ProductionScheduleAppService.cs 39 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Dto;
  4. using Business.EntityFrameworkCore;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.Model.MES.IC;
  7. using Business.Model.Production;
  8. using EFCore.BulkExtensions;
  9. using System;
  10. using System.Collections.Generic;
  11. using System.Collections.Immutable;
  12. using System.Globalization;
  13. using System.Linq;
  14. using System.Threading.Tasks;
  15. using Volo.Abp.Application.Services;
  16. namespace Business.Quartz
  17. {
  18. /// <summary>
  19. /// 生产排产服务
  20. /// </summary>
  21. public class ProductionScheduleAppService : ApplicationService
  22. {
  23. #region 服务
  24. /// <summary>
  25. /// 物料
  26. /// </summary>
  27. private ISqlRepository<ItemMaster> _itemMaster;
  28. /// <summary>
  29. /// 工单
  30. /// </summary>
  31. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  32. /// <summary>
  33. /// 工单物料明细
  34. /// </summary>
  35. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  36. /// <summary>
  37. /// 工单工艺路线明细
  38. /// </summary>
  39. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  40. /// <summary>
  41. /// 库存主数据
  42. /// </summary>
  43. private ISqlRepository<InvMaster> _invMaster;
  44. /// <summary>
  45. /// 生产线明细
  46. /// </summary>
  47. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  48. /// <summary>
  49. /// 生产周期明细
  50. /// </summary>
  51. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  52. /// <summary>
  53. /// 排产结果明细
  54. /// </summary>
  55. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  56. /// <summary>
  57. /// 工作日历数据
  58. /// </summary>
  59. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  60. /// <summary>
  61. /// 排产异常记录表
  62. /// </summary>
  63. private ISqlRepository<ScheduleExceptionMaster> _scheduleExceptionMaster;
  64. /// <summary>
  65. /// 产线休息时间记录表
  66. /// </summary>
  67. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  68. /// <summary>
  69. /// 节假日记录表
  70. /// </summary>
  71. private ISqlRepository<HolidayMaster> _holidayMaster;
  72. /// <summary>
  73. /// 雪花算法
  74. /// </summary>
  75. SnowFlake help = new SnowFlake();
  76. /// <summary>
  77. /// 工作日历数据
  78. /// </summary>
  79. private List<ShopCalendarWorkCtr> calendars;
  80. /// <summary>
  81. /// 产线休息记录数据
  82. /// </summary>
  83. private List<QualityLineWorkDetail> qualityLines;
  84. /// <summary>
  85. /// 节假日记录数据
  86. /// </summary>
  87. private List<HolidayMaster> holidays;
  88. private readonly BusinessDbContext _businessDbContext;
  89. #endregion
  90. #region 构造函数
  91. /// <summary>
  92. /// 构造函数
  93. /// </summary>
  94. public ProductionScheduleAppService(
  95. ISqlRepository<ItemMaster> itemMaster,
  96. ISqlRepository<WorkOrdMaster> workOrdMaster,
  97. ISqlRepository<WorkOrdDetail> workOrdDetail,
  98. ISqlRepository<WorkOrdRouting> workOrdRouting,
  99. ISqlRepository<ProdLineDetail> prodLineDetail,
  100. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  101. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  102. ISqlRepository<InvMaster> invMaster,
  103. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  104. ISqlRepository<ScheduleExceptionMaster> scheduleExceptionMaster,
  105. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  106. ISqlRepository<HolidayMaster> holidayMaster,
  107. BusinessDbContext businessDbContext
  108. )
  109. {
  110. _itemMaster= itemMaster;
  111. _workOrdMaster= workOrdMaster;
  112. _workOrdDetail= workOrdDetail;
  113. _workOrdRouting= workOrdRouting;
  114. _prodLineDetail = prodLineDetail;
  115. _periodSequenceDet = periodSequenceDet;
  116. _scheduleResultOpMaster= scheduleResultOpMaster;
  117. _invMaster= invMaster;
  118. _shopCalendarWorkCtr= shopCalendarWorkCtr;
  119. _scheduleExceptionMaster= scheduleExceptionMaster;
  120. _qualityLineWorkDetail= qualityLineWorkDetail;
  121. _holidayMaster = holidayMaster;
  122. _businessDbContext = businessDbContext;
  123. }
  124. #endregion
  125. /// <summary>
  126. /// 执行生产排产
  127. /// </summary>
  128. public async void DoExt()
  129. {
  130. await DoProductShcedule();
  131. }
  132. /// <summary>
  133. /// 生产排产
  134. /// </summary>
  135. public async Task DoProductShcedule()
  136. {
  137. //1、获取需要排产的工单:Status为空且IsActive==1
  138. List<WorkOrdMaster> workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive).Result;
  139. //List<WorkOrdMaster> workOrds = _workOrdMaster.Select(p => p.WorkOrd == "Test0000002").Result;//测试代码
  140. if (workOrds.Count == 0)
  141. {
  142. return;
  143. }
  144. //获取排产工单的最早计划开工日期
  145. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  146. //2、获取数据
  147. //获取工单工艺路径数据
  148. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == "1001" && p.Status != "C" && p.IsActive).Result;
  149. //获取物料对应的生产线信息:物料、工序对应的生产线
  150. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == "1001" && p.IsActive).Result;
  151. //获取生产周期数据
  152. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p=> workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.PlanDate >= earlist && p.Domain == "1001" && p.IsActive).Result;
  153. //获取当前日期往后的排产记录数据
  154. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.ItemNum) && p.WorkDate >= earlist && p.Domain == "1001").Result;
  155. //获取工作日历数据
  156. calendars = _shopCalendarWorkCtr.Select(p=>p.Domain == "1001" && p.IsActive).Result;
  157. //获取产线休息记录数据
  158. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == "1001" && p.IsActive).Result;
  159. //获取节假日记录数据
  160. holidays = _holidayMaster.Select(p => p.Domain == "1001" && p.IsActive && p.Dated >= earlist).Result;
  161. //3、排产
  162. //排产异常记录
  163. List<ScheduleExceptionMaster> scheduleExceptions = new List<ScheduleExceptionMaster>();
  164. //生产周期
  165. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  166. //排产记录表
  167. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  168. foreach (var item in workOrds)
  169. {
  170. //当前工单的排产计划开始时间:年-月-日
  171. DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  172. //当前工单的对应的产线排产记录
  173. var curSchedules = dbSchedules.Where(p => p.ItemNum == item.ItemNum).ToList();
  174. //工序预处理:确定每层级工序对应的产线
  175. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, curSchedules);
  176. //排产前的数据校验
  177. if (routingDtos.Count() == 0)//没有维护主工序
  178. {
  179. //记录排产异常原因
  180. scheduleExceptions.Add(new ScheduleExceptionMaster
  181. {
  182. RecID = help.NextId(),
  183. Domain = "1001",
  184. WorkOrd = item.WorkOrd,
  185. Remark = "工单的工序数据维护错误",
  186. CreatTime = DateTime.Now
  187. });
  188. continue;
  189. }
  190. //校验每层级工序是否都维护了产线
  191. if (routingDtos.Exists(p=> string.IsNullOrEmpty(p.Line)))
  192. {
  193. //记录排产异常原因
  194. scheduleExceptions.Add(new ScheduleExceptionMaster
  195. {
  196. RecID = help.NextId(),
  197. Domain = "1001",
  198. WorkOrd = item.WorkOrd,
  199. Remark = "工单的产线数据维护错误",
  200. CreatTime = DateTime.Now
  201. });
  202. continue;
  203. }
  204. //校验每个层级是否维护了工作日历
  205. bool flag = false;
  206. foreach (var rut in routingDtos)
  207. {
  208. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  209. if (lineCals.Select(p=>p.WeekDay).Distinct().Count() !=7)
  210. {
  211. flag = true;
  212. break;
  213. }
  214. }
  215. if (flag)
  216. {
  217. //记录排产异常原因
  218. scheduleExceptions.Add(new ScheduleExceptionMaster
  219. {
  220. RecID = help.NextId(),
  221. Domain = "1001",
  222. WorkOrd = item.WorkOrd,
  223. Remark = "工单产线的工作日历数据维护错误",
  224. CreatTime = DateTime.Now
  225. });
  226. continue;
  227. }
  228. //产线排产
  229. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  230. //更新工单表
  231. item.Status = "r";
  232. }
  233. _businessDbContext.UpdateRange(workOrds);
  234. //记录排产数据
  235. _businessDbContext.BulkInsert(periodSequenceDtls);
  236. _businessDbContext.BulkInsert(scheduleMasters);
  237. _businessDbContext.BulkInsert(scheduleExceptions);
  238. }
  239. /// <summary>
  240. /// 排产
  241. /// </summary>
  242. /// <param name="workOrd">工单</param>
  243. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  244. /// <param name="periodsDet">生产周期</param>
  245. /// <param name="scheduleResults">排产结果</param>
  246. public void LineSchedule(WorkOrdMaster workOrd,List<WorkOrdRoutingDto> routingDtos,List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  247. {
  248. //生产周期
  249. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  250. //排产明细
  251. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  252. //产线排产开始时间
  253. List<LineStartDto> lineStarts = new List<LineStartDto>();
  254. //循环产线,排产
  255. foreach (var item in routingDtos)
  256. {
  257. //当前产线的工作日历
  258. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  259. //当前产线的每天休息时间记录
  260. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  261. //产线已排产数量
  262. decimal sumQty = 0m;
  263. //产线实际排产开始时间
  264. DateTime workStartTime;
  265. if (item.level == 1)//主产线
  266. {
  267. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  268. }
  269. else
  270. {
  271. //子产线获取实际排产开始日期
  272. //获取父级排产开始时间
  273. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  274. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  275. }
  276. //记录产线排产开始时间
  277. lineStarts.Add(new LineStartDto
  278. {
  279. level = item.level,
  280. Line = item.Line,
  281. Op = item.Op,
  282. StartTime = workStartTime,
  283. ChdParentOps = item.ChdParentOps
  284. });
  285. //排产
  286. while (sumQty < workOrd.QtyOrded)
  287. {
  288. //获取当天的产能
  289. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  290. //判断已排产数量+当天的产能是否超过工单数量
  291. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  292. {
  293. //记录生产周期
  294. curSequences.Add(new PeriodSequenceDet
  295. {
  296. Domain = "1001",
  297. Line = item.Line,
  298. ItemNum = workOrd.ItemNum,
  299. PlanDate = workStartTime.Date,
  300. Period = 1,//目前只考虑一班制
  301. OrdQty = dto.ProductQty,
  302. WorkOrds = workOrd.WorkOrd,
  303. Op = item.Op,
  304. IsActive = true
  305. });
  306. //记录排产记录
  307. curScheduleRsts.Add(new ScheduleResultOpMaster
  308. {
  309. Domain = "1001",
  310. WorkOrd = workOrd.WorkOrd,
  311. Line = item.Line,
  312. ItemNum = workOrd.ItemNum,
  313. Op = item.Op,
  314. WorkDate = workStartTime.Date,
  315. WorkQty = dto.ProductQty,
  316. WorkStartTime = dto.StartTime,
  317. WorkEndTime = dto.EndTime,
  318. CreateTime = DateTime.Now
  319. });
  320. //累计已排产数量
  321. sumQty += dto.ProductQty;
  322. //继续排下一个工作日
  323. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  324. }
  325. else// 最后一天的产能只能占用一部分
  326. {
  327. //剩余需要排产的数量
  328. decimal residueQty = workOrd.QtyOrded - sumQty;
  329. //剩余数量生产需要时长(分钟)
  330. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  331. //获取当天的工作时间段
  332. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  333. var curPoint = workPoints.First(p => p.StartPoint >= workStartTime && workStartTime <= p.EndPoint);
  334. TimeSpan span = curPoint.EndPoint - workStartTime;
  335. //当天工作时间段的有效生产时间
  336. decimal effMins = (decimal)span.TotalMinutes;
  337. DateTime workEndTime = workStartTime;
  338. if (effMins >= workTime)//当前工作时间段即可满足产能
  339. {
  340. workEndTime = workStartTime.AddMinutes((double)workTime);
  341. }
  342. else
  343. {
  344. //获取后续生产时间段
  345. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  346. //剩余需要工作时长
  347. decimal nextMins = workTime - effMins;
  348. foreach (var p in nextPoints)
  349. {
  350. if (p.WorkMinutes >= nextMins)
  351. {
  352. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  353. break;
  354. }
  355. nextMins -= p.WorkMinutes;
  356. }
  357. }
  358. sumQty = workOrd.QtyOrded;
  359. //记录生产周期
  360. curSequences.Add(new PeriodSequenceDet
  361. {
  362. Domain = "1001",
  363. Line = item.Line,
  364. ItemNum = workOrd.ItemNum,
  365. PlanDate = workStartTime.Date,
  366. Period = 1,//目前只考虑一班制
  367. OrdQty = residueQty,
  368. WorkOrds = workOrd.WorkOrd,
  369. Op = item.Op,
  370. IsActive = true
  371. });
  372. //记录排产记录
  373. curScheduleRsts.Add(new ScheduleResultOpMaster
  374. {
  375. Domain = "1001",
  376. WorkOrd = workOrd.WorkOrd,
  377. Line = item.Line,
  378. ItemNum = workOrd.ItemNum,
  379. Op = item.Op,
  380. WorkDate = workStartTime.Date,
  381. WorkQty = residueQty,
  382. WorkStartTime = workStartTime,
  383. WorkEndTime = workEndTime,
  384. CreateTime = DateTime.Now
  385. });
  386. }
  387. }
  388. }
  389. //记录排产结果
  390. periodsDet.AddRange(curSequences);
  391. scheduleResults.AddRange(curScheduleRsts);
  392. }
  393. /// <summary>
  394. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  395. /// </summary>
  396. /// <param name="routingDto">产线</param>
  397. /// <param name="startTime"></param>
  398. /// <param name="curCalendars"></param>
  399. /// <param name="curQtyDtls"></param>
  400. /// <returns></returns>
  401. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto,DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  402. {
  403. LineScheduledDto scheduledDto = new LineScheduledDto();
  404. //当天排产开始时间
  405. scheduledDto.StartTime = startTime;
  406. //开始时间是周几
  407. int weekDay = (int)startTime.DayOfWeek;
  408. //当天的工作日历
  409. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  410. //当前日期的工作时间段
  411. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  412. //当天排产结束时间
  413. scheduledDto.EndTime = workPoints.Last().EndPoint;
  414. //计算starttime处于那个工作时间段
  415. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  416. TimeSpan span = curPoint.EndPoint - startTime;
  417. scheduledDto.EffTime = (decimal)span.TotalHours;
  418. //获取后续工作时间段的有效工作时间
  419. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  420. foreach (var item in nextPoints)
  421. {
  422. span = item.EndPoint - item.StartPoint;
  423. scheduledDto.EffTime += (decimal)span.TotalHours;
  424. }
  425. //计算当天的产能
  426. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  427. return scheduledDto;
  428. }
  429. /// <summary>
  430. /// 计算主产线实际排产开始时间
  431. /// </summary>
  432. /// <param name="startTime">工单排产开始时间</param>
  433. /// <param name="curCalendars">当前产线工作日历</param>
  434. /// <param name="curQtyDtls">当前产线休息记录</param>
  435. /// <returns></returns>
  436. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  437. {
  438. //实际排产开始时间
  439. DateTime actStart = startTime;
  440. //开始时间是周几
  441. int weekDay = (int)startTime.DayOfWeek;
  442. //判断当天是否是工作日
  443. bool isWorkDay = CheckIsWorkDay(startTime);
  444. if (!isWorkDay)//不是工作日
  445. {
  446. //获取下一个工作日开始时间
  447. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  448. return actStart;
  449. }
  450. //当天的工作日历
  451. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  452. //当前日期的工作时间段
  453. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  454. //计算starttime处于那个工作时间段
  455. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  456. if (curPoint == null)//不处于工作时间段
  457. {
  458. //开始时间小于当天工作开始时间
  459. if (startTime < workPoints.First().StartPoint)
  460. {
  461. actStart = workPoints.First().StartPoint;
  462. }
  463. //开始时间大于当前工作结束时间
  464. else if (startTime > workPoints.Last().EndPoint)
  465. {
  466. //获取下一个工作日开始时间
  467. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  468. }
  469. else {//开始时间位于当天的休息时间段
  470. foreach (var item in workPoints)
  471. {
  472. //获取下一个时间段
  473. var next = workPoints.First(p=>p.Level == item.Level + 1);
  474. if (item.EndPoint < startTime && startTime < next.StartPoint)
  475. {
  476. actStart = next.StartPoint;
  477. break;
  478. }
  479. }
  480. }
  481. return actStart;
  482. }
  483. if (startTime != curPoint.EndPoint)
  484. {
  485. return actStart;
  486. }
  487. //查询下一时间段的开始时间点
  488. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  489. if (nextPoint != null)
  490. {
  491. return nextPoint.StartPoint;
  492. }
  493. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  494. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  495. return actStart;
  496. }
  497. /// <summary>
  498. /// 判断当天是否是工作日
  499. /// </summary>
  500. /// <param name="dateTime"></param>
  501. /// <returns></returns>
  502. public bool CheckIsWorkDay(DateTime dateTime)
  503. {
  504. bool isWorkDay = true;
  505. //周几
  506. int weekDay = (int)dateTime.DayOfWeek;
  507. //判断当天是否是工作日
  508. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调休,需要加班
  509. {
  510. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调休"))//不是调休
  511. {
  512. isWorkDay = false;
  513. }
  514. return isWorkDay;
  515. }
  516. //不是周六周日,需要判断是不是节假日
  517. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  518. {
  519. isWorkDay = false;
  520. }
  521. return isWorkDay;
  522. }
  523. /// <summary>
  524. /// 计算子产线实际排产开始时间
  525. /// </summary>
  526. /// <param name="startTime">父级工单排产开始时间</param>
  527. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  528. /// <param name="curCalendars">当前产线工作日历</param>
  529. /// <param name="curQtyDtls">当前产线休息记录</param>
  530. /// <returns></returns>
  531. public DateTime DealChildStartTime(DateTime startTime,decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  532. {
  533. //提前期转换成分钟
  534. decimal needMinute = setupTime * 60;
  535. //实际排产开始时间
  536. DateTime actStart = startTime;
  537. //开始时间是周几
  538. int weekDay = (int)startTime.DayOfWeek;
  539. //当天的工作日历
  540. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  541. //当前日期的工作时间段
  542. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  543. //计算starttime处于那个工作时间段
  544. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  545. //当前时间段可用提前期
  546. TimeSpan span = startTime - curPoint.StartPoint;
  547. decimal curMins = (decimal)span.TotalMinutes;
  548. if (curMins >= needMinute)//当前时间段的可用提前期满足
  549. {
  550. actStart = startTime.AddMinutes((double)-needMinute);
  551. return actStart;
  552. }
  553. //当前时间段的可用提前期不满足
  554. //剩余提前期
  555. needMinute -= curMins;
  556. //获取前层级时间段
  557. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p=>p.Level).ToList();
  558. bool flag = true;//标志位
  559. foreach (var item in prePoints)
  560. {
  561. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  562. {
  563. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  564. flag = false;
  565. break;
  566. }
  567. needMinute -= item.WorkMinutes;
  568. }
  569. if (!flag)
  570. {
  571. return actStart;
  572. }
  573. //今天可用提前期不够,往前工作日找
  574. DateTime perStartTime = startTime;
  575. while (flag)
  576. {
  577. //获取前一个工作日
  578. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  579. //获取前一个工作日的工作时间段数据,倒序排
  580. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p=>p.Level).ToList();
  581. //当天的工作时长(分钟)
  582. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  583. if (sumWorkMins >= needMinute)//当天可用提前期满足
  584. {
  585. //获取开始时间
  586. foreach (var item in workPoints)
  587. {
  588. if (item.WorkMinutes >= needMinute)//当前时间段满足
  589. {
  590. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  591. break;
  592. }
  593. needMinute -= item.WorkMinutes;
  594. }
  595. flag = false;
  596. }
  597. else {
  598. //当天可用提前期不满足
  599. needMinute -= sumWorkMins;
  600. }
  601. }
  602. return actStart;
  603. }
  604. /// <summary>
  605. /// 获取下一个工作日开始时间
  606. /// </summary>
  607. /// <param name="weekDay">当前周几</param>
  608. /// <param name="startTime">开始时间</param>
  609. /// <param name="curCalendars">当前产线的工作日历</param>
  610. /// <returns></returns>
  611. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  612. {
  613. DateTime rtnData = startTime;
  614. //下一天
  615. DateTime nextDate = startTime.Date.AddDays(1);
  616. //下一天是周几
  617. int nextWeekDay = (weekDay + 1) % 7;
  618. var calendar = curCalendars.FirstOrDefault(p=>p.WeekDay == nextWeekDay);
  619. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  620. //判断下一天是否是工作日
  621. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调休,需要加班
  622. {
  623. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调休"))//下一天是周末
  624. {
  625. //递归继续找下一个工作日
  626. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  627. return rtnData;
  628. }
  629. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  630. return rtnData;
  631. }
  632. //下一天不是周六周日,需要判断是不是节假日
  633. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  634. {
  635. //递归继续找下一个工作日
  636. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  637. return rtnData;
  638. }
  639. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  640. return rtnData;
  641. }
  642. /// <summary>
  643. /// 获取上一个工作日开始时间
  644. /// </summary>
  645. /// <param name="startTime">开始时间</param>
  646. /// <param name="curCalendars">当前产线的工作日历</param>
  647. /// <returns></returns>
  648. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  649. {
  650. DateTime rtnData = startTime;
  651. //前一天
  652. DateTime preDate = startTime.Date.AddDays(-1);
  653. //前一天是周几
  654. int preWeekDay = (int)preDate.DayOfWeek;
  655. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  656. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  657. //判断前一天是否是工作日
  658. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调休,需要加班
  659. {
  660. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调休"))//前一天是非工作日
  661. {
  662. //递归继续找上一个工作日
  663. rtnData = GetPreWorkDay(preDate, curCalendars);
  664. return rtnData;
  665. }
  666. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  667. return rtnData;
  668. }
  669. //前一天不是周六周日,需要判断是不是节假日
  670. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  671. {
  672. //递归继续找前一个工作日
  673. rtnData = GetPreWorkDay(preDate, curCalendars);
  674. return rtnData;
  675. }
  676. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  677. return rtnData;
  678. }
  679. /// <summary>
  680. /// 处理当前日期的工作时间段
  681. /// </summary>
  682. /// <param name="startTime"></param>
  683. /// <param name="shopCal">当前产线的工作日历-周几</param>
  684. /// <param name="curQtyDtls">每天休息记录</param>
  685. /// <returns></returns>
  686. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  687. {
  688. //年-月-日
  689. string date = startTime.Date.ToString("yyyy-MM-dd");
  690. //排产记录结束日期是周几
  691. int weekDay = (int)startTime.DayOfWeek;
  692. //计算当天的开工时间点,停工时间点
  693. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  694. DateTime dayStartPoint = Convert.ToDateTime(date + " "+ strStart);
  695. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  696. //工作时间段
  697. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  698. LineWorkPointDto dto = new LineWorkPointDto();
  699. dto.Level = 1;
  700. dto.Line = shopCal.ProdLine;
  701. dto.WeekDay = weekDay;
  702. dto.StartPoint = dayStartPoint;
  703. int level = 1;
  704. TimeSpan span = TimeSpan.Zero;
  705. foreach (var item in curQtyDtls)
  706. {
  707. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  708. dto.EndPoint= endPoint;
  709. span = dto.EndPoint - dto.StartPoint;
  710. dto.WorkMinutes = (decimal)span.TotalMinutes;
  711. workPoints.Add(dto);
  712. level++;
  713. dto = new LineWorkPointDto();
  714. dto.Level = level;
  715. dto.Line = shopCal.ProdLine;
  716. dto.WeekDay = weekDay;
  717. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  718. }
  719. dto.EndPoint = dayEndPoint;
  720. span = dto.EndPoint - dto.StartPoint;
  721. dto.WorkMinutes = (decimal)span.TotalMinutes;
  722. workPoints.Add(dto);
  723. return workPoints.OrderBy(p => p.Level).ToList();
  724. }
  725. /// <summary>
  726. /// 工单工艺路线预处理
  727. /// </summary>
  728. /// <param name="workOrd">工单</param>
  729. /// <param name="woRuntings">当前工单对应的工序</param>
  730. /// <param name="prodLines">产线</param>
  731. /// <param name="schedules">当前工单对应产品的排产记录</param>
  732. /// <returns></returns>
  733. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd,List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  734. {
  735. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  736. //当前工单计划开始时间
  737. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  738. //取主工序(第一层级工序)
  739. var firsts = woRuntings.Where(p =>p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  740. if (firsts.Count() == 0)
  741. {
  742. return routingDtos;
  743. }
  744. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  745. //主工序按照Op排序,取最大Op
  746. var lastOp = firsts.First();
  747. dto.ParentOp = lastOp.ParentOp;
  748. dto.level = 1;
  749. dto.Op = lastOp.OP;
  750. dto.ChdParentOps = new List<int>();
  751. //获取当前层级工序中有子级的工序集合
  752. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  753. if (childs.Count() > 0)
  754. {
  755. dto.ChdParentOps = childs;
  756. }
  757. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  758. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  759. if (line != null) {
  760. dto.Line = line.Line;
  761. dto.Rate = line.Rate;
  762. dto.SetupTime = 0;
  763. //获取产线占用结束时间
  764. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  765. dto.StartTime = schedule == null ? planStart : (schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime);
  766. }
  767. routingDtos.Add(dto);
  768. //递归处理其他层级工序
  769. RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  770. return routingDtos;
  771. }
  772. /// <summary>
  773. /// 递归处理工序
  774. /// </summary>
  775. /// <param name="woRuntings">工单工序</param>
  776. /// <param name="preLevels">上-层级工序</param>
  777. /// <param name="level">层级</param>
  778. /// <param name="routingDtos">返回结果</param>
  779. /// <param name="prodLines">产线</param>
  780. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  781. {
  782. //获取当前层级工序
  783. var curLevels = woRuntings.Where(p => preLevels.Select(m=>m.OP).Contains(p.ParentOp)).ToList();
  784. if (curLevels.Count() == 0)
  785. {
  786. return;
  787. }
  788. //获取父级Op-当前层级有几条子产线
  789. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  790. foreach (var item in parentOps)
  791. {
  792. var dto = new WorkOrdRoutingDto();
  793. var lastOp = curLevels.Where(p=>p.ParentOp == item).OrderByDescending(m=>m.OP).FirstOrDefault();
  794. if (lastOp == null){
  795. continue;
  796. }
  797. dto.Op = lastOp.OP;
  798. dto.ParentOp = lastOp.ParentOp;
  799. dto.level = level + 1;
  800. dto.ChdParentOps = new List<int>();
  801. //获取当前层级工序中有子级的工序集合
  802. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  803. if (childs.Count() > 0)
  804. {
  805. dto.ChdParentOps = childs;
  806. }
  807. //当前层级工序对应的产线
  808. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  809. if (maxRateLine != null)
  810. {
  811. dto.Line = maxRateLine.Line;
  812. dto.Rate = maxRateLine.Rate;
  813. dto.SetupTime = maxRateLine.SetupTime;
  814. }
  815. routingDtos.Add(dto);
  816. }
  817. //递归
  818. RecursionProc(woRuntings, curLevels, level + 1, routingDtos,prodLines);
  819. }
  820. }
  821. }