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- using Business.Business.Dto;
- using Business.Core.Utilities;
- using Business.Domain;
- using Business.Dto;
- using Business.EntityFrameworkCore.SqlRepositories;
- using Business.ResourceExamineManagement.Dto;
- using Business.StructuredDB.Production;
- using System;
- using System.Collections.Generic;
- using System.Collections.Immutable;
- using System.Configuration;
- using System.Linq;
- using System.Threading.Tasks;
- using System.Transactions;
- using Volo.Abp.Application.Services;
- using Volo.Abp.MultiTenancy;
- using Microsoft.Extensions.Configuration;
- using MongoDB.Driver.Linq;
- namespace Business.ResourceExamineManagement
- {
- /// <summary>
- /// 生产排产服务
- /// </summary>
- public class ProductionScheduleAppService : ApplicationService
- {
- #region 服务
- /// <summary>
- /// 物料
- /// </summary>
- private ISqlRepository<ItemMaster> _itemMaster;
- /// <summary>
- /// 工单
- /// </summary>
- private ISqlRepository<WorkOrdMaster> _workOrdMaster;
- /// <summary>
- /// 工单物料明细
- /// </summary>
- private ISqlRepository<WorkOrdDetail> _workOrdDetail;
- /// <summary>
- /// 工单工艺路线明细
- /// </summary>
- private ISqlRepository<WorkOrdRouting> _workOrdRouting;
- /// <summary>
- /// 库存主数据
- /// </summary>
- private ISqlRepository<InvMaster> _invMaster;
- /// <summary>
- /// 生产线明细
- /// </summary>
- private ISqlRepository<ProdLineDetail> _prodLineDetail;
- /// <summary>
- /// 生产周期明细
- /// </summary>
- private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
- /// <summary>
- /// 排产结果明细
- /// </summary>
- private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
- /// <summary>
- /// 工作日历数据
- /// </summary>
- private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
- /// <summary>
- /// 产线休息时间记录表
- /// </summary>
- private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
- /// <summary>
- /// 产线人员配置表
- /// </summary>
- private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
- /// <summary>
- /// 加班设置表
- /// </summary>
- private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
- /// <summary>
- /// 加班设置表
- /// </summary>
- private ISqlRepository<GeneralizedCodeMaster> _generalizedCodeMaster;
- /// <summary>
- /// 节假日记录表
- /// </summary>
- private ISqlRepository<HolidayMaster> _holidayMaster;
- /// <summary>
- /// 雪花算法
- /// </summary>
- SnowFlake help = new SnowFlake();
- private readonly ICurrentTenant _currentTenant;
- /// <summary>
- /// 工作日历数据
- /// </summary>
- private List<ShopCalendarWorkCtr> calendars;
- /// <summary>
- /// 产线休息记录数据
- /// </summary>
- private List<QualityLineWorkDetail> qualityLines;
- /// <summary>
- /// 节假日记录数据
- /// </summary>
- private List<HolidayMaster> holidays;
- /// <summary>
- /// 生产线UPH设置
- /// </summary>
- private List<ProdLineDetailRunCrew> prodLineDetailRunCrews;
- /// <summary>
- /// 加班设置
- /// </summary>
- private List<ResourceOccupancyTime> resourceOccupancyTimes;
- /// <summary>
- /// 工厂id
- /// </summary>
- private string domain = "";
- #endregion
- #region 构造函数
- /// <summary>
- /// 构造函数
- /// </summary>
- public ProductionScheduleAppService(
- ISqlRepository<ItemMaster> itemMaster,
- ISqlRepository<WorkOrdMaster> workOrdMaster,
- ISqlRepository<WorkOrdDetail> workOrdDetail,
- ISqlRepository<WorkOrdRouting> workOrdRouting,
- ISqlRepository<ProdLineDetail> prodLineDetail,
- ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
- ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
- ISqlRepository<PeriodSequenceDet> periodSequenceDet,
- ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
- ISqlRepository<InvMaster> invMaster,
- ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
- ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
- ISqlRepository<HolidayMaster> holidayMaster,
- ISqlRepository<GeneralizedCodeMaster> generalizedCodeMaster,
- ICurrentTenant currentTenant
- )
- {
- _itemMaster = itemMaster;
- _workOrdMaster = workOrdMaster;
- _workOrdDetail = workOrdDetail;
- _workOrdRouting = workOrdRouting;
- _prodLineDetail = prodLineDetail;
- _prodLineDetailRunCrew = prodLineDetailRunCrew;
- _resourceOccupancyTime = resourceOccupancyTime;
- _periodSequenceDet = periodSequenceDet;
- _scheduleResultOpMaster = scheduleResultOpMaster;
- _invMaster = invMaster;
- _shopCalendarWorkCtr = shopCalendarWorkCtr;
- _qualityLineWorkDetail = qualityLineWorkDetail;
- _holidayMaster = holidayMaster;
- _generalizedCodeMaster = generalizedCodeMaster;
- _currentTenant = currentTenant;
- }
- #endregion
- /// <summary>
- /// 执行生产排产
- /// </summary>
- public async void DoExt()
- {
- //定时任务排产:获取工厂id
- IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
- domain = configuration.GetConnectionString("Factory_id");
- //获取提前期
- var generalizedCodeMaster = _generalizedCodeMaster.Select(x => x.FldName == "SystemConfig" && x.Val == "WorkOrderLockPeriod" && x.Domain == domain).FirstOrDefault();
- decimal Udecil = 0;
- if (generalizedCodeMaster != null)
- {
- Udecil = generalizedCodeMaster.UDeci1;
- }
- //排产取4周工单排产
- DateTime dateTime = DateTime.Now.AddDays(30);
- DateTime date = DateTime.Now.AddDays((double)Udecil);
- var workOrds = _workOrdMaster.Select(x => x.IsActive && x.Domain == domain && x.OrdDate < dateTime && x.OrdDate > date && x.Status == "初始").ToList();
- await DoProductShcedule(workOrds, domain);
- }
- /// <summary>
- /// 生产排产
- /// </summary>
- /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
- /// <param name="factoryid">工单的工厂id</param>
- /// <returns></returns>
- public async Task DoProductShcedule(List<WorkOrdMaster> workOrds, string factoryid)
- {
- //记录工厂id
- domain = factoryid;
- if (workOrds.Count == 0)//没有工单需要排产
- {
- return;
- }
- //获取排产工单的最早计划开工日期
- DateTime earlist = DateTime.Now.Date.AddDays(1);
- //2、获取数据
- //获取工单工艺路径数据
- List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
- //获取物料对应的生产线信息:物料、工序对应的生产线
- List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
- List<string> lines = prodLines.Select(p => p.Line).ToList();
- //获取非标准产线人员配置
- prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
- //获取加班设置
- resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain && x.StartTime.Value > DateTime.Now).ToList();
- //获取生产周期数据
- List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
- //获取当前日期往后的排产记录数据
- List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
- //获取工作日历数据:产线的工作日历+默认的工作日历
- calendars = _shopCalendarWorkCtr.Select(p => (lines.Contains(p.ProdLine) || string.IsNullOrEmpty(p.ProdLine)) && p.Domain == domain && p.IsActive);
- //获取产线休息记录数据
- qualityLines = _qualityLineWorkDetail.Select(p => lines.Contains(p.ProdLine) && p.Domain == domain && p.IsActive);
- //获取节假日记录数据
- holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
- //3、排产
- //生产周期
- List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
- //排产记录表
- List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
- //排产结果
- List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
- allResults.AddRange(dbSchedules);
- foreach (var item in workOrds)
- {
- //记录产线占用情况
- allResults.AddRange(scheduleMasters);
- //当前工单工艺路线主产线的关键工序
- var curRoutings = workOrdRoutings.Where(p => p.ItemNum == item.ItemNum && p.ParentOp == 0 && p.MilestoneOp).OrderBy(p=>p.OP).ToList();
- //当前工单的产线明细
- var curProdLines = prodLines.Where(p => p.Part == item.ItemNum).ToList();
-
- #region 校验
- //工单工艺多产线关键工序、物料对应的生产线信息:物料,工序对应的生产线、工作日历数据
- if (curRoutings.Count == 0)
- {
- //记录排产异常原因
- new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工单工艺流程数据维护为空", _currentTenant.Id.ToString());
- continue;
- }
- //TODO:多个关键工序校验
- //物料对应生产线校验
- var ProdLineDetails = prodLines.Where(x => x.Part == item.ItemNum).ToList();
- if (ProdLineDetails.Count == 0)
- {
- //记录排产异常原因
- new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的生产线物料数据维护为空", _currentTenant.Id.ToString());
- continue;
- }
- var calendarsList = calendars.Where(x => ProdLineDetails.Select(p => p.Line).Contains(x.ProdLine) || string.IsNullOrEmpty(x.ProdLine)).ToList();
- //校验每个层级是否维护了工作日历
- bool flag = false;
- foreach (var rut in ProdLineDetails)
- {
- var lineCals = calendarsList.Where(p => p.ProdLine == rut.Line).ToList();
- //当前产线未配置工作日历取标准无产线工作日历使用
- if (lineCals.Count == 0)
- {
- lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
- if (lineCals.Count == 0)
- {
- break;
- }
- }
- if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
- {
- flag = true;
- break;
- }
- }
- if (flag)
- {
- //记录排产异常原因
- new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的<" + item.ProdLine + ">工作日历数据维护错误", _currentTenant.Id.ToString());
- continue;
- }
- #endregion
- //产线排产
- LineSchedule(item, curRoutings, curProdLines, periodSequenceDtls, scheduleMasters, allResults);
- List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
- if (scheduleList.Any())
- {
- item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
- item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
- }
- }
- using (TransactionScope scope = new TransactionScope())
- {
- try
- {
- //记录排产数据
- _workOrdMaster.Update(workOrds);
- _periodSequenceDet.Insert(periodSequenceDtls);
- _scheduleResultOpMaster.Insert(scheduleMasters);
- scope.Complete();
- }
- catch (Exception ex)
- {
- new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
- scope.Dispose();
- }
- }
- }
- /// <summary>
- /// 排产
- /// </summary>
- /// <param name="workOrd">工单</param>
- /// <param name="workOrdRoutings">当前工单的工艺路线的关键工序(有几个关键工序就有几条产线)</param>
- /// <param name="prodLines">当前工单的产线明细</param>
- /// <param name="periodsDet">生产周期</param>
- /// <param name="scheduleResults">排产结果</param>
- /// <param name="allResults">产线占用记录</param>
- public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRouting> workOrdRoutings, List<ProdLineDetail> prodLines,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults, List<ScheduleResultOpMaster> allResults)
- {
- //生产周期
- List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
- //排产明细
- List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
- //记录上一产线排产开始时间
- LineStartDto lineStart = new LineStartDto();
- //第一层级工序有几个关键工序,就有几条产线
- for (int i = 0; i < workOrdRoutings.Count; i++)
- {
- //产线实际排产开始时间
- if (i == 0)//第一条产线
- {
- lineStart = DealStartTime(workOrd, workOrdRoutings[i].OP, prodLines, allResults);
- }
- else
- {
- //获取前一产线排产开始时间,通过提前期计算当前产线排产开始时间
- lineStart = DealNextStartTime(workOrd, lineStart, workOrdRoutings[i].OP, prodLines, allResults);
- }
- //当前产线的工作日历
- var mLCalendars = calendars.Where(p => p.ProdLine == lineStart.Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- //当前产线的休息时间设置
- var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == lineStart.Line).ToList();
- //产线已排产数量
- decimal sumQty = 0m;
- //产线准备时间
- decimal sumTimes = 0m;
- //产线排产开始时间
- DateTime workStartTime = lineStart.StartTime;
- //排产
- while (sumQty < workOrd.QtyOrded)
- {
- //获取当天的产能
- LineScheduledDto dto = GetScheduledPoint(lineStart, workStartTime, mLCalendars, mlqtyWorkDtls);
- //排产开始时,需要先减去产线准备时间
- if (sumTimes < lineStart.setupTime)
- {
- //判断当天的可用生产时长能满足提前期
- if (dto.EffTime >= lineStart.setupTime - sumTimes)
- {
- //当天剩余产能
- decimal sumAmount = dto.ProductQty - Math.Floor(dto.Rate * (lineStart.setupTime - sumTimes));
- //判断已排产数量+当天的产能是否超过工单数量
- if (sumQty + sumAmount <= workOrd.QtyOrded)//当天的产能需要全部排产
- {
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,
- OrdQty = sumAmount,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = sumAmount,
- WorkStartTime = dto.StartTime,
- WorkEndTime = dto.EndTime,
- CreateTime = DateTime.Now
- });
- //累计已排产数量
- sumQty += sumAmount;
- //继续排下一个工作日
- workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
- }
- else// 最后一天的产能只能占用一部分
- {
- //剩余需要排产的数量
- decimal residueQty = workOrd.QtyOrded - sumQty;
- //剩余数量生产需要时长(分钟)
- decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
- //获取当天的工作时间段
- var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
- if (curCalendar == null)
- {
- curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
- }
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, curCalendar, mlqtyWorkDtls);
- var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
- if (curPoint != null)
- {
- TimeSpan span = curPoint.EndPoint - workStartTime;
- //当天工作时间段的有效生产时间
- decimal effMins = (decimal)span.TotalMinutes;
- DateTime workEndTime = workStartTime;
- if (effMins >= workTime)//当前工作时间段即可满足产能
- {
- workEndTime = workStartTime.AddMinutes((double)workTime);
- }
- else
- {
- //获取后续生产时间段
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
- //剩余需要工作时长
- decimal nextMins = workTime - effMins;
- foreach (var p in nextPoints)
- {
- if (p.WorkMinutes >= nextMins)
- {
- workEndTime = p.StartPoint.AddMinutes((double)nextMins);
- break;
- }
- nextMins -= p.WorkMinutes;
- }
- }
- sumQty = workOrd.QtyOrded;
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,
- OrdQty = residueQty,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = residueQty,
- WorkStartTime = workStartTime,
- WorkEndTime = workEndTime,
- CreateTime = DateTime.Now
- });
- }
- }
- sumTimes = lineStart.setupTime;
- }
- else {
- //当天的可用生产时长不能满足提前期
- sumTimes += dto.EffTime;
- //获取下一个工作日
- workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
- }
- }
- else {
- //判断已排产数量+当天的产能是否超过工单数量
- if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
- {
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,//目前只考虑一班制
- OrdQty = dto.ProductQty,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = dto.ProductQty,
- WorkStartTime = dto.StartTime,
- WorkEndTime = dto.EndTime,
- CreateTime = DateTime.Now
- });
- //累计已排产数量
- sumQty += dto.ProductQty;
- //继续排下一个工作日
- workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
- }
- else// 最后一天的产能只能占用一部分
- {
- //剩余需要排产的数量
- decimal residueQty = workOrd.QtyOrded - sumQty;
- //剩余数量生产需要时长(分钟)
- decimal workTime = Math.Ceiling(residueQty / dto.Rate * 60);
- //获取当天的工作时间段
- var curCalendar = mLCalendars.FirstOrDefault(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
- if (curCalendar == null)
- {
- curCalendar = mLCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == (int)workStartTime.DayOfWeek);
- }
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, curCalendar, mlqtyWorkDtls);
- var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
- if (curPoint != null)
- {
- TimeSpan span = curPoint.EndPoint - workStartTime;
- //当天工作时间段的有效生产时间
- decimal effMins = (decimal)span.TotalMinutes;
- DateTime workEndTime = workStartTime;
- if (effMins >= workTime)//当前工作时间段即可满足产能
- {
- workEndTime = workStartTime.AddMinutes((double)workTime);
- }
- else
- {
- //获取后续生产时间段
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
- //剩余需要工作时长
- decimal nextMins = workTime - effMins;
- foreach (var p in nextPoints)
- {
- if (p.WorkMinutes >= nextMins)
- {
- workEndTime = p.StartPoint.AddMinutes((double)nextMins);
- break;
- }
- nextMins -= p.WorkMinutes;
- }
- }
- sumQty = workOrd.QtyOrded;
- //记录生产周期
- curSequences.Add(new PeriodSequenceDet
- {
- Domain = domain,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- PlanDate = workStartTime.Date,
- Period = dto.Period,//目前只考虑一班制
- OrdQty = residueQty,
- WorkOrds = workOrd.WorkOrd,
- Op = lineStart.Op,
- IsActive = true,
- Status = "",
- CreateTime = DateTime.Now
- });
- //记录排产记录
- curScheduleRsts.Add(new ScheduleResultOpMaster
- {
- Domain = domain,
- WorkOrd = workOrd.WorkOrd,
- Line = lineStart.Line,
- ItemNum = workOrd.ItemNum,
- Op = lineStart.Op,
- WorkDate = workStartTime.Date,
- WorkQty = residueQty,
- WorkStartTime = workStartTime,
- WorkEndTime = workEndTime,
- CreateTime = DateTime.Now
- });
- }
- }
- }
- }
- }
- //记录排产结果
- periodsDet.AddRange(curSequences);
- scheduleResults.AddRange(curScheduleRsts);
- }
- /// <summary>
- /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
- /// </summary>
- /// <param name="lineStart">排产产线</param>
- /// <param name="startTime">产线排产开始时间</param>
- /// <param name="curCalendars"></param>
- /// <param name="curQtyDtls"></param>
- /// <returns></returns>
- public LineScheduledDto GetScheduledPoint(LineStartDto lineStart, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
- {
- LineScheduledDto scheduledDto = new LineScheduledDto();
- //当天排产开始时间
- scheduledDto.StartTime = startTime;
- //开始时间是周几
- int weekDay = (int)startTime.DayOfWeek;
- //当天的工作日历
- var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- if (shopCal == null)//当前产线当天没有设置工作日历
- {
- //取默认工作日历
- shopCal = curCalendars.Where(p =>string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- //当前日期的工作时间段
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
- //当天排产结束时间
- scheduledDto.EndTime = workPoints.Last().EndPoint;
- //计算starttime处于那个工作时间段
- var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
- TimeSpan span = curPoint.EndPoint - startTime;
- scheduledDto.EffTime = (decimal)span.TotalHours;
- //获取后续工作时间段的有效工作时间
- var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
- foreach (var item in nextPoints)
- {
- span = item.EndPoint - item.StartPoint;
- scheduledDto.EffTime += (decimal)span.TotalHours;
- }
- //判断产线当天有没有加班
- var curOccupyTimes = resourceOccupancyTimes.Where(p=> p.Resource == lineStart.Line && p.StartTime.GetValueOrDefault().Date == startTime.Date).ToList();
- scheduledDto.EffTime += curOccupyTimes.Sum(p=> Convert.ToDecimal(p.Ufld1));
- //判断当前产线的UPH
- var curRunCrews = prodLineDetailRunCrews.Where(p=>p.ProdLineDetailRecID == lineStart.RecID).ToList();
- //判断当前日期是否配置了UPH
- var curLevel = curRunCrews.FirstOrDefault(p => p.StartDate.GetValueOrDefault().Date <= startTime.Date && p.EndDate.GetValueOrDefault().Date >= startTime.Date);
- decimal rate = curLevel == null ? lineStart.Rate : curLevel.Rate;
- scheduledDto.Rate = rate;
- //计算当天的产能(向下取整)
- scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * rate);
- //计算班次
- scheduledDto.Period = 1;//默认一般制
- if (shopCal.ShiftsStart2 != 0 && shopCal.ShiftsHours2 != 0)
- {
- scheduledDto.Period = 2;
- }
- return scheduledDto;
- }
- /// <summary>
- /// 计算主产线实际排产开始时间
- /// </summary>
- /// <param name="workOrd">工单</param>
- /// <param name="op">工序</param>
- /// <param name="prodLines">生产线明细</param>
- /// <param name="allResults">产线占用记录</param>
- /// <returns></returns>
- public LineStartDto DealStartTime(WorkOrdMaster workOrd,int op,List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
- {
- DateTime actStart = DateTime.Now.Date.AddDays(1);
- LineStartDto lineStart = new LineStartDto();
- //获取工序对应的产线,根据优先级排序
- var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p => p.Sequence).ToList();
- //获取第一条产线排产结束时间
- var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- actStart = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
- //计算实际开工时间
- //产线工作日历:当前产线的工作日历+默认工作日历
- var curCalendars = calendars.Where(p => p.ProdLine == lines[0].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- var curQtyDtls = qualityLines.Where(p=>p.ProdLine == lines[0].Line).ToList();
- actStart = CalcActStartTime(actStart, curCalendars, curQtyDtls);
- lineStart.RecID = lines[0].RecID;
- lineStart.Line = lines[0].Line;
- lineStart.StartTime = actStart;
- lineStart.setupTime = lines[0].SetupTime;
- lineStart.Rate = lines[0].Rate;
- lineStart.Op = op;
- //循环其他产线
- for (int i = 1; i < lines.Count; i++)
- {
- schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- DateTime StartTime = schedule == null ? actStart : (schedule.WorkEndTime >= actStart ? schedule.WorkEndTime : actStart);
- //计算实际开工时间
- //产线工作日历:当前产线的工作日历+默认工作日历
- curCalendars = calendars.Where(p => p.ProdLine == lines[i].Line || string.IsNullOrEmpty(p.ProdLine)).ToList();
- curQtyDtls = qualityLines.Where(p => p.ProdLine == lines[i].Line).ToList();
- StartTime = CalcActStartTime(StartTime, curCalendars, curQtyDtls);
- if (StartTime < lineStart.StartTime)
- {
- lineStart.RecID = lines[i].RecID;
- lineStart.Line = lines[i].Line;
- lineStart.StartTime = StartTime;
- lineStart.setupTime = lines[i].SetupTime;
- lineStart.Rate = lines[i].Rate;
- lineStart.Op = op;
- }
- }
- return lineStart;
- }
- /// <summary>
- /// 计算主产线实际排产开始时间
- /// </summary>
- /// <param name="startTime">开始时间</param>
- /// <param name="curCalendars">当前产线工作日历+默认工作日历</param>
- /// <param name="curQtyDtls">当前产线休息记录</param>
- /// <returns></returns>
- public DateTime CalcActStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
- {
- //实际排产开始时间
- DateTime actStart = startTime;
- //开始时间是周几
- int weekDay = (int)startTime.DayOfWeek;
- //判断当天是否是工作日
- bool isWorkDay = CheckIsWorkDay(startTime);
- if (!isWorkDay)//不是工作日
- {
- //获取下一个工作日开始时间
- actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
- return actStart;
- }
- //当天的工作日历
- var shopCal = curCalendars.Where(p => !string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- if (shopCal == null)
- {
- //产线没有维护当天的工作日历,则取默认工作日历
- shopCal = curCalendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- //当前日期的工作时间段
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
- //计算starttime处于那个工作时间段
- var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
- if (curPoint == null)//不处于工作时间段
- {
- //开始时间小于当天工作开始时间
- if (startTime < workPoints.First().StartPoint)
- {
- actStart = workPoints.First().StartPoint;
- }
- //开始时间大于当前工作结束时间
- else if (startTime > workPoints.Last().EndPoint)
- {
- //获取下一个工作日开始时间
- actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
- }
- else
- {//开始时间位于当天的休息时间段
- foreach (var item in workPoints)
- {
- //获取下一个时间段
- var next = workPoints.First(p => p.Level == item.Level + 1);
- if (item.EndPoint < startTime && startTime < next.StartPoint)
- {
- actStart = next.StartPoint;
- break;
- }
- }
- }
- return actStart;
- }
- if (startTime != curPoint.EndPoint)
- {
- return actStart;
- }
- //查询下一时间段的开始时间点
- var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
- if (nextPoint != null)
- {
- return nextPoint.StartPoint;
- }
- //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
- actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
- return actStart;
- }
- /// <summary>
- /// 排产开始时间处理为半小时/整点开始--向后取整
- /// </summary>
- /// <param name="startTime"></param>
- /// <returns></returns>
- public DateTime CalcStartTimeAfter(DateTime startTime)
- {
- DateTime rtnTime = startTime;
- DateTime curDate = startTime.Date;
- //时间转换为分钟
- TimeSpan span = rtnTime - curDate;
- decimal sumMinutes = (decimal)span.TotalMinutes;
- int times = (int)Math.Ceiling(sumMinutes / 30);
- rtnTime = curDate.AddMinutes(times * 30);
- return rtnTime;
- }
- /// <summary>
- /// 排产开始时间处理为半小时/整点开始--向前取整
- /// </summary>
- /// <param name="startTime"></param>
- /// <returns></returns>
- public DateTime CalcStartTimeBefore(DateTime startTime)
- {
- DateTime rtnTime = startTime;
- DateTime curDate = startTime.Date;
- //时间转换为分钟
- TimeSpan span = rtnTime - curDate;
- decimal sumMinutes = (decimal)span.TotalMinutes;
- int times = (int)Math.Floor(sumMinutes / 30);
- rtnTime = curDate.AddMinutes(times * 30);
- return rtnTime;
- }
- /// <summary>
- /// 判断当天是否是工作日
- /// </summary>
- /// <param name="dateTime"></param>
- /// <returns></returns>
- public bool CheckIsWorkDay(DateTime dateTime)
- {
- bool isWorkDay = true;
- //周几
- int weekDay = (int)dateTime.DayOfWeek;
- //判断当天是否是工作日
- if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
- {
- if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
- {
- isWorkDay = false;
- }
- return isWorkDay;
- }
- //不是周六周日,需要判断是不是节假日
- if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
- {
- isWorkDay = false;
- }
- return isWorkDay;
- }
- /// <summary>
- /// 计算下一产线实际排产开始时间
- /// </summary>
- /// <param name="workOrd">工单</param>
- /// <param name="lineStart">上一产线开始时间</param>
- /// <param name="op">工序</param>
- /// <param name="prodLines">产线明细</param>
- /// <param name="allResults">产线占用记录</param>
- /// <returns></returns>
- public LineStartDto DealNextStartTime(WorkOrdMaster workOrd,LineStartDto lineStart,int op, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> allResults)
- {
- LineStartDto startDto = new LineStartDto();
- //获取产线
- var lines = prodLines.Where(p => p.Part == workOrd.ItemNum && p.Op == op).OrderBy(p=>p.Sequence).ToList();
- //获取第一条产线排产结束时间
- var schedule = allResults.Where(p => p.Line == lines[0].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- DateTime startTime = CalcStartTimeWithSetUpTime(lines[0], lineStart.StartTime, lineStart.setupTime + lines[0].OverlapTime);
- startDto.RecID = lines[0].RecID;
- startDto.Line = lines[0].Line;
- startDto.setupTime = lines[0].SetupTime;
- startDto.StartTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
- startDto.Rate = lines[0].Rate;
- startDto.Op = op;
- //循环剩余产线,找到最早可开工产线
- for (int i = 1; i < lines.Count(); i++)
- {
- schedule = allResults.Where(p => p.Line == lines[i].Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
- startTime = CalcStartTimeWithSetUpTime(lines[i], lineStart.StartTime, lineStart.setupTime + lines[i].OverlapTime);
- startTime = schedule == null ? startTime : (startTime < schedule.WorkEndTime ? schedule.WorkEndTime : startTime);
- if (startTime < startDto.StartTime)
- {
- startDto.RecID = lines[i].RecID;
- startDto.Line = lines[i].Line;
- startDto.setupTime = lines[i].SetupTime;
- startDto.StartTime = startTime;
- startDto.Rate = lines[0].Rate;
- startDto.Op = op;
- }
- }
- return startDto;
- }
- /// <summary>
- /// 通过提前期计算产线排产开始时间
- /// </summary>
- /// <param name="line">产线</param>
- /// <param name="startTime">上一产线开始时间</param>
- /// <param name="setupTime">上一产线准备时间+当前产线提前期</param>
- /// <returns></returns>
- public DateTime CalcStartTimeWithSetUpTime(ProdLineDetail line, DateTime startTime, decimal setupTime)
- {
- //提前期转换成分钟
- decimal needMinute = setupTime * 60;
- //实际排产开始时间
- DateTime actStart = startTime;
- //开始时间是周几
- int weekDay = (int)startTime.DayOfWeek;
- //当天的工作日历
- var shopCal = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
- if (shopCal == null)
- {
- //产线没有维护当天的工作日历,则取默认工作日历
- shopCal = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- //当前产线的休息时间设置
- var curQtyDtls = qualityLines.Where(p => p.ProdLine == line.Line).ToList();
- //当前日期的工作时间段
- List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
- //计算starttime处于那个工作时间段
- var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
- //当前时间段可用时长
- TimeSpan span = curPoint.EndPoint - startTime;
- decimal curMins = (decimal)span.TotalMinutes;
- if (curMins >= needMinute)//当前时间段的可用时长满足提前期
- {
- actStart = startTime.AddMinutes((double)needMinute);
- return actStart;
- }
- //当前时间段的可用时长不满足
- //剩余提前期
- needMinute -= curMins;
- //获取后层级时间段
- var prePoints = workPoints.Where(p => p.Level > curPoint.Level).OrderBy(p => p.Level).ToList();
- bool flag = true;//标志位
- foreach (var item in prePoints)
- {
- if (item.WorkMinutes >= needMinute)//当前时间段的可用时长满足
- {
- actStart = item.StartPoint.AddMinutes((double)needMinute);
- flag = false;
- break;
- }
- needMinute -= item.WorkMinutes;
- }
- if (!flag)
- {
- return actStart;
- }
- //今天可用时长不够,往后工作日找
- DateTime nextStartTime = startTime;
- while (flag)
- {
- //获取下一个工作日
- nextStartTime = GetNextWorkDay(weekDay, startTime, calendars.Where(p => p.ProdLine == line.Line || string.IsNullOrEmpty(p.ProdLine)).ToList());
- weekDay = (int)nextStartTime.DayOfWeek;
- //获取前一个工作日的工作时间段数据,level顺排
- var curCalendar = calendars.Where(p => p.ProdLine == line.Line && p.WeekDay == weekDay).FirstOrDefault();
- if (curCalendar == null )
- {
- curCalendar = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == weekDay).FirstOrDefault();
- }
- workPoints = DealWorkDayToLevels(nextStartTime, curCalendar, curQtyDtls).OrderBy(p => p.Level).ToList();
- //当天的工作时长(分钟)
- decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
- if (sumWorkMins >= needMinute)//当天可用提前期满足
- {
- //获取开始时间
- foreach (var item in workPoints)
- {
- if (item.WorkMinutes >= needMinute)//当前时间段满足
- {
- actStart = item.StartPoint.AddMinutes((double)needMinute);
- break;
- }
- needMinute -= item.WorkMinutes;
- }
- flag = false;
- }
- else
- {
- //当天可用提前期不满足
- needMinute -= sumWorkMins;
- }
- }
- return actStart;
- }
- /// <summary>
- /// 获取下一个工作日开始时间
- /// </summary>
- /// <param name="weekDay">当前周几</param>
- /// <param name="startTime">开始时间</param>
- /// <param name="curCalendars">当前产线的工作日历+默认工作日历</param>
- /// <returns></returns>
- public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
- {
- DateTime rtnData = startTime;
- //下一天
- DateTime nextDate = startTime.Date.AddDays(1);
- //下一天是周几
- int nextWeekDay = (weekDay + 1) % 7;
- //获取工作日历:先获取当前产线的工作日历,若没有维护,则获取默认工作日历
- var calendar = curCalendars.FirstOrDefault(p =>!string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
- if (calendar == null)
- {
- calendar = curCalendars.FirstOrDefault(p => string.IsNullOrEmpty(p.ProdLine) && p.WeekDay == nextWeekDay);
- }
- string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
- //判断下一天是否是工作日
- if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
- {
- if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
- {
- //递归继续找下一个工作日
- rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
- return rtnData;
- }
- rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
- return rtnData;
- }
- //下一天不是周六周日,需要判断是不是节假日
- if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
- {
- //递归继续找下一个工作日
- rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
- return rtnData;
- }
- rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
- return rtnData;
- }
- /// <summary>
- /// 处理当前日期的工作时间段
- /// </summary>
- /// <param name="startTime"></param>
- /// <param name="shopCal">当前产线的工作日历-周几</param>
- /// <param name="curQtyDtls">每天休息记录</param>
- /// <returns></returns>
- public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
- {
- //年-月-日
- string date = startTime.Date.ToString("yyyy-MM-dd");
- //排产记录结束日期是周几
- int weekDay = (int)startTime.DayOfWeek;
- //工作时间段
- List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
- LineWorkPointDto dto = new LineWorkPointDto();
- int level = 1;
- TimeSpan span = TimeSpan.Zero;
- //开始时间
- string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
- DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
- //结束时间
- DateTime dayEndPoint = dayStartPoint.AddHours((double)(shopCal.ShiftsHours1 + shopCal.ShiftsHours2));
- dto.Level = level;
- dto.Line = shopCal.ProdLine;
- dto.WeekDay = weekDay;
- dto.StartPoint = dayStartPoint;
- //按照产线休息时间切分时间段
- curQtyDtls = curQtyDtls.OrderBy(p => p.RestTimePoint).ToList();
- foreach (var item in curQtyDtls)
- {
- DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
- dto.EndPoint = endPoint;
- span = dto.EndPoint - dto.StartPoint;
- dto.WorkMinutes = (decimal)span.TotalMinutes;
- workPoints.Add(dto);
- level++;
- dto = new LineWorkPointDto();
- dto.Level = level;
- dto.Line = shopCal.ProdLine;
- dto.WeekDay = weekDay;
- dto.StartPoint = endPoint.AddMinutes(item.RestTime);
- }
- dto.EndPoint = dayEndPoint;
- span = dto.EndPoint - dto.StartPoint;
- dto.WorkMinutes = (decimal)span.TotalMinutes;
- workPoints.Add(dto);
- return workPoints.OrderBy(p => p.Level).ToList();
- }
- }
- }
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