
  92. /// </summary>
  93. public ProductionScheduleAppService(
  94. ISqlRepository<ItemMaster> itemMaster,
  95. ISqlRepository<WorkOrdMaster> workOrdMaster,
  96. ISqlRepository<WorkOrdDetail> workOrdDetail,
  97. ISqlRepository<WorkOrdRouting> workOrdRouting,
  98. ISqlRepository<ProdLineDetail> prodLineDetail,
  99. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  100. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  101. ISqlRepository<InvMaster> invMaster,
  102. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  103. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  104. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  105. ISqlRepository<HolidayMaster> holidayMaster
  106. )
  107. {
  108. _itemMaster= itemMaster;
  109. _workOrdMaster= workOrdMaster;
  110. _workOrdDetail= workOrdDetail;
  111. _workOrdRouting= workOrdRouting;
  112. _prodLineDetail = prodLineDetail;
  113. _periodSequenceDet = periodSequenceDet;
  114. _scheduleResultOpMaster= scheduleResultOpMaster;
  115. _invMaster= invMaster;
  116. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  117. _scheduleExceptionMaster= scheduleExceptionMaster;
  118. _qualityLineWorkDetail= qualityLineWorkDetail;
  119. _holidayMaster = holidayMaster;
  120. }
  121. #endregion
  122. /// <summary>
  123. /// 执行生产排产
  124. /// </summary>
  125. public async void DoExt()
  126. {
  127. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  128. await DoProductShcedule(workOrds);
  129. }
  130. /// <summary>
  131. /// 生产排产
  132. /// </summary>
  133. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  134. /// <returns></returns>
  135. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds)
  136. {
  137. if (workOrds.Count() == 0)//定时任务调用时,需要获取工单数据
  138. {
  139. //1、获取需要排产的工单:Status为空且IsActive==1
  140. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive);
  141. }
  142. if (workOrds.Count() == 0)//没有工单需要排产
  143. {
  144. return;
  145. }
  146. //获取排产工单的最早计划开工日期
  147. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  148. //2、获取数据
  149. //获取工单工艺路径数据
  150. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive);
  151. //获取物料对应的生产线信息:物料、工序对应的生产线
  152. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive);
  153. //获取生产周期数据
  154. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive);
  155. //获取当前日期往后的排产记录数据
  156. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001");
  157. //获取工作日历数据
  158. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive);
  159. //获取产线休息记录数据
  160. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive);
  161. //获取节假日记录数据
  162. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist);
  163. //3、排产
  164. //排产异常记录
  165. List<ScheduleExceptionMaster> scheduleExceptions = new List<ScheduleExceptionMaster>();
  166. //生产周期
  167. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  168. //排产记录表
  169. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  170. foreach (var item in workOrds)
  171. {
  172. //当前工单的排产计划开始时间:年-月-日
  173. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  174. //当前工单的对应的产线排产记录
  175. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  176. //工序预处理:确定每层级工序对应的产线
  177. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  178. //排产前的数据校验
  179. if (routingDtos.Count() == 0)//没有维护主工序
  180. {
  181. //记录排产异常原因
  182. scheduleExceptions.Add(new ScheduleExceptionMaster
  183. {
  184. RecID = help.NextId(),
  185. Domain = "1001",
  186. WorkOrd = item.WorkOrd,
  187. Remark = "工单的工序数据维护错误",
  188. CreatTime = DateTime.Now
  189. });
  190. continue;
  191. }
  192. //校验每层级工序是否都维护了产线
  193. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  194. {
  195. //记录排产异常原因
  196. scheduleExceptions.Add(new ScheduleExceptionMaster
  197. {
  198. RecID = help.NextId(),
  199. Domain = "1001",
  200. WorkOrd = item.WorkOrd,
  201. Remark = "工单的产线数据维护错误",
  202. CreatTime = DateTime.Now
  203. });
  204. continue;
  205. }
  206. //校验每个层级是否维护了工作日历
  207. bool flag = false;
  208. foreach (var rut in routingDtos)
  209. {
  210. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  211. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  212. {
  213. flag = true;
  214. break;
  215. }
  216. }
  217. if (flag)
  218. {
  219. //记录排产异常原因
  220. scheduleExceptions.Add(new ScheduleExceptionMaster
  221. {
  222. RecID = help.NextId(),
  223. Domain = "1001",
  224. WorkOrd = item.WorkOrd,
  225. Remark = "工单产线的工作日历数据维护错误",
  226. CreatTime = DateTime.Now
  227. });
  228. continue;
  229. }
  230. //产线排产
  231. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  232. //更新工单表
  233. item.Status = "r";
  234. }
  235. //记录排产数据
  236. _workOrdMaster.Update(workOrds);
  237. _periodSequenceDet.Insert(periodSequenceDtls);
  238. _scheduleResultOpMaster.Insert(scheduleMasters);
  239. _scheduleExceptionMaster.Insert(scheduleExceptions);
  240. }
  241. /// <summary>
  242. /// 排产
  243. /// </summary>
  244. /// <param name="workOrd">工单</param>
  245. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  246. /// <param name="periodsDet">生产周期</param>
  247. /// <param name="scheduleResults">排产结果</param>
  248. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  249. {
  250. //生产周期
  251. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  252. //排产明细
  253. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  254. //产线排产开始时间
  255. List<LineStartDto> lineStarts = new List<LineStartDto>();
  256. //循环产线,排产
  257. foreach (var item in routingDtos)
  258. {
  259. //当前产线的工作日历
  260. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  261. //当前产线的每天休息时间记录
  262. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  263. //产线已排产数量
  264. decimal sumQty = 0m;
  265. //产线实际排产开始时间
  266. DateTime workStartTime;
  267. if (item.level == 1)//主产线
  268. {
  269. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  270. }
  271. else
  272. {
  273. //子产线获取实际排产开始日期
  274. //获取父级排产开始时间
  275. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  276. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  277. }
  278. //记录产线排产开始时间
  279. lineStarts.Add(new LineStartDto
  280. {
  281. level = item.level,
  282. Line = item.Line,
  283. Op = item.Op,
  284. StartTime = workStartTime,
  285. ChdParentOps = item.ChdParentOps
  286. });
  287. //排产
  288. while (sumQty < workOrd.QtyOrded)
  289. {
  290. //获取当天的产能
  291. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  292. //判断已排产数量+当天的产能是否超过工单数量
  293. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  294. {
  295. //记录生产周期
  296. curSequences.Add(new PeriodSequenceDet
  297. {
  298. Domain = "1001",
  299. Line = item.Line,
  300. ItemNum = workOrd.ItemNum,
  301. PlanDate = workStartTime.Date,
  302. Period = 1,//目前只考虑一班制
  303. OrdQty = dto.ProductQty,
  304. WorkOrds = workOrd.WorkOrd,
  305. Op = item.Op,
  306. IsActive = true
  307. });
  308. //记录排产记录
  309. curScheduleRsts.Add(new ScheduleResultOpMaster
  310. {
  311. Domain = "1001",
  312. WorkOrd = workOrd.WorkOrd,
  313. Line = item.Line,
  314. ItemNum = workOrd.ItemNum,
  315. Op = item.Op,
  316. WorkDate = workStartTime.Date,
  317. WorkQty = dto.ProductQty,
  318. WorkStartTime = dto.StartTime,
  319. WorkEndTime = dto.EndTime,
  320. CreateTime = DateTime.Now
  321. });
  322. //累计已排产数量
  323. sumQty += dto.ProductQty;
  324. //继续排下一个工作日
  325. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  326. }
  327. else// 最后一天的产能只能占用一部分
  328. {
  329. //剩余需要排产的数量
  330. decimal residueQty = workOrd.QtyOrded - sumQty;
  331. //剩余数量生产需要时长(分钟)
  332. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  333. //获取当天的工作时间段
  334. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  335. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  336. TimeSpan span = curPoint.EndPoint - workStartTime;
  337. //当天工作时间段的有效生产时间
  338. decimal effMins = (decimal)span.TotalMinutes;
  339. DateTime workEndTime = workStartTime;
  340. if (effMins >= workTime)//当前工作时间段即可满足产能
  341. {
  342. workEndTime = workStartTime.AddMinutes((double)workTime);
  343. }
  344. else
  345. {
  346. //获取后续生产时间段
  347. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  348. //剩余需要工作时长
  349. decimal nextMins = workTime - effMins;
  350. foreach (var p in nextPoints)
  351. {
  352. if (p.WorkMinutes >= nextMins)
  353. {
  354. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  355. break;
  356. }
  357. nextMins -= p.WorkMinutes;
  358. }
  359. }
  360. sumQty = workOrd.QtyOrded;
  361. //记录生产周期
  362. curSequences.Add(new PeriodSequenceDet
  363. {
  364. Domain = "1001",
  365. Line = item.Line,
  366. ItemNum = workOrd.ItemNum,
  367. PlanDate = workStartTime.Date,
  368. Period = 1,//目前只考虑一班制
  369. OrdQty = residueQty,
  370. WorkOrds = workOrd.WorkOrd,
  371. Op = item.Op,
  372. IsActive = true
  373. });
  374. //记录排产记录
  375. curScheduleRsts.Add(new ScheduleResultOpMaster
  376. {
  377. Domain = "1001",
  378. WorkOrd = workOrd.WorkOrd,
  379. Line = item.Line,
  380. ItemNum = workOrd.ItemNum,
  381. Op = item.Op,
  382. WorkDate = workStartTime.Date,
  383. WorkQty = residueQty,
  384. WorkStartTime = workStartTime,
  385. WorkEndTime = workEndTime,
  386. CreateTime = DateTime.Now
  387. });
  388. }
  389. }
  390. }
  391. //记录排产结果
  392. periodsDet.AddRange(curSequences);
  393. scheduleResults.AddRange(curScheduleRsts);
  394. }
  395. /// <summary>
  396. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  397. /// </summary>
  398. /// <param name="routingDto">产线</param>
  399. /// <param name="startTime"></param>
  400. /// <param name="curCalendars"></param>
  401. /// <param name="curQtyDtls"></param>
  402. /// <returns></returns>
  403. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  404. {
  405. LineScheduledDto scheduledDto = new LineScheduledDto();
  406. //当天排产开始时间
  407. scheduledDto.StartTime = startTime;
  408. //开始时间是周几
  409. int weekDay = (int)startTime.DayOfWeek;
  410. //当天的工作日历
  411. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  412. //当前日期的工作时间段
  413. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  414. //当天排产结束时间
  415. scheduledDto.EndTime = workPoints.Last().EndPoint;
  416. //计算starttime处于那个工作时间段
  417. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  418. TimeSpan span = curPoint.EndPoint - startTime;
  419. scheduledDto.EffTime = (decimal)span.TotalHours;
  420. //获取后续工作时间段的有效工作时间
  421. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  422. foreach (var item in nextPoints)
  423. {
  424. span = item.EndPoint - item.StartPoint;
  425. scheduledDto.EffTime += (decimal)span.TotalHours;
  426. }
  427. //计算当天的产能
  428. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  429. return scheduledDto;
  430. }
  431. /// <summary>
  432. /// 计算主产线实际排产开始时间
  433. /// </summary>
  434. /// <param name="startTime">工单排产开始时间</param>
  435. /// <param name="curCalendars">当前产线工作日历</param>
  436. /// <param name="curQtyDtls">当前产线休息记录</param>
  437. /// <returns></returns>
  438. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  439. {
  440. //实际排产开始时间
  441. DateTime actStart = startTime;
  442. //开始时间是周几
  443. int weekDay = (int)startTime.DayOfWeek;
  444. //判断当天是否是工作日
  445. bool isWorkDay = CheckIsWorkDay(startTime);
  446. if (!isWorkDay)//不是工作日
  447. {
  448. //获取下一个工作日开始时间
  449. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  450. return actStart;
  451. }
  452. //当天的工作日历
  453. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  454. //当前日期的工作时间段
  455. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  456. //计算starttime处于那个工作时间段
  457. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  458. if (curPoint == null)//不处于工作时间段
  459. {
  460. //开始时间小于当天工作开始时间
  461. if (startTime < workPoints.First().StartPoint)
  462. {
  463. actStart = workPoints.First().StartPoint;
  464. }
  465. //开始时间大于当前工作结束时间
  466. else if (startTime > workPoints.Last().EndPoint)
  467. {
  468. //获取下一个工作日开始时间
  469. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  470. }
  471. else {//开始时间位于当天的休息时间段
  472. foreach (var item in workPoints)
  473. {
  474. //获取下一个时间段
  475. var next = workPoints.First(p=>p.Level == item.Level + 1);
  476. if (item.EndPoint < startTime && startTime < next.StartPoint)
  477. {
  478. actStart = next.StartPoint;
  479. break;
  480. }
  481. }
  482. }
  483. return actStart;
  484. }
  485. if (startTime != curPoint.EndPoint)
  486. {
  487. return actStart;
  488. }
  489. //查询下一时间段的开始时间点
  490. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  491. if (nextPoint != null)
  492. {
  493. return nextPoint.StartPoint;
  494. }
  495. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  496. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  497. return actStart;
  498. }
  499. /// <summary>
  500. /// 判断当天是否是工作日
  501. /// </summary>
  502. /// <param name="dateTime"></param>
  503. /// <returns></returns>
  504. public bool CheckIsWorkDay(DateTime dateTime)
  505. {
  506. bool isWorkDay = true;
  507. //周几
  508. int weekDay = (int)dateTime.DayOfWeek;
  509. //判断当天是否是工作日
  510. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  511. {
  512. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  513. {
  514. isWorkDay = false;
  515. }
  516. return isWorkDay;
  517. }
  518. //不是周六周日,需要判断是不是节假日
  519. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  520. {
  521. isWorkDay = false;
  522. }
  523. return isWorkDay;
  524. }
  525. /// <summary>
  526. /// 计算子产线实际排产开始时间
  527. /// </summary>
  528. /// <param name="startTime">父级工单排产开始时间</param>
  529. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  530. /// <param name="curCalendars">当前产线工作日历</param>
  531. /// <param name="curQtyDtls">当前产线休息记录</param>
  532. /// <returns></returns>
  533. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  534. {
  535. //提前期转换成分钟
  536. decimal needMinute = setupTime * 60;
  537. //实际排产开始时间
  538. DateTime actStart = startTime;
  539. //开始时间是周几
  540. int weekDay = (int)startTime.DayOfWeek;
  541. //当天的工作日历
  542. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  543. //当前日期的工作时间段
  544. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  545. //计算starttime处于那个工作时间段
  546. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  547. //当前时间段可用提前期
  548. TimeSpan span = startTime - curPoint.StartPoint;
  549. decimal curMins = (decimal)span.TotalMinutes;
  550. if (curMins >= needMinute)//当前时间段的可用提前期满足
  551. {
  552. actStart = startTime.AddMinutes((double)-needMinute);
  553. return actStart;
  554. }
  555. //当前时间段的可用提前期不满足
  556. //剩余提前期
  557. needMinute -= curMins;
  558. //获取前层级时间段
  559. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  560. bool flag = true;//标志位
  561. foreach (var item in prePoints)
  562. {
  563. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  564. {
  565. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  566. flag = false;
  567. break;
  568. }
  569. needMinute -= item.WorkMinutes;
  570. }
  571. if (!flag)
  572. {
  573. return actStart;
  574. }
  575. //今天可用提前期不够,往前工作日找
  576. DateTime perStartTime = startTime;
  577. while (flag)
  578. {
  579. //获取前一个工作日
  580. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  581. //获取前一个工作日的工作时间段数据,倒序排
  582. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  583. //当天的工作时长(分钟)
  584. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  585. if (sumWorkMins >= needMinute)//当天可用提前期满足
  586. {
  587. //获取开始时间
  588. foreach (var item in workPoints)
  589. {
  590. if (item.WorkMinutes >= needMinute)//当前时间段满足
  591. {
  592. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  593. break;
  594. }
  595. needMinute -= item.WorkMinutes;
  596. }
  597. flag = false;
  598. }
  599. else {
  600. //当天可用提前期不满足
  601. needMinute -= sumWorkMins;
  602. }
  603. }
  604. return actStart;
  605. }
  606. /// <summary>
  607. /// 获取下一个工作日开始时间
  608. /// </summary>
  609. /// <param name="weekDay">当前周几</param>
  610. /// <param name="startTime">开始时间</param>
  611. /// <param name="curCalendars">当前产线的工作日历</param>
  612. /// <returns></returns>
  613. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  614. {
  615. DateTime rtnData = startTime;
  616. //下一天
  617. DateTime nextDate = startTime.Date.AddDays(1);
  618. //下一天是周几
  619. int nextWeekDay = (weekDay + 1) % 7;
  620. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  621. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  622. //判断下一天是否是工作日
  623. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  624. {
  625. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  626. {
  627. //递归继续找下一个工作日
  628. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  629. return rtnData;
  630. }
  631. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  632. return rtnData;
  633. }
  634. //下一天不是周六周日,需要判断是不是节假日
  635. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  636. {
  637. //递归继续找下一个工作日
  638. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  639. return rtnData;
  640. }
  641. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  642. return rtnData;
  643. }
  644. /// <summary>
  645. /// 获取上一个工作日开始时间
  646. /// </summary>
  647. /// <param name="startTime">开始时间</param>
  648. /// <param name="curCalendars">当前产线的工作日历</param>
  649. /// <returns></returns>
  650. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  651. {
  652. DateTime rtnData = startTime;
  653. //前一天
  654. DateTime preDate = startTime.Date.AddDays(-1);
  655. //前一天是周几
  656. int preWeekDay = (int)preDate.DayOfWeek;
  657. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  658. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  659. //判断前一天是否是工作日
  660. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  661. {
  662. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  663. {
  664. //递归继续找上一个工作日
  665. rtnData = GetPreWorkDay(preDate, curCalendars);
  666. return rtnData;
  667. }
  668. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  669. return rtnData;
  670. }
  671. //前一天不是周六周日,需要判断是不是节假日
  672. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  673. {
  674. //递归继续找前一个工作日
  675. rtnData = GetPreWorkDay(preDate, curCalendars);
  676. return rtnData;
  677. }
  678. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  679. return rtnData;
  680. }
  681. /// <summary>
  682. /// 处理当前日期的工作时间段
  683. /// </summary>
  684. /// <param name="startTime"></param>
  685. /// <param name="shopCal">当前产线的工作日历-周几</param>
  686. /// <param name="curQtyDtls">每天休息记录</param>
  687. /// <returns></returns>
  688. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  689. {
  690. //年-月-日
  691. string date = startTime.Date.ToString("yyyy-MM-dd");
  692. //排产记录结束日期是周几
  693. int weekDay = (int)startTime.DayOfWeek;
  694. //计算当天的开工时间点,停工时间点
  695. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  696. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  697. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  698. //工作时间段
  699. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  700. LineWorkPointDto dto = new LineWorkPointDto();
  701. dto.Level = 1;
  702. dto.Line = shopCal.ProdLine;
  703. dto.WeekDay = weekDay;
  704. dto.StartPoint = dayStartPoint;
  705. int level = 1;
  706. TimeSpan span = TimeSpan.Zero;
  707. foreach (var item in curQtyDtls)
  708. {
  709. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  710. dto.EndPoint= endPoint;
  711. span = dto.EndPoint - dto.StartPoint;
  712. dto.WorkMinutes = (decimal)span.TotalMinutes;
  713. workPoints.Add(dto);
  714. level++;
  715. dto = new LineWorkPointDto();
  716. dto.Level = level;
  717. dto.Line = shopCal.ProdLine;
  718. dto.WeekDay = weekDay;
  719. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  720. }
  721. dto.EndPoint = dayEndPoint;
  722. span = dto.EndPoint - dto.StartPoint;
  723. dto.WorkMinutes = (decimal)span.TotalMinutes;
  724. workPoints.Add(dto);
  725. return workPoints.OrderBy(p => p.Level).ToList();
  726. }
  727. /// <summary>
  728. /// 工单工艺路线预处理
  729. /// </summary>
  730. /// <param name="workOrd">工单</param>
  731. /// <param name="woRuntings">当前工单对应的工序</param>
  732. /// <param name="prodLines">产线</param>
  733. /// <param name="schedules">当前工单对应产品的排产记录</param>
  734. /// <returns></returns>
  735. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  736. {
  737. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  738. //当前工单计划开始时间
  739. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  740. //取主工序(第一层级工序)
  741. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  742. if (firsts.Count() == 0)
  743. {
  744. return routingDtos;
  745. }
  746. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  747. //主工序按照Op排序,取最大Op
  748. var lastOp = firsts.First();
  749. dto.ParentOp = lastOp.ParentOp;
  750. dto.level = 1;
  751. dto.Op = lastOp.OP;
  752. dto.ChdParentOps = new List<int>();
  753. //获取当前层级工序中有子级的工序集合
  754. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  755. if (childs.Count() > 0)
  756. {
  757. dto.ChdParentOps = childs;
  758. }
  759. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  760. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  761. if (line != null) {
  762. dto.Line = line.Line;
  763. dto.Rate = line.Rate;
  764. dto.SetupTime = 0;
  765. //获取产线占用结束时间
  766. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  767. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  768. }
  769. routingDtos.Add(dto);
  770. //递归处理其他层级工序
  771. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  772. return routingDtos;
  773. }
  774. /// <summary>
  775. /// 递归处理工序
  776. /// </summary>
  777. /// <param name="woRuntings">工单工序</param>
  778. /// <param name="preLevels">上-层级工序</param>
  779. /// <param name="level">层级</param>
  780. /// <param name="routingDtos">返回结果</param>
  781. /// <param name="prodLines">产线</param>
  782. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  783. {
  784. //获取当前层级工序
  785. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  786. if (curLevels.Count() == 0)
  787. {
  788. return;
  789. }
  790. //获取父级Op-当前层级有几条子产线
  791. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  792. foreach (var item in parentOps)
  793. {
  794. var dto = new WorkOrdRoutingDto();
  795. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  796. if (lastOp == null){
  797. continue;
  798. }
  799. dto.Op = lastOp.OP;
  800. dto.ParentOp = lastOp.ParentOp;
  801. dto.level = level + 1;
  802. dto.ChdParentOps = new List<int>();
  803. //获取当前层级工序中有子级的工序集合
  804. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  805. if (childs.Count() > 0)
  806. {
  807. dto.ChdParentOps = childs;
  808. }
  809. //当前层级工序对应的产线
  810. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  811. if (maxRateLine != null)
  812. {
  813. dto.Line = maxRateLine.Line;
  814. dto.Rate = maxRateLine.Rate;
  815. dto.SetupTime = maxRateLine.SetupTime;
  816. }
  817. routingDtos.Add(dto);
  818. }
  819. //递归
  820. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  821. }
  822. }
  823. }