ProductionScheduleAppService.cs 41 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Configuration;
  12. using System.Linq;
  13. using System.Threading.Tasks;
  14. using System.Transactions;
  15. using Volo.Abp.Application.Services;
  16. using Volo.Abp.MultiTenancy;
  17. using Microsoft.Extensions.Configuration;
  18. namespace Business.ResourceExamineManagement
  19. {
  20. /// <summary>
  21. /// 生产排产服务
  22. /// </summary>
  23. public class ProductionScheduleAppService : ApplicationService
  24. {
  25. #region 服务
  26. /// <summary>
  27. /// 物料
  28. /// </summary>
  29. private ISqlRepository<ItemMaster> _itemMaster;
  30. /// <summary>
  31. /// 工单
  32. /// </summary>
  33. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  34. /// <summary>
  35. /// 工单物料明细
  36. /// </summary>
  37. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  38. /// <summary>
  39. /// 工单工艺路线明细
  40. /// </summary>
  41. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  42. /// <summary>
  43. /// 库存主数据
  44. /// </summary>
  45. private ISqlRepository<InvMaster> _invMaster;
  46. /// <summary>
  47. /// 生产线明细
  48. /// </summary>
  49. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  50. /// <summary>
  51. /// 生产周期明细
  52. /// </summary>
  53. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  54. /// <summary>
  55. /// 排产结果明细
  56. /// </summary>
  57. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  58. /// <summary>
  59. /// 工作日历数据
  60. /// </summary>
  61. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  62. /// <summary>
  63. /// 产线休息时间记录表
  64. /// </summary>
  65. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  66. /// <summary>
  67. /// 产线人员配置表
  68. /// </summary>
  69. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  70. /// <summary>
  71. /// 加班设置表
  72. /// </summary>
  73. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  74. /// <summary>
  75. /// 节假日记录表
  76. /// </summary>
  77. private ISqlRepository<HolidayMaster> _holidayMaster;
  78. /// <summary>
  79. /// 雪花算法
  80. /// </summary>
  81. SnowFlake help = new SnowFlake();
  82. private readonly ICurrentTenant _currentTenant;
  83. /// <summary>
  84. /// 工作日历数据
  85. /// </summary>
  86. private List<ShopCalendarWorkCtr> calendars;
  87. /// <summary>
  88. /// 产线休息记录数据
  89. /// </summary>
  90. private List<QualityLineWorkDetail> qualityLines;
  91. /// <summary>
  92. /// 节假日记录数据
  93. /// </summary>
  94. private List<HolidayMaster> holidays;
  95. /// <summary>
  96. /// 工厂id
  97. /// </summary>
  98. private string domain = "";
  99. #endregion
  100. #region 构造函数
  101. /// <summary>
  102. /// 构造函数
  103. /// </summary>
  104. public ProductionScheduleAppService(
  105. ISqlRepository<ItemMaster> itemMaster,
  106. ISqlRepository<WorkOrdMaster> workOrdMaster,
  107. ISqlRepository<WorkOrdDetail> workOrdDetail,
  108. ISqlRepository<WorkOrdRouting> workOrdRouting,
  109. ISqlRepository<ProdLineDetail> prodLineDetail,
  110. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  111. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  112. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  113. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  114. ISqlRepository<InvMaster> invMaster,
  115. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  116. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  117. ISqlRepository<HolidayMaster> holidayMaster,
  118. ICurrentTenant currentTenant
  119. )
  120. {
  121. _itemMaster = itemMaster;
  122. _workOrdMaster = workOrdMaster;
  123. _workOrdDetail = workOrdDetail;
  124. _workOrdRouting = workOrdRouting;
  125. _prodLineDetail = prodLineDetail;
  126. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  127. _resourceOccupancyTime = resourceOccupancyTime;
  128. _periodSequenceDet = periodSequenceDet;
  129. _scheduleResultOpMaster = scheduleResultOpMaster;
  130. _invMaster = invMaster;
  131. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  132. _qualityLineWorkDetail = qualityLineWorkDetail;
  133. _holidayMaster = holidayMaster;
  134. _currentTenant = currentTenant;
  135. }
  136. #endregion
  137. /// <summary>
  138. /// 执行生产排产
  139. /// </summary>
  140. public async void DoExt()
  141. {
  142. //定时任务排产:获取工厂id
  143. IConfiguration configuration = new ConfigurationBuilder().AddJsonFile("appsettings.json", optional: true, reloadOnChange: true).Build();
  144. domain = configuration.GetConnectionString("Factory_id");
  145. //获取需要排产的工单
  146. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  147. await DoProductShcedule(workOrds, domain);
  148. }
  149. /// <summary>
  150. /// 生产排产
  151. /// </summary>
  152. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  153. /// <param name="factoryid">工单的工厂id</param>
  154. /// <returns></returns>
  155. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds, string factoryid)
  156. {
  157. //记录工厂id
  158. domain = factoryid;
  159. if (workOrds.Count == 0)//没有工单需要排产
  160. {
  161. return;
  162. }
  163. //获取排产工单的最早计划开工日期
  164. DateTime earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  165. //2、获取数据
  166. //获取工单工艺路径数据
  167. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.ParentOp == 0 && p.Domain == domain && p.Status != "C" && p.IsActive);
  168. //获取物料对应的生产线信息:物料、工序对应的生产线
  169. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  170. List<string> lines = prodLines.Select(p => p.Line).ToList();
  171. //获取非标准产线人员配置
  172. List<ProdLineDetailRunCrew> prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  173. //获取加班设置
  174. List<ResourceOccupancyTime> resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain).ToList();
  175. //获取生产周期数据
  176. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  177. //获取当前日期往后的排产记录数据
  178. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  179. //获取工作日历数据
  180. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == domain && p.IsActive);
  181. //获取产线休息记录数据
  182. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == domain && p.IsActive);
  183. //获取节假日记录数据
  184. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  185. //3、排产
  186. //生产周期
  187. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  188. //排产记录表
  189. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  190. //排产结果
  191. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  192. allResults.AddRange(dbSchedules);
  193. foreach (var item in workOrds)
  194. {
  195. ////当前工单的排产计划开始时间:年-月-日
  196. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  197. ////当前工单对应的产线数据
  198. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  199. ////当前工单的对应的产线排产记录
  200. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  201. allResults.AddRange(scheduleMasters);
  202. //计算当前物料排产开始产线
  203. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  204. //排产前的数据校验
  205. if (routingDtos.Count == 0)//没有维护主工序
  206. {
  207. //记录排产异常原因
  208. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  209. continue;
  210. }
  211. //校验每层级工序是否都维护了产线
  212. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  213. {
  214. //记录排产异常原因
  215. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  216. continue;
  217. }
  218. //校验每个层级是否维护了工作日历
  219. bool flag = false;
  220. foreach (var rut in routingDtos)
  221. {
  222. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  223. //当前产线未配置工作日历取标准无产线工作日历使用
  224. if (lineCals.Count == 0)
  225. {
  226. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  227. }
  228. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  229. {
  230. flag = true;
  231. break;
  232. }
  233. }
  234. if (flag)
  235. {
  236. //记录排产异常原因
  237. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  238. continue;
  239. }
  240. //产线排产
  241. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  242. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  243. if (scheduleList.Any())
  244. {
  245. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  246. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  247. }
  248. /*//更新工单表
  249. item.Status = "r";*/
  250. }
  251. using (TransactionScope scope = new TransactionScope())
  252. {
  253. try
  254. {
  255. //记录排产数据
  256. _workOrdMaster.Update(workOrds);
  257. _periodSequenceDet.Insert(periodSequenceDtls);
  258. _scheduleResultOpMaster.Insert(scheduleMasters);
  259. scope.Complete();
  260. }
  261. catch (Exception ex)
  262. {
  263. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  264. scope.Dispose();
  265. }
  266. }
  267. }
  268. /// <summary>
  269. /// 排产
  270. /// </summary>
  271. /// <param name="workOrd">工单</param>
  272. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  273. /// <param name="periodsDet">生产周期</param>
  274. /// <param name="scheduleResults">排产结果</param>
  275. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  276. {
  277. //生产周期
  278. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  279. //排产明细
  280. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  281. //产线排产开始时间
  282. List<LineStartDto> lineStarts = new List<LineStartDto>();
  283. //循环产线,排产
  284. foreach (var item in routingDtos)
  285. {
  286. //当前产线的工作日历
  287. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  288. //当前产线的每天休息时间记录
  289. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  290. //产线已排产数量
  291. decimal sumQty = 0m;
  292. //产线实际排产开始时间
  293. DateTime workStartTime;
  294. if (item.level == 1)//主产线
  295. {
  296. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  297. }
  298. else
  299. {
  300. //子产线获取实际排产开始日期
  301. //获取父级排产开始时间
  302. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  303. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  304. }
  305. //记录产线排产开始时间
  306. lineStarts.Add(new LineStartDto
  307. {
  308. level = item.level,
  309. Line = item.Line,
  310. Op = item.Op,
  311. StartTime = workStartTime,
  312. ChdParentOps = item.ChdParentOps
  313. });
  314. //排产
  315. while (sumQty < workOrd.QtyOrded)
  316. {
  317. //获取当天的产能
  318. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  319. //判断已排产数量+当天的产能是否超过工单数量
  320. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  321. {
  322. //记录生产周期
  323. curSequences.Add(new PeriodSequenceDet
  324. {
  325. Domain = domain,
  326. Line = item.Line,
  327. ItemNum = workOrd.ItemNum,
  328. PlanDate = workStartTime.Date,
  329. Period = 1,//目前只考虑一班制
  330. OrdQty = dto.ProductQty,
  331. WorkOrds = workOrd.WorkOrd,
  332. Op = item.Op,
  333. IsActive = true,
  334. Status = "",
  335. CreateTime = DateTime.Now
  336. });
  337. //记录排产记录
  338. curScheduleRsts.Add(new ScheduleResultOpMaster
  339. {
  340. Domain = domain,
  341. WorkOrd = workOrd.WorkOrd,
  342. Line = item.Line,
  343. ItemNum = workOrd.ItemNum,
  344. Op = item.Op,
  345. WorkDate = workStartTime.Date,
  346. WorkQty = dto.ProductQty,
  347. WorkStartTime = dto.StartTime,
  348. WorkEndTime = dto.EndTime,
  349. CreateTime = DateTime.Now
  350. });
  351. //累计已排产数量
  352. sumQty += dto.ProductQty;
  353. //继续排下一个工作日
  354. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  355. }
  356. else// 最后一天的产能只能占用一部分
  357. {
  358. //剩余需要排产的数量
  359. decimal residueQty = workOrd.QtyOrded - sumQty;
  360. //剩余数量生产需要时长(分钟)
  361. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  362. //获取当天的工作时间段
  363. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  364. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  365. if (curPoint == null)
  366. {
  367. continue;
  368. }
  369. TimeSpan span = curPoint.EndPoint - workStartTime;
  370. //当天工作时间段的有效生产时间
  371. decimal effMins = (decimal)span.TotalMinutes;
  372. DateTime workEndTime = workStartTime;
  373. if (effMins >= workTime)//当前工作时间段即可满足产能
  374. {
  375. workEndTime = workStartTime.AddMinutes((double)workTime);
  376. }
  377. else
  378. {
  379. //获取后续生产时间段
  380. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  381. //剩余需要工作时长
  382. decimal nextMins = workTime - effMins;
  383. foreach (var p in nextPoints)
  384. {
  385. if (p.WorkMinutes >= nextMins)
  386. {
  387. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  388. break;
  389. }
  390. nextMins -= p.WorkMinutes;
  391. }
  392. }
  393. sumQty = workOrd.QtyOrded;
  394. //记录生产周期
  395. curSequences.Add(new PeriodSequenceDet
  396. {
  397. Domain = domain,
  398. Line = item.Line,
  399. ItemNum = workOrd.ItemNum,
  400. PlanDate = workStartTime.Date,
  401. Period = 1,//目前只考虑一班制
  402. OrdQty = residueQty,
  403. WorkOrds = workOrd.WorkOrd,
  404. Op = item.Op,
  405. IsActive = true,
  406. Status = "",
  407. CreateTime = DateTime.Now
  408. });
  409. //记录排产记录
  410. curScheduleRsts.Add(new ScheduleResultOpMaster
  411. {
  412. Domain = domain,
  413. WorkOrd = workOrd.WorkOrd,
  414. Line = item.Line,
  415. ItemNum = workOrd.ItemNum,
  416. Op = item.Op,
  417. WorkDate = workStartTime.Date,
  418. WorkQty = residueQty,
  419. WorkStartTime = workStartTime,
  420. WorkEndTime = workEndTime,
  421. CreateTime = DateTime.Now
  422. });
  423. }
  424. }
  425. }
  426. //记录排产结果
  427. periodsDet.AddRange(curSequences);
  428. scheduleResults.AddRange(curScheduleRsts);
  429. }
  430. /// <summary>
  431. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  432. /// </summary>
  433. /// <param name="routingDto">产线</param>
  434. /// <param name="startTime"></param>
  435. /// <param name="curCalendars"></param>
  436. /// <param name="curQtyDtls"></param>
  437. /// <returns></returns>
  438. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  439. {
  440. LineScheduledDto scheduledDto = new LineScheduledDto();
  441. //当天排产开始时间
  442. scheduledDto.StartTime = startTime;
  443. //开始时间是周几
  444. int weekDay = (int)startTime.DayOfWeek;
  445. //当天的工作日历
  446. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  447. //当前日期的工作时间段
  448. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  449. //当天排产结束时间
  450. scheduledDto.EndTime = workPoints.Last().EndPoint;
  451. //计算starttime处于那个工作时间段
  452. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  453. TimeSpan span = curPoint.EndPoint - startTime;
  454. scheduledDto.EffTime = (decimal)span.TotalHours;
  455. //获取后续工作时间段的有效工作时间
  456. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  457. foreach (var item in nextPoints)
  458. {
  459. span = item.EndPoint - item.StartPoint;
  460. scheduledDto.EffTime += (decimal)span.TotalHours;
  461. }
  462. //计算当天的产能
  463. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  464. return scheduledDto;
  465. }
  466. /// <summary>
  467. /// 计算主产线实际排产开始时间
  468. /// </summary>
  469. /// <param name="startTime">工单排产开始时间</param>
  470. /// <param name="curCalendars">当前产线工作日历</param>
  471. /// <param name="curQtyDtls">当前产线休息记录</param>
  472. /// <returns></returns>
  473. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  474. {
  475. //实际排产开始时间
  476. DateTime actStart = startTime;
  477. //开始时间是周几
  478. int weekDay = (int)startTime.DayOfWeek;
  479. //判断当天是否是工作日
  480. bool isWorkDay = CheckIsWorkDay(startTime);
  481. if (!isWorkDay)//不是工作日
  482. {
  483. //获取下一个工作日开始时间
  484. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  485. return actStart;
  486. }
  487. //开始时间往后推到半小时/整点节点
  488. //actStart = CalcStartTimeAfter(actStart);
  489. //当天的工作日历
  490. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  491. //当前日期的工作时间段
  492. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  493. //计算starttime处于那个工作时间段
  494. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  495. if (curPoint == null)//不处于工作时间段
  496. {
  497. //开始时间小于当天工作开始时间
  498. if (startTime < workPoints.First().StartPoint)
  499. {
  500. actStart = workPoints.First().StartPoint;
  501. }
  502. //开始时间大于当前工作结束时间
  503. else if (startTime > workPoints.Last().EndPoint)
  504. {
  505. //获取下一个工作日开始时间
  506. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  507. }
  508. else
  509. {//开始时间位于当天的休息时间段
  510. foreach (var item in workPoints)
  511. {
  512. //获取下一个时间段
  513. var next = workPoints.First(p => p.Level == item.Level + 1);
  514. if (item.EndPoint < startTime && startTime < next.StartPoint)
  515. {
  516. actStart = next.StartPoint;
  517. break;
  518. }
  519. }
  520. }
  521. return actStart;
  522. }
  523. if (startTime != curPoint.EndPoint)
  524. {
  525. return actStart;
  526. }
  527. //查询下一时间段的开始时间点
  528. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  529. if (nextPoint != null)
  530. {
  531. return nextPoint.StartPoint;
  532. }
  533. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  534. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  535. return actStart;
  536. }
  537. /// <summary>
  538. /// 排产开始时间处理为半小时/整点开始--向后取整
  539. /// </summary>
  540. /// <param name="startTime"></param>
  541. /// <returns></returns>
  542. public DateTime CalcStartTimeAfter(DateTime startTime)
  543. {
  544. DateTime rtnTime = startTime;
  545. DateTime curDate = startTime.Date;
  546. //时间转换为分钟
  547. TimeSpan span = rtnTime - curDate;
  548. decimal sumMinutes = (decimal)span.TotalMinutes;
  549. int times = (int)Math.Ceiling(sumMinutes / 30);
  550. rtnTime = curDate.AddMinutes(times * 30);
  551. return rtnTime;
  552. }
  553. /// <summary>
  554. /// 排产开始时间处理为半小时/整点开始--向前取整
  555. /// </summary>
  556. /// <param name="startTime"></param>
  557. /// <returns></returns>
  558. public DateTime CalcStartTimeBefore(DateTime startTime)
  559. {
  560. DateTime rtnTime = startTime;
  561. DateTime curDate = startTime.Date;
  562. //时间转换为分钟
  563. TimeSpan span = rtnTime - curDate;
  564. decimal sumMinutes = (decimal)span.TotalMinutes;
  565. int times = (int)Math.Floor(sumMinutes / 30);
  566. rtnTime = curDate.AddMinutes(times * 30);
  567. return rtnTime;
  568. }
  569. /// <summary>
  570. /// 判断当天是否是工作日
  571. /// </summary>
  572. /// <param name="dateTime"></param>
  573. /// <returns></returns>
  574. public bool CheckIsWorkDay(DateTime dateTime)
  575. {
  576. bool isWorkDay = true;
  577. //周几
  578. int weekDay = (int)dateTime.DayOfWeek;
  579. //判断当天是否是工作日
  580. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  581. {
  582. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  583. {
  584. isWorkDay = false;
  585. }
  586. return isWorkDay;
  587. }
  588. //不是周六周日,需要判断是不是节假日
  589. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  590. {
  591. isWorkDay = false;
  592. }
  593. return isWorkDay;
  594. }
  595. /// <summary>
  596. /// 计算子产线实际排产开始时间
  597. /// </summary>
  598. /// <param name="startTime">父级工单排产开始时间</param>
  599. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  600. /// <param name="curCalendars">当前产线工作日历</param>
  601. /// <param name="curQtyDtls">当前产线休息记录</param>
  602. /// <returns></returns>
  603. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  604. {
  605. //提前期转换成分钟
  606. decimal needMinute = setupTime * 60;
  607. //实际排产开始时间
  608. DateTime actStart = startTime;
  609. //开始时间是周几
  610. int weekDay = (int)startTime.DayOfWeek;
  611. //当天的工作日历
  612. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  613. //当前日期的工作时间段
  614. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  615. //计算starttime处于那个工作时间段
  616. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  617. //当前时间段可用提前期
  618. TimeSpan span = startTime - curPoint.StartPoint;
  619. decimal curMins = (decimal)span.TotalMinutes;
  620. if (curMins >= needMinute)//当前时间段的可用提前期满足
  621. {
  622. actStart = startTime.AddMinutes((double)-needMinute);
  623. //开始时间往前推到半小时/整点节点
  624. actStart = CalcStartTimeBefore(actStart);
  625. return actStart;
  626. }
  627. //当前时间段的可用提前期不满足
  628. //剩余提前期
  629. needMinute -= curMins;
  630. //获取前层级时间段
  631. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  632. bool flag = true;//标志位
  633. foreach (var item in prePoints)
  634. {
  635. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  636. {
  637. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  638. flag = false;
  639. break;
  640. }
  641. needMinute -= item.WorkMinutes;
  642. }
  643. if (!flag)
  644. {
  645. //开始时间往前推到半小时/整点节点
  646. actStart = CalcStartTimeBefore(actStart);
  647. return actStart;
  648. }
  649. //今天可用提前期不够,往前工作日找
  650. DateTime perStartTime = startTime;
  651. while (flag)
  652. {
  653. //获取前一个工作日
  654. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  655. //获取前一个工作日的工作时间段数据,倒序排
  656. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  657. //当天的工作时长(分钟)
  658. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  659. if (sumWorkMins >= needMinute)//当天可用提前期满足
  660. {
  661. //获取开始时间
  662. foreach (var item in workPoints)
  663. {
  664. if (item.WorkMinutes >= needMinute)//当前时间段满足
  665. {
  666. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  667. break;
  668. }
  669. needMinute -= item.WorkMinutes;
  670. }
  671. flag = false;
  672. }
  673. else
  674. {
  675. //当天可用提前期不满足
  676. needMinute -= sumWorkMins;
  677. }
  678. }
  679. //开始时间往前推到半小时/整点节点
  680. actStart = CalcStartTimeBefore(actStart);
  681. return actStart;
  682. }
  683. /// <summary>
  684. /// 获取下一个工作日开始时间
  685. /// </summary>
  686. /// <param name="weekDay">当前周几</param>
  687. /// <param name="startTime">开始时间</param>
  688. /// <param name="curCalendars">当前产线的工作日历</param>
  689. /// <returns></returns>
  690. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  691. {
  692. DateTime rtnData = startTime;
  693. //下一天
  694. DateTime nextDate = startTime.Date.AddDays(1);
  695. //下一天是周几
  696. int nextWeekDay = (weekDay + 1) % 7;
  697. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  698. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  699. //判断下一天是否是工作日
  700. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  701. {
  702. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  703. {
  704. //递归继续找下一个工作日
  705. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  706. return rtnData;
  707. }
  708. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  709. return rtnData;
  710. }
  711. //下一天不是周六周日,需要判断是不是节假日
  712. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  713. {
  714. //递归继续找下一个工作日
  715. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  716. return rtnData;
  717. }
  718. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  719. return rtnData;
  720. }
  721. /// <summary>
  722. /// 获取上一个工作日开始时间
  723. /// </summary>
  724. /// <param name="startTime">开始时间</param>
  725. /// <param name="curCalendars">当前产线的工作日历</param>
  726. /// <returns></returns>
  727. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  728. {
  729. DateTime rtnData = startTime;
  730. //前一天
  731. DateTime preDate = startTime.Date.AddDays(-1);
  732. //前一天是周几
  733. int preWeekDay = (int)preDate.DayOfWeek;
  734. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  735. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  736. //判断前一天是否是工作日
  737. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  738. {
  739. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  740. {
  741. //递归继续找上一个工作日
  742. rtnData = GetPreWorkDay(preDate, curCalendars);
  743. return rtnData;
  744. }
  745. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  746. return rtnData;
  747. }
  748. //前一天不是周六周日,需要判断是不是节假日
  749. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  750. {
  751. //递归继续找前一个工作日
  752. rtnData = GetPreWorkDay(preDate, curCalendars);
  753. return rtnData;
  754. }
  755. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  756. return rtnData;
  757. }
  758. /// <summary>
  759. /// 处理当前日期的工作时间段
  760. /// </summary>
  761. /// <param name="startTime"></param>
  762. /// <param name="shopCal">当前产线的工作日历-周几</param>
  763. /// <param name="curQtyDtls">每天休息记录</param>
  764. /// <returns></returns>
  765. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  766. {
  767. //年-月-日
  768. string date = startTime.Date.ToString("yyyy-MM-dd");
  769. //排产记录结束日期是周几
  770. int weekDay = (int)startTime.DayOfWeek;
  771. //计算当天的开工时间点,停工时间点
  772. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  773. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  774. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  775. //工作时间段
  776. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  777. LineWorkPointDto dto = new LineWorkPointDto();
  778. dto.Level = 1;
  779. dto.Line = shopCal.ProdLine;
  780. dto.WeekDay = weekDay;
  781. dto.StartPoint = dayStartPoint;
  782. int level = 1;
  783. TimeSpan span = TimeSpan.Zero;
  784. foreach (var item in curQtyDtls)
  785. {
  786. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  787. dto.EndPoint = endPoint;
  788. span = dto.EndPoint - dto.StartPoint;
  789. dto.WorkMinutes = (decimal)span.TotalMinutes;
  790. workPoints.Add(dto);
  791. level++;
  792. dto = new LineWorkPointDto();
  793. dto.Level = level;
  794. dto.Line = shopCal.ProdLine;
  795. dto.WeekDay = weekDay;
  796. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  797. }
  798. dto.EndPoint = dayEndPoint;
  799. span = dto.EndPoint - dto.StartPoint;
  800. dto.WorkMinutes = (decimal)span.TotalMinutes;
  801. workPoints.Add(dto);
  802. return workPoints.OrderBy(p => p.Level).ToList();
  803. }
  804. /// <summary>
  805. /// 工单工艺路线预处理
  806. /// </summary>
  807. /// <param name="workOrd">工单</param>
  808. /// <param name="woRuntings">当前工单对应的工序</param>
  809. /// <param name="prodLines">产线</param>
  810. /// <param name="schedules">当前工单对应产品的排产记录</param>
  811. /// <returns></returns>
  812. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  813. {
  814. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  815. //当前工单计划开始时间(默认加两天)
  816. DateTime planStart = workOrd.OrdDate.GetValueOrDefault();
  817. //取主工序(第一层级工序)
  818. var firsts = woRuntings.Where(p => p.ParentOp == 0 && p.MilestoneOp).OrderByDescending(p => p.OP).ToList();
  819. if (firsts.Count == 0)
  820. {
  821. return routingDtos;
  822. }
  823. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  824. //主工序按照Op排序,取最大Op
  825. var lastOp = firsts.First();
  826. dto.ParentOp = lastOp.ParentOp;
  827. dto.level = 1;
  828. dto.Op = lastOp.OP;
  829. dto.ChdParentOps = new List<int>();
  830. //获取当前层级工序中有子级的工序集合
  831. var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  832. if (childs.Count > 0)
  833. {
  834. dto.ChdParentOps = childs;
  835. }
  836. //主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  837. var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  838. if (line != null)
  839. {
  840. dto.Line = line.Line;
  841. dto.Rate = line.Rate;
  842. dto.SetupTime = 0;
  843. //获取产线占用结束时间
  844. var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  845. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  846. }
  847. routingDtos.Add(dto);
  848. return routingDtos;
  849. }
  850. }
  851. }