ProductExamineAppService.cs 14 KB

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  1. using Business.Core.MongoDBHelper;
  2. using Business.ResourceExamineManagement.Dto;
  3. using Bussiness.Model.Production;
  4. using Bussiness.Model.Tech;
  5. using Bussiness.MongoModel.Production;
  6. using Bussiness.MongoModel.Tech;
  7. using System;
  8. using System.Collections.Generic;
  9. using System.Linq;
  10. using System.Text;
  11. using System.Threading.Tasks;
  12. using Volo.Abp.Application.Services;
  13. using Volo.Abp.Domain.Repositories;
  14. namespace Business.ResourceExamineManagement
  15. {
  16. /// <summary>
  17. /// 产能检查
  18. /// </summary>
  19. public class ProductExamineAppService: ApplicationService
  20. {
  21. #region 服务
  22. /// <summary>
  23. /// 工艺路径
  24. /// </summary>
  25. private readonly IMongoDB<mo_mes_technique> _mes_technique;
  26. /// <summary>
  27. /// 工序
  28. /// </summary>
  29. private readonly IMongoDB<mo_mes_process> _mes_process;
  30. /// <summary>
  31. /// 工艺关联工序
  32. /// </summary>
  33. private readonly IMongoDB<mo_mes_tech_process> _mes_tech_process;
  34. /// <summary>
  35. /// 工艺工序关联工位
  36. /// </summary>
  37. private readonly IMongoDB<mo_mes_tech_proc_workshop> _mes_tech_proc_workshop;
  38. #endregion
  39. /// <summary>
  40. /// 构造函数
  41. /// </summary>
  42. public ProductExamineAppService(
  43. IMongoDB<mo_mes_technique> mes_technique,
  44. IMongoDB<mo_mes_process> mes_process,
  45. IMongoDB<mo_mes_tech_process> mes_tech_process,
  46. IMongoDB<mo_mes_tech_proc_workshop> mes_tech_proc_workshop
  47. )
  48. {
  49. _mes_technique = mes_technique;
  50. _mes_process = mes_process;
  51. _mes_tech_process = mes_tech_process;
  52. _mes_tech_proc_workshop = mes_tech_proc_workshop;
  53. }
  54. /// <summary>
  55. /// 产能计算
  56. /// </summary>
  57. /// <param name="param">产能检查入参</param>
  58. /// <returns>生产时长</returns>
  59. public async Task<decimal> ProductiveExamine(ProdExamineParamDto param)
  60. {
  61. if (param.packages <= 0)
  62. {
  63. throw new NotImplementedException("产能计算参数有误!");
  64. }
  65. #region 1、数据准备
  66. //1.1、获取工艺路径数据
  67. mo_mes_technique tech = _mes_technique.Find(p => p.bom == param.bom_number && p.bomver == param.version && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted).Result.FirstOrDefault();
  68. if (tech == null)
  69. {
  70. return param.packages * 100;
  71. //throw new NotImplementedException("请先配置工艺路径!");
  72. }
  73. //1.2、获取工艺路径关联工序数据
  74. List<mo_mes_tech_process> tech_Processes = await _mes_tech_process.GetManyByCondition(p => p.tech_id == tech.mysql_id && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  75. if (tech_Processes.Count == 0)
  76. {
  77. return param.packages * 100;
  78. //throw new NotImplementedException("请先配置工序!");
  79. }
  80. //1.3、获取当前工艺路径下的工序数据
  81. //FilterDefinition<mes_process> filter = Builders<mes_process>.Filter.In(s => s.Id, tech_Processes.Select(m => m.proc_id).ToList());
  82. //List<mes_process> process = await _mes_process.GetManyByIds(filter);
  83. List<long> procIds = tech_Processes.Select(m => m.proc_id.GetValueOrDefault()).ToList();
  84. List<mo_mes_process> process = await _mes_process.GetManyByCondition(p => procIds.Contains(p.mysql_id) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  85. //1.3、获取工艺工序关联工位信息
  86. List<long> techProcIds = tech_Processes.Select(m => m.mysql_id).ToList();
  87. List<mo_mes_tech_proc_workshop> tech_Proc_Workshops = await _mes_tech_proc_workshop.GetManyByCondition(p => techProcIds.Contains(p.tech_proc_id.Value) && p.tenant_id == param.tenantId && p.factory_id == param.factoryId && !p.IsDeleted);
  88. #endregion
  89. //1、获取工艺路径下的第一层级工序:目前只考虑第一层级
  90. List<mo_mes_tech_process> fistLevels = tech_Processes.Where(p => p.parentprocid == tech.mysql_id).ToList();
  91. if (fistLevels.Count == 0)
  92. {
  93. throw new NotImplementedException("当前工艺路径没有配置工序,请调整!");
  94. }
  95. //工艺预处理
  96. List<TechProcDto> teches = TechProcPretreatment(fistLevels,param.packages);
  97. decimal sumTimes = teches.OrderByDescending(p => p.sumTimes).First().sumTimes;
  98. return sumTimes;
  99. }
  100. /// <summary>
  101. /// 工序预处理,按照多分支生成多条单独的工艺路径
  102. /// </summary>
  103. /// <param name="proc">当前工序</param>
  104. /// <param name="processes">工艺关联工序list</param>
  105. /// <param name="packages">生产件数</param>
  106. /// <returns></returns>
  107. private List<TechProcDto> TechProcPretreatment(List<mo_mes_tech_process> processes,int packages)
  108. {
  109. //工艺路径预处理dto
  110. List<TechProcDto> techProcDtos = new List<TechProcDto>();
  111. TechProcDto dto;
  112. //获取下一步工序id
  113. List<long> nextProcIds = processes.Where(p=>p.nextprocid != null).Select(p => p.nextprocid.GetValueOrDefault()).ToList();
  114. //获取起点工序
  115. var startProcs = processes.Where(p => !nextProcIds.Contains(p.proc_id.GetValueOrDefault())).ToList();
  116. //递归处理工序返回值
  117. List<mo_mes_tech_process> rtnList;
  118. for (int i = 0; i < startProcs.Count; i++)
  119. {
  120. dto = new TechProcDto();
  121. rtnList = new List<mo_mes_tech_process>();
  122. GetNextProc(startProcs[i], processes, rtnList);
  123. dto.serialno = i + 1;
  124. dto.processes = rtnList;
  125. //dto.details = CalcTakeTimeByLq(rtnList, packages);//通过Lq计算
  126. dto.details = CalcTakeTimeByLqt(rtnList, packages);//通过Lqt计算
  127. dto.sumTimes = dto.details.Sum(p=>p.wait_time);
  128. techProcDtos.Add(dto);
  129. }
  130. return techProcDtos;
  131. }
  132. /// <summary>
  133. /// 递归:根据起始工序,获取后续工序
  134. /// </summary>
  135. /// <param name="proc"></param>
  136. /// <param name="processes"></param>
  137. /// <param name="rtnList"></param>
  138. private void GetNextProc(mo_mes_tech_process proc, List<mo_mes_tech_process> processes, List<mo_mes_tech_process> rtnList)
  139. {
  140. rtnList.Add(proc);
  141. //下一工序id为null,终止
  142. if (proc?.nextprocid == null)
  143. {
  144. return;
  145. }
  146. //获取下一个工序
  147. var nextProc = processes.FirstOrDefault(p=>p.proc_id == proc.nextprocid);
  148. if (nextProc == null)
  149. {
  150. return;
  151. }
  152. GetNextProc(nextProc, processes, rtnList);
  153. }
  154. /// <summary>
  155. /// 通过Lq计算工艺耗时
  156. /// </summary>
  157. /// <param name="Processes"></param>
  158. /// <param name="packages"></param>
  159. /// <returns></returns>
  160. private List<StartTimeDto> CalcTakeTimeByLq(List<mo_mes_tech_process> Processes, int packages)
  161. {
  162. //工序需要等待时间记录
  163. List<StartTimeDto> starts = new List<StartTimeDto>();
  164. StartTimeDto dto;
  165. foreach (var chd in Processes)
  166. {
  167. dto = new StartTimeDto();
  168. if (chd.nextprocid == null)//最后一个工序
  169. {
  170. //计算最后一个工序耗时
  171. dto = CalcProcTakeTimeByLq(chd, packages, packages);
  172. }
  173. else
  174. {
  175. dto = CalcProcTakeTimeByLq(chd, chd.lq.GetValueOrDefault(), packages);
  176. }
  177. //添加记录
  178. starts.Add(dto);
  179. }
  180. return starts;
  181. }
  182. /// <summary>
  183. /// 通过Lq计算当前工序前置准备时间
  184. /// </summary>
  185. /// <param name="proc"></param>
  186. /// <param name="quantity">LeadQuantity to Start Next</param>
  187. /// <param name="packages">件数</param>
  188. /// <returns></returns>
  189. private StartTimeDto CalcProcTakeTimeByLq(mo_mes_tech_process proc, decimal quantity, int packages)
  190. {
  191. //记录当前工序耗时
  192. StartTimeDto dto = new StartTimeDto();
  193. //添加耗时记录
  194. dto.tech_id = proc.tech_id.GetValueOrDefault();
  195. dto.proc_id = proc.proc_id.GetValueOrDefault();
  196. dto.nextproc_id = proc.nextprocid;
  197. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  198. {
  199. if ( proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  200. {
  201. throw new NotImplementedException("当前工序uph或wsinuse参数配置错误,请调整!");
  202. }
  203. dto.wait_time = quantity / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  204. dto.take_time = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  205. }
  206. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  207. {
  208. if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  209. {
  210. throw new NotImplementedException("当前工序ct或wsinuse参数配置错误,请调整!");
  211. }
  212. dto.wait_time = quantity * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  213. dto.take_time = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  214. }
  215. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  216. {
  217. if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0|| proc.ct.GetValueOrDefault() == 0)
  218. {
  219. throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误,请调整!");
  220. }
  221. dto.wait_time = Math.Ceiling(quantity / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  222. dto.take_time = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  223. }
  224. return dto;
  225. }
  226. /// <summary>
  227. /// 通过Lqt计算工艺耗时
  228. /// </summary>
  229. /// <param name="Processes"></param>
  230. /// <param name="packages"></param>
  231. /// <returns></returns>
  232. private List<StartTimeDto> CalcTakeTimeByLqt(List<mo_mes_tech_process> Processes, int packages)
  233. {
  234. //工序需要等待时间记录
  235. List<StartTimeDto> starts = new List<StartTimeDto>();
  236. StartTimeDto dto;
  237. foreach (var chd in Processes)
  238. {
  239. dto = new StartTimeDto();
  240. //添加耗时记录
  241. dto.tech_id = chd.tech_id.GetValueOrDefault();
  242. dto.proc_id = chd.proc_id.GetValueOrDefault();
  243. dto.nextproc_id = chd.nextprocid;
  244. //计算当前工序生产耗时
  245. dto.take_time = CalcProcTakeTime(chd, packages);
  246. if (chd.nextprocid == null)//最后一个工序
  247. {
  248. dto.wait_time = dto.take_time;
  249. }
  250. else
  251. {
  252. dto.wait_time = chd.lqt.Value;
  253. }
  254. //添加记录
  255. starts.Add(dto);
  256. }
  257. return starts;
  258. }
  259. /// <summary>
  260. /// 计算当前工序生产时间
  261. /// </summary>
  262. /// <param name="proc"></param>
  263. /// <param name="packages">件数</param>
  264. /// <returns></returns>
  265. private decimal CalcProcTakeTime(mo_mes_tech_process proc, int packages)
  266. {
  267. //当前工序生产时间
  268. decimal takeTiem = 0.00m;
  269. if (proc.wctype == 1)//人工型:数量/uph(一小时生产数量)*60(小时转换为分钟)/wsinuse(工位数)
  270. {
  271. if (proc.uph.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  272. {
  273. throw new NotImplementedException("当前工序uph或wsinuse参数配置错误,请调整!");
  274. }
  275. takeTiem = packages / proc.uph.GetValueOrDefault() * 60 / proc.wsinuse.GetValueOrDefault();
  276. }
  277. else if (proc.wctype == 2)//流水线型:数量*ct(生产一件所需时间)/wsinuse(工位数)
  278. {
  279. if (proc.ct.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0)
  280. {
  281. throw new NotImplementedException("当前工序ct或wsinuse参数配置错误,请调整!");
  282. }
  283. takeTiem = packages * proc.ct.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault();
  284. }
  285. else if (proc.wctype == 3)//设备型:向上取整(数量/一次可加工数量/wsinuse(工位数))*ct(老化一次所需时间)
  286. {
  287. if (proc.upe.GetValueOrDefault() == 0 || proc.wsinuse.GetValueOrDefault() == 0 || proc.ct.GetValueOrDefault() == 0)
  288. {
  289. throw new NotImplementedException("当前工序upe或ct或wsinuse参数配置错误,请调整!");
  290. }
  291. takeTiem = Math.Ceiling(packages / proc.upe.GetValueOrDefault() / proc.wsinuse.GetValueOrDefault()) * proc.ct.GetValueOrDefault();
  292. }
  293. return takeTiem;
  294. }
  295. }
  296. }