ProductionScheduleAppService.cs 45 KB

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  1. using Business.Business.Dto;
  2. using Business.Core.Utilities;
  3. using Business.Domain;
  4. using Business.Dto;
  5. using Business.EntityFrameworkCore.SqlRepositories;
  6. using Business.ResourceExamineManagement.Dto;
  7. using Business.StructuredDB.Production;
  8. using System;
  9. using System.Collections.Generic;
  10. using System.Collections.Immutable;
  11. using System.Linq;
  12. using System.Threading.Tasks;
  13. using System.Transactions;
  14. using Volo.Abp.Application.Services;
  15. using Volo.Abp.MultiTenancy;
  16. namespace Business.ResourceExamineManagement
  17. {
  18. /// <summary>
  19. /// 生产排产服务
  20. /// </summary>
  21. public class ProductionScheduleAppService : ApplicationService
  22. {
  23. #region 服务
  24. /// <summary>
  25. /// 物料
  26. /// </summary>
  27. private ISqlRepository<ItemMaster> _itemMaster;
  28. /// <summary>
  29. /// 工单
  30. /// </summary>
  31. private ISqlRepository<WorkOrdMaster> _workOrdMaster;
  32. /// <summary>
  33. /// 工单物料明细
  34. /// </summary>
  35. private ISqlRepository<WorkOrdDetail> _workOrdDetail;
  36. /// <summary>
  37. /// 工单工艺路线明细
  38. /// </summary>
  39. private ISqlRepository<WorkOrdRouting> _workOrdRouting;
  40. /// <summary>
  41. /// 库存主数据
  42. /// </summary>
  43. private ISqlRepository<InvMaster> _invMaster;
  44. /// <summary>
  45. /// 生产线明细
  46. /// </summary>
  47. private ISqlRepository<ProdLineDetail> _prodLineDetail;
  48. /// <summary>
  49. /// 生产周期明细
  50. /// </summary>
  51. private ISqlRepository<PeriodSequenceDet> _periodSequenceDet;
  52. /// <summary>
  53. /// 排产结果明细
  54. /// </summary>
  55. private ISqlRepository<ScheduleResultOpMaster> _scheduleResultOpMaster;
  56. /// <summary>
  57. /// 工作日历数据
  58. /// </summary>
  59. private ISqlRepository<ShopCalendarWorkCtr> _shopCalendarWorkCtr;
  60. /// <summary>
  61. /// 产线休息时间记录表
  62. /// </summary>
  63. private ISqlRepository<QualityLineWorkDetail> _qualityLineWorkDetail;
  64. /// <summary>
  65. /// 产线人员配置表
  66. /// </summary>
  67. private ISqlRepository<ProdLineDetailRunCrew> _prodLineDetailRunCrew;
  68. /// <summary>
  69. /// 加班设置表
  70. /// </summary>
  71. private ISqlRepository<ResourceOccupancyTime> _resourceOccupancyTime;
  72. /// <summary>
  73. /// 节假日记录表
  74. /// </summary>
  75. private ISqlRepository<HolidayMaster> _holidayMaster;
  76. /// <summary>
  77. /// 雪花算法
  78. /// </summary>
  79. SnowFlake help = new SnowFlake();
  80. private readonly ICurrentTenant _currentTenant;
  81. /// <summary>
  82. /// 工作日历数据
  83. /// </summary>
  84. private List<ShopCalendarWorkCtr> calendars;
  85. /// <summary>
  86. /// 产线休息记录数据
  87. /// </summary>
  88. private List<QualityLineWorkDetail> qualityLines;
  89. /// <summary>
  90. /// 节假日记录数据
  91. /// </summary>
  92. private List<HolidayMaster> holidays;
  93. /// <summary>
  94. /// 工厂id
  95. /// </summary>
  96. private string domain = "";
  97. #endregion
  98. #region 构造函数
  99. /// <summary>
  100. /// 构造函数
  101. /// </summary>
  102. public ProductionScheduleAppService(
  103. ISqlRepository<ItemMaster> itemMaster,
  104. ISqlRepository<WorkOrdMaster> workOrdMaster,
  105. ISqlRepository<WorkOrdDetail> workOrdDetail,
  106. ISqlRepository<WorkOrdRouting> workOrdRouting,
  107. ISqlRepository<ProdLineDetail> prodLineDetail,
  108. ISqlRepository<ProdLineDetailRunCrew> prodLineDetailRunCrew,
  109. ISqlRepository<ResourceOccupancyTime> resourceOccupancyTime,
  110. ISqlRepository<PeriodSequenceDet> periodSequenceDet,
  111. ISqlRepository<ScheduleResultOpMaster> scheduleResultOpMaster,
  112. ISqlRepository<InvMaster> invMaster,
  113. ISqlRepository<ShopCalendarWorkCtr> shopCalendarWorkCtr,
  114. ISqlRepository<QualityLineWorkDetail> qualityLineWorkDetail,
  115. ISqlRepository<HolidayMaster> holidayMaster,
  116. ICurrentTenant currentTenant
  117. )
  118. {
  119. _itemMaster = itemMaster;
  120. _workOrdMaster = workOrdMaster;
  121. _workOrdDetail = workOrdDetail;
  122. _workOrdRouting = workOrdRouting;
  123. _prodLineDetail = prodLineDetail;
  124. _prodLineDetailRunCrew = prodLineDetailRunCrew;
  125. _resourceOccupancyTime = resourceOccupancyTime;
  126. _periodSequenceDet = periodSequenceDet;
  127. _scheduleResultOpMaster = scheduleResultOpMaster;
  128. _invMaster = invMaster;
  129. _shopCalendarWorkCtr = shopCalendarWorkCtr;
  130. _qualityLineWorkDetail = qualityLineWorkDetail;
  131. _holidayMaster = holidayMaster;
  132. _currentTenant = currentTenant;
  133. }
  134. #endregion
  135. /// <summary>
  136. /// 执行生产排产
  137. /// </summary>
  138. public async void DoExt()
  139. {
  140. List<WorkOrdMaster> workOrds = new List<WorkOrdMaster>();
  141. domain = "1001";//定时任务跑资源检查,需要定义工厂id
  142. await DoProductShcedule(workOrds, domain);
  143. }
  144. /// <summary>
  145. /// 生产排产
  146. /// </summary>
  147. /// <param name="workOrds">工单:定时任务执行时count=0;资源检查调用count>0</param>
  148. /// <param name="factoryid">工单的工厂id</param>
  149. /// <returns></returns>
  150. public async Task DoProductShcedule(List<WorkOrdMaster> workOrds, string factoryid)
  151. {
  152. domain = factoryid;
  153. if (workOrds.Count == 0)//定时任务调用时,需要获取工单数据
  154. {
  155. //1、获取需要排产的工单:Status为空且IsActive==1
  156. workOrds = _workOrdMaster.Select(p => string.IsNullOrEmpty(p.Status) && p.IsActive && p.Domain == domain);
  157. }
  158. if (workOrds.Count == 0)//没有工单需要排产
  159. {
  160. return;
  161. }
  162. //获取排产工单的最早计划开工日期
  163. DateTime earlist;
  164. if (workOrds.Min(p => p.OrdDate) == null)
  165. {
  166. earlist = DateTime.Now.Date.AddDays(7);
  167. }
  168. else
  169. {
  170. earlist = workOrds.Min(p => p.OrdDate.GetValueOrDefault()).Date;
  171. }
  172. //2、获取数据
  173. //获取工单工艺路径数据
  174. List<WorkOrdRouting> workOrdRoutings = _workOrdRouting.Select(p => workOrds.Select(m => m.WorkOrd).Contains(p.WorkOrd) && p.Domain == domain && p.Status != "C" && p.IsActive);
  175. //获取物料对应的生产线信息:物料、工序对应的生产线
  176. List<ProdLineDetail> prodLines = _prodLineDetail.Select(p => workOrds.Select(m => m.ItemNum).Contains(p.Part) && p.Domain == domain && p.IsActive);
  177. List<string> lines = prodLines.Select(p => p.Line).ToList();
  178. //获取非标准产线人员配置
  179. List<ProdLineDetailRunCrew> prodLineDetailRunCrews = _prodLineDetailRunCrew.Select(x => prodLines.Select(p => p.RecID).Contains(x.ProdLineDetailRecID) && x.IsActive && x.Domain == domain).ToList();
  180. //获取加班设置
  181. List<ResourceOccupancyTime> resourceOccupancyTimes = _resourceOccupancyTime.Select(x => prodLines.Select(p => p.Line).Contains(x.Resource) && x.IsActive && x.Domain == domain).ToList();
  182. //获取生产周期数据
  183. List<PeriodSequenceDet> dbPeriodSequences = _periodSequenceDet.Select(p => lines.Contains(p.Line) && p.PlanDate >= earlist && p.Domain == domain && p.IsActive);
  184. //获取当前日期往后的排产记录数据
  185. List<ScheduleResultOpMaster> dbSchedules = _scheduleResultOpMaster.Select(p => lines.Contains(p.Line) && p.WorkDate >= earlist && p.Domain == domain);
  186. //获取工作日历数据
  187. calendars = _shopCalendarWorkCtr.Select(p => p.Domain == domain && p.IsActive);
  188. //获取产线休息记录数据
  189. qualityLines = _qualityLineWorkDetail.Select(p => p.Domain == domain && p.IsActive);
  190. //获取节假日记录数据
  191. holidays = _holidayMaster.Select(p => p.Domain == domain && p.IsActive && p.Dated >= earlist);
  192. //3、排产
  193. //生产周期
  194. List<PeriodSequenceDet> periodSequenceDtls = new List<PeriodSequenceDet>();
  195. //排产记录表
  196. List<ScheduleResultOpMaster> scheduleMasters = new List<ScheduleResultOpMaster>();
  197. //排产结果
  198. List<ScheduleResultOpMaster> allResults = new List<ScheduleResultOpMaster>();
  199. allResults.AddRange(dbSchedules);
  200. foreach (var item in workOrds)
  201. {
  202. ////当前工单的排产计划开始时间:年-月-日
  203. //DateTime planStart = item.OrdDate.GetValueOrDefault().Date;
  204. ////当前工单对应的产线数据
  205. //var curLines = prodLines.Where(p => p.Part == item.ItemNum).Select(m=>m.Line).Distinct().ToList();
  206. ////当前工单的对应的产线排产记录
  207. //var curSchedules = dbSchedules.Where(p => curLines.Contains(p.Line)).ToList();
  208. allResults.AddRange(scheduleMasters);
  209. //工序预处理:确定每层级工序对应的产线
  210. List<WorkOrdRoutingDto> routingDtos = ProcPretreatment(item, workOrdRoutings.Where(p => p.WorkOrd == item.WorkOrd).ToList(), prodLines, allResults);
  211. //排产前的数据校验
  212. if (routingDtos.Count == 0)//没有维护主工序
  213. {
  214. //记录排产异常原因
  215. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的工序数据维护错误", _currentTenant.Id.ToString());
  216. continue;
  217. }
  218. //校验每层级工序是否都维护了产线
  219. if (routingDtos.Exists(p => string.IsNullOrEmpty(p.Line)))
  220. {
  221. //记录排产异常原因
  222. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线数据维护错误", _currentTenant.Id.ToString());
  223. continue;
  224. }
  225. //校验每个层级是否维护了工作日历
  226. bool flag = false;
  227. foreach (var rut in routingDtos)
  228. {
  229. var lineCals = calendars.Where(p => p.ProdLine == rut.Line).ToList();
  230. //当前产线未配置工作日历取标准无产线工作日历使用
  231. if (lineCals.Count == 0)
  232. {
  233. lineCals = calendars.Where(p => string.IsNullOrEmpty(p.ProdLine)).ToList();
  234. }
  235. if (lineCals.Select(p => p.WeekDay).Distinct().Count() != 7)
  236. {
  237. flag = true;
  238. break;
  239. }
  240. }
  241. if (flag)
  242. {
  243. //记录排产异常原因
  244. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "工单<" + item.WorkOrd + ">的产线工作日历数据维护错误", _currentTenant.Id.ToString());
  245. continue;
  246. }
  247. //产线排产
  248. LineSchedule(item, routingDtos.OrderBy(p => p.level).ToList(), periodSequenceDtls, scheduleMasters);
  249. List<ScheduleResultOpMaster> scheduleList = scheduleMasters.Where(s => s.WorkOrd == item.WorkOrd).ToList();
  250. if (scheduleList.Any())
  251. {
  252. item.OrdDate = scheduleList.Min(s => s.WorkStartTime.Date);
  253. item.DueDate = scheduleList.Max(s => s.WorkEndTime.Date);
  254. }
  255. /*//更新工单表
  256. item.Status = "r";*/
  257. }
  258. using (TransactionScope scope = new TransactionScope())
  259. {
  260. try
  261. {
  262. //记录排产数据
  263. _workOrdMaster.Update(workOrds);
  264. _periodSequenceDet.Insert(periodSequenceDtls);
  265. _scheduleResultOpMaster.Insert(scheduleMasters);
  266. scope.Complete();
  267. }
  268. catch (Exception ex)
  269. {
  270. new NLogHelper("ProductionScheduleAppService").WriteLog("DoProductShcedule", "记录排产数据失败:" + ex.Message, _currentTenant.Id.ToString());
  271. scope.Dispose();
  272. }
  273. }
  274. }
  275. /// <summary>
  276. /// 排产
  277. /// </summary>
  278. /// <param name="workOrd">工单</param>
  279. /// <param name="routingDtos">每层级工序对应的产线信息,从小到大排序</param>
  280. /// <param name="periodsDet">生产周期</param>
  281. /// <param name="scheduleResults">排产结果</param>
  282. public void LineSchedule(WorkOrdMaster workOrd, List<WorkOrdRoutingDto> routingDtos, List<PeriodSequenceDet> periodsDet, List<ScheduleResultOpMaster> scheduleResults)
  283. {
  284. //生产周期
  285. List<PeriodSequenceDet> curSequences = new List<PeriodSequenceDet>();
  286. //排产明细
  287. List<ScheduleResultOpMaster> curScheduleRsts = new List<ScheduleResultOpMaster>();
  288. //产线排产开始时间
  289. List<LineStartDto> lineStarts = new List<LineStartDto>();
  290. //循环产线,排产
  291. foreach (var item in routingDtos)
  292. {
  293. //当前产线的工作日历
  294. var mLCalendars = calendars.Where(p => p.ProdLine == item.Line).ToList();
  295. //当前产线的每天休息时间记录
  296. var mlqtyWorkDtls = qualityLines.Where(p => p.ProdLine == item.Line).OrderBy(p => p.Line).ToList();
  297. //产线已排产数量
  298. decimal sumQty = 0m;
  299. //产线实际排产开始时间
  300. DateTime workStartTime;
  301. if (item.level == 1)//主产线
  302. {
  303. workStartTime = DealStartTime(item.StartTime, mLCalendars, mlqtyWorkDtls);
  304. }
  305. else
  306. {
  307. //子产线获取实际排产开始日期
  308. //获取父级排产开始时间
  309. DateTime parentStartTime = lineStarts.First(p => p.ChdParentOps.Contains(item.ParentOp)).StartTime;
  310. workStartTime = DealChildStartTime(parentStartTime, item.SetupTime, mLCalendars, mlqtyWorkDtls);
  311. }
  312. //记录产线排产开始时间
  313. lineStarts.Add(new LineStartDto
  314. {
  315. level = item.level,
  316. Line = item.Line,
  317. Op = item.Op,
  318. StartTime = workStartTime,
  319. ChdParentOps = item.ChdParentOps
  320. });
  321. //排产
  322. while (sumQty < workOrd.QtyOrded)
  323. {
  324. //获取当天的产能
  325. LineScheduledDto dto = GetScheduledPoint(item, workStartTime, mLCalendars, mlqtyWorkDtls);
  326. //判断已排产数量+当天的产能是否超过工单数量
  327. if (sumQty + dto.ProductQty <= workOrd.QtyOrded)//当天的产能需要全部排产
  328. {
  329. //记录生产周期
  330. curSequences.Add(new PeriodSequenceDet
  331. {
  332. Domain = domain,
  333. Line = item.Line,
  334. ItemNum = workOrd.ItemNum,
  335. PlanDate = workStartTime.Date,
  336. Period = 1,//目前只考虑一班制
  337. OrdQty = dto.ProductQty,
  338. WorkOrds = workOrd.WorkOrd,
  339. Op = item.Op,
  340. IsActive = true,
  341. Status = "",
  342. CreateTime = DateTime.Now
  343. });
  344. //记录排产记录
  345. curScheduleRsts.Add(new ScheduleResultOpMaster
  346. {
  347. Domain = domain,
  348. WorkOrd = workOrd.WorkOrd,
  349. Line = item.Line,
  350. ItemNum = workOrd.ItemNum,
  351. Op = item.Op,
  352. WorkDate = workStartTime.Date,
  353. WorkQty = dto.ProductQty,
  354. WorkStartTime = dto.StartTime,
  355. WorkEndTime = dto.EndTime,
  356. CreateTime = DateTime.Now
  357. });
  358. //累计已排产数量
  359. sumQty += dto.ProductQty;
  360. //继续排下一个工作日
  361. workStartTime = GetNextWorkDay((int)workStartTime.DayOfWeek, workStartTime, mLCalendars);
  362. }
  363. else// 最后一天的产能只能占用一部分
  364. {
  365. //剩余需要排产的数量
  366. decimal residueQty = workOrd.QtyOrded - sumQty;
  367. //剩余数量生产需要时长(分钟)
  368. decimal workTime = Math.Ceiling(residueQty / item.Rate * 60);
  369. //获取当天的工作时间段
  370. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(workStartTime, mLCalendars.First(p => p.WeekDay == (int)workStartTime.DayOfWeek), mlqtyWorkDtls);
  371. var curPoint = workPoints.Find(p => p.StartPoint <= workStartTime && workStartTime <= p.EndPoint);
  372. if (curPoint == null)
  373. {
  374. continue;
  375. }
  376. TimeSpan span = curPoint.EndPoint - workStartTime;
  377. //当天工作时间段的有效生产时间
  378. decimal effMins = (decimal)span.TotalMinutes;
  379. DateTime workEndTime = workStartTime;
  380. if (effMins >= workTime)//当前工作时间段即可满足产能
  381. {
  382. workEndTime = workStartTime.AddMinutes((double)workTime);
  383. }
  384. else
  385. {
  386. //获取后续生产时间段
  387. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  388. //剩余需要工作时长
  389. decimal nextMins = workTime - effMins;
  390. foreach (var p in nextPoints)
  391. {
  392. if (p.WorkMinutes >= nextMins)
  393. {
  394. workEndTime = p.StartPoint.AddMinutes((double)nextMins);
  395. break;
  396. }
  397. nextMins -= p.WorkMinutes;
  398. }
  399. }
  400. sumQty = workOrd.QtyOrded;
  401. //记录生产周期
  402. curSequences.Add(new PeriodSequenceDet
  403. {
  404. Domain = domain,
  405. Line = item.Line,
  406. ItemNum = workOrd.ItemNum,
  407. PlanDate = workStartTime.Date,
  408. Period = 1,//目前只考虑一班制
  409. OrdQty = residueQty,
  410. WorkOrds = workOrd.WorkOrd,
  411. Op = item.Op,
  412. IsActive = true,
  413. Status = "",
  414. CreateTime = DateTime.Now
  415. });
  416. //记录排产记录
  417. curScheduleRsts.Add(new ScheduleResultOpMaster
  418. {
  419. Domain = domain,
  420. WorkOrd = workOrd.WorkOrd,
  421. Line = item.Line,
  422. ItemNum = workOrd.ItemNum,
  423. Op = item.Op,
  424. WorkDate = workStartTime.Date,
  425. WorkQty = residueQty,
  426. WorkStartTime = workStartTime,
  427. WorkEndTime = workEndTime,
  428. CreateTime = DateTime.Now
  429. });
  430. }
  431. }
  432. }
  433. //记录排产结果
  434. periodsDet.AddRange(curSequences);
  435. scheduleResults.AddRange(curScheduleRsts);
  436. }
  437. /// <summary>
  438. /// 获取产线当天的开工时间,结束时间,有效工作时长,生产数量
  439. /// </summary>
  440. /// <param name="routingDto">产线</param>
  441. /// <param name="startTime"></param>
  442. /// <param name="curCalendars"></param>
  443. /// <param name="curQtyDtls"></param>
  444. /// <returns></returns>
  445. public LineScheduledDto GetScheduledPoint(WorkOrdRoutingDto routingDto, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  446. {
  447. LineScheduledDto scheduledDto = new LineScheduledDto();
  448. //当天排产开始时间
  449. scheduledDto.StartTime = startTime;
  450. //开始时间是周几
  451. int weekDay = (int)startTime.DayOfWeek;
  452. //当天的工作日历
  453. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  454. //当前日期的工作时间段
  455. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  456. //当天排产结束时间
  457. scheduledDto.EndTime = workPoints.Last().EndPoint;
  458. //计算starttime处于那个工作时间段
  459. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).First();
  460. TimeSpan span = curPoint.EndPoint - startTime;
  461. scheduledDto.EffTime = (decimal)span.TotalHours;
  462. //获取后续工作时间段的有效工作时间
  463. var nextPoints = workPoints.Where(p => p.Level > curPoint.Level).ToList();
  464. foreach (var item in nextPoints)
  465. {
  466. span = item.EndPoint - item.StartPoint;
  467. scheduledDto.EffTime += (decimal)span.TotalHours;
  468. }
  469. //计算当天的产能
  470. scheduledDto.ProductQty = Math.Floor(scheduledDto.EffTime * routingDto.Rate);
  471. return scheduledDto;
  472. }
  473. /// <summary>
  474. /// 计算主产线实际排产开始时间
  475. /// </summary>
  476. /// <param name="startTime">工单排产开始时间</param>
  477. /// <param name="curCalendars">当前产线工作日历</param>
  478. /// <param name="curQtyDtls">当前产线休息记录</param>
  479. /// <returns></returns>
  480. public DateTime DealStartTime(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  481. {
  482. //实际排产开始时间
  483. DateTime actStart = startTime;
  484. //开始时间是周几
  485. int weekDay = (int)startTime.DayOfWeek;
  486. //判断当天是否是工作日
  487. bool isWorkDay = CheckIsWorkDay(startTime);
  488. if (!isWorkDay)//不是工作日
  489. {
  490. //获取下一个工作日开始时间
  491. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  492. return actStart;
  493. }
  494. //开始时间往后推到半小时/整点节点
  495. //actStart = CalcStartTimeAfter(actStart);
  496. //当天的工作日历
  497. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  498. //当前日期的工作时间段
  499. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  500. //计算starttime处于那个工作时间段
  501. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  502. if (curPoint == null)//不处于工作时间段
  503. {
  504. //开始时间小于当天工作开始时间
  505. if (startTime < workPoints.First().StartPoint)
  506. {
  507. actStart = workPoints.First().StartPoint;
  508. }
  509. //开始时间大于当前工作结束时间
  510. else if (startTime > workPoints.Last().EndPoint)
  511. {
  512. //获取下一个工作日开始时间
  513. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  514. }
  515. else
  516. {//开始时间位于当天的休息时间段
  517. foreach (var item in workPoints)
  518. {
  519. //获取下一个时间段
  520. var next = workPoints.First(p => p.Level == item.Level + 1);
  521. if (item.EndPoint < startTime && startTime < next.StartPoint)
  522. {
  523. actStart = next.StartPoint;
  524. break;
  525. }
  526. }
  527. }
  528. return actStart;
  529. }
  530. if (startTime != curPoint.EndPoint)
  531. {
  532. return actStart;
  533. }
  534. //查询下一时间段的开始时间点
  535. var nextPoint = workPoints.Where(p => p.Level == curPoint.Level + 1).FirstOrDefault();
  536. if (nextPoint != null)
  537. {
  538. return nextPoint.StartPoint;
  539. }
  540. //开始时间为今天下班时间,实际排产开始时间为下一个工作日的开始时间
  541. actStart = GetNextWorkDay(weekDay, startTime, curCalendars);
  542. return actStart;
  543. }
  544. /// <summary>
  545. /// 排产开始时间处理为半小时/整点开始--向后取整
  546. /// </summary>
  547. /// <param name="startTime"></param>
  548. /// <returns></returns>
  549. public DateTime CalcStartTimeAfter(DateTime startTime)
  550. {
  551. DateTime rtnTime = startTime;
  552. DateTime curDate = startTime.Date;
  553. //时间转换为分钟
  554. TimeSpan span = rtnTime - curDate;
  555. decimal sumMinutes = (decimal)span.TotalMinutes;
  556. int times = (int)Math.Ceiling(sumMinutes / 30);
  557. rtnTime = curDate.AddMinutes(times * 30);
  558. return rtnTime;
  559. }
  560. /// <summary>
  561. /// 排产开始时间处理为半小时/整点开始--向前取整
  562. /// </summary>
  563. /// <param name="startTime"></param>
  564. /// <returns></returns>
  565. public DateTime CalcStartTimeBefore(DateTime startTime)
  566. {
  567. DateTime rtnTime = startTime;
  568. DateTime curDate = startTime.Date;
  569. //时间转换为分钟
  570. TimeSpan span = rtnTime - curDate;
  571. decimal sumMinutes = (decimal)span.TotalMinutes;
  572. int times = (int)Math.Floor(sumMinutes / 30);
  573. rtnTime = curDate.AddMinutes(times * 30);
  574. return rtnTime;
  575. }
  576. /// <summary>
  577. /// 判断当天是否是工作日
  578. /// </summary>
  579. /// <param name="dateTime"></param>
  580. /// <returns></returns>
  581. public bool CheckIsWorkDay(DateTime dateTime)
  582. {
  583. bool isWorkDay = true;
  584. //周几
  585. int weekDay = (int)dateTime.DayOfWeek;
  586. //判断当天是否是工作日
  587. if (weekDay == 0 || weekDay == 6)//周六或者周日,需要判断是否调班,需要加班
  588. {
  589. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "调班"))//不是调班
  590. {
  591. isWorkDay = false;
  592. }
  593. return isWorkDay;
  594. }
  595. //不是周六周日,需要判断是不是节假日
  596. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == dateTime.Date && p.Ufld1 == "休假"))//是节假日
  597. {
  598. isWorkDay = false;
  599. }
  600. return isWorkDay;
  601. }
  602. /// <summary>
  603. /// 计算子产线实际排产开始时间
  604. /// </summary>
  605. /// <param name="startTime">父级工单排产开始时间</param>
  606. /// <param name="setupTime">当前产线提前期(小时)-需要提前生产时长,不包括休息时间</param>
  607. /// <param name="curCalendars">当前产线工作日历</param>
  608. /// <param name="curQtyDtls">当前产线休息记录</param>
  609. /// <returns></returns>
  610. public DateTime DealChildStartTime(DateTime startTime, decimal setupTime, List<ShopCalendarWorkCtr> curCalendars, List<QualityLineWorkDetail> curQtyDtls)
  611. {
  612. //提前期转换成分钟
  613. decimal needMinute = setupTime * 60;
  614. //实际排产开始时间
  615. DateTime actStart = startTime;
  616. //开始时间是周几
  617. int weekDay = (int)startTime.DayOfWeek;
  618. //当天的工作日历
  619. var shopCal = curCalendars.Where(p => p.WeekDay == weekDay).First();
  620. //当前日期的工作时间段
  621. List<LineWorkPointDto> workPoints = DealWorkDayToLevels(startTime, shopCal, curQtyDtls);
  622. //计算starttime处于那个工作时间段
  623. var curPoint = workPoints.Where(p => startTime >= p.StartPoint && startTime <= p.EndPoint).FirstOrDefault();
  624. //当前时间段可用提前期
  625. TimeSpan span = startTime - curPoint.StartPoint;
  626. decimal curMins = (decimal)span.TotalMinutes;
  627. if (curMins >= needMinute)//当前时间段的可用提前期满足
  628. {
  629. actStart = startTime.AddMinutes((double)-needMinute);
  630. //开始时间往前推到半小时/整点节点
  631. actStart = CalcStartTimeBefore(actStart);
  632. return actStart;
  633. }
  634. //当前时间段的可用提前期不满足
  635. //剩余提前期
  636. needMinute -= curMins;
  637. //获取前层级时间段
  638. var prePoints = workPoints.Where(p => p.Level < curPoint.Level).OrderByDescending(p => p.Level).ToList();
  639. bool flag = true;//标志位
  640. foreach (var item in prePoints)
  641. {
  642. if (item.WorkMinutes >= needMinute)//当前时间段的可用提前期满足
  643. {
  644. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  645. flag = false;
  646. break;
  647. }
  648. needMinute -= item.WorkMinutes;
  649. }
  650. if (!flag)
  651. {
  652. //开始时间往前推到半小时/整点节点
  653. actStart = CalcStartTimeBefore(actStart);
  654. return actStart;
  655. }
  656. //今天可用提前期不够,往前工作日找
  657. DateTime perStartTime = startTime;
  658. while (flag)
  659. {
  660. //获取前一个工作日
  661. perStartTime = GetPreWorkDay(perStartTime, curCalendars);
  662. //获取前一个工作日的工作时间段数据,倒序排
  663. workPoints = DealWorkDayToLevels(perStartTime, shopCal, curQtyDtls).OrderByDescending(p => p.Level).ToList();
  664. //当天的工作时长(分钟)
  665. decimal sumWorkMins = workPoints.Sum(p => p.WorkMinutes);
  666. if (sumWorkMins >= needMinute)//当天可用提前期满足
  667. {
  668. //获取开始时间
  669. foreach (var item in workPoints)
  670. {
  671. if (item.WorkMinutes >= needMinute)//当前时间段满足
  672. {
  673. actStart = item.EndPoint.AddMinutes((double)-needMinute);
  674. break;
  675. }
  676. needMinute -= item.WorkMinutes;
  677. }
  678. flag = false;
  679. }
  680. else
  681. {
  682. //当天可用提前期不满足
  683. needMinute -= sumWorkMins;
  684. }
  685. }
  686. //开始时间往前推到半小时/整点节点
  687. actStart = CalcStartTimeBefore(actStart);
  688. return actStart;
  689. }
  690. /// <summary>
  691. /// 获取下一个工作日开始时间
  692. /// </summary>
  693. /// <param name="weekDay">当前周几</param>
  694. /// <param name="startTime">开始时间</param>
  695. /// <param name="curCalendars">当前产线的工作日历</param>
  696. /// <returns></returns>
  697. public DateTime GetNextWorkDay(int weekDay, DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  698. {
  699. DateTime rtnData = startTime;
  700. //下一天
  701. DateTime nextDate = startTime.Date.AddDays(1);
  702. //下一天是周几
  703. int nextWeekDay = (weekDay + 1) % 7;
  704. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == nextWeekDay);
  705. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  706. //判断下一天是否是工作日
  707. if (nextWeekDay == 0 || nextWeekDay == 6)//下一天是周六或者周日,需要判断是否调班,需要加班
  708. {
  709. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "调班"))//下一天是周末
  710. {
  711. //递归继续找下一个工作日
  712. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  713. return rtnData;
  714. }
  715. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  716. return rtnData;
  717. }
  718. //下一天不是周六周日,需要判断是不是节假日
  719. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == nextDate && p.Ufld1 == "休假"))//是节假日
  720. {
  721. //递归继续找下一个工作日
  722. rtnData = GetNextWorkDay(nextWeekDay, nextDate, curCalendars);
  723. return rtnData;
  724. }
  725. rtnData = Convert.ToDateTime(nextDate.ToString("yyyy-MM-dd") + " " + strStart);
  726. return rtnData;
  727. }
  728. /// <summary>
  729. /// 获取上一个工作日开始时间
  730. /// </summary>
  731. /// <param name="startTime">开始时间</param>
  732. /// <param name="curCalendars">当前产线的工作日历</param>
  733. /// <returns></returns>
  734. public DateTime GetPreWorkDay(DateTime startTime, List<ShopCalendarWorkCtr> curCalendars)
  735. {
  736. DateTime rtnData = startTime;
  737. //前一天
  738. DateTime preDate = startTime.Date.AddDays(-1);
  739. //前一天是周几
  740. int preWeekDay = (int)preDate.DayOfWeek;
  741. var calendar = curCalendars.FirstOrDefault(p => p.WeekDay == preWeekDay);
  742. string strStart = calendar.ShiftsStart1.ToString("0.00").Replace(".", ":");
  743. //判断前一天是否是工作日
  744. if (preWeekDay == 0 || preWeekDay == 6)//前一天是周六或者周日,需要判断是否调班,需要加班
  745. {
  746. if (!holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "调班"))//前一天是非工作日
  747. {
  748. //递归继续找上一个工作日
  749. rtnData = GetPreWorkDay(preDate, curCalendars);
  750. return rtnData;
  751. }
  752. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  753. return rtnData;
  754. }
  755. //前一天不是周六周日,需要判断是不是节假日
  756. if (holidays.Exists(p => p.Dated.GetValueOrDefault().Date == preDate && p.Ufld1 == "休假"))//是节假日
  757. {
  758. //递归继续找前一个工作日
  759. rtnData = GetPreWorkDay(preDate, curCalendars);
  760. return rtnData;
  761. }
  762. rtnData = Convert.ToDateTime(preDate.ToString("yyyy-MM-dd") + " " + strStart);
  763. return rtnData;
  764. }
  765. /// <summary>
  766. /// 处理当前日期的工作时间段
  767. /// </summary>
  768. /// <param name="startTime"></param>
  769. /// <param name="shopCal">当前产线的工作日历-周几</param>
  770. /// <param name="curQtyDtls">每天休息记录</param>
  771. /// <returns></returns>
  772. public List<LineWorkPointDto> DealWorkDayToLevels(DateTime startTime, ShopCalendarWorkCtr shopCal, List<QualityLineWorkDetail> curQtyDtls)
  773. {
  774. //年-月-日
  775. string date = startTime.Date.ToString("yyyy-MM-dd");
  776. //排产记录结束日期是周几
  777. int weekDay = (int)startTime.DayOfWeek;
  778. //计算当天的开工时间点,停工时间点
  779. string strStart = shopCal.ShiftsStart1.ToString("0.00").Replace(".", ":");
  780. DateTime dayStartPoint = Convert.ToDateTime(date + " " + strStart);
  781. DateTime dayEndPoint = dayStartPoint.AddHours(Convert.ToDouble(shopCal.ShiftsHours1));
  782. //工作时间段
  783. List<LineWorkPointDto> workPoints = new List<LineWorkPointDto>();
  784. LineWorkPointDto dto = new LineWorkPointDto();
  785. dto.Level = 1;
  786. dto.Line = shopCal.ProdLine;
  787. dto.WeekDay = weekDay;
  788. dto.StartPoint = dayStartPoint;
  789. int level = 1;
  790. TimeSpan span = TimeSpan.Zero;
  791. foreach (var item in curQtyDtls)
  792. {
  793. DateTime endPoint = Convert.ToDateTime(date + " " + item.RestTimePoint);
  794. dto.EndPoint = endPoint;
  795. span = dto.EndPoint - dto.StartPoint;
  796. dto.WorkMinutes = (decimal)span.TotalMinutes;
  797. workPoints.Add(dto);
  798. level++;
  799. dto = new LineWorkPointDto();
  800. dto.Level = level;
  801. dto.Line = shopCal.ProdLine;
  802. dto.WeekDay = weekDay;
  803. dto.StartPoint = endPoint.AddMinutes(item.RestTime);
  804. }
  805. dto.EndPoint = dayEndPoint;
  806. span = dto.EndPoint - dto.StartPoint;
  807. dto.WorkMinutes = (decimal)span.TotalMinutes;
  808. workPoints.Add(dto);
  809. return workPoints.OrderBy(p => p.Level).ToList();
  810. }
  811. /// <summary>
  812. /// 工单工艺路线预处理
  813. /// </summary>
  814. /// <param name="workOrd">工单</param>
  815. /// <param name="woRuntings">当前工单对应的工序</param>
  816. /// <param name="prodLines">产线</param>
  817. /// <param name="schedules">当前工单对应产品的排产记录</param>
  818. /// <returns></returns>
  819. public List<WorkOrdRoutingDto> ProcPretreatment(WorkOrdMaster workOrd, List<WorkOrdRouting> woRuntings, List<ProdLineDetail> prodLines, List<ScheduleResultOpMaster> schedules)
  820. {
  821. #region 注释旧逻辑
  822. //List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  823. ////当前工单计划开始时间(默认加两天)
  824. //DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  825. ////取主工序(第一层级工序)
  826. //var firsts = woRuntings.Where(p => p.ParentOp == 0).OrderByDescending(p => p.OP).ToList();
  827. //if (firsts.Count == 0)
  828. //{
  829. // return routingDtos;
  830. //}
  831. //WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  832. ////主工序按照Op排序,取最大Op
  833. //var lastOp = firsts.First();
  834. //dto.ParentOp = lastOp.ParentOp;
  835. //dto.level = 1;
  836. //dto.Op = lastOp.OP;
  837. //dto.ChdParentOps = new List<int>();
  838. ////获取当前层级工序中有子级的工序集合
  839. //var childs = woRuntings.Where(p => firsts.Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  840. //if (childs.Count > 0)
  841. //{
  842. // dto.ChdParentOps = childs;
  843. //}
  844. ////主工序对应的产线(目前只考虑一个产品对应一条产线的情况)
  845. //var line = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).FirstOrDefault();
  846. //if (line != null)
  847. //{
  848. // dto.Line = line.Line;
  849. // dto.Rate = line.Rate;
  850. // dto.SetupTime = 0;
  851. // //获取产线占用结束时间
  852. // var schedule = schedules.Where(p => p.Line == line.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  853. // dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  854. //}
  855. //routingDtos.Add(dto);
  856. ////递归处理其他层级工序
  857. //RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  858. #endregion
  859. #region 新逻辑
  860. List<WorkOrdRoutingDto> routingDtos = new List<WorkOrdRoutingDto>();
  861. //当前工单计划开始时间(默认加两天)
  862. DateTime planStart = workOrd.OrdDate.GetValueOrDefault().AddDays(2);
  863. var firsts = woRuntings.Where(x => x.WorkOrd == workOrd.WorkOrd && x.MilestoneOp).ToList();
  864. if (firsts.Count == 0)
  865. {
  866. return routingDtos;
  867. }
  868. foreach (var item in firsts)
  869. {
  870. //多产线处理
  871. var line = prodLines.Where(p => p.Part == item.ItemNum && p.Op == item.OP).ToList();
  872. foreach (var data in line)
  873. {
  874. WorkOrdRoutingDto dto = new WorkOrdRoutingDto();
  875. dto.Line = data.Line;
  876. dto.Rate = data.Rate;
  877. dto.SetupTime = data.SetupTime;
  878. dto.sequence = data.Sequence;
  879. dto.Op = data.Op.Value;
  880. //获取产线占用结束时间
  881. var schedule = schedules.Where(p => p.Line == data.Line).OrderByDescending(p => p.WorkEndTime).FirstOrDefault();
  882. dto.StartTime = schedule == null ? planStart : schedule.WorkEndTime <= planStart ? planStart : schedule.WorkEndTime;
  883. routingDtos.Add(dto);
  884. }
  885. }
  886. //多生产线优先级处理
  887. //var
  888. //var Lines = routingDtos.GroupBy(x => x.Line);
  889. //递归处理其他层级工序
  890. //RecursionProc(woRuntings, firsts, 1, routingDtos, prodLines);
  891. #endregion
  892. return routingDtos;
  893. }
  894. /// <summary>
  895. /// 递归处理工序
  896. /// </summary>
  897. /// <param name="woRuntings">工单工序</param>
  898. /// <param name="preLevels">上-层级工序</param>
  899. /// <param name="level">层级</param>
  900. /// <param name="routingDtos">返回结果</param>
  901. /// <param name="prodLines">产线</param>
  902. public void RecursionProc(List<WorkOrdRouting> woRuntings, List<WorkOrdRouting> preLevels, int level, List<WorkOrdRoutingDto> routingDtos, List<ProdLineDetail> prodLines)
  903. {
  904. //获取当前层级工序
  905. var curLevels = woRuntings.Where(p => preLevels.Select(m => m.OP).Contains(p.ParentOp)).ToList();
  906. if (curLevels.Count == 0)
  907. {
  908. return;
  909. }
  910. //获取父级Op-当前层级有几条子产线
  911. var parentOps = curLevels.Select(m => m.ParentOp).Distinct().ToList();
  912. foreach (var item in parentOps)
  913. {
  914. var dto = new WorkOrdRoutingDto();
  915. var lastOp = curLevels.Where(p => p.ParentOp == item).OrderByDescending(m => m.OP).FirstOrDefault();
  916. if (lastOp == null)
  917. {
  918. continue;
  919. }
  920. dto.Op = lastOp.OP;
  921. dto.ParentOp = lastOp.ParentOp;
  922. dto.level = level + 1;
  923. dto.ChdParentOps = new List<int>();
  924. //获取当前层级工序中有子级的工序集合
  925. var childs = woRuntings.Where(p => curLevels.Where(p => p.ParentOp == item).Select(m => m.OP).Contains(p.ParentOp)).Select(m => m.ParentOp).Distinct().ToList();
  926. if (childs.Count > 0)
  927. {
  928. dto.ChdParentOps = childs;
  929. }
  930. //当前层级工序对应的产线
  931. var maxRateLine = prodLines.Where(p => p.Part == lastOp.ItemNum && p.Op == lastOp.OP).OrderByDescending(p => p.Rate).FirstOrDefault();
  932. if (maxRateLine != null)
  933. {
  934. dto.Line = maxRateLine.Line;
  935. dto.Rate = maxRateLine.Rate;
  936. dto.SetupTime = maxRateLine.SetupTime;
  937. }
  938. routingDtos.Add(dto);
  939. }
  940. //递归
  941. RecursionProc(woRuntings, curLevels, level + 1, routingDtos, prodLines);
  942. }
  943. }
  944. }