ProductExamineAppService.cs 14 KB

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  1. using Business.Core.MongoDBHelper;
  2. using Business.ResourceExamineManagement.Dto;
  3. using Bussiness.Model.Production;
  4. using Bussiness.Model.Tech;
  5. using System;
  6. using System.Collections.Generic;
  7. using System.Linq;
  8. using System.Text;
  9. using System.Threading.Tasks;
  10. using Volo.Abp.Application.Services;
  11. using Volo.Abp.Domain.Repositories;
  12. namespace Business.ResourceExamineManagement
  13. {
  14. /// <summary>
  15. /// 产能检查
  16. /// </summary>
  17. public class ProductExamineAppService: ApplicationService
  18. {
  19. #region 服务
  20. /// <summary>
  21. /// 工艺路径
  22. /// </summary>
  23. private readonly IMongoDB<mes_technique> _mes_technique;
  24. /// <summary>
  25. /// 工序
  26. /// </summary>
  27. private readonly IMongoDB<mes_process> _mes_process;
  28. /// <summary>
  29. /// 工艺关联工序
  30. /// </summary>
  31. private readonly IMongoDB<mes_tech_process> _mes_tech_process;
  32. /// <summary>
  33. /// 工作日历
  34. /// </summary>
  35. private readonly IMongoDB<mes_work_calendar> _mes_work_calendar;
  36. /// <summary>
  37. /// 工作日历明细
  38. /// </summary>
  39. private readonly IMongoDB<mes_work_calendar_list> _mes_work_calendar_list;
  40. /// <summary>
  41. /// 工艺工序关联工位
  42. /// </summary>
  43. private readonly IMongoDB<mes_tech_proc_workshop> _mes_tech_proc_workshop;
  44. /// <summary>
  45. /// 排程占用记录
  46. /// </summary>
  47. private readonly IMongoDB<mes_schedule_occupy> _mes_schedule_occupy;
  48. #endregion
  49. /// <summary>
  50. /// 构造函数
  51. /// </summary>
  52. public ProductExamineAppService(
  53. IMongoDB<mes_technique> mes_technique,
  54. IMongoDB<mes_process> mes_process,
  55. IMongoDB<mes_tech_process> mes_tech_process,
  56. IMongoDB<mes_tech_proc_workshop> mes_tech_proc_workshop
  57. )
  58. {
  59. _mes_technique = mes_technique;
  60. _mes_process = mes_process;
  61. _mes_tech_process = mes_tech_process;
  62. _mes_tech_proc_workshop = mes_tech_proc_workshop;
  63. }
  64. /// <summary>
  65. /// 产能计算
  66. /// </summary>
  67. /// <param name="param">产能检查入参</param>
  68. /// <returns>生产时长</returns>
  69. public async Task<decimal> ProductiveExamine(ProdExamineParamDto param)
  70. {
  71. if (param.packages <= 0)
  72. {
  73. throw new NotImplementedException("产能计算参数有误!");
  74. }
  75. #region 1、数据准备
  76. //1.1、获取工艺路径数据
  77. mes_technique tech = _mes_technique.Find(p => p.bom == param.bom_number && p.bomver == param.version && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted).Result.FirstOrDefault();
  78. if (tech == null)
  79. {
  80. throw new NotImplementedException("请先配置工艺路径!");
  81. }
  82. //1.2、获取工艺路径关联工序数据
  83. List<mes_tech_process> tech_Processes = await _mes_tech_process.GetManyByCondition(p => p.tech_id == tech.Id && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  84. if (tech_Processes.Count == 0)
  85. {
  86. throw new NotImplementedException("请先配置工序!");
  87. }
  88. //1.3、获取当前工艺路径下的工序数据
  89. //FilterDefinition<mes_process> filter = Builders<mes_process>.Filter.In(s => s.Id, tech_Processes.Select(m => m.proc_id).ToList());
  90. //List<mes_process> process = await _mes_process.GetManyByIds(filter);
  91. List<long> procIds = tech_Processes.Select(m => m.proc_id.GetValueOrDefault()).ToList();
  92. List<mes_process> process = await _mes_process.GetManyByCondition(p => procIds.Contains(p.Id) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  93. //1.3、获取工艺工序关联工位信息
  94. List<long> techProcIds = tech_Processes.Select(m => m.Id).ToList();
  95. List<mes_tech_proc_workshop> tech_Proc_Workshops = await _mes_tech_proc_workshop.GetManyByCondition(p => techProcIds.Contains(p.tech_proc_id.Value) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  96. #endregion
  97. //1、获取工艺路径下的第一层级工序:目前只考虑第一层级
  98. List<mes_tech_process> fistLevels = tech_Processes.Where(p => p.parentprocid == tech.Id).ToList();
  99. if (fistLevels.Count == 0)
  100. {
  101. throw new NotImplementedException("当前工艺路径没有配置工序,请调整!");
  102. }
  103. //工艺预处理
  104. List<TechProcDto> teches = TechProcPretreatment(fistLevels,param.packages);
  105. decimal sumTimes = teches.OrderByDescending(p => p.sumTimes).First().sumTimes;
  106. return sumTimes;
  107. }
  108. /// <summary>
  109. /// 工序预处理,按照多分支生成多条单独的工艺路径
  110. /// </summary>
  111. /// <param name="proc">当前工序</param>
  112. /// <param name="processes">工艺关联工序list</param>
  113. /// <param name="packages">生产件数</param>
  114. /// <returns></returns>
  115. private List<TechProcDto> TechProcPretreatment(List<mes_tech_process> processes,int packages)
  116. {
  117. //工艺路径预处理dto
  118. List<TechProcDto> techProcDtos = new List<TechProcDto>();
  119. TechProcDto dto;
  120. //获取下一步工序id
  121. List<long> nextProcIds = processes.Where(p=>p.nextprocid != null).Select(p => p.nextprocid.GetValueOrDefault()).ToList();
  122. //获取起点工序
  123. var startProcs = processes.Where(p => !nextProcIds.Contains(p.proc_id.GetValueOrDefault())).ToList();
  124. //递归处理工序返回值
  125. List<mes_tech_process> rtnList;
  126. for (int i = 0; i < startProcs.Count; i++)
  127. {
  128. dto = new TechProcDto();
  129. rtnList = new List<mes_tech_process>();
  130. GetNextProc(startProcs[i], processes, rtnList);
  131. dto.serialno = i + 1;
  132. dto.processes = rtnList;
  133. dto.details = CalcTakeTimeByLq(rtnList, packages);//通过Lq计算
  134. //dto.details = CalcTakeTimeByLqt(rtnList, packages);//通过Lqt计算
  135. dto.sumTimes = dto.details.Sum(p=>p.wait_time);
  136. techProcDtos.Add(dto);
  137. }
  138. return techProcDtos;
  139. }
  140. /// <summary>
  141. /// 递归:根据起始工序,获取后续工序
  142. /// </summary>
  143. /// <param name="proc"></param>
  144. /// <param name="processes"></param>
  145. /// <param name="rtnList"></param>
  146. private void GetNextProc(mes_tech_process proc, List<mes_tech_process> processes, List<mes_tech_process> rtnList)
  147. {
  148. rtnList.Add(proc);
  149. //下一工序id为null,终止
  150. if (proc?.nextprocid == null)
  151. {
  152. return;
  153. }
  154. //获取下一个工序
  155. var nextProc = processes.FirstOrDefault(p=>p.proc_id == proc.nextprocid);
  156. if (nextProc == null)
  157. {
  158. return;
  159. }
  160. GetNextProc(nextProc, processes, rtnList);
  161. }
  162. /// <summary>
  163. /// 通过Lq计算工艺耗时
  164. /// </summary>
  165. /// <param name="Processes"></param>
  166. /// <param name="packages"></param>
  167. /// <returns></returns>
  168. private List<StartTimeDto> CalcTakeTimeByLq(List<mes_tech_process> Processes, int packages)
  169. {
  170. //工序需要等待时间记录
  171. List<StartTimeDto> starts = new List<StartTimeDto>();
  172. StartTimeDto dto;
  173. foreach (var chd in Processes)
  174. {
  175. dto = new StartTimeDto();
  176. if (chd.nextprocid == null)//最后一个工序
  177. {
  178. //计算最后一个工序耗时
  179. dto = CalcProcTakeTimeByLq(chd, packages, packages);
  180. }
  181. else
  182. {
  183. dto = CalcProcTakeTimeByLq(chd, chd.lq.GetValueOrDefault(), packages);
  184. }
  185. //添加记录
  186. starts.Add(dto);
  187. }
  188. return starts;
  189. }
  190. /// <summary>
  191. /// 通过Lq计算当前工序前置准备时间
  192. /// </summary>
  193. /// <param name="proc"></param>
  194. /// <param name="quantity">LeadQuantity to Start Next</param>
  195. /// <param name="packages">件数</param>
  196. /// <returns></returns>
  197. private StartTimeDto CalcProcTakeTimeByLq(mes_tech_process proc, decimal quantity, int packages)
  198. {
  199. //记录当前工序耗时
  200. StartTimeDto dto = new StartTimeDto();
  201. //添加耗时记录
  202. dto.tech_id = proc.tech_id.GetValueOrDefault();
  203. dto.proc_id = proc.proc_id.GetValueOrDefault();
  204. dto.nextproc_id = proc.nextprocid;
  205. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  206. {
  207. if ( proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  208. {
  209. throw new NotImplementedException("当前工序uph或wsinuse参数配置错误,请调整!");
  210. }
  211. dto.wait_time = quantity / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  212. dto.take_time = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  213. }
  214. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  215. {
  216. if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  217. {
  218. throw new NotImplementedException("当前工序ct或wsinuse参数配置错误,请调整!");
  219. }
  220. dto.wait_time = quantity * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  221. dto.take_time = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  222. }
  223. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  224. {
  225. if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0|| proc.ct.GetValueOrDefault() == 0)
  226. {
  227. throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误,请调整!");
  228. }
  229. dto.wait_time = Math.Ceiling(quantity / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  230. dto.take_time = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  231. }
  232. return dto;
  233. }
  234. /// <summary>
  235. /// 通过Lqt计算工艺耗时
  236. /// </summary>
  237. /// <param name="Processes"></param>
  238. /// <param name="packages"></param>
  239. /// <returns></returns>
  240. private List<StartTimeDto> CalcTakeTimeByLqt(List<mes_tech_process> Processes, int packages)
  241. {
  242. //工序需要等待时间记录
  243. List<StartTimeDto> starts = new List<StartTimeDto>();
  244. StartTimeDto dto;
  245. foreach (var chd in Processes)
  246. {
  247. dto = new StartTimeDto();
  248. //添加耗时记录
  249. dto.tech_id = chd.tech_id.GetValueOrDefault();
  250. dto.proc_id = chd.proc_id.GetValueOrDefault();
  251. dto.nextproc_id = chd.nextprocid;
  252. //计算当前工序生产耗时
  253. dto.take_time = CalcProcTakeTime(chd, packages);
  254. if (chd.nextprocid == null)//最后一个工序
  255. {
  256. dto.wait_time = dto.take_time;
  257. }
  258. else
  259. {
  260. dto.wait_time = chd.lqt.Value;
  261. }
  262. //添加记录
  263. starts.Add(dto);
  264. }
  265. return starts;
  266. }
  267. /// <summary>
  268. /// 计算当前工序生产时间
  269. /// </summary>
  270. /// <param name="proc"></param>
  271. /// <param name="packages">件数</param>
  272. /// <returns></returns>
  273. private decimal CalcProcTakeTime(mes_tech_process proc, int packages)
  274. {
  275. //当前工序生产时间
  276. decimal takeTiem = 0.00m;
  277. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  278. {
  279. if (proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  280. {
  281. throw new NotImplementedException("当前工序uph或wsinuse参数配置错误,请调整!");
  282. }
  283. takeTiem = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  284. }
  285. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  286. {
  287. if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  288. {
  289. throw new NotImplementedException("当前工序ct或wsinuse参数配置错误,请调整!");
  290. }
  291. takeTiem = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  292. }
  293. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  294. {
  295. if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0 || proc.ct.GetValueOrDefault() == 0)
  296. {
  297. throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误,请调整!");
  298. }
  299. takeTiem = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  300. }
  301. return takeTiem;
  302. }
  303. }
  304. }